CBN AND DIAMOND DRESSER GRINDING WHEEL

CBN Grinding Wheel Resinoid bond (B): This is a phenol thermal setting resin bond, it hold grain less powerfully, but its low elastic coefficient is suitable for wet grinding from to heavy duty grinding. Vitrified bond (V): This is ceramic and glass type bond. As this bond is next high in gripping strength of grain to metal bond, excellent in form maintaining characteristic, and superb power in grinding power, this bond is used for precision grinding. Not only porous type, but also micro pore type and the type without pore also available. Electroplated Bond (P) Grains are plated onto the base material by means of electroplating. It is possible to manufacture wheels with complicated shape, and it grinds excellently. However, the grain layer is only single (multiple layer type for special application is also available). The life of the bond is shorter than other bonds. The component element of a diamond CBN wheel is basically the same as a grinding wheel, but the area equivalent to structure of grinding wheel is the concentration. Concentration is the amount of grain contained in the unit volume of diamond and CBN grain layer. When the concentration is 100, the grain layer per 1 cm contains 4.4 carat of diamond and CBN, and it is indicated as 4.4 ct/cm. Ordering Information In order to insure the accurate and prompt fulfilment of each other, please indicate the following. All of term are necessary to manufacture. 1. Quantity 2. Delivery 3. Wheel type (Shape) Such as 1A1, 6A2, 11V9 etc 4. Dimensional size as shown in catalogue, Diameter, Thickness, Arbor Hole Size, Diamond Depth, etc. 5. Complete specification Abrasive Type, Grit size, Grade, Concentration, Bond Type 6. Wet or Dry Grinding, if you supply us comprehensive information of your working conditions like the following, we could supply you more suitable wheels. 7. Working condition Wheel speed, Depth of cut, table speed, etc. 8. Application Name of parts, Materials, Depth of reductions 9. Accuracy in finished tolerance, Required surface roughness

Diamond CBN wheel This is a wheel using diamond which is the hardest among existing substances, and has wear resistance, and CBN (cubic boron nitride) which is the second hardest next to diamond, as the grain. l Diamond There are natural and artificial diamond. Recently, artificial diamond is mostly used. It is synthesized into spherical or cube shape. It is sometimes metal coated and is combined with compatible bond for us. This is used as abrasive material for grinding, cutting and lapping of tough and brittle non-metal such as glass. l CBN This substance does not exist in nature. Inferior to diamond in terms of hardness, the thermal safety is superb. It demonstrates excellent grinding characteristics for tough and brittle steel work materials. Similarly with diamond, metal coated CBN or CBN with micro crystal body are available. This is used in combination with a compatible bond. (Borazon is a registered name of GE Co.) l Bond Metal bond (M): This is bond into which various metal powder are mixed. As if features gripping strength of grain and long service life, it is used for cutting of concrete and stone material. Besides, this is used for grinding and honing of optical glass and ceramics.
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ABRASIVE PRODUCT

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ABRASIVE CUTTING TOOLS

CBN AND DIAMOND DRESSER GRINDING WHEEL

ABRASIVE CUTTING TOOLS

Vitrified CBN Wheel For Cam Lobe Grinding Features: For cam lobe grinding and concave shaped cams. Benefits: Improvement of grinding accuracy and stability. Improvement of grinding efficiency. Grinding cost is considerably reduced.

Vitrified CBN Wheel For Pin Grinding Features: For grinding of crank shafts and pin for automobile engines, develop of special vitrified CBN wheel for high precision and efficiency grinding. Benefits: Improved grinding accuracy, its long wheel life can drastically reduced replacement frequency of the wheel.

Vitrified CBN KP Wheel For Gear Grinding Features: Possible to use the vitrified CBN wheel with gear grinders for conventional wheel without modification. Benefits: Excellent grinding performance for long time and excellent shape maintaining accuracy, high quality grinding, and improvement of productivity. Vitrified CBN KP Wheel For Slot Grinding Features: The biggest feature of the vitrified CBN-KP grinding wheel for slot grinding has the optimum width and uniformity. Benefits: Excellent result in high accuracy and high precision of vane grooves for compressor rotors, and enabled lowering of grinding cost. Also improvements of grinding efficiency.

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Vitrified CBN Mounted Wheel

Features: High grinding and dressing abilities in the general applications and high concentrated CBN wheel specially requires the durability. Benefits: Excellent grinding ability, improves the finish surface roughness and other shape precision, and improved reduction effect of the processing cost.

High Precision Electroplated Wheel

Features: High performance gears for automobiles requires extremely high shape accuracy, and efficient cut for complicated shape. Benefits: High precision electroplated wheel, and excellent in uniform abrasive projection, and highly accurate surface finish can be obtained constantly.

CG Wheel Vitrified CBN Wheel For Way Grinding Features: The upper surface of the machine tool beds have a large stock removal and cause distortion easily due to grinding overload and heat. Benefits: Excellent grinding performance and heat absorption performance.

Features: CG wheel is a high performance diamond wheel for curve generating of optical lenses. Benefits: Superior sharpness, and highest wear resistance.

Diamond CBN Wheel For Profile Grinding DDG Diamond CBN Wheel Features: Use for profile grinding of mainly metal dies, such as cemented carbide, high speed steel, and die steel has been newly developed. Benefits: Prevent deterioration of grinding quality and maintaining of precise wheel shape for the highest priority,

Features: Double disc surface grinding uses diamond and CBN as abrasive grain. Available bond type such as resin, metal, and vitrified. To meet the requirements of various work pieces types such as steel, cast iron, non ferrous and non metal. Benefits: High precision and high efficiency grinding.

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ABRASIVE PRODUCT