Documente Academic
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Documente Cultură
SUBJECTS COVERED
What Is VLF VLF Applications IEEE Standards Lab and Field Results How To Perform The Test Myths about VLF Who Uses VLF Selecting a VLF Model Selecting A Cable Test Method VLF Conclusion Tan Delta Testing VLF Partial Discharge Testing Cable Fault Locating
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In-service failures cause great damage to faulted cables and adjacent cables. Not so if failed under a VLF test.
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WHAT IS VLF?
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A VLF HIPOT IS SIMPLY AN AC OUTPUT INSTRUMENT BUT AT A LOWER FREQUENCY. THE LOWER THE FREQUENCY OUTPUT, THE LOWER THE CURRENT AND POWER REQUIRED TO TEST HIGH CAPACITANCE LOADS LIKE CABLES. DONT OVERCOMPLICATE IT. ITS A SIMPLE AC WITHSTAND TEST. VLF IS THE EASIEST, LEAST EXPENSIVE, MOST CERTAIN WAY OF TESTING THE AC INTEGRITY OF A CABLE.
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VLF EXPLAINED
Xc = 1 2 x pi x f x C The lower the frequency, the higher the capacitive reactance, or Xc. The higher Xc , or resistance across the power supply output, the lower the current/power needed to apply a voltage.
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60 Hz vs. 0.1 Hz
At 60 Hz. a 1 F cable has an Xc of 2.65 kOhms. At 22 kV peak, it requires 8.3 amps of current to test. Total power supply rating must be 183 kVA. At 0.1 Hz, the Xc is 1.59 megohms. At 22 kV, the current needed is 14 mA. Total power supply needed is only .304 kVA.
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APPLICATIONS
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Diagnostic Testing:
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Cables are designed to carry AC voltage. They are factory tested with AC voltage. Cables operate under AC voltage stress. Cables should be tested with AC voltage. Why would you not use AC if you could?
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With VLF, utilities, testing services, industrials, and others can now AC stress test cables in the field. Just like with vacuum bottle or rubber glove testing, now a go/no-go AC stress test can be performed on power cable. If a cable cant hold 2 3 times normal voltage, its not healthy. Find the problem, make the repair, and move on. At the very least, every newly installed and repaired cable should be VLF tested before energizing, since many failures are due to installation damage, faulty workmanship, stress from in-service failures, or over voltage thumping.
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VLF IT!
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IEEE STANDARDS
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Recommended Practice For Insulation Testing of Large AC Rotating Machinery with High Voltage VLF. Refers to Large AC Machines 10 MVA/6 kV & above. Test Waveform: Must be Sinusoidal. Test Frequency: 0.1 Hz. Test Voltage: 1.63x 60 Hz RMS Level
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CABLE TESTING
IEEE400.2-2004
z
Recommends test voltage of 2 - 3V0 (V0 equals line-to-ground voltage) Test duration is 15 60 minutes Best recommendation is for 30+ minutes
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5 15 25 35
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Must use enough voltage for enough time to let the VLF do its job of growing electrical trees to failure.
IEEE 400-2001
Growth rate at 0.1-Hz sinusoidal test voltage (mm/h) 2.3 10.9-12.6 58.3-64.2
A 15kV 133% cable has an insulation thickness of 5.9 mm. In a 30 minute test, nearly all defects triggered into pd will grow to failure.
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3 V0 @ 60 minutes
89.16%
2.78% of tested cables failed later in service. (Many cables were PILC) Tests conducted 2001 2002. Continue to buy VLF and test all cables.
Japan:
Research done to determine test voltage and duration versus expected life. Results were: A 33 kV cable tested at 60 kV peak @ 0.1 Hz has a 97% probability of no failure for >3 years.
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Germany went through extensive research and testing and produced some of the first VLF products more than 20 years ago. German standard calls for 3Vo rms/peak for 60 minutes. Following a successful VLF test, there is a >98% chance of no in service failure for the next several years.
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Most US users test at the IEEE recommended voltages for 30 minutes. When in doubt, err on the high side for voltage and/or longer duration
Consensus of data shows that once passing a VLF test, better than 95% of cables will not fail in service in the next few years.
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2 3Vo for 15-60 minutes 30+ minutes @ 3Vo recommended. 3Vo for 60 minutes 3Vo for 15 minutes 3Vo for 60 minutes
Over 40 countries have purchased the HVI VLF
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TEST PROCEDURE
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VLF testing is easier than DC testing. Isolate cable ends like with DC testing, although no cleaning and bagging is necessary. Remove all arrestors, capacitors, transformers, etc. Connect VLF HV lead to conductor & ground to shield. After selecting appropriate test frequency, apply voltage There are no leakage currents to read. Test is go/no-go If cable holds, test is over. Cable is good for years. If cable fails, make repairs and repeat test, or replace. If second insulation failure occurs, maybe stop testing and replace.
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z z z z z z z z
Most models can test all three phases at once, saving time.
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Some VLF units have no return wire. HV output and ground cables only.
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2 test leads for capacitance measurement Phase jumpers Interconnect with grounds Scope bnc
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VLF-4022CM
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OPERATING INSTRUCTIONS
1. Select Frequency 3. Rotate to zero
(Zero start intlk)
2. Turn to mA
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NOT TRUE. Cable is factory tested at voltages far higher than field VLF levels. VLF is destructive to existing defects that are severe enough to be triggered into partial discharge during the test. Thats the point of the test light up defects and let them grow to failure. Minor defects and good insulation are not effected.
