PLN (PERSERO) PUSLITBANG KETENAGALISTRIKAN

BOILER EFFICIENCY ENERGY BALANCE METHOD TANJUNG JATI B COAL FIRED POWER PLANT 4 X 660 MW

Unit Load Test Condition Date Duration

4 : 400 MW ( 60 % ECR ) : Normal Operation : 12/02/2013 : 09.00 - 10.00

BOILER EFFICIENCY BY ASME PTC 4.1

- Metric Units - Air Heater Leakage - JANAF Air and Flue Gas Properties - Losses using measured gas temperature leaving AH - CO2 Calculated by PTC 19.10

ULTIMATE FUEL ANALYSIS (Mass % As Fired Fuel) C H N O S a mf FCAF VMAF SG Carbon Hydrogen Nitrogen Oxygen Sulphur Ash Moisture Total Fixed Carbon (% mass as fired) Volatile Matter (% mass as fired) Specific Gravity (Fuel Oil)

Performance Coal

Actual

Design

Proximate Proximate Proximate Proximate

58.17 3.81 1.12 12.76 0.25 4.14 19.73 100.0 39.79 36.34

54.93 3.71 1.16 12.59 0.38 4.23 23.00 100.0 36.62 36.15 0.00

Hhv Hf

FUEL HIGHER HEATING VALUE Higher Heating Value (Btu/lbm) Higher Heating Value, Constant Pressure (kJ/kg)

Analysis Basis : 0 = Constant Pressure, 1 = Constant Volume

0 23,379.09 22,608.72

Ht LHVhfg Hfl

FUEL LOWER HEATING VALUE Total H2, including moisture (mass % kg / kg fuel) Latent heat water for LHV (kJ/kg) LHV (kJ/kg)

H + mf * 2.0159 / 18.0153 Hfg at Reference Temperature Hhv - LHVhfg * Ht / 100 / 2.0159 * 18.0153

6.02 2,429.51 22,072.54

6.28 2,436.91 22,010.65

tRA tF1 tA5 tA6SEC tA6PRI tA6 tA6D tA7SEC tA7PRI tA7 tA8SEC tA8PRI WA8SEC WA8PRI WA11 WAT HA5 HA9PRI HA11 FrPAL tA8 tA8AH tAL tA8D tA9SEC tA9PRI tA9 tA11A tA11 tG14 tG15 Wma'

TEMPERATURES & AIR FLOWS Reference Air Temperature (Deg C) Fuel Temperature (Deg C) Pulverizer Tempering Air (Deg C) Air Temperature Entering FD Fans (Deg C) Air Temperature Entering PA Fans (Deg C) Ave Ambient Dry Bulb Temperature Entering Fans (Deg C) Design Ave Air Temperature Entering Fans (Deg C) FD Fan Outlet Temperature (Deg C) PA Fan Outlet Temperature (Deg C) Ave Air Temp Lvg Fans (Deg C) Secondary AH Air In Temperature (Deg C) Primary AH Air in Temperature (Deg C) Air Flow Leaving Secondary AH ( t/h ) Air Flow Leaving Primary AH ( t/h ) Air Flow Entering Pulverizers ( t/h ) Pulverizer Tempering Air Flow ( t/h ) Entalphy of dry air @ tA5 Entalphy of dry air @ tA9PRI Entalphy of dry air @ tA11 Mass Fraction of Primary AH Leakage (Pri AH Lkg / Total AH Lkg) Avg Air Temperature Entering Unit (Deg C) Avg Air Temperature Entering Air Heaters (Deg C) Ave Air Heater Air Leakage Temperature (Deg C) Design Air Heater Air Inlet Temperature (Deg C) Air Temperature Leaving Secondary AH, (Deg C) Air Temperature Leaving Primary AH, (Deg C) Ave Air Temperature Leaving Air Heater, (Deg C) Pulverizer Coal/Air Outlet Temperature (Deg C) Pulverizer Inlet Temperature, (Deg C) Air Heater Gas Inlet Temperature (Deg C) Air Heater Gas Outlet Temperature (Deg C) Moisture in Air (kg/kg air)

