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1.0 Introduction
Structural design for 500 Butterfly valve chamber at AD-16 The dimension of chamber are shown on the drawing included with the report.
2.0 Data a) Nominal Diameter of pipe = D = 500 mm 500 mm 0.000 1.200 1.600 m m m
b) c) d) e) f) g) h) i) j) k) l)
=
= = = = = = = = = =
10 bar i.e 30
1000
KN
degree KN / m KN / m
24 18.0
m) Compressive strength of concrete fcu n) o) Yield strength of steel fy Soil Bearing capacity Sbc
= = =
Dry Cond 1
/4 x D x P =
196.35 KN
slab Wall
CS1=
x x x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
24 24 24 24 24 24 24 24 24
= = = = = = = = = =
KN KN KN KN KN KN KN
W2= 3 W4= 3 W3= 1.7 Pipe dedn D 0.785 W5= 1.7 Pipe dedn D 0.785 3.5 0.6 4 4
= = =
Total weight of chamber = Wch Total weight of chamber without cover slab = Wch1
5.0 Soil Active Pressure
488.50 KN 443.50 KN
(1 - Sin ) (1 + Sin )
0.333 = 0.333 = 0.333 = 0.333 = 0 12.60 16.20 19.80 KN/m KN/m KN/m KN/m
Active pressure on top of wall = Active pressure on top of base P1= Active pressure on bottom of base P2 = P1 + Active pressure on bottom of shear P3 = P2 +
6.0 Soil Passive Pressure
x x x
x x x
(1 + Sin ) (1 - Sin )
3.000
Passive pressure on wall is neglected. Passive pressure on top of wall = Passive pressure on top of base Pp1= Passive pressure - bottom of base Pp2 = Pp1 + Passive pressure - bottom of shearPp3 = Pp2 + Dry Cond
0 0.6 0.6
x x x
x x x
10 KN/m KN/m
Soil weight above base Ws1 = Ws1 = Soil weight below base Ws2 = Ws2 =
9.0 Check for Sliding 9.1 Driving Forces Fd:
3.5 3
x x
4 2.5
x x
2.1 2.1
x x
18.0 18.0
= =
3.5 1.2
x x
4 3.5
x x
0.6 0.4
x x
18.0 18.0
= =
Driving forces are due to Thrust force, Soil active pressure and Surcharge pressure.
9.1.1 Thrust force Tf:
Thrust force is due to closed valve inside the chamber. We will consider maximum thrust force i.e either Tf1 or Tf2 whichever is maximum. Hence Thrust force Tf = 196.35 KN
9.1.2 Soil Active Force Ra:
Soil Active force Ra = Ra1 + Ra2 + Ra3 Ra1 = 12.60 x Ra2 = Ra3 = 12.60 7.20 x x
x x x
= = =
Hence Ra =
101.12 KN
Surcharge force Rsur = Rsur1 + Rsur2 Rsur1 = 3.33 x Rsur2 = 3.33 x Hence Rsur = 31.50 KN
2.1 1.2
x x
2.5 3.5
= =
17.50 KN 14.00 KN
Dry Cond 3
328.96 KN
Resisting Forces are due to Soil Passive pressure and Frictional force.
9.2.1 Soil Passive Force Rp:
64.80
1.2 2
3.5
136.08 KN
Coefficient of Friction Cf = Tan (2/3) = Frictional Force Ff = (Wch1 + Ws1 + Ws2) x Cf = Resisting Force Fr = Rp + Ff =
9.3 Factor of Safety Fss:
460.15
KN
1.40
>
1.4
OK
Overturning Moments Mo: Overturning moments are due to Thrust force, Soil Active force and Surcharge Force.
196.35
1.850 =
363.25
KN-m
Soil Active force moment Mra = Mra1 + Mra2 + Mra3 Mra1 = Mra2 = Mra3 = Hence Mra = 33.075 52.92 15.12 x x x 1.900 = 0.600 = 0.400 = 62.843 KN-m 31.75 KN-m 6.05 KN-m
100.64 KN-m
Msur1 = Msur2 =
17.50 14.00
x x
2.250 = 0.600 =
Hence Msur =
Resisting Moments Mr: Resisting moments are due to Soil Passive force, Chamber weight and soil weight.
