PY Installation Manual

INSTALLATION,
OPERATION
&
MAINTENANCE
MANUAL
SINGLE PACKAGED ROOF TOP AIR CONDITIONERS

PY SERIES
MODELS: PY036 - PY360
Part Number: 800-213-64 (Rev.-04)
INDEX
Contents
Page
General
Model decoding ...................................................................................................................................................... 2
General statement .................................................................................................................................................. 3
Warranty ................................................................................................................................................................. 3
Safety issues .......................................................................................................................................................... 3
Inspection for damage ............................................................................................................................................ 3
Installation instructions
General ................................................................................................................................................................... 4
Location of unit ....................................................................................................................................................... 4
Service clearance ................................................................................................................................................... 5
Rigging instructions ................................................................................................................................................ 5
Condensate drain connection ................................................................................................................................. 6
Duct connection ...................................................................................................................................................... 6
Electric heater ......................................................................................................................................................... 6
Unit weight & weight distribution ............................................................................................................................. 6
Unit dimensions ................................................................................................................................................... 7-9
Cable size ............................................................................................................................................................. 10
Operation instructions
Start-up inspection & check list ............................................................................................................................ 10
Electrical data .................................................................................................................................................. 11-17
Microprocessor controller, operation & functions .................................................................................................. 18
Electronic thermostat ............................................................................................................................................ 18
Controls and sequence of operation .................................................................................................................... 19
Maintenance instructions
Airflow adjustment ................................................................................................................................................ 20
Crankcase heater ................................................................................................................................................. 20
Cleaning of coils & filters ...................................................................................................................................... 20
Belt tension testing procedure ......................................................................................................................... 20-21
Preventive maintenance schedule ....................................................................................................................... 22
Recommended spare parts list ............................................................................................................................. 23
Trouble shooting chart ..................................................................................................................................... 24-25
Typical schematic wiring diagram .................................................................................................................... 26-31
Parts list ........................................................................................................................................................... 32-34
CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.

THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
1
F : 460-3-60
M : 380-3-60
(4 WIRE)
H : 208/230-3-60
C : 208/230-1-60*
6
ELECTRICAL
SUPPLY
( V-Ph-Hz )
8
DRIVE
OPTIONS
9
HEATER OPTIONS
(kW/STAGE)
W : 0.75 HP ODP
(DIRECT DRIVE)
D : 10 /2**
C : 7.5 /1
U : 0.5 HP ODP N : DIRECT N : NO HEATER

DRIVE
(DIRECT DRIVE)
A : 5/1
7
BLOWER
MOTOR
L : COPPER FIN
M : ALUMINUM
FINS WITH TG.
N : COPPER FINS
WITH TG.
L : COPPER FIN
M : ALUMINUM
FINS WITH TG.
N : COPPER FINS
WITH TG.
K : COATED
K : COATED
ALUMINUM FIN
ALUMINUM FIN
N : STANDARD UNIT
12
ACCESSORIES
E : 3 HP ODP
G : 5 HP ODP
G : 5 HP ODP
J : 7.5 HP ODP
J : 7.5 HP ODP
J : 7.5 HP ODP
L : 10 HP ODP
L : 10 HP ODP
M : 15 HP ODP
150
180
210
240
300
340
360
Z : 2 HP ODP
E : 3 HP ODP
K : ALT. II
J : ALT. I
R : 1.5 HP ODP
Z : 2 HP ODP
E : 3 HP ODP
F : 460-3-60
M : 380-3-60
(4 WIRE)
H : 208/230-3-60
8
DRIVE
OPTIONS
7
BLOWER
MOTOR
120
090
100
075
3, 4 & 5
6
NOMINAL ELECTRICAL
COOLING
SUPPLY
CAPACITY
( V-Ph-Hz )
(MBH)
L : 40/2 (For PY240 - 360)
K : 35/2
J : 30/2
H : 25/2
G : 20/2
F : 15/2
N : NO HEATER
H : 25/2 (For PY090 - 150)
G : 20/2 (For PY090 - 150)
F : 15/2
E : 12/2
D : 10/2
C : 7.5/1
B : 6/1
N : NO HEATER
9
HEATER OPTIONS
(kW/STAGE)
11
CONDENSER
COIL
12
PDS OPTION
N : COPPER FINS
WITH TG.
M : ALUMINUM
FINS WITH TG.
L : COPPER FIN
N : COPPER FINS
WITH TG.
M : ALUMINUM
FINS WITH TG.
L : COPPER FIN
P : STD. UNIT
K : COATED
K : COATED
WITH PDS
ALUMINUM FIN
ALUMINUM FIN
J : ALUMINUM FIN J : ALUMINUM FIN N : NO PDS
10
EVAPORATOR
COIL
:
:
:
:
:
:
:
:
I&U
I&V
U&V
I, U & V
I, U & K
I, V & K
U, V & K
I, U, V & K
J : I&K
L : V&K
M: U&K
A
B
C
D
E
F
G
H
K : ADJ.
PRESSURE
SWITCH
V : VOLT FREE
CONTACTS*
N : STD. UNIT
I : ANTI-ICE
U : UVM
14
ACCESSORIES
B : ECONOMIZER
WITH ENTHALPY
SENSOR
A : ECONOMIZER
C : STD. UNIT WITH

FRESH AIR HOOD
& MANUAL
DAMPER
16
THERMOSTAT
OPTION
D : UNIT WITHOUT
THERMOSTAT
S : UNIT WITH
THERMOSTAT
15
THERMOSTAT
OPTION
B : 2" THICK
D : UNIT
ALUMINUM
WITHOUT
THERMOSTAT
A : 1" THICK
S : UNIT WITH
ALUMINUM
THERMOSTAT
15
FILTER
OPTIONS
A : 1" THICK
ALUMINUM
14
FILTER OPTIONS
N : STANDARD UNIT
L : V&K
M: U&K
J : I&K
F : I, V & K
G : U, V & K
H : I, U, V & K
C : U&V
D : I, U & V
E : I, U & K
A : I&U
B : I&V
K : ADJ. PRESSURE
SWITCH
V : VOLT FREE
CONTACTS***
N : STD. UNIT
I : ANTI-ICE
U : UVM
13
ELECTRICAL
OPTIONS
13
ELECTRICAL
OPTIONS
NOTE: * Volt free contact option is available as: A) Unit ON/TRIP indication, B) Compressor RUN/TRIP indication, C) Blower motor RUN/TRIP indication.
PACKAGED
UNIT
PY
1&2
BASIC
11
CONDENSER
COIL
J : ALUMINUM FIN J : ALUMINUM FIN
10
EVAPORATOR
COIL
MODEL DECODING
Applicable for PY036 & PY048 models only.

Applicable for PY060 models only.
Volt free contact option is available as: A) Unit ON/TRIP indication, B) Compressor RUN/TRIP indication, C) Blower motor RUN/TRIP indication.
048
060
036
3, 4 & 5
NOMINAL
COOLING
CAPACITY
(MBH)
MODELS: PY075 - PY360 (BELT DRIVEN MOTOR)
*
**
***
NOTE:
PACKAGED
UNIT
PY
1&2
BASIC
MODELS: PY036 - PY060 (DIRECT DRIVE MOTOR)
GENERAL
GENERAL STATEMENT
This unit is from the PY series that was designed & built for the optimum performance. However, it is required that you become well
acquainted with good practices for the proper installation/operation/and maintenance procedures in order to ensure a safe trouble free
operation, year after year.
Please read through the whole manual contents before you attempt to install/operate/ and maintain the unit.
Most of the procedures described in this manual require certain skills and experience. The installation and other maintenance procedures
should be performed only by highly skilled and experienced technicians. The end users role should be limited to the cleaning of the
filter.
Please consult your nearest Zamil representative for further information.
The PY units can be supplied, depending on the End User requirement, as the basic Cool Only version, or the Heat & Cool version
(with electric heater module).
WARRANTY
All of the PY series of Packaged Roof Top Units are covered by the standard warranty terms against any manufacturer defect. Should
you encounter any problem that falls under the warranty terms please contact your nearest Zamil representative.
SAFETY ISSUES
There are three degrees of safety hazards that are identified throughout this manual as WARNING (where the situation will result in
personal injury), CAUTION (where personal injury might occur), and ATTENTION (where minor personal injury and/or property damage could happen). Please understand and respect those identifications.
WARNING: The PY units operate on a high voltage with moving parts (at high speed) which can lead to serious injuries and/
or damage to the unit. Never attempt to service the unit unless the main electrical power supply has been disconnected.
CAUTION: Extra care should be observed when installing, test running, adjusting, servicing, or maintaining the unit as the
hazard of explosion, fire, electrical shock, and potential personal injury and property damage are present.
When performing any task pertaining to the installation and maintenance of the unit, the skilled technician should observe all the
applicable safety measures (wear of safety helmet, boots, gloves, and goggles. Use of proper handling materials for brazing and use
of wet cloth for quenching. A fire extinguisher should be easily accessible etc.). He should also read all the instructions and information
in this Manual prior to attempting to perform any installation or servicing of the unit.
All applicable local codes should also be observed.
INSPECTION FOR DAMAGE

The unit should be carefully inspected visually for any sign of physical damage due to mishandling. Whenever a damage is detected,
please indicate it on the corresponding delivery note before you sign it and inform your nearest Zamil office.
INSTALLATION INSTRUCTIONS
GENERAL
These units are shipped completely assembled, charged, and wired. They do not require any field installation of refrigerant tubing.
Units require external power, thermostat wiring, condensate drain piping and ducting as applicable.
Size of unit for an installation should be based on a heat gain calculation made according to applicable standards. Units must also be
installed in accordance with regulations of the "National Fire Protection Association" and local electrical codes. Where local regulations
conflicts with the instructions in this manual, installer should adhere to local standards.
Prepare your concrete pad or steel stand based on the corresponding dimensions. Remove shipping protective covers and wooden
crating and lift unit from base and place in position with suitable vibration isolators.
All field installed accessories are to be installed by the customer.
LOCATION OF UNIT
When selecting the location for the unit, the following points should be kept in mind:
1. Provisions for a concrete pad or steel stand base.
2. That the terrain allows for drainage away from the unit.
3. If the unit is to be roof mounted, inspect the roof for load bearing capacity. The roof should have sufficient structural strength to carry
the weight of the unit.
4. Install unit on vibration isolation pads, i.e. on rubber mounting pads.
5. Availability of electric power.
6. To position the unit for unrestricted air circulation of the condenser air inlet and to prevent any possibility of air recirculation from the
condenser fan discharge air (see figure on next page).
7. Check minimum clearances required for your unit, with regard to walls, or other obstructions (see figure on next page).
8. Air cooled equipment should not be installed under low structural overhangs which can cause condenser air recirculation or restriction. Observe minimum of clearance (see figure on next page).
9. Care should be taken to prevent air from other sources from entering condenser, if this air is at a high temperature.
10. Level the unit on its final location and be sure that the levelling tolerance is 5 mm per linear meter in any direction.
CAUTION: Do not install the unit as indoor unit, install it in an open area, and unit air inlets must not be located near exhaust
vents or other source of contaminated air.
SERVICE CLEARANCE
X,
BO
OL R
TR TO
ON R MO
C
OR WE
L F LO
NE & B
PA O R
S
SS
CE PRES
C
A OM
C
ACCESS PANEL FOR

EVAPORATOR COIL
B
B
E
NS
DE
ON
RA
IR
E
INL
NOTE: All dimensions are in cm.

