Sub: Techno-commercial offer for Design, Supply, Installation, Erection, Testing, Commissioning and Operation & Maintenance of BIOGAS

PLANT based on treatment of Organic Canteen / Kitchen / Food Waste.

Techno-commercial offer for Design, Supply, Installation, Erection, Testing, Commissioning and Operation & Maintenance of BIOGAS PLANT based on treatment of Organic Canteen / Kitchen / Food Waste.
Part A - INPUTS TO THE PROPOSED BIOGAS PLANT
Sr Particulars No 1. Segregated Biodegradable Canteen / Kitchen / Food Waste Quantity Approx. 7.5 Ton/month Quality Devoid of Nonbiodegradable material like Plastic, glass, cloth, metal, wood pieces, rubber etc.

Notes: Quantity of Waste is the Quantity taken for Designing of the Plant, in concurrence with the Clients requirement.

Part B - ADVANTAGES OF THE PROPOSED BIOGAS PLANT

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Neat and hygienic disposal of organic waste. Low space requirements No foul smell and flies / mosquito nuisance, since gas tight top covers are provided. Very easy maintenance and low operating costs - semi skilled operators required. Low requirement of electricity, water, manpower, transport and other utilities. High conversion of waste to biogas, hence less generation of sludge. Savings from Depreciation, Taxes, Duties, Carbon Credits etc. for this Non Conventional Energy System.

Part C
Sr No. 1.

ANTICIPATED OUTPUTS FROM THE PLANT

Particulars Biogas Quantity Approx. 600 m3/month which is equivalent to Approx. 250 Kg/month of LPG Quality Approx. Concentration: Methane: 55 to 60 % Carbon Dioxide: 35 to 40 % Hydrogen Sulphide: 0.5 to 1% Calorific Value: 4500 Kcal/cum Non putrescible, Low pathogen content, suitable for use as manure after drying Can be let out in farms

2.

Waste Solids / Biomanure

Approx. 7.5 ton/annum, (part of it will be removed monthly or quarterly) Approx. 400 lit/day

3.

Water Effluent

Notes:
Biogas generation is proportional to quality and quantity of waste loaded. Biogas may be used for cooking and heating application. If the Biogas is not used, it is required to be flared as letting the same in the atmosphere is not permitted by the Authorities. Slurry (bio-sludge) from the digester is removed periodically and suitably disposed off after sun drying. This may be used as Organic Manure / soil conditioner. The digestate (biomanure) from the system is required to be treated in STP / ETP before discharging into environment.

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Part D - REQUIREMENT OF AREA AND OTHER UTILITIES

Area Required built up area for standard system will be Approx. 60 sq. m. However, after survey of the available land area, site contours, tailor-made layout will be prepared taking into consideration the site conditions etc.

Water Approx. 400 lit / day, Devoid of disinfectants

Notes:
Figures given above are indicative for standard system and will be site specific. After survey of the available land area, site contours, tailor-made layout will be

prepared taking into consideration the site conditions etc.

Water required should be devoid of disinfectants. Consumables and lubricants like oil & grease, pH adjusters and bionutrients will

be required for the efficient working of the proposed biogas plant on as required basis.
Electric supply will be 3 Phase, 440 volts in the proposed Biogas Plant.

Part E - FLOW SHEET BIOENERGY PROJECT

Canteen / Food/ Kitchen Waste Water Slurry preparation unit R E C Y C L E Biogas Utilization System / Biogas to flare

Inlet cum Recycle Chamber

Biogas Storage

Digester/s

Periodic Sludge/ Bio manure Removal

Excess Effluent Overflow for Suitable Discharge

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Part F - BRIEF PROCESS DESCRIPTION

The segregated kitchen / food / canteen waste will be brought to the plant site. It will further be crushed in slurry preparation unit along with suitable quantity of water to form slurry. This slurry will be fed into the Inlet cum Recycle Chamber. The slurry will be mixed properly and then fed to the Mailhem Anaerobic digester/s. In the digester/s the organic waste is converted into biogas, biomanure and bio-sludge. Part of the treated overflow Bio-manure - from the digester/s will be recycled back to the slurry preparation unit and the remaining will be discharged after suitable treatment. The bio-sludge will be periodically removed from the digester/s, dried and may be used as good organic manure or soil conditioner. The Biogas generated from the anaerobic digester/s will be collected in biogas holder and suitably pressurized. The pressurized biogas will then be used in the canteens / kitchens for cooking or for hot water generation or power generation as the case may be. If the gas will not be used, it would be necessary to flare the same as the Authorities do not permit letting it out into the atmosphere. Thus, this process will be based on a zero garbage disposal concept.

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Part G
Sr No 1 2 3 4 5

PROPOSED CIVIL UNITS

Unit Tech Spec Sheets / Brickwork Brickwork RCC Sheets / Brickwork RCC Qty 1 Nos. 1 Nos. 1 Nos. 1 Nos. 1 Set

Shredder Enclosure Inlet cum Recycle Chamber Mailhem Digester Control Room Miscellaneous Foundation

Note: The detail sizes / capacities will be designed at a later date after considering site conditions.

Part H
S.No
1. 2. 3. 4. 5. 6. 7. 8. 9.

