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SCX-6322DN/XAZ
Basic Model : SCX-6322DN
SERVICE
DIGITAL LASER MFP
Manual
Contents
1. Precautions
1.1 1.2 1.3 1.4 Safety Warning Caution for safety ESD Precautions Super Capacitor or Lithium Battery Precautions 1-1 1-2 1-5 1-5
2. Product Specification
2.1 Product Overview 2.2 Product Specification 2.3 Model Comparison Table 2-1 2-1 2-8
3. System Overview
3.1 System Construction 3.2 Engine H/W 3-1 3-5
Continued
5. Disassembly and Reassembly
5.1 General Precautions on Disassembly 5.2 Rear Cover 5.3 Scanner Ass'y 5.4 DADF Assy 5.5 OPE Assy 5.6 Side Cover Assy 5.7 Fuser Assy 5.8 Exit Ass'y 5.9 Cover Paper Exit Ass'y 5.10 Drive Assy 5.11 SMPS 5.12 LSU (Laser Scaning Unit) 5.13 Cover Exit Rear 5.14 Main Frame Assy 5.15 MP Assy 5.16 Feed Assy 5.17 Pick Up Assy 5.18 Main PBA 5-1 5-1 5-2 5-7 5-11 5-12 5-14 5-15 5-15 5-16 5-17 5-18 5-18 5-19 5-20 5-21 5-22 5-23
6. Troubleshooting
6.1 Procedure of Checking the Symptoms 6.2 Solution 6-1 6-2
Continued
7. Setting Guide
7.1 Printer overview 7.2 Understanding the Status LED 7.3 Finding more information 7.4 System setup 7.5 Network setup 7-1 7-4 7-5 7-6 7-12
Continued
9. Block diagram
9.1 SCX-6122FN Block Diagram 9.2 SCX-6322DN Block Diagram 9-1 9-2
Precautions
1. Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.
CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET. NICHT DEM STRAHL AUSSETZEN. ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS DOUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE LESPOSIZIONE AL FASCIO. PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. - USYNLIG LASERSTRLNING VED BNING, NR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STRLNING. ADVARSEL. - USYNLIG LASERSTRLNING NR DEKSEL PNES. STIRR IKKE INN I STRLEN. UNNG EKSPONERING FOR STRLEN. VARNING - OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. STRLEN R FARLIG. VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NKYMTTMLLE LASERSTEILYLLE L KATSO STEESEEN.
1-1
Precautions
1-2
Precautions
1-3
Precautions
1-4
Precautions
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly. 3. Use only a grounded tip soldering iron to solder or desolder ESDs. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ESDs. 5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs. 6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material. 7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit. 9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting ones foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
1-5
Specification of Product
2
Major Functions Dimensio n (WxDxH )
2. Specification of Product
2.1 Product Overview
Concept - High network Feature , A4 Copier based MFP Target User - General Office - Government, Education, Medical Vertical Market - Duty Cycle : 20K Pages Series Models - SCX-6122FN(4-in-1, ADF NW) - SCX-6322DN(4-in-1, DADF, NW) Key Sales Point - Duplex Capability - Network Standard - Scan-to-Email - Large Volume Capability
SCX-6122FN
AD F Local connection: Copier, Printer, Scan, Fax, As Network connected: Network Print, Scan to Client/SMB/FTP/Emai l 2nd Cassette, Desk 560 X 430 X 455 mm 560 X 430 X 595 mm 22.55Kg 20*2 Char
SCX-6322DN
Local connection: Copier, Printer, Scan, Fax , DADF As Network connected: Network Print, Scan to Client/SMB/FTP/Emai l 2nd Cassette, Desk 560 X 430 X 495 mm 560 X 430 X 635 mm 22.65Kg 20*2 Char USB 2.0, IEEE 1284 Parallel Port, Ethernet 10/100 base Tx N/A 450W 28W 100W Warming up : 48dB, Printing/Coping/Scan : 60dBA Less than 40dBA Less than 30 sec. 20,000pages 5Years or 300,000 Pages, which comes first 50,000pages 100,000pages 100,000pages 100,000pages 64MB
Net Weight (with CRU) LC D I/O Interfac e Power Consumptio n Standar d Option Avg operation Sleep Mode Standby Mode Noise Warm Up Time Operatin g Standby from sleep mode Monthly Duty Cycle Machine Life ADF Feed Roller Machine Life Paper Feeding Roller Transfer Roller Fuser Unit Device Memory
USB 2.0, IEEE 1284 Parallel Port, Ethernet 10/100 base Tx N/A 450W 28W 100W Warming up : 48dB, Printing/Coping/Scan : 60dBA Less than 40dBA Less than 30 sec. 20,000pages 5Years or 300,000 Pages, which comes first 50,000pages 100,000pages 100,000pages 100,000pages 64MB
2-1
Specification of Product
SCX-6122FN
Up to 22 ppm in A4 (23 ppm in Letter) PCL6, PS3
SCX-6322DN
Up to 22 ppm in A4 (23 ppm in Letter) Yes(5, 10, 15, 30, 60, 120 minutes) Up to 1200dpi Effective Output 38MB buffer Approx. 12Seconds(Tray1), 13seconds(Tray2) Yes 256level -Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3,10.4 - Windows 98/Me/NT4.0/2000/XP(32/64bit)/2003 Server(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8~9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac OS 8.6~9.2, 10.1~10.4 TCP/IP(LPR, Standard TCP/IP Printing, Samsung Port, IPP) NetWare,Ethertalk PSERVER, NDS, IPX, NCP
SLP, DHCP, BOOTP, RARP, DNS, DDNS, SNMP, SLP, DHCP, BOOTP, RARP, DNS, DDNS, SNMP, SMB, Rendezvous SMB, Rendezvous
SCX-6122FN
Color CCD
SCX-6322DN
15 Sec 20Sec 30Sec
600*600dpi 4800dpi*4800dpi 256level Max.216mm(8.5") Max 208mm(8.2inch) Internal : 36Bit, External: 24Bit - 1bit for Linearity & Halftone - 8 Bit(External), 12 Bit(Internal) for Gray scale Yes N/A Yes Yes Yes N/A Yes -Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3, 10.4 Windows 98/Me/2000/XP(32/64bit)
Scan Speed
Scan to
Compatibility
Network Scan
2-2
Specification of Product
SCX-6122FN
- @SDMP, Text: 23cpm/Ltr. 22cpm/A4 - @ MDSP: 16.5cpm/Ltr, 15.5cpm/A4 - Simplex-to-Duplex(1-2): Approx. 13ipm/Ltr, 12.5ipm/A4 - Duplex-to-Duplex(2-2) : N/A 13 seconds(ADF),10seconds(Platen) 25% to 400% for Platen 25% to 100% for ADF 1~999 [Original(100%)] [A4 A5(75%)] [LGL LTR(78%)] [LGL A4(83%)] [A4 LTR(94%)] [EXE LTR(104%)] [A5 A4(133%)] 50%,150%, 200% [Custom:50-400%)] Yes
SCX-6322DN
- @SDMP, Text: 23cpm/Ltr. 22cpm/A4 - @MDSP, Text: 21cpm/Ltr, 20cpm/A4 - Simplex-to-Duplex(1-2): Approx. 13ipm/Ltr, 12.5pm/A4 - Duplex-to-Duplex(2-2) : 7ipm/Ltr, 7ipm/A4 13.5 seconds(DADF), 10Seconds(Platen) 25% to 400% for Platen 25% to 100% for ADF 1~999 [Original(100%)] [A4 A5(75%)] [LGL LTR(78%)] [LGL A4(83%)] [A4 LTR(94%)] [EXE LTR(104%)] [A5 A4(133%)] 50%,150%, 200% [Custom:50-400%)] Yes Scan: 600x300dpi , Printing 600x600dpi Scan: 600x300dpi , Printing 600x600dpi Scan 600x600dpi @ Platen or 600x300dpi @ DADF Printing 600x600dpi Yes (On/Off) 5 level Yes(600x300dpi and DADF only) 30 minutes Yes 2-up, 4-up (DADF only) Yes(300dpi and DADF open) Yes No No No 2-up(DADF and Platen), 4-up (DADF only) Yes (Platen Only) Yes(Platen Only)
Preset
Manual Duplex Text Original Type Text/Photo Photo Automatic Background Suppression Darkness Control Collation Copy CCD Sleep Time ID Card Copy Margin Shift Book Copy Auto Suppression Covers Transparencies Create Booklet N-up copy Clone Poster
Scan: 600x300dpi , Printing 600x600dpi Scan: 600x300dpi , Printing 600x600dpi Scan 600x600dpi @ Platen or 600x300dpi @ ADF Printing 600x600dpi Yes (On/Off) 5 level Yes(600x300dpi and ADF only) 30 minutes Yes 2-up, 4-up (ADF only) Yes(300dpi and ADF open) Yes No No No 2-up(ADF and Platen), 4-up (ADF only) Yes (Platen Only) Yes(Platen Only)
Special Copy
2-3
Specification of Product
SCX-6122FN
ITU-T G3 PSTN/PABX 33.6Kbps 3 sec @ JBIG
SCX-6322DN
2.5sec/A4 @ 203x98dpi, Platen 2.5sec/A4 @ 203x98dpi, DADF MH/MR/MMR/JBIG/JPEG Yes 203*98dpi 203*196dpi 203*391dpi, 300*300dpi, 406*392dpi No Yes Yes(Phone Book) 40EA (Using QWERTY Keypad) 240 locations (Including One-touch dials) Yes Selectable in Tech Mode Yes Yes Yes No No Yes Yes 2 types available (with Image TCR, w/o image TCR) Yes List all user setting Yes(Off,Low,MED,HIGH) Yes(On,Off) Yes(On,Off) Yes(7 levels adjustable) Yes Yes Max. 72 Hours Yes Fax, TEL, Ans/Fax 8MB(640 Pages) NO 239 locations Yes(On/Off), both Sent and Received Yes(On/Off), both Sent and Received works only when optional N/W Kit is installed up to 249 locations No Yes Yes Yes(Receive, Store and Scan Documents to local mailbox),Print, Delete, Poll from Mail Box No
2-4
Specification of Product
SCX-6122FN
Up to 550sheets @ 75-80g 100sheets @75-80g Yes (Up to 550 sheets @75-80g) 250Sheets/20lb face down A4,Letter,Legal, Folio, Oficio
SCX-6322DN
Up to 550sheets @ 75-80g 100sheets @75-80g Yes (Up to 550 sheets @75-80g) 250Sheets/20lb face down A4,Letter,Legal, Folio, Oficio
A4. Lettter, Legal, Folio, Executive, Envelope, #10,DL,C5,B5,Oficio A5, C6 Env. Monach Env., A6, Oficio, Custom(Min:76x127mm(3.00x5.00inch), Max:216x356mm(8.50x14.00inch)) Plain Paper Plain Paper, Transparency, Label, Post Card, Envelope Thick Paper, Thin Paper, Bond Paper, Color Paper, Preprinted, Cotton, Recycled Paper
16~24 lb. (Duplex : 16lb to 20lb) 16~43 lb. 12.5~28lb ADF 40 sheets ( 20lb, 75-80 g/ ) Width: 174 ~ 216mm (6.9"~8.5") Length : 128 ~ 356mm (5" ~ 14.0") for Single page scan 128 ~ 400mm (5" ~ 15.7") for Multi pages scan 540 x 320 x 90 mm about 2.5 Kg
A4. Lettter, Legal, Folio, Executive, Envelope, #10,DL,C5,B5,Oficio A5, C6 Env. Monach Env., A6, Oficio, Custom(Min:76x127mm(3.00x5.00inch), Max:216x356mm(8.50x14.00inch)) Plain Paper Plain Paper, Transparency, Label, Post Card, Envelope Thick Paper, Thin Paper, Bond Paper, Color Paper, Preprinted, Cotton, Recycled Paper
16~24 lb. (Duplex : 16lb to 20lb) 16~43 lb. 12.5~28lb DADF 50 sheets ( 20lb, 75-80 g/ ) Width: 174 ~ 216mm (6.9"~8.5") Length : 128 ~ 356mm (5" ~ 14.0") for Single page scan 128 ~ 400mm (5" ~ 15.7") for Multi pages scan 540 x 320 x 130 mm about 5.6 Kg
Main Tray
Media Type MP Tray
Media Weight
ADF
2-5
Specification of Product
2.2.7 Software
Items SCX-6122FN
-Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3, 10.4 Printer Driver TWAIN WIA SmarThru Smart Panel Printer Settings Utility Application S/W Network Scan (Client) Scan To PC PC-FAX Direct Printing Utility SWAS Network Application SetIP PCL6, PS3 Clone Yes Yes SmarThru Office (Windows) Yes(Windows/Mac/Linux) Yes(Windows/Mac/Linux) Yes(Windows) Yes(Windows) Yes (SmarThru Office , Send only, Local/Network) Yes(Windows) SWAS 4.5 (Windows) Yes(Windows)
SCX-6322DN
-Windows 98/Me/NT4.0/2000/XP(32/64bit) -Various Linux OS (via USB interface only) including Red Hat 8 ~ 9, Fedora Core 1~4, Mandrake 9.2~10.1, and SuSE 8.2~9.2 -Mac 10.3, 10.4 PCL6, PS3 Clone Yes Yes SmarThru Office (Windows) Yes(Windows/Mac/Linux) Yes(Windows/Mac/Linux) Yes(Windows) Yes(Windows) Yes (SmarThru Office , Send only, Local/Network) Yes(Windows) SWAS 4.5 (Windows) Yes(Windows)
OS
2.2.8 Options
Items
Network Kit Memory Paper Cassette PS Mechanical Counter FDI Downloadable Font ROM 2nd Fax Modem Desk Others Standard 1EA x 550-sheet Cassette Tray(SCX-6320S5) Standard N/A N/A N/A Desk (SCX-6320G5) -
SCX-6122FN
Standard
SCX-6322DN
1EA x 550-sheet Cassette Tray(SCX-6320S5) Standard N/A N/A N/A Desk (SCX-6320G5) -
2-6
Specification of Product
2.2.9 Consumables
Items
Type Toner Model Code Drum SCX-6320R2 Standard Toner: 8,000 pages at ISO 19752 5% Coverage (Ships with standard 8,000 pages toner and 20,000 page Drum) Yes 20K Pages (Ships with standard 8,000 pages toner and 20,000 page Drum) No Yes (CRUM) SCX-6320R2 Standard Toner: 8,000 pages at ISO 19752 5% Coverage (Ships with standard 8,000 pages toner and 20,000 page Drum) Yes 20K Pages (Ships with standard 8,000 pages toner and 20,000 page Drum) No Yes (CRUM) 2 piece SCX-6320D8
SCX-6122FN
2 piece SCX-6320D8
SCX-6322DN
Toner
Life
2.2.10 Accessory
Items
Quick setup guide S/W CD ROM Accessory Yes 1 CD for PCL6, PS, Mac and Linux Driver, SmarThru Office, EUG 1 CD for Network 1 EA 1 EA 1 EA Yes No 1EA USB Cable
SCX-6122FN
Yes
SCX-6322DN
1 CD for PCL6, PS, Mac and Linux Driver, SmarThru Office, EUG 1 CD for Network 1 EA 1 EA 1 EA Yes No 1EA USB Cable
Toner Cartridge Drum Unit Power Cable Telephone Jack In/Out Guide Printer Cable
2-7
Specification of Product
Image
Configuration Standard Interfaces Print Speed Warm-Up Time First Copy Speed ADF STD Input Paper Capacity Max. Pape Capacity Print Resolution Standard Memory Zoom Fax Modem Fax Memory Platen Glass Size Scan to Email Toner Yield Drum Yield
Copy,Print,Scan,Fax, NW 10/100 Base TX, USB2.0, Parallel 1284 20ppm / A4 30seconds 8 seconds Duplex ADF 600 sheed 1,100 sheet 1,200dpi effective output (Addressable 1,200dpi) 64MB 25-400% 33.6 Kbps 8MB 8.5" x 14" Standard 8K 20K
Copy,Print,Scan,Fax, NW 10/100 Base TX, USB2.0, Parallel 1284 22ppm / A4 4.5 seconds 8 seconds Duplex ADF 600 sheet 1,100 sheet 1,200 x 600 dpi 128MB 50-200% 33.6 Kbps 20MB 8.5" x 14" Standard 5K 25K
Copy,Print,Scan,Fax, NW 10/100 Base TX, USB2.0, Parallel 1284 20PPM / A4 30seconds 8 seconds Simplex ADF 600 sheet 1,100 sheet 1,200dpi effective output (600x600dpi + RET) 64MB 25-400% 33.6 Kbps 8MB 8.5" x 14" Standard 8K 20K
2-8
System Overview
3. System Overview
3.1 System Construction
3.1.1 Printer
Printer consists of the Engine parts and F/W, and engine parts consist of the mechanical parts comprising Frame, Feeding, Developing, Driving, Transferring, Fusing, Cabinet and H/W comprising the main control board, power board, operation panel, PC Interface. The main controller consists of ASIC (CHORUSm) parts, Memory parts, Engine Interface parts and it functions as Bus Control, I/O Handling, drivers & PC Interface by CPU. The Engine Board and the Controller Board are in one united board, and it consists of CPU part and print part in functional aspect. The CPU is functioned as the bus control, I/O handling, drivers, and PC interface. The main board sends the Current Image, Video data to the LSU and manages the conduct of Electro photography for printing. It consists of the circuits of the motor (paper feed, pass) driving, clutch driving, pre-transfer lamp driving, current driving, and fan driving. The signals from the paper feed jam sensor and paper empty sensor are directly inputted to the main board.