MODEL
DIMENSIONS
NUMBER
A
B
C
D
E
PY036
85
105
105
150
90
PY048
85
105
105
150
90
PY060
85
105
105
150
90
PY075
90
105
105
200
90
PY090
90
105
105
200
90
PY100
90
105
105
200
90
PY120
90
105
105
200
90
PY150
90
105
105
200
90
A : Clearance dimension from condenser coil
B : Clearance dimension from electrical control box, blower & motor/evaporator access panel
C : Clearance dimension from condenser coil
D : Clearance dimension over the condenser fan
E : Clearance dimension from filter access panel
MODEL
DIMENSIONS
NUMBER
A
B
C
D
E
PY180
120
90
115
250
120
PY210
120
90
115
250
120
PY240
120
90
115
250
120
PY300
120
90
115
250
120
PY340
120
90
115
250
120
PY360
120
90
115
250
120
A : Clearance dimension from condenser coil & compressor access panel
B : Clearance dimension from filter access panel
C : Clearance dimension from electrical control box, blower & motor/evaporator access panel
D : Clearance dimension over the condenser fan
E : Clearance dimension from condenser coil
RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Insert 2" nominal pipe through holes in the base rail as shown in the figure below for slings.
Holes in base rail are centered around the unit center of gravity.
Use wooden pallet or spreader bar when rigging, to prevent the slings from damaging the unit.
Rollers may be used to move the unit on the roof or ground.
CAUTION: All panels should be in place when rigging.

LIFT
LIFT
SPREADER BAR
PROPER CLEARANCE TO BE
PROVIDED
COMPRESSOR
END
MUST BE 2" NOMINAL PIPE THRU UNIT FOR SLINGS TO AVOID BASE DAMAGE
CONDENSATE DRAIN CONNECTION
Use standard PVC pipe with NPT connection for the condensate drain. Provide a 'P' trap immediately at the condensate drain connection.
Piping has to be sloped away from the unit.
Remember to remove the drain hole plug before operating the unit. Avoid bends & elbows.
DUCT CONNECTION
The units can be connected to the ducting in horizontal configuration. Connect ducting using flexible duct connection. The duct should
be properly designed and the drive package should match the required CFM & corresponding external static pressure.
ATTENTION: Avoid abrupt changes in size and/or direction of duct to ensure proper unit performance.
ELECTRIC HEATERS
Electric heater kit is installed as an externally mounted kit at the supply air opening.
UNIT WEIGHT & WEIGHT DISTRIBUTION

MODEL
NUMBER
TOTAL
WEIGHT
(Kg.)
PY036
195
60
45
52
38
PY048
213
66
48
58
41
PY060
215
66
49
58
42
PY075
335
95
83
86
71
PY090
360
107
86
93
74
PY100
440
128
101
116
95
PY120
445
130
102
118
95
PY150
450
131
103
119
97
PY180
800
155
104
166
98
145
132
PY210
840
170
106
176
99
151
138
PY240
970
190
120
200
116
177
167
PY300
975
192
120
201
116
177
169
PY340
1030
215
124
223
118
179
171
PY360
1323
220
138
200
128
150
165
164
158
WEIGHTS (Kg.)
SUPPLY AIR
CONDENSER SECTION
RETURN AIR
UNIT DIMENSIONS
PY036 - PY060
24
[0.94]
NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).
UNIT DIMENSIONS
PY075 - PY150
COMPRESSOR / CONTROLS
ACCESS PANEL
ACCESS PANEL
FOR BLOWER & MOTOR
CONTROL COMPARTMENT
CONDENSER COIL
CONDENSATE DRAIN OUTLET

3/4" NPT
AIR IN
(OPTIONAL)
FRESH AIR OPENING/HOOD
AIR IN
SUPPLY AIR
RETURN AIR
TOP VIEW
AIR OUT
FILTER
RETURN AIR
OPENING
ACCESS
PANEL
SUPPLY AIR
OPENING
CONDENSER COIL
CONDENSER COIL
POWER SUPPLY CONN
132
[5.21]
DRAIN OUTLET
12.7 ( 0.5) MOUNTING HOLES

(2 EACH SIDE)
SIDE VIEW
FRONT VIEW
SIDE VIEW
DIMENSIONS
MODEL
A
PY075 - PY090
2080(81.89)
1162(45.75)
1034(40.71)
PY100 - PY150
2212(87.1)
1408(55.43)
1085(42.72)
1114(43.86) 308(12.15) 550(21.64) 798(31.4) 300(11.81) 251(9.87) 396(15.59) 152(5.98) 175(6.88)

1372(54)
255(10.03) 707(27.84) 790(31.1) 367(14.46) 190(7.48) 476(18.74) 150(5.91) 145(5.71)
NOTE:
24(0.94)
171(6.73) 1775(69.88)
48(1.89)
200(7.87) 1907(75.08)
UNIT DIMENSIONS
PY180 - PY360
ACCESS PANEL
FOR BLOWER & MOTOR
CONTROLS
ACCESS PANEL
CONDENSER COIL
CONTROL COMPARTMENT
CONDENSATE DRAIN OUTLET

3/4" NPT
A\IR IN
POWER INLET
(OPTIONAL)
FRESH AIR OPENING/HOOD
A\IR IN
CONDENSER COIL
AIR IN
SUPPLY AIR
RETURN AIR
TOP VIEW
AIR OUT
N
CONTROL BOX
ACCESS PANEL
FILTER
ACCESS PANEL
RETURN AIR OPENING
DRAIN OUTLET
144
[5.67]
233
[9.17]
SUPPLY AIR
OPENING
CONDENSER COIL
COMPRESSOR
ACCESS PANEL
POWER INLET
D
SIDE VIEW
G
16 x 25mm
MOUNTING SLOT (3EACH SIDE)
MOUNTING SLOT (4EACH SIDE FOR PY360)
SIDE VIEW
FRONT VIEW
DIMENSIONS
MODEL
A
R
912(35.9)
PY180 - PY210
2794(110)
1778(70) 1266(49.83)1715(67.52) 1737(68.37) 197(7.75)
817(32.17) 720(28.35) 1200(47.25)
83(3.27)
666(26.22) 194(7.64)
171(6.73)
PY240 - PY340
3048(120)
2135(84.1) 1446(56.94) 2075(81.7) 2152(84.72) 324(12.76)
915(36.02) 740(29.13) 1200(47.25)
84(3.31) 1050(41.34) 666(26.22) 289(11.38)
194(7.64)
PY360
3683(145)
938(36.93) 527(20.75)
97(3.83) 1000(39.37) 680(26.77)
372(14.65) 1125(44.29)
2184(86) 1446(56.94)2125(83.66) 2184(86)
42(1.65)
NOTE:
254(10)
CABLE SIZE
All wiring should be in accordance with local standards.

Before making any connection, check the electric power supply, it must have the same characteristics as what is displayed in the nameplate.
For selecting cable size, refer to wire ampacity table at different MCA (Minimum Circuit Amps) provided in unit electrical data, which
is listed as a guideline (see table below).
Wiring connection to the unit must have suitable insulation of a minimum temperature of 600C.
POWER
SUPPLY
MODEL
No.
MCA
208/230-3-60
PY036
PY048
PY060
PY075
PY090
PY100
PY120
PY150
PY180
PY210
PY240
PY300
PY340
PY360
18.9
27
31.5
35
42.1
48.6
56.7
63.1
93.1
103.6
125.7
141.3
143.5
175.6
POWER
SUPPLY
MODEL
No.
MCA
208/230-1-60
PY036
PY048
25
37.8
CONDUCTOR SIZE
AWG
METRIC
MM2
14
10
10
8
8
6
4
4
2
2
1/0
2/0
2/0
3/0
2.5
6
6
10
10
16
25
25
35
35
53.4
67.4
67.4
85
CONDUCTOR SIZE
AWG
METRIC
MM2
10
8
6
10
POWER
SUPPLY
MODEL
No.
MCA
380-3-60
(4 WIRE)
PY036
PY048
PY060
PY075
PY090
PY100
PY120
PY150
PY180
PY210
PY240
PY300
PY340
PY360
11.1
17.3
20
19.9
25.3
25.3
30.2
34.2
50.4
59.4
72.4
76.1
95.7
116.3
CONDUCTOR SIZE
AWG
METRIC
MM2
14
14
14
14
10
10
10
8
6
6
4
4
2
1
2.5
2.5
2.5
2.5
6
6
6
10
16
16
25
25
35
52.4
POWER
SUPPLY
MODEL
No.
MCA
460-3-60
PY036
PY048
PY060
PY075
PY090
PY100
PY120
PY150
PY180
PY210
PY240
PY300
PY340
PY360
8.5
13.8
16.5
17.3
19.2
24.4
29.3
30.7
46.3
52.7
58.8
61.7
75.2
86.5
CONDUCTOR SIZE
AWG
METRIC
MM2
14
14
14
14
14
12
10
10
8
6
6
4
4
3
2.5
2.5
2.5
2.5
2.5
4
6
6
10
16
16
25
25
26.7
LEGEND: MCA - Minimum Circuit Amps
Notes: 1. Customer is to select cable size also with cross reference as per cable manufacturer data for voltage reduction per unit
length. The above cable ampacity table is for guidance only.
2. The selected cables for specified units is as per following characteristics:
a. Unit without electric heaters.
b. Any extra electrical accessories shall add to MCA rate, for more information, refer to unit electrical tables in the catalog.
OPERATION INSTRUCTIONS
START-UP INSPECTION & CHECK LIST
After the installation is completed in all respect, the following points should be covered before the system is switched on for operation.
1. Check unit location as per installation instructions.
2. Make sure all electrical fasteners/connections are tight and clean.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
All controls are set according to manufacturer's instructions (low & high pressure switch, pump down solenoid, etc...)
Make sure all valves are open (compressor suction & discharge service valves, liquid line, etc.).
Follow all the instructions from the warning tags and stickers.
Check if condenser & blower fan are free to turn without wobbling.
Remove straps & wooden pieces that holds the compressor in place during transportation.
Compressor crankcase heater should be energized for 24 hours (special attention should be taken to disable compressor contactor
before energizing the unit.
Expansion valve bulb is strapped properly at correct location (applicable for PY075 - PY360 only).
Circuit breaker/fused disconnect switch.
Blower fan belt is properly tightened and pulleys are properly aligned (applicable for PY075 - PY360 only).
All refrigerant service valve caps are installed.
All piping, piping insulation and piping supports are properly installed.
Thermostat is the right one and installed properly.
Connect the manifold gauge to suction & discharge line service valves. Prepare recommended instruments for checking Voltage,
Amps, RPM, CFM, static pressure, etc.
Start the blower fan and condenser fan. Check the amperage against the nameplate ampere.
Start the compressor & observe the compressor discharge and suction pressures. If not within system design limits, determine
why & take corrective action.
10
ELECTRICAL DATA
MODEL No.: PY036
POWER
SUPPLY
(V-Ph-Hz)
208/230-1-60
208/230-3-60
380-3-60
(4 WIRE)
460-3-60
VOLTAGE
RANGE
FM
MIN. MAX.
FLA
187
187
342
414
253
253
418
506
2.3
2.3
2.3
0.9
MODEL No.: PY048

