GENSET

Service Parts
Marine Generator Sets
Models:
8C
8E
10C
10E
12.5C
12.5E
TP-5413 5/01c
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Group 1: Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Group 2: Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Group 3: Cylinder Head and Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 4: Front Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Group 5: Camshaft and Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Group 5: Camshaft and Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Group 6: Crankshaft and Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Group 6: Crankshaft and Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Group 7: Flywheel and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 8: Oil Pump and Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Group 9: Fan and Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Group 10: Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Group 12: Ignition Module and Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Group 101: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 104: Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Group 108: Oil Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Group 110: Water Temperature Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 112: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Group 201: Generator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Group 301: Controller and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Group 01: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Appendix C General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Appendix D Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Appendix E Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Introduction
This manual lists service replacement parts for
8--12.5 kW generator sets.
At the time of print this manual applied to the generator
set specification (spec) numbers listed in the
Specification Number Index. On occasion this manual
may apply to specs not listed in the Specification
Number Index.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Specification Number Index. Lists the generator set
specs and groups.
Group Parts Lists. List the part numbers of parts in the
groups.
Kit Sections. List modules and accessories and their
parts.
Appendices.
Include Abbreviations, Common
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and
Common Hardware List.
x:in:004:002
Numbering System Significance

This manual uses the following numbering systems:
Specification Number. The product identification
number located on the generator set nameplate. Spec
numbers break down into groups.
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have
several variations. Each variation performs the same
function with different parts lists. For example, a 50 Hz
generator alternator and a 60 Hz generator alternator
both perform the same function, however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.
x:in:004:003:a
Illustrations
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly instructions.
x:in:004:004
How to Find Part Numbers

Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify the
generator set spec number.
2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
some models the accessory nameplate is mounted
inside the generator junction box.
3. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
The headings identify the groups of parts that make
up the generator set.
4. Identify the group most likely to include the
service part number.
5. Find the group variation number at the
intersection of the spec number row and the group
column. Note the variation number.
6. Page forward to locate the group identified in
step 4 or find the appropriate page in the Table of
Contents.
7. Find the part on the illustration and note the item
number of the part or find the part description in
the parts list.
8. Select the part number that corresponds to
your group variation. The first column lists the
illustration item number.
Find the variation
identified in the Specification Number Index or the
module number found on the generator set
nameplate in the appropriate column on the right
side of the parts list table. Find the quantity used at
the intersection of the item number row and the
variation column. A blank space at the intersection
means the variation/module does not use that part
number.
x:in:004:005
Hardware References
Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as Hardware,
3/8-16 in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturers original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
x:in:004:006
TP-5413 5/01
Specification Number Index

Group Title
Group No.
10
12
Variation Number
Spec No.
8C/8E
PA-110302
PA-110303
PA-110305
PA-110306
PA-110307
PA-110308
PA-110309
PA-110310
PA-110311
PA-110312
GM17772-GA1
PA-110105
PA-110106
PA-110109
PA-110110
PA-110111
PA-110112
PA-110113
PA-110114
GM17772-GA2
PA-110205
PA-110206
PA-110209
PA-110210
10C/10E
12.5C/12.5E
PA-110211
PA-110212
GM17772-GA3
TP-5413 5/01
Specification Number Index

Group Title
Group No.
101
103
104
105
107
108
109
110
112
201
301
701
Variation Number
Spec No.
8C/8E
PA-110302
20
13
18
10
PA-110303
23
17
--
19
10
PA-110305
23
26
--
19
10
PA-110306
17
28
26
--
24
10
PA-110307
12
18
31
28
--
16
32
26
11
PA-110308
12
19
31
28
--
16
32
27
11
PA-110309
17
19
31
30
--
16
32
27
11
PA-110310
17
18
31
30
--
16
32
26
11
PA-110311
17
19
32
48
--
16
32
27
11
PA-110312
17
18
32
48
--
16
32
26
11
GM17772-GA1
GR4
18
GR1
48
--
16
32
GR2
11
PA-110105
10
PA-110106
11
20
13
14
10
PA-110109
11
20
13
16
10
PA-110110
23
17
--
19
10
PA-110111
23
26
--
19
10
PA-110112
12
18
29
28
--
16
33
26
11
PA-110113
17
18
29
30
--
16
33
26
11
PA-110114
17
18
33
48
--
16
33
26
11
GM17772-GA2
GR4
18
GR1
48
--
16
33
GR2
11
PA-110205
11
10
PA-110206
19
14
15
10
PA-110209
19
14
17
10
PA-110210
19
27
--
17
10
10C/10E
12.5C/12.5E
PA-110211
12
18
30
29
--
15
31
25
11
PA-110212
17
18
30
31
--
15
31
25
11
GM17772-GA3
GR4
18
GR1
48
--
15
31
GR3
11
TP-5413 5/01
Group 1: Gaskets and Seals
Upper and Lower Engine Gasket Kits (Items 2 and 3)

do not include Items 4-9.
Upper Gasket Kit does not include a cylinder head gasket.
Order cylinder head gasket separately from Group 3.
Item
Part Number
1
1
2
2
3 224704
3
4
5
6
7
8
8
9
9
224704
224705
224706
224707
279143
279145
246058
224773
279112
224722
224748
224749
224782
276192
Description
Engine gasket kit, complete
Engine gasket kit, complete
Engine gasket kit, upper
Engine gasket kit, upper
Engine gasket kit, lower
Engine gasket kit, lower
Gasket, fuel pump
Gasket, water pump
Seal, front cover
Gasket, front cover
Gasket, rear retainer
Seal, crankshaft rear
Quantity
Variation Number
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TP-5413 5/01
Group 2: Cylinder Block
Item
1
1
1
2
2
2
3
4
5
6
7
8
9
9
10
11
12
13
Part Number
276194
224718
224717
224719
276195
224720
279188
279187
#
#
279214
279193
224726
224727
279173
224716
#
276456
Description
Block, cylinder (basic)
Block, cylinder (includes crank, pistons, rings, etc.)
Plug, 41.6 mm
Plug, 51 mm
Plug, 1/4 NPT
Plug, 1/4 NPT
Plug, ball (oil gallery)
Adapter
Liner, cylinder
Liner, cylinder
Bolt, main bearing cap
Transducer (speed sensor)
Screw, M6 x 14
Switch, oil pressure
Quantity
Variation Number
1
2
3
1
1
1
1
1
2
1
3
1
1
1
4
6
1
1
1
1
2
1
3
1
1
1
4
10
1
1
1
2
1
3
1
1
1
4
10
1
1
1
# Common hardware; procure locally.

TP-5413 5/01
Group 3: Cylinder Head and Valves
Item
1
1
2
2
3
4
5
5
5
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
Part Number
GM24858
224723
224724
224725
224731
224791
224755
224757
224756
224758
224754
224753
224759
224709
224770
224708
224762
279084
224789
#
279188
279115
224730
224728
224729
224794
Description
Cylinder head assembly
Cylinder head assembly
Gasket, cylinder head
Gasket, cylinder head
Bolt, cylinder head
Dowel, cylinder head to block
Valve, intake, standard
Valve, intake, standard
Valve, intake, 0.40 oversized
Valve, intake, 0.40 oversized
Valve, exhaust, standard
Valve, exhaust, 0.40 oversized
Spring, valve
Seal, valve stem
Retainer
Lock, valve spring
Cover, rocker arm
Gasket, rocker arm cover
Screw, rocker cover/head
Washer, flat, 6 mm
Plug, 41.6 mm
Cap, oil, breather
Insert, exhaust valve seat
Insert, intake valve seat
Insert, intake valve seat
Hose, PCV
Quantity
Variation Number
1
2
1
1
1
10
2
4
1
10
2
4
4
4
4
8
8
8
16
1
1
4
4
1
1
4
4
1
4
4
4
8
8
8
16
1
1
4
4
1
1
4
4
1
TP-5413 5/01
Group 4: Front Cover Assembly
Item
Part Number
1
2
3
4
5
6
7
224721
224722
279111
#
#
#
#
Description
Cover and seal assembly
Gasket, front cover
Seal, front cover
Bolt, M6 x 45
Bolt, M6 x 40
Bolt, M6 x 18
Washer, split lock, B6
Quantity
Variation Number
1
1
1
1
1
3
4
8
TP-5413 5/01
Group 5: Camshaft and Valve Control
TP-5413 5/01
Group 5: Camshaft and Valve Control

Item
1
1
2
2
3
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
26
27
28
29
30
31
Part Number
224739
224740
279155
279156
279157
279158
279157
279158
279152
279160
279153
#
279067
279154
#
279159
279171
#
#
#
279092
279172
224752
224761
224760
224771
279163
279081
#
224788
279164
279091
279170
279085
279048
279055
Description
Camshaft
Camshaft
Bearing, std. ID, std. OD
Bearing, standard ID, 0.020 OD
Bearing, standard ID, standard OD
Bearing, standard ID, standard OD
Pin, dowel
Plate, thrust
Retainer
Bolt, M6 x 16
Sprocket, camshaft
Retainer
Bolt, M8 x 16
Chain
Tensioner
Bolt, M6 x 55
Bolt, M6 x 16
Washer, 1/4 split lock
Arm, tensioner
Pin
Tappet, standard
Rod, push valve
Arm, valve rocker, right with screw
Arm, valve rocker, left with screw
Screw, self-locking
Support, rocker arm shaft
Washer, B10 x 20 x 2.5
Bolt, rocker support
Spring, locating
Rocker arm shaft assembly
Plug, rocker arm shaft, 11 mm
Washer, spring
Washer, flat
Pin, cotter, 2.3 mm
Quantity
Variation Number
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
8
8
4
4
8
4
4
4
3
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
8
8
4
4
8
4
4
4
3
1
2
2
2
2
TP-5413 5/01
Group 6: Crankshaft and Piston
10
TP-5413 5/01
Group 6: Crankshaft and Piston

