Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 66 / 1

Date : SEP-11 Calc'd by : BND Checked by : JKG

CONNECTION NO. : 66 ( Typical knee brace end detail to column web along grid J6 in Longitudinal Frame-2, Refer dwg no. 16-01-76-1613 Rev.04 Sht. 5 of 9) LOAD Ver. Brace L120X120X10 Axial F := 80kN

NOTES:All bolts are M16, Grade 8.8, U.N.O., All main steel & fittings are S275, U.N.O., All welds are 6mm CFW, U.N.O.,
Variation no:

Rev / Date C / SEP' 2011

Description NEW CONNECTION

Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 66 / 2

Date : SEP-11 Calc'd by : BND Checked by : JKG

SECTIONAL PROPERTIES Column C := "UC 356x368x202 " Dc = 374.6 mm wc = 374.7 mm Tc = 27 mm Bracing AN := "L 120x120x10" Dbr = 120 mm wbr = 120 mm tbr := 10mm Abr = 2320 mm
2

tc = 16.5 mm rc = 15.2 mm

dc = 290.2 mm

Ac = 25700 mm

MATERIAL PROPERTIES (BS5950-1:2000 Clause 3.1.1 , Table 37 & 32) Design strength of S275 material up to & including 16thk. py275 := 275 N mm py265 := 265 N mm
2 2

Design strength of fillet weld for S275 material

pw := 220

N mm
2

Design strength of S275 material beyond 16thk. and including 40thk. DESIGN COEFFICIENTS

Bearing strength of S275 material

pbs275 := 460

N mm
2

Effective net area coefficient for S275 - Ke275 := 1.2 material (BS5950-1:2000 Clause 3.4.3) Standard clearance holes coeffficient (BS5950-1:2000 Clause 6.3.3.3) DESIGN FORCES Bracing inclination Horizontal component of brace Vertical component of brace CHECK FOR BOLTS Diameter Dia. of hole No. of bolt rows No. of columns of bolt Total number of bolts Snipe d := 16mm Dh = 18 mm nr := 2 nc := 2 n= 4 s r := 25mm := 45deg Fh1 := F cos ( ) Fv1 := F sin ( ) k bs := 1

Coefficient for single line of bolts (BS5950-1:2000 Clause 6.2.4) Coefficient for two line of bolts (BS5950-1:2000 Clause 6.2.4)

k 1 := 0.5

k 2 := 2.5

Fh1 = 56.57 kN Fv1 = 56.57 kN

Pitch Gauge End distance Edge distance Shear capacity of bolt Thickness of gusset

p := 60mm g := 50mm e1 := 35mm e2 := 25mm Ps := 58.9kN tg := 15 mm

Description NEW CONNECTION

Variation no:

Rev / Date C / SEP' 2011

Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 66 / 3
Check - shear (BS5950-1:2000 Clause 6.3.2) Shear per bolt Fs := F n

Date : SEP-11 Calc'd by : BND Checked by : JKG

Fs = 20 kN

Ps (58.9 KN) > Fs (20 KN): Therefore O.K. Check - Bearing of bracing / gusset (BS5950-1:2000 Clause 6.3.3)

Min.thickness for bearing Bearing capacity per bolt

tpmin := min t g , tbr

) )

tpmin = 10 mm Pbs = 73.6 kN

Pbs := min k bs d tpmin pbs275 , 0.5e1 tpmin pbs275 k bs

Pbs (73.6 KN) > Fs (20 KN): Therefore O.K. CHECK FOR BRACE BAR Check - Block shear capacity (BS5950-1:2000 Clause 6.2.4) Case 1

Shear length Tensile length Block shear

Lv = 95 mm Lt := 50mm Pr := 0.6 py275 tbr 2Lv + Ke275 Lt k 2 Dh

Pr = 323.4 kN

Pr (323.4 KN) > F (80 KN): Therefore O.K. Case 2 Check - Block shear capacity (BS5950-1:2000 Clause 6.2.4)

Shear length Tensile length Block shear

Lv = 95 mm Lt1 := 25mm Pr1 := 0.6 py275 tbr Lv + Ke275 Lt1 k 2 Dh

Pr1 (117.15 KN) > F (80 KN): Therefore O.K. Check - Tensile capacity (BS5950-1:2000 Clause 4.6)

Gross area Net area

Ag := Abr An := Ag nc Dh tbr Ke275

Ag = 2320 mm

2 2

An = 2352 mm

Variation no:

Rev / Date C / SEP' 2011

Description NEW CONNECTION

Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 66 / 4

Date : SEP-11 Calc'd by : BND Checked by : JKG

a2 := Ag wbr tbr Tension capacity

) ) )

a2 = 1120 mm PT = 484 kN

PT := py275 min Abr , An 0.5 a2

( (

PT (484 KN) > F (80 KN): Therefore O.K. CHECK FOR GUSSET Check - Buckling (BS5950-1:2000 Annex C)
Eff.length(max.) Eff.width for buckling ( 30deg. dispersion) lg := 200 mm wg := 119.28mm K := 1.5 wg = 119.3 mm

Min.radius of gyration

ryy :=

tg

12

ryy = 4.33 mm

Robertson Constant for strut curve (b) - (BS5950-1:2000 table 23 K lg ryy

a := 3.5

Slenderness ratio

g :=

g = 69.28 N mm
2

Compressive strength (from Annex C of BS 5950-1:2000)

pc = 203.33 Pc = 363.8 kN

Compressive capacity

Pc := wg tg pc

Pc (363.8 kN) > F (80 kN): Therefore O.K. CHECK FOR WELDS Weld - Gusset to Stiffener
Ecc - Line of force transfer to c.g of bolt group Effective length of weld eh := wc 0.5 + 115mm eh = 302.4 mm

Leff := wc tc 0.5 s r Fv1 eh 300mm

Leff = 154.1 mm

Shear induced due to moment

F1 :=

F1 = 57.0 kN

Shear induced due to horizontal component

Variation no:

F2 := Fh1

F2 = 56.6 kN

Rev / Date C / SEP' 2011

Description NEW CONNECTION

Client : ADCO Project : SAHIL & SHAH Job no : F0800 Contract no : Sheet no : MANIFOLDS M-0113/0114 / 66 / 5

Date : SEP-11 Calc'd by : BND Checked by : JKG

Shear per mm on weld

FL :=

F1 + F2 2 Leff FL 0.7 pw

FL = 0.369

kN mm

Size of fillet weld reqd.

s reqd :=

s reqd = 2.39 mm

Adopt 6 mm CFW. By inspection, All other checks are O.K for adopted detail.

Variation no:

Rev / Date C / SEP' 2011

Description NEW CONNECTION