COMPRESSOR
BLOWER
MOTOR
RLA
HP
16.7
11.8
5.6
5.4
LRA
84
67
39
29.2
0.5
0.5
0.5
0.5
FLA
1.8
1.8
1.8
0.83
ELECTRIC
HEATER
kW
MCA MOCP
FLA
208/230-3-60
380-3-60
(4 WIRE)
460-3-60
VOLTAGE
RANGE
FM
COMPRESSOR
BLOWER
MOTOR
MIN. MAX.
FLA
RLA
HP
187
342
414
253
418
506
2.3
2.3
0.9
19.6
10.4
10.4
LRA
105
55
55
0.75
0.75
0.75
FLA
4.7
4.7
2.6
- Fan Motor
HP
- Horse Power
FLA
- Full Load Amps
RLA
- Rated Load Amps
LRA
- Locked Rotor Amps
MCA
- Minimum Circuit Amps
FM
COMPRESSOR
BLOWER
MOTOR
MIN. MAX.
FLA
RLA
HP
LRA
FLA
ELECTRIC
HEATER
kW
MCA MOCP
FLA
25
40
37.8
21.7
29.4
40
21.7
37.8
60
7.5
32.6
43
45
7.5
32.6
46.6
60
10*
43.5
56.6
60
10*
43.5
60.3
70
18.9
30
27
40
12.6
18.9
30
7.5
18.8
25.8
30
10*
25.1
33.6
11.1
208/230-1-60
2.3
24.6
132
0.75
4.7
12.6
27
40
18.8
29.4
40
35
10*
25.1
37.3
40
15
17.3
25
7.6
11.8
15
11.4
16.5
20
10*
15.2
21.3
8.5
187
253
2.3
16
97
0.75
4.7
7.6
17.3
25
7.5
11.4
20.1
25
25
10*
15.2
24.9
25
15
13.8
20
6.3
8.9
15
7.5
9.4
12.8
15
10*
12.6
16.8
20
kW
253
7.5
ELECTRIC
HEATER
187
60
7.5
208/230-3-60
380-3-60
(4 WIRE)
460-3-60
MCA MOCP
FLA
31.5
12.6
31.5
50
50
7.5
18.8
31.5
50
10*
25.1
37.3
50
20
30
7.6
20
30
7.5
11.4
20.1
30
10*
15.2
24.9
30
16.5
25
25
6.3
16.5
7.5
9.4
16.5
25
10*
12.6
19
25
LEGEND:
FM
VOLTAGE
RANGE
MODEL No.: PY060

POWER
SUPPLY
(V-Ph-Hz)
POWER
SUPPLY
(V-Ph-Hz)
MOCP - Maximum Over Current Protection
* Combination of 2 heater modules

11
342
414
418
506
2.3
0.9
8.2
8.2
50
50
0.75
0.75
4.7
2.6
6.3
13.8
20
7.5
9.4
15
20
10*
12.6
19
20
ELECTRICAL DATA
MODELS: PY075 & PY090
MODEL NUMBER
DESCRIPTION
POWER SUPPLY
(V-Ph-Hz)
PY075
VOLTAGE
RANGE
Min.
Max.
FM
COMPRESSOR
FLA
RLA LRA HP FLA Nom. kW
ELECTRIC
HEATER
BM
1.5 5.6
(STD)
187
253
2
6.6
(ALT.)
50
5/6
12.6/15.1
34/34
50/50
7.5/10
18.8/25.1
34/38.4
50/50
* *
*
60
35
50
5/6
12.6/15.1
35/35
50/50
7.5/10
18.8/25.1
35/39.6
50/50
342
418
2.5
10.7
72
2
(ALT.)
19.3
25
19.3/19.3
25/25
11.4/15.2 19.3/23.3
25/25
15.2/18.2
7.5/10
* *
*
23.3/27
25/30
22.8
32.8
35
19.9
30
5/6
7.6/9.1
19.9/19.9
30/30
7.5/10
11.4/15.2
19.9/24
30/30
15.2/18.2
24/27.8
30/30
33.5
35
* *
*
414
506
1.3
(1.8 FOR
PY090)
10
16.6
25
5/6
6.3/7.5
16.6/16.6
25/25
7.5/10
9.4/12.6
16.6/19.3
25/25
12.6/15.1 19.3/22.4
25/25
* *
*
10 /12
15
74
2
(ALT.)
3.5
22.8
18.8
27
30
17.3
25
5/6
6.3/7.5
17.3/17.3
25/25
7.5/10
9.4/12.6
17.3/20.1
25/25
12.6/15.1 20.1/23.3
25/25
* *
15 *
10 /12
18.8
LEGEND:
HP
- Horse Power
FM
- Fan Motor (Condenser)
BM
- Blower Motor
FLA
- Full Load Amps
RLA
- Rated Load Amps
LRA
- Locked Rotor Amps
MCA
*Combination of heater
modules
12
27.9
3
(ALT.)
8.8
30
2
(STD)
8.2
50
3
5.14
(ALT.)
42
3
(ALT.)
4.1
39.9
50
7.5/10
18.8/25.1 39.9/39.9
50/50
10 /12
25.1/30.1 39.9/45.9
50/50
* *
15 */20*
25 */30*
37.7/50.2
55.4/71
62.8/75.3 86.8/102.4
42.1
50/50
60/80
90/110
50
5/6
12.6/15.1 42.1/42.1
50/50
7.5/10
18.8/25.1 42.1/42.4
50/50
10 /12
25.1/30.1 42.4/48.6
50/50
37.7/50.2 58.1/73.8
60/80
* *
15 */20*
25 */30*
62.8/75.3 89.5/105.1 100/110
24.2
30
5/6
7.6/9.1
24.2/24.2
30/30
7.5/10
11.4/15.2 24.2/24.2
30/30
10 /12
15.2/18.2 24.2/27.8
30/30
* *
15 */20*
25 */30*
22.8/30.4
33.5/43
35/45
38/45.6
52.5/62
60/70
25.3
30
5/6
7.6/9.1
25.3/25.3
30/30
7.5/10
11.4/15.2 25.3/25.4
30/30
10 /12
15.2/18.2 25.4/29.2
30/30
* *
15 */20*
25 */30*
5.9
12.6/15.1 39.9/39.9
5/6
3.5
2
(STD)
MOCP
5/6
60
7.6/9.1
15
460-3-60
55.4
10 /12
1.5
2.8
(STD)
37.7
13.1 80
50/50
5/6
15
(1.7 FOR
PY090)
25.1/30.1 39.6/45.9
2
6.6
(STD)
MCA
FLA
50/50
54.1
10 /12
380-3-60 (4 WIRE)
25.1/30.1 38.4/44.6
37.7
* *
15 *
ELECTRIC
HEATER
BM
RLA LRA HP FLA
FLA
34
10 /12
1.5 3.4
(STD)
MOCP
15
20.7 156
2.5
(3.8 FOR
PY090)
MCA
10 /12
208/230-3-60
PY090
COMPRESSOR
(each)
7.5/10
* *
15 */20*
25 */30*
10 /12
22.8/30.4 34.9/44.4
38/45.6
53.9/63.4
40/45
60/70
18.6
20
6.3/7.5
18.6/18.6
20/20
9.4/12.6
18.6/20.1
20/25
12.6/15.1 20.1/23.3
25/25
18.8/25.1 27.9/35.8
30/40
31.4/37.7
45/60
43.6/51.5
19.2
25
5/6
6.3/7.5
19.2/19.2
25/25
9.4/12.6
19.2/20.9
25/25
12.6/15.1
20.9/24
25/25
7.5/10
* *
15 */20*
25 */30*
10 /12
18.8/25.1 28.6/36.5
30/40
31.4/37.7
45/60
44.4/52.3
ELECTRICAL DATA
MODEL NUMBER
DESCRIPTION
POWER SUPPLY
(V-Ph-Hz)
PY100
VOLTAGE
RANGE
Min.
Max.
FM
COMPRESSOR
(each)
FLA
ELECTRIC
HEATER
BM
2
6.6
(STD)
208/230-3-60
187
253
3.8
16
97
3
8.8
(ALT.)
380-3-60 (4 WIRE)
342
418
1.7
8.2
50
3
5.14
(ALT.)
414
506
1.8
8.2
50
3
(ALT.)
4.1
- Horse Power
FM
BM
- Blower Motor
FLA
- Full Load Amps
RLA
- Rated Load Amps
LRA
- Locked Rotor Amps
MCA
18.8/25.1 46.4/46.4
60/60
25.1/30.1 46.4/46.4
60/60
* *
15 */20*
25 */30*
37.7/50.2
55.4/71
48.6
60
5/6
12.6/15.1 48.6/48.6
60/60
7.5/10
18.8/25.1 48.6/48.6
60/60
10 /12
25.1/30.1 48.6/48.6
60/60
* *
15 */20*
25 */30*
37.7/50.2
58.1/73.8
24.2
30
7.6/9.1
24.2/24.2
30/30
7.5/10
11.4/15.2 24.2/24.2
30/30
10 /12
15.2/18.2 24.2/27.8
30/30
22.8/30.4
33.5/43
35/45
38/45.6
52.5/62
60/70
25.3
30
5/6
7.6/9.1
25.3/25.3
30/30
7.5/10
11.4/15.2 25.3/25.4
30/30
10 /12
15.2/18.2 25.4/29.2
30/30
7.5/10
* *
15 */20*
25 */30*
10 /12
22.8/30.4
34.9/44.4
40/45
38/45.6
53.9/63.4
60/70
23.8
30
6.3/7.5
23.8/23.8
30/30
9.4/12.6
23.8/23.8
30/30
12.6/15.1 23.8/23.8
30/30
18.8/25.1
27.9/35.8
30/40
31.4/37.7
43.6/51.5
45/60
24.4
30
5/6
6.3/7.5
24.4/24.4
30/30
9.4/12.6
24.4/24.4
30/30
12.6/15.1 24.4/24.4
30/30
7.5/10
* *
15 */20*
25 */30*
10 /12
3
8.8
(STD)
MOCP
FLA
56.7
70
5/6
12.6/15.1 56.7/56.7
70/70
7.5/10
18.8/25.1 56.7/56.7
70/70
* *
25.1/30.1 56.7/56.7
70/70
* *
37.7/50.2 58.1/73.8
70/80
* *
62.8/75.3 89.5/105.1 100/110
10 /12
15 /20
25 /30
60/80
* *
15 */20*
25 */30*
19.6 105
MCA
62.8/75.3 89.5/105.1 100/110
5/6
* *
15 */20*
25 */30*
ELECTRIC
HEATER
60/80
62.8/75.3 86.8/102.4 90/110
BM
7.5/10
18.8/25.1
28.6/36.5
30/40
31.4/37.7
44.4/52.3
45/60
60
10 /12
LEGEND:
HP
46.4
FLA
60/60
460-3-60
MOCP
12.6/15.1 46.4/46.4
5/6
2
3.5
(STD)
MCA
5/6
2
(STD)
PY120
COMPRESSOR
(each)
modules
13
30.2
40
5/6
7.6/9.1
30.2/30.2
40/40
11.4/15.2 30.2/30.2
40/40
* *
15.2/18.2 30.2/30.2
40/40
* *
22.8/30.4 34.9/44.4
40/45
7.5/10
10.4 55
3
5.14
(STD)
10 /12
15 /20
* *
25 /30
10.4 55
3
4.1
(STD)
38/45.6
53.9/63.4
60/70
29.3
35
5/6
6.3/7.5
29.3/29.3
35/35
7.5/10
9.4/12.6
29.3/29.3
35/35
* *
12.6/15.1 29.3/29.3
35/35
* *
18.8/25.1 29.3/36.5
35/40
* *
31.4/37.7
45/60
10 /12
15 /20
25 /30
44.4/52.3
ELECTRICAL DATA
MODEL NUMBER
DESCRIPTION
POWER SUPPLY
(V-Ph-Hz)
PY150
VOLTAGE
RANGE
Min.
FM
COMPR(each)
ESSOR
(1 for PY150 &
2 for PY180) (each)
Max.
FLA
BM
ELECTRIC
HEATER
3
8.8
(STD)
208/230-3-60
187
253
3.8
20.7 156
3 5.14
(STD)
380-3-60 (4 WIRE)
342
418
1.7
10.7
72
5
(ALT.)
8.4
414
506
1.8
10
74
5
(ALT.)
6.4
- Horse Power
FM
BM
- Blower Motor
FLA
- Full Load Amps
RLA
- Rated Load Amps
LRA
- Locked Rotor Amps
MCA
18.8/25.1 59.2/59.2
70/70
25.1/30.1 59.2/59.2
70/70
37.7/50.2 59.2/73.8
70/80
* *
15 */20*
25 */30*
62.8/75.3 89.5/105.1 100/110
63.1
80
5/6
12.6/15.1 63.1/63.1
80/80
7.5/10
18.8/25.1 63.1/63.1
80/80
10 /12
25.1/30.1 63.1/63.1
80/80
* *
15 */20*
25 */30*
37.7/50.2 63.1/78.6
94.4/110
100/125
30.9
40
5/6
7.6/9.1
30.9/30.9
40/40
7.5/10
11.4/15.2 30.9/30.9
40/40
10 /12
15.2/18.2 30.9/30.9
40/40
22.8/30.4 34.9/44.4
40/45
38/45.6
53.9/63.4
60/70
34.2
40
5/6
7.6/9.1
34.2/34.2
40/40
7.5/10
11.4/15.2 34.2/34.2
40/40
10 /12
15.2/18.2 34.2/34.2
40/40
22.8/30.4
39/48.5
40/50
38/45.6
58/67.5
60/70
28.4
35
6.3/7.5
28.4/28.4
35/35
9.4/12.6
* *
15 */20*
25 */30*
7.5/10
* *
15 */20*
25 */30*
10 /12
28.4/28.4
35/35
12.6/15.1 28.4/28.4
35/35
18.8/25.1 28.6/36.5
35/40
31.4/37.7
44.4/52.3
45/60
30.7
40
5/6
6.3/7.5
30.7/30.7
40/40
9.4/12.6
7.5/10
* *
15 */20*
25 */30*
10 /12
30.7/30.7
40/40
12.6/15.1 30.7/30.7
40/40
18.8/25.1 31.5/39.4
40/40
31.4/37.7
50/60
modules
14
ELECTRIC
HEATER
47.3/55.1
5
12.7
(STD)
32.1 195
&
&
25 164
* *
* *
25 */30*
7.5 20.4
(ALT.)
16.4 95
&
&
12 101
110/110
62.8/75.3
94.4/110
110/110
93.1
125
10 /12
* *
* *
25.1/30.1 93.1/93.1
125/125
15 /20
37.7/50.2 93.1/93.1
125/125
* *
62.8/75.3 104/119.6
125/125
* *
* *
25 */30*
44.7
60
10 /12
15.2/18.2 44.7/44.7
60/60
15 /20
22.8/30.4 44.7/48.5
60/60
* *
* *
25 */30*
38/45.6
58/67.5
60/70
50.4
60
10 /12
15.2/18.2 50.4/50.4
60/60
15 /20
22.8/30.4 50.4/55.6
60/60
* *
* *
25 */30*
38/45.6
65.1/74.6
70/80
42.5
50
10 /12
12.6/15.1 42.5/42.5
50/50
15 /20
18.8/25.1 42.5/42.5
50/50
31.4/37.7
47.3/55.1
50/60
46.3
60
7.5 10.2
(ALT.)
110
110/110
6.4
5
(STD)
25.1/30.1 85.4/85.4
7.5 14.1
(ALT.)
85.4
FLA
37.7/50.2 85.4/85.4
16.7 123
&
&
12 100
MOCP
15 /20
25 /30
5
8.4
(STD)
MCA
10 /12
80/80
62.8/75.3
* *
15 */20*
25 */30*
BM
7.5/10
70
10 /12
LEGEND:
HP
59.2
FLA
70/70
5/6
460-3-60
MOCP
12.6/15.1 59.2/59.2
3
4.1
(STD)
MCA
5/6
5
12.7
(ALT.)
PY180
COMPRESSOR
(each)
* *
* *
25 */30*
10 /12
12.6/15.1 46.3/46.3
60/60
15 /20
18.8/25.1 46.3/46.3
60/60
31.4/37.7
60/60
52/59.9
ELECTRICAL DATA
MODEL NUMBER
DESCRIPTION
POWER SUPPLY
(V-Ph-Hz)
PY210
VOLTAGE
RANGE
Min.
FM
(each)
Max.
FLA
COMPRESSOR
(each)
BM
ELECTRIC
HEATER
5
12.7
(STD)
208/230-3-60
187
253
33.6 225
3.8
(5.4 FOR
PY240)
7.5 20.4
(ALT.)
380-3-60 (4 WIRE)
342
418
1.7
5
6.4
(STD)
17.3 114
1.8
(2.7 FOR
PY240)
7.5 10.2
(ALT.)
95.9/95.9
125/125
62.8/75.3
95.9/110
125/125
103.6
125
* *
* *
25.1/30.1 103.6/103.6 125/125
15 /20
37.7/50.2 103.6/103.6 125/125
25 /30
* *
62.8/75.3
104/119.6
125/125
53.7
70
* *
15 */20*
25 */30*
22.8/30.4
53.7/53.7
70/70
38/45.6
58/67.5
70/70
59.4
70
* *
* *
25 */30*
22.8/30.4
59.4/59.4
70/70
38/45.6
65.1/74.6
70/80
48.9
60
15.2/18.2 53.7/53.7
- Horse Power
FM
BM
- Blower Motor
FLA
- Full Load Amps
RLA
- Rated Load Amps
LRA
- Locked Rotor Amps
MCA
15 /20
15.2/18.2 59.4/59.4
48.9/48.9
60/60
18.8/25.1
48.9/48.9
60/60
31.4/37.7
48.9/55.1
60/60
52.7
70
42
239 7.5
20.4
(STD)
150
25.1/30.1 125.7/125.7 150/150
* *
37.7/50.2 125.7/125.7 150/150
* *
62.8/75.3 125.7/125.7 150/150
* *
87.9/100.4 135.4/151 150/175
15 /20
25 /30
35 /40
72.4
90
* *
15.2/18.2
72.4/72.4
90/90
* *
22.8/30.4
72.4/72.4
90/90
* *
38/45.6
72.4/74.6
90/90
35 /40
* *
53.2/60.8
84.1/93.6
90/100
10 /12
14.1
(STD)
10 /12
* *
* *
25 */30*
12.6/15.1
52.7/52.7
70/70
15 /20
18.8/25.1
52.7/52.7
70/70
31.4/37.7
52.7/59.9
70/70
15 /20
25 /30
* *
10 /12
19.2 125
15
125.7
FLA
* *
10 /12
70/70
12.6/15.1
modules
MOCP
70/70
* *
15 */20*
25 */30*
MCA
125/125
10 /12
10 /12
ELECTRIC
HEATER
25.1/30.1 95.9/95.9
LEGEND:
HP
125
37.7/50.2
10 /12
506
95.9
FLA
BM
23.5 145 7.5
7.5 14.1
(ALT.)
414
MOCP
18.6 140
(2.7 FOR
PY240)
460-3-60
MCA
* *
15 */20*
25 */30*
10 /12
10 /12
5
8.4
(STD)
PY240
COMPRESSOR
(each)
7.5 10.2
(STD)
58.8
12.6/15.1 58.8/58.8
70
70/70
* *
18.8/25.1
58.8/58.8
70/70
* *
31.4/37.7
58.8/59.9
70/70
* *
43.9/50.2
67.6/75.5
70/80
15 /20
25 /30
35 /40
ELECTRICAL DATA
MODEL NUMBER
DESCRIPTION
POWER
SUPPLY
(V-Ph-Hz)
PY300
VOLTAGE
RANGE
Min.
Max.
FM
(each)
FLA
COMPRESSOR
(each)
BM
ELECTRIC
HEATER
* *
15 */20*
25 */30*
35 */40*
10 /12
7.5 20.4
(STD)
208/230-3-60
187
253
5.4
47.1 245
* *
15 */20*
25 */30*
35 */40*
10 /12
10 24.5
(ALT.)
* *
15 */20*
25 */30*
35 */40*
10 /12
7.5 14.1
(STD)
380-3-60 (4 WIRE)
342
418
2.7
24.4 145
* *
15 */20*
25 */30*
35 */40*
10 /12
10 15.8
(ALT.)
* *
15 */20*
25 */30*
35 */40*
10 /12
7.5 10.2
(STD)
460-3-60
414
506
2.7
19.6 125
* *
15 */20*
25 */30*
35 */40*
10 /12
10
12.2
(ALT.)
PY340
- Horse Power
BM
- Blower Motor
FM
RLA
- Rated Load Amps
FLA
- Full Load Amps
LRA
- Locked Rotor Amps
MCA
137.2
175
BM
7.5 20.4
(STD
62.8/75.3 137.2/137.2 175/175

