Flange Analysis for Internal Pressure - ASME Section VIII, Division 1, Appendices 2 and S - 2004 Edition

Job No. Client: Location: INPUT Flange Identification Flange Material: Facing: Bolting Material: Gasket: Test By: C.Y. Chkd: Appvd.: Date: Date: Date: 16-Jan-05
Blue = User Input

Taylor Forge M.F.D, Example 1 A105 1/16" Raised Face A193-B7 1/16" Compressed Asbestos PD = T= ca = ME = FE = 400 psig 500 0 0 0 F inches in-lb lb

Design Pressure (Internal): Design Temp.: Corrosion Allowance: External Moment External Force

Flange Data: See B16.5, B16.47, MSS SP 44 Outside Dia. A= 39.125 In Nom. Inside Dia. Bn = 32 In Min.Ring Thk. t= 2 In Hub Length h= 2.75 In Bolt Circle Dia C= 37 In Max Hub Dia. X= 34.25 In Thk @ Small end g0n = 0.5 In Gasket Data: See App. 2, Tables 2-5.1 and 2-5.2 N= 0.75 In b= 0.306 In G= 33.888 3700 2.75 36 0.551 in2 In psi y=

Allowable Stresses & Modulus of Elasticity Flange @ Design Temp: Flange @ Atm. Temp: Bolting @ Design Temp: Bolting @ Atm. Temp Flange Mod. of Elasticity, Design Flange Mod. of Elasticity, Atm. Sfo = Sfa = Sb = Sa = Efo = Efa = 17500 psi 17500 psi 25000 psi 25000 psi 29500000 psi 27300000 psi Bolt Data: No. of bolts Bolt Root Area

m= n= ab =

CALCULATIONS Peq due to ME = 16ME/G3 = Peq due to FE = 4FE/G2 = PD + PeqM + PeqF = Flange I.D, corroded Thk, small end, corroded Hub thk, large end, corroded

PeqM = PeqF = P= B= g0 = g1 =

0 psi 0 psi 400 psi 32 In 0.5 In 1.1250 In 1.375 In

Dim, C to outside of hub large end = R = Load and Bolt Calculations W m2 = bGy (Seating) Hp = 2bGmP H = G2P/4 W m1 = Hp + H (Operating) Am Ab W = >of W m2/Sa or W m1/Sb = nab = 0.5(Am + Ab)Sa = =

120537 71670 360779 432450

lb lb lb lb 2 17.30 in 2 19.84 in

464175 lb Load, Lb x 321699 71670 39080 464175 Lever Arm, Inches hD = R + 0.5g1 = hG = 0.5(C - G) = hT= 0.5(R + g1 + hG) = hG = 0.5(C - G) = = 1.938 1.556 2.028 1.556 Moment, Ft-Lb MD = HDhD = MG = HGhG MT = HThT Mg = WhG = = =

Condition HD = B2P/4 Operating HG = HP = W m1 - H HT = H - H D Operating Total Seating Hg = W =

623292 111519 79255 814066 722256

= = =

MO = MD+MG+MT =

K and Hub Factors K = A/B = T= Z= Y= U= g1 / go = ho = (Bgo)1/2 = Stress Long. Hub Stress Radial Flg. Stress Tang. Flg. Stress 1.223 1.830 5.041 9.773 10.740 2.250 4.000 Gasket Seating: fMg / Lg12B = SH = Mg / Lt2B = SR = YMg/t2B-ZSR = ST = d= h/ho = F= V= f= e = F/ho = hogo2U/V = = (1.33te)+1 Stress 20285 9734 6074 15009 13179 0.688 0.777 0.162 1.000 0.194 66.48 1.517 Allowable 26250 17500 17500 17500 17500 25000

L Factor (te + 1)/T + (t3/d) = L =

0.879 Index 0.845 0.881 Allow. Results 1.0 OK 1.0 OK

Flange Regidity (Appendix S): G.S.:(52.14MgV)/Lgo2hoK1Efa) = Jg = Op.: (52.14MOV)/Lgo2hoK1Efa) = Jo =

Operating: fMO / Lg12B = SH = MO / Lt2B = SR = YMO/(t2B)-ZSR = ST = .5(SH+SR) .5(SH+ST) (HD+HG+HT)/Ab = SB

Stress 22863 10972 6846 16917 14855 21801

Allowable 26250 17500 17500 17500 17500 25000

Results OK OK OK OK OK OK

Long.+Radial Stress .5(SH+SR) Long. + Tang.Stress .5(SH+ST) Bolt Stress

W m2/Ab

SBG = =

6077