1-1

DVD Home Theater System

HTS3011/12/05

Service

ServiceManual
TABLE OF CONTENTS
Chapter
Location of PCB Boards ............................................ 1-2
Versions Variation ...................................................... 1-2
Specifications ............................................................ 1-3
Measurement Setup .................................................. 1-4
Service Aids .............................................................. 1-5
ESD & Safety Instruction .......................................... 1-6
Lead-free solding Information .................................... 1-7
Setting procedure & Repair Instructions........................ 2
Disassembly Instructions & Service positions .............. 3
Block & Wiring Diagram ................................................ 4
VFD+STANDBY+VOL Board ........................................ 5
Main Board .................................................................... 6
Power Board .................................................................. 7
Mechanical Exploded View & Part List .......................... 8
Revision List .................................................................. 9

Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by LM0812 Service Audio Printed in The Netherlands Subject to modification

Version 1.1

GB

3139 785 33390

1-2

LOCATION OF PCB BOARDS

STANDBY PCB

MAIN PCB

POWER PCB
VFD PCB
VOL PCB

VERSION VARIATION:
Type/Versions
Features
Output Power - 200W
Voltage (110V~240V)
Aux In

HTS3011
/12

/05

x
x
x

x
x
x

SERVICE SCNARIO MATRIX:

Type/Versions

HTS3011

Board in used

/12

/05

Main Board

Bd

Bd

Power Board

Bd

Bd

VFD+STANDBY+VOL Board

Bd

Bd

*Bd = Board Level Repair

1-3

SPECIFICATIONS
AMPLIFIER
Total output power:
- Home Theatre mode .................................................... 200 W
Frequency Response ........................ 180 Hz 18 kHz / 3 dB
Signal-to-Noise Ratio ...............................> 60 dB (A-weighted)
Input Sensitivity
- AUX ............................................................................ 400 mV
- SCART TO TV ............................................................ 200 mV

RADIO
Tuning Range ............................... FM 87.5108 MHz (50 kHz)
............................................................................26 dB Quieting
Sensitivity .................................................................FM 22 dBf
IF Rejection Ratio ......................................................FM 60 dB
Signal-to-Noise Ratio .................................................FM 50 dB
Harmonic Distortion ............................................. FM Mono 3%
............................................................................ FM Stereo 3%
Frequency Response .................... FM 180 Hz10 kHz / 6 dB
Stereo Separation ......................................... FM 26 dB (1 kHz)
Stereo Threshold .......................................................FM 29 dB

DISC
Laser Type ........................................................ Semiconductor
Disc Diametre .........................................................12cm / 8cm
Video Decoding ........................................MPEG-1 / MPEG-2 /
.................................................................... / DivX 3/4/5/6, Ultra
Video DAC ..................................................................... 12 Bits
Signal System ........................................................PAL / NTSC
Video Format ............................................................. 4:3 / 16:9
Video S/N ......................................................................... 56 dB
Composite Video
Output ................................................................. 1.0 Vp-p, 75S
Frequency Response ......................... 4 Hz20 kHz (44.1 kHz)
................................................................ 4 Hz22 kHz (48 kHz)
................................................................ 4 Hz44 kHz (96 kHz)
PCM ......................................................................... IEC 60958
Dolby Digital ......................................... IEC 60958, IEC 61937
MAIN UNIT
Power Supply Rating ............................ 110 - 240V; 50 - 60 Hz
Power Consumption ......................................................... 40 W
Dimensions .............................................. 360 x 55 x 332 (mm)
...................................................................................(w x h x d)
Weight ...........................................................................2.58 kg

FRONT AND REAR SPEAKERS

System ......................................................... Full range satellite
Impedance . ........................................................................... 4S
Speaker drivers .........................................3 full range speaker
Frequency response .......................................150 Hz 20 kHz
Dimensions .......................................... 100 x 95.5 x 83.5 (mm)
...................................................................................(w x h x d)
Weight ..................................................................0.47 kg/each

CENTRE SPEAKER
System ........................................................ Full range Satellite
Impedance ............................................................................ 8S
Speaker drivers .........................................3 full range speaker
Frequency response .......................................150 Hz 20 kHz
Dimensions .......................................... 100 x 99.5 x 85.3 (mm)
...................................................................................(w x h x d)
Weight ...........................................................................0.52 kg
SUBWOOFER
Impedance ............................................................................ 8S
Speaker drivers ...................................... 165 mm (6.5) woofer
Frequency response . ........................................40 Hz 150 Hz
Dimensions ......................................... 131 x 315.5 x 386 (mm)
...................................................................................(w x h x d)
Weight .............................................................................3.6 kg

Speci cations subject to change without prior notice.

1-4

MEASUREMENT SETUP
Tuner FM

DUT
RF Generator

Bandpass
250Hz-15kHz
e.g. 7122 707 48001

LF Voltmeter
e.g. PM2534

Ri=50

e.g. PM5326

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

CD
Use Audio Signal Disc
(replaces test disc 3)

SBC429 4822 397 30184

DUT
L
R

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

1-5

SERVICE AIDS
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423

Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216

HANDLING CHIP COMPONENTS

1-6

1-7

2-1

2-1

System , Region Code , etc. Setting Produre

7) Upgrading new sofeware

1)System Reset
a) Press OPTIONS button on R/C,TV will show setup menu
b) Select the menu using the

on R/C

and

c) Go preference page to do system reset

a) Copy sofeware files into a CD-R

b) Open the CD Door,then insert the CD-R program disc
c) Close the CD Door
d) VFD will show:

2)Region Code Change

Loading

a) In open model, press9 9 9 9 on R/C,then input desired

Erase -- erase the flash memory

number to change region code :

Writing about 1 minute

USA

EU

AP

Australia ,NZ , Latam

Russia , INDIA

CHINA

done
* the system will switch off and on again automatically.
e) OSD will show:

upgrade file detected

3)Version Control Change

Do you wish to continue with

a) In open model, press 1 5 9 on R/C
b) Press ok button to confirm
c) TV will show message as below:

Current model

the sofeware upgrade?