87.9/100.4 137.2/151 175/175
141.3
175
53.6 300
25.1/30.1 141.3/141.3 175/175

10 24.5
(ALT.)
62.8/75.3 141.3/141.3 175/175

87.9/100.4 141.3/156.1 175/175
74.4
90
74.4/74.4
90/90
22.8/30.4
74.4/74.4
90/90
38/45.6
74.4/74.6
90/90
53.2/60.8
84.1/93.6
90/100
76.1
100
15.2/18.2
76.1/76.1
100/100
22.8/30.4
76.1/76.1
100/100
38/45.6
53.2/60.8
59.7
12.6/15.1 59.7/59.7
70/70
59.7/59.9
70/70
43.9/50.2
67.6/75.5
70/80
61.7
12.6/15.1 61.7/61.7
80
10 15.8
(ALT.)
61.7/61.7
80/80
31.4/37.7
61.7/62.4
80/80
43.9/50.2
70.1/78
80/80
* *
15 */20*
25 */30*
35 */40*
10 /12
7.5 10.2
(STD)
25
150
80/80
18.8/25.1
* *
15 */20*
25 */30*
35 */40*
10 /12
70
59.7/59.7
16
28.6 139
70/70
31.4/37.7
modules
7.5 14.1
(STD)
100/100
18.8/25.1
* *
15 */20*
25 */30*
35 */40*
10 /12
76.1/76.8 100/100
86.3/95.8
* *
15 */20*
25 */30*
35 */40*
10 /12
37.7/50.2 141.3/141.3 175/175
15.2/18.2
* *
15 */20*
25 */30*
35 */40*
10 /12
37.7/50.2 137.2/137.2 175/175
ELECTRIC
HEATER
25.1/30.1 137.2/137.2 175/175
MOCP
FLA
LEGEND:
HP
MCA
COMPRESSOR
(each)
* *
15 */20*
25 */30*
35 */40*
10 /12
10
12.2
(ALT.)
MCA
MOCP
151.8
200
FLA
25.1/30.1 151.8/151.8 200/200

37.7/50.2 151.8/151.8 200/200
62.8/75.3 151.8/151.8 200/200
87.9/100.4 151.8/151.8 200/200
155.9
200
25.1/30.1 155.9/155.9 200/200