3.1.2 Scanner
Pictorial signal input part : output signal of CCD passes through Bypass Cap change to ADC at HT82V26A, and defined signal between HT82V26A and CHORUSm processes the Image signal. When AFE accept each pixel, CDS(Correlated Double Sampling ) technique which samples arm-level twice is used on each pixel by using CHORUSm IP signal. Pictorial image processing part : read CCD Pixel data in terms of 600dpi Line and process Error Diffusion Algorithm on Text mode and Photo mode, and then store Data at Scan Buffer on PC Scan mode without algorithm. On every mode Shading Correction and Gamma Correction are executed ahead, then processing is executed later.
3-1
System Overview
3.1.3 Copier
1) Original Type Text Scan : 600x300dpi , Printing 600x600dpi Mixed Scan : 600x300dpi , Printing 600x600dpi Photo Scan 600x600dpi @ Platen or 600x300dpi @ ADFPrinting 600x600dpi 2) Automatic Background Suppression : Yes (On/Off) 3) Darkness Control : 5 level 4) FCOT(Platen) Ready : 10 Seconds Power Save : 35 Seconds(after 10minutes from sleep mode, Ltr size) 5) Copy Speed-For all tray Simplex Copy Speed <ADF> - @SDMC, Text : 23cpm/Ltr. 22cpm/A4 - @MDMC, Text : 17cpm/Ltr, 16cpm/A4 <DADF> - @SDMC, Text : 23cpm/Ltr. 22cpm/A4 - @MDMC, Text : 21cpm/Ltr, 20cpm/A4 Duplex Copy Speed : Yes 6) Auto return to default mode : Yes(Configurable, Default is 30 Sec) 7) Changeable Default mode : Darkness, Image, Reduce/Enlarge, No. of Copies, 8) Zoom Range : 25% to 400% for Platen25% to 100% for ADF 9) Multi Copy : 1~999 10) Preset Auto Fit, Clone 11) Manual Duplex : YES 12) Department Codes : Yes 13) Collation Copy : Yes 14 ) CCD Sleep Time : 30 minutes 15) Special Copy ID Card Copy : Yes Margin Shift : Yes Book Copy : Yes Auto Suppression : Yes Covers : No Transparencies : No Create Booklet : No N-up copy 2-up(ADF and Platen, 4-up (ADF only) Clone : Yes (Platen Only) Poster : Yes(Platen Only)
3-2
System Overview
3.1.4 Fax
1) Modem part Implemented by based on Conexant DAA (Data Access Arrangement) Solution, and is roughly composed of two kinds Chip Solution - CX86710 (SFX336) : Existing Modem Chip which adds SSD (System Side Device) for interfacing between LSD and DIB of FM336Plus Core - CX20493 (LSD) : LIU (Line Interface Unit) Chip which is controlled by SSD and satisfies each PSTN Requirements by modulating internal Configuration with connecting Tel Line. 2) Line Interface Part This is Connection Part between system and PSTN(Public Switched Telephone Network), and primary circuit is usually located. Main functions are Line Interface, Telephone Connection and Line Condition Monitoring.
3.1.5 Mechanical
1) Feeding Part Feed Type : Universal Cassette Type Feed Standard : Side Loading Feed Capacity < Cassette> : 550sheets (75g/ , 20lb paper based on) <Bypass tray> : 100sheets (75g/ , 20lb paper based on) Feed Separation Method <Cassette> : Separation Claw Method <Bypass tray> : Friction Pad Method Driving System : Driving by gearing from Main Motor Pickup Roller Driving Control : Solenoid Pickup Roller Rubber Material <Cassette > : EPDM+IR <Bypass tray> : EPDM+IR Paper detection Sensor : Photo Sensor Paper Size Sensor : None Feed Type : Face Up Paper Exit Type : Face Down 2) Transfer Assy High Pressure Voltage Type : Constant Voltage PWM Control Type Roller Material : NBR Sponge Rubber Roller Structure : Mono-layer Life : 100,000 pages printing or more
3-3
System Overview
3) Driver Assy Motor Specification : BLDC Motor DC24V Driving Force Transmission by Gearing : - Motor 1 : Developing/OPC/Feeding - Motor 2 : Fixing/Duplex 4)Fuser Unfused / Poor fusing temperature Poor Fusing Temperature : 170 Maximum fuser temperature : 197 Minimum fuser temperature : 180 Heater : E-coil type Thermostat Type : Non-Contact Type THERMOSTAT
3.1.6 LSU
Optical Resolution : Real 600 dpi Motor : Brushless DC motor PLL control
3.1.7 CRUM
Once toner sensor determines toner empty (section 4.7.1), this state is written to the CRUM and the Vendor ID location is erased on the CRUM. Erasing the vendor ID will prevent an unauthorized (3rd party) refilled cartridge from being identified as a genuine Samsung toner cartridge. Toner status : Toner Status has Normal, Low, and Empty, Exhausted State. Usage data saved in CRUM : - Page count using this cartridge(Print Page Counter) - Installed date of New cartridge(copier/Fax configuration) - Whether cartridge has ever exhausted (used to stop printing)(Exhaust) - Large or small capacity cartridge (used by Capacity)(Capacity) Disabling of features when non-Samsung cartridge : - No working CRUM, stops printing. - Print cartridge for different product, stops printing. Invalid Toner will be displayed on LCD in above 2 cases.
3-4
System Overview
1) CPU CHORUSm is the CPU of the ElbruzSEC Main controller. It is made based on the ARM920T core and is optimized for the Laser multi functional peripheral. Image Processor is intergrated in the CPU.
2) Flash Memory Flash Memory is used to store system program code and system configuration contexts. Machine is able to be up-graded by transferring newer ROM-file via computer interface or Tel-Line interface or Network interface. - Capacity: total 16MB ( 8MB x 2ea) - Access Time: 90ns
3) SDRAM SDRAM memory are used as Print Buffer for Printing, Scan Buffer for Scanning, FAX receive memory for Facsimile and System Working Memory Area. - Operating Frequency: 80MHz - Total Capacity: 64MByte
3-5
System Overview
4) USB 2.0 & IEEE1284 Elbruz machine can be connected to Host computer through IEEE1284 Parallel cable or USB cable. IEEE1284 communication function is provided by the CHORUSm and USB function is provided by ISP1582-USB2.0 controller.
5) Engine Interface. Engine interface is comprised of HVPS interface, SCF interface, motor interface, LSU interface, fixing unit interface and the other photo-sensors. All engine interface is connected directly to the Main CPU and is controlled by Firmware.
6) Scan Interface Scan interface is comprised of CCD interface, Platen and ADF interface. CCD is interconnected to the CPU via CCD interface and Platen motor also connects to the CPU so that move the CCD along its way. ADF Kit will be connected through scan interface and is recognized and enabled by the CPU.
7) Network Option Kit Interface Network Option Kit is able to installed by end user easilly. After align its connector he or she only push option card against Main board. Network option card enables PostScript function at the same time as it installed properly. Network option enables ElbruzSEC to connect to the LAN or Internet network. Many users can share the machine and print out by internet or LAN connection.
8) Control Panel Control Panel is prepared for communication with user. Control panel gets the users command input and displays the machine status. Command input will be achieved by pressing a specific key then Micom recognize which key is pressed and machine will respond proper action. And machine can notify its state by displaying text on the LCD panel.
- Liquid Crystal Display - Micom : OPE Micom gathers Key pressing information ,controls the LCD and LED. OPE Micom always communication with Main CPU periodically in order to send key input information, to receive text which will be display on LCD and to receive the LED information which LED must be lighted.
9) Modular Board Modular board, treated as LIU board, has only RJ-11 modular jack and some protection parts in it. DAA has almost function of LIU board, only modular jack is needed for Line connection.
3-6
System Overview
2) 220V Power Supply Specification - Not compatible with 110-volt operation Input Voltage : AC 220-240V(-10%~+6%)/ 3.5A Rated Frequency : 50 / 60Hz Power Switch : Yes Average Power Consumptions - in Power save mode : 28 Watts - in Stand by mode : 100 Watts - in Printing simplex : 400 Watts - in Printing duplex : 300 Watts - in ADF Copy mode (1-1 copy,Tray1) : 450Watts - Instantaneous Max Power Consumption : 1,500 Watts Peak power - Fixing Unit Power Consumption : 900W
3-7
System Overview
3.2.3.2 HVPS
1) Transfer High Voltage (THV) - Input Voltage : 24 V DC 15% 10 %,(non-load ) ) 5 % or
- Transfer Output Voltage : MAX +5.0kV DC - Transfer Cleaning Voltage : -1.0kV DC - Voltage Stability comparing with Input : less
- Output Voltage Rising Time : 100 ms Max(tbc) - Output Voltage Falling Time : 100 ms Max(tbc) - Environmental Transfer Variable Voltage : 500 V ~ 4.5 kV - Environment Recognition Control Method : It detects resistance by recognizing the current by feedback with impressing the environment recognition voltage. - Transfer Output Voltage Control Method : It controls the output by duty change of THV PWM Signal. - Cleaning Voltage Control Method : Stationary voltage output when THV-EA signal is 'LOW'
- Output Voltage : -1.3kV ~ -1.45KV DC - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Load range : 30 M ~ 2000 M
- Output Control Signal : CPU outputs high voltage when MHV-PWM is 'ON'
- Output Voltage Variable range : PWM control - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Load range : 10M ~ 1000 M
- Output Control Signal : CPU outputs high voltage when BIAS-PWM is 'ON'
3-8
System Overview
- Output Voltage Variable Range : fixed by Zenner diode - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Load Range : 10M ~ 1000 M
- Output Control Signal : CPU outputs high voltage when BIAS-PWM is 'ON'
- Output Voltage Variable Range fixed by Zenner diode - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Load Range : 10M ~ 1000 M
- Output Control Signal : CPU outputs high voltage when BIAS-PWM is 'ON' * In case of SUPPLY/BLADE/DEV, in single high voltage output it outputs by inter-working as potential difference of ZENER-DIODE
3-9
4
REGI-ROLLER
Samsung Electronics
Scanner Part
Engine Part
EXIT BIN FULL SENSOR SENSOR
EXIT UNIT
EXIT SENSOR
OPC UNIT
LIU
TONER UNIT
OPC DRUM TR
This chapter describes some of the main service procedures including: Using the Tech Mode; Clearing paper jam and test patterns. Much of this chapter is also included in the user's guide.
SMPS
FTL FEEDER
FEED SENSOR
EMPTY SEN
Service Manual
DUPLEX
SIMPLEX
4-1
4-2
4. Close the ADF cover. Then load the removed pages, if any, back into the ADF.
4-3
Exit Misfeed
1. Remove the remaining documents from the ADF. 2. Open the document input tray upward and pull the document gently out of the DADF. Since the machine, which has the ADF, has a fixed document input tray, pull the misfeed document under the document input tray.
Roller misfeed
1. Open the scanner lid. 2. Seize the misfed paper, and remove the paper from the feed area by carefully pulling it to the right using both hands.
3. Close the document input tray. Then place the documents back into the DADF. 3. Close the scanner lid. Then load the removed pages back into the ADF.
4-4
In the tray 1
1. Open and close the front cover. The jammed paper is automatically ejected from the machine. If the paper does not exit, go to the next step. 2. Pull out the paper Tray to open. After you pull it out completely, lift the front part of the Tray slightly up to release the Tray from the machine.
Once you remove the jammed paper here, open the side cover and then close it to clear the "Paper Jam0" message on the display. If there is any resistance, and the paper does not move immediately when you pull, stop pulling. Then:
4-5
5. Carefully remove the misfed paper in the direction shown. If the paper does not move when you pull, or if you do not see the paper in this area, stop and go to step 3. 3. Pull the tray 1 half. 4. Remove the paper in the direction shown. To avoid the paper torn, pull it out gently and slowly.
6. Close the cover and insert the paper Tray. Lower the rear part of the Tray to align the rear edge with the corresponding slot of the machine, then insert it completely.
4-6
4. Push the fuser lever up, and then close the side cover. 2. Open and close the front cover to resume printing.
4-7
3. Pull down on the fuser lever. This will release pressure on the paper.
7. Close the front cover and the side cover Printing automatically resumes. 4. Turn the Jam Remove Lever in the direction of the arrow to move the paper to the exit area, then gently pull the paper out through the exit area.
4-8
4-9
Function
1.Paper Setting
-1
1'st LCD
Fax Paper Tray [Tray1] [Tray2] [All]
2'st LCD
Default
[Tray1]
Paper Type
[Plain Paper/ Bond/ Transparency/ Card Stock /Labels/Preprinted/ Colored/envelope] [Tray Paper] [MP Tray Paper] Fax: ID: [12, 24 hours] [English/FRANCAIS/Deutsch/Italia no/Espaol/Portugu s/Nederlands/Dansk/Svenska/suomi /Norsk [Inch, MM] [On] [Off] [1,4,8,12] [Fast, Slow] [On, Off] [Off, 15, 30, 60, 180] [Darkness] [Original Type] [Reduce/Enlarge] [Off] [Auto Center] [Left Margin] [Right Margin] [Top Margin] [Bottom Margin] [Off] [Left Page] [Right Page] [Both Pages] [Off, On] [Off] [Front] [Back] [Front&Back] [Off] [ MP Tray]
Paper Size Machine ID Date & Time Clock Mode Language Localization Power save CCD Power Save USB Mode Ignore Toner Empty Time out Change Default
12hours English Inch 5min 4Hour Fast off [30] [Normal] [Text] [Original(100%)] [Off]
Margin Shift
[Off]
Change Default
Book Copy
4 5
Transparencies
4-10
Function
4.Fax Setup
-1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6
1'st LCD
Default-Change Receive Mode Ring to Answer Redial Term Redials MSG Confirm Auto Report Auto Reduction Discard Size Prefix Dial Receive Start Code ECM Mode Delay Fax Priority Fax Polling Broadcasting Batch Tx Toll Save Junk Fax Setup Secure Receive Stamp RCV Name Fax Duplex Fax Phone Book Sent Report RCV Report System Data Scheduled Jobs MSG Confirm Email Tx Report Junk Fax List Billing/Counters Connect Page User Auth List Netscan Journal Print All Reports Speaker Ringer Key Sound Alarm Sound
2'st LCD
[Darkness] [Resolution] [Fax, Tel, Ans/Fax] [1~7] [1~15minutes] [0~13times] [On, Off, On-Err] [On, Off] [On, Off] [00~30mm] FAX: xxxxx (5 digits) [On, Off]
Default
[Normal] [Standard] FAX 1 3minutes 7times On-Error On On 20mm
Default-Change
On
5.Fax Feature
Delay Fax 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4
[On] [Off] [On] [Off] [Off] [On] [Print] [On, Off] [Off, Long Edge, Short Edge]
Off
6.Reports
7.Sound/Volume Speaker
4-11
Function
8.Mail Box
-1 2 3 4 5 1
1'st LCD
Print Store Delete Poll From Send Email Features
2'st LCD
Default
Local Address Book Print Address Book [Off] [On] Set Print Management [Off] [On] Reset NIC Config Network Netware Factory Default SMTP Server Setup Auto Send to Self Guest User Access Default From Default Subject LDAP Server Setup Email Body Text Default Change File Format Prompt [System Data] [Fax TX History] [Fax RX History] [Fax Phone Book] [Email Address Book] [Email TX History] [Netscan Journal] Billing Counters [Serial Number] [Adjust Shading] [Clean Drum] [New Drum] [Notify Toner Low] [Create] [Delete] Setup Forward Timeout Period
1 2 3
Off
Off
Network Setup
Email Setup
Clear Memory
Maintenance
9 10 11
4-12
briefly displays TECH, the machine has entered service (tech) mode.