OK

Cancel

HTS3011/12/05

Version: 00.04.01_80111_00
region :2

Servo:5B.62.00.00

8032:05.00.04.06

RISC: FF.00.04.05

f) Select OK, OSD will show:

IF current model does not match you set use down arrow
key on the remote to change

upgrade in process...

OK

V3011
please do not unplug or
switch off the device.

4)Password Change
a) Press OPTIONS button on R/C,TV will show setup menu
b) Select the menu using the

and

on R/C

c) Go preference page select password to change

* 000000 is default password supplied.
5)Check on the Sofeware Version
a) Open the CD Door
b) Press INFO button on R/C
c) TV will show the version on screen
6)Trade model
a) Press Open/Close button on R/C
b) Press 2 5 9 on R/C,VFD will display TRA ON or TRA
OFF

CAUTION!
This information is confidential and may not be
distributed.Only a qualified service person should
reprogram the Region Code.

2-2

2-2

REPAIR INSTRUCTIONS

No
Ok or No

Chang F901

OK
Check
D902/903/904/908
D909/911/912
OK or No
OK

Check Repair
IC901/IC902/IC903
/Q902 or output circuit

No

CHANG
D902/903/904/908
D909/911/912

3-1

3-1

DISASSEMBLY INSTRUCTIONS
Dismantling of the Front Panel Assemble
1) Open the DVD Tray by using the Open/Close Button while the Set is ON and disconnect the mains supply after removing the Tray
Cover.
Note: If this is not possible, the DVD Tray has to be open manually.
Take a mini screw driver about 2mm diameter and make a marking 24mm from the tip as shown in figure 2 . Place the set on its
side, insert the mini screw driver till the marking and slide it towards the left as shown in figure 1 until the Tray moves out of the Front
Panel.
2) Return the set to its upright position and remove the Tray Cover as shown in Figure 3 and close the tray manually by pushing it back
in.

3) Loosen 5 screws and remove the Top Cover by lifting the rear portion upwards before sliding it out towards the rear.
- 1 screw A each on the left & right side as shown in figure 4.
- 3 screws B at the back panel as shown in figure 5.
4) Loosen 6 screws C & D at the bottom panel as in figure 6 & figure 7 to remove the front panel.

Figure 4

B
PUSH

Figure 5

2mm

Figure 1

24mm

Figure 6
Figure 2

Figure 3

Figure 7

3-2

3-2

Dismantling of the DVD Module

Dismantling of the Main Board

1) Loosen 4 screws E at the DVD Module as shown in figure 8.

1) Loosen 4 screws H on the top of Main Board as shown in figure 11.

2) Loosen 6 screws I at the back panel as shown in figure 12.

E
Figure 11

Figure 8

Dismantling of the VFD+JACK+STANDBY Board

1) Loosen 12 screws F on the top of VFD+JACK+STANDBY Board as shown in figure 9.

Figure 12

SERVICE POSITIONS

Service position A

Figure 9

Dismantling of the Power Board

1) Loosen 4 screws G on the top of Power Board as shown in figure 10.

Figure 10

Note:In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or
metallic parts. To prevent such short-circuit use a piece of hard paper or other insulating material between them.

4-1

BLOCK DIAGRAM

4-1

4-2

4-2

WIRING DIAGRAM

V1

V3

5-1

5-1

FTD DISPLAY PIN ASSIGNMENT

VFD+STANDBY+VOL BOARD

TABLE OF CONTENTS
FTD Display Pin Assignment ............................................................. 5-1
Circuit Diagram ................................................................................. 5-2
PCB Layout Top View ....................................................................... 5-3
PCB Layout Bottom View .................................................................. 5-4