Enter zero if tA7D & tA8D not corrected for ambient air temperature

30.05 30.05 51.55 n/a n/a n/a n/a n/a 51.55 n/a 38.46 51.55 1,588.90 343.10 513.15 170.05 26.70 279.91 196.00

27.00 27.00 49.40

32.70 32.70

MrA14 - WA11 WA11 - WAT Measured WA11 * (HA9PRI - HA11) / (HA9PRI -HA5)

(tA8SEC * WA8SEC + tA8PRI * WA11) / (WA8SEC + WA11) (tA8SEC * WA8SEC + tA8PRI * WA8PRI) / (WA8SEC + WA8PRI) tA8PRI * FrPAL + tA8SEC * (1-FrPAL)

41.65 40.78 38.46 32.70 307.00 299.09 305.60 65.00 218.17 328.13 120.14 0.1814

(tA9SEC * WA8SEC + tA9PRI * WA8PRI) / (WA8SEC + WA8PRI)

135.69 0.1480

xUCb xUCe xUCf

Bottom Ash (% of total refuse) Economizer Hopper (% of total refuse) Flyash (% of total refuse)

fraksi ash - konstanta fraksi ash - konstanta

20.0 80.0

COMBUSTIBLES IN ASH UCb UCe UCf UC Hd'p' Wd'p' UBC LUC(HHV) LUC(LHV) Cb Bottom Ash (Mass % of dry refuse) Economizer Hopper (Mass % of dry refuse) Flyash (Mass % of dry refuse) Carbon in Ash (Weighted Average) (kg / kg refuse) Heating Value of Total Dry Refuse (kJ/kg) Calculated Refuse Rate (kg/kg fuel) Unburned Carbon (kg/kg fuel) Heat Loss Due to Unburned Carbon (%) Heat Loss Due to Unburned Carbon (%) Carbon Burned (kg/kg fuel) (xUCb * UCb + xUCe * UCe + xUCf * UCf) / 100 UC * 14500 * 2.326 / 100 a / (100 - UC) UC * Wd'p' / 100 Hd'p' * Wd'p' * 100 / Hf or UBC * 14500 * 2.326 * 100 / Hf Hd'p' * Wd'p' * 100 / Hfl or UBC * 14500 * 2.326 * 100 / Hfl C - Hd'p' * Wd'p' / (145*2.326) or C - UBC * 100

Actual 0.39 0.47 0.45 153.12 0.042 0.000 0.027 0.029 58.15

FLUE GAS ANALYSIS and EXCESS AIR CALCULATIONS (% by volume, dry) ECONOMIZER OUTLET O214' Ao' Vdp Ax14' O2 (% vol dry) Theoretical Air (kg/kg fuel) Volume of Dry Products of Combustion Excess Air per PTC 19.10, Section 6.04.1.9 (%) Actual 5.51 7.46 18.39 35.10 Corrected 4.21 7.06 24.65

(11.51 * Cb + 34.3 * (H - O / 7.937) + 4.335 * S) / 100 0.3132 * Cb + 0.11528 * S + 0.13443 * N O214' * (Vdp + 10.331 * Ao') / (Ao' * (2.73 - 0.13068 * O2'))

PLN (PERSERO) PUSLITBANG KETENAGALISTRIKAN

CO214' CO14' N214' CO2 per PTC 19.10, Section 6.04.1.11 (% vol dry) CO (% vol dry) N2 (% vol dry) AIR HEATER OUTLET O215' Ax15' CO215' CO15' N215' O2 (% vol dry) Excess Air per PTC 19.10, Section 6.04.1.9 (%) CO2 per PTC 19.10, Section 6.04.1.11 (% vol dry) CO (% vol dry) N2 (% vol dry) 5.74 37.10 13.87 0.00 80.39 5.83 37.79 (31.32 * Cb + 11.528 * S) / (Vdp + Ao' * (10.331+0.13068 * Ax14')) 100 - O214' - CO214' - CO14' 14.07 0.00 80.42