136.08
0.4
54.43 KN-m
Moment due to base slab = Moment due to Shear key = Moment due to fittings = Moment due to water = Moment due to wall W2 = Moment due to wall W3 = Moment due to wall W4 = Moment due to wall W5 = Sum of the above moment Mc =
x x x x x x x x 875.49
= = = = = = = =
KN-m
Wch1 x z = Mc where z = lever arm for whole chamber. Hence z = 1.974 m Moment due to chamber weight Mwch1 = Wch1 x z =
10.2.3 Moment due to Soil weight Mws1:
875.49
KN-m
Moment due to soil weight Mws1 = Ws1 x z = Resisting Moment Mr = Mrp + Mwch1 + Mws1 =
10.3
485.02
KN-m KN-m
1414.94
11.0
Dry Cond 5
Bearing capacity is checked by stresses cause on the soil, whether it cause negative stress. And Bearing capacity of soil against weight of chamber.
11.1
Stresses on soil : Net Moment M = Mo - Mrp - Mwgt Where Mo = 511.66 KN-m ---- Calculated above Mrp = 54.43 KN-m --- Calculated above Mwgt = moment due to weight of chamber with cover slab, as calculated below Moment due to base slab = Moment due to Shear key = Moment due to fittings = Moment due to water = Moment due to wall W2 = Moment due to wall W3 = Moment due to wall W4 = Moment due to wall W5 = Moment due to cover slab CS1 = Total Moment Mw = 965.49 201.6 5.76 18.75 7.85 66.24 35.651 66.24 35.651 45 KN-m x x x x x x x x x 2 2 2 2 2 0.700 2 3.300 2 = = = = = = = = = 403.20 11.52 37.50 15.71 132.48 24.96 132.48 117.65 90.00 KN-m KN-m KN-m KN-m KN-m KN-m KN-m KN-m KN-m
Wch x z1 = Mw where z1 = lever arm of the chamber weight Hence z1 = 1.976 m Mwgt = Wch x (z - z1) = Hence M = 458.40 KN-m 855.16 KN < 0.5833 m Y/6 no tension will happen. OK -1.169 m
Total weight N = Wch + Ws1 + ws2 = Eccentricity e = M/N = Stress on soil = 0.536
Total weight of chamber N = Area of base slab A = X x Y = Bearing capacity of soil Sbc = Dry Cond
KN
KN / m
>
OK
12.0 12.1
Rotating Moment Mro: Rotating moment are due thrust force, Soil Active force and Surcharge Force.
196.35
1.5
294.52 KN-m
101.12
1.75
176.95 KN-m
Rotating moment due to Surcharge pressure Rsf = Rotating Moment Mro = Rt + Raf + Rsf =
12.2
31.50 KN-m
1.75
55.13 KN-m
526.60
Stabilising Moment Ms: Stabilsing moment are due Passive pressure and Friction force.
136.08
1.75
238.14 KN-m
324.07 KN-m
1.75
567.11 KN-m
805.25
Factor of Safety Fsr: Factor of safety Fsr = Ms / Mro = 1.53 > 1.2 OK
Dry Cond 7
ct
h Flow Bp t OD
h1
sh
sb
SECTION Y
st
a m W5 b X W4 W3
v n c o d e PLAN p f W2
Dry Cond 8
DIMENSION LOCATION a b c d e f m n o p v X Y OD ct h h1 t sh sb st Bp SIZE 500 1700 500 500 2200 500 400 400 400 400 1100 3500 4000 500 250 2300 2100 600 600 400 400 400 UNIT mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
Status OK OK OK OK OK
2.1 Ra1 12.60 KN/m 1.900 0.6 0.4 19.80 KN/m SOIL ACTIVE PRESSURE Ra2 Ra3 1.2
Rsur2 0.6
1.2
SURCHARGE PRESSURE
PRESSURE DIAGRAM
Dry Cond 10
Dry Cond 11
Dry Cond 12
Dry Cond 13
Dry Cond 14
Dry Cond 15
Remark
500 1700 500 500 2200 500 400 400 400 400 1100 3500 4000 500 250 2300 2100 600 600 400 400 400
Dry Cond 16
Dry Cond 17
KN/m
Dry Cond 18
Structural design for 900 Butterfly valve chamber at AD-16 The dimension of chamber are shown on the drawing included with the report.
