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Contents
Plan exactly what you want!_ ____________________________________ 4 System overview_ _____________________________________________ 6 Socket, additional socket and busbars___________________________ 8 Varied options for individual customer requirements_ ______________10 This is how its done: SMISSLINE assembly______________________12 Power supply for the plug-in socket system______________________14 Power supply via incoming terminal block or incoming terminal components_ _________________________________________16 Power supply via protection devices____________________________18 Back-up protection with the High Performance circuit breaker S800_ __________________________________________19 SMISSLINE protection devices and accessories__________________20 Overload and short-circuit protection_ ___________________________22 Customer benefits offered by the vertical construction with SMISSLINE______________________________________________24 Combination of devices_ ______________________________________25 Successful in any location_____________________________________26
The idea
SMISSLINE protection devices are simply snapped into a plug-in socket system. The arduous task of power supply and connection is done. In addition to savings in time and money, another advantage of the system is the quick and easy exchangeability of the devices. If the corresponding spare capacity is planned, subsequent expansion consists merely of plugging in and connecting additional devices.
Collective alarm A collective alarm can easily be implemented using the signal contact SK400SA. A very good space-saving arrangement is created when the signal contact is mounted to the left or right of the miniature circuit breaker.
LA LB N L1 L2 L3
l1 l2 l3 l1 l2 l3
Signalling Signal and auxiliary contacts are available for all devices. These can be powered directly by the two auxiliary busbars in the socket.
Vertical design A vertical design will save you even more space, as no terminal blocks are required. The outgoing cables are connected directly to the devices.
Time-saving assembly SMISSLINE simplifies planning and speeds up the set up and assembly of power distribution systems. Components are replaced in seconds, making expansion much easier.
Flexibility up to the last minute SMISSLINE makes it possible to press ahead with planning, even before all the details of a system are known. Loads can be easily reassigned. Even if the usage of an entire installation is completely changed, the effort involved remains small.
Motor starter units or external devices You can create varied combinations of devices using a combi module. For example, a motor protection switch, together with a contactor can be combined to form one single unit and plugged in as a whole. External devices can be integrated into the system via universal adapters.
Freedom to design and arrange SMISSLINE gives you freedom of choice: Mixed-pole arrangement of all devices next to each other.
Plugs in directly SMISSLINE devices can be snapped directly into the plug-in socket system. The input wiring is integrated within the device.
System overview
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1 2
6 8 10
1 2 3 4 5 6 7 8 9 10 11 12
Supply terminal Incoming terminal block with a max. current rating of 160A 50mm2 (2x25mm2) + 2x10mm2 (LA, LB) Cover for incoming terminal block Supply cable Surge arrester OVR404 RCBO FS401 Residual-current circuit breaker F404 Miniature circuit breaker S401 M Signal contact Plug contacts DIN adaptor Spare way cover
13 14 15 16 17 18 19 20 21 22 23 24
Device latch Busbar L3 or DC +, Busbar L2 or DC +, Busbar L1 or DC +, Busbar N Sockets, 8-module and 6-module Auxiliary busbar LA Auxiliary busbar LB Busbar N, external Busbar PE, external Additional socket N and PE terminals 32A 1mm2 to 10mm2, 63A 16mm2 to 50mm2 and 100A 16mm2 to 95mm2, red and orange terminals for DC
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26 24 24 24
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28
22 21 23
19 20 17 16 15 14
13
28
18
29
26 11
12
30 30
31
25 26 27 28 29 30 31
Output circuits Busbar isolator Dummy block and 18 mm cover with DIN top for the additional socket Socket end piece on left and right Incoming terminal component, centre power supply 200 A, maximum 95 mm2 Universal adapter with a current rating of 32 A, 63 A or 100 A Combi module with a current rating of 32 A
Socket
The socket with integrated busbars simultaneously incorporates both mechanical and electrical connection to the mains supply for plug-in devices.
Socket components
The sockets are easy to base-mount. They can either be screwed onto a mounting plate or snapped onto a 35mm DIN rail. The latch of the snap mounting makes installation particularly easy. It ensures the sockets can be moved laterally or removed before defining the final mounting position. In order to determine the required socket length, the space necessary for the required devices the incoming terminal block and any spare slots must be specified.
Additional socket
The additional socket can be simply plugged in to the socket and serves the purpose of accepting the external N and/or PE busbars. It can also be snapped onto a top-hat rail. Additional sockets can either be equipped with an N busbar or a PE busbar. Each socket can be expanded with an additional socket.
