Sunteți pe pagina 1din 298
HARYANA POWER GENERATION CORPORATION LIMITED 1 X 660 MW SUPERCRITICAL DCRTPP YAMUNANAGAR, HARYANA SPECIFICATION.NO.

HARYANA POWER GENERATION CORPORATION LIMITED

1 X 660 MW SUPERCRITICAL DCRTPP

YAMUNANAGAR, HARYANA

SPECIFICATION.NO. TCE.6417A-H-500-01

CIVIL REQUIREMENTS

VOLUME VI

TCE.6417A-H-500-01 CIVIL REQUIREMENTS VOLUME – VI TATA CONSULTING ENGINEERS LIMITED TECHNOPOLIS, 5 T H

TATA CONSULTING ENGINEERS LIMITED TECHNOPOLIS, 5 TH FLOOR, A-WING BP-4, SECTOR-V, SALT LAKE, KOLKATA 700 091 INDIA

MARCH 2012

TATA CONSULTING ENGINEERS LIMITED

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

CONTENTS

SHEET 1 OF 31

SPEC.NO.

TCE.6417A-H-500-001

VOLUME (I) GENERAL CONDITION OF CONTRACT, PQR, ITB ETC

SECTION

NO.

SPECIFICATION NO.

REV. NO.

TITLE

NO. OF

SHEETS

A1

TCE.6417A-H-500-001

R0

INTRODUCTION

2

A2

TCE.6417A-H-500-001

R0

INSTRUCTION TO BIDDERS

32

A3

TCE.6417A-H-500-001

R0

PRE QUALIFICATION REQUIREMENTS

6

A4

TCE.6417A-H-500-001

R0

GENERAL CONDITIONS OF CONTRACT

146

A5

TCE.6417A-H-500-001

R0

INFORMATION FORMS

29

ISSUE

R0

TCE FORM NO. 329 R5

SPEC.NO. TCE.6417A-H-500-001 TATA CONSULTING ENGINEERS LIMITED 1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR,

SPEC.NO.

TCE.6417A-H-500-001

TATA CONSULTING ENGINEERS LIMITED

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

CONTENTS

SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA CONTENTS SHEET 2 OF 31 TITLE SCOPE OF ENQUIRY GENERAL
SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA CONTENTS SHEET 2 OF 31 TITLE SCOPE OF ENQUIRY GENERAL

SHEET 2 OF 31

UNIT AT DCRTPP YAMUNANAGAR, HARYANA CONTENTS SHEET 2 OF 31 TITLE SCOPE OF ENQUIRY GENERAL PROJECT
UNIT AT DCRTPP YAMUNANAGAR, HARYANA CONTENTS SHEET 2 OF 31 TITLE SCOPE OF ENQUIRY GENERAL PROJECT

TITLE

SCOPE OF ENQUIRY

GENERAL PROJECT INFORMATION

CODES AND STANDARDS

AVAILABILITY REQUIREMENTS

LAYOUT REQUIREMENTS

MAINTENANCE REQUIREMENTS

SPARE AND MAINTANANCE TOOLS & TACKLES

PRE OPERATIONAL REQUIREMENTS

TENDER EVALUATION

PERFORMANCE TESTS

ERECTION REQUIREMENTS

PAINTING REQUIREMENTS

LIST OF SKETCHES/DRAWINGS ENCLOSED

LIST OF SPARES

LIST OF SUB VENDORS / SUB CONTRACTORS

ENVIRONMENTAL MANAGEMENT

DATASHEET A1 A3

 

SECTION

NO.

VOLUME (II) GENERAL SCOPE OF ENQUIRY, PROJECT INFORMATION, SCHEDULE ETC

 
 

SPECIFICATION NO.

   

NO. OF

SHEETS

 
 

TCE.6417A-H-500-001

       
 

TCE. 6417A-H-500-001

       
 

TCE. 6417A-H-500-001

 

SCOPE OF SUPPLY, TERMINAL POINTS, EXCLUSIONS.

 

43

 

TCE. 6417A-H-500-001

     

10

 

TCE. 6417A-H-500-001

 

PERFORMANCE REQUIREMENTS AND PERFORMANCE GUARANTEES

 

16

 

TCE. 6417A-H-500-001

       
 

TCE. 6417A-H-500-001

       
 

TCE. 6417A-H-500-001

     

12

 

TCE. 6417A-H-500-001

       
 

TCE. 6417A-H-500-001

       
 

TCE. 6417A-H-500-001

       
 

TCE. 6417A-H-500-001

     

13

 

TCE. 6417A-H-500-001

       
 

TCE. 6417A-H-500-001

 

QUALITY ASSURANCE REQUIREMENTS

 

190

 

TCE. 6417A-H-500-001

     

15

 

TCE. 6417A-H-500-001

       
 

TCE. 6417A-H-500-001

 

INFORMATION TO BE FURNISHED WITH BID

   
 

TCE. 6417A-H-500-001

 

DATA TO BE FURNISHED AFTER AWARD OF CONTRACT

   
 

TCE. 6417A-H-500-001

 

CONTRACTORS HEALTH AND SAFETY PROGRAMS

 

23

 

TCE. 6417A-H-500-001

     

138

 

TCE. 6417A-H-500-001

     

19

 

TCE. 6417A-H-500-001

       
 

TCE. 6417A-H-500-001

     

14

   
          TCE. 6417A-H-500-001       14     ISSUE R0
          TCE. 6417A-H-500-001       14     ISSUE R0
          TCE. 6417A-H-500-001       14     ISSUE R0

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

 

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 3 OF 31

 
 

CONTENTS

 
 

VOLUME (II) GENERAL SCOPE OF ENQUIRY, PROJECT INFORMATION, SCHEDULE ETC

   

SECTION

 

REV.

