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Technical Information
TI 33Q01J10-01E
Yokogawa Electric Corporation 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan Tel.: 81-422-52-5634 Fax.: 81-422-52-9802
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<Introduction>
Introduction
The CENTUM CS 3000 (abbreviated as CS 3000) is a distributed control system (abbreviated as DCS) for medium to large plants. This manual describes the requirements for installation (control room size and power supply requirements), storage and transportation, and wiring. I/O modules which can be installed to AFS10S/AFS10D, AFS20S/AFS20D, AFG10S/ AFG10D, AFG20S/AFG20D, and PFCS/PFCD are called RIOs; I/O modules installable to AFS30S/AFS30D, AFS40S/AFS40D, AFG30S/AFG30D and AFG40S/AFG40D are called FIOs.
IMPORTANT
In this document, 10BASE-5 and 10BASE-2, terminology of Ethernet, are use to describe the V net Cables for easier understanding. Actually, V net is different from Ethernet. Yokogawas YCB111 and YCB141 cables should be used instead of 10BASE-5 and 10BASE-2 cables.
Section 1 System Installation Requirements This section describes engineering specifications covering control room design/environment, power supply system, grounding and noise prevention. For power consumption specifications and list of consumable parts, see Section 4. Section 2 Transportation, Storage and Installation This section describes precautions in transit, unpacking and storage, such as humidity, temperature change, and how to install cabinets and 19-inch rack-mount devices. Section 3 Cabling This section describes how to connect power, ground, signal and bus cables to the installed devices, and how to connect optical fiber cables. Section 4 Installation Specifications This section covers power and ground wiring, power consumption and power dissipation, fuse and breaker ratings, and parts that need replacement within 10 years. Read this section when deciding power supply capacity. Section 5 Servicing Area This section describes the need of enough space around equipments for its operation and maintenance service.
Media No. TI 33Q01J10-01E (MO) 6th Edition : Dec. 2002 (YK) All Rights Reserved Copyright 1998, Yokogawa Electric Corporation
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Safety Precautions
Safety, Protection, and Modification of the Product
In order to protect the system controlled by the product and the product itself and ensure safe operation, observe the safety precautions described in this instruction manual. We assume no liability for safety if users fail to observe these instructions when operating the product. If any protection or safety circuit is required for the system controlled by the product or for the product itself, prepare it separately. Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter simply referred to as YOKOGAWA) when replacing parts or consumables. Modification of the product is strictly prohibited. The following symbols are used in the product and instruction manual to indicate that there are precautions for safety:
Indicates that a caution must be given for operation. This symbol is placed on the product where the user is recommended to refer to the instruction manual in order to protect the operator and the equipment. In the instruction manuals you will find precautions to avoid physical injury or death to the operator, including electrical shocks.
Identifies a protective grounding terminal. Before using the product, ground the terminal.
Identifies a functional grounding terminal. Before using the product, ground the terminal.
Indicates an AC supply.
Indicates a DC supply.
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CAUTION
Identifies instructions that must be observed in order to avoid physical injury and electric shock or death to the operator.
IMPORTANT
Identifies important information required to understand operations or functions. TIP Identifies additional information. SEE ALSO Identifies a source to be referred to.
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CAUTION
Power cables must conform to the safety standards of the country where the device is installed. SEE ALSO
For Wiring Power Cable, refer to 3.2, Connecting Power.
Earth Wiring
Ground the device following the procedure in this document to prevent from electric shock and to minimize the noise.
CAUTION
SEE ALSO
For Earth Wiring, refer to 3.3, Connecting Ground Cable.
Battery
CAUTION
Mounting and changing batteries must follow the procedure in the hardware instruction manual for each device. When changing batteries while the power supply is not shutdown, do not put hands inside of the device since it is danger of electric shock.
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Air Filter
Wash the air filters periodically (such as every three months). Use water and the neutral detergent to clean the filter then reuse it after drying.
CAUTION
Follow the procedure in the hardware instruction manual for each device to exchange the air filter at the specified period. SEE ALSO
For Air Filter, refer to 4, Installation Specification (data) Parts Durability.
Fan Unit
When changing fan unit while the power supply is not shutdown, be careful not to touch other parts so as to avoid electric shock.
CAUTION
SEE ALSO
For Fan Unit, refer to 4, Installation Specification (data) Parts Durability.
CAUTION
CSA 1010, CSA 950 (100-120V AC power) and EN 61010 (220-240V AC power) are recommended as the wiring material and wiring tools for wiring the I/O devices. SEE ALSO
For Wiring I/O Cables, refer to 3.5, Connecting Signal Cable.
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Exchanging the fuses must follow the procedure in the hardware instruction manual for each device since it has danger of electric shock.
CAUTION
The fuse for exchange must be the Yokogawa designated fuses. Exchanging relay must follow the procedure in the hardware instruction manual for each device so as to avoid electric shock. SEE ALSO
For Power Distribution Board, refer to 3.4, Power and Ground Cable.
Exchanging Relay
Exchanging relay must follow the procedure in the hardware instruction manual for each device so as to avoid electric shock.
CAUTION
Exchanging Fuse
The fuses for exchange must be the Yokogawa designated fuses. Switch off the power supply before exchanging the fuses.
CAUTION
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Maintenance
The maintenance work for the devices described in this manual should be performed only by the educated experts.
CAUTION
When the device becomes dusty, use a vacuum cleaner or a soft cloth to clean it. During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge) measures. If the existing caution label is dirty and illegible, prepare a new label (part number:T9029BX) to replace it. SEE ALSO
For Maintenance, refer to 1.5.2, Countermeasures against Static Electricity.
Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of description.
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Trademark
Trademark
CENTUM is a registered trademark of YOKOGAWA. All other company and product names mentioned in this manual are trademarks or registered trademarks of their respective companies. We do not use TM or mark to indicate those trademarks or registered trademarks in this manual. FOUNDATION in FOUNDATION Fieldbus is a registered trademark of Fieldbus Foundation.
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CONTENTS
1. System Installation Requirements ......................................................... 1-1
1.1 1.2 1.3 1.4 1.5 Control Room Design ..................................................................................... 1-2 Control Room Environment ........................................................................... 1-5 Power Supply System ................................................................................... 1-14 Grounding ..................................................................................................... 1-20 Noise Countermeasures ............................................................................... 1-27 1.5.1 1.5.2 1.6 1.7 Noise Sources and Noise Countermeasures .................................. 1-28 Countermeasures against Static Electricity ..................................... 1-31
Cabling Requirements .................................................................................. 1-32 Non-Incendive Approval and Parameters .................................................... 1-34 1.7.1 1.7.2 1.7.3 Parameters for Connecting NI Products .......................................... 1-45 NI Products and Parameters ........................................................... 1-47 How to Compare Parameters .......................................................... 1-53
1.8
2.
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Cables & Terminals ......................................................................................... 3-2 Connecting Power .......................................................................................... 3-5 Connecting Ground Cable ............................................................................. 3-11 Power and Ground Cabling .......................................................................... 3-12 Connecting Signal Cable .............................................................................. 3-27 Connecting Signal Cables with Fieldnetwork I/O (FIO) ............................... 3-46 3.6.1 3.6.2 3.6.3 3.6.4 Combination of Fieldnetwork I/O (FIO) and Terminal Blocks ............ 3-46 List of Signal Cables for Connection with FIO .................................. 3-48 Connecting Signal Cables with FIO ................................................. 3-50 Implementation and Cable Connection of Fieldbus Communication Module ALF111 .............................................................................. 3-56 Connecting Signal Cables with Analog I/O Modules ........................ 3-61 Connecting Signal Cables with Multipont Analog Control I/O Module AMC80 ......................................................................... 3-66 Connecting Signal Cables with Relay I/O Modules .......................... 3-68 Connecting Signal Cables with Multiplexer Modules (Terminal Type) ............................................................................... 3-69 Connecting Signal Cables with Multiplexer Modules (Connector Type) ............................................................................ 3-70 Connecting Signal Cables with Digital I/O Modules (Terminal Type) ............................................................................... 3-71 Connecting Signal Cables with Digital I/O Modules (Connector Type) ............................................................................ 3-72 Connecting Signal Cables with Communication Modules ................ 3-73 Connecting the Fieldbus Cable and Handling the Shield Mesh for Fieldbus Communication Module ACF11 ........................................ 3-80 Connecting Signal Cables with PROFIBUS Communication Module ACP71 ............................................................................................ 3-82
3.