Item
1
1
2
2
2
2
2
2
3
3
4
5
6
7
8
9
10
11
11
12
12
13
13
14
15
16
16
16
16
16
16
17
17
17
17
17
17
18
19
20
20
20
20
21
Part Number
224741
224742
224743
276193
224744
224745
224746
224747
224768
224769
224701
#
#
279112
279189
279161
279169
224749
224748
279142
279093
276192
224782
#
#
224735
224732
224736
224733
224737
224734
276437
276434
276438
276435
276439
276436
276440
224738
276441
276442
276443
276444
276445
Description
Crankshaft assembly
Crankshaft assembly
Main bearing, upper half, standard OD, standard ID
Main bearing, lower half, standard OD, standard ID
Main bearing standard OD, 0.005 undersized ID
Main standard OD, 0.030 undersized ID
Washer, main bearing, standard
Washer, main bearing, 0.015 oversized
Pulley, crankshaft
Bolt, pulley/crankshaft
Washer, pulley/crankshaft, B12
Seal, timing cover
Slinger, oil
Sprocket
Key, woodruff
Rear retainer assembly bearing
Rear retainer assembly
Washer, lock, B8
Bolt, M8 x 20
Piston assembly, standard
Piston assembly, standard
Piston assembly, 0.020 oversized
Ring set, standard
Ring set, standard
Ring set, 0.020 oversized
Connecting rod assembly (see note below)
Bolt, connecting rod
Bearing, connecting rod, standard
Bearing, connecting rod, 0.001 undersized
Pin, connecting rod
Quantity
Variation Number
1
2
3
1
3
3
3
3
3
3
2
2
1
1
1
1
1
1
1
1
5
5
5
5
5
5
2
2
1
1
1
1
1
1
1
1
1
5
5
5
5
5
5
2
2
1
1
1
1
1
1
1
1
4
4
4
4
4
1
1
1
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
8
8
8
8
8
4
8
8
8
8
8
8
4
4
8
8
8
8
8
8

Note: Verify correct part number of connecting rod with the engine serial number through Ford Motor Co.
TP-5413 5/01
11
Group 7: Flywheel and Clutch
Item
Part Number
1
1
2
3
4
5
6
224750
224751
279190
224780
224779
224792
279053
12
Description
Flywheel and ring gear assembly
Flywheel and ring gear assembly
Gear, ring
Bolt, M10 x 22.5
Dowel
Dowel, flywheel and crankshaft
Dowel
Quantity
Variation Number
1
2
3
1
1
5
3
1
2
1
1
6
3
1
2
1
1
6
3
1
2
TP-5413 5/01
Group 8: Oil Pump and Pan
Item
224766
TP-5413 5/01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
19
20
21
Part Number
Description
279191
224790
224787
224764
224763
279178
279050
279165
279060
279168
279167
279166
244766
224767
326817
279087
279141
#
#
279143
279145
224784
224785
Pump, oil
Bolt
Washer, lock, B8
Gasket, oil pump
Oil pickup tube assembly
Rotor and shaft
Seal, cover plate
Gear, oil pump
Pin, drive gear
Plunger, oil pump
Spring
Plug
Indicator, oil level
Tube, oil level
Filter, oil short (replaces filter 279218 which prohibits battery removal)
Pan, oil
Pan, oil
Bolt, oil pan, M6 x 14
Washer, lock, 1/4
Kit, oil pan gasket
Kit, oil pan gasket
Plug, oil drain
Gasket, oil drain plug
Quantity
Variation Number
1
2
3
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
18
18
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
18
18
1
18
18
1
1
1
1
1
1
13
Group 9: Fan and Water Pump
End of
pump casting
2.75 in. (69.85 mm) or

3.00 in. (76.20 mm)
Impeller
Additional cooling system components are listed in

Group 104 Cooling System.
Item
Part Number
1
2
3
3
4
5
254810
279180
224772
326618
224773
#
Quantity
Variation
Number
1
Description
Connection, exhaust manifold, 90_
Gasket, connector
Pump, water 3.00 in. (see chart below)
Pump, water 2.75 in. (see chart below)
Gasket, water pump
Bolt, M6 x 40 (front cover and water pump to block)
1
1
1
1
1
3

Order service kit number 224300 when replacing the water pump on the
generator set specifications listed in the chart below (kit includes pump
224722). Models not listed in the chart use water pump part number
224772 or 326618 as a replacement depending on the length of the pump.
Measure the water pump to determine the correct part number. See figure
above for measuring points.
14
Generator Spec
Number
Generator Serial
Number Prior To
PA-110302
PA-110106/PA-110109
PA-110206/PA-110209
286315
286315
295648
TP-5413 5/01
Group 10: Intake Manifold

Item Part Number
1
2
3
4
See Group 101

#
224786
See Group 101
Description
Gasket, intake manifold
Bolt, M8 x 25
Sensor, water temperature
Manifold, intake
Quantity
Variation
Number
1
NOTE: See Group 101 and Group 104 for

additional manifold components.
1
6
1
1
Group 12: Ignition Module and Spark Plugs
See Group 105 Engine for

additional ignition components.
Note: Order different part numbers for

units with engine build date later than
August/September 1998. See PB-95.
Click here.
Item
1
2
3
4
5
6
7
8
9
10
Part Number
224710
#
224713
224711
224712
224714
224793
224715
#
224703
Description
Coil and bracket assembly
Screw, M8 x 14
Wire, spark plug #1
Wire, spark plug #2
Wire, spark plug #3
Wire, spark plug #4
Separator, ignition wire
Separator, ignition wire
Screw, M4 x 10
Spark plug
Quantity
Variation
Number
1
1
3
1
1
1
1
1
1
1
4

TP-5413 5/01
15
Group 101: Air Intake
4
1
7
6
2
8
3
Item
1
2
3
4
5
6
7
8
16
Part Number
X-276-5
X-50-13
246067
249900
249915
249918
249928
249954
Description
Nut, wing, 8-32
Screw, 10-32 x 1/2
Gasket, intake manifold
Arrester, flame
Manifold, intake
Silencer
Cover, air intake silencer
Bracket, silencer
Quantity
Variation
Number
2
6
3
2
1
1
1
1
1
1
3
2
1
1
1
1
1
1
TP-5413 5/01
Group 103: Fuel System

8
3
7
16
18
10
14
15
18, 19
17
11
20
12
21
2
Items not shown 6, 13
Item
1
2
3
4
5
6
6
7
7
8
9
10
10
11
12
13
14
14
15
16
17
18
19
20
21
Part Number
A-344520
X-400-75
X-426-18
X-431-38
X-509-1
X-519-1
X-519-10
X-6251-1
X-6251-3
X-70-11
246071
249433
267987
249902
249931
249979
267428
337553
278490
X-19-4
X-125-28
X-6238-7
X-6238-17
X-465-6
X-25-72
Quantity
Variation Number
4
12
17
GR4
Description
Carburetor assembly (see chart below)
Spacer, 1332 x 5/8 x 19/64
Clamp, hose, 7/8
Terminal, push-on, 1/4 M
Adapter, pipe, 1/4 F x 1/8 M
Plug, 1/8 NPT pipe, plastic (not shown)
Plug, 1/4 NPT pipe, plastic (not shown)
Hose, 5/8 ID x 12 in.
Hose
Nut, hex 10-32
Lever assembly, throttle
Filter, fuel
Filter, fuel, 1/4 in. NPT
Bracket, fuel pump
Gasket, carburetor
Tee, 11/64 ID hose, choke vacuum junction (not shown)
Elbow, 45_ street, 1/8 NPT
Connector, hose
Pump, fuel
Washer, lock, #10 split
Screw, 5/16-18 x 3
Screw, 3/8-16 x 2 1/2
Screw, 3/8-16 x 2 1/4
Screw, 1/4-20 x 1/2
Washer, plain
1
2
2
1
1
1
1
2
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
2
2
1
1
2
2
1
2
2
1
1
2
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
Carburetor Repair Parts

Kit Number
Kit Description
Choke repair
Carburetor repair (includes *)
Antidieseling solenoid*
Gasket, carburetor*
Gasket, thermo case*
TP-5413 5/01
249695
229370
229377
249931
344252
17
Group 104: Cooling System

38
To intake manifold
43
57
40
51
48
44
11
49
53
46
45
47
60
See Group 2.
50
12
35
54
58
54
59
23
36
27
61
24
52
10
39
19
26
19
9
34
20
35
22
28
22
14
29
56
25
56
See Group 2. Original Ford cover

relocated to this position.
30
51
9
7
8
2
32
31
15
42
21
33
10
17
55
5
37
3
16
8
8
18
TP-5413 5/01
Group 104: Cooling System

