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3-Phase Diesel
Optional Accessories
D Circuit breakers D USCG fuel lines D D D D
RATINGS: Ratings per ISO 3046, ISO 8528-1, and Kohler ISO rating guideline 2.14. Obtain technical information bulletin (TIB-101) on ratings guidelines for complete ratings definitions. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler generator set distributor for availability. 10% overload capacity one hour in twelve hours.
Application Data
Engine
Engine Specifications Type Number of cylinders Firing order Aspiration Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Combustion system Rated rpm Maximum power at rated rpm, HP Cylinder block material Cylinder head material Piston rings Crankshaft material Connecting rod material Governor type 1800 713 Cast iron Cast iron 2 compression/1 oil Forged steel Forged steel Electronic 60 Hz 4-cycle V-8 1-5-4-2-6-3-7-8 Turbocharged 15.6 (952) 127 x 154 (4.99 x 6.06) 16:1 Direct injection 1500 603 50 Hz
Lubrication
Lubricating System Oil pan capacity with filter, L (U.S. qt.) Type 60 Hz Pressure 50 Hz 40 (42.27)
Operation Requirements
Air Requirements Engine combustion air requirements, kg/min. Max. air intake restriction, kPa (mm H2O) Exhaust flow, kg/min. Exhaust temp., _C (_F) Max. allowed exhaust backpressure, kPa (mm H2O) Fuel Consumption Diesel, Lph (gph) at % load 100% 75% 50% 126.5 (33.4) 94.9 (25.0) 64.2 (17.0) 103.0 (27.2) 75.3 (19.9) 51.7 (13.6) 60 Hz 43 482 (899) 60 Hz 41 4.9 (500) 34 505 (941) 50 Hz 32
4.9 (500) 50 Hz
Engine Electrical
Engine Electrical System Battery, voltage Battery, charging (24 volt) Battery, recommendation (minimum, 24 volt) Starter motor 60 Hz 50 Hz 24-volt spec 140 amp, 2 pole 160 Ah, 600 CCA Gear-reduction type
Engine Features
D One-side serviceability of fuel system, lubrication system, and air cleaner D Low oil pressure cutout D High water temperature cutout D Loss of coolant cutout D Overcrank cutout D Belt guard
Cooling
Cooling System Capacity, L (U.S. qt.) (approx.) Cooling type Seawater pump type Seawater pump suction lift, maximum, m (ft.) Heat rejected to cooling water at rated kW, kW (Btu/min.) Engine water pump flow, Lpm (gpm) Seawater pump flow, Lpm (gpm) 60 Hz 95 (100) Heat exchanger or keel cooled Gear driven 3.0 (10.0) 422 (24020) 410 (108) 230 (61) 368 (20946) 342 (90) 190 (50) 50 Hz
D Optional oil pressure gauge, water temperature gauge, and battery voltage gauge D Disposable oil filter D Extended oil drain
Controller Features
D Rubber mounted to isolate vibration D Safety shutdowns d Engine overheating d Low oil pressure d Overcrank D Safety shutdown lamp
Fuel
Fuel System Fuel recommendation Fuel pump priming Maximum recommended fuel lift, m (ft.) 60 Hz 50 Hz Diesel fuel specified to EN 590 or ASTM D975 Manual 2.0 (6.6)
D Shutdown reset switch D Terminal strip connection for remote panel harness D Hourmeter for scheduling maintenance D 4--20 mA or 0--5 VDC voltage biasing input D Start/stop switch
Controller
Decision-Makert 3+ Controller Features
Alternator Specifications
Alternator Specifications
Specifications Type Exciter type Alternator 4-pole, rotating-field Brushless, permanent-magnet 12, reconnectable Solid state, volts/Hz Class H 90_C 1, sealed Flexible disc Full 2% 100% of rating (35% dip for voltages below) 1750 (60 Hz), 1300 (50 Hz)
Type: 16-light microprocessor (NFPA 110, level 1) Power source, with circuit protection: 24-volt DC Panel lamps (2) Analog Meters: d AC meters, 89 mm (3.5 in.) 2% full-scale accuracy on voltmeter and ammeter, 0.5% full-scale accuracy on frequency meter d DC meters, 51 mm (2 in.), volts, engine water temperature, oil pressure d Running time meter D Switches and Controls: d Alarm horn and silencing switch d Cyclic cranking d Engine cooldown timer, 0 minute (5 minute selectable) d Front-mounted voltage-adjusting rheostat 5% d Lamp-test switch d Local emergency stop button switch (optional) d Meter-phase selector switch, 7-position d Overvoltage protection shutdown d Prime power mode d Run/off-reset/auto switch (engine start), local/remote two-wire D Fault and Condition Lamps: d Auxiliary fault (red) d Auxiliary prealarm (yellow)* d Battery charger fault (red)* d Emergency stop (red)* d Generator switch not-in-auto (red) d High engine temperature safety shutdown (red) d Low battery voltage (red)* d Low coolant level shutdown (auxiliary) d Low fuel (red)* d Low oil pressure safety shutdown (red) d Low water temperature (red)* d Overcrank safety shutdown (red) d Overspeed safety shutdown (red) d Prealarm high engine temperature (yellow)* d Prealarm low oil pressure (yellow)* d System ready (green) * Requires an optional kit or a user-provided device for lamp to function.
D D D D
Number of leads Voltage regulator Insulation: NEMA MG1-1.66 Material Temperature rise Bearing: number, type Coupling Amortisseur windings Voltage regulation, no load to full load One-step load acceptance per NFPA 110 Peak motor starting kVA: 480 V, 416 V 5M4030
Alternator Features
D The generator complies with NEMA, IEEE, and ANSI standards for temperature rise. D The alternator uses a permanent-magnet excitation system. D The alternator has a two-thirds pitch stator and skewed rotor. D The generator has a solid-state, volts-per-hertz voltage regulator. D The brushless, synchronous generator is broadrange and reconnectable. D The windings have a tropical insulation suited for harsh environments. The tropical insulation consists of an epoxy overcoat which provides additional abrasion resistance and protection for use in high-humidity marine environments. D The generator sustains short-circuit current up to 300% of the rated current for up to 10 seconds.
Accessories/Options
D Remote control panel D Remote connection/extension harness D Safeguard breaker D Oil level indicator (high/low) D USCG fuel lines
KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in the US and Canada, phone 1-800-544-2444 KohlerPower.com
ADV-7458-A
DISTRIBUTED BY:
NOTE: Dimensions are shown in mm [in.]. NOTE: This drawing is provided for reference only and is not intended for installation planning. Contact your local distributor for more detailed information.
E 2009 and 2010 by Kohler Co. All rights reserved. G2-127 (500EOZC) 7/10a