PROPOSED ELECTRO MECHANICAL EQUIPMENT, SUPPLY

Equipment MOC CI body with SS cutters and cutter plate MS with FRP lining MS with FRP lining MS with FRP lining MS with FRP lining Centrifugal solid handling, CI Blades in FRP with MS reinforcement PVC / GI / MS / HDPE Qty 1 Nos. 1 Nos. 1 Nos. 1 Nos. 1 Set 2 Nos. 1 Nos. 1 Set

Shredder Sorting Table Inlet cum Recycle Chamber Top Cover Mailhem Digester Top Cover Proprietary Internal Modules and Launders for Digesters Feed Pump Scum Breaker with Speed reduction drive & Electric Motor Piping

Electrical work Armored / Flexible, Standard 1 Set 10. Control Panel MS, powder coated 1 Nos. 11. Proprietary Biogas Flare MS 1 Nos. 12. Flame Arrester MS 1 Nos. Note: The detail sizes / capacities will be designed at a later date after considering site conditions.

Part I
Sr No. 1

Additional Optional Items- Biogas Utilization System

Unit / Equipment MOC Neoprene / PVC Qty 1 Nos.

Biogas Balloon

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2 3 4 5 6 7 8 9

Balloon Enclosure Biogas Vacuum Pump Pressurized Biogas Tank Pressure Switch Pressure Gauge Biogas Burners Moisture Traps Piping

Sheets / Brickwork Civil Work CI MS with FRP lining MS, neoprene, copper 0 - 1 kg/sq cm with 2 inch dial MS MS PVC / GI / MS / HDPE

1 Nos. 1 Nos. 1 Nos. 1 Nos. 1 Nos. 1 Nos. 1 Set 1 Set

10 Electrical Armored / flexible Cable, Standard 1 Set 11 Control Panel MS powder coated 1 Nos. Note: The detail sizes / capacities will be designed at a later date after considering site conditions.

Part J - BATTERY LIMITS FOR THIS PROJECT

Kitchen / Food / Canteen Waste Biogas Client will provide segregated organic waste at a designated place of plant & at specified time every day. The pH of the input waste should be 6.5 to 7; if not then suitable pH corrective action will be taken at clients end. Biogas generated from the digester/s will be suitably pressurized for utilization or will be flared. Biogas will be provided at the outlet of the Pressurized biogas tank in the proposed biogas plant.

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Bio-sludge

Bio-sludge from Digester/s will be taken out periodically and will be disposed off by the Client. This is good manure and may have sale value / can be used in gardens after suitable drying. Client will provide 3 Phase, 440 volts electrical supply at the control panel incomer point in the proposed Biogas Plant while installation and also while operation of the plant. Requisite safety measures need to be provided by client. Alternative power supply should be provided in case of emergency conditions. Client will provide a pressurized fresh water line at a point in proposed Biogas Plant preferably near the slurry preparation unit. Client will provide suitable discharge facility for the liquid overflow from the digester/s.

Electrical Supply

Fresh water Biomanure

GA drawings for civil works. Civil works guidance on chargeable basis. Fabrication, Supply and Installation / Erection of all mechanical and electrical items, listed in Part H & I, above. Commissioning the Biogas Plant and operating for 30 days from the date of installation. Supply of Operation and Maintenance manuals. Technical support thereafter, on chargeable basis.

Part L

Client Scope of Supply

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All civil works including RCC designing as per requirement including inserts, sleeves or puddle flanges, manholes and rungs etc. Provision of segregated food waste at a designated place. Provision of continuous supply of three phase electricity with main switch near plant site during installation, commissioning and during operations of the plant, free of cost. Alternative power supply should be provided in case of emergency conditions.

Landscaping, fencing and lighting of the plant premises if required. Supply of fire fighting and other essential environment, health and safety items, free of cost. Any other service / equipment not mentioned in scope of work including lodging and other facilities at site for erection team. Any other statutory requirement related to environment, health and safety, urban local body, pollution control authorities.

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Part M Environment, Health and Safety Aspects of Biogas

System:
Pollution Control and Environment Health and Safety measures complied with for the Biomethanation project are:
Safe handling and transport of all materials. Proper fencing serves as a barrier for unauthorized humans and stray animals from entering the plant premises. Proper safety instructions, information and basic training is imparted to operators. Guards and covers for all machinery. All distances and clearances in the proposed plant is maintained as per the Factory Act 1948 which helps in proper operation and routine maintenance work. Personal protective equipment like hand gloves, nose masks, apron and anti skid shoes, etc. are provided to operator. The digesters are provided with vacuum seal to ensure safety during vacuum situation. All digesters are ensured to be leakproof to avoid pollution of groundwater. The bio-manure from the entire system can be dried suitably and can be sold as organic manure. Hence, no solid waste is coming out of the entire biogas system. The biogas holder is provided for storing biogas generated which is properly enclosed in room / enclosure which avoid rodents from gnawing. A suitable flaring system id provided in case of excess biogas generation, non-use and breakdown maintenance. Regular pest control procedure and odour control are undertaken. Proper alarm system is provided wherever necessary. Equipment to prevent backfire if necessary are provided. Flameproof switches are provided for operation of plant. Proper plant layout, adequate lighting and ventilation are ensured at site. The chimney of biogas engine will be of requisite height as per pollution control norms. Biogas engine are provided with canopies for generating non-conventional type of electricity as per CPCB norms. Standard cabling, overload protection, earthing of all electrical works is ensured. Suitable fire handling equipment is provided at appropriate location as per Fire & Safety Norms and training is imparted to operator. Safety and hazard warning signs are used at appropriate places.

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