Engine Test, the machine has entered Engine Test Mode. Press 0, 1, 2, 3 or 4 to select the Test No. (see list below left hand column)
4-13
4.4.2.1 Test No
First you must enter Tech Mode <In Fax mode>
Key : MENU, ->, #
JUN-25-2004 03:09PM
<normal> Key :
M:100% STD
001
T 001
Then you must select the required test <To Select Engine Test> [ 0 ] : All Motor Test [ 1 ] : LSU Motor Test [ 2 ] : Sensor Test [ 3 ] : SCF Motor Test [ 4 ] : OPC Motor Test [ 5 ] : MHV Supply 1350V [ 6 ] : Test Start
4-14
[0]
ON
OFF
ON
OFF
ON ON
OFF OFF
ON
Turns on the Fuser Heat lamp. - only when the current fuser temp. is lower than the standby fuser temp. Display FUSER ADC VALUE
OFF
CHECK
NEXT
LSU MOTOR MOTOR TEST LASER DIODE TEST LSU FAN FAN TEST
ON ON ON
Start the polygon mirror motor in the LSU. Turns on LASER diode in the LSU. Turns LSU Fan On.
Stop the polygon mirror motor in the LSU. Turns off LASER diode in the LSU. Turns LSU Fan Off.
CHECK
Check the time for the LSU motor to come to speed. NEXT The time will be displayed. This includes 500ms for the speed to stabilize (must be less than 10sec). The Motor will stop automatically. Check the time for LSU HSYNC (Horizontal Synch. Signal) to be detected. The time will be displayed. (must be less than 10sec). The Motor will stop automatically. Monitor the status of the Actuators (Sensor). - '1' :Active, '0':Inactive Monitor the status of Actuator(Sensor) with '1' or '0' . - '1' :Active, '0':Inactive (Legend) CV / SIDE COVER SENSOR FD / FEED SENSOR EX / EXIT SENSOR OB / OUT BIN SENSOR FE / FC EMPTY SENSOR ME / MP EMPTY SENSOR Start the SCF Motor. Energize (Turn On) the Solenoid of the 2nd Cassette Feeder (SCF). - Automatically de-energized after 300ms. Display the status of the SCF (SCF Installed or not installed, Paper Empty)
CHECK
NEXT
[2]
SENSOR TEST
CHECK
NEXT
ON
OFF
[3]
ON
OFF
CHECK
NEXT
CHECK CHECK
Check thief there was a New OPC during the previous warm-up time. Display the current state of fuse in the OPC. Display Toner State - This test does not check thecurrent toner state. It displays the stored value in SDRAM at the previous Open/Close of the Side-Cover or Power-on. - Opening/closing the side-cover or POPO, will update the memory with the current toner state. Check current toner state. Increase PAGE COUNTER by 1 count Read and display the temperature of the current working environment. - Display the ADC value
NEXT NEXT
Go to the next test (go to OPC FUSE CHECK) Go to the next test (go to TONER STATE )
CHECK
NEXT
CHECK CHECK
NEXT NEXT
Go to the next test (go to PAGE COUNTER INC) Go to the next test (go to AIR TEMP CHECK)
CHECK
NEXT
4-15
Control Code Test No Test est Items (Description) MHV SUPPLY SUPPL 1350V MHV ADC READ DEV SUPPLY SUPPL 450V [5] VOL THV SUPPLY SUPPL NEG VOLT THV SUPPLY SUPPL 1301V THV ADC READ ON ON Supply negative voltage to the THV Supply 1300V to the THV OFF OFF Disconnect negative voltage from THV Disconnect voltage from THV Go to the next test (go to MHV SUPPLY 1350V) ON CHECK ON Supply 1350V to the MHV Read and display the MHV ADC (Analog-To-Digital Conversion) value. Supply 1450V to the DEV (Developer). [1] OFF NEXT OFF [2] Disconnect voltage from MHV Go to the next test (go to DEV SUPPLY 450V) Disconnect voltage from DEV
NEXT
Automatically start to test with 2 sec intervals. Go to the top level of Engine test mode. 1 2 3 4 5 6 7 ALL MOTOR CONTROL FUSER MOTOR CONTROL DEV MOTOR CONTROL DUPLEX CONTROL FCF PICKUP CONTROL M P PICKUP CONTROL PTL CONTROL FAN CONTROL FUSER CONTROL LSU MOTOR CONTROL LASER DIODE CONTROL SENSOR DETECT MHV CONTROL DEV CONTROL THV NEG CONTROL THV CONTROL MHV ADC READ THV ADC READ TEST END
[6]
Auto TEST
4-16
Function
[Send Level] [Modem Speed] [Dial Mode] [Error Rate] [Notify Toner] 10% Dial Mode Error Rate Notify Toner Modem Speed 33.6 Send Level -12
--
1'st LCD
2'st LCD
3'st LCD
4'st LCD
5'st LCD
6'st LCD
Default
Tech Mode
Data Setup
Samsung Electronics
[-9~-15] [33.6,28.8,14.4,12,96, 48] [Tone, Pulse] [5%, 10%] [Customer No.] [Customer Name] [Service Number] [Serial Number] [Clear All Mem.] [Clear Count] Clear All Mem. Clear Count [Flash Upgrade] Flash Upgrade [Total Page Count] [CRU Print CNT] [FLT Scan Count] [ADF Scan Count] [Used Toner CNT] [Local] [Remote] [Switch Test] [Modem Test] [DRAM Test] [ROM Test] [Pattern Test] [Shading Test] [Diagnostic] Engine Test NO > 0 - 6 ALL MOTOR TEST FCF SOLENOID TEST M F SOLENOID TEST PTL TEST FAN TEST FUSER CONTROL TEST FUSER TEMP TEST LSU MOTOR TEST LASER DIODE TEST LSU READY TEST LSU HSYNC TEST SENSOR TEST SCF MOTOR TEST SCF SOLENOID TEST SCF EMP/INST TEST OPC FUSE STATE OPC FUSE CHECK TONER STATE TONER LOW CHECK PAGE COUNTER INC AIR TEMP CHECK MHV SUPPLY 1350V MHV ADC READ DEV SUPPLY 450V THV SUPPLY NEG VOLT THV SUPPLY 1301V THV ADC READ TEST START 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:CHECK 2:NEXT 1:ON 2:OFF 1:ON 2:OFF 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:ON 2:OFF 1:ON 2:OFF 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:CHECK 2:NEXT 1:ON 2:OFF 1:CHECK 2:NEXT 1:ON 2:OFF 1:ON 2:OFF 1:ON 2:OFF 1:CHECK 2:NEXT NEXT : RIGHT KEY [Status Print] DADF EDC [DADF Diagnostic] [Protocol] [System Data] Clutch Test Motor Test Sensor Test
Data Setup
Machine Test
Engine Test
Service Manual
DADF Test
Report
4-17
DIAL MODE
This function can choose the dialing method. *Default : Dial (Dial/Pulse)
MODEM SPEED
You can set the maximum modem speed. When the fax establishes communication with a remote set the value of the maximum modem speed is checked for both transmitter and receiver. The lowest value is used. It is best set at 33.6Kbps, the default setting.
ERROR RATE
When the error rate is about exceed the set value, the Baud rate automatically adjusts to 2400 bps. This ensures that the error rate remains below the set value. You can select the rate between 5% and 10%.
NOTICE : Always perform a memory clear after replacing the main board, otherwise the system may not operate properly.
Country Group USA/Canada USA/Canada Mexico Brazil UK UK Germany France Italy Spain Austria Netherlands Belgium Portugal Sweden Norway Denmark Finland Switzerland Greece Ireland Turkey Russia Russia India Oman Poland Bangladesh Kuwait Moroco Algeria Pakistan UAE Bahrain Srilanka Saudi Arabia Chile Peru Argentina Hungary Romania Bulgaria Czech Southafrica South Africa
Country
4-18
MODEM TEST
Use this feature to hear various transmission signals to the telephone line from the modem and to check the modem, amplifier and speaker. If no transmission signal sound is heard, it means the modem part of the main board, amplifier, speaker or speaker harness is faulty.
DRAM TEST
Use this feature to test the machine's DRAM. The result appears in the LCD display. If all memory is working normally, the LCD shows << O K >>
ROM TEST
Use this feature to test the machine's ROM. The result and the software version appear in the LCD display. FLASH VER : 1.00 V ENGINE VER :1.00V
PATTERN TEST
Using this pattern printout you can check that the printer mechanism is functioning properly. This function is for factory manufacturing use only.
SHADING TEST
The function is used to set the optimum scan quality determined by the specific characteristics of the CCD (Charge Coupled Device). If copy image quality is poor perform this function to check the condition of the CCD unit.
4-19
4.4.6 Report
4.4.6.1 Protocol Dump List
This list shows the sequence of the CCITT group 3 T.30 protocol during the most recent sending or receiving operation. Use this list to check for send and receive errors. If a communication error occurs while the machine is in TECH mode, the protocol list will print automatically.
4-20
Billing/Counters List
Total impressions Total impression Count Drum impression Count DADF Scan Page Count Platen Scan Page Count Replaced Toner Count Replaced Drum Count Equivalent Drum Revolution Rate (Projected Page Counts) CRUM Information Vendor Capacity Product Date Install Date Serial Total Pages Toner Status
: : : : : : : :
: : : : : : :
4-21
4-22
4-23
EXIT SENSOR
OPC UNIT
1
OPC DRUM
LIU
TONER ONER UNIT
5
TR
SMPS
3
FEED SENSOR
FTL FEEDER
EMPTY SEN
1 2 3
No
1 2 3 4 5 6 7
4 5
6 7
Roller
OPC Drum Charge Roller Supply Roller Develop Roller Transfer Roller Heat Roller Pressure Roller
4-24
[COMM. Error] Connection Error Connection Failed [Document Jam] Door Open Drum Warning Enter Again Duplex Jam Open/Close Door File Access Denied
The machine has a communication problem. Connection with the SMTP server failed. The protocol you have entered is not supported or server port is wrong. The loaded original has jammed in the ADF. The front cover or rear cover is not securely latched. The drum cartridge is near the end of its life. You entered an unavailable item. Paper has jammed during duplex printing. Login to the network server was successful. However, access to the file on the network server was denied. The file name you have entered already exists. The file names you can use are from doc001 to doc999. However, all file names are used already. The fuser door is not securely latched.
Open the rear cover and close the fuser door until it locks into place. For the location of the fuser door. Use a speed dial number or dial a number manually using the number keypad.
You have tried to select a group location number where only a single location number can be used, such as when adding locations for a Multiple Send operation. The machine has received a fax from which is registered as a junk fax. The server address you have entered is invalid. The receiving fax machine did not answer or the line is already engaged.
The received fax data will be deleted. Reconfirm junk fax setup. Enter the correct server address. Try again after a few minutes.
4-25
Meaning Your machine cannot connect with the receiving fax machine or has lost contact because of a problem with the phone line. There is a problem in the fuser unit.
Suggested solutions Try again. If the problem persists, wait an hour or so for the line to clear and try again. Or, turn the ECM mode on. Unplug the power cord and plug it back in. If the problem persists, Replace to the Fuser Unit Unplug the power cord and plug it back inches. If the problem persists, Replace to the Fuser Unit Unplug the power cord and plug it back inches. If the problem persists, Replace to the Fuser Unit Open and then close the front cover. Divide your mail or reduce the resolution. Delete unnecessary fax jobs and retransmit after more memory becomes available. Alternatively, split the transmission into more than one operation. Load paper in the multi-purpose tray. Contact your network administrator. Try again. Make sure that the receiving machine is operational. Enter the number or email address manually using the number keypad or store the number or address. Load paper in the tray. Reduce the resolution and try again. Unplug the power cord and plug it back in. If the problem persists, Replace to the Fuser Unit Check the display to see if there are any scheduled jobs. Unplug the power cord and plug it back in. If the problem persists, Replace to the Fuser Unit Clear the jam. Clear the jam. Clear the jam. The job which you were trying to do before the power failure must be completely re-done.
Low Heat Error Cycle Power LSU Motor Error Cycle Power LSU Hsync Error Cycle Power Main Motor Locked Mail Exceeds Server Support Memory Full
A problem has occurred in the LSU (Laser Scanning Unit). A problem has occurred in the LSU (Laser Scanning Unit). There is a problem in the main motor. The mail size is larger than the supported size by SMTP server. The memory is full.
There is no paper in the multi-purpose tray. There is a problem with the network. The receiving fax machine has not answered after several redial attempts. The one-touch dial or speed dial number you tried to use has no number or email address assigned to it. The paper in the tray has run out. Single page data exceeds the configured mail size. There is a problem in the fuser unit.
[No Paper] Add Paper One Page is Too Large Open Heat Error Cycle Power Operation Not Assigned Over Heat Error Cycle Power Paper Jam 0 Open/Close Door Paper Jam 1 Open/Close Door Paper Jam 2 Check Inside Power Failure
You are in the Add Page/Cancel Job operation, but there are no jobs stored. There is a problem in the fuser unit.
Paper has jammed in the feeding area of the tray. Paper has jammed in the fuser area. Paper has jammed in the paper exit area. Power has turned off then on and the machine's memory has not been back up.
4-26
Message Replace Drum Retry Redial? Scanner locked Self Diagnostic LSU Self Diagnostic Temperature Send Error (AUTH) Send Error (DNS) Send Error (POP3) Send Error (SMTP) Send Error (Wrong Config) [Stop Pressed] Tray 1 Paper Empty Tray 2 Paper Empty
Meaning The drum cartridge is at the end of its life. The machine is waiting for a specified time interval to redial a previously busy station. The scanner module is locked The LSU (Laser Scanning Unit) in your printer is checking some problems detected. The engine in your machine is checking some problems detected. There is a problem in SMTP authentication. There is a problem in DNS. There is a problem in POP3. There is a problem in SMTP. There is a problem on the network interface card. Stop/Clear has been pressed during a fax transmission. There is no paper in the tray 1. There is no paper in the optional tray 2.
Suggested solutions Replace the drum cartridge. You can press OK to immediately redial, or Stop/Clear to cancel the redial operation. Unlock the scanner and press Stop/Clear. Please wait a few minutes. Please wait a few minutes. Configure the authentication setting. Configure the DNS setting. Configure the POP3 setting. Change to the available server. Configure your network interface card correctly. Try again. Load paper in the tray 1. Load paper in the optional tray 2.
4-27
When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must. If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.
Rear Cover
5-1
Main Shield
2 1
Notice : When removing the CCD flat cable pull firmly taking care not to bend or crack the cable. 3. Remove the three screws, as shown below. Also remove the single screw securing 2 ground cables.
Front Cover
5-2
8. Open the DADF Assy in the direction of arrow. Pull the DADF Ass'y upward and remove it.
9. Remove the three screws securing the Platen Ass'y. 7. Remove the DADF Main Cable.
5-3
10. Pull the OPE Ass'y and unplug the one connector.
12. Release 2 clips (1 each side) to release the Scan Upper Ass'y securing the glass and remove it. Take care to ensure that the DADF connector is clear.
Scan Upper Ass'y
OPE Ass'y
Hook
11. Remove the five screws securing the Platen Ass'y. Notice : When reassembling the Scan Upper take care to ensure that the Lever Sensor is free to operate
13. Remove the two screws to remove the Dummy Upper Ass'y.
Notice : Dust or other foreign matter can cause the module to jam or image quality to deteriorate. Only open the scanner in a clean environment and ensure all parts are clean when reassembling the scanner.
5-4
16. Remove the CCD cable cover by flexing and releasing the front clip. Slide the scan module to a position half way along the scanner bed and raise it to a vertical position. Disconnect the CCD cable
15. Remove the five screws securing the Cover Dummy Lower and remove it.
17. Release the belt from the underside of the scanner module. Unclip the Shaft CCD and take out the Scanner Module.
CCD Cable
5-5
18. Disconnect the motor harness. Remove three screws and take out the Motor Bracket.
19. Remove the OPE Harness from the Platen PBA. Remove two screws and take out the Platen PBA.
Motor Bracket
Shaft CCD Pully Belt Scanner Module
Notice : Take care when reassembling the scanner module to the belt. The CCD Module should be located just to the right of the belt tension spring as shown below.
Scanner Module
Spring Belt
5-6
COVER-M-REAR
Stopper
3. Remove the one screw securing the COVER-M-FRONT and unlatch the COVER-M-FRONT using a flat-blade screwdriver, as shown below. Then pull the COVER-MFRONT upward and remove it.
COVER-M-FRONT
TX Stacker Ass'y
5-7
6. Lift the Guide Duplex Assy at the front hinge. It may be necessary to gently flex the plastic frame to release the hinge. Take out the Guide Duplex Ass'y, as shown below.
8. Unplug the one connector and remove the circlip on the end of the shaft. Remove the Clutch. Remove 2 further circlips and bushes then take out the Pickup Ass'y, as shown below.
Pickup Ass'y
Clutch
7. Remove the two screws securing the Support Pickup Ass'y. Look under the edge of the Support Pickup Assy and release the spring from the Pickup Assy. Then remove the Support Pickup Assy, as shown below.