O215' * (Vdp + 10.331 * Ao')/(Ao' * (2.73 - 0.13068 * O215')) (31.32 * Cb + 11.528 * S) / (Vdp + Ao' * (10.331+ 0.13068 * Ax15')) 100 - O215' - CO215' - CO15'

AIR HEATER LEAKAGE CALCULATIONS WG14' WG15' WA14' WA15' Inlet Dry Gas Weight per PTC 19.10 - Sec 6.03.5.1 (kg/kg fuel) (44.01 * CO214' + 32 * O214' + 28.02 * N214' + 28.01 * CO14') * (Cb + 12.01 / 32.07 * S) / (1201 * (CO214' + CO14')) Outlet Dry Gas Weight per PTC 19.10 - Sec 6.03.5.1 (kg/kg fuel) (44.01 * CO215'' + 32 * O215'' + 28.02 * N215'' + 28.01 * CO15'') * (Cb + 12.01 / 32.07 * S) / (1201 * (CO215'' + CO15'')) Weight of Dry Air in Gas Leaving Econ (kg/kg fuel) (28.02 * N214' * (Cb + 12.01 / 32.07 * S) / (1201 * (CO214' + CO14')) - N / 100) / 0.7685 Weight of Dry Air in Gas Leaving AH (kg/kg fuel) (28.02 * N215' * (Cb + 12.01 / 32.07 * S) / (1201 * (CO215' + CO15')) - N / 100) / 0.7685 Flue Gas Moisture (kg/kg fuel) Flue Gas Moisture (kg/kg fuel) Flue Gas Ash (kg/kg fuel) (if > 0.0537 kg/kJ) Inlet Wet Gas Weight (kg/kg fuel) Outlet Wet Gas Weight (kg/kg fuel) Air Heater Leakage (%) Enthalpy of Dry Gas @ tG15 (kJ/kg) Enthalpy of Water Vapor @ tG15 (kJ/kg) Enthalpy of Wet Gas @ tG15 (kJ/kg) Molecular Weight of Dry Flue Gas AH Out Enthalpy of Dry Gas @ tG15NL (kJ/kg) Enthalpy of Water Vapor @ tG15NL (kJ/kg) Enthalpy of Wet Gas @ tG15NL (kJ/kg) Enthalpy of Dry Air @ tA8AH (kJ/kg) Enthalpy of Water Vapor @ tA8AH (kJ/kg) Moisture in wet air, (kg/kg wet air) Enthalpy of Wet Air @ tA8AH (kJ/kg) Enthalpy of Dry AH Lkg Air @ tAL (kJ/kg) Enthalpy of Water Vapor @ tAL, (kJ/kg) Enthalpy of Wet AH Lkg Air @ tAL, (kJ/kg) Enthalpy of Dry Air @ tG15 (kJ/kg) Enthalpy of Wet Air @ tG15 (kJ/kg) Mean Wet Air Specific Heat of Lkg Air (kJ/kg C) Mean Wet Gas Specific Heat (kJ/kg C) Air Heater Gas Exit Temperature No Leakage (Deg C) Air Heater Gas Side Efficiency (%) 8.936 * H / 100 + mf / 100 + Wma' * WA14' 8.936 * H / 100 + mf / 100 + Wma' * WA15' a / 100 WG14' + WmG14 WG15' + WmG15 100 * (WG15 - WG14) / WG14 10.51 10.65 10.09 10.23 8.80 9.73 9.20

WmG14 WmG15 WashG WG14 WG15 AL HG15' HWV15 HWG15 IMdg HG15NL' HWV15NL HG15NL HA8' HWV8 Wma HWA8 HAL' HWVAL HWAL HA15' HWA15 CpA CpG tG15NL nG