Snap mounting
Using a screwdriver, pull down the slide until it latches in position (socket is adjustable) Pressure applied from the front: Lock position (sockets fixed)
Modules Socket length incl. end piece in mm 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 883 869 905 941 977 1013 1049 1085 1122 1158 1194 1230 1266 1302 1338 1374 1410
Number of sockets 8 6
module module
Modules Socket length incl. end piece in mm 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 1446 1482 1518 1554 1590 1626 1662 1698 1734 1770 1806 1843 1879 1915 1951 1943 2031
Number of sockets 8 6
module module
1 1 2 1 2 3 1 2 3 4 2 3 4 5 3
1 2 1 3 2 1 3 2 1 3 2 1 3
4 5 6 4 5 6 7 5 6 7 8 6 7 8 9 7 8
2 1 3 2 1 3 2 1 3 2 1 3 2
9 10 8 9 10 11 9 10 11 12 10 11 12 13 11 12 13
1 3 2 1 3 2 1 3 2 1 3 2 1
Busbars
The busbars with a dimension of 10x3mm carry currents of up to 100A. They are galvanically-coated. This ensures perfect connection of the devices. The maximum delivery length of the busbar is 1979mm. The same busbar is used for mounting in the socket (L1, L2, L3, N) as with assembly in the additional sockets (N, PE). The busbars are inserted in the socket from the front.
PE N LA LB N L1 L2 L3
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Busbar isolator
If there are several isolated residual current protected device groups within a distribution system, the busbar system must be divided into the corresponding number of segments. The clearly visible dark grey busbar isolator serves as a spacial and electrical insulator for the busbars.
Busbar cover
The busbars can be shock-protected where spare slots or modules are currently not used. The 4-part covers for the socket are broken off in the required number and snapped onto the socket. Their holes allow the voltage on the busbars to be measured, without having to remove the cover. An 18mm wide cover is available for the additional socket. Longer busbar sections can be protected with a cable duct cover.
Z20286.eps
N and PE terminals
The additional socket can be equipped with plug-in erminals. These are mounted by simply plugging in, t in line with the SMISSLINE philosophy.
Z20287
Z200310.eps
Z200336.eps
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1. The individual sockets are buttmounted in the desired length on the mounting rails of the distribution cabinet. The sockets can, however, also be butt-mounted on a work bench, for example, equipped with busbars and mounted in the distribution cabinet as a complete unit.
2 1
2. The busbars and any auxiliary busbars can be cut into lengths and snapped in place.
3. In doing so, any necessary splits in the busbars must be bridged with the busbar isolator.
4. The incoming terminal block is plugged in and the feeder cables are connected.
5
Device latch
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Advantages
Only one order number and one price Pre-assembled Simple solution Easy handling Low storage requirements
Solutions available: 20 modules 3L 20 modules 3LN 22 modules 3L 22 modules 3LN 24 modules 3L 24 modules 3LN 26 modules 3L 26 modules 3LN 30 modules 3L 30 modules 3LN 32 modules 3L 32 modules 3LN 34 modules 3L 34 modules 3LN
Type name ZLS782 ZLS783 ZLS760 ZLS761 ZLS750 ZLS751 ZLS785 ZLS786 ZLS762 ZLS763 ZLS752 ZLS753 ZLS776 ZLS777
Solutions available: 38 modules 3L 38 modules 3LN 40 modules 3L 40 modules 3LN 44 modules 3L 44 modules 3LN 48 modules 3L 48 modules 3LN 62 modules 3L 62 modules 3LN 64 modules 3L 64 modules 3LN 80 modules 3L 80 modules 3LN
Type name ZLS764 ZLS765 ZLS754 ZLS755 ZLS778 ZLS779 ZLS756 ZLS757 ZLS780 ZLS781 ZLS766 ZLS767 ZLS758 ZLS759
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The appropriate version of the incoming terminal blocks can be ordered according to the arrangement of sockets with busbars L1, L2, L3, N and auxiliary busbars LA and LB. The incoming terminal block is a multiple-pole element and can be mounted on the socket at any position. The incoming terminal component is a single-pole element, optional for L1, L2, L3 or the N conductors. This facilitates individual configurations. The incoming termi nal component is always used when the power is supplied by only 2 conductors or if the cross-section of the power cable is greater than 50mm2. The busbars of the additional socket are supplied with power via terminals. The power can also be supplied using a protection device (e.g. residual-current circuit breaker) (see page 18). Incoming terminal block
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The following points must be observed: 1. Correct configuration of the power supply 2. Correct rating of the upstream overcurrent protection device
The maximum current rating of the upstream overcurrent protection device is 100 A
Upstream overcurrent protection device, current rating of 100A
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The maximum current rating of the upstream overcurrent protection device is 160A
Output circuits IN : any IN x f 100A IN x f 100A
Upstream overcurrent protection device > 100A current rating 160A, f = diversity factor
The sum of the rated breaking current strengths of all connected overcurrent protection devices, multiplied by the simultaneity factor f in the following table, must not be greater than 200A. Furthermore, this value must not exceed 100A on either side of the incoming terminal block. If electrical circuits are connected with a specified load current (e.g. motors), the diversity factor must not be used for these circuits. Power for a rated current of 200A can only be Together supplied by an incoming terminal I N : max. 200A component and not by the incoming terminal block. f = diversity factor Output circuits IN x f 100 A Output circuits IN x f 100 A
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Direct power supply from below via a residual-current circuit breaker, switch disconnector or surge arrester
The feeder cable is connected to the same side of the device as the strand wires of the plug contacts. Particular care must be taken to ensure that the sum of the current ratings of all downstream protection devices does not exceed the current rating of 63 ampere taking account of the diversity factor f.