9. Unplug The Gate Sensor connector and remove one screw securing the ground cable.
Spring
5-8
10. Remove the four screws securing the Scan Main Ass'y and remove it.
12. Open the Cover Exit Ass'y and unplug the two connectors.
Platen Ass'y
13. Remove the three screws securing the Guide Pickup Ass'y and remove it. 11. Unplug the Open Cover Sensor connector and remove the Open Cover Ass'y in the direction of arrow. Then release the harness, as shown below.
Guide Pickup Ass'y
5-9
14. Remove the five screws securing the Guide-DuplexInner and Guide-Duplex-Lower covers. Then remove them.
Guide Duplex Lower
16. Unplug the one connector. Then remove the five screws securing the DADF Motor Ass'y and remove it, as shown below.
17. Unplug the one connector and three screws securing the Duplex Motor Ass'y and remove it. 15. Remove the three screws securing the Cover Gear and remove it, as shown below.
Cover Gear
5-10
Key Pad
Contact Rubber
5-11
* MP-Tray
1. Pull firmly on both hinges to release them.
Hook Stopper
2. Taking care not to damage the Tray Links position the Tray Case so that the Tray Links are at 45 and release the Tray Links from the slot in the Tray Case.
MP Tray
2. Lift hinge to release it and then slide the Side Cover Assy towards the front to release hinge and lift out the cover.
Tray-Case
1 Tray Link
5-12
* Duplex Assy
1. Release 4 clips (2 each side 1 black and 1 white). Then lift the Duplex Assy away from the Side Cover.
Deplex Ass'y
5-13
5-14
5-15
4. Remove Five screws (2 screws securing ground wires and 1 screw securing the Zener PBA) and take out the Drive Ass'y. taking care not to damage the Zener PBA.
Driver Ass'y
5-16
5.11 SMPS
1. Before you remove the LSU, you should remove: - Rear Cover (see page 5-1) - Scanner Ass'y (see page 5-2) - Cover Paper Exit Assy(see page 5-15) 2. Remove three screws and take out the Shield SMPS Upper. 3. Unplug the all connectors, Remove the AC_INPUT Harness.
AC Input Harness
SMPS
5-17
LSU
5-18
3. Remove the Lock Deve, and then remove one screw and the Cover Motor Bracket.
Cover Motor Bracket
Front Cover
5. Remove the seven screws and take out the Main Frame Ass'y.
5-19
5.15 MP Assy
1. Before you remove the MP Assy, you should remove: - Rear Cover (see page 5-1) - Side Cover Ass'y (see page 5-12) 2. Unplug the two connectors. 4. remove the three screws.
5. Release two hooks underneath the frame. Pull the MP Ass'y upward and remove it.
3. Remove the one screw and take out the Dummy Cover.
MP Ass'y
Dummy Cover
5-20
Feed Ass'y
MP Ass'y
5-21
Pick-up Ass'y
* 3. Remove the two screws and take out the Cassette Rail.
Bearing Shaft
Cassette Rail
5-22
4. Remove the ten screws securing the connect screw. Take out the Main PBA and HVPS from the Shield Main Lower.
HVPS
5. If fitted release the plastic support securing the network card to the Main PBA and HVPS.
3. Remove the two screws securing the connect screw. Take out the Modular Jack PBA from the Shield Main Lower.
Harness Shield Main Lower
5-23
Troubleshooting
6. Troubleshooting
6.1 Procedure of Checking the Symptoms
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.
Power On
OP Panel ON?
- No Power - Power Module error - Main PBA error - LCD Panel error
Test Print
END
6-1
Troubleshooting
6.2 Solution
6.2.1 Scanner
6.2.1.1 COPY
PROBLEM White copy Black copy Defective image quality ITEMS TO BE CHECKED. Check the Scan-Cover open. Check shading profile. Check the CCD problem in Main PBA. Check shading profile. Check shading profile. Check the gap between original and scanner. glass Check printing quality. Abnormal noise Check the Scanner Motor and any mechanical disturbance. Check the Motor Driver in Driver PBA. HOW TO SOLVE Room light can transit a thin original. Remake shading profile in the tech mode. Check the CCD harness contact. Remake shading profile in the tech mode. Remake shading profile in the tech mode. The gap above 0.5mm can cause a blurred image. See Print troubleshooting. Check the right position of the Scanner Motor, and check the any mechanical dis turbance in the CCD carriaging part. If any driver is defective, replace it.
6-2
Troubleshooting
6.2.1.2 PC-Scan
PROBLEM Scanning Error ITEMS TO BE CHECKED. Check the printer cable installed. Check how TWAIN driver is installed. HOW TO SOLVE Check correct installation, and use standard IEEE1284 cable. Remove any other scanner driver. Reboot after reinstallation of the TWAIN driver. Check the printer port(Parallel). Check the parallel-port-related items in the CMOS Setup. As a printer port, Select ECP among SPP(Normal), ECP, and EPP modes(increase print-ing speed) Check CN12 contact in Main PBA If any signal level is defective, replace Driver PBA. Main PBA = 0.8V to 2.4V TTL signal. Otherwise, replace Main PBA. Check the USB signal level. Defective image Quality Abnormal noise Check shading profile. Check the gap between original and scanner glass. Check the Scanner Motor and any mechanical disturbance. Check the motor driver in Driver PBA. If USB signal level is defective, replace Main PBA. Remake shading profile in the tech mode. The gap above 0.5mm can cause a blurred image. Check the right position of the Scanner Motor, and check the any mechanical disturbance in the CCD carriaging part. If any driver is defective, replace it.
6-3
Troubleshooting
TEL LINE CANNOT BE When you press OHD key: ENGAGED a) Check line cord connection. (NO DIAL TONE) b) Check MAIN LIU harness, and CN1 (LIU PBA). Cannot MF dial MF dial is possible but not DP dial. Defective fax transmission Check MAIN-LIU harness. Check DP control signal of MAIN PBA and Liu PBA. Check MAIN LIU harness. Is the external phone hooked off? Check hook off : Refer to TEL LINE CANNOT BE ENGAGED above. Check transmission path and reception path of the LIU PBA. Defective automatic fax reception Is the ring checked? Refer to Defective Transmission.
6-4
Troubleshooting
Vertical black line and 1. Bad blade of Toner cartridge band 2. LSU 3. Bad cleaning blade of drum cartridge.
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
No image
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
2. LSU running well? 3. Biss voltage is normal? 4. Lower toner? 5. Is there video data from Main PBA
1. Measure the resistance between frame ground and the ground spring attached frame. Confirm stable ground. Unless bad ground, detach cabinet, check where is bad point 2.Adjust LSU or replace it 3. Normal Dev bias = -450V 4. Shake toner cartridge and print.If a like good, toner is empty 5. Test engine test pattern , replace Main PBA
Light image
1. LSU light power normal? 2. Enough toner? 3. High charger voltage? 4. Lower bias voltage 5. Contamination of high voltage contact.
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
1. LSU light power check is difficult. Compare with new one and check. 2. Check toner and the toner cartridge counter 3~4. Measure all high voltage output. 5. Leakage toner cause bad contact and increase contact resistance. Clean contaminated area.
6-5
Troubleshooting
Check 1. LSU light power normal? 2. Bias voltage output is high? 3. Video data is always supplied? 4. Bad high charge voltage contact.
Solution 1. Check the rated level and replace. 2. Set to power rating. 3. Replace defected board. 4. Check the charge voltage or change the drum cartridge.
Background
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Ghost
Digital Digital Printer Printer Digital Digital Printer Printer Digital Digital Printer Printer
Stains on back of paper
1. Check every high voltage. 2. Check the turn-on PTL, LED crash. 3. Clean the inside machine or replace drum cartridge.
1. Clean the transfer roller with vacuum cleaner. 2. Clean the area of paper path with cloth or air cleaner. 3. Remove fuser and replace it.
6-6
Troubleshooting
Solution 1. Should use recommended paper. 2. Check engine controller board. If you have not thermometer, measure the thermistor voltage to CPU, If 2.3V5% in printing CPU works well. Then, disassemble fuser and check the thermistor contact and thermistor. 3. Re-check after putting the machine in the warm place for certain period.
3. The machine was under the low tempera ture for a long time?
1. Develop roller scar or particle. 2. Scar or particle. (94.3 mm) 3. Transfer roller scar or particle. (56.6 mm)
Different image density 1. Charge rollers pressure force unbalance (left and right) 2. Dev. roller and OPC or Dev. roller and blades pressure force unbalance 3. Transfer rollers pressure force unbalance of each side
1. Replace drum cartridge. 2. Replace toner cartridge and drum cartridge. 3. Check left and right spring of transfer roller and the spring pressing the toner cartridge inside the machine
Horizonral band
Digital Digital Printer Printer Digital Digital Printer Printer Digital Digital Printer Printer
1. Unstable high voltage contact 2. Charge rollers contamination 3. Contamination of heat roller 4. Malfunction of LSU
1. Clean each contact and check good contact 2. Clean charge roller 3. Replace fuser unit 4. Check Main PBA.
6-7
Troubleshooting
6-8
Troubleshooting
No Image
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
No image?
NO
A on next page
YES
Self test pattern prints? YES Check connection to computer or replace controller
NO
NO
Take out the cartridge and prepare the tester for electronic connection
NO
Does the video data line to LSU transit to High/Low when printing? YES
NO
Check the path between Main board and HVPS. Repair or replace the defective component or board
The mirror in LSU might be misplaced so the light path to the OPC deviates ->Repair or replace LSU or remove any defective matters in the machine
6-9
Troubleshooting
NO
NO
NO
Is the connection terminal OK? YES Replace HVPS or repair defective component
NO
Does the counter indicate over the toner's guaranty life YES
NO
Transfer roller might be out of its location -> Locate the roller into its place This could occurs when he power of LSU is low or the density is low due to the obstacles on the window -> Replace LSU or clean the window
6-10
Troubleshooting
All Black
Digital Printer Digital Printer
NO
Does the video data line to LSU transit to High/Low when printing? YES
NO
Check the path among video controller, engine board, HVPS, LSU for the shortage or open -> Repair or replace the boards
Replace LSU
NO
NO
Replace LSU
Charge part's contact is bad -> Repair or replace the drum cartridge
6-11
Troubleshooting
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
NO
Check if the printout is still has the NO same problem even right after passed through the transfer roller YES
The ribs in fuser or toner on the roller may invoke the image problem -> Replace the fuser cover or the defective part The image is originally black or the black part is far close to the top -> Use the pattern which has the image below bigger than 10mm from the top
YES
Dirt of dust stuck onto the window of internal lens of LSU -> Clean it or replace LSU Preventive obstacles through the path between OPC of toner cartridge and LSU prevent the path -> Remove the obstacles
Toner material might be stuck to blade in the developer inside and it prevents toner supply -> Replace the toner cartridge Check both if the toner cartridge's counter is over its guaranty and amount of the toner material -> Replace the toner cartridge
6-12
Troubleshooting
Dark Image
Digital Printer Digital Printer
NO
END
NO
NO
Toner over supply due to the adjustment fault of metering blade in toner cartridge -> Replace toner cartridge
The power of LSU is set high or internal problem -> Replace LSU or adjust volume
6-13
Troubleshooting
Barkground
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
NO
- Adjust voltage or replace HVPS - Repair or replace after checking the terminals' contacts
NO
YES
NO
END
NO
NO
Solve the problem under the recommended condition (10-32 degree Centigrade)
Clean the charge roller or replace step-up device /terminal after check
Check Terminals or contacts and "transfer roller springs" are misplaced -> Repair or replace transfer roller etc. Check if the LED of PTL in front of the transfer roller is on when it presses the top cover switch on purpose -> If not, replace PTL
NO
Internal blade or supplying part of the toner cartridge is defective -> Replace the toner cartridge
6-14
Troubleshooting
Ghost
Digital Digital Printer Printer Digital Digital Printer Printer Digital Digital Printer Printer
Is it regular interval of 94.3mm? YES NO Is it regular interval of 54.3mm? YES NO Is it regular interval of 56.6mm? (as transfer roller interval) YES
NO
A specific part of the transfer roller has ruined or its resistance value is changed -> Replace transfer roller Transfer roller cannot force regularly due to the gears eccentricity of transfer roller -> Replace the defective component
Check HVPS contacts and HVPS's selfoutput -> If failed, repair/replace HVPS
NO
NO
Irregularity of NIP between rollers in toner cartridge -> Replace toner cartridge
- Repair or replace HVPS - Check and Repair or replace the terminal contacts
NO
YES
Operating/storage temperature is too low or not recommended paper used? YES Use the machine with recommended paper and at condition
NO
There may be a problem in toner layer control in toner cartridge -> Replace the toner cartridge
6-15
Troubleshooting
Black Spot
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
NO
NO
The problem randomly occurred due to the toner fallen -> Clean the machine
The problem occured since the obstacles stuck to charge roller -> Clean the Charge Roller and then reprint.
Toner leaks and much toner material dropped onto the paper -> Replace the toner cartridge
Check toner is stuck onto the P/R or H/R in fuser -> Clean it or replace
6-16
Troubleshooting
Horzontal Band
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
Black band?
NO
NO
YES Problem of internal contacts in OPC -> Replace the drum cartridge
The OPC is damaged under the direct sunlight for around 5 minutes -> If the same problem persists in 10 hours, replace the drum cartridge
NO
NO
NO
Problems of terminal contact, transfer voltage supplying, and transfer roller's due to the charge roller is ruined (38.3mm) -> Repair/replace HVPS, drum cartridge
The OPC is damaged due to the irregular transfer voltage of HVPS -> Repair/replace HVPS -> If the same problem persists, replace the drum cartridge
6-17
Troubleshooting
Irregular Density
NO
NO
NO
Defective agitator in the toner supplying part of the toner cartridge ->Replace the toner cartridge Check if the 'guide deve spring' works OK and repair/repalce
It is over the guaranty life of toner cartridge (Check the counter and replace it)
NO
Replace lamp
NO
Irregularity of toner supply from the toner cartridge -> Replace the toner cartridge
Light distortion due to the mirror ruined or LSU's diffused reflection -> Replace LSU
6-18
Troubleshooting
White Spot
Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer
NO
NO
Too high voltage supplied due to the setting error of transfer voltage -> Adjust/replace HVPS
YES
Obstacles stuck on OPC's surface -> Clean the OPC and machine or replace toner cartridge When putting in/out the drum cartridge, scratch is made -> Replace the drum cartridge
D/R in the toner cartridge unit has the defect -> Replace the toner cartridge
6-19
Troubleshooting
NO
NO
When OHP printing, does the fan temporarily stops and revolves? YES
NO
When multi-page OHP printng, less than 10 films are guranteed. (Reduce the number of films and re-insert after paper check LED if off)
Other parts are touching the fan and prevents it from revolution -> Check and repair
6-20
Troubleshooting
The machine placed under the severe low tempera ture for a long time?
NO
While printing, NO the voltage of pin 60 of U36 (CPU) on Main PBA is 2.1V - 2.6V?
NO
YES
YES
YES
YES
NO
Re-assemble thermistor
YES
Open the top cover. When black printing, is the fuser NIP width is 3.03.5mm?
NO
Check if the hardness of P/R, and spring force is OK? (hardness: 24 degree, spring's force: 3 Kg)
YES
Replace the control component on Main PBA Check any contact problem in thermistor and repair
The paper used is too thick or contains too much cotton in it -> Re-test with the recommended paper
6-21
Troubleshooting
6.2.4 Malfunction
Error Status No power Check 1. Check power is supplying 2. Check fuse F1 open Fuser Error 1. Thermostat open Solution 1. If supplying power differs from machines power rating, replace the machine. 2. Replace it. 1. Detach AC connector and measure the resistane between pin 1 and 2. If it is megohm, thermostat is open, Replace it. 2. Check bad connector contact or wire is cut. 3. Check thermistor wire and its connection. 4. Replace Main PBA 1. Open Side cover and press the lever with pen. If Controller detects cover close, there is some mechanical trouble in Side cover and levers assembly. If not so there is electrical problem.
2. AC wire open 3. Thermistor wire open 4. Main PBA Cover open 1. When close Side cover, check the lever is pressed 2. Micro switchs contact 3. CPU and related circuit Jam 0 Check where Jam 0 happens 1. Paper is not picked up 2. Paper is located in feed sensor 3. Happened when inserting specific papers such as envelope into the MPF (Multipurpose Paper Feeder)?
1. Check whether solenoid is working or not by using Engine test mode 2. Check feed sensor malfunction. 3. Re-try inserting a fewer papers. fan the papers and align take out the loaded papers and insert them reverse direction 4. Take out the loaded papers and insert them reverse direction inserted papers as recommended for Manual Feeding? When loading, tap the papers until paper detect sensor senses loading
4. Happened when inserting specific papers such as envelope into the Manual Feeder?
5. Is the Stacker Extender is folded out? 6. Does not the Guide Adjust distort the papers Jam 1 Paper is stopped in just after of fuser unit.