Item
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
32
33
34
35
36
37
38
39
40
42
42
43
44
45
46
47
48
49
50
51
51
52
52
54
55
56
57
57
58
59
60
61
TP-5413 5/01
Part Number
X-211-10
X-215-19
X-217-6
X-284-39
X-312-24
GM13756
X-380-3
X-391-16
X-391-26
X-426-3
X-426-8
X-426-9
X-582-2
M933-06016-60
M933-08030-60
M931-08120-60
M933-08016-60
X-651-24
X-672-22
X-75-10
X-75-48
X-75-49
229330
229963
241311
246060
246062
249814
249823
249904
249905
249906
249908
249929
229545
GM17054
267928
249930
249942
249960
249987
249989
256979
260091
249955
326799
See chart next page
See chart next page
See chart next page
See chart next page
See chart next page
See chart next page
See chart next page
See chart next page
229052
344259
X-321-5
344581
229980
X-465-16
X-125-5
X-391-27
X-391-26
X-391-2
X-125-3
X-125-23
249396
Description
Elbow, street
Elbow, pipe
Nipple, pipe (not shown)
Grommet
Hose
Hose
Connector, hose
Connector, hose
Connector, 90_
Clamp, hose
Clamp, hose
Clamp, hose
Connector, hose
Screw, hex cap, M6-1 x 16 mm
Screw, hex cap, M8-1.25 x 30 mm
Hose
Clamp, insulated
Plug, pipe, 3/8 (not shown)
Plug, pipe, 1 in. brass
Plug, pipe, 3/4 in. brass
Screw, wing
Gasket, water outlet
Neck, 50 440 01
Gasket, exhaust manifold
Cap
Hose, molded
Hose, molded
Tube, mixing
Gasket, exhaust
Hose, molded
Hose, molded
Exchanger, heat
Gasket, end cap
Cover, separator assembly
Zinc anode, 1/4 NPT
Thermostat
Cover, thermostat
Bracket, seawater pump
Bracket, heat exchanger
Belt, V
Manifold, exhaust
Pulley, water pump
Bracket, belt guard
Bracket, belt guard
Pump, seawater
Cover plate
Gasket
Impeller
Ball bearing
Housing
Pulley
Drive shaft
Guard, belt
Guard, belt
Hose
Hose, molded
Cap, manifold
Screw, 1/4-20 x 0.75
Screw, 5/16-18 x 1.00
Connector, 90_
Connector, 90_
Connector, hose
Screw, 5/16-18 x 0.75
Screw, 5/16-18 x 0.62
Bottle, overflow
Quantity
Variation Number
11
17
18
3
1
1
2
1
3
8
8
3
2
3
2
8
1
1
1
1
2
1
3
2
1
4
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
19
3
1
1
2
1
3
8
8
3
2
3
2
8
1
1
1
1
2
1
3
2
1
4
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
3
1
1
2
1
2
8
8
3
2
3
2
8
1
1
1
1
2
1
3
2
1
4
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
1
3
8
8
3
2
3
2
8
1
1
1
1
2
1
3
2
1
4
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
3
1
1
2
1
2
8
8
3
2
3
2
8
1
1
1
1
2
1
3
2
1
4
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
19
Group 104: Cooling System, continued

Seawater Pump Component Parts
Part Number
Item
Description
Serial Numbers
296898 and before
43
Seawater pump
Includes the following:
Cover plate
Gasket
Impeller kit, includes gasket
Ball bearing
Housing
Pulley
Drive shaft
Seal
Plug, plastic, 3/8 in. (not shown)
Key (not shown)
267373
N/A
252475
229955
N/A
N/A
N/A
N/A
N/A
N/A
N/A
44
45
46
47
48
49
50
51
Serial Numbers
296899 through
409896
344089
344306
344584
229826
344043
344585
344606
344587
GM16865
344107
GM17702
Serial Numbers
409897 and above
344371*
344306
344584
229826
344043
344585
N/A
344587
NA
344107
NA
* Replacement pump does not include a pulley. Order pulley part number 344606, if needed.
N/A Not available
20
TP-5413 5/01
Notes
TP-5413 5/01
21
Group 105: Engine

12
10
59
43
5
32
31
30
62
61
20
33
60
28
42
29
34
14
13
46
41
26
23
24
57
52
37
25
17
39
27
10
36
44
18
17
35
54
53
2
48
56
8
6
22
19
54
55
16
See Group 301 for electronic governor controller
22
40
48
47
56 49
TP-5413 5/01
Group 105: Engine

Part
Number
Item
1
1
1
1
1
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
29
29
30
31
32
33
34
35
35
36
37
38
39
40
B-260090
A-246239
A-246240
A-260089
B-229525
C-260090
X-101-9
X-22-10
X-283-9
X-284-2
X-352-79
X-380-3
X-555-2
X-400-37
X-426-3
X-426-9
X-468-3
X-50-1
X-50-3
X-50-56
X-50-6
X-51-15
M931-10040-60
M931-10050-60
X-651-3
X-651-13
226365
246053
229398
246054
246057
246058
246063
246064
GM17891
249911
246277
344018
269366
292371
269190
292370
233959
249912
246279
249384
249445
See group 110
249889
249923
TP-5413 5/01
Description
Engine assembly (Ford VSG-413)
Nut, elastic, 10-32
Washer, lock, 3/8
Terminal
Grommet, 1 5/8
Stud
Connector, hose
Fitting, elbow, 1/8 x 1/8 in. street
Spacer
Clamp, hose, 1/2-1 13/32
Clamp, hose
Tie, cable nylon
Screw, RHM, 10-32
Screw, RHM, 10-24
Screw, RHM, 10-32 x 1
Screw, RHM, 8-32
Screw, hex cap
Screw, hex cap
Hose, rubber, 3/8 x 18 in.
Hose, rubber, 3/8 x 18 in.
Hose, molded
Hose, choke vacuum, cut to required length
Support, engine
Cap assembly, oil fill
Tube, oil fill
Gasket, fuel pump
Cap, oil fill tube
Pin, dowel
Kit, ignition module service
Harness, engine wiring
Connector plug, 15 pos.
Connector, jack 2 pos.
Diode, 6 A, 100 V, inline
Support, right engine
Support, right engine
Guard, adapter
Bracket, lifting
Switch, high temp. cutout
Plate, rear engine support
Actuator, linear
Quantity
Variation Number
19 20 23 28 29 30 31 32 33
1
2
1
1
1
1
1
GR1
1
1
1
1
2
1
1
1
1
1
2
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
3
2
3
2
5
2
3
2
3
2
5
2
2
1
1
3
2
1
3
2
3
2
5
2
2
1
1
3
2
1
3
2
3
2
5
2
1
1
3
2
1
3
2
3
2
5
2
2
1
1
3
2
1
1
1
3
2
1
1
2
1
1
1
1
1
1
3
2
3
2
5
2
2
1
1
3
2
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
3
2
3
2
5
2
2
1
1
3
2
1
1
3
2
3
2
5
2
2
1
1
3
2
1
1
3
2
3
2
5
2
2
1
1
3
2
1
3
2
3
2
5
2
2
1
1
3
2
1
3
2
3
2
5
2
1
1
3
2
1
3
2
3
2
5
2
2
1
1
3
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
23
Group 105: Engine, continued

12
10
59
43
5
32
31
30
62
61
20
33
60
28
42
29
34
14
13
46
41
26
23
24
57
52
37
25
17
39
27
10
36
44
18
17
35
54
53
2
48
56
8
6
22
19
54
55
16
See Group 301 for electronic governor controller
24
40
48
47
56 49
TP-5413 5/01
Group 105: Engine, continued

Item
41
42
42
43
43
44
44
45
46
47
48
49
50
51
52
53
54
55
56
57
59
59
59
60
61
62
Part
Number
249927
249949
GM17821
249990
GM17822
249938
254809
See group 110
260106
267959
272456
273751
276317
276552
X-465-16
344826
X-50-70
X-70-11
X-25-115
M933-08020-60
226884
246068
GM17770
GM17769
GM17771
X-50-25
TP-5413 5/01
Description
Pickup, speed
Bracket, governor mounting
Bracket, MAP module mounting
Bracket, lifting eye
Bracket, lifting eye
Switch, high temperature
Hose, molded,
cut off 2 1/2 for proper fit on some models
Clip, hose
Rod, end
Yoke
Washer, nylon
Washer, nylon
Screw, 1/4-20 x .75
Valve, oil drain
Screw, PHM
Nut, hex, 10-32
Washer, plain
Screw, hex head cap
Harness, wiring (Ford engine)
Module, ignition control
Manifold, air pressure module
Screw, slotted round head machine
Quantity
Variation Number
19 20 23 28 29 30 31 32 33 GR1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
3
2
1
1
2
2
3
2
1
1
2
2
3
2
1
1
2
2
3
2
1
1
2
2
3
2
1
1
2
2
3
2
1
1
2
1
1
1
1
1
2
2
3
2
1
1
1
2
1
1
1
1
1
2
2
3
2
1
1
1
2
1
1
1
1
1
2
2
3
2
1
1
1
2
1
1
1
1
1
2
2
3
2
1
1
1
2
1
1
1
1
1
2
2
3
2
1
1
1
2
1
1
1
1
1
2
2
3
2
1
1
1
1
1
1
2
25
Group 107: Nameplate and Decals
12 8
11
14
15
21
16
10
24
21
20 18
13
23
9
17
19
24
11
26
TP-5413 5/01
Group 107: Nameplate and Decals

Item
1
1
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
21
22
23
24
25
26
TP-5413 5/01
Part Number
Description
X-6246-9
X-6246-6
249882
X-793-3
224233
226892
226888
Not Available
238162
Not Available
239796
226917
241812
246099
249494
249808
249809
249810
267468
246274
344282
344283
280561
280562
290435
344295
344588
266450
267464
GM11932
GM14167
Decal, Kohler logo

Decal, Kohler logo
Kohler nameplate
Rivet, pop
Decal, 1-800 number
Decal, emission (not shown)
Decal, emission (not shown)
Nameplate
Decal, positive battery connection
Nameplate, serial number
Decal, carbon monoxide warning
Decal, negative battery connection
Decal, UL
Decal, instruction connection diagram
Decal, warning explosion
Decal, warning rotating parts
Decal, warning hot engine
Decal, warning hot coolant
Decal, Coast Guard
Decal, notice zinc anode
Decal, notice zinc anode
Decal notice loosen cover
Decal, water drain
Decal, oil drain
Decal, equipment ground
Decal, equipment ground
Decal, CE
Decal, coolant drain
Decal, battery spark
Decal, emissions
Decal, drain
13
14
Quantity
Variation Number
17 26 27 28 29
1
30
31
48
1
4
1
1
4
1
1
1
1
1
4
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
5
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
27
Group 108: Oil Pressure Switches
Item
1
2
Part Number
X-202-27
267408
271662
Description
Bushing, reducer, 1/8-1/4
Switch, low oil pressure sender
Switch, low oil pressure, standard
Quantity
Variation
Number
1
1
1
1
For generator set spec PA-110209 with serial number less than 318941,
replace adapter, pressure switch 271662, and terminal X-283-3 of wiring
harness with 8-32 hex nut X-72-4, terminal X-283-7, and pressure switch
276456.
28
TP-5413 5/01
Group 109: Skid and Plant Mounting