3.7
Connecting Signal Cables with Remote I/O (RIO) ....................................... 3-61 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7 3.7.8 3.7.9 3.7.10
Connecting Bus Cable .................................................................................. 3-83 Connecting Optical Fiber Cable ................................................................... 3-97 Alarm & Contact I/O Cabling ........................................................................ 3-99
4. 5.
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General
In designing a control room, ensure adequate floor strength and air conditioning including dust- and moisture-proofing. SEE ALSO
1.1 Control Room Design 1.2 Control Room Environment Air Conditioner Air Purity Applied Standards (Table JEIDA-63-2000 Classification of Installation Environment Specifications)
Floor Structure
To prevent damage to cables by operators and maintenance equipment, do not lay cables on the floor. Lay cables under the floor as follows: Provide an accessible floor which also facilitates maintenance work. Make cable pits under the floor if it is concrete.
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Ceiling
Ventilation holes Side of Cabinet Filters (outside) and fans (inside) 1000 mm or more
2400 mm or more
Cabinet
Cabinet
Floor surface
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Illumination
The illumination level around a display unit should be 700 to 1,500 lux (target illumination level: 1,000 lux). The illumination level inside the control room should be reasonably uniform. Select proper light fixtures and install them in positions where they dont cause glare on the CRT displays and LCDs. TIP
REFERENCE (Illumination standards): For ultra-precision work: For precision work: For ordinary work: For non-detail work: Passages, warehouses: (Source: JIS Z9110) 1,500 to 3,000 lux (illumination level: 2,000) 700 to 1,500 lux (illumination level: 1,000) 300 to 700 lux (illumination level: 500) 150 to 300 lux (illumination level: 200) 30 to 150 lux (illumination level: 50 to 100)
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Telephone
Telephones should be installed for communications with related stations.
Air Conditioner
The air conditioner should be operated following the conditions below to prevent dew condensing on the installed equipment: Keep the change of temperatures within 10C/h. Install air conditioner away from equipment. Install substitute air conditioners to prevent dew condensing as a result of temperature rise or fall if an air conditioner fails.
Windows
Close the windows of the control room. If a draft comes in around the windows, seal around the windows. Opening the window while air conditioning is running may result in condensation forming, or let in dust or corrosive gas, adversely affecting the installed equipment. Windows on the sea side must be closed to keep out salt air. Install blinds, if necessary, to prevent sunlight reflecting from CRT displays and LCDs.
1-5
1.2
Under normal operation, the rate of change of ambient temperatures should be within 10 C/h. All the equipment should be kept out of direct sunlight.
Condensation
Prevent condensation. If condensation occurs, or its trace is found on the control room equipment, contact Yokogawa. SEE ALSO
See Section 2.3 Storage for more information.
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Vibration
Vibration in the control room should be limited as follows: For vibration frequency up to 14 Hz: Limit displacement amplitude to 0.25 mm or less. For vibration frequency over 14 Hz: Limit acceleration to 2 m/s2 or less. The following is the relationship of the vibration frequency, displacement amplitude, and acceleration:
Acceleration (m/s2) = 42 A F2 10-3 A: Displacement amplitude (mm) F: Frequency (Hz)
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The allowable range of displacement amplitude is shown below. Consult our engineer if complex vibrations are involved.
mm
0.3
10 11 12 13 14 15 16 17 18 19 20 21 Hz Vibration frequency
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Figure
Air Purity
The dust in the control room should be kept below 0.3 mg/m3. Minimize corrosive gas such as hydrogen sulfide (H2S), sulfur dioxide (SO2), chlorine, and conductive dust such as iron powder and carbon. The allowable content of H2S, SO2, or any other corrosive gas varies with temperatures, humidity, or existence of other corrosive gas. Consult Yokogawa if corrosive gas exists.
Magnetic Field
Do not install the CRT near cables with heavy current flowing or in the magnetic field of a power supply. If installed in such locations, the display may be distorted or its colors may be affected by the magnetic fields.
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Transceivers
The field strength must be 3 V/m or lower (26 MHz to 1 GHz). The relationship between transceiver output and distance is expressed as follows:
E= k P d E: k: P: d: Electric field strength (V/m) Coefficient (0.45 to 3.35; average 3.0) Radiation power (W) Distance (m)
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When using transceivers with an output of up to 3 W, keep a distance of over 1 m away from the system; when using those with an output of up to 10 W, keep 2 m or more away. This expression shows theoretical values under ideal conditions. In actual usage, conditions are normally worse. Using transceivers close to the system may fail to meet the above requirements. When using transceivers, be sure to close the door of the nearby equipment. Keep cellular or cordless phones at least 1 m away from equipment. They must be at least 1 m away even when not in use because electromagnetic waves are radiated on power-up.
Installation Specification
Installable altitude: up to 2,000 m above sea level IEC 61010 installation category: II (*1) IEC 61010 pollution level: 2 (*2)
*1: *2: Also called overvoltage category. Covers impulse withstanding voltage. Class II applies to electrical equipment. Level of adhesion of solid, liquid, gas, and other foreign substances which reduce insulation resistance. Level 2 applies to ordinary indoor atmosphere.
SEE ALSO
See Installation Environment Specifications at the end of this Section 1.
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Applied Standards
The CS 3000 system complies with the standards shown below.
IMPORTANT
Different standards are applied according to the types of equipment. For details, refer to the hardware General Specifications (GS) for each equipment.
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0C to 50C (Temperature Avoid direct sunlight. option: 20C to 70C) 20C to 60C (Temperature Avoid direct sunlight. option: 40C to 85C) 5% to 95% RH 5% to 95% RH Within 10C/h Within 20C/h 100-120 V AC 10% 220-240 V AC 10% (including ripple) 50/60 3 Hz 10% or less 125 V or larger (for 100-120 V AC) 274 V or larger (for 220-240 V AC) 20 ms or less (for 100-120/220-240 V AC) 1500 V AC for 1 minute (for 100-120/220-240 V AC) No condensation No condensation
Transportation/storage 10% to 90% RH Within 10C/h Temperature Normal operation fluctuation Transportation/storage Within 20C/h Voltage range Frequency Power source Distortion factor Peak value 100-120 V AC 10% 220-240 V AC 10% 24 V DC 10% (including ripple) 50/60 3 Hz 10% or less 125 V or larger (for 100-120 V AC) 274 V or larger (for 220-240 V AC) 20 ms or less (for 100-120/220-240 V AC) 1500 V AC for 1 minute (for 100-120/220-240 V AC)
Momentary failure
With rated voltage supplied Between power & ground terminals Between power & ground terminals Independent grounding Earth magnetism not included in DC magnetic field
Withstanding voltage
Insulation resistance Grounding Electric field (excl. CRT) Magnetic field (excl. CRT)
20 megaohms at 500 V DC 20 megaohms at 500 V DC 100 ohms or less 3 V/m or less (26 MHz to 1 GHz) 30 A/m or less (AC), 400 A/m or less (DC) 4 kV or less (direct discharge) 8 kV or less (aerial discharge) Displacement amplitude: 0.25 mm or less (1 to 14 Hz) Acceleration: 2.0 m/s2 or less (14 to 100 Hz) 100 ohms or less 3 V/m or less (26 MHz to 1 GHz) 30 A/m or less (AC), 400 A/m or less (DC)
Noise
Static electricity
Vibration
4 kV or less (direct discharge) In accordance with 8 kV or less IEC 1000-4-2 (aerial discharge) Displacement amplitude: 0.25 mm or less (1 to 14 Hz) Acceleration: 2.0 m/s2 or less (14 to 100 Hz) Acceleration: 4.9 m/s2 or less
Vibration
Acceleration: 4.9 m/s2 or less For cabinets: Horizontal: 2.9 m/s2 or less Vibration during Vertical: 4.9 m/s2 or less transportation For others: Horizontal: 4.9 m/s2 or less Vertical: 9.8 m/s2 or less Horizontal: 50 m/s2 or less Transportation impact Vertical: 100 m/s2 or less Quake resistance 0.3 mg/m3 or less Ordinary office level (See TI34A01A41-03E.)