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60Hz
.05Hz
DC
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UTILITIES INDUSTRIALS
Other methods of cable testing have their place, but VLF is embraced worldwide as the easiest, most effective, most economical method of cable testing. Over 500 VLF units have been shipped from High Voltage, Inc. over the last eight years, delivered to 40 countries and many US locations. Other VLF products have shipped from other vendors for even longer.
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So. Africa Singapore Hong Kong Belgium Puerto Rico Holland New Zealand Japan Malaysia Russia Spain
Slovak Republic Czech Republic China UAE Vietnam Panama Jordan Germany Cyprus Honduras Lithuania
Thailand Mexico India Bulgaria Fiji Venezuela Finland Greece Qatar Argentina
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WHAT SIZE CABLES ARE TO BE TESTED? Do you do Install, Acceptance & Maintenance testing?
From IEEE400.2
System Voltage phase to phase kVrms Installation phase to ground kVrms/kVpeak Acceptance phase to ground kVrms/kVpeak Maintenance phase to ground kVrms/kVpeak
5 15 25 35
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The above chart only covers ratings to 35kV. VLF testers exist that can test cables rated up to 230kV.
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WHAT CABLE LENGTHS ARE TO BE TESTED? VLF units are rated by the uF of load they can test.
Example: 15 kV XLPE 750mcm 220 mils ~ .1uf/1000
Most Popular Utility Model VLF-6022CM Can test cables rated to 35 kV.
0 - 60 kV Peak 0.10 Hz @ 1.1 f Load 0.05 Hz @ 2.2 f Load 0.02 Hz @ 5.5 f Load
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Voltage ratings from 20 kV 200 kV Load ratings from 0.4 uF 50 uF For a 15 kV cable, 0.4 uF can test ~ 4000 Some models can test > 30 miles of cable
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Other Models
90 kV peak 120 kV peak up to 5.5 uF Up to 2.75 uF
40 kV peak up to 5.5 uF
VLF THUMPER
Complete URD Cable Care System Combination VLF AC Hipot and Thumper
VLF Output: Load Rating: Discharge: Radar Ready 0 - 30 kVAC peak 1.0 uF @ 0.1 Hz
~ 1.5 miles of 15 kV cable
0 12 kV @ 650 J
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1. 2. 3.
There is no one perfect method that does it all. A variety of approaches is needed to meet all the requirements encountered.
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z z z z
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Direct buried must pinpoint problem to repair Cable in conduit or trench - replaceable Cable in raceways visible and easily replaceable How old is cable What is the failure history How easy is it to repair Is there alternate feed should failure occur during test Is fault location and repair available? How much downtime can be tolerated?
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z z z
CONCLUSION
The surest way to verify the AC integrity of any load is perform an AC stress test. Its easy and certain. The load holds voltage or fails. VLF testing is easily performed with minimal training. Worldwide standards and decades of history exist. Some VLF models are very portable and affordable.
VLF makes Tan Delta and Partial Discharge diagnostic testing easier and more economical.
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Evaluates overall condition of cable (rather than localized problems as with PD measurement) Absolute values, variations, and trending of values are of interest for predicting insulation integrity Tan Delta is more easily measured at VLF (magnitude increases as frequency decreases) Requires VLF sinusoidal applied test voltage Excellent way to evaluate Water Trees Useful to help prioritize replacement, injection and helps to determine what additional test may be useful
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Addition of a parallel R-C Component Water trees increase resistive current through insulation The R component is voltage dependent (nonlinear I = V/R) Tan Delta values increase with increasing voltage
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IC
IR IC = tangent of
Cable insulation
IR
With perfect insulation, a cable is a near perfect capacitor, with a 90 phase shift between voltage and current. Less than 90 indicates insulation degradation. Cables can be rated good, marginal, or bad. Not extremely precise but valuable for prioritizing cable replacement or injection. Also helps to determine what further tests may be worthwhile.
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0.04
Aged cable non-linear tan delta #s versus voltage New cable linear tan delta #s versus voltage
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0.03
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tandelta
2.0
3.0
0.1 Hz x Vo
phase 1 tgdelta L1
phase 2 tgdelta L2
phase 3 tgdelta L3
phase 1 (2Uo-Uo)
phase 2 (2Uo-Uo)
phase 3 (2Uo-Uo)
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Less destructive than VLF, DC, or 60 Hz testing Allows prioritization of cable replacement or injection Easier to use and interpret than other diagnostic methods Can be destructive if cable very degraded Gives overall condition of cable, not singularities Not best for mixed type cable runs More useful with historical data
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Disadvantages
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A PD detection system can show you the location and severity of insulation and accessory defects. Using a VLF as the voltage generator to apply voltages up to 2Vo, long cables can be tested with portable equipment.
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FAULT LOCATING ON NETWORK SYSTEMS GET THE RIGHT TOOLS FOR THE JOB Thumper Features Needed For PILC Multiple output voltage taps High joules >2000 High burn current >200mA TDR/radar capability w/current pulse
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THUMPING CONCEPT
1. Thump with low voltage but high joules. A powerful burner or VLF is needed to reduce fault voltage. Thumper must have 2 or 3 output voltage taps. 2. Need high joule rating to make loud noise and to generate strong current pulse for tracing. 3. Good use of TDR helpful, even in network systems.
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SDAD
Acoustical & Magnetic
X35
Electro-Magnetic
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Networks Only
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Properly sized & featured thumper Quality listening device TDR Other knowledge of network system Accurate maps
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Thank You
Mike Peschel - High Voltage, Inc. www.hvinc.com
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