 

NO. OF

NO.

SPECIFICATION NO.

NO.

TITLE

SHEETS

SECTION E

     

E1

TCE. 6417A-H-500-001

R0

DOCUMENT DISTRIBUTION SCHEDULE

1

E2

TCE. 6417A-H-500-001

R0

STORAGE OF MECHANICAL AND ELECTRICAL EQUIPMENT AT SITE

10

SCHEDULES F

       

F1

TCE. 6417A-H-500-001

R0

SCHEDULE OF PRICE

1

F2

TCE. 6417A-H-500-001

R0

OVERALL TIME SCHEDULE

1

F3

TCE. 6417A-H-500-001

R0

SCHEDULE OF PERFORMANCE GUARANTEES

19

F4

TCE. 6417A-H-500-001

R0

SCHEDULE OF DEVIATIONS FROM TECHNICAL SPECIFICATION

1

F5

TCE. 6417A-H-500-001

R0

SCHEDULE OF DEVIATIONS FROM GENERAL CONDITIONS

1

F6

TCE. 6417A-H-500-001

R0

SCHEDULE OF BIDDER’S EXPERIENCE

3

F7

TCE. 6417A-H-500-001

R0

SCHEDULE OF START UP SPARES

1

F8

TCE. 6417A-H-500-001

R0

SCHEDULE OF MANDATORY SPARES

1

F9

TCE. 6417A-H-500-001

R0

SCHEDULE OF RECOMMENDED SPARES

1

F10

TCE. 6417A-H-500-001

R0

SCHEDULE OF MAINTENANCE TOOLS AND TACKLES

1

F11

TCE. 6417A-H-500-001

R0

SCHEDULE OF PLACES OF TEST AND INSPECTION

1

F12

TCE. 6417A-H-500-001

R0

SCHEDULE OF QUALITY PLAN.

1

F13

TCE. 6417A-H-500-001

R0

SCHEDULE OF CONSTRUCTION POWER REQUIREMENT

1

F14

TCE. 6417A-H-500-001

R0

SCHEDULE OF CONSTRUCTION WATER REQUIREMENT

1

F15

TCE. 6417A-H-500-001

R0

SCHEDULE OF CONSTRUCTION AREA REQUIREMENT

 

2

F16

TCE. 6417A-H-500-001

R0

SCHEDULE OF WEIGHT AND DIMENSIONS

1

F17

TCE. 6417A-H-500-001

R0

SCHEDULE OF MOTOR LOAD LIST

1

F18

TCE. 6417A-H-500-001

R0

SCHEDULE OF SUB-VENDORS LIST

1

F19

TCE. 6417A-H-500-001

R0

BIDDERS CHECK LIST

 

2

 

ISSUE

R0

TCE FORM NO. 329 R5

SPEC.NO. TCE.6417A-H-500-001 SECTION NO. F20 F21 F22 TATA CONSULTING ENGINEERS LIMITED 1 X 660 MW

SPEC.NO.

TCE.6417A-H-500-001

SECTION

NO.

F20

F21

F22

TCE.6417A-H-500-001 SECTION NO. F20 F21 F22 TATA CONSULTING ENGINEERS LIMITED 1 X 660 MW SUPERCRITICAL

TATA CONSULTING ENGINEERS LIMITED

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

CONTENTS

REV.

NO.

R0

R0

R0

TITLE

SCHEDULE OF CONTRACTORS RESOURCE DEPLOYMENT

SCHEDULE OF THE PRESENT COMMITMENTS

RESOURCE DEPLOYMENT SCHEDULE OF THE PRESENT COMMITMENTS SHEET 4 OF 31 4 1 1 VOLUME (II)
RESOURCE DEPLOYMENT SCHEDULE OF THE PRESENT COMMITMENTS SHEET 4 OF 31 4 1 1 VOLUME (II)

SHEET 4 OF 31

4

1

1

SCHEDULE OF THE PRESENT COMMITMENTS SHEET 4 OF 31 4 1 1 VOLUME (II) – GENERAL
SCHEDULE OF THE PRESENT COMMITMENTS SHEET 4 OF 31 4 1 1 VOLUME (II) – GENERAL

VOLUME (II) GENERAL SCOPE OF ENQUIRY, PROJECT INFORMATION, SCHEDULE ETC

SPECIFICATION NO.