Horizontal: 4.9 m/s2 or less In packed condition Vertical: 9.8 m/s2 or less
Horizontal: 49 m/s2 or less In packed condition Vertical: 98 m/s2 or less 0.3 mg/m3 or less ISA S71.04 G2 (ISA G3 option: ISA S71.04 G3)
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5C to 35C 20C to 60C 20% to 80% RH 20% to 80% RH Within 10C/h Within 20C/h 100-120 V AC 10% 220-240 V AC 10% 50/60 Hz 3 Hz 10% or less 125 V or more (100-120 V) 275 V or more (220-240 V) 20 ms or less 1500 V AC/min. 100 ohms or less 3 V/m or less 30 A/m or less (AC), 400 A/m or less (DC) 4 kV or less (direct discharge), 8 kV or less (aerial discharge)
Within 10C/h Temperature Normal operation fluctuation Transportation/storage Within 20C/h Voltage range Frequency Distortion factor Power source Peak value 100-120 V AC 10% 220-240 V AC 10% 50/60 3 Hz 10% or less 125 V or more (100-120 V) 275 V or more (220-240 V) 20 ms or less 1500 V AC/min. 20 M ohms/500 V DC 100 ohms or less Electric field Magnetic field (*1) 3 V/m or less (26 MHz to 1 GHz) 30 A/m or less (AC), 400 A/m or less (DC) 4 kV or less (direct discharge), 8 kV or less (aerial discharge)
With rated voltage supplied Between power and ground terminals Between power and ground terminals Independent grounding
Noise
Earth magnetism not included in DC magnetic field In accordance with IEC 1000-4-2
Static electricity
Vibration
Displacement amplitude: Displacement amplitude: 0.25 mm or less (1 to 14 Hz) 0.25 mm or less (1 to 14 Hz) Acceleration: 2.0 m/s2 Acceleration: 2.0 m/s2 or less (14 to 100 Hz) or less (14 to 100 Hz) excl. LCD Acceleration: 4.9 m/s2 or less Horizontal: 2.9 m/s2 or less Vertical: 4.9 m/s2 or less Horizontal: 49 m/s2 or less Vertical: 98 m/s2 or less 0.3 mg/m3 or less Class A, JEIDA-63 Acceleration: 4.9 m/s2 or less excl. LCD Horizontal: 2.9 m/s2 or less Vertical: 4.9 m/s2 or less Horizontal: 49 m/s2 or less Vertical: 98 m/s2 or less 0.3 mg/m3 or less Class A, JEIDA-63 Normal office environment (see TI 34A01A41-03E)
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In packed condition
In packed condition
*1:
Magnetic field for the CRT portion of the LPCKKIT using CRT: 3 A/m or less (AC), 8 A/m or less (DC). Earth magnetism is not included in DC magnetic field. Note: For the installation environment specifications for the built-in general-purpose PC, refer to the specifications of the general-purpose PC. The above specifications apply to a KIT only.
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REFERENCE: The following describes the concept of the installation environment standard used when a general-purpose PC is built in the console kit.
Table Installation Environment Standard Used When a General-Purpose PC Is Built in Console Kit Item Enclosed display style console assembly Open display style console assembly
The range including the console kit temperature The range including the console kit temperature range and the installed device temperature ranges range and the installed device temperature ranges Temperature (Subtract 5 C from the upper limit) is the standard is the standard for the installation environment. for the installation environment. Humidity The range including the console kit humidity range and the installed device humidity ranges is the standard for the installation environment.
Temperature The console kit temperature fluctuation or the installed device temperature fluctuation whichever is fluctuation severer is the standard for the installation environment. For the voltage range and frequency, the range including the console kit range and the PC range is the standard for the installation environment. Power source For the distortion factor, peak value, and instantaneous power failure, the console kit value or the PC value whichever is severer is the standard for the installation environment. Withstand voltage Insulation resistance 1500 V AC for 1 minutes for PC which has obtained IEC950-equivalent safety standard (EN 60950, CSA C22.2 No.950, UL1950). Note: Choose a PC which has obtained or conforms to the above safety standard. The console kit insulation resistance or the PC insulation resistance whichever is lower The console kit value or the PC value whichever is lower Note: Usually, PCs have obtained EN 50082-1 or equivalent as noise standard. The EN 50082-1 standard defines the electrical field, magnetic field, and static electricity as follows: Electrical field 3 V/m 80 to 1000 MHz Magnetic field 3 A/m (AC) No standard for DC Static electricity 4 KV or less (contact discharge), 8 KV or less (aerial discharge) The vibration characteristic depends on the specifications of the installed devices.
Noise
Vibration
Dust, The console kit environmental specification or the PC environmental specification whichever is severer corrosive gas is the standard for the installation environment.
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8 kV (Special) (Special)
2.0 m/s2 or less 4.9 m/s2 or less 9.8 m/s2 or less (Seismic intensity (Seismic intensity (Seismic intensity 4 or less) 5 Upper or less) 6 Lower or less) Vertical: 4.9 m/s2 or less Horizontal: 2.9 m/s2 or less Vertical: 49 m/s2 or less Horizontal: 29.4 m/s2 or less Vertical: 9.8 m/s2 or less Horizontal: 4.9 m/s2 or less Vertical: 19.6 m/s2 or less Horizontal: 9.8 m/s2 or less
Transportation vibration
Vertical: Vertical: 98.1 m/s2 or less 196.1 m/s2 or less Horizontal: Horizontal: 49.0 m/s2 or less 98.1 m/s2 or less 10 mg/m3 or less Slightly high humidity Little gas detected. (Evaluation point 36)
0.1 mg/m3 or less 0.3 mg/m3 or less Low temperature and humidity No gas detected. (Evaluation point 9) Relatively low humidity Little gas detected. (Evaluation point 25)
High temperature and humidity Some gases detected. (Evaluation point 50)
High temperature and humidity A lot of gases detected. (51 Evaluation point)
Corrosive gas
JEIDA-63-2000 : Industrial Information Processing and Control Equipment Installation Environment Standard (Japan Electronics and Information Technorogy Industries)
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*1: *2:
Immunity level based on direct contact discharge system The value enclosed in ( ) indicates the Japan Meteorological Agency Seismic Intensity Scale (reference value) estimated from acceleration.
Class A: No effect on computer system (Difficult conditions for user to meet) Class B: Office Class S: Poor environment for computer system, worsening environment class S1S2S3
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1.3
AC Power Specification
AC power used for the system must be within 10 % of specified rated voltage and the peak value must be greater than the minimum specified (see below). DC power must be within 10 % of specified 24 V DC at the power supply terminals.
IMPORTANT
If the power unit has high output impedance or high wiring impedance, the resulting voltage drop flattens the input voltage wave, forming a distorted waveform with a low peak value (B in the chart below).
Even if the effective value of the distorted input voltage wave is the same as that specified for a non-distorted input voltage wave, the voltage across the terminals of the smoothing capacitor in the power circuit may be so low that the system detects power failure. If input voltage waves A and B shown below, have the same effective value of 100 AC, wave B will have a lower smoothing capacitor terminal voltage.
A: Ideal, non-distorted input voltage wave B: Distorted input voltage wave Peak A
Peak B
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The system operating voltage range is shown below based on the relationship between effective and peak values at the power input terminal of each system. Apply AC power within these ranges to operate the system. TIP
Average-value measuring instruments such as digital voltmeters and testers cannot measure effective values accurately. Use Yokogawas digital oscilloscope DL708E or comparable device, which can measure effective values, peak values, and waveform distortion.
V 132 120 Effective value (V rms) 110 100 90 V op= 2 V rms System operating voltage range
264 240 Effective value (V rms) 220 200 198 187 V 274 System operating voltage range
V op= 2 V rms
140
150
160
170
180
280
310
340
374 370
The DC stabilized power supply of the CS 3000 (except General purpose PC) uses a compact and efficient switching regulator circuit. In this circuit, output voltage cannot be maintained if the energy (terminal potential) of the smoothing capacitor falls below a predetermined value. The circuit monitors the capacitor terminal voltage and regards it as power failure if the voltage falls in the danger zone, causing the system to enter power fail mode (non-detected momentary power failure: up to 20 ms). Current flows to the capacitor in this circuit when AC input voltage is higher than the capacitor terminal voltage. Since the capacitor is charged by the peak value of the input waveform, it is required that both the effective voltage value and the peak value conform to specifications.
Smoothing capacitor terminal voltage DC/AC Rectification Output (DC) PWM
ACRDY
DCRDY
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Crest factor The crest factor is the ratio of the peak value to the effective value of the device input current.