Power supply from above via a residual-current circuit breaker or switch disconnector
The feeder cable is connected to the opposite side of the stranded wires for the plug contacts via a residual-current circuit breaker or switch disconnector. In this configuration the busbars and thus all subsequent devices are residual current protected (when power is supplied via a residualcurrent circuit breaker). If several residual current groups are used, the dark grey busbar isolator should be used to separate the busbars. For this purpose, it is necessary to conform with the standards relating to overcurrent protection of residual-current circuit breakers.
I max. 63 A = IN x f
f = diversity factor
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Back-up protection of the SMISSLINE SYSTEM with upstream HIGH PERFORMANCE circuit breaker S800
The High Performance circuit breaker S800 can provide backup protection for the SMISSLINE system. The High Performance circuit breaker S800 is directly snapped onto the top-hat rail. Power is supplied to the plug-in socket system via a short power line and an incoming terminal block.
S800
S400
S800S - S400M/S450M (SMISSLINE) @ 230/400V E. L. Icu [kA] Icn [kA] S400M S450M In [A] 4*16 20 25 32 40 50 63 25 50 32 50 50 40 50 50 50 S800S B, C, D, K 50 50 63 50 50 50 50 50 50 50 50 50
B, D
10
80 50 50 50 50 50 50
100 125 50 50 50 50 50 50 50 50 50 50 50 50 50 50
* applies only to B characteristic E. L. Icu [kA] 50 25 S400M S450M In [A] 0.52 3...20 25 32 40 50 63 25 50 50 32 50 50 40 50 50 50 S800S B, C, D, K 50 50 63 50 50 50 50 50 50 50 50 50
C, K
15
80 50 50 50 50 50 50
100 125 50 50 50 50 50 50 50 50 50 50 50 50 50 50
Example for the back-up protection coordination between miniature circuit breakers and the heavy duty circuit breaker S800S at 230/400V. Further coordination tables can be found in the technical catalogue.
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F402
Protection of the plug-in ocket system with an upstream s overcurrent protection device
If, on the power supply side, a circuit breaker of the type Sace Tmax 200A, a High Performance circuit breaker S800 or a NH fuse is positioned upstream of the busbar system, then due to the short-circuit current limiting effect of this protection device, a large prospective short-circuit current of up to 50kA for the plug-in socket system is permissible.