2.0 Data a) Nominal Diameter of pipe = D = 900 mm 945 mm 102.868 m 105.273 m 105.673 m 10 bar i.e 32
b) c) d) e) f) g) h) i) j) k) l)
=
= = = = = = = = = =
1000
KN
degree KN / m KN / m
24 17.5
m) Compressive strength of concrete fcu n) o) Yield strength of steel fy Soil Bearing capacity Sbc
= = =
Saturated Condition
19
/4 x D x P =
636.17 KN
slab Wall
CS1= 3.774 3.774 3.774 2.5 0.785 2.5 0.785 8 0 5.274 5.274
x x x x x x x x x x x
x x x x x x x x x
x x x x x x x x x
24 24 24 24 24 24 24 24 24
= = = = = = = = = =
911.35 KN 0 KN
= = =
Total weight of chamber = Wch Total weight of chamber without cover slab = Wch1
5.0 Soil Active Pressure
(1 - Sin ) (1 + Sin )
0.307 = 0.307 = 0.307 = 0.307 = 0 12.67 15.72 15.72 KN/m KN/m KN/m KN/m
Active pressure on top of wall = Active pressure on top of base P1= Active pressure on bottom of base P2 = P1 + Active pressure on bottom of shear P3 = P2 +
6.0 Soil Passive Pressure
3.75 0.9 0
x x x
x x x
(1 + Sin ) (1 - Sin )
3.255
Passive pressure on wall is neglected. Passive pressure on top of wall = Passive pressure on top of base Pp1= Passive pressure - bottom of base Pp2 = Pp1 + Passive pressure - bottom of shearPp3 = Pp2 +
0 0.9 0
x x x
x x x
Saturated Condition
20
10 KN/m KN/m
Soil weight above base Ws1 = Ws1 = Soil weight below base Ws2 = Ws2 =
9.0 Check for Sliding 9.1 Driving Forces Fd:
8 3.774
x x
5.274 4
x x
3.75 3.75
x x
11.0 11.0
= =
8 0
x x
5.274 8
x x
0 0
x x
11.0 11.0
= =
Driving forces are due to Thrust force, Soil active pressure and Surcharge pressure.
9.1.1 Thrust force Tf:
Thrust force is due to closed valve inside the chamber. We will consider maximum thrust force i.e either Tf1 or Tf2 whichever is maximum. Hence Thrust force Tf = 636.17 KN
9.1.2 Soil Active Force Ra:
Soil Active force Ra = Ra1 + Ra2 + Ra3 Ra1 = 12.67 x 3.75 2 Ra2 = 12.67 x 0.9 Ra3 = 3.04 x 0.9 2 Hence Ra = 197.26 KN
x x x
4 8 8
= = =
Surcharge force Rsur = Rsur1 + Rsur2 Rsur1 = 3.07 x Rsur2 = 3.07 x Hence Rsur = 68.21 KN
3.75 0.9
x x
4 8
= =
46.09 KN 22.12 KN
Saturated Condition
21
901.65 KN
Resisting Forces are due to Soil Passive pressure and Frictional force.
9.2.1 Soil Passive Force Rp:
32.22
0.9 2
115.99 KN
Coefficient of Friction Cf = Tan (2/3) = Frictional Force Ff = (Wch1 + Ws1 + Ws2) x Cf = Resisting Force Fr = Rp + Ff =
9.3 Factor of Safety Fss:
0.391 1150.72 KN
1266.72
KN
1.405
>
1.4
OK
Overturning Moments Mo: Overturning moments are due to Thrust force, Soil Active force and Surcharge Force.
636.17
1.773 =
1127.62
KN-m
Soil Active force moment Mra = Mra1 + Mra2 + Mra3 Mra1 = Mra2 = Mra3 = Hence Mra = 95.058 91.26 10.95 x x x 2.150 = 0.450 = 0.300 = 204.37 KN-m 41.07 KN-m 3.29 KN-m
248.73 KN-m
Saturated Condition
22
Msur1 = Msur2 =
46.09 22.12
x x
2.775 = 0.450 =
Hence Msur =
Resisting Moments Mr: Resisting moments are due to Soil Passive force, Chamber weight and soil weight.
115.99
0.3
34.80 KN-m
Moment due to base slab = Moment due to Shear key = Moment due to fittings = Moment due to water = Moment due to wall W2 = Moment due to wall W3 = Moment due to wall W4 = Moment due to wall W5 = Sum of the above moment Mc =
x x x x x x x x
= = = = = = = =
4822.22
KN-m
Wch1 x z = Mc where z = lever arm for whole chamber. Hence z = 2.637 m Moment due to chamber weight Mwch1 = Wch1 x z =
10.2.3 Moment due to Soil weight Mws1:
4822.22
KN-m
Moment due to soil weight Mws1 = Ws1 x z = Resisting Moment Mr = Mrp + Mwch1 + Mws1 =
10.3
2947.40
KN-m KN-m
7804.42
11.0
Saturated Condition
23
Bearing capacity is checked by stresses cause on the soil, whether it cause negative stress. And Bearing capacity of soil against weight of chamber.