PIN CONNECTION

5-2

5-2

CIRCUIT DIAGRAM
C200
C201
C202
C203

A2
A2
B2
C2

C204
C205
C206
C207

B2
B1
C2
C1

C208
C209
C210
C211

B2
B2
B2
C2

C212
C213
C214
C215

C2
C2
C2
C2

C216
C217
C218
C219

C2
D4
D4
D1

C220
C221
C225
C226

D1
D1
C2
C2

C288
C289
D200
D201

B4
B4
D1
D1

D202 C1
D203 C1
DP200 A1
IC200 B1

LD200 D4
Q200 C3
R200 A2
R201 A2

R202
R203
R204
R205

A2
B2
B2
B2

R206
R207
R208
R209

C1
C1
D1
D1

R210
R211
R212
R213

D4
B3
C2
C2

R214
R215
R217
R218

C2
C2
C2
D2

R219 C3
R225 C3
R226 C2
RB201 A3

RB203 B4
RB204 B3
SN200 B2
TA200 D1

TA201
TA202
TA203
TA204

D1
D1
D1
D1

TA205 D4
VR200 B4
XL200 C1
ZD200 A2

ZD201 D4 ZD205 B2
ZD202 D4
ZD203 B2
ZD204 B3

5-3

5-3

PCB LAYOUT - TOP VIEW

C208
C209
C216

B3
B3
B1

D202 C1
D203 C1
DP200 B2

JW1
C3
JW10 C3
JW12 B3

JW13 B3
JW14 C3
JW15 C3

JW16 C3
JW17 B4
JW18 C4

JW19 C4
JW2
B1
JW20 C3

JW21 A1
JW22 B3
JW3
B1

JW4
JW5
JW6

B1
C1
C2

JW7
JW8
JW9

C2
C2
C3

LD200 A1
R200 C3
R201 C3

R202
R203
R211

C3
B3
C2

R213
R214
R215

C1
C2
C1

R219 B1
RB201 C3
RB203 A3

RB204 C2
SN200 C3
TA200 B4

TA201 B4
TA202 C1
TA203 C4

TA204 C4
TA205 A1
VR200 A3

XL200 C2
ZD200 B3

5-4

5-4

PCB LAYOUT - BOTTOM VIEW

C200 C2 C203 C3 C206 B2 C211 C3 C214 C4 C218 A4 C221 C1 C288 A2 D201 C1 R204 B1 R207 C1 R210 A4 R218 A4 ZD201 A4 ZD204 B2
C201 B2 C204 C4 C207 B2 C212 C3 C215 C3 C219 B1 C225 C4 C289 A2 IC200 B3 R205 B2 R208 C1 R212 C3 R225 C4 ZD202 A4 ZD205 C1
C202 B2 C205 B2 C210 B2 C213 A4 C217 A4 C220 C1 C226 C4 D200 B1 Q200 B4 R206 C4 R209 B1 R217 A4 R226 C4 ZD203 C2

6-1

6-1

INTERNAL IC DIAGRAM - MT1389HD

DVD
PUH

Debug
108MHz

Module
RF Amplifier
Motor

CVBS,Y/C
Component
Video

Port
TV Encoder

Servo IO

Video DAC
Servo

Drive

Spindle
Processor
Control

RASH
ROM

MAIN BOARD

Memory

Audio

Controller

DSP

Video

De-

Processor

Interlacer

digital video

MPEG-1/2 MPEG4 ASP

JPEG Video Decoder

DRAM

5.1ch Audio
System Parser
Audio
output

CPPM/CPRM
DRM
System

32-bit

CPU

RISC

GPIO
TABLE OF CONTENTS

Audio
DAC

PCM

Analog Audio
Output

SDPIF

Internal IC Diagram ........................................................................... 6-1

Circuit Diagram .................................................................................. 6-2

IR/VFD

PCB Layout Top View ....................................................................... 6-3

PCB Layout Bottom View .................................................................. 6-4

INTERNAL IC DIAGRAM - STA308A

SA

SCL

LRCKI

SDI34
SDI56

MVO

OUT1A/B

I C

BICKI
SDI12

SDA

SERIAL
DATA
IN

OUT2A/B
OVERSAMPING

OUT3A/B

DDX

SYSTEM
CONTROL

OUT4A/B
OUT5A/B
OUT6A/B

SKI78

OUT7A/B
OUT8A/B
CHANNEL
MAPPING

VARIABLE
OVERSAMPLING

TREBLE
BASS EQ
(BIQUADS)