5. When using long papers, use the Stacker Extender 6. Adjust Guide to fit the paper width 1. It is mostly resulted from double feeding. Check paper is well stocked in feeder. 2. Check feed actuator position and actuators operating. There may be stiff movind or double reflection. If not so, check the operation of feed sensor by Engine test mode. 3. Check exit lever operation. Remore jam and check actuator moving by hand. If actuator is too stiff, paper is wrapped around the heat roller. Remove obstacles or replace.
6-22
Troubleshooting
Check Check where Jam 2 happens 1. Paper is curled and cannot exit. 2. Paper is curled in the exit cover?.
Solution 1. Remove paper using pinset or some tool and watch if separate claws have any troble. Clean around fuser. 2. Check locking works wells. Watch whether the ribs of exit cover hace any burr or resisitive edge. If they do, remove obstacles or replace. 1. Load recommended quantity of papers 2. Open the Cover Front and check whether roller or spring, which are related to paper out, is not out of position. If so, re-locate or replace. 1. Check whether the spring is expanded or not. 2. Check armature is well installed. It may be unstable assemble. 3. Remove the Main PBA. 1. Remove the Toner cartridge and open the cover and press cover open switch lever and measure the voltage with high voltage probe and sending printing data. If the voltage is normal, change the toner cartridge. 2. Disassemble the left side cover, and check HV of the solder side of HVPS and change it. MPF : Turn the power off and on. Open and close the Side cover to return to the original state. Cassette : Adjust Guide to fit the paper width.
1. Then paper is not drawn in because of the stack of papers in the Out tray. 2. Does it curl while coming out?
Clutch error
1. Check the spring of solenoid 2. Check the armature assembly/cushion 3. Electrical check
2. Check HVPS Feeding obstacles Does the Plate-knockup prevent the paper loading?
Skew Stacking
Is the Guide adjust set to the paper width? 1. Took out the Stacker extender to support long papers? 2. Stacked too many papers more than Stacker can hold?
Fit the paper width using the Guide adjust. 1. Use extender as per the paper length. 2. The Face-up stacker normally can hold 100 pages when using 75g/m2, however, stacking capacity can be lowered depending on the type of papers. Refer to troubleshooring ENGINE ERROR. 1. Check document is well stocked in ADF. 2. Check whether document was been fastened together by staple or clip. 3. Load recommended quantity of papers. 1. Check whether the Reg. sensor is working or not. 2. Check whether the Feed Roller is working or not.
Check CBF Harness_CN7.(Main PBA to LSU) Document is not picked up(in ADF).
1. Check the Open Cover whether there are bosses. 2. Check the ADF ass'y is well assemble.
Service Manual
Samsung Electronics
6-23
Troubleshooting
NO
NO
NO
NO
NO
The connection error between controller board and panel board or malfunction of boards. -> Replace the boards
NO
NO
Detect failure due to the board which detects side cover open or switch error -> Replace the board or switch
6-24
Troubleshooting
Fuser Error
Measure the resistance at the both ends of AC Line with covers open
Thermostat is open due to the heat etc. -> Replace the thermostat
YES
AC is being supplied?
NO
The voltage of pin #6 of U5 on the Main PBA is about 3.2V? If not check the CN4 on the power board.
YES
The voltage of pin #60 of U36 (CPU) on the Main PBA is about 2.65V when printing? YES
NO
Thermistor, connecting point or engine board defect -> Repair/replace the component/board
END
6-25
Troubleshooting
NO
The Main PBA board defected -> Replace boards The solenoid defected -> Replace it The pick-up unit is assembled wrong -> Re-assemble or replace the unit
NO
NO
Switch them
NO
NO
NO
YES <Recommendation> Use the MPF for the thick paper such as envelope and cardstock
6-26
Troubleshooting
Check the actuator exists and its operation and around the Main PBA -> Replace
NO
YES
Check the roller and ribs of fuser are in place, and remove burrs, if any -> Remove the factors of jam
Remove the fuser, remove the paper and replace the pressure roller, if necessary
NO
The paper came out through between fuser and developer? YES
NO
Adjust the paper guides to fit the paper width The force of springs pressing the developer is weak -> Check guide-DEVE
NO
6-27
Troubleshooting
2. Printing error occurs even if there is enough space in the hard disk.
6-28
Troubleshooting
2. Check the printer in My Computer.(to see if the printer driver is compatible to the present driver or delete the old driver, if defective and reinstall the new driver) 3. Delete the unnecessary files to secure enough space of the hard disk and start printing job again.
3. Error message from insufficient memory. (The printing job sometimes stops or due to insufficient virtual memory, but it actually comes from the insufficient space of the hard disk.)
3. When expected to collide with other program. 4. When an application program or the printer driver is damaged. 5. When some files related to OS are damaged or virus infected. 6. Memory is less than suggested one.
5 After rebooting the computer, check for viruses, restore the damaged files and reinstall the program to do the printing job. 6. Add up enough memory to the PC.
How to delete the data in the spool manager. In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown. Select the document to be deleted and check the delete menu. If you intend to delete the current document being printed, the data being transferred to the printer will be put out and then the document is removed. Before choosing the document, the menu is still inactive. Or put the document out of the list and repeat the routine as in the above or finish the spool manager.
Service Manual Samsung Electronics
6-29
Setting Guide
7. Setting Guide
7.1 Printer overview
These are the main components of your machine:
1 2 3 4 5 6 7 8
ADF (Automatic Document Feeder)1 document width guides document input tray document output tray control panel multi-purpose tray front cover release lever
9 10 11 12 13 14 15 16
scanner lid tray 1 optional tray 2 multi-purpose tray extension multi-purpose tray paper width guides scanner glass toner cartridge drum cartridge
1. SCX-6122FN has the ADF function, while SCX-6322DN uses the duplex ADF function.
Service Manual Samsung Electronics 7-1
Setting Guide
1 2 3 4 5
ADF connector extension telephone socket (EXT) telephone line socket (LINE) parallel port USB port
6 7 8 9
7-2
Setting Guide
Keyboard: Used to enter characters. Used to store frequently dialed fax number and dial them with a touch of the buttons. Address Book: Allows you to store frequently used fax numbers in memory or search for stored fax numbers or email addresses. Also allows you to print an Address Book/Phone Book list. Resolution: Adjusts the document resolution for the current fax job. Redial/Pause: In Standby mode, redials the last number, or in Edit mode, inserts a pause into a fax number. Fax: Activates Fax mode. Copy: Activates Copy mode. Scan/Email: Activates Scan mode. Display: Shows the current status and prompts during an operation. Menu: Enters Menu mode and scrolls through the available menus. Scroll buttons: Scroll through the options available in the selected menu, and increase or decrease values.
11 12 13 14 15 16 17 18 19 20 21
OK: Confirms the selection on the screen. Back: Sends you back to the upper menu level. Status: Shows the status of your machine. Darkness: Adjusts the document brightness for the current copy job. Original Type: Selects the document type for the current copy job. Reduce/Enlarge: Makes a copy smaller or larger than the original. Duplex: Allows you to print documents on both sides of the paper. Toner Save: Allows you to save on toner by using less toner in printing. number keypad: dials a number or enters alphanumeric characters. On Hook Dial: Engages the telephone line. Stop/Clear: Stops an operation at any time. In Standby mode, clears/cancels the copy options, such as the darkness, the document type setting, the copy size, and the number of copies. Start: Starts a job.
3 4
5 6 7 8 9 10
22
7-3
Setting Guide
7-4
Setting Guide
Provides information on setting up your machine and, therefore, be sure to follow the instructions in the guide to get the machine ready.
Provides you with step-by-step instructions for using your machine's full features, and contains information for maintaining your machine, troubleshooting, and installing accessories. This user's guide also contains the Software Section providing you with information on how to print documents with your machine on various operating systems, and how to use the supplied software utilities. Note : You can access the user's guides in other languages from the Manual folder on the printer software CD.
Contained on the network utilities CD, provides you with information on setting up and connecting your machine to a network.
Provides you with help information on printer driver properties and instructions for setting up the properties for printing. To access a printer driver help screen, click Help from the printer properties dialog box. If you have Internet access, you can get help, support, printer drivers, manuals, and order information from the Samsung website, www.samsungprinter.com.
Samsung website
7-5
Setting Guide
Menu overview
The control panel provides access to various menus to set up the machine or use the machine's functions. These menus can be accessed by pressing Menu. Refer to the following diagram. Menus available in Fax, Copy, or Scan mode vary.
7-6
Setting Guide
Setting Guide
Speaker volume
1. Press On Hook Dial. A dial tone sounds from the speaker. 2. Press the Scroll buttons until you hear the volume you want. 3. Press On Hook Dial to save the change and return to Standby mode.
7-8
Setting Guide
Entering numbers
You can enter the numbers by using the number keypad on the right side of the control panel.
Entering symbols
You can enter symbols by pressing the buttons on the upper part of the keyboard. To enter upper symbols on buttons, press and hold the Shift button and the symbol button simutaneously which you want to enter.
7-9
Setting Guide
Inserting a pause
With some telephone systems, you must dial an access code (9, for example) and listen for a second dial tone. In such cases, you must insert a pause in the telephone number. You can insert a pause while you are setting up one-touch dial numbers or speed dial numbers. To insert a pause, press Redial/Pause at the appropriate place while entering the telephone number. A - appears on the display at the corresponding location.
7-10
Setting Guide
7-11
Setting Guide
IPX/SPX: Internet Packet eXchange/Sequenced Packet eXchange TCP/IP: Transmission Control Protocol/Internet Protocol DHCP: Dynamic Host Configuration Protocol BOOTP: Bootstrap Protocol
7-12
Setting Guide
Static addressing
To enter a TCP/IP address from your machine's control panel, take the following steps: 1. Press Menu until Network appears on the bottom line of the display and press OK. 2. Press OK when TCP/IP appears. 3. Press the Scroll buttons until Static appears and press OK. 4. Press OK when IP Address appears. 5. Enter a byte between 0 and 255 using the number keypad and press the Scroll buttons to move between bytes. Repeat this to complete the address from the 1st byte to the 4th byte. 6. When you have finished, press OK. 7. Repeat steps 5 and 6 to configure the other TCP/IP parameters: subnet mask and gateway address. 8. Press the Scroll buttons until Primary DNS appears and press OK. 9. Enter each byte of the address and press OK. 10. Press the Scroll buttons until Secondary DNS appears and press OK. 11. Enter each byte of the address and press OK. 12. Press Stop/Clear to return to Standby mode.
7-13
Setting Guide
7-14
Setting Guide
7-15
8
Contents
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8.1 Main
Service Manual
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S11
8-20