NO. OF

SHEETS

TCE. 6417A-H-500-001

TCE. 6417A-H-500-001

TCE. 6417A-H-500-001

SCHEDULE OF FUEL REQUIREMENT TILL PG TEST

SHEETS TCE. 6417A-H-500-001 TCE. 6417A-H-500-001 TCE. 6417A-H-500-001 SCHEDULE OF FUEL REQUIREMENT TILL PG TEST ISSUE R0
SHEETS TCE. 6417A-H-500-001 TCE. 6417A-H-500-001 TCE. 6417A-H-500-001 SCHEDULE OF FUEL REQUIREMENT TILL PG TEST ISSUE R0

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 5 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (A) SPECIFIC MECHANICAL REQUIREMENTS FOR BTG PACKAGE

 

SECTION

     

NO. OF

NO.

SPECIFICATION NO.

REV. NO.

TITLE

SHEETS

 

STEAM GENERATOR AND AUXILIARIES

 

C1

TCE-6417A-H-500-001

R0

STEAM GENERATOR & AUXILIARIES

73

 

STEAM GENERATOR AND AUXILIARIES DATA SHEET-A

 

A1

TCE-6417A-H-500-001

R0

STEAM GENERATOR PRESSURE PARTS

 

5

A2

TCE-6417A-H-500-001

R0

RAPH

 

2

A3

TCE-6417A-H-500-001

R0

CENTRIFUGAL FANS-ID FANS

 

4

A4

TCE-6417A-H-500-001

R0

AXIAL FANS-FD FANS

 

2

A5

TCE-6417A-H-500-001

R0

AXIAL FANS-PA FANS

 

2

A6

TCE-6417A-H-500-001

R0

SOOT BLOWING SYSTEM

 

2

A7

TCE-6417A-H-500-001

R0

COAL BURNERS

 

2

A8

TCE-6417A-H-500-001

R0

COAL MILLS

 

3

A9

TCE-6417A-H-500-001

R0

COAL FEEDER & COAL PIPES

 

3

A10

TCE-6417A-H-500-001

R0

FUEL OIL SYSTEM AND DAY TANKS

 

4

A11

TCE-6417A-H-500-001

R0

FUEL OIL BURNER AND IGNITERS

 

1

A12

TCE-6417A-H-500-001

R0

ELECTROSTATIC PRECIPITATOR

 

6

A13

TCE-6417A-H-500-001

R0

DAMPERS & DUCTS

 

3

A14

TCE-6417A-H-500-001

R0

STRAINERS

 

3

A15

TCE-6417A-H-500-001

R0

SHELL AND TUBE HEAT EXCHANGER

 

3

A16

TCE-6417A-H-500-001

R0

FLASH TANK

 

1

A16

TCE-6417A-H-500-001

R0

SCAPH

 

1

A18

TCE-6417A-H-500-001

R0

ID FANS - AXIAL

 

3

A19

TCE-6417A-H-500-001

R0

SEAL AIR FANS

 

1

 

STEAM GENERATOR AND AUXILIARIES DATA SHEET-B

 
 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 6 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (A) SPECIFIC MECHANICAL REQUIREMENTS FOR BTG PACKAGE

 

SECTION

     

NO. OF

NO.

SPECIFICATION NO.

REV. NO.

TITLE

SHEETS

B1

TCE-6417A-H-500-001

R0

STEAM GENERATOR PERFORMANCE DATA

 

17

B2

TCE-6417A-H-500-001

R0

HEAT RELEASE AND OTHER DATA

 

4

B3

TCE-6417A-H-500-001

R0

STEAM GENERATOR PRESSURE PARTS

 

7

B4

TCE-6417A-H-500-001

R0

REGENERATIVE AIR PREHEATER

 

4

B5

TCE-6417A-H-500-001

R0

STEAM COIL AIR PREHEATER

 

2

B6

TCE-6417A-H-500-001

R0

CENTRIFUGAL FANS

 

3

B7

TCE-6417A-H-500-001

R0

FD & PA FANS-AXIAL FANS

 

3

B8

TCE-6417A-H-500-001

R0

SOOT BLOWING SYSTEM

 

3

B9

TCE-6417A-H-500-001

R0

FUEL OIL BURNERS AND IGNITORS

 

3

B10

TCE-6417A-H-500-001

R0

COAL BURNERS

 

2

B11

TCE-6417A-H-500-001

R0

COAL MILLS

 

3

B12

TCE-6417A-H-500-001

R0

ROTARY GEAR SCREW PUMPS

 

2

B13

TCE-6417A-H-500-001

R0

FUEL OIL HEATERS

 

2

B14

TCE-6417A-H-500-001

R0

AIR AND FLUE GAS DUCTS AND DAMPER

 

2

B15

TCE-6417A-H-500-001

R0

ELECTROSTATIC PRECIPITATOR

 

3

B16

TCE-6417A-H-500-001

R0

THERMAL INSULATION AND REFRACTORY

 

2

B17

TCE-6417A-H-500-001

R0

SEPARATOR DRAIN RECIRCULATION PUMP

 

1

B18

TCE-6417A-H-500-001

R0

ATMOSPHERIC DRAIN TRANSFER PUMP

 

1

B19

TCE-6417A-H-500-001

R0

HORIZONTAL CENTRIFUGAL PUMP

 

1

B20

TCE-6417A-H-500-001

R0

DRAWINGS AND DETAILS

 

4

B21

TCE-6417A-H-500-001

R0

FOUNDATION LOADING AT COLUMN BASES

 

1

 

STEAM TURBINE GENERATOR & AUXILIARIES

 

C2

TCE.6417A-H-500-001

R0

STEAM TURBINE GENERATOR & AUXILIARIES

83

STEAM TURBINE GENERATOR AND AUXILIARIES DATA SHEET-A

 
 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 7 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (A) SPECIFIC MECHANICAL REQUIREMENTS FOR BTG PACKAGE

 

SECTION

     

NO. OF

NO.