VOLUME
LIMITING

LRCKO
BICKO

SYSTEM TIMING

PLLB

POWER
DOWN

PLL

VARIABLE
DOWNSAMPLING

SERIAL
DATA
OUT

SDO12
SDO34
SDO56
SDO78

XTI

CKOUT

PWDN EAPD

6-2

6-2

CIRCUIT DIAGRAM - part one

C1001
C1002
C1003
C1004
C1005
C1006
C1007
C1008
C1009
C101
C1010
C1011
C1012
C1013
C1015
C1016
C1017
C1018
C1019

A4
A4
A4
A4
A4
A4
A4
A4
A4
C2
A4
A4
A4
A4
A4
A4
A4
A4
A4

C102
C1020
C1021
C1022
C1023
C1024
C1025
C1026
C1027
C103
C110
C1101
C1102
C1103
C1104
C1105
C1106
C1107
C1108

A1
A4
A4
A4
A4
A4
A4
A4
A4
C2
C1
A2
A2
A2
A2
A2
A2
A2
A2

C111
C1110
C1111
C1117
C1118
C1119
C112
C1120
C1121
C1122
C1123
C1124
C1125
C1126
C1127
C113
C114
C118
C119

C1
A3
A3
A3
A3
A3
C1
A3
A3
A3
A3
A3
A3
A3
A3
C1
C1
C1
C1

C120
C121
C122
C123
C124
C125
C126
C127
C128
C129
C130
C131
C132
C133
C134
C135
C136
C137
C139

C1
C1
C1
C1
C3
C3
C3
C3
B3
B3
B3
B2
B2
B2
B2
B2
B2
B2
B2

C140
C142
C143
C144
C154
C157
C158
C159
C160
C162
C165
C166
C179
C180
C181
C182
C183
C184
C185

B2
B2
B2
B2
B1
B1
B1
B1
B1
B1
B1
B1
C4
C4
C4
C4
C4
C4
C4

C186
C188
C189
C190
C191
C193
C194
C195
C196
C197
C301
C302
C303
C304
C315
C316
C317
C318
C319

C4
C4
C1
C4
C4
C4
C4
C4
C4
C4
A1
A1
A1
A1
A1
A1
A1
A1
A1

C320
C321
C322
C323
C324
C325
C326
C327
C328
C329
C330
C332
C334
C335
C336
C348
C372
C373
C374

A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A2
A3
A3
A3

C375
C376
C377
C378
C379
C380
C381
C382
C383
C384
C385
C386
C389
C390
C391
C392
C393
C394
C395

A3
A3
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4

C396
C397
C401
C402
C403
C404
C405
C406
C407
C408
C409
C410
C411
C412
C413
C414
C415
C416
C417

B4
B3
A3
B3
B3
B3
B3
B3
B3
B3
B3
B3
B3
B3
B3
B3
B3
B3
B3

C418
C419
C420
C421
C422
C423
C425
C426
C427
C431
C432
C433
C434
C435
C436
C437
C438
C439
C440

B3
B3
B3
B3
B3
A3
A3
A3
A3
A3
B3
B3
B3
B3
B3
B3
B3
B3
B3

C441
C502
C504
C505
C506
C507
C508
C509
C520
C521
C523
C524
C525
C526
C527
C528
C529
C530
C533

B3
B4
B4
B4
B4
B4
B4
B4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4
A4

C534
C537
C538
C539
C540
C541
C542
C544
C545
C546
C547
C548
C549
C550
C551
C553
C554
C555
C556

A4
A4
A4
B3
B4
B4
B4
B4
B4
B4
B4
B4
B4
B4
B4
B4
B4
B4
B4

C557
C558
C559
C560
C563
C564
C567
C568
C569
C570
C571
C572
C574
C576
C578
C580
C581
C582
C583

B4
B4
B4
B4
B4
B4
B4
B4
B4
B4
B4
B4
A4
B4
B4
A4
A4
B4
B4

C601
C602
C603
C604
C605
C606
C607
C608
C610
C611
C801
C802
C803
C804
C805
C806
C807
C808
C809

C4
C4
C4
C4
C4
C4
C4
C4
C4
C4
B2
B2
B2
B2
B2
B2
B2
B2
B2

C810
C811
C812
C813
C814
C815
C816
C817
C818
C819
C820
C823
C824
C825
C826
C827
C828
C829
C830

B2
B2
B2
B2
B2
B2
B2
B2
B2
B1
B1
B2
B2
B2
B2
B2
B2
B2
C2

C831
C833
C835
C836
C838
C839
C840
C841
C842
C843
C844
C845
C846
C847
C848
C849
C850
C851
C852

C2
B1
C1
C1
C1
C1
C1
C1
C1
C1
C1
C1
C1
C2
C2
C2
C1
C1
C1

C853
C854
C855
C856
C857
C901
C902
C903
C904
C905
C906
C907
CN101
CN103
CN104
CN105
CN801
CN802
CN803

C1
C1
C1
C1
C1
A2
A2
A2
A2
A2
A2
A2
C1
B1
B1
C1
B1
C1
B1

D101
D102
D103
D104
D105
D106
D107
D108
D109
D304
D305
D306
D401
D402
D403
D612
D613
D614
D615

C1
C1
C1
C1
C1
C1
C1
C1
C1
A4
A3
A3
B3
B3
B3
C4
C4
C4
C4

D616 C4
D617 C4
D618 C4
D619 C4
D801 B1
D802 B1
FB101 C2
FB104 C1
FB105 C1
FB106 C1
FB107 C1
FB108 C1
FB109 C1
FB110 C3
FB1101A3
FB1104A3
FB1107A3
FB1109A3
FB111 C3

FB1110 A3
FB112 B3
FB113 B2
FB114 B2
FB115 B2
FB116 B1
FB121 C4
FB122 C4
FB123 C4
FB124 C4
FB125 B1
FB126 B1
FB127 B1
FB401 B3
FB402 B3
FB801 B2
FB802 B2
FB803 B1
FB804 B1

FB805 C1
IC101 C2
IC102 C3
IC103 C3
IC104 C2
IC105 C3
IC302 A1
IC303 A1
IC304 A1
IC305 A2
IC308 A4
IC309 C4
IC401 B3
IC501 A4
IC502 B4
IC801 C1
JK1102 A3
JK1103BA3
JK301A A1

JK501 A4
JK501A A4
L1101 A2
L1102 A2
L1103 A2
L1104 A2
L302 A2
L308 A2
L501 B4
L502 B4
L503 B4
L504 A4
L505 B4
L506 B4
L507 B4
L508 B4
L511 B4
L514 B4
Q101 C1