Service(SA:service available, SNA:service not avaialble) Drawer# 8.1-40-3 8.1-40-4 8.1-41 8.1-41-1 8.1-41-2 8.1-41-3 8.1-44 8.1-45 8.1-46 8.1-47 8.1-48 8.1-49 8.1-50 8.1-51 8.2-0 8.2-1 8.2-2 8.2-3 8.3-0 8.3-1 8.3-2 8.3-3 8.3-4 8.3-5 8.3-7 8.3-8 8.3-9 8.3-10 8.3-11 8.3-12 8.3-13 8.3-14 8.3-15 8.3-16 8.3-17 8.3-18 8.3-19 8.3-20 8.3-21 8.3-23 8.4-33 8.4-33-1 8.4-33-2 8.4-33-2-1 8.4-33-2-2 8.4-33-2-4 8.4-33-3 8.4-33-4 8.4-33-5 8.4-33-6 8.4-33-7 8.4-33-10 8.4-34 8.4-34-1 8.4-34-2 8.4-34-3 Description PMO-BUSH PMO-HOLDER GND TR MEA UNIT-HOLD GEAR ASS'Y SPRING ETC-TR_R PMO-BUSH PMO-HOLDER GEAR TR PMO-CAM JAM REMOVE PMO-LOCKER DEVE PMO-LEVER JAM REMOVE HARNESS-POWER_SWITCH GEAR-TRANSFER PMO-BEARING SHAFT MEC-TRANSFER ROLLER PMO-COVER BRKT MOTER ELA HOU-SCANNER ELA HOU-DADF ELA HOU-OPE ELA HOU-PLATEN ELA HOU-OPE COVER-DUMMY COVER-OPE KEY-M_STOP CLEAR KEY-M_START BLACK KEY-M_TEL KEY-M_FAX KEY-M_ON HOOK KEY-M_MENU LENS-STATUS RUBBER-TEL RUBBER-MODE RUBBER-MENU COVER-LCD KEY-M_MODE SCAN KEY-M_MODE COPY KEY-M_MODE FAX RUBBER-FAX RUBBER-EMAIL ELA UNIT-OPE PBA SUB-QWERTY SCREW-TAPTITE ELA HOU-SCAN UPPER PMO-COVER SCAN UPPER MEA UNIT-DUMMY UPPER PMO-DUMMY UPPER MCT-GLASS ADF SHEET-DUMMY UPPER SHEET ABS-REGI_EDGE SCREW-TAPTITE TAPE ETC-DOUBLE TAPE SMALL TAPE ETC-DOUBLE TAPE LARGE MCT-GLASS SCANNER(LEGAL) IPR-HOLDER GLASS ELA HOU-SCAN LOWER COVER-SCAN LOWER PMO-COVER DUMMY LOWER SCREW-TAPTITE SEC_Code JC72-40228A JC72-00883A JC97-01573A JC61-70906A JC72-40228A JC72-00884A JC72-00799A JC72-00805A JC72-00804A JC39-00601C JC66-40947A JC72-41191A JC75-00148A JC72-00834A JC96-04180X JC96-02943B JC96-04170X JC96-04171A JC96-04170X JC63-01155N JC63-01156X JC64-00242A JC64-00243A JC64-00239A JC64-00241A JC64-00249A JC64-00248A JC67-00198A JC73-00246A JC73-00247A JC73-00230A JC63-01157A JC64-00247A JC64-00245A JC64-00246A JC73-00248A JC73-00245A JC96-03994C JC92-01791D 6003-000154 JC96-04034B JC72-00758B JC97-02800A JC72-00759D JC74-00019A JC63-00074A JC72-00809B 6003-000154 JC02-00013A JC02-00012A JC74-00018A JB70-00148A JC96-04172A JC63-00157B JC72-00753B 6003-000154 QT'y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 17 1 1 1 1 1 1 1 2 3 2 1 3 1 1 1 15 Service SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SA SA SNA SNA SA SA
Service(SA:service available, SNA:service not avaialble) Drawer# 8.4-34-4 8.4-34-5 8.4-34-6 8.4-34-7 8.4-34-8 8.4-34-9 8.4-34-11 8.4-34-12 8.4-34-13 8.4-34-14 8.4-34-15 8.4-34-16 8.4-34-17 8.4-34-18 8.4-34-18-1 8.4-34-18-2 8.4-34-18-3 8.4-34-18-4 8.4-34-18-5 8.4-34-18-6 8.4-34-18-7 8.4-34-18-8 8.4-34-19 8.4-34-21 8.4-34-22 8.4-34-23 8.4-34-24 8.4-34-25 8.4-34-26 8.4-34-27 8.4-34-28 8.4-34-28 8.6-0 8.6-1 8.6-2 8.6-3 8.6-4 8.6-5 8.6-5-1 8.6-5-2 8.6-5-3 8.6-5-4 8.6-5-5 8.6-5-6 8.6-5-7 8.6-5-8 8.7-0 8.7-1 8.7-2 8.7-3 8.7-4 8.7-5 8.7-6 8.7-7 8.7-8 8.7-9 Description ICT-INSERT SHAFT PMO-PULLEY PMO-HOLDER BELT RING-E ELA HOU-CCD MODULE BELT-TIMING GEAR HOLDER-M-CCD(UMAX) SPRING ETC-EXIT IPR-BRK SCAN BD COVER-CCD CABLE PMO-LEVER SENSOR SPRING ETC-BELT SCREW-TAPPING ELA HOU-SCAN MOTOR BRACKET-MOTOR PLATEN SCREW-TAPTITE GEAR-IDLE GEAR-REDUCTION73/37 GEAR-TIMING PMO-HOLDER BELT RING-E MOTOR STEP-SCAN CABLE CLAMP SCREW-TAPTITE CBF HARNESS-OPE CBF HARNESS-SCAN MOTOR CBF HARNESS-DRIVER GND CBF SIGNAL-CCD FFC CBF HARNESS-SCAN_DSUB ELA UNIT-CORE SHAFT-CCD(UMAX) IPR-CHANNEL BASE FRAME ELA HOU-DADF ELA HOU-COVER PLATEN COVER-FRONT COVER-REAR ELA HOU-DADF SUB MEA UNIT-TX STACKER PMO-TX STACKER GUIDE-DOC_LEFT GUIDE-DOC_RIGHT IPR-WASHER SPRING CU PMO-GEAR PINION PMO-ACTUATOR LENGTH PMO-TX STACKER LOWER SPRING ETC-TORSION DOC (CC2-F) ELA HOU-COVER PLATEN COVER-PLATEN PMO-EXTENTION PLATEN GUIDE-EXTENTION PPR-SPONG SHEET PMO-ROLL PINCH IPR-P_PINCH(SCAN) SHAFT-PINCH PMO-ACTUATOR SENSOR SCAN PBA SUB-GATE SEC_Code JB70-00154A JB72-00763A JB72-00764A 6044-000125 JC96-02759B 6602-001084 JC61-00703A JB61-70939A JC70-00228A JC63-00158B JC72-00755A JB61-00059A 6002-000175 JC96-02751A JC61-00702A 6003-000154 JB66-00083A JC66-00530A JC66-00531A JB72-00764A 6044-000125 JB31-00011A 6502-000132 6003-000154 JC39-00340A JB39-00077A JB39-00065A JC39-00236A JC39-00338A JB96-01381A JC66-00532A JC70-00239A JC96-02943B JC96-02942B JC63-00200B JC63-00201B JC96-02973B JC97-01840B JC72-01253B JC61-00739B JC61-00740B JF70-10616A JF72-41354A JC72-01250B JC72-01254B JB61-00076A JC96-02942B JC63-00198B JC72-01251B JC61-00746B JC72-00751B JG72-40663A JC70-00468A JC66-00659A JC72-00746A JC92-01562A QT'y 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 1 2 1 1 8 1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 2 1 1 Service SNA SA SA SA SA SA SA SNA SA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SNA SNA SA SA SNA SA SA SA SA SA SNA SA SA SA SNA SNA SA SNA SNA SA SA SA SA SA SA SNA SNA SNA SA SA SNA SA SA SA
Service(SA:service available, SNA:service not avaialble) Drawer# 8.7-10 8.7-11 8.7-12 8.7-13 8.8-0 8.8-1 8.8-1-1 8.8-1-2 8.8-1-4 8.8-1-5 8.8-1-6 8.8-1-7 8.8-1-8 8.8-1-9 8.8-1-10 8.8-1-11 8.8-1-12 8.8-1-13 8.8-1-14 8.8-1-15 8.8-2 8.8-3 8.8-4 8.8-5 8.8-6 8.8-7 8.8-8 8.8-9 8.8-10 8.8-11 8.8-11-1 8.8-11-2 8.8-11-3 8.8-11-4 8.8-11-5 8.8-11-6 8.8-12 8.8-13 8.8-14 8.8-15 8.8-16 8.8-17 8.8-18 8.8-19 8.8-20 8.8-21 8.8-22 8.8-23 8.8-24 8.8-26 8.8-27 8.8-28 8.8-29 8.8-30 8.8-31 8.8-32 Description MEA UNIT-HINGE(MCK2) PLATE-P-DUMMY PLATEN SPRING ETC-CHARGE SPRING ETC-TORSION DOC (CC2-F) ELA HOU-DADF SUB MEA UNIT-COVER OPEN COVER-OPEN PMO-STOPPER EXIT ROLLER-REGI PMO-LEVER OPEN SPRING ETC-KNOCKUP,MP PBA SUB-REGI PMO-ACTUATOR REGI COVER-SENSOR SPRING ETC-TORSION DOC (CC2-F) BUSH-6_D RING-E GROUND-P DUPLEX COVER-HARNESS CBF HARNESS-LIU GND GUIDE-SCAN GROUND-P_SCAN ROLLER GROUND-P_EXIT ROLLER PBA SUB-SENSOR_IF IPR-BRKT WHITE BAR SPRING ETC-WHITE BAR SHEET-GUIDE PAPER ROLLER-EXIT GEAR-DADF_EXIT31 MEA UNIT-COVER EXIT COVER-EXIT SPRING ETC-WHITE BAR PMO-ROLLER IDLE SCAN SHAFT-EXIT IDLE TAPE ETC-ANTI BRUSH GROUND-P-EXIT COVER ROLLER-SCAN PMO-BUSHING HOLDER SPRING ETC-CLUTCH GEAR-DADF_SCAN31 MEA UNIT-PICK_UP MEP-CLUTCH SMALL ELA HOU-DUPLEX MOTOR MOTOR STEP-DUPLEX IPR-GUARD C/O S/W CBF HARNESS-COVER_OPEN MOTOR STEP-DADF ELA HOU-DADF MOTOR COVER-P GEAR GEAR-DADF24(A) PMO-GATE DUPLEX PBA SUB-DADF CBF HARNESS-CLUTCH_IF CBF D SUB CABLE-DADF PMO-ACTUATOR SCAN PMO-ACTUATOR DUPLEX SEC_Code JC97-01839A JC61-00819A JC61-70925A JB61-00076A JC96-02973B JC97-01844B JC63-00195B JC72-41396B JC66-00587A JC72-01256B JC61-00483A JC92-01561A JC72-01261A JC63-00197B JB61-00076A JC61-00423A 6044-000125 JC63-00315A JC63-00408B JB39-00103A JC61-00738B JC63-00249A JC63-00250A JC92-01556A JC70-00225A JC61-00548A JC63-00185A JC66-00588A JC66-00571A JC97-01841B JC63-00196B JC61-00548A JC72-00906A JC66-00661A JC02-00014A JC63-00203A JC66-00585A JG72-40732A JB61-70922A JC66-00570A JC97-01848A JC47-00003C JC96-02940A JC31-00034A JC70-00218A JC39-00332A JC31-00033A JC96-02941A JC63-00307A JC66-00565A JC72-01255A JC92-01554B JC39-00327A JC39-00359A JC72-01249A JC72-01263A QT'y 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 3 1 1 1 2 2 2 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Service SA SA SNA SA SNA SA SA SA SNA SNA SA SA SNA SA SA SA SA SNA SNA SA SNA SNA SNA SA SA SA SNA SA SA SNA SNA SA SA SA SNA SNA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA
Service(SA:service available, SNA:service not avaialble) Drawer# 8.8-33 8.8-34 8.8-36 8.8-37 8.8-38 8.8-39 8.8-39-1 8.8-39-2 8.8-39-3 8.8-39-4 8.8-39-5 8.8-39-6 8.8-39-7 8.8-40 8.8-40-1 8.8-40-2 8.8-40-3 8.8-41 8.8-42 8.8-43 8.8-44 8.8-45 8.8-46 8.9-0 8.9-1 8.9-1-1 8.9-1-2 8.9-1-3 8.9-1-4 8.9-1-5 8.9-1-6 8.9-1-7 8.9-1-8 8.9-1-9 8.9-1-10 8.9-1-11 8.9-1-12 8.9-1-13 8.9-1-13 8.9-1-14 8.9-1-15 8.9-1-16 8.9-1-17 8.9-1-18 8.9-1-19 8.9-1-20 8.9-2 8.9-2-1 8.9-2-2 8.9-2-3 8.9-2-5 8.9-2-6 8.9-2-7 8.9-2-8 8.9-2-8-1 8.9-2-8-2 Description CBF HARNESS-DADF_GND ROLLER-DUPLEX GUIDE-DUPLEX_INNER GUIDE-DUPLEX_LOWER MEA UNIT-GUIDE DUPLEX MEA UNIT-GUIDE_P UP GUIDE-PICK_UP_UPPER MEA UNIT-HOLDER RUB PBA SUB-PAPER SEN PBA SUB-EXIT_OPEN PMO-ACTUATOR DOC GUIDE-PICK_UP_LOWER SPRING ETC-TORSION DOC (CC2-F) MEA UNIT-SUPPORT P UP SUPPORT-PICK UP SPRING ETC-PICKUP GUIDE-DOC SENSOR BUSH-10_D BUSH-6_D BUSH-6_D(L) SHAFT-GATE_DUPLEX SHAFT-REGI CBF HARNESS-SENSOR_IF ELA HOU-SIDE COVER MEA UNIT-DUPLEX IPR-E-PLATE SAW(MCK2) IPR-BRACKET GUIDE B PMO-HOLDER SAW IPR-BRACKET GUIDE A PMO-FEED FRAME SPRING ETC-FEED PMO-BUSHING FEED GEAR-DUP IDLER 17 GEAR-MP/DUP DRV RING-CS IPR-BRKT GROUND TR PMO-BUSHING TX(B4) IPR-BRKT GROUND A PMO-SHAFT DUP DRIVER RPR-RUBBER EXIT IPR-BRKT G DUP PMO-GP LOWER DP PMO-ROLLER_EXIT SPRING ETC-FUSER EXIT CBF HARNESS-OPE GND IPR-BRKT GROUND B MEA UNIT-SIDE SUB PMO-GUIDE DP SIDE GUIDE-SIDE_PUSH PMO-LOCKER OPEN PMO-LOCKER SIDE R SPRING ETC-LOCKER TORSION PMO-TIE STOPPER MEA UNIT-TRAY PMO-TRAY CASE MP PMO-TRAY EXT MP SEC_Code JC39-00334A JC66-00589A JC61-00737B JC61-00735B JC97-01843A JC97-01847B JC61-00733B JC97-01846B JC92-01783A JC92-01564A JC72-01248A JC61-00732B JB61-00076A JC97-01845B JC61-00742B JC61-00482A JC61-00788B JC61-00720A JC61-00423A JC61-00884A JC66-00683A JC66-00662A JC39-00344A JC96-02183D JC97-01578B JC70-10232D JC70-00234A JC72-41213B JC70-00229A JC72-00731A JC61-00478A JC72-00730A JC66-00341A JC66-00346A 6044-000001 JC70-00231A JG72-40744A JC70-00232A JC72-00764A JC73-10203A JC70-00233A JC72-00732A JC72-40361A JC61-70976A JC39-00036A JC70-00230A JC97-01909B JC72-00806A JC61-00919B JC72-00762D JC72-00763C JC61-00479A JC72-00766A JC97-01577C JC72-00776B JC72-00778D QT'y 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 2 8 2 1 1 1 1 1 1 1 1 1 1 2 1 3 1 2 1 4 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 Service SA SA SA SA SA SA SNA SA SNA SA SA SNA SA SA SNA SA SNA SNA SA SNA SNA SA SA SA SA SA SA SNA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SNA SNA SA SA SA SA SNA SA SA SA SA SA SA SA
Service(SA:service available, SNA:service not avaialble) Drawer# 8.9-2-8-3 8.9-2-8-4 8.9-2-8-5 8.9-2-8-6 8.10-1 8.10-2 8.10-3 8.10-5 8.10-6 8.10-7 8.10-8 8.10-9 8.10-10 8.10-11 8.10-12 8.10-13 8.10-14 8.10-17 8.10-18 8.10-19 8.10-20 8.10-21 8.10-22 8.11-0 8.11-2 8.11-3 8.11-4 8.11-5 8.11-6 8.11-7 8.11-8 8.11-9 8.11-10 8.11-11 8.11-12 8.11-13 8.11-14 8.11-15 8.11-16 8.11-16 8.11-17 8.11-18 8.11-19 8.11-20 8.11-21 8.11-22 8.11-23 8.11-24 8.12-0 8.12-1 8.12-3 8.12-4 8.12-5 8.12-6 8.12-7 8.12-8 Description PMO-SIDE GUIDE MP PMO-TRAY COVER MP IPR-GUIDE LATCH PMO-TRAY LINK MP PMO-IMPACT CASSETTE PLATE-P_GUIDE PAPER IPR-PLATE K/UP PMO-COVER CASSETTE PMO-FRAME CASSETTE GUIDE-FRONT CST PLUS PMO-GUIDE REAR GUIDE-P-SIDE CST PMO-LOCKER PLATE PAD-CST PLUS SPRING ETC-LOCKER,PLATE SPRING-CS SPRING-CS GUIDE-SIDE HANDLE IPR-P-FINGER LEFT BUSH-M-FINGER,F WASHER-PLAIN SPRING ETC-WHITE BAR GUIDE-SUB WALL MEA UNIT-EXIT PMO-GUIDE-EXIT LOWER SPRING ETC-EXIT LOWER IDLE HOLDER-EXIT(MC) PMO-ROLLER FD F PMO-ROLLER FD R SPRING ETC-EXIT ROLL FD SHAFT-IDLE_LOWER PMO-ROLLER_EXIT PMO-GUIDE_EXIT UPPER MEC-ROLLER EXIT DRIVE PMO-BEARING LARGE DP PMO-ROLLER DECURL PMO-BUSHING DP PMO-BEARING LARGE DP PMO-HOLDER PAD,MP GEAR-DUPLEX PMO-PULLEY DUPLEX RING-C BELT-TIMING GEAR IPR-GROUND-EXIT PMO-LEVER_STACKING MEC-BRUSH ANTISTATIC SCREW-TAPTITE PBA SUB-BIN_FULL_SEN MEA UNIT-FEED ROLLER PMO-FRAME FEED GEAR-MP/DUP DRV ICT-SHAFT FEED PMO-BUSHING_P/U,MP RING-E RING-CS BRACKET-PM_FEED(25) SEC_Code JC72-00547A JC72-00777D JB70-10906A JC72-00857C JC72-00877C JC61-00831A JC70-00221A JC72-00795B JC72-00716B JC61-00825C JC72-00717C JC61-00826A JC72-41210A JC69-00474A JG61-70531A 6107-001172 6107-001172 JC61-00824C JC70-00325A JC61-00653A 6031-000021 JC61-00548A JC61-00840B JC97-01643D JC72-00710A JC61-00484A JC61-00547A JC72-41007A JC72-41008A JC61-70911A JC66-00715A JC72-40361A JC72-00708B JC75-00166A JC72-00885A JC72-00833A JC72-01345A JC72-00885A JC72-00771A JC66-40912A JC72-40980A 6044-000159 6602-001084 JC70-00252A JC72-00709B JC75-00095A 6003-000154 JC92-01400B JC97-01850A JC72-00821A JC66-00346A JC70-00267A JC72-41364A 6044-000125 6044-000001 JC61-00849A QT'y 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 4 4 4 4 2 1 4 1 2 2 4 1 1 1 1 2 4 1 1 1 1 3 1 1 1 1 1 2 2 1 1 Service SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SNA SA SA SA SA SNA SA SA SA SNA SA SA SA SNA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SNA SNA