SPECIFICATION NO.

REV. NO.

TITLE

SHEETS

A1

TCE.6417A-H-500-001

R0

UTILITY REQUIREMENTS

 

2

A2

TCE.6417A-H-500-001

R0

STEAM TURBINE AND ACCESSORIES

 

7

A3

TCE.6417A-H-500-001

R0

SURFACE CONDENSER AND ACCESSORIES

 

3

A4

TCE.6417A-H-500-001

R0

CONDENSER AIR EVACUATION EQUIPMENT AND ACCESSORIES

 

3

A5

TCE.6417A-H-500-001

R0

CONDENSATE EXTRACTION PUMPS AND ACCESSORIES

 

3

A6

TCE.6417A-H-500-001

R0

CLOSED FEED WATER HEATER AND ACCESSORIES

 

3

A7

TCE.6417A-H-500-001

R0

DEAERATING FEED WATER HEATER AND ACCESORIES

 

3

A8

TCE.6417A-H-500-001

R0

BOILER FEED PUMP AND ACCESSORIES

 

6

A9

TCE.6417A-H-500-001

R0

CENTRAL LUBE OIL SYSTEM

 

3

A10

TCE.6417A-H-500-001

R0

FEED WATER CHEMICAL DOSING SYSTEM

 

4

A11

TCE.6417A-H-500-001

R0

STRAINERS

 

3

A12

TCE.6417A-H-500-001

R0

SHELL AND TUBE HEAT EXCHANGERS

 

3

A13

TCE.6417A-H-500-001

R0

CONDENSATE STORAGE TANK

 

2

A14

TCE.6417A-H-500-001

R0

ON-LOAD CONDENSER TUBE CLEANING SYSTEM

 

3

STEAM TURBINE GENERATOR AND AUXILIARIES DATA SHEET-B

 

B1

TCE.6417A-H-500-001

R0

STEAM TURBINE AND ACCESSSORIES

26

B2

TCE.6417A-H-500-001

R0

SURFACE CONDENSER AND ACCESSORIES

 

6

B3

TCE.6417A-H-500-001

R0

CONDENSER AIR EVACUATION EQUIPMENT AND ACCESSORIES

 

2

B4

TCE.6417A-H-500-001

R0

CONDENSATE EXTRACTION PUMPS AND ACCESSORIES

 

4

B5

TCE.6417A-H-500-001

R0

CLOSED FEED WATER HEATER AND ACCESSORIES

 

6

B6

TCE.6417A-H-500-001

R0

DEAERATING FEED WATER HEATER AND ACCESSORIES

 

5

B7

TCE.6417A-H-500-001

R0

BOILER FEED PUMP AND ACCESORIES

 

7

B8

TCE.6417A-H-500-001

R0

ROTARY GEAR/ SCREW PUMPS

 

2

 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 8 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (A) SPECIFIC MECHANICAL REQUIREMENTS FOR BTG PACKAGE

 

SECTION

     

NO. OF

NO.

SPECIFICATION NO.

REV. NO.

TITLE

SHEETS

B9

TCE.6417A-H-500-001

R0

HP/LP BYPASS VALVES

 

1

B10

TCE.6417A-H-500-001

R0

GLAND STEAM CONDENSER AND ACCESSORIES

 

4

B11

TCE.6417A-H-500-001

R0

OIL COOLER HEAT EXCHANGERS

 

4

B12

TCE.6417A-H-500-001

R0

FEED WATER CHEMICAL DOSING SYSTEM

 

3

B13

TCE.6417A-H-500-001

R0

VARIABLE SPEED HYDRAULIC COUPLINGS

 

2

B14

TCE.6417A-H-500-001

R0

MISCELLANEOUS PUMPS

 

1

B15

TCE.6417A-H-500-001

R0

CONDENSATE STORAGE TANK AND LP DRAIN CONDENSATE PUMP S (IF PROVIDED)

 

2

 

PIPING

C3

TCE.6417A-H-500-001

R0

PIPING

21

 

PIPING DATA SHEET-A

 

A1

TCE.6417A-H-500-001

R0

THERMAL INSULATION FOR HOT SURFACES

 

3

A2

TCE.6417A-H-500-001

R0

MATERIAL SPECIFICATION FOR PIPING AND VALVES

 

9

 

WATER SYSTEM

 

C4

TCE.6417A-H-500-001

R0

WATER SYSTEM

 

3

 

WATER SYSTEM DATA SHEET-A

 

A1

TCE.6417A-H-500-001

R0

DMCW PUMPS

 

2

A2

TCE.6417A-H-500-001

R0

SG FILL PUMPS

 

2

A3

TCE.6417A-H-500-001

R0

HOTWELL MAKE UP PUMPS

 

2

A4

TCE.6417A-H-500-001

R0

STATOR COOLING PUMPS

 

2

A5

TCE.6417A-H-500-001

R0

PLATE HEAT EXCHANGERS

 

3

 

WATER SYSTEM DATA SHEET-B

 

B1

TCE.6417A-H-500-001

R0

DMCW, SG FILL, HOTWELL MU, SW PUMPS

 

2

B2

TCE.6417A-H-500-001

R0

PLATE HEAT EXCHANGERS

 

5

 

ISSUE

R0

TCE FORM NO. 329 R5

TATA CONSULTING ENGINEERS LIMITED

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

CONTENTS

SHEET 9 OF 31

SPEC.NO.