11.1
Stresses on soil : Net Moment M = Mo - Mrp - Mwgt Where Mo = 1514.19 KN-m ---- Calculated above Mrp = 34.80 KN-m --- Calculated above Mwgt = moment due to weight of chamber with cover slab, as calculated below Moment due to base slab = Moment due to Shear key = Moment due to fittings = Moment due to water = Moment due to wall W2 = Moment due to wall W3 = Moment due to wall W4 = Moment due to wall W5 = Moment due to cover slab CS1 = Total Moment Mw = 911.35 0 24.72 36.99 264.93 162.88 264.93 162.88 90.576 KN-m x x x x x x x x x 2.637 2.637 2.637 2.637 2.637 1.125 2.637 4.149 2.637 = = = = = = = = = 2403.22 0.00 65.18 97.54 698.63 183.23 698.63 675.77 238.85 KN-m KN-m KN-m KN-m KN-m KN-m KN-m KN-m KN-m
5061.07
Wch x z1 = Mw where z1 = lever arm of the chamber weight Hence z1 = 2.637 m Mwgt = Wch x (z - z1) = Hence M = 1479.39 KN-m 2790.66 KN 1.3333 m Y/6 no tension will happen. OK 0.000 m
Total weight N = Wch + Ws1 + ws2 - Up = Eccentricity e = M/N = Stress on soil = 0.530 <
Total weight of chamber N = Area of base slab A = X x Y = Bearing capacity of soil Sbc =
KN
KN / m
>
OK
Saturated Condition
24
12.0 12.1
Rotating Moment Mr0: Rotating moment are due thrust force, Soil Active force and Surcharge Force.
636.17
4.15
2640.12 KN-m
197.26
789.06 KN-m
Rotating moment due to Surcharge pressure Rsf = Rotating Moment Mro = Rt + Raf + Rsf =
12.2
68.21 KN-m
272.85 KN-m
3702.02
Stabilising Moment Ms: Stabilsing moment are due Passive pressure and Friction force.
115.99
463.97 KN-m
1150.72 x KN-m
4602.89 KN-m
5066.87
Factor of Safety Fsr: Factor of safety Fsr = Ms / Mro = 1.37 > 1.2 OK
Saturated Condition
25
13.0
Uplift pressure Up = Up1 + Up2 + Up3 At chamber Up1 = Base Slab Up2 = Shear Keys Up3 = Hence Up = 2.5 3.5 0.6 x x x 3 4 0.4 x x x 2.1 0.6 2 x x x 10 10 10 = = = 157.5 KN 84 KN 4.8 KN
246.30 KN
Weight of chamber without cover slab Wch1 = 443.50 KN Weight of Soil above chamber Ws1 = 245.7 KN Factor of safety for uplift Fup = Wch1 + Ws1 = Up 2.8 > 1.2 OK
Saturated Condition
26
SINGLE CHAMBER
ct
h Flow Bp t OD
h1
sh
sb
SECTION Y
st
a m W5 b X W4 W3
v n c o d e PLAN p f W2
Saturated Condition
27
DIMENSION LOCATION a b c d e f m n o p v X Y OD ct h h1 t sh sb st Bp SIZE 2000 2500 2000 750 2274 750 750 750 750 750 1100 8000 5274 945 250 3900 3750 900 0 0 0 400 UNIT mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
3024
Status OK OK OK OK OK
Saturated Condition
28
3.75 Ra1 12.67 KN/m 2.150 0.45 0.3 15.72 KN/m SOIL ACTIVE PRESSURE Ra2 Ra3 0.9
Rsur2 0.45
0.9
SURCHARGE PRESSURE
PRESSURE DIAGRAM
Saturated Condition
29
5.274 m
Saturated Condition
30
Saturated Condition
31
Saturated Condition
32
Saturated Condition
33
Saturated Condition
34
Saturated Condition
35
C/C DISTANCE
Remark
Saturated Condition
36
Saturated Condition
37
KN/m
TION
Saturated Condition
38
DRY CONDITION
SATURATED CONDITION
SATURATED CONDITION
Y CONDITION
ATED CONDITION
ATED CONDITION
TABLE OF CONTENTS
SR NO DESCRIPTION PAGE NO FROM 1
1 Location Map 2 Stability Calculations a Dry condition b Saturated Condition 3 Reinforcement calculations 4 Structural Dimension Drawing 5 Structural Reinforcement Drawing 6 Bar Bending Schedule
ABLE OF CONTENTS
PAGE NO TO 1