Input voltage waveform
Effective value
Crest factor =
Crest factor = Peak value of device input current/Effective value of device input current The crest factor must be considered for the input current supplied to every device connected to the system when estimating the power output capacity in selecting the power unit. Approximate device crest factors should be as follows: 100-120 V supply voltage: Crest factor About 3. 220-240 V supply voltage: Crest factor About 6.
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Common Method to Determine Power Unit Capacity The following shows the commonly used method used to determine the power unit capacity taking the crest factor into consideration - the final determination should be made in consultation with a power unit manufacturer: 1. If the specification of power unit crest factor (the peak current value allowable for the effective current value) is larger than the above device crest factor, the power unit can be used for up to full rated capacity. However, in-rush current, backup time, reserve capacity, etc., must be separately taken into consideration. If the power unit crest factor is smaller than the device crest factor, the power unit capacity needs to be calculated in the expression shown below. Rush current, backup time, reserve capacity, etc., must be separately taken into consideration.
2.
Power unit output capacity = Total device power consumption Capacity coefficient Capacity coefficient = Device crest factor / Power unit crest factor specification In-Rush Current When the equipment is turned on, a large in-rush current flows as the capacitor is instantaneously charged and the transformer is excited. When any equipment is turned on or shut down, this should not cause any voltage fluctuation that could adversely affect other equipment. Do not turn on all equipment at the same time. Start equipment one by one. Power may be switched to backup or AC line power if in-rush current activates the overload protection circuit on power-up. After such an overload, select an uninterruptible power unit, with automatic-recovery.
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FCU (19-inch rack mount type) Duplexed FCU (19-inch rack mount type) FCU (19-inch rack mount type) Duplexed FCU (19-inch rack mount type) FCU (with cabinet) (with maximum no. of nodes installated) Duplexed FCU (with cabinet) (with maximum no. of nodes installated) FCU (with Cabinet) (with maximum no. of nodes installed) Duplexed FCU (with Cabinet) (with maximum no. of nodes installed) FCU (for FIO, 19-inch rack mount type) Duplexed FCU (for FIO, 19-inch rack mount type) FCU (for FIO, 19-inch rack mount type) Duplexed FCU (for FIO, 19-inch rack mount type) Field Control Unit (for FIO, with cabinet) (with maximum no. of 10 node units installated) Duplexed Field Control Unit (for FIO, with cabinet) (with maximum no. of 10 node units installated) FCU (with Cabinet) (with maximum no. of 10 node units installed) Duplexed FCU (with Cabinet) (with maximum no. of 10 node units installed) Field Control Station (incl. 5 I/O units) Node interface unit (duplexed) (with 5 I/O units loaded) I/O expansion cabinet (with maximum no. of nodes installated) Optical bus repeater (dual-redundant) Bus repeater (dual-redundant) Communication gateway unit Bus converter (dual-redundant) I/O expansion cabinet (with maximum no. of nodes installated) Node unit for dual-redundant ER bus
32 56 32 56 133
38 58 38 58 118
45 67 45 67 267
17 32 17 32 67
21 39 21 39 59
AFS20D
133
118
418
267
67
59
118 118 38 58 38 58 80
267 267 45 67 45 67 80
67 67 17 32 17 32 67
59 59 21 39 21 39 59
AFS40D
220
140
260
120
67
59
AFG40S
190
80
180
80
67
59
AFG40D PFCS/PFCD AND20/ AND50 ACB21 YNT511D, YNT521D YNT512D ACG10S ABC11D ACB41 ANR10D
67 25 18 64 40 40 33 64 18
59 24 12 63 4 4 37 63 12
T010302.EPS
TI 33Q01J10-01E
Nov.01,2001-00
1-19
Input current peak values and waveforms, influenced by input impedance, varies with system configurations, line sharing with other systems, and other factors. The rush current data shown above were measured under predetermined conditions (see below). Please note that the values are subject to change. The power input circuit, with an in-rush current limiting circuit, restrains primary in-rush current, turning any current exceeding the limit to secondary and successive rush current.
Measurement Conditions
Input voltage: 132/264 V AC, 50 Hz and 24 V DC Power line impedance: Approx. 0.4 ohms (external line and internal impedance) Turn-on timing: At 50 Hz, 90 or 5 ms after the AC zero-crossing point (60 Hz data are almost identical to the 50 Hz data shown above.)
Note
The timing of the maximum primary/secondary rush current varies with devices. The restart in-rush current after a momentary power failure exceeds the above data and its timing is also different. For a system composed of multiple pieces of equipment, the in-rush current is normally smaller than the total of the in-rush currents by individual pieces of equipment.
Cabling
Observe the following when cabling the power unit to the CS 3000 system equipment: Protect signal cables from induced noise. Protect signal cables from induction from high-voltage power lines. Separate the CS 3000 system power supply from other equipment power suppliesuse a separate power distribution board. Provide a dedicated breaker for each power supply. Install breakers and devices they control they control in the same room. As far as possible install power supply cables and high-voltage power lines in metallic conduits. Use shielded cables if metallic conduits cannot be provided.
TI 33Q01J10-01E
Nov.01,2001-00
1-20
1.4
Grounding
To avoid shock hazards and minimize the effects of external noise, the installed devices must be grounded with a ground resistance of 100 ohms or less and a grounding bus of 22 mm2 or thicker. Do not ground the CS 3000 system to the same ground as devices of other systems. In the CS 3000 field control station (FCS), expansion I/O cabinets, and console type human interface station (console type HIS), grounding bars are provided. When the power supply is plug-in rather than hard-wired, use the power cable for grounding. The reference-grounding bar or the concatenation grounding bus, which is for equipotential and is compliant with any related-standard, can be selected to satisfy the specification of 100 ohms or less.
TI 33Q01J10-01E
Nov.01,2001-00
1-21
Grounding
Cabinet
In the AFS40S/AFS40D, AFG40S/AFG40D, ACB41, AFS20S/AFS20D, AFG20S/ AFG20D and ACB21, the channel base is isolated from the cabinet by a Bakelite sheet (t=5 mm) to allow one point grounding. The grounding bar (1) for connecting a grounding cable is on the bottom of the cabinet near the front panel, which is not isolated from the cabinet. The grounding bar (2) for shielding the inside of the cabinet is on the bottom of the cabinet near the back panel, which is isolated from the cabinet. Another grounding bar (3) for shielding the inside of the cabinet is on the bottom of the cabinet near the front panel. The grounding bars (2) and (3) are connected to the grounding bar (1) by a cable of 5.5 mm2 (This is used for grounding shields of input cables). When the grounding bars must be grounded separately depending on the purpose (for shielding and for connecting a grounding cable), disconnect the cable between the grounding bar (1) and (3) or (1) and (2), then ground separately.
(1) Isolating plate Front Cabinet shielding ground bar (isolated from the cabinet) Grounding conductor (3) Isolating plate (Bakelite) Channel base Ground conductor connection to grounding bar (not isolated from cabinet)
F010401.EPS
Channel base
(2) (1)
TI 33Q01J10-01E
Nov.01,2001-00
1-22
Ground wiring bar (Non Isolated from case) Ground terminal: M8 hex bolt
Terminals: M5 screw
F010409.EPS
TI 33Q01J10-01E
Nov.01,2001-00
1-23
Grounding Circuit
It is recommended that you ground each cabinet and console type HIS separately. If separate grounding is not feasible, refer to Grounding Grouped Cabinets, or Grounding sideby-side Cabinets. When providing lightning arresters on power and signal lines, those arresters need to be grounded to the same bus. For details, see Section 1.5, Noise Countermeasures.
Separate Grounding
Each cabinet should be grounded as shown below: Grounding with a ground resistance of 100 ohms or less and a grounding bus of 22 mm2 or thicker.
Printer Unit
Ground bus
Ground bus
Ground bus
F010402.EPS
TI 33Q01J10-01E
Feb.01,2001-00
1-24
TI 33Q01J10-01E
Feb.01,2001-00
1-25
IMPORTANT
Do not install the following systems side-by-side with CS 3000: Systems using power supply voltages over 300 V AC. Systems with current consumption over 50 A. System containing high frequency sources.