Q102
Q103
Q104
Q1101
Q1102
Q1103
Q1104
Q304
Q305
Q306
Q308
Q401
Q402
Q403
Q801
Q802
Q803
Q804
Q805

C1
C1
B1
A3
A3
A3
A3
A4
A4
A4
A4
A3
B3
B3
B1
B1
B1
B1
B1

R106
R107
R108
R109
R110
R1101
R1102
R1103
R1104
R1106
R1108
R1109
R111
R1115
R1116
R1117
R1118
R1119
R112

C1
C1
C1
C1
C1
A2
A2
A2
A2
A3
A3
A3
C1
A3
A3
A3
A3
A3
C1

R1120
R1121
R1122
R1123
R1124
R1126
R1127
R113
R114
R1140
R115
R117
R118
R119
R120
R121
R122
R123
R124

A3
A3
A3
A3
A3
A3
A3
C1
C1
A2
C2
C2
C2
C1
C3
C3
C3
C3
C3

R125
R126
R127
R128
R129
R130
R131
R133
R134
R146
R147
R151
R152
R153
R155
R156
R157
R158
R159

C3
C3
B3
B3
B2
B2
B2
B2
B2
B1
B1
B1
B1
B1
B1
B1
B1
B1
C3

R160
R162
R163
R166
R167
R182
R183
R3000
R301
R3013
R3014
R3015
R3016
R3017
R3018
R3019
R302
R3020
R3022

C3
C4
C4
B2
B2
C2
C2
A4
A1
A4
A4
A4
A4
A4
A4
A4
A1
A4
A4

R3023
R3025
R303
R304
R315
R316
R317
R318
R319
R320
R321
R322
R323
R324
R325
R326
R328
R329
R330

A4
A4
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1

R332
R335
R336
R337
R338
R340
R342
R382
R383
R384
R385
R386
R387
R388
R389
R390
R391
R392
R393

A1
A1
A1
A1
A1
A1
A1
A3
A3
A3
A3
A3
A4
A4
A4
A4
A4
A4
A4

R394
R395
R396
R397
R398
R399
R401
R402
R403
R404
R405
R406
R407
R408
R410
R416
R418
R419
R421

A4
A4
A4
A4
A4
A4
A3
A3
B3
B3
B3
B3
B3
A3
A3
B3
B3
B3
B3

R422
R423
R501
R502
R503
R505
R506
R507
R508
R509
R510
R511
R512
R514
R515
R516
R517
R519
R520

B3
B3
B4
B4
B4
A4
A4
A4
A4
A4
A4
A4
A4
A4
B4
B4
B4
B4
B4

R521
R522
R523
R524
R525
R526
R527
R532
R533
R601
R602
R603
R605
R606
R607
R614
R615
R617
R618

B4
B4
B4
B4
B4
A4
B4
A4
B4
C4
C4
C4
C4
C4
C4
C4
C4
C4
C4

R619
R686
R687
R688
R689
R690
R691
R692
R693
R801
R802
R803
R804
R806
R807
R808
R812
R813
R814

C4
C3
C3
C3
C3
C3
C3
C3
C3
B2
B2
B2
C1
B1
B1
B2
B1
B1
B1

R815
R816
R817
R818
R819
R820
R821
R822
R823
R824
R825
R826
R828
R830
R831
R832
R833
R836
R837

B2
B2
B1
C1
C1
C1
C1
C1
C1
C2
C1
C1
C1
C1
C1
C1
C1
B1
B1

R838
R840
R841
R844
R851
R852
R853
R854
R901
R902
R903
R904
R905
R906
R907
R908
R909
R910
R911

B1
B1
B1
C1
B1
B1
B1
B1
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2
A2

RA101 C3
RB102 C3
XL101 B2
ZD101 B1
ZD102 C4
ZD104 C4
ZD105 C4
ZD1111 A3
ZD1112 A3
ZD1113 A3
ZD1114 A3
ZD1115 A3
ZD1116 A3
ZD303 A1
ZD304 A1
ZD401 B3