Service(SA:service available, SNA:service not avaialble) Drawer# 8.12-9 8.12-11 8.12-12 8.12-13 8.12-14 8.12-15 8.12-16 8.12-17 8.12-18 8.12-19 8.12-20 8.12-21 8.12-22 8.13-0 8.13-2 8.13-3 8.13-5 8.13-7 8.13-8 8.13-9 8.13-10 8.13-11 8.13-12 8.13-13 8.13-14 8.13-15 8.13-17 8.13-18 8.13-19 8.13-20 8.13-21 8.13-22 8.13-23 8.13-24 8.13-25 8.14-0 8.14-1 8.14-2 8.14-3 8.14-5 8.14-6 8.14-7 8.14-8 8.14-9 8.14-10 8.14-11 8.14-12 8.14-13 8.14-14 8.14-15 8.14-17 8.14-18 8.14-19 8.14-20 8.14-21 8.14-22 Description PMO-ROLLER FEED PMO-HOLDER PINCH SUB PMO-ROLLER FEED L HOLDER-PUSH_FEED_CST PMO-HOLDER PINCH M PMO-SUB HOLDER FEED SPRING ETC-FEED MP WASHER-PLAIN PMO-ROLLER FEED S IPR-SHAFT FEED IDLER SHEET-FEEDER PMO-ROLLER PINCH FEED RING-C ELA HOU-MP SCREW-TAPTITE RING-E SPRING ETC--CAM MP SPRING ETC-KNOCKUP,MP IPR-BRACKET SOLENOIDE PMO-HOLDER CAM MPF PMO-GEAR P/U MPF PMO-ROLLER CAM.MP PMO-ACTUATOR,MP PMO-ADJUSTER,MP PMO-CAM PICK UP,MP PMO-FRAME MP PMO-HOLDER SENSOR,MP PMO-HOUSING PICK UP,MP PMO-PLATE KNOCK UP,MP PMO-IDLE PICK UP MP RPR-RUBBER PICK UP,MP RPR-RCT PAD PICKUP,MP PAD-MP(PLUS) PBA SUB-MP SEN PMO-BUSHING_P/U,MP ELA HOU-BASE FRAME PMO-BASE FRAME PMO-COVER FRONT DUMMY SPRING ETC-TORSION SCREW-TAPTITE IPR-CHANNEL BASE FRAME SCREW-TAPTITE FOOT-ML80 IPR-GROUND PLATE B(BASE) SCREW-TAPTITE ELA M/M-AUD SPEAKER BRACKET-M-PUSH DEVE SPRING ETC-DEVE REAR IPR-GROUND PLATE SCF CBF HARNESS-SCF FAN-DC CARDINAL SHAFT-DEVE_BOTTOM SPRING ETC-DEVE FRONT HOLDER-M_ROLLER BOTTOM HOLDER-CATCH CST(MC2) BATTERY-NIH(2ND) SEC_Code JC72-00727A JC72-00725A JC72-40261A JC61-00871A JC72-00724A JC72-40266A JC61-00481A 6031-000021 JC72-40262A JC70-10230A JC63-00259A JC72-01315A 6044-000159 JC96-02182B 6003-000154 6044-000125 JC61-00003A JC61-00483A JC70-00237A JC72-00055A JC72-00056A JC72-00761A JC72-00767A JC72-00768A JC72-00769A JC72-00770B JC72-00772A JC72-00773A JC72-00775A JC72-41027A JC73-00089A JC73-00090A JC69-00494A JC92-01362A JC72-41364A JC96-04010C JC72-00779B JC72-00785B JC61-00486A 6003-000154 JC70-00239A 6003-000154 JC61-40001A JC70-00241A 6003-000154 JC96-01607A JC61-00789A JC61-00550A JC70-00243A JC39-00082A JC31-00027B JC66-00684A JC61-00551A JC61-00855A JC61-00857A 4302-001183 QT'y 1 1 1 1 1 1 1 3 1 4 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 12 1 5 2 1 1 1 2 1 1 1 1 1 1 1 1 1 Service SA SA SA SNA SA SA SA SNA SA SA SNA SNA SA SA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SNA SA SA SA SA SNA SA SNA SNA SA
Service(SA:service available, SNA:service not avaialble) Drawer# 8.14-23 8.14-24 8.15-0 8.15-1 8.15-2 8.15-3 8.15-4 8.15-6 8.15-7 8.15-8 8.15-9 8.15-10 8.15-11 8.15-13 8.15-14 8.15-15 8.16-0 8.16-2 8.16-3 8.16-7 8.16-8 8.16-9 8.16-11 8.16-12 8.16-13 8.16-14 8.16-15 8.16-16 8.16-17 8.16-18 8.16-19 8.16-20 8.16-21 8.16-22 8.16-23 8.16-24 8.16-25 8.16-26 8.16-27 8.17-0 8.17-1 8.17-2 8.17-3 8.17-4 8.17-5 8.17-7 8.17-9 8.17-10 8.17-11 8.17-12 8.17-13 8.17-14 8.17-15 8.17-16 8.17-17 8.17-18 Description STOPPER-M-FAN80 PBA SUB-AIR_TMP ELA HOU-PICK UP PLUS IPR-GND FEED IPR-GND INPUT IPR-GUIDE INPUT PMO-M-ACTUATOR_NO PAPER PBA SUB-PTL PMO-FEED SENSOR PMO-GUIDE PAPER PMO-HOLDER SENSOR FEED PMO-LENS TONER SENSOR PMO-PTL PATH PMO-BUSHING_P/U,MP HOUSING-M-PICKUP LARGE HOUSING-M-PICKUP SMALL ELA HOU-ENGINE DRIVE MOTOR STEP-MCK2(MAIN) PMO-IMPELLER_DRV GEAR-71/23 GEAR-OPC53/37 GEAR-86/23 GEAR-31/19 GEAR-RDCN FEED INNER GEAR-DEVE DRV GEAR-HUB CLUTCH PMO-DEV/COUPLING GEAR-RDCN FEED OUTER GEAR-OPC DRV MEC-BRAKE GEAR GEAR-OPC 55/31 BRACKET-P-BRAKE GEAR-FEED DRV GEAR-FUSER DRV INNER GEAR-GEAR FUSER DRV OUTER GEAR-SWING DRV GEAR-EXIT/U,ID LINK-P-DUPLEX RING-C ELA HOU-FRAME MAIN PMO-FRAME MAIN PMO-LENS TONER SENSOR PBA SUB-TONER_RX IPR-GND OPC HARNESS-OPC GND SCREW-TAPPING PMO-CAP CONNECTOR L PMO-CAP CONNECTOR U IPR-GUARD C/O S/W IPR-GND TERMINAL CBF HARNESS-COVER_SW GEAR-EXIT,IDLE(Z17) SCREW-TAPTITE GROUND-P-FUSER_MC2 RING-CS SPRING ETC-CLUTCH SEC_Code JC61-00667A JC92-01568A JC96-02715C JC70-00238A JC70-00235A JC70-00222A JC72-01313A JC92-01361A JC72-00721A JC72-00722B JC72-00726A JC72-00803A JC72-00822A JC72-41364A JC61-00822A JC61-00823A JC96-04183A JC31-00020C JC72-00825A JC66-00345A JC66-00580A JC66-00337A JC66-00350A JC66-00342A JC66-00338A JC66-00340A JC72-00743A JC66-00343A JC66-00347A JC75-00163A JC66-00581A JC61-00853A JC66-00348A JC66-00333A JC66-00334A JC66-00349A JC66-40211B JC66-00576A 6044-000159 JC96-04012A JC72-00800A JC72-00803A JC92-01360B JC70-00216A JC39-00592A 6002-000175 JC72-00463A JC72-00465A JC70-00218A JC70-00219A JC39-00360A JC66-40964A 6003-000154 JC63-00409A 6044-000001 JB61-70922A QT'y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 6 2 Service SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SA SNA SNA SNA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SA
Service(SA:service available, SNA:service not avaialble) Drawer# 8.17-19 8.17-20 8.17-21 8.17-22 8.17-23 8.17-24 8.17-25 8.17-26 8.17-27 8.17-28 8.17-29 8.17-30 8.17-36 8.17-37 8.17-38 8.17-38 8.18-0 8.18-1 8.18-2 8.18-3 8.18-4 8.18-5 8.18-5-1 8.18-5-2 8.18-6 8.18-7 8.18-8 8.18-9 8.18-10 8.18-11 8.18-12 8.18-13 8.18-14 8.18-15 8.18-16 8.18-17 8.18-18 8.18-19 8.18-20 8.18-21 8.18-22 8.18-23 8.18-24 8.18-25 8.18-26 8.18-27 8.18-28 8.18-29 Replacement Replacement Description GEAR-EXIT/U,ID IPR-GND EXIT IPR-TERMINAL OPC HOUSING-M-TERMINAL IPR-TERMINAL GND IPR-TERMINAL TR IPR-TERMINAL BLADE IPR-TERMINAL SUPPLY PMO-HOUSING TERMINAL IPR-TERMINAL FU NUT-HEXAGON SCREW-MACHINE HARNESS-FUSER HARNESS-OPC_FUSER CBF HARNESS-THERM HARNESS-H_VOLTAGE ELA HOU-FUSER E_COIL ELA UNIT-HEAT ROLLER MEA UNIT-ACTUATOR PEX-ROLLER F/UP(2) IPR-PIN ROLLER EXIT MEA UNIT-CLAW SPRING ETC-SAPERATION PMO-GUIDE CLAW BRUSH-CARBON SPRING-CS SCREW-MACHINE COVER-M-BRUSH SCREW-TAPTITE ELECTRODE-P-FRONT THERMOSTAT SCREW-MACHINE THERMISTOR-NTC NPR-ELECTRODE M SCREW-TAPTITE ELECTRODE-P-GEAR PMO-UPPER FUSER NUT-HEXAGON SPRING ETC-ACTUATOR6G LEVER-M-JAM R ROLLER-PRESSURE PMO-LOWER FUSER IPR-GROUND FU SPRING ETC-PR(7300) BUSH PMO-GUIDE INPUT LEVER-M-JAM F BUSH-HEAT ROLLER BOX-MAIN CBF-POWER CORD SEC_Code JC66-40211B JC70-00214A JC70-00298A JC61-00723A JC70-00272A JC70-00271A JC70-00269A JC70-00270A JC72-41010A JC70-10961A 6021-000222 6001-000568 JC39-00600B JC39-00593A JC39-00377A JC39-00589A JC96-03021C JC96-03020C JC97-01611B JC72-20902A JC70-00064A JC97-01587B JC61-70909A JC72-00376B JC67-00067A 6107-001172 6001-000568 JC63-00353A 6003-000154 JC70-00469A 4712-001027 6001-000568 1404-001340 JC71-00030A 6003-000154 JC70-00470A JC72-01318A 6021-000222 JC61-00485A JC66-00679A JC66-00691A JC72-01316A JC70-00259A JC61-00056A JC66-10901A JC72-00817A JC66-00678A JC61-01702A JC69-01018E 3903-000020 QT'y 3 1 2 1 1 1 2 2 1 2 2 2 1 1 1 1 1 1 1 3 3 4 1 1 2 2 2 2 5 1 1 2 1 1 4 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 Service SA SA SNA SA SA SA SA SA SA SA SNA SNA SA SA SA SA SA SNA SA SA SNA SA SA SA SA SA SNA SNA SA SNA SA SA SA SA SNA SNA SNA SNA SA SNA SNA SNA SA SA SA SA SNA SNA SA SA
Block diagram
9. Block Diagram
9.1 SCX-6122FN Block Diagram
9-1
Block diagram
9-2
Connection Diagram
10
10-1
Connection Diagram
10-2
Service Manual
Schematic Diagram
11
A
JTAG
3216 C
0.4%
Engineer Drawn by R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by Date Changed Time Changed QA CHK REV TITLE:
COMPANY NAME
Address City Size
ELBRUZ MAIN
CHORUSm 1/2
Drawing Number Sheet of
1 3
Service Manual
Samsung Electronics
11-1
Main board(2/11)
Schematic Diagram
3 4 5 6 7 8
Engineer Drawn by R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by Date Changed Time Changed QA CHK REV TITLE:
COMPANY NAME
Address City Size
ELBRUZ MAIN
CHORUSm 2/2
Drawing Number Sheet of
11-2
Main board(3/11)
Schematic Diagram
3 4 5 6 7 8
COMPANY NAME
Address City Size
ELBRUZ MAIN
FLASH MEMORY
Drawing Number Sheet of
Service Manual
Samsung Electronics
11-3
Main board(4/11)
Schematic Diagram
NOT USED
ELBRUZ MAIN
SDRAM
11-4
Main board(5/11)
Schematic Diagram
3 5 6 7 8 4
NOT USED A
B
NOT USED
3301-000344
Engineer Drawn by R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by Date Changed Time Changed QA CHK REV TITLE:
COMPANY NAME
Address City Size
ELBRUZ MAIN
P1284 & USB 2.0
Drawing Number Sheet of
Service Manual
Samsung Electronics
11-5
Main board(6/11)
Schematic Diagram
3 5 7 4 6 8
LIU
Engineer Drawn by R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by Date Changed Time Changed QA CHK REV TITLE:
COMPANY NAME
Address City Size
ELBRUZ MAIN
SILAB MODEM
Drawing Number Sheet of
1 3
11-6
Main board(7/11)
Schematic Diagram
3 4 5 6 7 8
NOT USED
NOT USED
NOT USED
NOT USED
NOT USED
3216
3216
NOT USED
Engineer Drawn by R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by Date Changed Time Changed QA CHK REV TITLE:
CCD I/F
COMPANY NAME
Address City Size
ELBRUZ MAIN
CCD Controller
Drawing Number Sheet of
Service Manual
Samsung Electronics
11-7
Main board(8/11)
Schematic Diagram
3 4 5 6 7 8
ADF MODEL
SCAN_SUB
STITCHING_CAP
COMPANY NAME
Address City Size
ELBRUZ MAIN
MFG ENGR CHK Changed by Date Changed Time Changed QA CHK REV
FDI
3 4 5 6
11-8
Main board(9/11)
Schematic Diagram
3 4 5 6 7 8
MAIN MOTOR
LSU I/F
Not Used
EXIT MOTOR
SCF
Engineer Drawn by R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by Date Changed Time Changed QA CHK TITLE:
COMPANY NAME
Address City Size
ELBRUZ MAIN
LSU & SCF & MAIN MOTOR
REV Drawing Number Sheet of
1 3
Service Manual
Samsung Electronics
11-9
Main board(10/11)
Schematic Diagram
3 7 8 4 5 6
B
TONER_TX
HVPS
SMPS
NOT USED
FUSER ON
Engineer
COMPANY NAME
THERMISTOR
Drawn by R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by Date Changed Time Changed QA CHK REV TITLE:
ELBRUZ MAIN
SMPS & HVPS I/F
Drawing Number Sheet of
11-10
Main board(11/11)
Schematic Diagram
3 4 5 6 7 8
P_EXIT
FUSER_FAN
LSU_FAN
TONER_RX
NIC
NOT USED
MP_SOL
OUTBIN_FULL
DEV_CNT
AIR_TEMP
Engineer Drawn by R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by Date Changed Time Changed QA CHK REV TITLE:
COMPANY NAME
Address City Size
COVER S/W
ELBRUZ MAIN
Engine & NIC Connector
Drawing Number Sheet of
1 3
Service Manual
Samsung Electronics
11-11
11.2 DADF(1/3)
Schematic Diagram
HYPER DOWNLOAD
FAN
ELBRUZ_SEC DADF
11-12
DADF(2/3)
Schematic Diagram
CLUTCH
MAIN
SENSOR-SUB
ELBRUZ_SEC DADF
Service Manual
Samsung Electronics
11-13
DADF(3/3)
Schematic Diagram
SCAN_MOTOR
EXIT_MOTOR
ELBRUZ_SEC DADF
11-14
11.3 OPE(1/2)
Schematic Diagram
3.3V
CN1-1
R45 A1-16PA-2.54DSA 330
100
100
100
100
100
100
15 16
33 33 33 33 33 33 33 33 33 33
R37
R35
R38
R36
R39
R43
OPE_BACKLIT
Q4 MMBT2222ALT1
R44
3.3K
1 2 2
R9 R8 R5 R3 R7 R6 R4 R2 R1 R30 C4 100nF
DGND
2 2 3
Q7 KSA1182-Y 100 100 R47 Q14 MMBT2222ALT1 Q15 MMBT2222ALT1 0
DGND DGND DGND DGND
3
Q8 KSA1182-Y 150 Q13 KSA1182-Y
Q9 KSA1182-Y
3 3 1 2
R29
Q5 KSA1182-Y
3 3
Q6 KSA1182-Y
R10
1
3.3V
2 1 1 1
1 2
N.C
10K
3 1
RED (STATUS)
GRN (DUPLEX-L)
LED7 QSME-C196
GRN (TONER_SAVE-R)
LED4 QSME-C196
GRN (DUPLEX-R)
LED6 QSME-C196
GRN (TONER_SAVE-L)
LED5 QSME-C196
LED3 SLS-NNUR101TS
LED2 QSME-C196
GRN (STATUS-L)
R53
R54
R46
150
2
DGND DGND DGND
DGND
DGND
DGND
1 3
R52 R51 Q20 KSA1182-Y Q19 KSA1182-Y 1K 1K
2 1
4 5 6 7
LCD_D1
LED1 QSME-C196
GRN (STATUS-R)
CAPSLOCK_LED
3.3V 3.3V 3.3V
C29 C30
8
LCD_D2 LCD_D3
3.3V
3.3V
3.3V
DGND
9 10
LCD_D4
100
100
100
100
100
100
DGND
DGND
DGND
11
LCD_D5
R48
R42
R50
R40
R41
R49
12
LCD_D6 LCD_D7
3.3V
13 14
7 1 3 5
2 1
2 4 6
1 3
Q16 KSA1182-Y Q18 KSA1182-Y
8 7
2 1 3
Q17 KSA1182-Y
RA1 1K 63mW DGND
1 3
C11 100nF
2 1
RA2 1K 63mW
Q10 KSA1182-Y
Q11 KSA1182-Y
Q12 KSA1182-Y
D8 D7 D6 D5 D4 D3 D2 D1
GRN (SCAN/EMAIL-R)
LED8 QSME-C196
GRN (SCAN/EMAIL-L)
LED9 QSME-C196
GRN (COPY-R)
LED10 QSME-C196
GRN (COPY-L)
LED11 QSME-C196
GRN (FAX-R)
LED12 QSME-C196
GRN (FAX-L)
LED13 QSME-C196
7 1 3 5
RA3 1K 63mW
DGND
2 4
DGND
CN2-1
3.3V 3.3V
3.3V
2
C14 R31 1K
DGND
C23
C24
100nF
100nF
10000nF
1 14 1 3
300 C21 100nF
DGND DGND DGND
N.C
4
R33 U2-2 M74HC14TTR C22 100nF
2 7
U2-1 M74HC14TTR
DGND
Asian JC13-00034A
(HT48R70A) (HT48C70-1-DBPF)
OPE_RST
3 9
U2-4 M74HC14TTR U2-3 M74HC14TTR
3.3V
OPE_TXD 5
C20 330pF
KEY0 KEY1 KEY2 KEY3 KEY4 KEY5 KEY6 KEY7 KEY8 KEY9 KEY10 KEY11
LCD
C26 C27
3.3V
JC07-00006A
(VHC2020SLYC9-1)
JC07-00006B
(VHF16321SLY)
R34
DGND
47pF 22K
DGND
47pF
PBA Assy
JC92-01791C JC96-03994C
DGND DGND
JC92-01791G JC96-03994D
5 13
C19 330pF
OPE_RXD 11
U2-5 M74HC14TTR U2-6 M74HC14TTR
12
10
OPE_BACKLIT
DGND
35303-0750
C18
C25
100nF
10000nF
DGND
Service Manual
Samsung Electronics
11-15
OPE(2/2)
Schematic Diagram
3 4 5 6 7 8
3.3V
CN3-1
RA6
8 6 5
Address_Book Resolution
KEY0
4
Redial
7
1 KEY0
FAX COPY
2
Back _>_
10K 63mW
1 3
SW2 Reduce
Duplex
63mW 10K
10
4 7 8 0 9 Sharp
6
C
11
12
13
Asterisk
KEY8
14 KEY_OUT1
RA5
2 1 4 6 8
16
63mW 10K
17
18
On_Hook Start
Stop/Clear
19 KEY11
20
35802-20
DGND
Engineer
jhjeong
COMPANY NAME
Drawn by
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Address City R&D CHK DOC CTRL CHK MFG ENGR CHK Changed by
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TITLE: Size
A3
Time Changed
10:56:42 am
QA CHK
REV
Drawing Number
Sheet
of
11-16
11.4 HVPS(1/4)
Schematic Diagram
2 3 4
ELBRUZ-HVPS
24VS T401 C404 D403 C406 R417 CN2 #4 PIN KAB-006B 3KV471 6KV 3KV471RDS1/2W100KJ
7 MHV
18V
R412 1/4W2.2KJ
(2012)
C402 104
R407 220KF
C
(2012) (2012) 2
MHV-PWM
CN1-#7
SMD
ZD401 150V
MHV 20K
2 1
R410 1W3J
C403 333
(2012)
B
U1 KA7818
GND IN 18V OUT
24VS
C101 35V47uF
Title
DESIGNED CHECKED
MHV
APPROVED Drw.No ELBRUZ-HVPS
., .E8t 12e
Ref. No
Size A4 Date 2006.02.15 3 4
Rev. 1.1
3 of 4
This parts should not contain any substances which are specified in DCQ2-0070K
Service Manual
Samsung Electronics
11-17
HVPS(2/4)
Schematic Diagram
2 3 4
ELBRUZ-HVPS
24VS 18V
1 7
T501 T1167
R514 RDS1/2W51KJ
R501 100J
(2012) 2 (2012)
(2012)
C505 2KV680
R506 86.6KF
(2012) 6 7 4 5 + (2012) (2012)
Q501 2907
SMD
C
R509 47KJ R510 430J
Q502 D526-Y
CN2 #8 PIN
BLADE
C
RDS1/2W51KJ
BIAS-PWM CN1-#5
SMD
C502 222
(2012) (2012) (2012) (2012)
R504 86.6KF
(2012)
R507 12KF
C504 333
R511 1W3J
D501 1N4148
2
B
1
DEV 50K
A
DCQ2-0070K7 :9I%P ,p:8x 17F: 6~3#$ .