CS 3000
Other system
Cabinet
G Insulating sheet
F010406.EPS
TI 33Q01J10-01E
Dec.25,2002-00
1-26
Cabinet Cabinet Cabinet Cabinet /Console Type /Console Type /Console Type /Console Type HIS HIS HIS HIS In same location G G G G
TI 33Q01J10-01E
Feb.01,2001-00
1-27
1.5
Noise Countermeasures
Noise may be induced by electromagnetic induction, electrostatic induction, or from radio waves, lightning, inductive loads, static electricity and ground potential differences. It can be picked up by power, signal and ground cables, and devices. With computerized control systems, noise-induced errors in A/D conversion or in an instruction word may lead to malfunction. To prevent noise and electrostatic buildup, take the measures described in this section in deciding cable type, cable routing, and grounding.
TI 33Q01J10-01E
Feb.01,2001-00
1-28
1.5.1
Maintain separation from magnetic-field source. Shield power cables with metallic conduits. CRT display instability, distortion, Electromagnetic induction Shield magnetic field using ferromagnetic substance color shift, color fringing. (magnetic field) Destroys magnetic/flexible disk data. (e.g. Permalloy). Or use LCD. Use twisted-pair cables. Equipment maloperation. Interference with signals. Use shielded signal cables. Electrically separate power and signal cables using metallic conduits and separators. Lay power and signal cables which intersect at right angles. Lay cables underground. Use optical fiber cables. Lay cables as close to ground as possible if the cables cannot be laid underground. Install and ground arresters on field and system. Discharge static electricity from operators. Provide proper humidity. Ground equipment properly. Use antistatic floor material and clothing. Add spark-killer to noise source. Separate laying of cables. Keep at least 1 m away from devices to use a transceiver or a PHS or a cellular phone (max. output is 1W). Avoid multipoint grounding of signal cable.
T010501.EPS
Electrostatic induction
Lightning
Interference with signals. Equipment maloperation. Component damage. Equipment maloperation. Electronic component deterioration, damage. Paper jam. Spike noise interference to power andsignal lines. CRT display disruption. Equipment maloperation. Interference with signals. Equipment Maloperation (noise imposed on signal lines)
Electrostatic discharge
TI 33Q01J10-01E
Dec.25,2002-00
1-29
Shield the cable Cabinet internal shield ground bar (with an insulated board) Connection to grounding bar Grounding bar for connecting grounding conductor
Arrester
Grounding bus
TI 33Q01J10-01E
Dec.25,2002-00
1-30
Examples of Arrester
The following shows how to install an arrester as a countermeasure against lightninginduced noise :
: Induced lightning strike point 2-wire transmitter/analyzer + 2-wire transmitter GND Field wiring System side Field wiring System side AR AR I/O module + AR I/O module
GND
AR: Arrester
Thermocouple
Resistance temperature detector A AR AR I/O module GND Field wiring System side
Power supply
B B
AR
System
Diode
Relay
Spark killer
Power supply
CS 3000
100 V AC
Spark killer
The spark killer prevents noisecaused equipment failure when a fluorescent lamp or fan is turned on or off.
F010502.EPS
TI 33Q01J10-01E
Dec.25,2002-00
1-31
1.5.2
1 M ohm
Wrist strap
When working on cards: keep conductive sheets, grounded via a resistance of 1 M ohm, on the work bench. Wear a grounded wrist strap. Remove electrostatic plastics from the work bench. Be sure to wear a wrist strap and use a conductive sheet when handling maintenance parts. Wrist straps and conductive sheets are available from Yokogawa.
TI 33Q01J10-01E
Dec.25,2002-00
1-32
1.6
Cabling Requirements
The following requirements must be fulfilled when laying power and signal cables (These are shielded cables unless specified). Any signal cable used for high-voltage, high-frequency signals (inductive load ON/ OFF) must be separated from other signal cables.
Separator
Provide a separator between power and signal cables as illustrated below:
Separator (steel plate) Signal cables Power cables
150 mm or more
Power cables
F010602.EPS
Figure Distance between Cables under Pit/Free-access Floor Table Required Distance between Power & Shielded Signal Cables
Operating voltage 240 VAC max. 240 VAC max. 240 VAC min. 240 VAC min. Operating current 10 A max. 10 A min. 10 A max. 10 A min. Distance 150 mm min. 600 mm min. 600 mm min. Cannot be laid together.
T010601.EPS
TI 33Q01J10-01E
Feb.01,2001-00
1-33
Intersecting Cables
With unshielded power cables, place a grounded steel plate with a thickness of at least 1.6 mm over the cables where they intersect with signal cables.
Signal cables
Ambient Temperature
The ambient temperature where signal and bus cables are laid must be within the range 10 C to 60 C. When using ER bus node units (ANR10S/ANR10D) to conform to the temperature specification, the ambient temperature where the cables are laid must be within the range 20 C to 70 C.
TI 33Q01J10-01E
Nov.01,2001-00
1-34
1.7
Compliance
Class I, Division 2, Groups A, B, C and D Temperature code T4 CSA Standard C22.2-No.157-92 CSA Standard C22.2-No.213-M1987 CSA Standard C22.2-No.1010.1-92 ISA Standard ISA-S12.12 1994
Note: For compliance with these standards and directives, devices must be installed in a metal cabinet with a key. Use a cabinet approved by the CSA or local explosion-proof testing organization.
TI 33Q01J10-01E
Nov.01,2001-00
1-35
ANB10S/ANB10D
4, 5
2 3 8 6 AEA4D etc.
Fieldbus
F010709.EPS
*1: Use a barrier (such as Model MTL 791) for Fieldbus as the field wiring terminal for NI. Note: The numbers in Figure correspond to the numbers in Table NI products <FIO>.
TI 33Q01J10-01E
Dec.25,2002-00
1-36
Node Unit for dual-redundant ER Bus (100 to 120 V AC dual-redundant power supply) Node Unit for dual-redundant ER Bus (24 V DC dual-redundant power supply) 100 to 120 V AC Power Supply Module 24 V DC Power Supply Module ER Bus Interface Slave module Analog Input Module (4 to 20 mA, 16-channel, Non-Isolated) Analog Input Module (1 to 5 V, 16-channel, Non-Isolated) Analog Input Module (-10 to +10 V, 16-channel, Non-Isolated) Analog I/O Module (4 to 20 mA, 8-channel Input/8-channel Output, Non-Isolated) Analog I/O Module (1 to 5 V Input, 4 to 20 mA Output, 8-channel Input/8-channel Output, Non-Isolated) Analog Output Module (-10 to +10 V, 16-channel, Non-Isolated) Analog Input Module (4 to 20 mA, 16-Channel, Isolated) Analog Output Module (4 to 20 mA, 16-Channel, Isolated) TC/mV Input Module (16-channel, Isolated) RTD Input Module (12-channel, Isolated) Analog Input Module (4 to 20 mA, 8-channel, Isolated channels) Analog I/O Module (4 to 20 mA, 4-channel Input/4-channels Output, Isolated channels) Pulse Input Module (0 to 10 kHz, 8-channel, Isolated channels) TC/mV Input Module (16-channel, Isolated channels) RTD/POT Input Module (16-channel, Isolated channels) Digital Input Module (32-channel, with pulse count) Digital Output Module (32-channel, with pulse width output function) Digital Input Module (16-channel, 100 V AC, with pulse count) Digital Input Module (32-channel, Pressure Clamp Terminal support only) Digital Output Module (32-channel, Pressure Clamp Terminal support only) Digital Input Module (64-channel, with pulse count) Digital Output Module (64-channel, with Pulse width output function) Relay Output Module (16-channel, with pulse width output function) Foundation Fieldbus (FF-H1) Communication Module
T010707.EPS
TI 33Q01J10-01E
Dec.25,2002-00
1-37
T010708.EPS
TI 33Q01J10-01E
Dec.25,2002-00
1-38
Description Signal Cable (for Connection between ADV151/ADV551 and Terminal Board) Signal Cable (for Connection between ADV141 and Terminal Board) Signal Cable (for Connection between ADR541 and Terminal Board) Signal Cable for Connection between AAR145 and AER4D) Signal Cable (for Connection between ALF111 and Terminal Board) Signal Cable (for Connection between ADV161/ADV561 and Terminal Board) Signal Cable (40-40pin) Signal Cable (40-40pin) Signal Cable (50-50pin) ER Bus Interface Master Module
T010712.EPS
EB401
For combinations such as ADV551 and AED5D, or ADV561 and AED5D, when using ADV551 or ADV561 in the voltage output mode (namely, when supplying the power from AED5D to the external load), the field wiring for NI cannot be made. *2: Specify as /NL (option code) for Non-Incendive bus cables or signal cables. Note: Some indications of suffix code are omitted, but all existing suffix codes of the models in Table NI products <FIO> are NI products.