6-3

6-3

PCB LAYOUT - TOP VIEW

C1011
C1019
C1020
C1024
C110
C1111
C1126
C1127
C113
C114
C123
C124
C126
C128
C129
C130
C132
C137
C143
C144
C158

C4
C1
C5
B2
C3
A1
A2
A2
C3
B5
B2
B2
A2
B1
B1
B1
B1
B1
C1
B1
B1

C159
C165
C166
C179
C181
C184
C185
C189
C190
C196
C197
C315
C316
C317
C318
C321
C322
C325
C326
C327
C328

B1
C3
C3
C3
C3
B3
C1
C2
C4
C3
C3
A1
A1
A1
A1
A1
A1
A3
A3
A3
A3

C332
C334
C335
C336
C348
C372
C373
C374
C375
C376
C377
C378
C379
C380
C381
C382
C383
C384
C385
C389
C390

A2
A3
A3
A2
A3
B4
B4
B4
B4
B3
B4
A4
A4
A3
A4
A3
A4
A3
A4
A4
A4

C391
C392
C393
C394
C395
C396
C397
C402
C405
C406
C409
C410
C413
C414
C415
C416
C417
C418
C419
C420
C421

A4
A4
A3
A4
B3
C4
C5
B3
B3
B3
B3
B3
B3
B3
B4
B4
B4
B4
B3
B3
B4

C426
C427
C439
C440
C441
C502
C504
C505
C506
C509
C520
C521
C523
C524
C525
C527
C529
C530
C533
C534
C537

B3
B3
B3
C3
B3
B5
B5
B5
B5
B5
A4
B5
B5
B5
B5
B5
B5
B5
A4
A4
C5

C538
C539
C540
C541
C542
C544
C549
C550
C551
C553
C554
C559
C560
C563
C564
C567
C568
C569
C570
C571
C572

C5
C5
C5
C5
B4
B4
A4
B4
B4
C4
B4
B5
A4
A4
A4
C4
C4
C4
C4
C4
B5

C574
C576
C578
C580
C581
C582
C583
C606
C610
C802
C804
C805
C806
C812
C813
C814
C816
C818
C819
C820
C823

B5
B4
B4
A4
A4
A4
A4
A4
A4
C1
C1
B1
B1
B1
B1
B1
C1
C1
C1
C1
C1

C824
C825
C826
C827
C828
C830
C833
C836
C838
C839
C840
C841
C842
C843
C845
C846
C901
C903
C904
C905
C906

C1
C1
C1
C1
C1
C1
C1
C2
C2
C2
C2
C2
C2
C2
C2
C2
A3
A3
A3
A3
A3

C907
CN101
CN103
CN104
CN105
CN801
CN802
CN803
D101
D102
D103
D104
D105
D106
D107
D108
D109
D304
D401
D402
D801

A3
C3
A1
C3
B2
C2
C2
C2
C3
C3
C3
C3
B3
C3
B3
B3
C3
B4
B3
C3
C1

D802
FB104
FB105
FB106
FB107
FB108
FB109
FB110
FB1101
FB1104
FB1107
FB1109
FB111
FB1110
FB112
FB114
FB115
FB116
FB121
FB122
FB123

C1
C2
C2
C2
C2
C2
C2
B2
A1
A1
A1
A1
B2
A1
B1
B1
C1
B1
C3
C3
C3

FB124
FB125
FB126
FB127
FB401
FB402
FB801
FB802
FB803
FB804
FB805
IC101
IC102
IC103
IC104
IC105
IC302
IC303
IC304
IC305
IC308

C3
A1
A1
A1
B4
B3
B1
C3
C1
C1
C2
B1
B2
B2
B3
B3
A1
A3
A3
A3
A4

IC401 B3
IC501 B5
IC502 B4
IC801 C2
JK1102 A1
JK1103BA2
JK301A A3
JK501 A3
JK501A A4
L1101 A1
L1102 A1
L1103 A1
L1104 A1
L302
A3
L308
B3
L501
B5
L502
B5
L503
B5
L504
B5
L505
B4
L506
B4

