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Cutting structure
Inner Outer Dull Char Location Example of bit grading : 2, 4, BT, M, E, X, (CT,WO), DTF. Bearings seals Gauge Other dull char Reason pulled
5
Roller cone N- Nose row
6 4 - Location
7
Fixed cutter C - Cone N - Nose T - Taper
1 - Inner cutting structure (All inner rows.) 2 - Outer cutting structure ( Gauge rows only.)
In columns 1 and 2 a linear scale of 0 ---> 8 is used to describe the condition of the cutting structure according to the following guidelines for specific bit types.
G - Gauge row
Insert bits
Measures total cutting structure reduction of lost, worn, & or broken inserts 0 - No lost worn and / or broken inserts 8 - 0% of inserts and / or cutting structure remaining.
Measure of lost tooth height due to abrasion and / or damage 0 - No lost, worn and / or broken cutting structure 8 - 100% of cutting structure lost, worn and / or broken
Sealed bearings E - Seals effective F - Seals failed N - Not able to grade X - Fixed cutter bit
6 - Gauge
x - in gauge
1/16 - 1/16" out of gauge 1/8 - 1/8" ut of gauge 3/16-3/16" out of gauge
7/16 - 7/16" out of gauge etc.
3 - Dull characteristics
Note: use only cutting structure related codes
BC - Broken cone * BF - Bond failure BT - Broken teeth and cutters BU - Balled up bit CC - Cracked cone * CD - Cone dragged * CI - Cone interference CR - Cored CT - Chipped Teeth & cutters ER - Erosion FC - Flat crested wear HC - Heat checking LD - Junk damage LC - Lost cone * LN - Lost nozzle LT - Lost teeth and cutters OC - Off centre wear PB - Pinched bit PN- Plugged nozzle or flow by areas RG - Rounded gauge RO - Ring out SD - Shirttail damage SS - Shelf sharpening wear TR - Cone tracking WO - Wash out WT - Worn teeth or cutters NO - No dull characteristics
1/4 - 1/14" out of gauge 5/16 - 5/16" out of gauge 3/8 -3/8" out of gauge 1/2 - 1/2" out of gauge 9/16 - 9/16" out of gauge 5/8 - 5/8" out of gauge
7 - Other dull characteristics Refer to column 3 codes 8 - Reasons bit was pulled or run completed
BHA- Change bottom hole assembly DMF - Downhole motor failure DTF - Downhole tool failure DSF - Drill string failure DST - Drill stem test DP - Drill Plug CM - Condition mud CP - Core point FM - Formation change HP - Hole problems LIH - Left in hole HR - Hours on bit LOG - Run logs PP - Pump pressure PR - Penetration rate Rig - Rig repair TD - Total depth / casing depth TW - Twist off TQ - Torque WC - Weather conditions
4
Sealed roller bearing
5
Sealed bearing, gauge protected
6
Friction bearing
7
Sealed friction bearing, gauge protection
8
8
2 3
Medium - Medium hard formations 1. & 2. Medium lime / shale High compressive strengths 3. Medium hard lime/sand/slate. Hard 1. Hard lime Semi-abrasive formations. 2. Hard lime/dolomite
3. Hard dolomite
TCI/Insert bits.
4 Soft formations Low compressive strengths
1. Very soft shale 2. Soft shales. 3. Medium soft shale / lime 4. Medium lime shale.
Soft - medium hard formations Low compressive strengths Medium - hard formations High compressive strengths Hard semi - abrasive and abrasive formations Extremely hard & abrasive & abrasive
1. Very soft shale / sand. 2. Soft shale / sand. 3. Medium soft shale / lime. 1. Medium lime / shale. 2. Medium hard lime / sand. 3. Medium hard lime/sand/slate 1. Hard lime / dolomite. 2. Hard sand /dolomite. 3. Hard dolomite. 1. Hard chert. 2. Very hard chert. 3. Hard granite.