TI 33Q01J10-01E
Dec.25,2002-00
1-39
<Non-Hazardous Area>
YNT51
FCS
NI compliance is not required for optical cables because they can not supply energy.
Terminal Board
Fieldbus Converter
F010706.EPS
Note: The numbers in Figure correspond to the numbers in Table NI Products <RIO>.
TI 33Q01J10-01E
Dec.25,2002-00
1-40
mV, Thermocouple and RTS Input Module (conforms to IEC584-1995, IEC751-1995) Pulse Input Module Current Output Module Current / Voltage Output Module Voltage Input Multiplexer Module (16 Points, Terminal type) Voltage Input Multiplexer Module (16 Points, Connector Type) mV Input Multiplexer Module (16 Points, Terminal Type) Thermocouple Input Multiplexer Module (16 Points, Terminal Type) Thermocouple Input Multiplexer Module (16 Points, Terminal Type, conforms to IEC584-1995) mV Input Multiplexer Module (16 Points, Connector Type) RTS Input Multiplexer Module (16 Points, Terminal Type) RTS Input Multiplexer Module (16 Points, Terminal Type, conforms to IEC751-1995) RTS Input Multiplexer Module (16 Points, Connector Type) RTS Input Multiplexer Module (16 Points, Connector Type, conforms to IEC751-1995) 2-Wire Transmitter Input Multiplexer Module (16 Points, Terminal Type) Current Output Multiplexer Module (16 Points, Terminal Type) Contact Input Module (16 Points, Terminal Type) Contact Input Module (16 Points, Connector Type) Contact Input Module (32 Points, Terminal Type)
T010702.EPS
TI 33Q01J10-01E
Dec.25,2002-00
1-41
T010703.EPS
Note: The spares and replacement parts for the above products are also non-incendive.
TI 33Q01J10-01E
Dec.25,2002-00
1-42
Power Cable
The power cables of node units (FIO), node interface units (RIO) and optical repeaters must be passed through a metal conduit, and wired from a non-hazardous area without applying stress to the end of the cables. In addition, connect cables according to the Canadian Electrical Code (CEC) or local electrical codes.
Other Cables
Connect cables according to the Canadian Electrical Code (CEC) or local electrical codes. For the wiring, the followings are especially important. The conduit wiring is required for the cable (AKB332) and field wiring to be connected to ADV141. When using AAP135 in the voltage output mode, the conduit wiring is required for the cable (KS1) and field wiring to be connected to AAP135. For combination of ADV551 and AED5D, or ADV561 and AED5D, when using ADV551 or ADV561 in the voltage output mode, the conduit wiring is required for the field wiring to be connected to AED5D. For ALF111, use a barrier (such as Model MTL 791) for Fieldbus as the field wiring terminal for NI.
AVERTISSEMENT-RISQUE DEXPLOSION
NE PAS DE BRANCHER TANT QUE LE CIRCUIT EST SOUS TENSION, A MOINS QU'IL NE S'AGISSE D'UN EMPLACEMENT NON DANGEREUX.
IMPORTANT
(1) During Operation While the system is on, never connect or disconnect cables, or attach or remove fuses, or insert or remove cards in explosive atmospheres. (2) During Maintenance When doing maintenance on a system in operation, never connect or disconnect products in explosive atmospheres.
TI 33Q01J10-01E
Dec.25,2002-00
1-43
F010710.EPS
TI 33Q01J10-01E
Dec.25,2002-00
1-44
3UNIT or more
F010705.EPS
TI 33Q01J10-01E
Dec.25,2002-00
1-45
1.7.1
+ Power Supply -
Lc Cc
A Ci B Parameters Vmax: Maximum input voltage Imax: Maximum input current Ci: Maximum internal capacitance Li: Maximum internal inductance Li
Parameters Voc: Maximum open circuit output voltage Isc: Maximum short circuit output current Ca: Maximum allowable capacitance La: Maximum allowable connected inductance Cn: Maximum allowable connected capacitance based upon the normal circuit voltage Vn Vn: Normal circuit voltage Ln: Maximum allowable inductance based upon the normal circuit current In In: Normal circuit current Cc: External wiring (circuit) cable capacitance Lc: External wiring (circuit) cable inductance
F010703.EPS
TI 33Q01J10-01E
Dec.25,2002-00
1-46
Isc:
Vn: Ln:
In: Cc:
Li:
TI 33Q01J10-01E
Dec.25,2002-00
1-47
1.7.2
FIO
Voc (V)
27.6 27.6 25.5 25.5 27.6 27.6 27.6 27.6 27.6 27.6 24.3 24.3 31.0 31.0 31.0 31.0 31.0
Isc (mA)
54.0 27.0 26.3 26.3 54.0 27.0 23.0 23.0 23.0 23.0 23.0 23.0 31.0 31.0 23.0 23.0 31.0
Ca (F)
La (mH)
Vn (V)
In (mA)
Cn (F)
Ln (mH)
Remarks
0.12 0.19 0.22 0.22 0.12 0.19 0.12 0.19 0.12 0.19 0.33 0.33 0.25 0.12 0.15 0.12 0.25
2.7 2.7 21.9 21.9 2.7 2.7 19.0 19.0 19.0 19.0 21.9 21.9 15.4 15.4 40.0 40.0 15.4
27.6 27.6 25.5 25.5 27.6 27.6 27.6 27.6 27.6 27.6 24.3 24.3 31.0 31.0 31.0 31.0 31.0
24.0 24.0 23.0 23.0 24.0 24.0 23.0 23.0 23.0 23.0 23.0 23.0 24.0 24.0 23.0 23.0 24.0
0.12 0.19 0.22 0.22 0.12 0.19 0.12 0.19 0.12 0.19 0.33 0.33 0.25 0.12 0.15 0.12 0.25
100 2-wire transmitter 100 2-wire transmitter 100 2-wire transmitter 100 2-wire transmitter 100 2-wire transmitter 100 2-wire transmitter 100 100 100 100 100 100 100 100 100 100 100
AAI835 Input
When connecting 2-wire transmitter When connecting 2-wire transmitter Not applicable (*3)
With terminator resister (50 ohm)(*2) With terminator resister (50 ohm)(*2)
100 RJC input 100 RJC input 0.8 Power Supply for RJC 0.8 Power Supply for RJC 0.8
AAT145
TI 33Q01J10-01E
Dec.25,2002-00
<1. System Installation Requirements> Table FIO Parameters (for Energy Source Products for the NI Devices) (*1) (2/2)
Modules
Dual
1-48
Voc (V)
Isc (mA)
Ca (F)
La (mH)
Vn (V)
In (mA)
Cn (F)
Ln (mH)
Remarks
ADV551
Single Dual
When connecting the terminal board, the current cannot be limited in the energy supply to the external wiring of NI devices. Therefore, the field wiring for NI cannot be made. When connecting the terminal board, the current cannot be limited in the energy supply to the external wiring of NI devices. Therefore, the field wiring for NI cannot be made.
ADV561
Single
If the mode is not specified in the remarks column, these parameters apply to all modes of each module (Model). EB401 and EB501 can be only connected to EB401 and/or EB501 at random in parallel. The maximum units of these modules which can be connected each other are 9 units and the maximum length of the cable is 500 m. The conduit wiring is required for the cable to be connected to AAP135.
TI 33Q01J10-01E
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Vmax (V)
20.0 12.0 25.5 25.5 20.0 12.0 8.2 8.2 8.2
Imax (mA)
60.0 30.0 26.3 26.3 60.0 30.0 31.0 31.0 31.0
Ci (F)
4200 pF 3100 pF 3500 pF 7000 pF 4200 pF 3100 pF 8600 pF 5300 pF 8600 pF
Li (H)
3.6 4-wire transmitter input 4.8 4-wire transmitter input 10.0 4-wire transmitter input 10.0 4-wire transmitter input 3.6 4-wire transmitter input 4.8 4-wire transmitter input 2.0 4.0 2.0
AAI835 Input
When connecting 4-wire transmitter When connecting 4-wire transmitter When connecting 4-wire transmitter When connecting 4-wire transmitter
0 Power supply 24 V DC 0 Power supply 24 V DC 0 Power supply 12 V DC 0 Power supply 12 V DC 0.438 0.880 2.4 4.8 2.4 4.8 2.1 1.05 0 0 0 0 0
AAP135
TI 33Q01J10-01E
Dec.25,2002-00
<1. System Installation Requirements> Table FIO Parameters (for Energy Sink Products) (*1) (2/2)
Modules
AAT145 Dual Single ALF111 Dual Single EB401 10.0
1-50
Vmax (V)
5.0 5.0
Imax (mA)
1.0 1.0 90 A
Ci (F)
0.0015 0.0010 8 pF
Li (H)
If the mode is not specified in the remarks column, these parameters apply to all modes of each module (Model). Use a barrier (such as Model MTL 791) for Fieldbus as the field wiring terminal for NI. The conduit wiring is required for the cable to be connected to ADV141.
