RUGGEDIZED FIELD SPECIFICATION

Model:

150REZXB-RFS
277/480 V Gas

EPA-Certified for Stationary and Mobile Emergency and Non-Emergency Applications

Standard Features
D Kohler Co. provides one-source responsibility for the generating system and accessories. D The generator set and its components are prototype-tested, factory-built, and production-tested. D The generator set accepts rated load in one step. D This generator set is approved to run on non-utility gas. See technical information bulletin TIB-116 Non-Standard Gaseous Fuel for the specific process. D The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards. D A one-year limited warranty covers all systems and components. A two-year extended warranty is also available. D Alternator features: d The unique Fast-Responset II excitation system delivers excellent voltage response and short-circuit capability using a permanent magnet (PM)-excited alternator. d The brushless, rotating-field alternator has broadrange reconnectability. D Heavy-duty field skid and enclosure d Heavy gauge steel skid with integrated drains and pull bars. d Heavy-gauge 3 mm (0.125 in.) aluminum enclosure with rugged hinges, latches, and door stops.

Ratings Range
Prime: kW kVA 60 Hz 150 187

Generator Set Ratings

Rich-Burn Natural Gas 105_C Rise Prime Rating Hz kW/kVA Amps 60 150/187 226

Alternator 4UA10

Voltage 277/480

Ph 3

RATINGS: All three-phase units are rated at 0.8 power factor. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory. Obtain technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and site condition derates. For non-pipeline fuels, ratings are determined in accordance with technical information bulletin TIB-116 for non-standard gaseous fuel. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. G4-243 (150REZXB-RFS) 5/13a

Alternator Specifications
Specifications Manufacturer Type Exciter type Leads: quantity, type Voltage regulator Insulation: Material Temperature rise Bearing: quantity, type Coupling Amortisseur windings Voltage regulation, no-load to full-load One-step load acceptance Unbalanced load capability Peak motor starting kVA: 480 V 4UA10 Alternator Kohler 4-Pole, Rotating-Field Brushless, Permanent-Magnet 12, Reconnectable Solid State, Volts/Hz NEMA MG1 Class H 130_C, Standby 1, Sealed Flexible Disc Full Controller Dependent 100% of Rating 100% of Rated Standby Current (35% dip for voltages below) 790 (60Hz)

D NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting. D Sustained short-circuit current of up to 300% of the rated current for up to 10 seconds. D Sustained short-circuit current enabling downstream circuit breakers to trip without collapsing the alternator field. D Self-ventilated and dripproof construction. D Vacuum-impregnated windings with fungus-resistant epoxy varnish for dependability and long life. D Superior voltage waveform from a two-thirds pitch stator and skewed rotor. D Fast-Responset II brushless alternator with brushless exciter for excellent load response.

Application Data
Engine
Engine Specifications Manufacturer Engine model Engine type Cylinder arrangement Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Piston speed, m/min. (ft./min.) Main bearings: quantity, type Rated rpm Max. power at rated rpm, kWm (BHP) Cylinder head material Piston: type, material Crankshaft material Valve material Governor: type Frequency regulation, no-load to full-load Frequency regulation, steady state Frequency Air cleaner type, all models Doosan D111TIC 11.1 L, 4-Cycle, Turbocharged, Aftercooled 6, Inline 11.05 (674) 123 x 155 (4.84 x 6.10) 10.5:1 558 (1831) 7, Precision Half-Shell 1800 225 (302) Cast Iron Forged Steel Electronic Isochronous 0.5% Fixed Dry

Engine Electrical
Engine Electrical System Battery charging alternator: Ground (negative/positive) Volts (DC) Ampere rating Starter motor rated voltage (DC) Battery, recommended cold cranking amps (CCA): Qty., CCA rating each Battery voltage (DC) Negative 24 45 24

Two, 1150 12

Fuel
Fuel System - Rich Burn Fuel type Fuel supply line inlet Natural gas fuel supply pressure, kPa (in. H2O) Natural Gas 2.0 NPTF

1.74--2.74 (7.0--11.0) Fuel supply pressure, measured at the generator set fuel inlet downstream of any fuel system equipment accessories and non-pipeline gas may require different supply pressures. Contact the Industrial Solutions group for further details. Nat. Gas Fuel Composition Limits * Methane, % by volume 90 min. Ethane, % by volume 4.0 max. Propane, % by volume 1.0 max. Propene, % by volume 0.1 max. C4 and higher, % by volume 0.3 max. Sulfur, ppm mass 25 max. Lower heating value, MJ/m3 (Btu/ft3), min. 33.2 (890) * Fuels with other compositions may be acceptable. If your fuel is outside the listed specifications, refer to TIB-116 Non-Standard Gaseous Fuel.