TCE.6417A-H-500-001

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

VOLUME III (A) SPECIFIC MECHANICAL REQUIREMENTS FOR BTG PACKAGE

SECTION

NO.

SPECIFICATION NO.

REV. NO.

TITLE

NO. OF

SHEETS

CONDENSATE POLISHING UNIT

C5

TCE.6417A-H-500-001

R0

CONDENSATE POLISHING UNIT

15

CONDENSATE POLISHING UNIT DATASHEET A

A1

TCE.6417A-H-500-001

R0

DATA SHEET A1

5

CONDENSATE POLISHING UNIT DATAHSEET - B

B1

TCE.6417A-H-500-001

R0

DATA SHEET B1

6

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 10 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (B) SPECIFIC MECHANICAL REQUIREMENTS FOR BOP PACKAGE

 

SECTION

 

REV.

 

NO. OF

NO.

SPECIFICATION NO.

NO.

TITLE

SHEETS

 

WATER SYSTEM

 

D4

TCE-6417A-H-500-001

R0

WATER SYSTEMS WRITE UP

 

19

D4.1

TCE-6417A-H-500-001

R0

DATA SHEET A - RAW WATER & AHP PUMPS

 

2

D4.2

TCE-6417A-H-500-001

R0

DATA SHEET A1- HYPO-CHLORINATION SYSTEM

 

1

D4.2

TCE-6417A-H-500-001

R0

DATA SHEET A2 - PRE TREATMENT PLANT-

 

6

D4.3

TCE-6417A-H-500-001

R0

DATA SHEET A1 - ACF

 

1

D4.3

TCE-6417A-H-500-001

R0

DATA SHEET A2 ACID ALKALI SYSTEM

 

3

D4.3

TCE-6417A-H-500-001

R0

DATA SHEET A3 DM PLANT

 

2

D4.3

TCE-6417A-H-500-001

R0

DATA SHEET A4 - DUAL MEDIA FILTERS

 

2

D4.3

TCE-6417A-H-500-001

R0

DATA SHEET A5 DM STORAGE TANKS

 

1

D4.3

TCE-6417A-H-500-001

R0

DATA SHEET A6 NEUTRALISING PIT

 

1

D4.4

TCE-6417A-H-500-001

R0

DATA SHEET A RUBBER EXPANSION JOINTS

 

2

D4.5

TCE-6417A-H-500-001

R0

DATA SHEET A MISC PUMPS

 

10

D4.6

TCE-6417A-H-500-001

R0

WRITE UP CW/ACW PUMPS

 

10

D4.6

TCE-6417A-H-500-001

R0

DATA SHEET A CW/ACW PUMPS

 

7

D4.7

TCE-6417A-H-500-001

R0

DATA SHEET A BUTTERFLY VALVES

 

3

D4.8

TCE-6417A-H-500-001

R0

DATA SHEET A STP WATER TREATMENT PLANT

 

3

D4.9

TCE-6417A-H-500-001

R0

DATA SHEET A CHEMICAL DOSING & SIDE STREAM FILTERATION SYSTEM

 

4

D4.10

TCE-6417A-H-500-001

R0

DATA SHEET A SELF CLEANING STRAINER

 

3

 

WATER SYSTEM DATASHEET B

 

D4.1

TCE-6417A-H-500-001

R0

DATA SHEET B - RAW WATER & AHP PUMPS

 

2

D4.2

TCE-6417A-H-500-001

R0

DATA SHEET B - PRE TREATMENT PLANT-

 

2

D4.3

TCE-6417A-H-500-001

R0

DATA SHEET B - DM PLANT

 

11

 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 11 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (B) SPECIFIC MECHANICAL REQUIREMENTS FOR BOP PACKAGE

 

SECTION

 

REV.

 

NO. OF

NO.

SPECIFICATION NO.

NO.