L (H/m)
0.25 0.22 1.50 1.50 1.50 1.50 1.50 2.20 2.20 1.50 0.67 1.50
C (pF/m)
100 85 110 110 110 110 110 100 100 110 55 110
T010711.EPS
TI 33Q01J10-01E
Dec.25,2002-00
1-51
RIO
The applicable I/O modules, electrical transceiver and optical transceivers and their parameters are listed below. The energy source products for the NI devices are shown in the table below.
Table RIO Parameters (for Energy Source Products for the NI Devices) (*1)
Modules AAM10 AAM11 AAM11B AAM21 /AAM21J APM11 AAM50 AAM51 AAM51 AMC80 AMC80 AMM12 AMM22 /AMM22J AMM32 /AMM32J AMM42 AMM52 ADM11 /ADM12 ADM51 /ADM52 ADM15R ADM55R ACM11 ACM12 ACF11 RB401 AIP511 AIP512 AIP581 Voc (V) 25.5 25.5 25.5 3.0 26.4 25.5 25.5 10.3 25.5 14.0 14.0 14.0 6.0 24.5 25.5 6.0 Isc (mA) 35.0 60.0 60.0 1.5 40.0 21.5 21.5 60.0 21.5 0.1 0.1 0.1 1.5 60.0 21.5 20.0 Ca (F) 0.20 0.27 0.27 1.00 0.15 0.20 0.20 0.20 0.20 1.00 1.00 1.00 1.00 0.27 0.27 1.00 La (mH) 4.0 5.0 5.0 20.0 2.0 2.0 4.0 4.0 1.6 20.0 20.0 20.0 20.0 0.8 1.6 10.0 Vn (V) 25.5 25.5 25.5 1.5 26.4 25.5 25.5 10.3 25.5 14.0 14.0 14.0 1.5 24.5 25.5 6.0 In (mA) 22.0 22.0 22.0 1.0 35.0 21.5 21.5 10.0 21.5 0.1 0.1 0.1 1.5 22.0 21.5 20.0 Cn (F) 0.20 0.27 0.27 1.00 0.15 0.20 0.20 0.20 0.20 1.00 1.00 1.00 1.00 0.27 0.27 1.00 Ln (mH) 100 100 100 100 RTD input 50 100 100 Current Output Mode 100 Voltage Output Mode 100 Current Output 100 Voltage Input 100 100 TC/mV input 100 RTD input 100 100 100 Remarks
Not applicable (No supplying energy to Non-Incendive Field Circuits.) 25.5 8.5 0.20 2.0 25.5 8.5 0.20 100
Not applicable (No supplying energy to Non-Incendive Field Circuits.) 22.0 4.7 20.0 13.0 13.0 13.0 13.0 40.0 67.0 150.0 140.0 140.0 140.0 140.0 0.05 1.00 0.18 0.27 0.27 0.27 0.27 0.5 0.8 0.1 10.0 10.0 10.0 10.0 19.5 4.7 20.0 5.0 5.0 5.0 5.0 15.0 40.0 80.0 90.0 90.0 90.0 90.0 0.10 1.00 0.18 1.00 1.00 1.00 1.00 10 V input 10 5 1 1 1 1
T010704.EPS
*1: *2:
If the mode is not specified in the remarks column, these parameters apply to all modes of each module (Model). RB401, AIP511, AIP512, and AIP581 can be only connected to RB401, AIP511, AIP512 and/or AIP581 at random in parallel. The maximum units of these modules which can be connected each other are 9 units and the maximum length of the cable is 750 m.
TI 33Q01J10-01E
Dec.25,2002-00
1-52
10.0 Current input mode, B-C 10.0 Voltage input mode, B-C 10.0 Current input mode, B-C 10.0 Voltage input mode, B-C 10.0 Current input mode, B-C 10.0 Voltage input mode, B-C 10.0 TC/mV input mode, B-C 10.0 Contact input mode, B-C 10.0 Voltage input 10.0 Voltage input mode 10.0 TC/mV input mode 10.0 RTD input mode 100.0 Contact input mode, A-B 10.0 Transistor contact output mode 10.0 10.0 100.0 100.0 8.0 mH 8.0 mH With terminal 8.0 mH resistors (107 ohms) (*2) 8.0 mH
T010705.EPS
*1: *2:
If the mode is not specified in the remarks column, these parameters apply to all modes of each module (Model). RB401, AIP511, AIP512, and AIP581 can be only connected to RB401, AIP511, AIP512 and/or AIP581 at random in parallel. The maximum units of these modules which can be connected each other are 9 units and the maximum length of the cable is 750 m.
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1.7.3
Case 1: Field Wiring Performed in accordance with Specific Wiring Works of Division 2
Energy source devices Vn In Cn Ln
*1: *2:
Energy sink devices Vmax Imax Total Ci of source devices + total capacitance Cc (*1) of external wiring Total Li of source devices + total inductance Lc (*2) of external wiring
If the value is unknown, calculate using 200 pF/m. If the value is unknown, calculate using 0.66 H/m.
Energy sink devices Vmax Imax Total Ci of source devices + total capacitance Cc (*1) of external wiring Total Li of source devices + total inductance Lc (*2) of external wiring
If the value is unknown, calculate using 200 pF/m. If the value is unknown, calculate using 0.66 H/m.
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Example
Consider how to connect the AAM11 Current/Voltage Input Module, one of the CENTUM CS 3000 I/O modules, to Yokogawa's EJA Differential Pressure Transmitter. One EJA is connected to one circuit of the AAM11 module via a 100 m cable, which is located in a Class I Division 2 Hazardous Area.
Hazardous location (Class I, Division 2) Source device Load device
Lc Cc
+ Ci <Differencetial pressure transmitter EJA> (Vmax) = 30 V (Imax) = 165 mA (Ci) = 0.0225 F (Li) = 0.73 mH Li
The following parameters have been defined: (Voc) = 25.5 V (Isc) = 60 mA (Ca) = 0.27 F (La) = 5.0 mH (Cn) = 0.27 F at (Vn)= 25.5 V (Ln) = 100 mH at (In)= 22.0 mA (Cc) = 200 pF/m 100 m = 0.0002 F 100 = 0.02 F (Lc) = 0.66 H/m 100 m = 0.00066 mH 100 = 0.066 mH Therefore, Voc = 25.5 V Isc = 60.0 mA Ca = 0.27 F La = 5.0 mH < < > > Vmax = 30 V Imax = 165 mA Ci + Cc = 0.0425 F Li + Lc =0.796 mH
Since the conditions for combination are satisfied, AAM11 can be connected with EJA.