15
4
15
9
2
7
5
15
14
13
12
10
12
3
6
Item
1
2
3
4
5
6
7
8
8
9
10
12
13
14
15
Part Number
X-22-12
X-22-14
X-22-16
X-25-20
X-25-96
X-377-11
M933-10025-60
249948
249947
278322
290418
X-125-3
#
X-25-53
#
Description
Washer, lock, 1/4 I/E tooth
Washer, plain
Washer, plain
Connector, cable
Screw, hex head cap
Tray
Tray
Mount, vibro
Strap, ground
Screw, 5/16-18 x .75
Hardware, 1/4-20
Washer, plain
Hardware, 5/16-18
Quantity
Variation Number
4
15
16
2
1
2
2
4
1
2
2
1
2
2
4
1
2
1
4
1
2
1
1
12
1
4
1
2
1
1
12
2
1
2
2
4
1
2
1
4
1
2
1
1
12
2
1
2
2
4
1
2
1
4
1
2
1
1
12
TP-5413 5/01
29
Group 110: Water Temperature Switches
Item
Part Number
1
2
3
4
4
5
5
5
#
X-6238-10
249872
255241
249943
249959
276552
X-75-10
30
Description
Washer, split lock, 3/8
Screw, 3/8-16 x 3/4
Switch, high exhaust temperature
Switch, high water temperature, standard
Switch, high water temperature 2-terminal, red, gauge sender (optional)
Adapter
Washer, nylon (not shown)
Plug, pipe (not shown)
Quantity
Variation
Number
2
1
1
1
1
1
1
1
1
TP-5413 5/01
Group 112: Starter
2
1
10
7
Item
Part Number
1
2
3
4
5
6
7
8
9
10
11
X-22-11
X-22-12
X-545-77
X-55-27
238915
246056
249371
291891
#
#
X-6003-71
Description
Washer, lock, 1/4
Washer, shakeproof, 1/4
Cable, battery
Screw, socket head
Boot
Starter
Spacer, starter
Solenoid, starter
Nut, 10-32
Hardware, 1/4-20
Conduit, convoluted (not shown)
Quantity
Variation
Number
1
2
1
2
2
1
1
1
2
2
1
TP-5413 5/01
31
Group 201: Generator and Mounting
15
8
6
13
5
7
16
12
27
1
2
14
23
25
32
21
19
18
28
20
24
22
10
29
26
49
9
30
11
31
32
TP-5413 5/01
Group 201: Generator and Mounting

Item
1
1
1
2
3
4
5
6
7
8
9
10
10
11
11
12
13
14
14
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Part Number
A-344248
A-344250
A-344249
See chart below
241671
X-22-11
X-400-156
X-400-31
M933-08016-60
X-67-113
229239
238211
256466
238246
249401
239646
246074
249895
249920
249962
256872
256873
A-344129
X-22-6
X-49-1
X-6079-2
X-634-12
X-67-113
X-97-13
229335
238150
238247
238248
239247
239282
278427
278804
344128
Description
Rotor assembly
Rotor assembly
Rotor assembly
Ball bearing (see note below)
Ring collector
Washer, lock, 1/4
Spacer
Spacer, 1/20 x 9/32 x 1/4
Screw, hex head cap
Screw, self-tapping
Washer, special
Ring, tolerance
O-ring
Bolt, over
Bolt, over
Fan, generator
Adapter, generator
Stator assembly
Stator assembly
Stator assembly
Disc, armature drive
Disc, armature drive
Bracket assembly, end
Washer, lock, #6
Tube, heat shrink
Bushing
Screw, self-tapping
Screw, hex head
Bracket, brush holder
Spring
Retainer, wire
Shim, brush holder
Holder, brush
Brush
Gasket, cover
Cover, brush holder
Bracket, end
Quantity
Variation Number
7
31
32
1
1
1
1
10
8
8
6
2
2
1
1
1
10
8
8
6
2
2
1
1
1
1
1
10
8
8
6
2
2
4
1
1
1
1
1
1
1
1
2
2
2
2
4
3
1
2
1
3
1
2
1
1
1
1
1
10
8
8
6
2
2
1
4
4
1
1
1
33
1
1
1
2
2
2
2
4
3
1
2
1
3
1
2
1
1
1
4
1
1
1
1
10
8
8
6
2
2
1
1
1
10
8
8
6
2
2
1
4
1
1
1
1
1
1
1
1
1
1
2
2
2
2
4
3
1
2
1
3
1
2
1
1
1
1
1
1
2
2
2
2
4
3
1
2
1
3
1
2
1
1
1
1
1
1
2
2
2
2
4
3
1
2
1
3
1
2
1
1
1
1
1
1
1
2
2
2
2
4
3
1
2
1
3
1
2
1
1
1
Generator End Bracket Identification

Kohler Co. introduced a design change to improve end bracket and
bearing life. New end brackets are identified by 1) a notched bearing
which requires a pin and 2) a letter P stamped on the outside of the end
bracket. Choose the correct bearing from the chart below.
TP-5413 5/01
Generator End Bracket
Part Number
Bearing
New End Bracket
Stamped with the letter P

Not stamped with the letter P
X-758-17
X-758-1
344128
--
33
Group 301: Controller and Mounting
45, 46, 47
Item
Part Number
1
1
1
1
1
1
1
A-249913
A-249917
A-229524
A-249958
A-344008
A-344260
A-344278
34
Description
Controller assembly
Controller assembly
Controller assembly
Controller assembly
Controller assembly
Controller assembly
Controller assembly
14
15
16
Quantity
Variation Number
17 18 19 24
25
26
27
GR2 GR3
1
1
1
1
1
1
1
TP-5413 5/01
Group 301: Controller and Mounting

Part
Number
Description
C-239753
F-278598
#
#
X-22-12
X-51-5
X-6033-5
#
#
241769
246267
249939
249940
246275
246276
249986
B-249812
A-249922
H-239563
#
#
X-22-11
X-22-12
X-49-25
X-49-25
X-49-26
X-49-6
X-506-37
X-506-38
X-506-39
X-506-48
245264-BLK
229183
249956
X-51-15
X-6033-4
X-6046-1
X-6216-1
X-71-2
X-72-4
#
X-81-8
223316
238426
238736
239651
246465
239665
249406
229997
249924
249925
344007
344287
344262
249950
344010
267491
283645
287948
X-49-2
248362
287571
Regulator assembly, voltage

Regulator assembly, voltage (PB3E)
Washer, #8, split lock
Washer, int. tooth, 1/4
Screw, 8-32 x 7/16
Grommet, nylon
Nut, 8-32
Nut, 1/4-20
Mount, controller
Mount, controller
Bracket, controller
Bracket, controller
Bracket, controller
Bracket, controller
Spacer, 8-32 x 25/32
PCB assembly, overspeed
PCB assembly, electronic governor
PCB assembly, relay
Washer, int. tooth, 1/4
Screw, 6-32 x 1/4
Screw, 6-32 x 1/4
Screw, 6-32 x 1/2
Screw, 6-32 x 3/4
Breaker, circuit, 40 amp
Plate, cover (not shown)
Plate, cover (not shown)
Terminal, jumper (not shown)
Screw, 8-32 x 1/2
Grommet, nylon
Strap, ground
Screw, 10-24 x 1/2
Nut, 6-32
Nut, 8-32
Nut, 1/4-20
Nut, 1/4-20, green
Fuse, 10 amp
Holder, fuse
Hourmeter
Diode, bridge 35 A, 600 V
Heat sink
Washer, nylon
Switch, rocker
Switch, rocker
Cover, controller
Box, controller
Box, controller
Box, controller
Box, controller
Harness, wiring
Harness, wiring
Screw, 1/4-20 x 1, grade 5, full thread
Fuse, 15 amp
Spacer
Screw, 6-32 x .375
Relay
Adapter, tab, relay terminal A
Item
2
2
3
4
5
6
7
8
9
10
10
11
11
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
24
24
24
24
24
25
26
27
28
29
30
31
32
33
34
35
36
36
37
38
38
39
40
40
40
40
41
41
42
43
44
45
46
47
8
8
1
4
1
4
10
4
8
8
1
4
1
4
10
4
Quantity
Variation Number
14 15 16 17 18 19 24 25 26 27
1
8
8
1
4
1
4
10
1
8
8
1
4
1
4
10
1
8
8
1
4
1
4
10
1
8
8
1
4
1
4
10
1
8
8
1
4
1
4
10
1
8
8
1
4
1
4
10
1
8
1
8
GR2
GR3
1
8
8
1
4
1
4
10
4
1
4
1
4
10
1
8
8
1
4
1
4
10
1
8
8
1
4
1
4
10
1
4
1
4
10
1
8
8
1
4
1
4
10
1
1
1
4
1
1
1
19
3
2
3
4
18
2
4
1
4
1
1
1
19
3
2
3
4
18
2
4
4
1
1
1
19
3
2
3
4
18
2
4
1
1
4
1
1
1
19
3
2
3
4
18
2
4
4
1
1
1
19
3
2
3
4
18
2
4
1
4
1
1
1
19
3
2
3
4
18
2
4
4
1
1
1
19
3
2
3
4
18
2
4
4
1
1
1
19
3
2
3
4
18
2
4
4
1
1
1
19
3
2
3
4
18
2
4
1
4
1
1
1
19
3
2
3
4
18
2
4
4
1
1
1
19
3
2
3
4
18
2
4
4
1
1
1
19
3
2
3
4
18
2
4
4
1
1
1
19
3
2
3
4
18
2
4
1
4
1
1
1
19
3
2
3
4
18
2
4
3
1
1
4
6
3
3
1
2
3
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
1
2
1
9
2
1
9
1
1
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
3
1
1
4
6
3
3
1
2
3
1
1
5
1
5
1
1
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
6
3
3
1
2
3
1
1
1
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
1
3
1
1
4
6
3
3
1
2
3
1
1
1
3
1
1
2
6
3
3
1
2
3
1
1
1
1
1
1
1
1
2
1
9
1
2
1
9
1
2
1
9
1
2
1
9
1
2
1
9
1
2
1
9
1
2
1
9
1
2
1
9
1
1
2
1
9
2
2
1
2
1
9
1
2
1
9
1
2
1
9
2
2
1
TP-5413 5/01
35
Group 701: Literature