Title
DESIGNED CHECKED
BIAS
APPROVED Drw.No ELBRUZ-HVPS
., .E8t 12e
This parts should not contain any substances which are specified in DCQ2-0070K
Ref. No
Size A4 Date 2006.02.15 3 4
Rev. 1.1
2 of 4
11-18
HVPS(3/4)
Schematic Diagram
2 3 4
ELBRUZ-HVPS
CN4
(2012) (2012) (2012)
CN3
1 2 R3 5.1KJ
(2012) (2012) SMD SMD
R1 680J
CN9
1 2 R10 510J Q3 2222
(2012)
1 2 3 Q1 2222 C5 104
D1 1N4003
+24VS_____
2 C1 103
(2012) (2012) (2012) (2012)
+5V_______
3 C6 103 R9 22KJ
__________
+3.3V_____
R2 22KJ
PWM_DEV_DC
6 +5V +3.3V
PWM_THV____
PWM_MHV____
GND________
GND________
10
GND________
11
PTL________
12
TONER_TX___
CN8
1 2 3 4 C7 104 5 6
(2012) (2012) (2012)
13 2 3 C8 103
THV_EN____
R11 33KJ 1
(2012) (2012)
CN5
R6 33KJ
R5 33KJ
14
FEED_SENSOR
15
P_EMPTY____
16
THV_READ__
17
BAT_______
18
MP_EMPTY__
19 C3 104
PICKUP_CLUTCH
20
OUTBIN_FULL__
C4 103
C2 103
(2012)
(2012) (2012)
CN1
R100
ZD1 1W200V
CN7
FUSER GND
Title
DESIGNED CHECKED
PIN
APPROVED Drw.No ELBRUZ-HVPS
., .E8t 12e
Ref. No
Size A4 Date 2006.02.15 3 4
Rev. 1.1
1 of 4
This parts should not contain any substances which are specified in DCQ2-0070K
Service Manual
Samsung Electronics
11-19
HVPS(4/4)
Schematic Diagram
2 3 4
ELBRUZ-HVPS
24VS T201 HVT-2A
1 7
18V
D
R201 100J
(2012) SMD 5 6
THV-PWM
D201 1N4148
2
SMD
CN2 #1 PIN
THV
C201 104
(2012)
R211 2W30MJ
R212 RDS1/2W100KJ
C
R207 1MF
(2012) (2012) (2012) (2012) (2012)
5V
R213 C BR1/2W200MGJ
14
9 (2012)
THV-EA CN1-#13
R309 2.2KJ
7 7407 SMD
R315 BR1/2W30MJ
5 6
B
C119 104
(2012)
Q303 D526-Y
2
14 - 13 (2012) (2012)
12
THV-READ CN1-#16
R303 100KF
R308 33KJ
(2012)
Q302 2907
SMD
2 1
(2012)
(2012)
C305 333
(2012)
(2012)
R305 11KF
(2012)
R301 470KJ
C304 103
(2012)
(2012)
Title
DESIGNED CHECKED
THV
APPROVED Drw.No ELBRUZ-HVPS
C301 222
(2012)
., .E8t 12e
Ref. No
Size A4 Date 2006.02.15 3 4
Rev. 1.1
4 of 4
This parts should not contain any substances which are specified in DCQ2-0070K
11-20
Service Manual
Samsung Electronics
11-21
Reference Information
12
Cleaning Equipments Standard : An IPA (Isopropyl Alcohol) dry wipe tissue or a gentle neutral detergent and lint-free cloth.
Driver Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short).
Vacuum Cleaner
Spring Hook
Standard : For general use
Cotton Swab Standard : For general home use, for medical service.
12-1
Reference Information
12.2.1 General
AC ADF ASIC ASSY BIOS CCD CMOS CN CON CPM CPU CRU CRUM dB dbA dBM DADF DC DCU DPI DRAM DVM ECM ECP Alternating Current Automatic Document Feeder Application Specific Integrated Circuit assembly Basic Input Output System Charge Coupled Device Complementary Metal Oxide Semiconductor connector connector Copies Per Minute Central Processing Unit Customer Replaceable Unit CRU Memory decibel decibelampere decibel milliwatt Duplex Auto Document Feeder(=DADH) direct current Diagnostic Control Unit Dot Per Inch Dynamic Random Access Memory Digital Voltmeter Error Correction Mode Enhanced Capability Port IEEE IPA IPM LAN lb LBP LCD LED LSU MB MFP MHz MP NVRAM OPC PBA PCL PDL PPM PS/3 PTL Qty RAM ROM SCF SMPS SPGP SPL Spool SW Sync TBD USB IC IDE integrated circuit Intelligent Drive electronics or Imbedded Drive Electronics Institute of Electrical and Electronics Engineers. Inc Isopropy Alcohol Images Per Minute local area network pound(s) Laser Beam Printer Liquid Crystal Display Light Emitting Diode Laser Scanning Unit Megabyte Multi-Functional Product Megahertz Multi Purpose Nonvolatile random access memory Organic Photo Conductor Printed Board Assembly Printer Command Language , Printer Control Language Page Discription Language Page Per Minute Post Script Level-3 Pre-Transfer Lamp Quantity Random Access Memory Read Only Memory Second Cassette Feeder Switching Mode Power Supply Samsung Printer Graphic Processor Samsung Printer Language Simultaneous Peripheral Operation Online Switch Synchronous or synchronization To Be Determined Universal Serial Bus
EEPROM Electronically Erasable Programmable Read Only Memory EMI EP EPP FCOT FPOT F/W GDI GND HBP HDD HV HVPS I/F I/O Electro Magnetic Interference electrophotographic Enhanced Parallel Port First Copy Out Time First Print Out Time firmware graphics device interface ground Host Based Printing Hard Disk Drive high voltage High Voltage Power Supply interface Input and Output
12-2
Reference Information
EXPLANATION
ELA=Electrical Assembly, HOU =Housing MEA= Mechanical Assembly, PA=Paper PMO= Processing Mold MP=Multi-Purpose(Bypass) tray NE=for NEC (common as Samsung Halk printer) MEC = Mechanic Combined unit M=Mold MPR= Machinery Press, LSU =Laser Scanning Unit SMPS =Switching Mode Power Supply HVPS =High Voltage Power Supply OPC=Organic Photo-Conductive MP =Multi-Purpose (Bypass) tray PBA =Printed circuit Board Assembly MFP =Multi-Functional Peripheral DC =Direct Current CBF= Cable Form CST=Cassette(Paper tray), PA=Paper PBA =Printed circuit Board Assembly LIU =Line Interface Unit for FAX P=Press LIU =Line Interface Unit for FAX GND= Ground AY=Assembly BRKT=Bracket LSU =Laser Scanning Unit IPR=Iron Press P/U=Pickup MP=Multi-Purpose (Bypass) Tray TR= Transfer Roller TR_L=Transfer Roller - Left
MEC-CASSETTE ASSY(LETTER) COVER-M-FRONT MPR-NAME/PLATE UNIT-LSU SMPS-SMPS(V1)+HVPS ELA-OPC UNIT SET ELA HOU-MP ASSY PBA MAIN-MAIN PMO-CONNECT PAPER MFP FAN-DC CBF POWER STITCH GRAY MEA UNIT GUIDE CST PA ASSY PBA LIU SHIELD-P_MAIN LOWER CBF HARNESS-LIU GND PMO-COVER FEED AY PMO-COVER BRKT MOTER CBF HARNESS-LSU IPR-SHIELD SMPS UPPERI PMO-BUSHING P/U.MP PMO-HOLDER GEAR TRr SPRING ETC-TR_L
12-3
Reference Information
ACRONYM
PMO-CAM JAM REMOVE PMO-LOCKER DEVE SPECIAL SCREW(PANNEL MFP) A/S MATERAL-DUMMY UPPER ASSY MCT-GLASS ADF PPR-REGISTRATION EDGE(F) IPR-HOLDER GLASSI MCT-GLASS SCANNER(LEGAL) CBF HARNESS-OPE PBA SUB-D_SUB
EXPLANATION
PMO-CAM= Processing Mold-CAM DEVE=Developer MFP =Multi-Functional Peripheral A/S=After-Service MCT= Machinery Cutting ADF=Automatic Document Feeder PPR= Processing Press PR=Iron Press MCT= Machinery Cutting OPE=Operation Panel(Control Panel) PBA SUB-D_SUB =>Sub Printed circuit Board Assembly for the D-SUB type electrical connector (D-Sub) a kind of the connector type(shape D) M=Mold CCD=Charge Coupled Device UMAX=> Suppliers name for CCD module ICT= Iron Cutting IPR=Iron Press BRK=Bracket BD= Board CCD = Charge Coupled Device FFC =Flexible Flat Cable M=Mold OPE=Operation Panel(Control Panel) M=Mold M=Molde ALPHA=Alphabet DP=Duplex CS= Compress MP =Multi-Purpose (Bypass) tray DUP DRV = Duplex Driver PR=Iron Press BRKT=BRACKET G= Ground DUP=Duplex TX=Transmit MP=Multi-Purpose tray(Bypass tray)
CBF SIGNAL-CCD FFC COVER-M-OPE KEY-M-COPY PLATE-M-ALPHA KEY PMO-GUIDE DP SIDE RING-CS GEAR-MP/DUP DRV IPR-BRKT G DUPI
12-4
Reference Information
ACRONYM
SPRING CS RE SPRING CS FR PMO-BUSHING FINGER, F ICT-SHAFT-EXIT LOWER ID SPRING-EXIT ROLL FD PMO-BUSHING_P/U,MP PMO-HOLDER CAM MPF PMO-GEAR P/U MPF MFP =Multi-Functional Peripheral RPR-RUBBER PICK UP,MP PBA SUB-MP SEN
EXPLANATION
CS=Compress RE=Rear CS=Compress FR=Front F=Front ID=Idler FD=Face Down P/U=Pickup MP =Multi-Purpose (Bypass) tray MPF=Multi-Purpose Feeder(=MP) P/U=Pickup
RPR=Rubber Press PBA SUB-MP-SEN =>Sub Printed circuit Board Assembly for the MP-SEN(= Multi-Purpose (Bypass) tray-Sensor)
A/S MATERAL-PICKUP,MP FOOT-ML80 HOLDER CATCH CST MC2 IPR-GROUND PLATE A(OPC) ELA M/M-AUD SPEAKER CBF HARNESS-OPC GND IPR-GROUND PLATE SCF PBA SUB-PTL PBA SUB-FEED+P.EMP SEN. MC2=>McKInley2 (Samsung Project code name) OPC=Organic Photo-Conductive ELA M/M => Electrical Assembly M/M AUD=Audio OPC GNG=Organic Photo-Conductive-Ground SCF=Second Cassette Feeder(Tray2) PBA SUB-PTL=>Sub Printed circuit Board Assembly for the PTL(= Pre Transfer Lamp) PBA SUB-FEED=>Sub Printed circuit Board Assembly for the feeder EMP SEN=Empty Sensor
MOTOR STEP-MCK2(MAIN) GEAR-EXIT/U GEAR-RDCN FEED INNER CBF-HARNESS-MAIN-THV WIRE CBF-HARNESS-MAIN-MHV WIRE EXIT/U=EXIT/Upper RDCN=Reduction THV =Transfer High Voltage MHV= High Voltage(Charge Voltage)
12-5
Reference Information
ACRONYM
GEAR-EXIT/U,ID IPR-TERMINAL FU PMO-BEARING H/R-F BEARING-H/R L PEX-ROLLER EXIT F_UP SPRING ETC-P/R SPRING(R)-CAU-HOT-FU PMO-ARM ACTUATOR LABEL(R)-HV FUSER LABEL(R)-LV FUSER PPR-SPONG SHEET IPR-P_PINCH(SCAN)I ROLLER-REGI PBA SUB-REGI GROUND-P_SCAN ROLLER IPR-GUARD C/O S/W MEA UNIT-TX STACKER IPR-WASHER SPRING CU
EXPLANATION
U=Upper ID=Idler FU=Fuser H/R-F=Heat Roller - Front H/R-L=Heat Roller -Left PEX= Processing Extrude F_UP=Face Up P/R=Pressure Roller CAU-HOT-FU = Caution Hot -Fuser PMO-ARM= Processing Mold Arm HV=High Voltage (220V) LV=Low Voltage (110V) PPR=Plastic Press PR-P = Iron Press REGI=Registration PBA SUB-REGI => Sub Printed circuit Board Assembly for the Registration GROUND-P =Ground-Press C/O = Cover Open S/W= Switch TX =Transmit CU=Curve
12-6
Reference Information
12-7
Reference Information
About the certificated mark of Wi-FiTM - The Wi-FiTM is a registered trademark of WECA (Wireless Ethernet Compatibility Alliance). Over 50 of a wireless LAN companies are member of it. The most of main wireless networking companies are attending and the main companies are Lucent technologies, Cisco, Intel/Symbol, 3Com, Enterasys (Cabletron), Compaq, IBM, Nokia, Dell, Philips, Samsung electronic, Sony, Intersil, and so on. This mark certifies mutual compatibility among product has Wi-FiTM (IEEE 802.1) and it is certified as a standard of a wireless LAN market.
12-8
Reference Information
Clearance space
Front: 482.6 mm (enough space so that the paper tray can be removed) Back: 100 mm (enough space for ventilation) Right: 300 mm (enough space for ventilation) Left: 100 mm (enough space for ventilation)
12-9
ELECTRONICS
GSPN (Global Service Partner Network) North America : service.samsungportal.com Latin America : latin.samsungportal.com CIS : cis.samsungportal.com Europe : europe.samsungportal.com China : china.samsungportal.com Asia : asia.samsungportal.com Mideast & Africa : mea.samsungportal.com
Samsung Electronics Co.,Ltd. August. 2006 Printed in Korea. VERSION NO. : 1.00 CODE : JC-0174Q