37.7/50.2 155.9/155.9 200/200
62.8/75.3 155.9/155.9 200/200
87.9/100.4 155.9/156.1 200/200
83.9
110
15.2/18.2
83.9/83.9
110/110
22.8/30.4
83.9/83.9
110/110
38/45.6
83.9/83.9
110/110
53.2/60.8
84/94
110/110
85.6
110
15.2/18.2
85.6/85.6
110/110
22.8/30.4
85.6/85.6
110/110
38/45.6
85.6/85.6
110/110
53.2/60.8
86.3/95.8
110/110
71.9
12.6/15.1 71.9/71.9
90
90/90
18.8/25.1
71.9/71.9
90/90
31.4/37.7
71.9/71.9
90/90
43.9/50.2
71.9/75.5
90/90
73.9
12.6/15.1 73.9/73.9
90
90/90
18.8/25.1
73.9/73.9
90/90
31.4/37.7
73.9/73.9
90/90
43.9/50.2
73.9/78
90/90
ELECTRICAL DATA
MODEL: PY360
MODEL NUMBER
DESCRIPTION
POWER
SUPPLY
(V-Ph-Hz)
PY360
VOLTAGE
RANGE
Min.
Max.
FM
(each)
FLA
COMPRESSOR
(each)
BM
ELECTRIC
HEATER
* *
15*/20*
25*/30*
35*/40*
10 /12
10 24.5
(STD)
208/230-3-60
187
253
5.4
58.6 340
* *
15*/20*
25*/30*
35*/40*
10 /12
15
(ALT.)
37
* *
15*/20*
25*/30*
35*/40*
10 /12
10 15.8
(STD)
380-3-60 (4 WIRE)
342
418
2.7
35.7 196
* *
15*/20*
25*/30*
35*/40*
10 /12
15
23.1
(ALT.)
* *
15*/20*
25*/30*
35*/40*
10 /12
10 12.2
(STD)
460-3-60
414
506
2.7
28.6 173
* *
15*/20*
25*/30*
35*/40*
10 /12
15
18.5
(ALT.)
LEGEND:
HP
- Horse Power
BM
- Blower Motor
FM
RLA
- Rated Load Amps
FLA
- Full Load Amps
LRA
- Locked Rotor Amps
MCA
modules
17
MCA
MOCP
167.2
220
FLA
25.1/30.1 167.2/167.2 220/220

37.7/50.2 167.2/167.2 220/220
62.8/75.3 167.2/167.2 220/220
87.9/100.4 167.2/167.2 220/220
179.7
230
25.1/30.1 179.7/179.7 230/230

37.7/50.2 179.7/179.7 230/230
62.8/75.3 179.7/179.7 230/230
87.9/100.4 179.7/179.7 230/230
101.6
130
15.2/18.2 101.6/101.6 130/130

22.8/30.4 101.6/101.6 130/130
38/45.6
101.6/101.6 130/130
53.2/60.8 101.6/101.6 130/130
108.9
140
15.2/18.2 108.9/108.9 140/140

22.8/30.4 108.9/108.9 140/140
38/45.6
108.9/108.9 140/140
53.2/60.8 108.9/108.9 140/140

82
100
12.6/15.1
82/82
100/100
18.8/25.1
82/82
100/100
31.4/37.7
82/82
100/100
43.9/50.2
82/82
100/100
88.3
12.6/15.1 88.3/88.3
110
110/110
18.8/25.1
88.3/88.3
31.4/37.7
88.3/88.3
110/110
110/110
43.9/50.2
88.3/88.3
110/110
MICROPROCESSOR CONTROLLER
These Packaged units are provided with a microprocessor control board incorporating the following features:
BALANCE LOADING OF COMPRESSORS: The units electronic control automatically operates lead/lag sequence of compressors. This is to load the compressors evenly over long periods of operation. If required however,
compressor-1 can also be set to always lead. In this case, compressor-1 always starts first and stops last.
(Selectable through dip switch setting on control board).
PUMP DOWN FUNCTION: In units equipped with pump down system, the controller provides the time delay
between solenoids opening and compressor starting to equalize the pressure in the system necessary for compressor to start-up. (Selectable through dip switch setting on control board).
COMPRESSOR ANTI-RECYCLING PROTECTION: The controller has a built-in 3 minutes minimum off timer for
compressor. This is for compressor protection in case of accidental manual re-set or immediate re-cycling of
thermostat due to load demand.
COMPRESSOR LOCK-OUT FUNCTION: If any of the units safety control trips due to abnormal conditions, the
electronic controls locks out the compressor after a pre-determined timing preventing a re-start unless attended by
a qualified service technician. The unit can be re-started through thermostat re-set after ensuring safe system
conditions.
FAULT DIAGNOSTICS: In case of system fault, LEDs on the board emits a flashing signal indicating where the
fault is. This is to guide the service technician in identifying the fault.
DIGITAL I/Os: The units control board is compatible to operate with a DDC controller or any standard 24V a.c.
thermostat commercially available.
SEQUENTIAL CONTROL: With input signals from the thermostat, the motors in the equipment is started in
sequential order: supply fan condenser fan compressor; at a pre-determined timings.
ELECTRONIC THERMOSTAT
General information: Electronic thermostat shall control one or two stage heating and cooling applications. The
thermostat normally displays room temperature and mode of operation.
The temperature can be set by up/down buttons for both cooling and heating cycles. The thermostat also allows you
to select continuous fan operation, or have the fan on intermittent operation with the equipment.
The thermostat is best located about 1500 mm (5 Ft.) above floor level, on a partition wall (not an outside wall), and should
not be exposed to direct light from lamps, sun etc. It should be in return air stream, away from supply air registers/diffusers.
Single/dual stage - Cooling & heating.

Low voltage control - 24 VAC (nominal).
Room temperature display - in C or F.
Mode of operation - FAN/COOL/HEAT/AUTO.
Fan mode - ON: Continuous fan operation; AUTO: Fan operates ON/OFF with compressor.
Heating & cooling setpoint is permissible.
Temperature set button - Up for increasing & down for decreasing temperature.
Built-in compressor fault & clogged filter indication led lights.
Remote sensing function as an option. Duct sensor is provided with the thermostat.
0
TYPICAL THERMOSTAT
Part No.
800-652-61
Heating Cooling Selector Switch Positions

Stages Stages Mode Switch Fan Switch
1&2
1&2
OFF-HEAT/COOL
18
ON - AUTO
CONTROLS & SEQUENCE OF OPERATION

Scroll compressors are designed to operate in single direction only. Hence, care has to be taken to ensure correct rotation
when the system is operated. Verification of correct rotation is by observing that the suction pressure drops and discharge
pressure rises when compressor run. Reverse rotation results in abnormal sound, as well as, substantially low current draw
and by interchanging power supply wire L1 & L3 will correct this problem.
The operation of the air conditioning unit is controlled by a 24VAC electronic control board.
GENERAL
The thermostat normally displays room temperature and mode of operation. The five buttons on the front of the unit allow
complete control of the thermostat. The thermostat also allows to select continuous fan operation (useful when using an air
cleaner) or have the fan come on with the compressor.
SWITCH FUNCTION
- On/Off Key
: Switch the system On or Off.
- Up Key
: To increases the set temperature.
- Down Key
: To decreases the set temperature.
- Mode Key
: Changes the mode to Fan, Cool, Heat or Auto.
- Fan Key
: Changes the Fan Operation to Auto or Continuous.
- C/F selection : By pressing Mode & UP key together, toggles between C to F or vice versa.
USER CONTROLS
Mode:
Select the desired mode of operation by pressing of the mode button:
In this mode of operation, the compressor will be in inactive state. Display shows room temperature. Fan will be running.
Fan:
Cool:
In this mode of operation, the compressor will be ON after a delay depending on the differential of room temperature & Set temperature.
In this mode of operation, Fan is ON.
Heat:
Auto:
In auto mode, thermostat provide automatic changeover from heating to cooling mode & vice versa. Thermostat
automatically switches to maintain the desired temperature.
DIP SWITCH OPTIONS AND FUNCTIONS
There are 4 small DIP (Dual in line package) switches on the back of the circuit board which must be configured by the
installer.
HOOK-UP WIRING DIAGRAM
( THERMOSTAT CONTROLLER TO PACKAGED UNIT )
DIP SWITCH SELECTION

SWITCH
ON
OFF
N. A.
N. A.
N. A.
THERMOSTAT
(ZAC P/N 80065261)
Y2
NOTE: OPTIONAL CONNECTION :

IF REMOTE TEMPERATURE SENSING
FUNCTION IS REQUIRED.
INDOOR SENSOR REMOTE SENSOR
SENSOR
PACU CONTROL PANEL
Note:
Keep DIP SWITCH 1, 2 & 3 in OFF
position only.
W1
Y1
REMOTE
SENSOR
G
24V(R)
COMPRESSOR FAULT SIGNAL

(VOLT-FREE CONTACT)
ATB
COMP 1
24V(C)
FAULT 1
( OPTIONAL CONNECTION )
FAULT 2
COMP 2
(COMMON)
LVTB
R
C
G
Y1
Y2
LEGEND:
ATB
LVTB
AUXILIARY TERMINAL BLOCK

LOW VOLTAGE TERMINAL BLOCK
19
24V ac
SUPPLY FAN CONTROL
STG1 COOLING
STG2 COOLING
W1
STG1 HEATER
W2
STG2 HEATER
W2
MAINTENANCE INSTRUCTIONS
AIRFLOW ADJUSTMENT (Applicable for PY075 - PY360 only)
The airflow could be adjusted by adjusting pulleys of blower motor or belt tension with proper mounting and alignment of the pulleys:
Refer to fan performance tables in the catalog for selecting applicable airflow, RPM and brake horse power at specified static
pressure.
Select the appropriate drive as per motor and blower characteristic in the catalog.
Tighten the set screw and then install the belts.
The set screw shall be loosened to make the pulley moving.

Adjust pulleys diameter, opening counter clockwise to reduce RPM and further reduce airflow, while closing clockwise increases
RPM and airflow.
Test the unit operating airflow for further adjustment.
CRANKCASE HEATER
Periodic checking for proper operation or crankcase heater is highly recommended as follows:
a) Check continuity of the heater using multimeter device.
b) Check grounding of the heater by Meggar device (to prevent electrical hazards).
c) Observe whether the heater is warming down the compressor near the oil sump.
CLEANING OF COILS & FILTERS
Turn off the power supply.

Take out access panel of evaporator coil.
Remove the filter from its access panel.
Protect electrical components and motors from water washing.
Clean the coil by flushing water by pressure washer followed by compressed air from supply to return direction.
Filter shall be cleaned every six month, in some hygienic application it is recommended for replacement.
Cleaning drain pan and trap is recommended once in a year to prevent bacteria growing under the coil.
BELT TENSION TESTING PROCEDURE INSTRUCTION (Applicable for PY075 - PY360 only)
To determine the lbs. force required to tension a drive, you simply do the following:
1. Measure the Belt span as shown.
2. Divide belt span by 64 to get belt deflection needed to check tension.
3. Set large "0" ring on span scale at required belt deflection. This scale is in 1/16" increments.
4. Set small "0" ring at zero on the "Force Scale" (plunger).
5. Place the larger end of the tension checker squarely on one belt at the center of the belt span. Apply force on the plunger until the
bottom of the large "0" ring is even with the top of the next belt or with the bottom of a straight edge laid across the sheaves.
6. Read the force scale under the small "0" ring to determine force required to give the needed deflection.
7. Compare the force scale reading with the correct value for the belt style and cross section used, as given in table on next page.
The force should be between the minimum and maximum values shown.
8. If there is too little deflection force, the belts should be tightened. If there is too much deflection force, the belts should be
loosened.
Note: Tension new drives at the maximum deflection force recommended. Check the tension at least two times during the first day's
operation as there normally will be a rapid decrease in belt tension until belts have run in. Check the tension periodically after the first
day's operation and keep tension in recommended area. The correct operating tension for a V-belt drive is the lowest tension at which
the belts will not slip under the peak load conditions. Shafts must be adequate for the tensions required.
20
BELT TENSION TESTING PROCEDURE
DEFLECTION =
SMALL
"0"
RING
BELT SPAN
64
FORCE SCALE
BELT SPAN
LARGE
"0"
RING
SPAN SCALE
BELT TENSION CHECKER
MEASURE THE BELT DEFLECTION FORCE
BELTS
BELT TYPE
BELT CROSS SECTION
3L
4L
5L
DEFLECTION FORCE - LBS.
SMALL PULLEY PITCH DIA. (P.D.)