Item
1
2
2
3
4
5
36
Part Number
TP-5346
TP-5399
TP-5811
TP-5414
TP-5413
TP-5620
Description
Service Manual, Ford VSG-411/413 Engine
Operation Manual, 8/10/12.5C Generator Sets
Operation Manual, 8/10/12.5E Generator Sets
Service Manual, 8/10/12.5C Generator Sets
Parts Catalog, 8/10/12.5C Generator Sets
Marine Safety Precautions
Quantity
Variation
Number
10
11
1
1
1
1
1
1
1
1
1
1
TP-5413 5/01
Accessories
Qty.
Description
Circuit Breaker
1
1
1
1
Installation Instructions
Plate, cover
Decal, notice
Circuit Breaker
1
1
1
1
Plate, cover
Decal, notice
Circuit Breaker
1
1
1
1
Decal, notice
Terminal, jumper
Circuit Breaker
1
1
1
1
Decal, notice
Terminal, jumper
Circuit Breaker
1
1
1
1
Decal, notice
Terminal, jumper
Circuit Breaker
1
1
1
Decal, notice
Circuit Breaker
1
1
1
Decal, notice
Circuit Breaker
1
1
1
Decal, notice
Fuel Pump
1
3
1
9
3
1
1
1
1
1
Nut, lock
Bushing, reducer
Washer
Grommet
Connector, 90 deg. (1/4 ID hose)
Elbow, street
Bracket, mounting
Pump, fuel
Lead assembly
Harness, Extension (25 ft.)

1
Harness
Harness, Extension (12 ft.)

1
Harness
Harness, Fire System Interface

1
1
Harness, wiring
Harness, Remote 12-in. Pigtail

1
Harness extension
TP-5413 5/01
Part No.
GM13207-KP1
TT-875
X-506-70
229183
246242
PA-229186
TT-875
X-506-48
229183
246242
PA-229393
TT-875
X-506-43
246242
249956
PA-229542
TT-875
X-506-38
246242
249956
PA-229543
TT-875
X-506-39
246242
249956
PA-344053
TT-875
X-506-38
246242
PA-344054
TT-875
X-506-43
246242
PA-344055
TT-875
X-506-39
246242
PA-229172
TT-851
X-101-25
X-202-27
X-25-40
X-284-29
X-391-20
X-555-2
229050
229051
229168
PA-344013
344013
PA-344014
344014
PA-229833
229832
TT-930
PA-249941
249935
Qty.
Description
Harness for Remote Panel (15 ft.)

1
1
Strap, wire, 5/8

Harness, extension
Harness for Remote Panel (25 ft.)

1
1
Part No.
PA-249334
X-526-3
249334
PA-249336
Strap, wire, 5/8

Harness, extension
X-526-3
249336
Panel, Remote Start
PA-250797
1
1
1
1
1
1
Decal, warning
Panel assembly
Connector plug, 6-position
Panel, remote
Switch, rocker
Panel Kit, Remote Start and 4-Meter

1
1
1
1
1
1
1
1
1
Decal, warning
Panel assembly, control
Switch, rocker
Panel, meter
Gauge, oil pressure
Gauge, water temperature
Hourmeter
Voltmeter
Harness, panel
Panel Kit, Remote Start and 2-Meter

1
1
1
1
1
1
1
Decal, warning
Panel assembly, control
Switch, rocker
Harness, panel
Panel, meter
Gauge, oil pressure
Panel, Remote Start and 2-Meter

1
1
1
1
1
1
1
1
Decal, warning
Panel assembly
Panel
Harness, wiring
Gauge, oil pressure
Switch, rocker

1
1
1
1
1
1
1
1
1
1
Decal, warning
Panel assembly
Panel
Harness, wiring
Gauge, oil pressure
Voltmeter
Hourmeter
Switch, rocker

1
1
1
1
1
1
1
Decal, warning
Panel assembly
Panel, control
Harness, wiring
Hourmeter
Switch, rocker 1 pole
TT-642
249494
A-250795
241617
250796
269296
PAA-267414
249494
A--267414
249330
249419
249438
249440
249461
249462
249467
PAA-267415
249494
A--267415
249330
249331
249332
249438
249440
PA-344040
TT-1072
249494
A-344033
344029
344031
344035
344036
344039
PA-344041
TT-1073
249494
A-344034
344030
344032
344035
344036
344037
344038
344039
PA-359581
TT-1245
249494
A-226965
226964
226979
238736
344039
37
Accessories
Qty.
Description
Sender, Oil/Water Temperature

1
1
1
1
Bushing, reducer, 1/8 x 1/4
Switch, high temperature
Switch, oil pressure sender
Siphon Break
1
1
Valve, siphon break
Siphon Break
1
1
Valve, siphon break
Strainer, Seawater
Switch, Ship-to-Shore,
110/120V, 2 Wire
1
1
Switch, transfer
Switch, Ship-to-Shore,
110/120 V, 2 Wire or 220/240 V, 3 Wire
1
1
Part No.
PA-229541
TT-914
X-202-27
249943
267408
PA-229928
TT-927
229928
PA-267965
TT-715
267935
X-661-1
PAA-246614
TT-535
344490
PAA-246617
Switch, transfer
TT-535
A-246617
White Paint (1 Gallon Can)
221334
White Paint (Aerosol Can)
221335
White Paint (Touch-Up Bottle)
38
GM19490
TP-5413 5/01
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV
AHWT
AISI
ALOP
alt.
Al
ANSI
AO
API
approx.
AR
AS
ASE
ASME
assy.
ASTM
ATDC
ATS
auto.
aux.
A/V
avg.
AVR
AWG
AWM
bat.
BBDC
BC
BCA
BCI
BDC
BHP
blk.
blk. htr.
BMEP
bps
br.
BTDC
Btu
Btu/min.
C
cal.
CARB
CB
cc
CCA
ccw.
CEC
cfh
cfm
ampere
after bottom dead center
alternating current
analog to digital
analog to digital converter
adjust, adjustment
advertising dimensional
drawing
anticipatory high water
temperature
American Iron and Steel
Institute
anticipatory low oil pressure
alternator
aluminum
American National Standards
Institute
(formerly American Standards
Association, ASA)
anticipatory only
American Petroleum Institute
approximate, approximately
as required, as requested
as supplied, as stated, as
suggested
American Society of Engineers
American Society of
Mechanical Engineers
assembly
American Society for Testing
Materials
after top dead center
automatic transfer switch
automatic
auxiliary
audiovisual
average
automatic voltage regulator
American Wire Gauge
appliance wiring material
battery
before bottom dead center
battery charger, battery
charging
battery charging alternator
Battery Council International
before dead center
brake horsepower
black (paint color), block
(engine)
block heater
brake mean effective pressure
bits per second
brass
before top dead center
British thermal unit
British thermal units per minute
Celsius, centigrade
calorie
California Air Resources Board
circuit breaker
cubic centimeter
cold cranking amps
counterclockwise
Canadian Electrical Code
cubic feet per hour
cubic feet per minute
TP-5413 5/01
CG
CID
CL
cm
CMOS
cogen.
Com
conn.
cont.
CPVC
crit.
CRT
CSA
CT
Cu
cu. in.
cw.
CWC
cyl.
D/A
DAC
dB
dBA
DC
DCR
deg.,
dept.
dia.
DI/EO
DIN
DIP
DPDT
DPST
DS
DVR
E, emer.
EDI
EFR
e.g.
EG
EGSA
EIA
EI/EO
EMI
emiss.
eng.
EPA
EPS
ER
ES
ESD
est.
E-Stop
etc.
exh.
ext.
F
center of gravity
cubic inch displacement
centerline
centimeter
complementary metal oxide
substrate (semiconductor)
cogeneration
communications (port)
connection
continued
chlorinated polyvinyl chloride
critical
cathode ray tube
Canadian Standards
Association
current transformer
copper
cubic inch
clockwise
city water-cooled
cylinder
digital to analog
digital to analog converter
decibel
decibel (A weighted)
direct current
direct current resistance
degree
department
diameter
dual inlet/end outlet
Deutsches Institut fur Normung
e. V.
(also Deutsche Industrie
Normenausschuss)
dual inline package
double-pole, double-throw
double-pole, single-throw
disconnect switch
digital voltage regulator
emergency (power source)
electronic data interchange
emergency frequency relay
for example (exempli gratia)
electronic governor
Electrical Generating Systems
Association
Electronic Industries
Association
end inlet/end outlet
electromagnetic interference
emission
engine
Environmental Protection
Agency
emergency power system
emergency relay
engineering special,
engineered special
electrostatic discharge
estimated
emergency stop
et cetera (and so forth)
exhaust
external
Fahrenheit, female
fglass.
FHM
fl. oz.
flex.
freq.
FS
ft.
ft. lbs.
ft./min.
g
ga.
gal.
gen.
genset
GFI
fiberglass
flat head machine (screw)
fluid ounce
flexible
frequency
full scale
foot, feet
foot pounds (torque)
feet per minute
gram
gauge (meters, wire size)
gallon
generator
generator set
ground fault interrupter
GND,
gov.
gph
gpm
gr.
GRD
gr. wt.
HxWxD
HC
HCHT
HD
HET
hex
Hg
HH
HHC
HP
hr.
HS
hsg.
HVAC
ground
governor
gallons per hour
gallons per minute
grade, gross
equipment ground
gross weight
height by width by depth
hex cap
high cylinder head temperature
heavy duty
high exhaust temperature
hexagon
mercury (element)
hex head
hex head cap
horsepower
hour
heat shrink
housing
heating, ventilation, and air
conditioning
high water temperature
hertz (cycles per second)
integrated circuit
inside diameter, identification
International Electrotechnical
Commission
Institute of Electrical and
Electronics Engineers
improved motor starting
inch
inches of water
inches of mercury
inch pounds
incorporated
industrial
internal
internal/external
input/output
iron pipe
International Organization for
Standardization
joule
Japanese Industry Standard
kilo (1000)
kelvin
kiloampere
kilobyte (210 bytes)
HWT
Hz
IC
ID
IEC
IEEE
IMS
in.
in. H2O
in. Hg
in. lbs.
Inc.
ind.
int.
int./ext.
I/O
IP
ISO
J
JIS
k
K
kA
KB
Appendix A-1
kg
kg/cm2
kilogram
kilograms per square
centimeter
kgm
kilogram-meter
kilograms per cubic meter
kg/m3
kHz
kilohertz
kJ
kilojoule
km
kilometer
kOhm, kW kilo-ohm
kPa
kilopascal
kph
kilometers per hour
kV
kilovolt
kVA
kilovolt ampere
kVAR
kilovolt ampere reactive
kW
kilowatt
kWh
kilowatt-hour
kWm
kilowatt mechanical
L
liter
LAN
local area network
L x W x H length by width by height
lb.
pound, pounds
lbm/ft3
pounds mass per cubic feet
LCB
line circuit breaker
LCD
liquid crystal display
ld. shd.
load shed
LED
light emitting diode
Lph
liters per hour
Lpm
liters per minute
LOP
low oil pressure
LP
liquefied petroleum
LPG
liquefied petroleum gas
LS
left side
Lwa
sound power level, A weighted
LWL
low water level
LWT
low water temperature
m
meter, milli (1/1000)
M
mega (106 when used with SI
units), male
m3
cubic meter
m3/min. cubic meters per minute
mA
milliampere
man.
manual
max.
maximum
MB
megabyte (220 bytes)
MCM
one thousand circular mils
MCCB
molded-case circuit breaker
meggar
megohmmeter
MHz
megahertz
mi.
mile
mil
one one-thousandth of an inch
min.
minimum, minute
misc.
miscellaneous
MJ
megajoule
mJ
millijoule
mm
millimeter
mOhm, mW
milliohm
MOhm, MW
megohm
MOV
metal oxide varistor
MPa
megapascal
mpg
miles per gallon
mph
miles per hour
MS
military standard
m/sec.
meters per second
MTBF
mean time between failure
MTBO
mean time between overhauls
mtg.
mounting
A-2 Appendix
MW
mW
mF
N, norm.
NA
nat. gas
NBS
NC
NEC
NEMA
NFPA
Nm
NO
no., nos.
NPS
NPSC
NPT
NPTF
NR
ns
OC
OD
OEM
OF
opt.
OS
OSHA
OV
oz.
p., pp.
PC
PCB
pF
PF
ph.,
PHC
PHH
PHM
PLC
PMG
pot
ppm
PROM
psi
pt.
PTC
PTO
PVC
qt.
qty.
R
rad.
RAM
RDO
ref.
rem.
RFI
RH
RHM
rly.
megawatt
milliwatt
microfarad
normal (power source)
not available, not applicable
natural gas
National Bureau of Standards
normally closed
National Electrical Code
National Electrical
Manufacturers Association
National Fire Protection
Association
newton meter
normally open
number, numbers
National Pipe, Straight
National Pipe, Straight-coupling
National Standard taper pipe
thread per general use
National Pipe, Taper-Fine
not required, normal relay
nanosecond
overcrank
outside diameter
original equipment
manufacturer
overfrequency
option, optional
oversize, overspeed
Occupational Safety and Health
Administration
overvoltage
ounce
page, pages
personal computer
printed circuit board
picofarad
power factor
phase
Phillips head crimptite (screw)
Phillips hex head (screw)
pan head machine (screw)
programmable logic control
permanent-magnet generator
potentiometer, potential
parts per million
programmable read-only
memory
pounds per square inch
pint
positive temperature coefficient
power takeoff
polyvinyl chloride
quart
quantity
replacement (emergency)
power source
radiator, radius
random access memory
relay driver output
reference
remote
radio frequency interference
round head
round head machine (screw)
relay
rms
rnd.
ROM
rot.
rpm
RS
RTV
SAE
root mean square