LA LB N L1 L2 L3
LA LB N L1 L2 L3
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23
S800
24
S800
FI4
DVR
S800
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SHOPPING CENTRES
Quick change configuration Clearly arranged residual current protection structure Multiple-pole devices can be placed in any position
TRANSPORTATION
Short time delayed residual current circuit-breakers for long cables Overvoltage-protection system Fast replacement of combi module as complete motor starter unit
TELECOMMUNICATIONS
Interchangeability of devices Overvoltage-protected systems Specifically targeted device and circuit protection
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INDUSTRIAL BUILDINGS
High availability C ombi module as complete
motor starter unit C learly arranged devices and terminals
OFFICE BUILDINGS
Flexibility in lighting and air-conditioning systems Expansion options F lexibility for system modifications
HOSPITALS, CLINICS
H igh degree of safety during maintenance and servicing Short reaction times Permanent current availability
AIRPORTS
High degree of availability Short reaction times Cost effective adaptations
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Australia ABB Australia Pty Limited 601 Blackburn Road Notting Hill VIC 3168 Australia Telephone +61 (0) 3 8544 0000 Telefax +61 (0) 3 8544 0001 www.au.abb.com Belgium ABB ELECTRO n.v. Hoge Wei, 27 1930 Zaventem Belgium Telephone +32 (0) 27 18 63 11 Telefax +32 (0) 27 18 66 66 www.abb.be Brasil ABB Ltda av. dos Autonomistas, 1496 06020-902-Osasco-SP Brasil Telephone +55 (0) 80 00 14 91 11 Telefax +55 (11) 36 88 99 77 www.abb.com.br Czech Republic ABB s.r.o. Herspick 13 61900 Brno Czech Republic Telephone +420 54 31 45 50 3 Telefax +420 54 32 43 48 9 www.abb.cz/elsynn Denmark ABB AS Meterbuen 33 2740 Skovlunde Denmark Telephone +45 44 50 44 50 Telefax +45 44 50 44 60 www.abb.dk Finland ABB OY Domestic Sales P.O. Box 182 00381 Helsinki Finland Telephone +358 10 22 20 00 Telefax +358 10 22 22 91 3 www.abb.fi France ABB Entrelec Division Commercial France 300 rue des Prs Seigneurs ZA La Boisse BP 90145 01124 Montluel Cedex France Telephone +33 (0) 825 38 63 55 Telefax +33 (0) 825 87 09 26 www.abb.fr
Great Britain ABB Limited Tower Court Foleshill Enterprise Park Courtaulds Way Coventry CV6 5NX England Telephone +44 (0) 24 76 36 85 00 Telefax +44 (0) 24 76 36 44 99 www.abb.com/lowvoltage India ABB Limited Plot Nos 5 & 6, 2nd Phase Peenya Industrial Area Bangalore 560 058 India Telephone +91 80 2294 9150 Telefax +91 80 2294 9148 www.abb.co.in Ireland Asea Brown Boveri Ltd. Belgrad Road, Tallaght Dublin 24 Ireland Telephone +35 31 40 57 30 0 Telefax +35 31 40 57 33 2 www.abb.com/lowvoltage Italy ABB SACE S.p.A. Line Protection Devices Viale dellIndustria, 18 20010 Vittuone (MI) Italy Telephone +39 02 90 34 1 Telefax +39 02 90 34 76 09 www.abb.it Netherland ABB b.v. Automation Products Marten Meesweg 5 3068 AV Rotterdam Postbus 301 3000 AH Rotterdam Netherland Telephone +31 (0) 10 40 78 91 1 Telefax +31 (0) 10 40 78 09 0 www.abb.nl Norway ABB AS Automation Technology Products Division P.O. Box 797 Brakeroya 3002 Drammen Norway Telephone +47 32 24 80 00 Telefax +47 32 24 79 34 www.abb.no Poland ABB Sp. z o.o. Automation Products ul. Zeganska 1 04-713 Warszawa Poland Telephone +48 22 51 64 441 Telefax +48 22 51 64 444 www.abb.pl
P.R. China ABB (China) Ltd Universal Plaza, 10 Jiuxianqiao Lu Chaoyang District 100016 Beijing P.R. China Telephone +86 10 8456 6688 Telefax +86 10 8456 9907 www.abb.com.cn Russian Federation ABB Industrial & Building Systems Ltd. 30/1, bld. 2, Obrucheva St. 117861 Moscow, Russia Telephone +7 495 960 2200 Telefax +7 495 960 2220 www.abb.ru/ibs Singapore ABB Industry Pte Ltd 2 Ayer Rajah Crescent Singapore 139935 Telephone +65 6776 5711 Telefax +65 6778 0222 www.abb.com.sg Spain ABB Automation Products, S.A. c/Torrent de lOlla 220 08012 Barcelona Spain Telephone +34 93 48 42 21 Telefax +34 93 48 42 190 www.abb.es Sweden ABB Automation Technologies Cewe Control Muturgrd 20 72161 Vsteras Sweden Telephone +46 (0) 21 32 07 00 Telefax +46 (0) 21 12 60 01 www.abb.se Ukraine ABB Ltd, Ukraine Automation Products Low Voltage 4, Ivana Lepse Blvd. Kiev 67, 03680 Ukraine Telephone +380 44 495 22 11 Telefax +380 44 495 22 10 www.abb.ua United Arab Emirates ABB Industries (L.L.C) P.O. Box 11070 Dubai United Arab Emirates Telephone +971 4 314 7500 Telefax +971 4 340 1771 www.mena.abb.com
Switzerland ABB Switzerland Ltd. CMC Low Voltage Products Fulachstrasse 150 CH-8201 Schaffhausen Tel. +41 (0)58 586 41 11 Fax +41 (0)58 586 42 22 E-mail: cmc@ch.abb.com www.abb.ch
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