RANGE
MINIMUM
MAXIMUM
1.25 1.75
2 2.25
2.5 3
2.1 2.8
3 3.5
3.7 5
3 4.2
4.5 5.2
1/2
5/8
3/4
1-1/8
1-1/2
1-7/8
2
2-3/8
5/8
7/8
1-1/8
1-5/8
2-1/8
2-5/8
2-7/8
3-3/8
21
PREVENTIVE MAINTENANCE SCHEDULE

CAUTION: Disconnect power supply and allow all rotating parts to stop before servicing the unit.
FREQUENCY OF MAINTENANCE, MONTHS

(FIRST 4 YEARS)
ITEM
6
Clean air filter (Aluminum)*
12
X
X
Pressure wash condenser & cooling coil as required

X
Check blower belt, tension, wear tear/replace if required

Check alignment of pulleys
Clean drain pan, drain pipe
Clean blower wheel
Check for loose bolts/screws & tighten as necessary
Check all electrical controls, components, wiring terminals, etc..., for sparks,
over heat, loose connections/repair or correct
Check for rusted/paint
Check all temperature, pressure readings as applicable and satisfy the

operation performance
Run test all motors and check the amperage
Grease/oil as required
Check vibration isolators
Clean and fix thermal bulbs in the correct location. Insulate it.
Check canvass connections, insulation damage
* If fiberglass filters used, replace it yearly.

NOTE: Always observe for abnormal noise or vibration.
MAINTENANCE TOOLS/EQUIPMENT REQUIRED

STANDARD :
Screw drivers (Slot & Phillips), adjustable wrenches, pliers, refrigeration wrenches & socket set wrenches, pulley
puller, etc.
Manifold gauge set, R-22 charging cylinder, belt tension checker, leak detector, vacuum pump with electronic gauges,
thermometer, hook type ammeter/voltmeter/ohmmeter and oxy-acetylene brazing set etc.
SPECIAL
22
RECOMMENDED SPARE PARTS

PERCENTAGE OF SPARE PARTS
ITEM
ONE YEAR SUPPLY
TWO YEAR SUPPLY
100 UNITS
1000 UNITS
100 UNITS
1000 UNITS
2%
1%
3%
2%
Capacitor
Condenser fan motor
Evaporator blower motor
0.5
Belt/Pulley
Contactor compressor
Heater contactor
Contactor fan motors
HPS/LPS/other controls
Expansion valve
0.5
Filter drier
Electric heater
0.5
Fuse link, heater
Transformer (24V secondary)
0.5
Propeller fan
0.5
Blower wheel
0.5
0.25
0.5
Bearing-blower
Thermostat
Crankcase heater
Filter
Compressor
NOTE: When ordering spare parts, please quote the complete model number on the unit nameplate.
23
TROUBLE SHOOTING CHART

SYMPTOM
Thermostat shows no display
CAUSES
CHECK & CORRECTIVE MEASURE
2. Faulty field wiring

3. Loose connections
4. Defective thermostat
1. Check the power. Switch ON the circuit breaker.

Replace fuse if it blown.
2. Check wiring against diagram.
3. Check and correct it.
4. Replace it.
1. Battery life is over
1. Replace battery
1. Blower belt slipped/not fixed

2. Faulty wiring
3. Burned wiring
4. Defective blower motor contactor
5. Defective blower motor
1. Correct belt. Check tension and alignment.

4. Replace if.
5. Replace it.
Blower running, no sufficient air
1. Wrong rotation (Applicable initial start up/or after

a power failure), 3 phase motor
1. Check the rotation of blower, interchange phase

of blower motor from blower motor contactor.
Blower running, but with not enough

supply air
1. Loose Belt
2. Variable pulley wide open
3. Return air obstructed
4. High static pressure
5. Improper pulley selection
6. Closed dampers/improper air balance
7. Dirty filter
8. Dirty cooling coil
1. Adjust it & check belt tension.

2. Adjust the pitch of the pulley.
3. Check and remove the obstructions.
4. Verify static pressure and fan performance data.
5. Change pulley (if blower motor ampere within rated load).
6. Check all dampers opened properly. Balance air.
7. Clean it.
8. Clean it.
Blower running and delivers excess

air
1. Variable pulley needs more tightening

2. Improper pulley/motor selection
3. Low external static pressure
1. Adjust the pitch of the pulley.

2. Select suitable combination.
3. Check the duct design.
Blower runs, compressor not working
1. Safety circuit open due to low suction pressure,

high discharge pressure, overload protector
1. Re-set the unit and determine the reason. Check

high & low pressure (refer to symptom for "low/
high suction pressure & high discharge pressure").
2. Replace it.
3. Check and replace it.
4. Replace it.
Thermostat LCD panel display is not

bright & does not function properly
Blower not running, compressor short
cycles
1. Power off/Blown fuse
2. Defective compressor contactor

3. Burned wiring
4. Defective compressor
Compressor runs, but short cycling
Thermostat shows faulty indication
1. Safety circuit open due to:

a) Low pressure switch
b) High pressure switch
c) Overload protector
Low suction pressure
1. Less Freon
2. Loose belt
3. Variable pulley widely open
4. Dirty filter
6. Return air restricted
7. Improper expansion valve bulb installation/location
8. Restriction in expansion valve/filter dryer
1. a) Verify the reason for low suction pressure

(refer to symptom for "low suction pressure").
b) Verify the reason for high discharge pressure
(refer to symptom for "high discharge pressure").
c) Check dome temperature. RLA each phase.
Verify the reason.
2. Check and relocate as required.
3. Lower the temperature setting to 210C for test.
1. a) Verify the reason & correct it (refer to symptom
for "low suction pressure").
b) Verify the reason for high discharge pressure.
(refer to symptom for "high discharge pressure").
c) Check comp. RLA against nameplate for each phase,
check comp. dome temperature, etc. & correct it.
1. Check for gas leak & charge freon as required.
2. Adjust it. Check belt tension.
3. Adjust the pulley.
4. Clean it.
5. Clean it.
6. Check return air grille sizes, etc. against design.
7. Verify and correct it.
8. Check and correct/replace it.
High suction pressure
1. Excess freon charge

2. Excess air quantity
3. High room temperature condition
4. Undersize unit (serving large area)
5. Expansion valve widely open
6. Defective compressor valve
1. Verify and adjust it.

2. Adjust air quantity.
3. Check & verify. Isolate the area to be cooled & observe.
4. Check design/unit selection.
5. Check superheat & adjust it, if required.
6. Check and replace compressor.
High discharge pressure
1. Condenser fan motor not working properly

2. Excess freon charge
3. Dirty condenser
4. High ambient condition/Air in condenser obstructed
5. Defective fan motor capacitor
6. Defective fan motor
1. Fan blade stuck with ventury. Check & correct it.

2. Check freon and adjust it, if necessary.
3. Clean it.
4. Verify the reason and correct it.
1. Safety circuit open due to:

a) Low suction pressure
b) High discharge pressures
c) Overload protector
2. Thermostat in cold location
3. High thermostat setting
24
TROUBLE SHOOTING CHART

SYMPTOM
Unit works continuously, no sufficient
cooling
CAUSES
CHECK & CORRECTIVE MEASURE
1. Low suction pressure

2. High discharge pressure
3. Less air quantity
4. Cooling coil ices up
5. Second stage (If exists) not working
Unit not cooling properly during night

time
6. Serving large area

1. Low ambient condition
2. Safety low pressure switch open due to low
suction pressure
3. Fan cycling (whenever applicable) setting low
4. Thermostat setting too low
5. Cooling coil ices-up
Not sufficiently cooling during

daytime
1. High discharge pressure
1. Check and verify the reason (refer to symptom

for "high discharge pressure").
2. Adjust thermostat.
3. Check the design/unit selection.
4. Check and verify the reason (refer to symptom
for "blower works, less air").
5. Check the ambient condition.
6. Clean it.
2. High thermostat setting

3. Serving large area
5. High ambient condition
6. Dirty condenser
Cooling coil ices up
1. Verify the reason & correct it (refer to symptom

for "low suction pressure").
2. Verify the reason and adjust the freon, if required.(refer
to symptom for "high discharge pressure").
3. Refer to symptom for "blower works, less air".
4. Determine the reason (refer to symptom for
"cooling coil ice up") & correct it.
5. Set the thermostat to lower temperature (210C)/
or verify the reason.
6. Check the design.
1. Check and verify the ambient temperature.
2. Check the reason and correct it (refer to
symptom for "low suction pressure").
3. Adjust the fan cycling.
4. Adjust the thermostat setting.
5. Verify the reason and correct it (refer to
symptom for "cooling coil ice up").
6. Verify the reason and correct it (refer to
symptom for "blower works, less air").
1. Less freon
1. Check for gas leak & charge freon as required.

2. Determine the reason and correct it (refer to
symptom for "blower works, less air").
3. Clean it.
4. Clean it.
3. Dirty filter
Unit is not restarting (after a cut-off)
1. Safety circuit open due to low pressure switch
1. Rectify the reason of low suction pressure (refer

to symptom for "low suction pressure").
Unit is taking long time to restart
1. Thermostat in cold location
1. Shift the location as required.
Compressor goes lockout (pump

down system)
1. Imbalance freon
2. Malfunctioning pumpdown solenoid valve
1. Check freon charge and confirm FLA.

2. Check pumpdown solenoid valve operation.
Taking more time for the pumpdown

cycle, cooling coil ices up
1. Leaky pumpdown solenoid valve
1. Check pumpdown solenoid valve and replace it.
Noisy unit
1. Improper installation
2. Improper vibration isolators
3. Loose parts or mountings
4. Tubing rattle
5. Bent fan blade causes vibration
6. Defective bearings
7. Belt tension is high
8. Blower motor pulley is not aligned
1.Check and correct it properly.