round
read only memory
rotate, rotating
revolutions per minute
right side
room temperature vulcanization
Society of Automotive
Engineers
scfm
standard cubic feet per minute
SCR
silicon controlled rectifier
s, sec.
second
SI
Systeme international dunites,
International System of Units
SI/EO
side in/end out
sil.
silencer
SN
serial number
SPDT
single--pole, double--throw
SPST
single--pole, single--throw
spec, specs
specification(s)
sq.
square
sq. cm
square centimeter
sq. in.
square inch
SS
stainless steel
std.
standard
stl.
steel
tach.
tachometer
TD
time delay
TDC
top dead center
TDEC
time delay engine cooldown
TDEN
time delay emergency to
normal
TDES
time delay engine start
TDNE
time delay normal to
emergency
TDOE
time delay off to emergency
TDON
time delay off to normal
temp.
temperature
term.
terminal
TIF
telephone influence factor
TIR
total indicator reading
tol.
tolerance
turbo.
turbocharger
typ.
typical (same in multiple
locations)
UF
underfrequency
UHF
ultrahigh frequency
UL
Underwriters Laboratories, Inc.
UNC
unified coarse thread (was NC)
UNF
unified fine thread (was NF)
univ.
universal
US
undersize, underspeed
UV
ultraviolet, undervoltage
V
volt
VAC
volts alternating current
VAR
voltampere reactive
VDC
volts direct current
VFD
vacuum fluorescent display
VGA
video graphics adapter
VHF
very high frequency
W
watt
WCR
withstand and closing rating
w/
with
w/o
without
wt.
weight
xfmr
transformer
TP-5413 5/01
Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to
identify proper fastening techniques when no specific
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given,
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is
the preferred method.
Steps for common hardware application:

1. Determine entry hole type: round or slotted.
2. Determine exit hole type: fixed female thread
(weld nut), round, or slotted.
For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is
greater than 1/2 inch in diameter takes a standard
nut and SAE washer. Hardware 1/2 inch or less in
diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
Washers and Nuts: Use split lock washers as a bolt

locking device where specified. Use SAE flat washers
with whiz nuts, spiralock nuts, or standard nuts and
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and
other torque specifications in the service literature.
3. Follow these SAE washer rules after determining

exit hole type:
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance

1
b. Always use a washer under a nut (see 2 above

for exception).
c. Use a washer under a bolt when the female

thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding
hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance
3
3
G-585
1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut
3. Below top of nut
Figure 1
Acceptable Bolt Lengths

5
4
G-585
1.
2.
3.
4.
5.
6.
Cap screw
Entry hole types
Standard nut and SAE washer
Whiz nut or spiralock: up to 1/2 in. dia. hardware
Weld nuts: above 1/2 in. dia. hardware
Exit hole types
Figure 2
TP-5413 5/01
Acceptable Hardware Combinations
Appendix A-3
Appendix C General Torque Specifications

Use the following torque specifications when service
literature instructions give no specific torque values.
The charts list values for new plated, zinc phosphate, or
oiled threads. Increase values by 15% for nonplated

threads. All torque values are +0%/--10%.
American Standard Fasteners Torque Specifications
Size
Assembled into
Aluminum
Grade 2 or 5
Assembled into Cast Iron or Steel
Torque
Measurement
Grade 2
Grade 5
Grade 8
8-32
Nm (in. lb.)
1.8
(16)
2.3
(20)
1.8
(16)
10-24
Nm (in. lb.)
2.9
(26)
3.6
(32)
2.9
(26)
10-32
Nm (in. lb.)
2.9
(26)
3.6
(32)
2.9
(26)
1/4-20
Nm (in. lb.)
6.8
(60)
10.8
(96)
14.9 (132)
6.8
(60)
1/4-28
Nm (in. lb.)
8.1
(72)
12.2 (108)
16.3 (144)
8.1
(72)
5/16-18
Nm (in. lb.)
13.6 (120)
21.7 (192)
29.8 (264)
13.6 (120)
5/16-24
Nm (in. lb.)
14.9 (132)
23.1 (204)
32.5 (288)
14.9 (132)
3/8-16
Nm (ft. lb.)
24.0
(18)
38.0
(28)
53.0
(39)
24.0
(18)
27.0
(20)
3/8-24
Nm (ft. lb.)
27.0
(20)
42.0
(31)
60.0
(44)
7/16-14
Nm (ft. lb.)
39.0
(29)
60.0
(44)
85.0
(63)
7/16-20
Nm (ft. lb.)
43.0
(32)
68.0
(50)
95.0
(70)
1/2-13
Nm (ft. lb.)
60.0
(44)
92.0
(68)
130.0
(96)
1/2-20
Nm (ft. lb.)
66.0
(49)
103.0
(76)
146.0 (108)
9/16-12
Nm (ft. lb.)
81.0
(60)
133.0
(98)
187.0 (138)
9/16-18
Nm (ft. lb.)
91.0
(67)
148.0 (109)
209.0 (154)
5/8-11
Nm (ft. lb.)
113.0
(83)
183.0 (135)
259.0 (191)
5/8-18
Nm (ft. lb.)
128.0
(94)
208.0 (153)
293.0 (216)
3/4-10
Nm (ft. lb.)
199.0 (147)
325.0 (240)
458.0 (338)
3/4-16
Nm (ft. lb.)
222.0 (164)
363.0 (268)
513.0 (378)
1-8
Nm (ft. lb.)
259.0 (191)
721.0 (532)
1109.0 (818)
1-12
Nm (ft. lb.)
283.0 (209)
789.0 (582)
1214.0 (895)
Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into Cast Iron or Steel
Size (mm)
A-4 Appendix
Grade 5.8
Grade 8.8
Grade 10.9
Assembled into
Aluminum
Grade 5.8 or 8.8
M6 x 1.00
5.6
(4)
9.9
(7)
14.0
(10)
5.6
(4)
M8 x 1.25
13.6
(10)
25.0
(18)
35.0
(26)
13.6 (10)
M8 x 1.00
21.0
(16)
25.0
(18)
35.0
(26)
21.0 (16)
M10 x 1.50
27.0
(20)
49.0
(35)
68.0
(50)
27.0 (20)
M10 x 1.25
39.0
(29)
49.0
(35)
68.0
(50)
39.0 (29)
M12 x 1.75
47.0
(35)
83.0
(61)
117.0
(86)
M12 x 1.50
65.0
(48)
88.0
(65)
125.0
(92)
M14 x 2.00
74.0
(55)
132.0
(97)
185.0 (136)
M14 x 1.50
100.0
(74)
140.0 (103)
192.0 (142)
M16 x 2.00
115.0
(85)
200.0 (148)
285.0 (210)
M16 x 1.50
141.0 (104)
210.0 (155)
295.0 (218)
M18 x 2.50
155.0 (114)
275.0 (203)
390.0 (288)
M18 x 1.50
196.0 (145)
305.0 (225)
425.0 (315)
TP-5413 5/01
Appendix D Common Hardware Identification