B
Formation type
Very soft
2 3 4
C
Cutting structure
PDC, 19mm PDC, 13mm PDC, 8mm PDC, 19mm PDC, 13mm PDC, 8mm PDC, 19mm PDC, 13mm PDC, 8mm PDC, 19mm PDC, 13mm PDC, 8mm 1 2 3 4
D
Bit profile.
Short fishtail Short profile Medium profile Long profile
Soft
2 3 4
Example
M 4 3 4 Matrix Medium PDC 13mm Long profile 4 3
Soft to medium 2
3 4
Medium
2 3 4
5 6
Hard
Security / DBS
A Standard ** J4 D* E G*, M*, D, SS* Hx*, SS*, MM* JD L SS*, MM*, M*
Hughes
A ATM* C* T* M*, D, G
Reed
Smith
A
JC JX JK M* JD
C A1 E G, L, D, OD M* BH* L M* A1 D
P* MAX* TC* D
JL M*
Number of nozzles
Nozzle size 7/32 3/8 9/32 5/16 11/32 3/8 13/32 7/16 15/32 1/2 17/32 9/16 19/32 5/8 21/32 11/16 23/32 3/4
1 0.038 0.110 0.062 0.077 0.093 0.110 0.130 0.150 0.173 0.196 0.222 0.249 0.277 0.307 0.338 0.371 0.406 0.442 2 0.075 0.221 0.124 0.153 0.186 0.221 0.259 0.301 0.345 0.393 0.443 0.497 0.554 0.614 0.676 0.742 0.811 0.884 3 0.113 0.331 0.186 0.230 0.278 0.331 0.389 0.451 0.518 0.589 0.665 0.746 0.831 0.920 1.015 1.114 1.217 1.325 4 0.150 0.442 0.249 0.307 0.371 0.442 0.518 0.601 0.690 0.785 0.887 0.994 1.108 1.227 1.353 1.485 1.623 1.767 5 0.188 0.552 0.311 0.383 0.464 0.552 0.648 0.752 0.863 0.982 1.108 1.243 1.384 1.534 1.691 1.856 2.029 2.209 6 0.225 0.663 0.373 0.460 0.557 0.663 0.778 0.902 1.035 1.178 1.330 1.491 1.661 1.841 2.029 2.227 2.434 2.651 7 0.263 0.773 0.435 0.537 0.650 0.773 0.907 1.052 1.208 1.374 1.552 1.740 1.938 2.148 2.368 2.599 2.840 3.093 8 0.301 0.884 0.497 0.614 0.742 0.884 1.037 1.203 1.381 1.571 1.773 1.988 2.215 2.454 2.706 2.970 3.246 3.534 9 0.338 0.994 0.559 0.690 0.835 0.994 1.167 1.353 1.553 1.767 1.995 2.237 2.492 2.761 3.044 3.341 3.652 3.976
Bit calculations
3560 ft
251.4 /ft
Bit Hydraulic horse power Jet velocity Hydraulic horse power per square inch Rules of thumb
Water based muds: aim for 4-8 HSI, jet velocities 350-550ft/sec Oil based muds: 3-6 HSI, jet velocities 250-450ft/sec >17 1/2" holes : minimum jet velocities must be attained <17 1/2" hole : 35-50% HHP @ bit. (consider formations to be drilled.) <12 1/4" hole more HSI, up to 65% at bit. (dependant upon formations to be drilled.) 12 1/4" directional hole 800gpm min, 1100gpm max 8 1/2" directional hole 450 - 650gpm.