2. Check and correct it properly.
3. Check and tighten.
4. Tighten the pipe support.
5. Check the balance, alignment, bracket, etc.
Correct it/replace it.
6. Replace the motor.
7. Adjust belt tension.
8. Align pulley.
1. Improper installation
2. Improper vibration isolators
3. Abnormal noise in the unit
4. Unit too close to the slab/wall openings
5. Duct design (high static)
6. Wooden packing beneath the compressor is not removed
1. Low voltage
2. Single phase failure
3. Burned wirings
4. Overload protector open
5. Defective contactor
6. Burned compressor motor winding
7. Damaged (stuck) compressor
1. Burned wirings
2. Grounded wirings
3. Faulty field wiring
4. Grounded compressor/blower motor
5. Undersize circuit breaker

3. Verify the reason of noisy unit & correct it.
4. Verify the design/Relocate the unit if necessary.
5. Check & verify the design.
6. Remove wooden packing (if any).
1. Rectify the reason & correct it.
2. Check the compressor amperage each phase.
4. Check and verify the reason.
1. Check and correct the wiring.
2. Check meggar test.
4. Replace it, if required.
5. Check the circuit breaker ratings.
Unit operational noise listening inside

the building
Compressor not working
Circuit breaker of the unit trips
25
TYPICAL SCHEMATIC WIRING DIAGRAM

MODELS : PY036 - PY075 (Single compressor units)
WIRG. DGM. SUITS
230V/3PH/60HZ
460V/3PH/60HZ &
380V/3PH/60Hz UNITS
NOTE
1.NTB IS APPLICABLE FOR
380V/3PH/60Hz UNITS
2. FOR UNITS WITH ABOVE
VOLTAGE CONNECT 37A
OF FM & L3 OF 1PH BM TO NTB
HEATER DATA TABLE
460V
(SEE HEATER DATA TABLE)

230V
HEATER CONNECTION DETAILS
TO HVTB
L2/N
L1
ATB (UVM)
JP1 1A
1
(SD)
230VAC
JP2
ATB
1B
HC2
28
HC1
NC
SEE OPTIONAL VFC CONNECTION
(SEE NOTE 3)
NO
BMC
(SEE NOTE 3)
TO ATB
3A
4A
THERMOSTAT / DDC CONTROLLER

LVTB
COMP1
P1
P2
29
30
14
INFAN
HEATER1
HEATER2
LIVE
X1
OUTFAN1
NEUTRAL
41A
CC
ECB
LOCK1(RED)
PRI
SYSTEM1(YEL)
FUSE
TRANS
HP1
240v
(HP1)
22A
23A
SEC
12v-0-12v
LP1
(LP1)
DIP SWITCH
POWER(GRN)
22A
LPS
23A
J_PROG
ECB DIP SWITCH SETTINGS & LED INDICATORS

DIP SWITCH FUCTIONS
S1
OFF=TEST MODE DISABLE
ON= TEST MODE ENABLE
S2
LOAD BALANCE
OFF= (Comp1&2 Auto Lead Lag)
ON= COMPRESSOR 1 LEAD
S3
OFF= WITHOUT PUMP DOWN
ON= WITH PUMP DOWN OPTION
S4
on-board programming function (always set to on)
FACTORY SETTINGS OF DIP SWITCHES

DIP SWITCH # S1
ON
OFF
S2
S3
S4
LED INDICATORS
power on/off indicator
Green
Red
system lock-out due to system fault
system 1 fault diagnostic
Yellow blinking slow - LPS1 ckt fault
blinking fast - HPS1 ckt fault
note:
Set dip switch # 3 according to unit's option
(pump down or no pump down)
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
26

MODELS : PY036 - PY075 (Single compressor units)
STANDARD OPTIONS
LEGEND
1. UVM OPTION
2. SMOKE DETECTOR OPTION
3. VOLT FREE CONTACT OPTIONS

A. UNIT ON INDICATION OPTION
FACTORY INSTALLED B.M SPEED
*
C. BM RUN & TRIP INDICATION OPTION
AR
AFS
ATB
BM
BMC
CC
CB
C. HTR
COMP
CAP
ECB
FL
FM
FMC
FR
HC
HPS
HVTB
HTR
JP
L1
AUXILIARY RELAY
AIRFLOW SWITCH
BLOWER MOTOR
BLOWER MOTOR CONTACTOR
COMPRESSOR CONTACTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
CAPACITOR
ELECTRONIC CONTROL BOARD
FUSE LINK
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HEATER CONTACTOR
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
HEATER
JUMPER
LINE 1
L2
L3
LPS
LUG
N
NTB
O/L
SD
TRANS
T'STAT
UVM
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL
NEUTRAL TERMINAL BLOCK
OVER LOAD
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
UNDER VOLTAGE MONITOR
FIELD WIRING
DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
___
+
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
CRANKCASE HEATER CONNECTION
2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS

EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY.
3. IF PDS & HEATERS ARE FACTORY INSTALLED, PLEASE
READ BROKEN LINES AS CONTINUOUS LINES.
4. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR
MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE.
5. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER
TO BE PROVIDED BY CONSUMER WITH RATING AS
RECOMMENDED BY ZAMIL.
6. COMPRESSOR IS PROVIDED WITH INTERNAL OVERLOAD.
7. IF ANY CHANGES IN THE DIP SWITCH SETTING IS REQUIRED, TURN OFF POWER FIRST & SET REQUIRED SETTINGS.
27

MODELS : PY090 - PY150 (Dual compressor units)
HVTB
WIRG. DGM. SUITS

230V/3PH/60HZ
460V/3PH/60HZ &
380V/3PH/60Hz UNITS
LUG
HEATER DATA TABLE
NOTE
380V/3PH/60Hz UNITS
460V
230V
HEATER CONNECTION DETAILS
ATB (UVM)
JP1 1A
1
(SD)
JP2
ATB
1B
PLEASE REFER TO FAN MOTOR CONTROL
CONNECTION FOR T.O.P
FMC
HC2
28
HC1
NC
(SEE NOTE 3)
NO
TYPE-I
BMC
TYPE-II
(SEE NOTE 3)
TO ATB
CC2
LOCK2(RED)
PRI
SYSTEM2(ORG)
3A
3B
4A

LVTB
COMP1
COMP2
4B
P1
P2
29
30
41A
14
INFAN
HEATER1
HEATER2
X1
X2
OUTFAN1
LIVE
NEUTRAL
OUTFAN2
41B
12
CC1
ECB
LOCK1(RED)
(SEE NOTE 3)
SYSTEM1(YEL)
FUSE
TRANS
240v
SEC
12v-0-12v
DIP SWITCH
POWER(GRN)
J_PROG
HP1
25A
(HP1)
26A
HP2
(HP2)
25B
26B
LP1
22A
(LP1)
23A
LP2
22B
23B
(LP2)
LPS1
LPS2

DIP SWITCH FUCTIONS
S1
S2
LOAD BALANCE
S3
S4
LED INDICATORS
Green
power on/off indicator
Red
Yellow blinking slow - LPS1 ckt fault
note:
Set dip switch # 3 according to unit's option system 2 fault diagnostic
Orange blinking slow - LPS2 ckt fault
DIP SWITCH # S1
ON
OFF
S2
S3
S4
28

CONNECTION APPLICABLE FOR
1PH FM ONLY
BM WITH EXTERNAL OLR
LEGEND

CRANKCASE HEATER CONNECTION
STANDARD OPTIONS
1. UVM OPTION
FAN MOTOR CONTROL CONNECTION

(APPLICABLE FOR FM WITH T.O.P)
AR
AFS
ATB
BM
BMC
CC
CB
C. HTR
COMP
CAP
ECB
FL
FM
FMC
FR
HC
HPS
HVTB
HTR
JP
L1
AUXILIARY RELAY
AIRFLOW SWITCH
BLOWER MOTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
CAPACITOR
FUSE LINK
FAN MOTOR CONTACTOR
FAULT RELAY
HEATER CONTACTOR
HEATER
JUMPER
LINE 1
L2
L3
LPS
LUG
N
NTB
O/L
SSPS
SD
TRANS
T'STAT
UVM
TOP
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL
OVER LOAD
SOLID STATE PROTECTIVE SYSTEM
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
FM THERMAL OVERLOAD PROTECTION
FIELD WIRING
SPLICE-CLOSED END
___
NOTES
6. COMPRESSORS ARE PROVIDED WITH INTERNAL OVERLOAD.
29

HVTB
WIRG. DGM. SUITS

230V/3PH/60HZ
460V/3PH/60HZ &
380V/3PH/60Hz UNITS
LUG
CONNECTION FOR COMPRESSOR

WITH MOTOR OVERLOAD
NOTE
380V/3PH/60Hz UNITS
CONNECTION FOR MANUEROP COMP. WITH SSPS
HEATER OPTION-1
HEATER OPTION - 2
460V
230V
TO HVTB
L1
ATB (UVM)
JP1 1A
1
(SD)
JP2
L2/N
230VAC
ATB
1B
PLEASE REFER TO FAN MOTOR CONTROL
CONNECTION FOR OLR, LOW AMBIENT AND T.O.P
FMC
HC2
28
HC1
NC
(SEE NOTE 3)
NO
BMC
19
(SEE NOTE 3)
TO ATB
CC2
LOCK2(RED)
PRI
SYSTEM2(ORG)
3A
3B
4A
4B

LVTB
COMP1
COMP2
P1
P2
14
30
41A
29
INFAN
HEATER1
HEATER2
X1
X2
OUTFAN1
OUTFAN2
LIVE
NEUTRAL
41B
12
CC1
ECB
LOCK1(RED)
SYSTEM1(YEL)
FUSE
TRANS
HP1
240v
(HP1)
12v-0-12v
HP2
SEC
(HP2)
DIP SWITCH
POWER(GRN)
J_PROG
LP1
22A
(LP1)
23A
LP2
22B
(LP2)
23B
LPS1
LPS2
30

STANDARD OPTIONS
LEGEND
1. UVM OPTION
TO HVTB
TO HVTB

COMP. WITH CIRCUIT BREAKER OPTION

HVTB
LUG
LOW AMBIENT OPTION
AR
AFS
ATB
BM
BMC
CC
CB
C. HTR
COMP
CAP
ECB
FL
FM
FMC
FR
HC
HPS
HVTB
HTR
JP
L1
AUXILIARY RELAY
AIRFLOW SWITCH
BLOWER MOTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
CAPACITOR
FUSE LINK
FAN MOTOR CONTACTOR
FAULT RELAY
HEATER CONTACTOR
HEATER
JUMPER
LINE 1
L2
L3
LPS
LUG
N
NTB
O/L
SSPS
SD
TRANS
T'STAT
UVM
TOP
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL
OVER LOAD
SOLID STATE PROTECTIVE SYSTEM
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
FM THERMAL OVERLOAD PROTECTION
FIELD WIRING
SPLICE-CLOSED END
___
NOTES
FAN MOTOR CONTROL CONNECTION

(APPLICABLE FOR FM WITH T.O.P)
A) STANDARD CONNECTION
TO ECB
OUTFAN 1
TO ECB
OUTFAN 2
B) WITH LOW AMBIENT OPTION

6. COMPRESSORS ARE PROVIDED WITH INTERNAL OVERLOAD.
7. IF COMPRESSOR IS SUPPLIED WITH SSPS, CONNECT AS
SHOWN. PLEASE ALLOW 2-3 MINUTES FOR SSPS SWITCH
TO CLOSE, BEFORE STARTING THE UNIT.