 

TITLE

SHEETS

D4.4

TCE-6417A-H-500-001

R0

DATA SHEET B - RUBBER EXPANSION JOINTS

   

2

D4.5

TCE-6417A-H-500-001

R0

 

DATA SHEET B - MISCELLANEOUS PUMPS

 

2

D4.6

TCE-6417A-H-500-001

R0

 

DATA SHEET B CW/ACW PUMPS

 

1

D4.7

TCE-6417A-H-500-001

R0

 

DATA SHEET B BUTTERFLY VALVES

 

2

D4.8

TCE-6417A-H-500-001

R0

 

DATA SHEET B STP TREATMENT PLANT

 

3

 

WATER SYSTEM DATASHEET C

 

D4.1

TCE-6417A-H-500-001

R0

DATA SHEET C - DRAWINGS/DOCUMENTS TO BE SUBMITTED

 

1

D4.2

TCE-6417A-H-500-001

R0

 

DATA SHEET C PRE TREATMENT PLANT

 

1

 

EFFLUENT TREATMENT PLANT

 

D5

TCE-6417A-H-500-001

R0

 

EFFLUENT TREATMENT PLANT WRITE UP

 

3

D5

TCE-6417A-H-500-001

R0

 

EFFLUENT TREATMENT PLANT GENERAL REQUIREMENTS

 

2

 

EFFLUENT TREATMENT PLANT - A

 

D5

TCE-6417A-H-500-001

R0

 

EFFLUENT TREATMENT PLANT

 

5

 

EFFLUENT TREATMENT PLANT - B

 

D5

TCE-6417A-H-500-001

R0

 

EFFLUENT TREATMENT PLANT

 

9

 

FIRE PROTECTION SYSTEM

 

D6

TCE-6417A-H-500-001

R0

WRITE UP ON FIRE PROTECTION SYSTEM

 

18

 

FIRE PROTECTION SYSTEM DATASHEET A

 

D6

TCE-6417A-H-500-001

R0

FIRE PROTECTION SYSTEM

 

5

 

FIRE PROTECTION SYSTEM DATASHEET B

 

D6

TCE-6417A-H-500-001

R0

FIRE PROETCTION SYSTE,

 

3

 

PIPING

D7

TCE.6417A-H-500-001

R0

PIPING

21

 

PIPING DATA SHEET-A

 
 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 12 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (B) SPECIFIC MECHANICAL REQUIREMENTS FOR BOP PACKAGE

 

SECTION

 

REV.

 

NO. OF

NO.

SPECIFICATION NO.

NO.

TITLE

SHEETS

A1

TCE.6417A-H-500-001

R0

THERMAL INSULATION FOR HOT SURFACES

 

2

A2

TCE.6417A-H-500-001

R0

MATERIAL SPECIFICATION FOR PIPING AND VALVES

 

5

 

COAL HANDLING SYSTEM

 

D8

TCE.6417A-H-500-001

R0

WRITE UP COAL HANDLING SYSTEM

33

D8.01

TCE-6417A-H-500-001

R0

PROPERTIES OF COAL

 

1

D8.1

TCE.6417A-H-500-001

R0

WRITE UP ROTASIDE WAGON TIPPLER

 

6

D8.1

TCE.6417A-H-500-001

R0

DATASHEET A ROTASIDE WAGON TIPPLER

 

6

D8.1.1

TCE.6417A-H-500-001

R0

WRITE UP ACCESSORIES FOR WAGON TIPPLER

 

3

D8.1.1

TCE.6417A-H-500-001

R0

DATASHEET A ACCESSORIES FOR WAGON TIPPLER

 

3

D8.1.2

TCE.6417A-H-500-001

R0

WRITE UP SIDE ARM CHARGER

 

5

D8.1.2

TCE.6417A-H-500-001

R0

DATASHEET A SIDE ARM CHARGER

 

2

D8.2

TCE.6417A-H-500-001

R0

WRITE UPUNIDIRECTIONAL STACKER RECLAIMER

 

9

D8.2

TCE.6417A-H-500-001

R0

DATASHEET A UNIDIRECTIONAL STACKER RECLAIMER

 

6

D8.3

TCE.6417A-H-500-001

R0

DATASHEET A COAL CONVEYING, CRUSHING & BUNKER FEEDEING SYSTEM

26

D8.4

TCE.6417A-H-500-001

R0

WRITE UP TRAVELLING TRIPPER

 

3

D8.4

TCE.6417A-H-500-001

R0

DATASHEET A TRAVELLING TRIPPER

 

3

D8.5

TCE.6417A-H-500-001

R0

DATASHEET A DUST EXTRACTION AND BUNKER VENTILATION SYSTEM

 

5

D8.5.1

TCE.6417A-H-500-001

R0

WRITE UP CENTRIFUGALS FANS

 

1

D8.5.1

TCE.6417A-H-500-001

R0

DATASHEET A CENTRIFUGALS FANS

 

2

D8.5.2

TCE.6417A-H-500-001

R0

DATASHEET A TUNNEL VENTILATION SYSTEM

 

1

D8.6

TCE.6417A-H-500-001

R0

WRITE UP DS SYSTEM

 

8

D8.6

TCE.6417A-H-500-001

R0

DATASHEET A DS SYSTEM

 

2

D8.6.1

TCE.6417A-H-500-001

R0

WRITE UP HORIZONTAL CENTRIFUGAL PUMPS

 

3

 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 13 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (B) SPECIFIC MECHANICAL REQUIREMENTS FOR BOP PACKAGE

 

SECTION

 

REV.

 

NO. OF

NO.

SPECIFICATION NO.

NO.