Screw/Bolts/Studs
Nuts
Hardness Grades
Head Styles
Nut Styles
American Standard
Hex Head or Machine Head
Hex Head
Grade 2
Hex Head or Machine Head

with Washer
Lock or Elastic
Grade 5
Flat Head (FHM)
Square
Grade 8
Round Head (RHM)
Cap or Acorn
Grade 8/9 (Hex Socket

Head)
Pan Head
Wing
Hex Socket Head Cap or

Allent Head Cap
Washers
Metric
5.8
Washer Styles
Hex Socket Head or Allent

Head Shoulder Bolt
Plain
Sheet Metal Screw
Split Lock or Spring
Stud
Spring or Wave
Drive Styles
Number stamped on
hardware; 5.8 shown
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.
Phillipsr screw is a registered trademark of Phillips Screw Company.
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1
Length In Inches (Screws and Bolts)
Plain Washers
9/32 x 5/8 x 1/16
Thickness
Threads Per Inch
External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size
Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)

M8-1.25 x 20
Length In Millimeters (Screws and Bolts)
Distance Between Threads In Millimeters
Lock Washers
5/8
Internal Dimension
Major Thread Diameter In Millimeters
TP-5413 5/01
Appendix A-5
Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No.
Dimensions
Part No.
Dimensions
Part No.
Dimensions
Type
Hex Head Bolts (Grade 5)
Hex Head Bolts, cont.
Hex Nuts
X-465-17
X-465-6
X-465-2
X-465-16
X-465-18
X-465-7
X-465-8
X-465-9
X-465-10
X-465-11
X-465-12
X-465-14
X-465-21
X-465-25
X-465-20
1/4-20 x .38
1/4-20 x .50
1/4-20 x .62
1/4-20 x .75
1/4-20 x .88
1/4-20 x 1.00
1/4-20 x 1.25
1/4-20 x 1.50
1/4-20 x 1.75
1/4-20 x 2.00
1/4-20 x 2.25
1/4-20 x 2.75
1/4-20 x 5.00
1/4-28 x .38
1/4-28 x 1.00
X-6024-5
X-6024-2
X-6024-8
X-6024-3
X-6024-4
X-6024-11
X-6024-12
7/16-14 x .75
7/16-14 x 1.00
7/16-14 x 1.25
7/16-14 x 1.50
7/16-14 x 2.00
7/16-14 x 2.75
7/16-14 x 6.50
X-6009-1
1-8
Standard
X-6210-3
X-6210-4
X-6210-5
X-6210-1
6-32
8-32
10-24
10-32
Whiz
Whiz
Whiz
Whiz
X-125-33
X-125-23
X-125-3
X-125-31
X-125-5
X-125-24
X-125-34
X-125-25
X-125-26
230578
X-125-29
X-125-27
X-125-28
X-125-22
X-125-32
X-125-35
X-125-36
X-125-40
5/16-18 x .50
5/16-18 x .62
5/16-18 x .75
5/16-18 x .88
5/16-18 x 1.00
5/16-18 x 1.25
5/16-18 x 1.50
5/16-18 x 1.75
5/16-18 x 2.00
5/16-18 x 2.25
5/16-18 x 2.50
5/16-18 x 2.75
5/16-18 x 3.00
5/16-18 x 4.50
5/16-18 x 5.00
5/16-18 x 5.50
5/16-18 x 6.00
5/16-18 x 6.50
X-129-15
X-129-17
X-129-18
X-129-19
X-129-20
X-129-21
X-129-22
X-129-23
X-129-24
X-129-25
X-129-27
X-129-29
X-129-30
X-463-9
X-129-44
1/2-13 x .75
1/2-13 x 1.00
1/2-13 x 1.25
1/2-13 x 1.50
1/2-13 x 1.75
1/2-13 x 2.00
1/2-13 x 2.25
1/2-13 x 2.50
1/2-13 x 2.75
1/2-13 x 3.00
1/2-13 x 3.50
1/2-13 x 4.00
1/2-13 x 4.50
1/2-13 x 5.50
1/2-13 x 6.00
X-6210-2
X-6210-6
X-6210-7
X-6210-8
X-6210-9
X-6210-10
X-6210-11
X-6210-12
X-6210-15
X-6210-14
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
1/2-13
7/16-20
1/2-20
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
X-85-3
X-88-12
X-89-2
5/8-11
3/4-10
1/2-20
Standard
Standard
Standard
X-129-51
X-129-45
X-129-52
1/2-20 x .75
1/2-20 x 1.25
1/2-20 x 1.50
X-125-43
X-125-44
X-125-30
X-125-39
X-125-38
5/16-24 x 1.75
5/16-24 x 2.50
5/16-24 x .75
5/16-24 x 2.00
5/16-24 x 2.75
X-6021-3
X-6021-4
X-6021-2
X-6021-1
273049
X-6021-5
X-6021-6
X-6021-7
X-6021-12
X-6021-11
X-6021-10
5/8-11 x 1.00
5/8-11 x 1.25
5/8-11 x 1.50
5/8-11 x 1.75
5/8-11 x 2.00
5/8-11 x 2.25
5/8-11 x 2.50
5/8-11 x 2.75
5/8-11 x 3.75
5/8-11 x 4.50
5/8-11 x 6.00
X-6021-9
5/8-18 x 2.50
X-6238-2
X-6238-10
X-6238-3
X-6238-11
X-6238-4
X-6238-5
X-6238-1
X-6238-6
X-6238-17
X-6238-7
X-6238-8
X-6238-9
X-6238-19
X-6238-12
X-6238-20
X-6238-13
X-6238-18
X-6238-25
3/8-16 x .62
3/8-16 x .75
3/8-16 x .88
3/8-16 x 1.00
3/8-16 x 1.25
3/8-16 x 1.50
3/8-16 x 1.75
3/8-16 x 2.00
3/8-16 x 2.25
3/8-16 x 2.50
3/8-16 x 2.75
3/8-16 x 3.00
3/8-16 x 3.25
3/8-16 x 3.50
3/8-16 x 3.75
3/8-16 x 4.50
3/8-16 x 5.50
3/8-16 x 6.50
X-6239-1
X-6239-8
X-6239-2
X-6239-3
X-6239-4
X-6239-5
X-6239-6
3/4-10 x 1.00
3/4-10 x 1.25
3/4-10 x 1.50
3/4-10 x 2.00
3/4-10 x 2.50
3/4-10 x 3.00
3/4-10 x 3.50
X-792-1
X-792-5
X-792-8
1-8 x 2.25
1-8 x 3.00
1-8 x 5.00
X-6238-14
X-6238-16
X-6238-21
X-6238-22
3/8-24 x .75
3/8-24 x 1.25
3/8-24 x 4.00
3/8-24 x 4.50
A-6 Appendix
Washers
Part No.
ID
X-25-46
.125
X-25-9
.156
X-25-48
.188
X-25-36
.219
X-25-40
.281
X-25-85
.344
X-25-37
.406
X-25-34
.469
X-25-26
.531
X-25-15
.656
X-25-29
.812
X-25-127 1.062
OD
.250
.375
.438
.500
.625
.687
.812
.922
1.062
1.312
1.469
2.000
Bolt/
Thick. Screw
.022
.049
.049
.049
.065
.065
.065
.065
.095
.095
.134
.134
#4
#6
#8
#10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
1
TP-5413 5/01
Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No.
Dimensions
Part No.
Dimensions
Part No.
Dimensions
Type
Hex Head Bolts (partial thread)
Hex Head Bolts (full thread)
Hex Nuts
M931-05055-60
M5-0.80 x 55
M933-04006-60
M4-0.70 x 6
M934-03-50
M3-0.50
Standard
M931-06040-60
M931-06055-60
M931-06060-60
M931-06070-60
M931-06070-SS
M931-06075-60
M931-06090-60
M931-06150-60
M6-1.00 x 40
M6-1.00 x 55
M6-1.00 x 60
M6-1.00 x 70
M6-1.00 x 70
M6-1.00 x 75
M6-1.00 x 90
M6-1.00 x 150
M933-05035-60
M933-05050-60
M5-0.80 x 35
M5-0.80 x 50
M934-035-50
M3.5-0.50
Standard
M934-04-50
M4-0.70
Standard
M5-0.80
M5-0.80
Standard
Elastic Stop
M8-1.25 x 35
M8-1.25 x 40
M8-1.25 x 40*
M8-1.25 x 45
M8-1.25 x 50
M8-1.25 x 55
M8-1.25 x 55*
M8-1.25 x 60
M8-1.25 x 70
M8-1.25 x 70*
M8-1.25 x 75
M8-1.25 x 80
M8-1.25 x 90
M8-1.25 x 95
M8-1.25 x 100
M8-1.25 x 120
M8-1.25 x 130
M8-1.25 x 140
M6-1.00 x 10
M6-1.00 x 14
M6-1.00 x 16
M6-1.00 x 20
M6-1.00 x 25
M6-1.00 x 40
M6-1.00 x 50
M934-05-50
M982-05-80
M931-08035-60
M931-08040-60
M931-08040-82
M931-08045-60
M931-08050-60
M931-08055-60
M931-08055-82
M931-08060-60
M931-08070-60
M931-08070-82
M931-08075-60
M931-08080-60
M931-08090-60
M931-08095-60
M931-08100-60
M931-08120-60
M931-08130-60
M931-08140-60
M933-06010-60
M933-06014-60
M933-06016-60
M933-06020-60
M933-06025-60
M933-06040-60
M933-06050-60
M934-06-60
M934-06-64
M6923-06-80
M982-06-80
M6-1.00
M6-1.00
M6-1.00
M6-1.00
Standard
Std. (green)
Spiralock
Elastic Stop
M933-08012-60
M933-08016-60
M933-08020-60
M933-08025-60
M933-08030-60
M933-08030-82
M8-1.25 x 12
M8-1.25 x 16
M8-1.25 x 20
M8-1.25 x 25
M8-1.25 x 30
M8-1.25 x 30*
M934-08-60
M6923-08-80
M982-08-80
M8-1.25
M8-1.25
M8-1.25
Standard
Spiralock
Elastic Stop
M933-10012-60
M961-10020-60
M933-10020-60
M933-10025-60
M961-10030-60
M933-10030-60
M933-10030-82
M961-10035-60
M933-10035-60
M10-1.50 x 12
M10-1.25 x 20
M10-1.50 x 20
M10-1.50 x 25
M10-1.25 x 30
M10-1.50 x 30
M10-1.50 x 30*
M10-1.25 x 35
M10-1.50 x 35
M934-10-60
M934-10-60F
M6923-10-80
M6923-10-62
M982-10-80
M10-1.50
M10-1.25
M10-1.50
M10-1.50
M10-1.50
Standard
Standard
Spiralock
Spiralock[
Elastic Stop
M934-12-60
M934-12-60F
M6923-12-80
M982-12-80
M12-1.75
M12-1.25
M12-1.75
M12-1.75
Standard
Standard
Spiralock
Elastic Stop
M931-10040-82
M931-10040-60
M931-10045-60
M931-10050-60
M931-10055-60
M931-10060-60
M931-10065-60
M931-10070-60
M931-10080-60
M931-10090-60
M931-10090-82
M931-10100-60
M931-10110-60
M931-10120-60
M931-10130-60
M931-10140-60
M931-10180-60
M10-1.25 x 40*
M10-1.50 x 40
M10-1.50 x 45
M10-1.50 x 50
M10-1.50 x 55
M10-1.50 x 60
M10-1.50 x 65
M10-1.50 x 70
M10-1.50 x 80
M10-1.50 x 90
M10-1.50 x 90*
M10-1.50 x 100
M10-1.50 x 110
M10-1.50 x 120
M10-1.50 x 130
M10-1.50 x 140
M10-1.50 x 180
M933-12016-60
M933-12020-60
M933-12025-60
M933-12025-82
M961-12030-60
M933-12030-60
M933-12035-60
M961-12040-82
M933-12040-60
M933-12040-82
M12-1.75 x 16
M12-1.75 x 20
M12-1.75 x 25
M12-1.75 x 25*
M12-1.25 x 30
M12-1.75 x 30
M12-1.75 x 35
M12-1.25 x 40*
M12-1.75 x 40
M12-1.75 x 40*
M961-14025-60
M933-14025-60
M14-1.50 x 25
M14-2.00 x 25
M931-12045-60
M960-12050-60
M960-12050-82
M931-12050-60
M931-12055-60
M931-12060-60
M931-12065-60
M931-12075-60
M931-12080-60
M931-12090-60
M931-12100-60
M931-12110-60
M12-1.75 x 45
M12-1.25 x 50
M12-1.25 x 50*
M12-1.75 x 50
M12-1.75 x 55
M12-1.75 x 60
M12-1.75 x 65
M12-1.75 x 75
M12-1.75 x 80
M12-1.75 x 90
M12-1.75 x 100
M12-1.75 x 110
M961-16025-60
M933-16025-60
M961-16030-82
M933-16030-82
M933-16035-60
M961-16040-60
M933-16040-60
M933-16050-60
M933-16050-82
M933-16060-60
M16-1.50 x 25
M16-2.00 x 25
M16-1.50 x 30*
M16-2.00 x 30*
M16-2.00 x 35
M16-1.50 x 40
M16-2.00 x 40
M16-2.00 x 50
M16-2.00 x 50*
M16-2.00 x 60
M933-18035-60
M933-18050-60
M933-18060-60
M18-2.50 x 35
M18-2.50 x 50
M18-2.50 x 60
M933-20050-60
M933-20055-60
M20-2.50 x 50
M20-2.50 x 55
M960-16090-60
M931-16090-60
M931-16100-60
M16-1.50 x 90
M16-2.00 x 90
M16-2.00 x 100
M931-20065-60
M931-20120-60
M931-20160-60
M20-2.50 x 65
M20-2.50 x 120
M20-2.50 x 160
M931-22090-60
M931-22120-60
M931-22160-60
M22-2.50 x 90
M22-2.50 x 120
M22-2.50 x 160
M931-24090-60
M931-24120-60
M931-24160-60
M24-3.00 x 90
M24-3.00 x 120
M24-3.00 x 160
TP-5413 5/01
Pan Head Machine Screws