DIP SWITCH FUCTIONS
S1
S2
LOAD BALANCE
S3
S4
LED INDICATORS
Green power on/off indicator
Red
DIP SWITCH # S1 S2 S3 S4
ON
blinking slow - LPS1 ckt fault
Yellow
OFF
note:
system
2 fault diagnostic
Set dip switch # 3 according to unit's option
Orange
blinking slow - LPS2 ckt fault
31
PARTS LIST
MODEL NUMBER
PY036C
PY036H
PY036M
PY036F
PY048C
PY048H
PY048M
PY048F
COMPRESSOR
800-684-01 800-684-04 800-684-14 800-684-07 800-684-03 800-684-06 800-684-09 800-684-09
CONDENSER FAN MOTOR
800-544-02 800-544-02 800-544-02 800-547-32 800-544-02 800-544-02 800-544-02 800-547-32
BLOWER MOTOR
800-547-72 800-547-72 800-547-72 800-547-73 800-546-88 800-546-88 800-546-88 800-546-90
BLOWER WHEEL
800-707-34 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34
CONDENSER FAN PROPELLER
800-225-02 800-225-02 800-225-02 800-225-02 800-225-02 800-225-02 800-225-02 800-225-02
CONTACTOR COMPRESSOR
800-736-07 800-095-01 800-095-01 800-095-01 800-736-22 800-736-22 800-095-01 800-095-01
CONTACTOR BLOWER MOTOR
800-736-27 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27
CAPACITOR FAN MOTOR
800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15
AIRFLOW SWITCH
800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02
CAPILLARY
800-390-45 800-390-45 800-390-45 800-390-45 800-390-33 800-390-33 800-390-33 800-390-33
DISTRIBUTOR
800-198-00 800-198-00 800-198-00 800-198-00 800-191-01 800-191-01 800-191-01 800-191-01
LOW PRESSURE CONTROL
800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE CONTROL
800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00
FAN GRILLE
800-625-46 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46
FILTER DRIER
800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08
CONTROLLER
80065252
80065252
80065252
80065252
80065252
80065252
80065252
80065252
TRANSFORMER
80065253
80065253
80065253
80065253
80065253
80065253
80065253
80065253
MODEL NUMBER
PY060H
PY060M
PY060F
COMPRESSOR
800-672-51
800-672-52
800-672-52
CONDENSER FAN MOTOR
800-544-02
800-544-02
800-547-32
BLOWER MOTOR
800-546-88
800-546-88
800-546-90
BLOWER WHEEL
800-707-34
800-707-34
800-707-34
800-225-02
800-225-02
800-225-02
800-736-22
800-095-01
800-095-01
800-736-27
800-736-27
800-736-27
CAPACITOR FAN MOTOR
800-353-15
800-353-15
800-353-15
AIR FLOW SWITCH
800-005-02
800-005-02
800-005-02
CAPILLARY
800-390-37
800-390-37
800-390-37
DISTRIBUTOR
800-191-01
800-191-01
800-191-01
800-557-00
800-557-00
800-557-00
800-558-00
800-558-00
800-558-00
FAN GRILLE
800-625-46
800-625-46
800-625-46
FILTER DRIER
800-531-08
800-531-08
800-531-08
CONTROLLER
80065252
80065252
80065252
TRANSFORMER
80065253
80065253
80065253
32
PARTS LIST
MODEL NUMBER
PY075H PY075M PY075F PY090H PY090M PY090F PY100H PY100M PY100F
COMPRESSOR
800-674-23 800-674-24 800-674-25 800-684-05 800-684-09 800-684-08 800-684-06 800-684-09 800-684-09
CONDENSER FAN MOTOR
800-545-58 800-545-58 800-545-63 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68
BLOWER MOTOR
800-544-13 800-546-44 800-544-13 800-544-16 800-546-29 800-544-16 800-544-16 800-546-29 800-544-16
BLOWER WHEEL
800-707-46 800-707-46 800-707-46 800-707-46 800-707-46 800-707-46 800-707-02 800-707-02 800-707-02
800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
800-736-22 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
CONTACTOR COND. FAN MOTOR
N.A.
N.A.
N.A.
800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
AIRFLOW SWITCH
800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02
EXPANSION VALVE
800-181-00 800-181-00 800-181-00 800-183-01 800-183-01 800-183-01 800-183-01 800-183-01 800-183-01
DISTRIBUTOR
800-192-03 800-192-03 800-192-03 800-198-02 800-198-02 800-198-02 800-198-02 800-198-02 800-198-02
800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00
FAN GRILLE
800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29
FILTER DRIER
800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08
CONTROLLER
80065252 80065252 80065252 80065263 80065263 80065263 80065263 80065263 80065263
TRANSFORMER
80065253 80065253 80065253 80065253 80065253 80065253 80065253 80065253 80065253
MODEL NUMBER
COMPRESSOR
800-672-51 800-672-52 800-672-52 800-674-23 800-674-24 800-674-25 800-674-76
CONDENSER FAN MOTOR
800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68
BLOWER MOTOR
800-544-17 800-546-92 800-544-17 800-544-17 800-546-92 800-544-17 800-544-72 800-544-64 800-544-72
BLOWER WHEEL
800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02
800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
800-736-22 800-095-01 800-095-01 800-736-22 800-095-01 800-095-01 800-736-22 800-095-01 800-095-01
800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-098-55 800-098-55 800-098-55
800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
AIRFLOW SWITCH
800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02
EXPANSION VALVE
800-181-00 800-181-00 800-181-00 800-181-00 800-181-00 800-181-00 800-182-00 800-182-00 800-182-00
DISTRIBUTOR
800-192-03 800-192-03 800-192-03 800-192-03 800-192-03 800-192-03 800-196-00 800-196-00 800-196-00
800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00
FAN GRILLE
800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-74 800-625-74 800-625-74
FILTER DRIER
800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-05 800-531-05 800-531-05
CONTROLLER
80065263 80065263 80065263 80065263 80065263 80065263 80065263 80065263 80065263
TRANSFORMER
80065253 80065253 80065253 80065253 80065253 80065253 80065253 80065253 80065253
800-674-79
800-674-80
800-674-77
800-674-81
800-674-78
800-736-48
33
PARTS LIST
MODEL NUMBER
COMPRESSOR
800-674-65 800-674-66 800-674-67 800-674-36 800-674-37 800-674-38 800-674-17 800-674-18 800-674-19
CONDENSER FAN MOTOR
800-545-68 800-545-68 800-545-68 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06
BLOWER MOTOR
800-544-72 800-544-64 800-544-72 800-544-73 800-544-65 800-544-73 800-544-73 800-544-65 800-544-73
BLOWER WHEEL
800-707-02 800-707-02 800-707-02 800-707-23 800-707-23 800-707-23 800-707-23 800-707-23 800-707-23
800-224-23 800-224-23 800-224-23 800-224-33 800-224-33 800-224-33 800-224-33 800-224-33 800-224-33
800-736-48 800-736-22 800-095-01 800-736-25 800-736-22 800-736-22 800-736-25 800-736-22 800-736-22
800-098-55 800-098-55 800-098-55 800-098-59 800-098-55 800-098-55 800-098-59 800-098-55 800-098-55
800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
AIRFLOW SWITCH
800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02
EXPANSION VALVE
800-182-00 800-182-00 800-182-00 800-185-00 800-185-00 800-185-00 800-186-00 800-186-00 800-186-00
DISTRIBUTOR
800-196-00 800-196-00 800-196-00 800-194-01 800-194-01 800-194-01 800-192-02 800-192-02 800-192-02
800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00
FAN GRILLE
800-625-74 800-625-74 800-625-74 800-625-38 800-625-38 800-625-38 800-625-38 800-625-38 800-625-38
FILTER DRIER
800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05
CONTROLLER
80065263 80065263 80065263 80065263 80065263 80065263 80065263 80065263 80065263
TRANSFORMER
80065253 80065253 80065253 80065253 80065253 80065253 80065253 80065253 80065253
MODEL NUMBER
PY340H PY340M PY340F PY360H PY360M PY360F
COMPRESSOR
800-614-80 800-614-81 800-614-82 800-614-83 800-614-84 800-614-85
CONDENSER FAN MOTOR
800-555-06 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06
BLOWER MOTOR
800-544-73 800-544-65 800-544-73 800-544-74 800-544-66 800-544-74
BLOWER WHEEL
800-707-23 800-707-23 800-707-23 800-707-94 800-707-94 800-707-94
800-224-33 800-224-33 800-224-33 800-224-33 800-224-33 800-224-33
800-098-67 800-736-48 800-736-22 800-098-68 800-736-23 800-736-48
800-098-59 800-098-55 800-098-55 800-098-61 800-098-57 800-098-55
800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
AIRFLOW SWITCH
800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02
EXPANSION VALVE
800-186-00 800-186-00 800-186-00 800-186-00 800-186-00 800-186-00
DISTRIBUTOR
800-192-02 800-192-02 800-192-02 800-196-16 800-196-16 800-196-16
800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00
FAN GRILLE
800-625-38 800-625-38 800-625-38 800-625-38 800-625-38 800-625-38
FILTER DRIER
800-531-05 800-531-05 800-531-05 800-531-01 800-531-01 800-531-01
CONTROLLER
80065263 80065263 80065263 80065263 80065263 80065263
TRANSFORMER
80065253 80065253 80065253 80065253 80065253 80065253
34

PY Installation Manual

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PY Installation Manual

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INSTALLATION,

SINGLE PACKAGED ROOF TOP AIR CONDITIONERS

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.

U : 0.5 HP ODP N : DIRECT N : NO HEATER

L : 40/2 (For PY240 - 360)

H : 25/2 (For PY090 - 150)

G : 20/2 (For PY090 - 150)

J : ALUMINUM FIN J : ALUMINUM FIN N : NO PDS

C : STD. UNIT WITH

J : ALUMINUM FIN J : ALUMINUM FIN

Applicable for PY036 & PY048 models only.

MODELS: PY075 - PY360 (BELT DRIVEN MOTOR)

MODELS: PY036 - PY060 (DIRECT DRIVE MOTOR)

INSPECTION FOR DAMAGE

MODELS: PY180 - PY360

ACCESS PANEL FOR

NOTE: All dimensions are in cm.

MODELS: PY036 - PY360

CONDENSATE DRAIN CONNECTION

UNIT WEIGHT & WEIGHT DISTRIBUTION

CONDENSATE DRAIN OUTLET

12.7 ( 0.5) MOUNTING HOLES

1114(43.86) 308(12.15) 550(21.64) 798(31.4) 300(11.81) 251(9.87) 396(15.59) 152(5.98) 175(6.88)

255(10.03) 707(27.84) 790(31.1) 367(14.46) 190(7.48) 476(18.74) 150(5.91) 145(5.71)

CONDENSATE DRAIN OUTLET

RETURN AIR OPENING

1778(70) 1266(49.83)1715(67.52) 1737(68.37) 197(7.75)

817(32.17) 720(28.35) 1200(47.25)

2135(84.1) 1446(56.94) 2075(81.7) 2152(84.72) 324(12.76)

915(36.02) 740(29.13) 1200(47.25)

84(3.31) 1050(41.34) 666(26.22) 289(11.38)

97(3.83) 1000(39.37) 680(26.77)

2184(86) 1446(56.94)2125(83.66) 2184(86)

All wiring should be in accordance with local standards.

LEGEND: MCA - Minimum Circuit Amps

MODEL No.: PY048

- Full Load Amps

- Rated Load Amps

- Locked Rotor Amps

- Minimum Circuit Amps

MODEL No.: PY060

MOCP - Maximum Over Current Protection

* Combination of 2 heater modules

RLA LRA HP FLA Nom. kW

- Fan Motor (Condenser)

- Full Load Amps

- Rated Load Amps

- Locked Rotor Amps

- Minimum Circuit Amps

MOCP - Maximum Over Current Protection

62.8/75.3 89.5/105.1 100/110

RLA LRA HP FLA

RLA LRA HP FLA Nom. kW

- Fan Motor (Condenser)

- Full Load Amps

- Rated Load Amps

- Locked Rotor Amps

- Minimum Circuit Amps

62.8/75.3 89.5/105.1 100/110

62.8/75.3 89.5/105.1 100/110

62.8/75.3 86.8/102.4 90/110

RLA LRA HP FLA Nom. kW

MOCP - Maximum Over Current Protection

RLA LRA HP FLA Nom. kW