Exhaust
Exhaust System Exhaust manifold type Maximum allowable back pressure, kPa (in. Hg) Engine exhaust outlet size, mm (in.) Wet 10.2 (3) Flanged Outlet at Catalyst, see ADV drawing

G4-243 (150REZXB-RFS) 5/13a

Application Data
Lubrication
Lubricating System Type Oil pan capacity, L (qt.) Oil pan capacity with filter, L (qt.) Oil filter: quantity, type Oil cooler Oil makeup volume, L (qt.) Full Pressure 25 (26.4) 27 (28.8) 1, Cartridge Water-Cooled 18.9 (20) Fuel Consumption] Pipeline Natural Gas, m3/hr. (cfh) at % load 100% 75% 50% 25% ] Nominal fuel rating: Prime Rating 53.6 (1893) 41.7 (1473) 29.7 (1049) 17.6 (622) Natural gas, 37 MJ/m3 (1000 Btu/ft.3)

NOTE: Alternate fuels will have different consumption rates.

Cooling
Radiator System Ambient temperature, _C (_F) * Engine jacket water capacity, L (gal.) Radiator system capacity, including engine, L (gal.) Engine jacket water flow, Lpm (gpm) Water pump type Fan diameter, including blades, mm (in.) Fan, kWm (HP) Max. restriction of cooling air, intake and discharge side of radiator, kPa (in. H2O) Coolant recovery tank capacity, L (gal.) 50 (122) 21 (5.5) 116 (30.6) 284 (75) Centrifugal 965 (38) 13.4 (18) 0.125 (0.5) 9.5 (2.5)

Controller

* Weather and sound enclosures with internal silencer reduce ambient temperature capability by 5_C (9_F).

Operation Requirements
Air Requirements Radiator-cooled cooling air, m3/min. (scfm)[ [ Air density = 1.20 kg/m3 (0.075 lbm/ft3) 510 (18000)

Decision-Makerr 3000 Controller Provides advanced control, system monitoring, and system diagnostics for optimum performance and compatibility. D Digital display and menu control provide easy local data access D Measurements are selectable in metric or English units D Remote communication thru a PC via network or serial configuration D Controller supports Modbusr protocol D Integrated hybrid voltage regulator with 0.5% regulation D Built-in alternator thermal overload protection D NFPA 110 Level 1 capability Refer to G6-100 for additional controller features and accessories.
Modbusr is a registered trademark of Schneider Electric.

G4-243 (150REZXB-RFS) 5/13a

KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KOHLERPower.com

Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264-6455

Standard Features
D D D D D D D D D Alternator Protection Battery Rack and Cables Closed Crankcase Ventilation Integral Vibration Isolation Local Emergency Stop Switch Low Coolant Level Shutdown Oil and Coolant Drain Extensions Operation and Installation Literature Three-Way Exhaust Catalyst Enclosed Unit D Ruggedized Weather Enclosure with Aluminum Construction and Heavy-Duty Handles D Exhaust Silencer, Critical D Flexible Exhaust Connector, Stainless Steel Fuel System D Gas Filter D Secondary Gas Solenoid Valve Controller D Common Failure Relay D Communications Products and PC Software D Run Relay Electrical System D Battery Disconnect Switch D Heavy-Duty Battery D Line Circuit Breaker Miscellaneous D Air Cleaner Restriction Indicator D Engine Fluids Added D Rodent Guards

Available Options
Literature - General Maintenance - Overhaul - Production Warranty - 2-Year Prime Other Options _______________________________________________ _______________________________________________ _______________________________________________ _______________________________________________

Dimensions and Weights

Overall Size, L x W x H, max., mm (in.): Weight (radiator model), wet, max., kg (lb.): 4572 x 1677 x 2744 (180 x 66 x 108) 4150 (8150)

NOTE: This drawing is provided for reference only and should not be used for planning installation. Contact your local distributor for more detailed information.

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E 2013 by Kohler Co. All rights reserved. G4-243 (150REZXB-RFS) 5/13a