Rotary optimisation
Rate of penetration (ft/hr)
36 ft/hr 29 ft/hr 27 ft/hr 22 ft/hr 22 ft/hr 35 ft/hr
RPM
140 RPM 130 RPM 120 RPM 110 RPM 100 RPM 140 RPM
36 ft/hr
Rate of penetration
30 ft/hr
62 secs 60 secs 30 Klbs 40 Klbs Weight on bit 60 secs 50 Klbs 25 ft/hr 100 RPM 120 RPM 140 RPM
RPM
Rotary (RPM)
100 - 140 100 - 140 100 - 140 100 - 140 80 - 120 80 - 120 80 - 120 60 - 120 60 - 120 60 - 100
Stone Size
2 3 4 1 4-Mar 6 carat 1 2 4-Feb 1 carat
Exp.
n/a n/a n/a 0.05 0.04 0.03 0.45 (appr) 0.5 0.045 0.045 0.06
8 "
12 "
Rig :
Mud Pump : Oilwell 12-P-160 Liner size : 5 1/2" Pressure rating : 4500 psi.
Depth Feet made 259 Total Hrs 12.5 Rot Hrs 5.5 ROP feet 47
Spud Date & time : TD date and time : Days spent on well to TD :
379.0
feet.
106 70
Comments
O NO R TD 6 x cutters on 36" hole opener, reamed hole due to angle. Drill cement. Riserless, tertiary, reaming hole due to angle. Last 2.5 hrs on bit <100 ft/hr formation transition. Limestone/Chert, (90% in some samples ) Tertiary Limestone ( TOR, HOD etc. & Claystone.) Add 4.5hrs drilling cmt plugs etc.
Bit hydraulics
Ser No
JE2828
Parameters (Average)
WOB
6
Mud details
Type
SW
Type
Y11
Jets 32'nds 20 20 20 20
TFA 1.2
HSI
ft/sec
Out 638
RPM
60/90
TQ
4/12
GPM
1200
PSI
800
Wt 8.6
Vis PV YP ~ ~ ~
1 rr3
0.7
312
2 3 rr2 4 5 6 7
26.00
REED
Y12
JE2828
20
20
20
20
1.2
0.8
286
638
0.5
5/15
60/90
4/6
1100
800
SW
8.6
NO
A E I
NO
TD
17.50
Smith
MSHOD
CER4749
20
20
18
18
1.1
1.7
294
2550
1912
20
12.6
152
5/15
130
2/6
1020
2000
SW
8.6
No
A E I
NO BT WT BT
TD
12.25
DBS
QP19M
5940299
13
0.9
4.3
306
5761
3211
29
16.9
190
25/55
50/110
2/6
871
3650
WBM
11.8
46
27 23
LT
CN X I
FM
12.25
Reed
EHP 51HDL
5940299
18
18
18
0.7
6.4
374
6148
387
16
14.3
27
35/50
120
2/6
871
3650
WBM
11.8
46
27 26
LT
G12 1/16"
PR
12.25
BBits
BB657
BB404413
2x
12
4x
14
0.8
5.1
336
7070
922
23
19.0
49
15/35
140/170
4/18
860
3600
WBM
11.8
46
28 24
No
A X I
No
TD
8.50
Bbits
BB657
405424RR
12
0.7
3.7
242
7085
15
1.0
15
7580
170
2/6
500
3900
OBM
13.5
70
40 20
Code number 1
Area of wear
7 8
Description of choice code No life used Eights of life used Total life used No life used Eights of life used Total life used Broken cone Broken teeth Balled up bit Cracked cone Cone dragged Cone Interferance Cored Chipped teeth Eroded cone Flat crested wear Heat checking Junk damage Lost cone Lost teeth No dull char offcentre wear Penched bit Plugged jet/flow Rounde gauge Ring out Shirt tail damage Self sharpening Tracking Washed out Worn teeth All areas Cone Gauge Heel raw Middle raw Nose Shoulder Taper No life used Eights of life used Total life used Seal effective for journal bearing
Seal failed for journal bearing For bearing less bits Sixteenth of inch under gauge In gauge As in code '3' Bit Change change of BHA Condition mud Core point Down hole motor failure Drill plug Drill stem test Down hole tool failure Formation change Hole problem Hours Lost nozzle Run logs Penetration rate Rig repair Total depth Torque Twistoff drill string Weather conditions Well kick Washed out drill string