TITLE

SHEETS

D8.6.1

TCE.6417A-H-500-001

R0

DATSHEET A HORIZONTAL CENTRIFUGAL PUMPS

 

4

D8.6.2

TCE.6417A-H-500-001

R0

COMPUTATION OF AIR / WATER REQUIREMENT

 

1

D8.7

TCE.6417A-H-500-001

R0

DATASHEET A - STOCK PILE RUN OFF WATER DISPOSAL SYSTEM COMMON COLLECTING POND

 

2

D8.7.1

TCE.6417A-H-500-001

R0

DATASHEET A COAL PILE RUN OFF PUMPS

 

1

D8.8

TCE.6417A-H-500-001

R0

WRITE UP WATER SYSTEM FOR COAL HANDLING SYSTEM

 

1

D8.9

TCE.6417A-H-500-001

R0

DATASHEET A COAL SAMPLING UNIT

 

3

D8.10

TCE.6417A-H-500-001

R0

WRITE UP BELT VULCANIZER

 

2

D8.10

TCE.6417A-H-500-001

R0

DATASHEET A BELT VULCANIZER

 

1

D8.11

TCE.6417A-H-500-001

R0

DATASHEET A SCREW COMPRESSOR

 

6

D8.12

TCE.6417A-H-500-001

R0

DATASHEET A VENTILATION SYSTEM FOR MCC ROOM AND AC FOR CONTROL ROOMS

 

2

D8.13

TCE.6417A-H-500-001

R0

DATASHEET A DOZERS

 

6

D8.14

TCE.6417A-H-500-001

R0

DATASHEET A SUMP PUMPS

 

1

 

COAL HANDLING SYSTEM DATA SHEET B

 

D8.1

TCE.6417A-H-500-001

R0

DATASHEET B ROTASIDE WAGON TIPPLER

 

1

D8.1.1

TCE.6417A-H-500-001

R0

DATASHEET B ACCESSORIES FOR WAGON TIPPLER

 

2

D8.1.2

TCE.6417A-H-500-001

R0

DATASHEET B SIDE ARM CHARGER

 

2

D8.2

TCE.6417A-H-500-001

R0

DATASHEET B UNIDIRECTIONAL STACKER RECLAIMER

 

9

D8.3

TCE.6417A-H-500-001

R0

DATASHEET B COAL CONVEYING, CRUSHING & BUNKER FEEDEING SYSTEM

 

7

D8.4

TCE.6417A-H-500-001

R0

DATASHEET B TRAVELLING TRIPPER

 

2

D8.5

TCE.6417A-H-500-001

R0

DATASHEET B DUST EXTRACTION AND BUNKER VENTILATION SYSTEM

 

2

D8.5.1

TCE.6417A-H-500-001

R0

DATASHEET B CENTRIFUGALS FANS

 

2

D8.6

TCE.6417A-H-500-001

R0

DATASHEET B DS SYSTEM

 

4

D8.6.1

TCE.6417A-H-500-001

R0

DATSHEET B HORIZONTAL CENTRIFUGAL

 

2

 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 14 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (B) SPECIFIC MECHANICAL REQUIREMENTS FOR BOP PACKAGE

 

SECTION

 

REV.

 

NO. OF

NO.

SPECIFICATION NO.

NO.

TITLE

SHEETS

   

PUMPS

 

D8.7

TCE.6417A-H-500-001

R0

DATASHEET B - STOCK PILE RUN OFF WATER DISPOSAL SYSTEM COMMON COLLECTING POND

 

1

D8.10

TCE.6417A-H-500-001

R0

DATASHEET B BELT VULCANIZER

 

1

 

ASH HANDLING SYSTEM

 

D9

TCE.6417A-H-500-001

R0

ASH HANDLING SYSTEM

25

 

ASH HANDLING SYSTEM DATA SHEET A

 

A1

TCE.6417A-H-500-001

R0

AIR COMPRESSOR

 

6

A2

TCE.6417A-H-500-001

R0

BOTTOM ASH HOPPER & GATE

 

3

A3

TCE.6417A-H-500-001

R0

CLINKER GRINDER

 

2

A4

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT-SLURRY PUMP

 

5

A5

TCE.6417A-H-500-001

R0

TWO STAGE PNEUMATIC CONVEYING SYSTEM FOR FLY ASH HANDLING

 

7

A6

TCE.6417A-H-500-001

R0

VACUUM PUMP

 

2

A7

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT-JET PUMP

 

2

A8

TCE.6417A-H-500-001

R0

WEIGH BRIDGE

 

2

A9

TCE.6417A-H-500-001

R0

FLY ASH SILO & ACCESSORIES

 

3

A10

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT- DUST CONDITIONER, UNLOADER & ROTARY FEEDER

 

3

A11

TCE.6417A-H-500-001

R0

VOID

 

A12

TCE.6417A-H-500-001

R0

AIR BLOWER

 

1

A13

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT : SUMPS & TANKS

 

1

A14

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT -PIPING & FITTING

 

3

A15

TCE.6417A-H-500-001

R0

SLURRY LINE VALVES

 

2

A16

TCE.6417A-H-500-001

R0

ASH HANDLING SYSTEM CLARIFIERS

 

3

 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 15 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (B) SPECIFIC MECHANICAL REQUIREMENTS FOR BOP PACKAGE

 

SECTION

 

REV.

 

NO. OF

NO.

SPECIFICATION NO.

NO.

