Integrated Controls Solution

Integrated Controls Solution

CONTROLS

More types of Turbines than any other Controls supplier Load Control (Mechanical & Electrical Drives) Over 50 years experience More than 20 Turbine Manufacturers Over 70 different Models Over 1000 Industrial Applications Oil and Gas Processing/Transmission & Power Generation

GT Gen Set Integrated Controls Solution

Gas Turbine Experience
Manufacturer ABB Allison Alstom Power Centrax Dresser Fiat GE Hitachi John Brown Kawasaki MAN GHH Mashproekt Mitsubishi No. 4 404 2 18 2 2 161 1 6 5 210 4 7 Manufacturer Nuovo Pignone Orenda Pratt & Whitney Rolls Royce Ruston Solar Textron Lycoming Westinghouse No. 194 19 25 1789 87 186 131 55

Integrated Controls Solution

Dedicated Control Systems Digicon PLC Based - Allen Bradley, GE FANUC, SIEMENS Open Architecture - PC-104, Insdustrial PCs TMR Architecture - ABB August GCP & MCC Supply Package Design - FPSO Complete Package Integrator

Integrated Controls Solution

Designed for Engines up to 50 MWs 400/600 lb. ANSI flanges RIPS feedback element

Integrated Controls Solution

Standard Software Development
1980s - HSDE Digicon ACE
UniGov Universal Governor, which includes Anti-Surge Control and Auto-Synch Software

Early 1990s UniGov ported to GE-9070 Mid 1990s UniGov written on AB Control Logix UniGov ported to PC Solution

Late 1990s - UniGov ported to ABB TMR 2001 2002 UniGov ported to Modicon UniGov ported to Siemens S5

Integrated Controls Solution

Controls Applications Standard Software Architechure Controls Platform

Gas Turbine Controls Reciprocating Engine Controls Steam Turbine Controls Compressor Controls Generator Controls Station Controls

Allen Bradley Siemens Modicon Digicon GE Fanuc ABB

Integrated Controls Solution

Software Packages Gas Turbine Governor Steam Turbine Governor Recip Turbine Governor
Standard Software Block Requiring Configuration Only

Auto-Synch Generator Controls Anti-Surge Control Load Share Control

Sequencer Software & I/O Interface

Integrated Controls Solution

MAIN ELEMENTS OF GAS TURBINE GOVERNORS

Gas / Liquid / Mixed Fuel Valve Governor Start Fuel Control Temperature Control Speed Control Load Control Bleed Valve Control IGV Control Nozzle Control DLE Controls Water Injection Steam Injection Turbine Temperature Calculations TIT / TOT

Integrated Controls Solution

GAS TURBINE START FUEL CONTROL

Fuel Demand

speed governing acheived

normal stop, after decel and after cooldown

reset

light_off_max

decel_rate

shutdown light_off_rate light_up_min = light_up_max. light_up_rate = 0. warm_up Time

0 1 SFC_ENAB SFC_WARMUP 0 0 SFC_ACC SFC_RESET 0 0 SFC_DEC

1 1 1 1

0 0 0 0 0

Integrated Controls Solution

TYPICAL GAS TURBINE GOVERNOR

Integrated Controls Solution

MAIN ELEMENTS OF STEAM TURBINE GOVERNORS

Extraction Steam Pressure Limiter Inlet Steam Pressure Limiter Extraction Steam Flow Controller Exhaust Steam Flow Controller Speed Control Load Control

Integrated Controls Solution

TYPICAL STEAM TURBINE GOVERNOR

Integrated Controls Solution

Remote MMI PC Local MMI PC Ethernet Comms Telephone To Remote System

AB GE Fanuc Modicon Siemens

Control System PLC ESD

Generator Protection / AVR

ControlNet / FieldBus

F&G Panel

Vibration

MCC

GT Flex I/O

Fuel Skid Flex I/O

Flex I/O

Adjustable To Meet The Scope

Integrated Controls Solution

TELEPHONE CONNETION Telephone To Remote System Remote Dial-Up Allows, Configuration Control Upload of current configuration, Simple Configuration Tool (Excel) Download of changes, Time of last software change, Remote Monitoring Daily reporting of operation, performance, faults, Detect Operator Abuse, View Mimics On-Line, Target Maintenance,

Local MMI PC

Ethernet Comms

Control System PLC

Integrated Controls Solution

Controls solution based around Allen Bradley Control Logix with distributed Flex I/O modules. PC Module allows fast logging for start-up trends.

Secure Software Environment Includes: Governor, Auto Synch Anti-Surge Sequencing

Dual Redundant ControlNet Junction Box Mountable

Integrated Controls Solution

USE OF DISTRIBUTED I/O

Turbine Flex I/O Each Module Can Be Separately Tested.

Driven Unit

Mount Flex I/O modules around skids to reduce crosssite cabling. Separate cable runs reduce risk of cable damage.

Fuel Skid Flex I/O

Dual Redundant ControlNet

Control Room

Integrated Controls Solution

Generator Protection Panel
Protection Provided By Multilin Relays With Communications Interface To Turbine Control Panel. High Visibility Energy And Power Quality Compliance Meters With Communications Interface To Provide Accurate Fiscal Measurement and Remote Monitoring. Automatic Or Manual Synchronizing.

Integrated Controls Solution

Motor Control Center
Dual Redundant Communications Interface To Turbine Control System For Simple Control And Maximum Diagnostics.

ControlNet To Control System

Integrated Controls Solution

Fire & Gas Protection Panel

Fire & Gas Detection System Providing Complete Protection Of Personnel And Material. Intelligent Detectors And Communications Link To Turbine Control Panel Allow Comprehensive Monitoring.

Comms Link To Field Equipment

Comms Link To Control System

GT Gen Set Integrated Controls Solution

CONTROL ROOM PACKAGES
Design And Build Control Room Structure

Design, Build, Install And Test HVAC / Lighting Ventilation Systems Fire Suppression Electrical Panels (TCP, MCC, GCP, AVR, Switchgear) Battery Compartments