L507
L508
L511
L514
Q101
Q102
Q103
Q104
Q1101
Q1103
Q1104
Q304
Q305
Q306
Q401
Q402
Q403
Q801
Q802
Q803
Q804

B4
B4
A4
A4
A3
C3
B3
B1
A1
A1
A1
A3
A4
A4
B3
C3
C3
C1
C1
C1
C1

Q805
R106
R107
R108
R109
R110
R1106
R1108
R1109
R111
R1115
R1116
R1117
R1118
R1120
R1123
R1124
R1126
R1127
R115
R120

C1
C3
C2
C2
C3
C3
A1
A1
A1
B3
A4
A4
A1
A1
A1
A1
A1
A2
A2
B2
B2

R121
R122
R123
R126
R128
R129
R130
R131
R134
R146
R147
R151
R152
R153
R155
R156
R157
R158
R162
R163
R166

B2
A2
A2
B2
B1
B1
B1
B1
B1
B1
B1
A1
A1
B1
A1
A1
C3
C3
C3
C3
C3

R167
R183
R3000
R301
R3013
R3014
R3017
R3018
R3019
R302
R3020
R3023
R3025
R303
R304
R315
R316
R317
R318
R319
R320

C3
B3
A4
A3
A3
A4
A3
A3
A4
A3
A4
B4
B3
A3
A3
A1
A1
A1
A1
A1
A1

R322
R323
R324
R325
R326
R328
R329
R330
R332
R335
R336
R337
R338
R340
R342
R382
R383
R384
R385
R386
R387

A1
A3
A3
A3
A3
A3
A3
A3
A2
A3
A3
A3
A3
A2
A2
B3
B4
B3
B4
B4
B4

R388
R389
R390
R391
R392
R393
R394
R395
R396
R397
R398
R399
R401
R402
R403
R404
R405
R406
R407
R408
R410

A4
A4
A4
A4
A4
A4
A4
A3
A4
A3
A4
A3
B3
B3
B3
B3
B3
B4
B3
B3
B3

R416
R418
R419
R421
R422
R423
R503
R505
R506
R507
R509
R510
R511
R512
R514
R517
R519
R520
R527
R532
R533

B3
B3
B3
B3
C3
C3
B4
B4
B4
B5
B5
A4
A4
A4
C5
B4
B4
B4
C4
C5
C4

R801
R802
R804
R806
R807
R808
R812
R813
R814
R815
R816
R817
R818
R819
R820
R821
R823
R825
R826
R828
R830

B1
B1
B2
C1
C1
B1
C1
C1
C1
C1
C2
C2
C2
C2
C2
C2
C2
C2
C2
C2
C2

R831
R836
R837
R838
R840
R841
R851
R852
R853
R854
R901
R902
R903
R904
R905
R906
R907
R908
R909
R910
R911

C2
C1
C1
C1
C1
C1
C1
C1
C1
C1
B3
B3
A3
A3
B3
B3
A3
B3
B3
B3
A3

RA101
RB102
XL101
ZD101
ZD102
ZD104
ZD105
ZD1111
ZD1113
ZD1114
ZD1115
ZD1116
ZD303
ZD304
ZD401

B2
C5
B1
B1
C4
C4
C4
A2
A1
A1
A1
A1
A2
A2
C3

6-4

6-4

PCB LAYOUT - BOTTOM VIEW

C1001
C1002
C1003
C1004
C1005
C1006
C1007
C1008
C1009
C101
C1010
C1012

B4
B4
B4
B5
B4
B4
B4
B4
B4
C4
B3
B4

C1013
C1015
C1016
C1017
C1018
C102
C1021
C1022
C1023
C1025
C1026
C1027

B4
B5
B4
B4
C3
C4
C1
A4
A4
A2
A4
A2

C103
C1101
C1102
C1103
C1104
C1105
C1106
C1107
C1108
C111
C1110
C1117

C4
A5
A5
A5
A5
A5
A5
A5
A5
C3
A5
A4

C1118
C1119
C112
C1120
C1121
C1122
C1123
C1124
C1125
C118
C119
C120

A5
A5
C2
A5
A5
A5
A5
A5
A5
C3
C4
C4

C121
C122
C125
C127
C131
C133
C134
C135
C136
C139
C140
C142

C4
B4
B4
B4
B5
B5
B5
B5
B5
B5
B5
C5

C154
C157
C160
C162
C180
C182
C183
C186
C188
C191
C193
C194

B5
B5
B5
B5
B3
C3
B3
C5
C3
C2
B1
B2

C195
C301
C302
C303
C304
C319
C320
C323
C324
C329
C330
C386

C3
A3
A3
A3
A3
A5
A5
A3
A3
A3
A3
A2

C401
C403
C404
C407
C408
C411
C412
C422
C423
C425
C431
C432

B3
B3
B3
B3
B4
B3
B3
B3
B3
B3
C1
C1

C433
C434
C435
C436
C437
C438
C507
C508
C526
C528
C545
C546

C1
C1
C2
C2
C2
C2
B1
B1
A1
A1
B2
A2

C547
C548
C555
C556
C557
C558
C601
C602
C603
C604
C605
C607

B2
B2
B2
A2
B2
A2
A1
A1
A1
A2
A2
A2

C608
C611
C801
C803
C807
C808
C809
C810
C811
C815
C817
C829

A2
A2
C5
C5
C5
B5
B5
B5
B5
C5
C5
C4

C831
C835
C844
C847
C848
C849
C850
C851
C852
C853
C854
C855

C4
C4
C4
C4
B4
C4
C4
C4
C4
C4
C4
C4

C856
C857
C902
D305
D306
D403
D612
D613
D614
D615
D616
D617

C4
C4
A3
B3
A5
C2
A2
A1
A1
A1
A1
A2

D618
D619
FB101
FB113
IC309
Q1102
Q308
R1101
R1102
R1103
R1104
R1119

A2
A2
B4
B5
A2
A5
B2
A5
A5
A5
A5
A5

R112
R1121
R1122
R113
R114
R1140
R117
R118
R119
R124
R125
R127

C4
A5
A5
C4
C4
A4
B4
B4
B4
B4
B4
B5

R133
R159
R160
R182
R3015
R3016
R3022
R321
R501
R502
R508
R515

B5
B4
B4
B4
A3
A2
A2
A5
A1
B1
A1
B2

R516
R521
R522
R523
R524
R525
R526
R601
R602
R603
R605
R606

B2
B2
A2
B2
B2
B2
B2
A2
A2
A2
A2
A2

R607
R614
R615
R617
R618
R619
R686
R687
R688
R689
R690
R691

A2
A2
A2
A1
A1
A2
A1
A1
A1
A2
A2
A2

R692
R693
R803
R822
R824
R832
R833
R844
ZD1112

A1
A2
B5
C4
C4
C4
C4
C4
A4

7-1

7-1

INTERNAL IC DIAGRAM - AP3843GMTR

VCC

7
UVLO

34V

GND

S/R

5V
REP

2.50V

POWER BOARD

RT/CT

INTERNAL
BIAS

VREF
GOOD
LOGIC

OSC
OVER TEMP
PROTECT

FB
COMP
CS

ERROR
AMP
+

2R

PWM
LATCH

1V

CURRENT
SENSE
COMPARATOR

TABLE OF CONTENTS
Internal IC Diagram ........................................................................... 7-1
Circuit Diagram .................................................................................. 7-2
PCB Layout Top View ....................................................................... 7-3
PCB Layout Bottom View .................................................................. 7-4