TITLE

SHEETS

A17

TCE.6417A-H-500-001

R0

UNLOADING SPOUT FOR ASH HANDLING SYSTEM

 

1

A18

TCE.6417A-H-500-001

R0

ASH HANDLING SYSTEM SUMP PUMPS

 

2

A19

TCE.6417A-H-500-001

R0

VERTICAL TURBINE PUMP

 

5

A20

TCE.6417A-H-500-001

R0

AIR DRYERS HOC TYPE

 

3

A21

TCE.6417A-H-500-001

R0

BA HOPPER COOLING WATER OVER FLOW TANK

 

1

A22

TCE.6417A-H-500-001

R0

FLUIDIZING AIR HEATER

 

1

A23

TCE.6417A-H-500-001

R0

BUFFER HOPPER, WETTING UNIT & BAG FILTER

 

6

A24

TCE.6417A-H-500-001

R0

VOID

 

A25

TCE.6417A-H-500-001

R0

VOID

 

A26

TCE.6417A-H-500-001

R0

ASH HANDLING SYSTEM - RECOVERY WATER PUMPS

 

3

A27

TCE.6417A-H-500-001

R0

WATER PUMPS

 

4

A28

TCE.6417A-H-500-001

R0

WATER LINE VALVES

 

2

 

ASH HANDLING SYSTEM DATA SHEET B

 

B1

TCE.6417A-H-500-001

R0

AIR COMPRESSOR

 

7

B2

TCE.6417A-H-500-001

R0

AIR BLOWER AND HEATER

 

3

B3

TCE.6417A-H-500-001

R0

AIR DRYERS HOC TYPE

 

2

B4

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT- ASH SLURRY LINE VALVES

 

2

B5

TCE.6417A-H-500-001

R0

BOTTOM ASH HOPPER

 

2

B6

TCE.6417A-H-500-001

R0

CLARIFIERS

 

4

B7

TCE.6417A-H-500-001

R0

ASH HANDLING SYSTEM-CLINKER GRINDER

 

1

B8

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT CONTINUOUS DUST CONDITIONER UNLOADER & ROTARY FEEDER

 

3

B9

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT FLY ASH SILO AND ACCESSORIES

 

1

B10

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT FLY ASH VALVES

 

4

 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 16 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (B) SPECIFIC MECHANICAL REQUIREMENTS FOR BOP PACKAGE

 

SECTION

 

REV.

 

NO. OF

NO.

SPECIFICATION NO.

NO.

TITLE

SHEETS

B11

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT - JET PUMP

 

1

B12

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT PIPING & FITTINGS

 

2

B13

TCE.6417A-H-500-001

R0

PRESSURE TYPE PNEUMATIC CONVEYING SYSTEM FOR FLY ASH HANDLING

 

2

B14

TCE.6417A-H-500-001

R0

ALL SLURRY, WATER & SLUDGE PUMPS

 

3

B15

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT SUMPS/TANKS

 

1

B16

TCE.6417A-H-500-001

R0

ASH DISPOSAL EQUIPMENT UNLOADING SPOUT

 

1

B17

TCE.6417A-H-500-001

R0

VACUUM PUMP

 

1

B18

TCE.6417A-H-500-001

R0

WETTING UNIT

 

1

 

EQUIPMENT HANDLING SYSTEM

 

D10

TCE.6417A-H-500-001

R0

CRANES AND HOISTS

 

8

D10

TCE.6417A-H-500-001

R0

EOT CRANES

 

16

 

EQUIPMENT HANDLING SYSTEM DATA SHEET - A

 

A1

TCE.6417A-H-500-001

R0

CHAIN PULLEY BLOCK

 

2

A2

TCE.6417A-H-500-001

R0

MISC EOT CRANES

 

3

A3

TCE.6417A-H-500-001

R0

TG HALL EOT CRANES

 

3

A4

TCE.6417A-H-500-001

R0

ELECTRICALLY OPERATED HOISTS

 

2

 

EQUIPMENT HANDLING SYSTEM DATA SHEET - B

 

B1

TCE.6417A-H-500-001

R0

CHAIN PULLEY BLOCK

 

2

B2

TCE.6417A-H-500-001

R0

EOT CRANES

 

6

B3

TCE.6417A-H-500-001

R0

ELECTRICALLY OPERATED HOISTS

 

3

 

COMPRESSED AIR SYSTEM

 

D11

TCE.6417A-H-500-001

R0

COMPRESSED AIR SYSTEM

 

12

 

COMPRESSED AIR SYSTEM DATA SHEET - A

 

A1

TCE.6417A-H-500-001

R0

COMPRESSED AIR SYSTEM

 

5

 

ISSUE

R0

TCE FORM NO. 329 R5

 

TATA CONSULTING ENGINEERS LIMITED

 

SPEC.NO.

1 X 660 MW SUPERCRITICAL UNIT AT DCRTPP YAMUNANAGAR, HARYANA

 

TCE.6417A-H-500-001

SHEET 17 OF 31

 
 

CONTENTS

 

VOLUME III SPECIFIC MECHANICAL REQUIREMENTS FOR BTG AND BOP PACKAGE

   
 

VOLUME III (B) SPECIFIC MECHANICAL REQUIREMENTS FOR BOP PACKAGE