2.37 2.39 0.04 12.88 13.05 1.29 94.85 178.99 110.29 30.47 96.24 178.99 111.43 15.86 29.44 0.1535 17.94 13.52 25.10 15.30 95.95 108.70 1.144 0.82 121.53 72.12 136.30 9.91 10.85

(1 - WmG15 / WG15) * HG15' + HWV15 * WmG15 / WG15 (44.01*CO215'+28.02*N215'+28.01*CO15'+32*O215')/100

(1-WmG15 / WG15) * HG15NL'+HWVNL15*WmG15/WG15

Wma' / (1 + Wma') (1 - Wma) * HA8' + Wma * HWV8

(1 - Wma) * HAL' + Wma * HWVAL

(1 - Wma) * HA15' + Wma * HWV15 (HWA15 - HWA8) / (tG15 - tA8) (HG15NL - HWG15) / (tG15 - tG15NL) AL * CpAL * (tG15 - tA8) / (100 * CpG) + tG15 [(tG14 - tG15NL) / (tG14 - tA8)] x 100

CORRECTIONS TO CONTRACT CONDITIONS

Corrected Unburned Carbon LUC(HHV) UBCD UCD Cbd Unburned Carbon Loss (%) Design Unburned Carbon (kg/kg fuel) Design Unburned Carbon (kg/kg refuse) Carbon Burned (kg/kg fuel) UBC * 14500 * 2.326 * 100 / Hf UBC * Hfd / Hf 10000 * UBCD / (aD + 100 * UBCD) CD - UBCD * 100 0.027 0.0002 0.00 54.93

Air Heater Exit Gas Temperature Corrections DTTAI DTTGI WG14DEV DTMGI DTXR tG15CA Correction for entering air temperature (Deg C) (tA8D * (tG14 - tG15) + tG14 * (tG15 - tA8AH)) / (tG14 - tA8AH) - tG15 Correction for entering gas temperature (Deg C) (tG14D *(tG15 -tA8AH) + tA8AH x (tG14 - tG15)) / (tG14 - tA8AH) - tG15 Deviation from base gas weight ent AH (%) 100*(MrG14D - MrG14) / MrG14D Entering Gas Mass Flow Correction, Curve fit function of WG14DEV (Deg C) From X-Ratio calculation program (Deg C) Corrected gas temperature leaving air heater for deviation from design boundary conditions (deg C) tG15 + DTTAI + DTTGI + DTMGI + DTXR -5.85 1 = Applicable, 0 = NOT Applicable: 0.00 11.67 0.00 0.00 114.29

1 = Applicable, 0 = NOT Applicable:

BOILER EFFICIENCY CALCULATIONS : HEAT CREDITS

Heat Supplied by Entering Air WA15' HRA HA8 CpA8 tRA tA8 BAe Weight of Dry Air (kg/kg fuel) Enthalpy of Dry Air @ tRA (kJ/kg) Enthalpy of Dry Air @ tA8' (kJ/kg) Mean Specific Heat of Dry Air @ tA8, tRA Reference Air Temperature (Deg C) Air Temperature Entering Air Heater (Deg C) Heat Credit (kJ/kg fuel) Heat Credit (% Fuel Input, HHV) Heat Credit (% Fuel Input, LHV) See Air Heater Leakage Calculations See Air Heater Leakage Calculations (HA8'-HRA')/(TA8-TRA) 10.23 5.06 16.73 0.93 30.05 41.65 110.48 0.47 0.50 8.80 7.73 27.00 32.70 68.02

WA15' x CpA8 x (tA8-tRA) 100 * BAe / Hf 100 * BAe / Hfl

Heat Supplied by Sensible Heat in Fuel Cpf tF1 Bfe Specific Heat of Fuel (kJ/kg*C) Fuel Temperature (Deg C) Heat Credit (kJ/kg fuel) Cpf * (tF1 - tRA) 1.26 30.05 0.00 74.40