INTERNAL IC DIAGRAM - AZ431

CATHODE

REF

S Q
R Q

REF

REF

ANODE

OUTPUT

7-2

7-2

CIRCUIT DIAGRAM
BD901
C901
C902
C903
C904
C905
C907
C908

A1
A1
A1
A2
A2
A3
A3
A4

C909
C910
C911
C912
C913
C914
C915
C916

A4
B1
B1
B2
A2
B2
B2
A2

C917
C918
C919
C920
C921
C922
C923
C924

B2
B3
A3
C2
B3
C3
B3
B3

C925
C926
C927
C928
C929
C930
C931
C932

B3
B3
B3
A3
B3
B3
B3
B3

C933
C934
C935
C936
C937
C938
C940
C941

A4
A4
B4
B1
C1
B2
B1
C2

C942
C943
C945
C946
C947
C948
C949
CN901

B3
B3
B4
C1
A3
C2
C2
A4

CN902
CN903
CN904
D901
D902
D903
D904
D905

A4
B4
C1
A2
A2
A2
B2
B3

D908
D909
D910
D911
D912
D913
D914
F901

B3
A3
B2
B3
B3
A4
B2
C1

GT901
GT902
GT903
IC901
IC902
IC903
L901
L902

B1
B1
B1
C2
B2
C3
A3
B3

L903
B3
L904
B3
L905
B1
NTC901 C1
Q901
A3
Q902
B2
Q903
B2
Q904
B4

Q905
Q908
Q909
R901
R902
R903
R904
R905

B2
B4
C2
A1
A2
A3
A3
A3

R906
R907
R908
R909
R910
R911
R912
R913

B3
B3
A4
A1
A1
A1
B1
B2

R914
R915
R916
R919
R920
R921
R922
R923

B2
B2
B2
B2
B2
A3
B3
A3

R924
R925
R926
R927
R928
R929
R930
R931

C2
B4
C2
A3
A3
B3
B4
B4

R932
R933
R934
R935
R936
R937
R939
R940

B1
C2
C1
B1
B1
C1
B1
B2

R942
R943
R945
R946
R947
R948
R952
R953

B3
C3
C3
C3
C3
C2
B2
A4

R955
R956
T901
TVR901
ZD901

A3
A3
A2
C1
B2

7-3

7-3

PCB LAYOUT - TOP VIEW

BD901
C901
C902
C903
C907
C909

A1
B2
A2
A2
A3
A4

C910
C911
C912
C918
C920
C921

B1
A1
D3
C3
C2
C3

C923
C924
C925
C926
C927
C928

B3
C4
A4
A4
C4
D4

C929
C930
C933
C936
C940
C941

B4
B4
D4
C1
C2
D2

C943
C946
C947
C948
C949
CN901

B4
C2
D3
C3
A3
A4

CN902
CN903
CN904
D901
D902
D903

B4
D3
D1
B2
C4
C2

D904
D905
D908
D909
D911
D912

C2
B3
C3
A3
C4
B4

D913
F901
GT901
GT902
GT903
IC902

B4
D1
C1
C1
C2
D3

IC903
J904
J905
J906
J909
J910

C3
B1
B2
C2
C4
C4

J911
J912
J913
L901
L902
L903

C4
C4
D3
A4
C4
B4

L904
A4
L905
B1
NTC901 C1
Q901
D3
Q902
B2
Q903
D2

Q904
Q905
Q908
R901
R902
R905

D4
D2
D4
C1
A2
C4

R908
R915
R916
R920
R922
R929

A4
C2
C3
D2
B4
D4

R932
R933
R939
R940
T901
TVR901

C1
D2
B1
B2
A2
D1

7-4

7-4

PCB LAYOUT - BOTTOM VIEW

C904
C905
C908
C913

B2
A2
A1
C3

C914
C915
C916
C917

B2
B2
C2
C2

C919
C922
C931
C932

C2
C2
C1
B1

C934
C935
C937
C938

D1
D1
C3
C3

C942
C945
D910
D914

B2
D1
B3
D3

IC901
J901
J903
Q909

C3
C3
D3
C3

R903
R904
R906
R907

A2
A2
C2
C1

R909
R910
R911
R912

C3
C3
C3
B3

R913
R914
R919
R921

C3
B3
D3
C1

R923
R924
R925
R926

C1
C3
D1
C3

R927
R928
R930
R931

D1
D2
D1
D1

R934
R935
R936
R937

C4
C4
C4
C4

R942
R943
R945
R946

D2
D2
D2
C2

R947
R948
R952
R953

D2
C3
D2
D1

R955
C1
R956
D1
ZD901 D3

8-1

8-1

Mechanical Exploded View

Note: A1 = 18 + 13 + 17

8- 2

MECHANICAL PART LIST

Loc.

Part No.

Description

MAIN
1
2
3
4
5
8
9
10
11
12
16
22
23
24
26
28
29
30
31
31
32
32
A1
FM
RC
V1
V3
VIDEO

996510012023
996510001640
996510012024
996510012025
994000005305
996510012026
996510001644
996510012027
996510012028
996510001258
996510012029
996510012030
996510012031
996510012032
996510012033
996510010819
996510008742
996510011275
996510012034
996510013903
996510001638
996510002665
996510012035
994000002731
996510012036
996510001623
996510007319
996500013058

DVD DOOR HIPS

DISPLAY LENS
VOL KNOB
FRONT CABINET HIPS
RUBBER FOOT
FUN BUTTON BASE ABS
EJECT BUTTON BASE
EJECT BUTTON ABS
STANDBY BUTTON ABS
STANDY LED LENS
FUNCTION BUTTON ABS
BTM CAB SECC
PVC SHEET
MAIN PCB ASSY
POWER PCB
DVD LOADER
TOP COVER
TUNER PACK
REAR PANEL SECC (for: /12)
REAR PANEL SECC (for: /05)
POWER CORD (for: /12)
PWR CORD 3P (for: /05)
VFD+STANDBY+VOL PCB
FM ANTENNA 1500MM
REMOTE CONTROL
FFC CABLE 10P 60MM
FFC CABLE 24P 180MM
RCA CABLE 2P 1.2M

996500036131
996500028375
996510011246
996510011247
996510011248
996510011249
996510011250
996510011251

RUBBER FOOR -CENTER/FRONT/REAR

RUBBER FOOT -SUB
SPEAKER BOX -CENTER
SPEAKER BOX - FRONT LEFT
SPEAKER BOX - FRONT RIGHT
SPEAKER BOX - REAR LEFT
SPEAKER BOX - REAR RIGHT
SUBWOOFER

SPEAKER
RFC/RFF/RFR

RFS
SPKC
SPKFL
SPKFR
SPKRL
SPKRR
SUBW

8-2

9-1

REVISION LIST
Version 1.0
*Initial release

9-1