M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12
M982-14-80
M14-2.00
Elastic Stop
M6923-16-80
M982-16-80
M16-2.00
M16-2.00
Spiralock
Elastic Stop
M934-18-80
M982-18-80
M18-2.5
M18-2.50
Standard
Elastic Stop
M934-20-80
M982-20-80
M20-2.50
M20-2.50
Standard
Elastic Stop
M934-22-60
M22-2.50
Standard
M934-24-80
M982-24-80
M24-3.00
M24-3.00
Standard
Elastic Stop
M934-30-80
M30-3.50
Standard
Washers
Part No.
M125A-03-80
M125A-04-80
M125A-05-80
M125A-06-80
M125A-08-80
M125A-10-80
M125A-12-80
M125A-14-80
M125A-16-80
M125A-18-80
M125A-20-80
M125A-24-80
ID
3.2
4.3
5.3
6.4
8.4
10.5
13.0
15.0
17.0
19.0
21.0
25.0
Bolt/
OD Thick. Screw
7.0
9.0
10.0
12.0
16.0
20.0
24.0
28.0
30.0
34.0
37.0
44.0
0.5
0.8
1.0
1.6
1.6
2.0
2.5
2.5
3.0
3.0
3.0
4.0
M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24
* This metric hex bolts hardness is grade 10.9.

[ This metric hex nuts hardness is grade 8.
M7985A-04010-20 M4-0.70 x 10
M7985A-04020-20 M4-0.70 x 20
M7985A-04100-20 M4-0.70 x 100
M7985A-05010-20
M7985A-05012-20
M7985A-05016-20
M7985A-05100-20
M5-0.80 x 10
M5-0.80 x 12
M5-0.80 x 16
M5-0.80 x 100
M7985A-06100-20 M6-1.00 x 100
Flat Head Machine Screws

M965A-04012-SS
M965A-05012-SS
M965A-05016-20
M4-0.70 x 12
M5-0.80 x 12
M5-0.80 x 16
Appendix A-7
TP-5413 5/01c
E 1998, 2001 by Kohler Co. All rights reserved.
KOHLER CO. Kohler, Wisconsin 53044

Phone 920-565-3381, Web site www.kohlergenerators.com
Fax 920-459-1646 (U.S.A. Sales), Fax 920-459-1614 (International)
For the nearest sales and service outlet in U.S.A. and Canada
Phone 1-800-544-2444

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Service Parts

Marine Generator Sets

Numbering System Significance

How to Find Part Numbers

Specification Number Index

Specification Number Index

Group 1: Gaskets and Seals

Upper and Lower Engine Gasket Kits (Items 2 and 3)

Group 2: Cylinder Block

# Common hardware; procure locally.

Group 3: Cylinder Head and Valves

Group 4: Front Cover Assembly

# Common hardware; procure locally.

Group 5: Camshaft and Valve Control

Group 5: Camshaft and Valve Control

# Common hardware; procure locally.

Group 6: Crankshaft and Piston

Group 6: Crankshaft and Piston

# Common hardware; procure locally.

Group 7: Flywheel and Clutch

Group 8: Oil Pump and Pan

Group 9: Fan and Water Pump

2.75 in. (69.85 mm) or

Additional cooling system components are listed in

# Common hardware; procure locally.

Group 10: Intake Manifold

See Group 101

NOTE: See Group 101 and Group 104 for

Group 12: Ignition Module and Spark Plugs

See Group 105 Engine for

Note: Order different part numbers for

# Common hardware; procure locally.

Group 101: Air Intake

Group 103: Fuel System

Carburetor Repair Parts

Group 104: Cooling System

See Group 2. Original Ford cover

Group 104: Cooling System

Group 104: Cooling System, continued

Group 105: Engine

See Group 301 for electronic governor controller

Group 105: Engine

Group 105: Engine, continued

See Group 301 for electronic governor controller

Group 105: Engine, continued

Group 107: Nameplate and Decals

Group 107: Nameplate and Decals

Decal, Kohler logo

Group 108: Oil Pressure Switches

Group 109: Skid and Plant Mounting

# Common hardware; procure locally.

Group 110: Water Temperature Switches

Group 112: Starter

# Common hardware; procure locally.

Group 201: Generator and Mounting

Group 201: Generator and Mounting

Generator End Bracket Identification

Generator End Bracket

Stamped with the letter P

Group 301: Controller and Mounting

Group 301: Controller and Mounting

Regulator assembly, voltage

# Common hardware; procure locally.

Group 701: Literature