F010704.EPS
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Dec.25,2002-00
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1.8
G3 Environment-compatible Products
Table G3 Environment-compatible Products
No. 1 Product Node unit Model ANR10-3 AAI141-3 AAV141-3 AAV142-3 AAI841-3 AAB841-3 2 Analog I/O modules AAV542-3 AAI143-3 AAI543-3 AAT141-3 AAR181-3 AAI135-3 AAI835-3 AAT145-3 AAR145-3 AAP135-3 ADV151-3 ADV141-3 ADV142-3 ADV551-3 3 Digital I/O modules ADR541-3 ADV157-1 ADV557-1 ADV161-1 ADV561-1 ALR111-1 4 Communication module ALR121-1 ALE111-1 ALF111-1 Description ER bus node unit (19-inch Rack Mount type) Analog input module (4 to 20 mA, 16-channel, non-isolated) Analog input module (1 to 5 V, 16-channel, non-isolated) Analog input module (10 V to +10 V, 16-channel, non-isolated) Analog I/O module (4 to 20 mA input, 4 to 20 mA output, 8-channel/8-channel, non-isolated) Analog I/O module (1 to 5 V input, 4 to 20 mA output, 8-channel/8-channel, non-isolated) Analog output module (10 V to +10 V, 16-channel, non-isolated) Analog Input Module (4 to 20 mA, 16-Channel, Isolated) Analog Output Module (4 to 20 mA, 16-Channel, Isolated) Thermocouple/mV input module (16-channel, isolated) Resistance temperature detector input module (12-channel, isolated) Analog input module (4 to 20 mA, 8-channel, isolated channels) Analog I/O module (4 to 20 mA, 4-channel/4-channel, isolated channels) Thermocouple/mV input module (16-channel, isolated channels) Resistance temperature detector/potentiometer input module (16-channel, isolated channels) Pulse input module (8-channel, 0 to 10 kHz, isolated channels) Digital input module (32-channel, isolated) Digital input module (16-channel, 100 to 120 V AC, isolated) Digital input module (16-channel, 220 to 240 V AC, isolated) Digital output module (32-channel, isolated) Relay output module (16-channel, isolated) Digital input module (32-channel, for pressure clamp terminals, isolated) Digital output module (32-channel, for pressure clamp terminals, isolated) Digital input module (64-channel, isolated) Digital output module (64-channel, isolated) RS-232C Communication Module (2-Port, 1200 bps to 115.2 kbps) RS-422/RS-485 Communication Module (2-Port, 1200 bps to 115.2 kbps) Ethernet Communication Module (1-Port, 10 Mbps) Foundation Fieldbus (FF-H1) Communication Module (4-Port, 31.25 kbps)
T010801.EPS
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G2 (moderate): An environment in which corrosive gas can be detected and it could be determined that the gas is the major cause adversely affecting the reliability of plant equipment. The corrosion level on the copper test piece is below 0.1 m (see note below). G3 (harsh): An environment in which corrosive gas is frequently generated to cause corrosion and that it is necessary to provide special measures or employ specially designed or packaged plant equipment. The corrosion level on the copper test piece is below 0.2 m (see note below). A corrosive gas-polluted environment that demands special protective chassis for the plant equipment, specifications of which should be seriously determined by the user and a power unit manufacturer. The corrosion level on the copper test piece is 0.2 m or more (see note below).
GX (severe):
Note: Copper test pieces are used to determine the level of corrosion for the classification of the plant environment. The test piece is an oxygen-free copper sheet, which is 15 cm2 in area, 0.635 mm in thickness, 1/2 to 3/4H in hardness. The test piece is placed in the plant site for one month and checked for any change before and after the test to determine the degree of corrosion (see table below). If the test period is shorter than one month, the result is calculated to obtain equivalent data using a expression defined by the standard.
Environment category Copper corrosion level Group A H2S SO2, SO3 Cl2 NOx Group B HF NH3 O3
G1 Mild < 300 (< 0.03) <3 < 10 <1 < 50 <1 < 500 <2
G2 Moderate < 1000 (< 0.1) < 10 < 100 <2 < 125 <2 < 10000 < 25
G3 Harsh < 2000 (< 0.2) < 50 < 300 < 10 < 1250 < 10 < 25000 < 100
[] ( [m] ) [mm3/m3]
Note: The gas density data indicated in the table are for reference only, with the relative humidity of 50 % RH or less. The category goes up one rank higher every time the humidity increases 10 % exceeding the 50 % RH or over 6 % per hour.
The Group-A gases shown in the table may coexist and cause inter-reaction. Inter-reaction factors are not known for the Group-B gases.
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2.
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2.1
Transportation
SEE ALSO
See Table Equipment Installation Specifications in Section 1.2 Control Room Environment for ambient temperature, humidity, vibration and impact.
Loading
Do not load crates on top of others or turn them on their sides. Keep all crates upright. Secure loaded crates using ropes, and cover them completely with waterproof coverings. Do not load crates outdoors when it is raining.
Transportation
Cargoes contain precision instruments. Select a company specializing in the transportation of computers and precision instruments. Keep all products upright during air transport, freightage, or truck transport. When transporting by track, drive at low speed to avoid vibration and impact. Also, slow down to the limit on a bad road.
Others
Do not transport equipment through areas where there may be corrosive gas, intense electric or magnetic fields.
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Unloading
Prepare special equipment for unloading. Avoid unloading outdoor in case of rain.
Keep Upright
Keep crates upright when unloading.
IMPORTANT
When lifting Hardware with a crane, do not unpack it, but attach lifting bolts or wire ropes to the baseboard positions shown to lift it. Keep the distance between the crane hook and the cargo to be lifted at a minimum. If it is difficult to do this, tie four belts together at a point close to the cargo to keep it from falling. Unpacked items are more likely to lose their balance and fall.
Baseboard
F020102.EPS
2-4
Carrying
This section describes how to carry cabinets.
Carrying Space
Carry cabinets into the location of installation without unpacking. To carry them in on the second floor or upper floors using a crane, a scaffold of about 2,500 by 4,000 mm is required for placing as well as unpacking.
Table Required Entrance and Elevator Size
Console type HIS Width Height Depth Max. loading capacity 800 mm 1,500 mm 1,600 mm 150 kg Cabinet 800 mm 2,400 mm 1,000 mm 400 kg
T020101.EPS
Passage
The passage must be wide enough as shown below. It must also be strong enough to withstand the weight of the cabinet. Determine the passage according to the cabinets and carriers size and weight. Carrying console type HIS in
Example ; Cabinet height: 1,900 mm 1,600 mm Height: 1,900 mm + Carrier height
800 mm
1,500 mm min.
1,500 mm min.
F020103.EPS
Carrying cabinet in
Example ; Cabinet height: 2,105 mm 1,000 mm Height: 2,105 mm + Carrier height
800 mm
1,300 mm min.
1,300 mm min.
F020101.EPS
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Using Rollers
The cabinet should be carried in to or near the installation location without unpacking. Do not use rollers if possible. When using them, take the following precautions: Use wooden rollers which are long enough so that more than 200 mm remains outside of the cabinet on each side. Make sure that two or more rollers are always under the cabinet. Do not use a hammer to correct roller positions on the move.
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2.2
Unpacking
In unpacking the received cargoes and equipment, inspect them according to inspection list below. It is recommended to unpack by Yokogawa engineers or in their presence.
Table Inspection List
Inspection Items Result Measures Required If unsuitable, select proper location according to specified environmental requirements. If yes, do not unpack and wait until the fluctuation remains within 10 C/h. If damaged badly, inform Yokogawa. If yes, inform Yokogawa. If yes, remove them and check the surrounding. If damaged badly, inform Yokogawa. If yes, inform Yokogawa.
T020201.EPS
Environment of unpacking location Suitable Unsuitable (temperature, humidity, dust) Rapid temperature fluctuation Yes No (should be within 10 C/h) Exterior Yes Damage to equipment exterior No Condensation or its trace on equipment exterior. (*1) Loose parts inside equipment. Interior Damage to equipment interior. Condensation or its trace on equipment interior. (*1)
*1:
No No No No
Condensation symptoms are as follows: Dew patterns on PCBs. Printed circuit copper trace is floating off the board. Label characters on PCBs are smudged. Connectors on PCBs are smudged. Dew patterns or traces of droplets are found on cabinet panels.
IMPORTANT
Condensation may cause a fatal system failure in the CS 3000 system. Be sure to unpack the equipment indoor under the specified environmental conditions. Strictly observe the allowable temperature fluctuation range of 10 C/h. Do not bring the equipment into a heated room straight from the outside in winter. Our warranty does not cover any damage caused by condensation. Proper treatment may be able to minimize the damage caused by condensation, however. Contact Yokogawa in case of condensation.
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Unpacking Procedure
[Unpacking export wooden crates] Equipment packed for export is enclosed in an aluminized bag, then housed in a wooden crate. To unpack export wooden crates: (1) (2) (3) (4) (5) (6) Remove the nail from each corner protector. Remove the nail from the ceiling panel. Remove the nail from the ceiling panel. Remove the nail from the side panel. Remove the nail from the side panel. Remove the nail from the end panel.
Sequencing steps (1) to (6) above remove nails from one side. Repeat them to remove nails from the opposite side.
(2) Ceiling panel (1) Corner protector
(6)
(4) (6)
(3)
(3) In moving equipment, carry it on the baseboard on which it was delivered for safety. Keep the baseboard since it may also be used to relocate equipment to its final site of installation after it has been installed in position temporarily.
End panel
(5)
Side panel
(5) (4)
F020201.EPS
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May 28,1998-00
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2.3
Storage
The delivery date should be determined in accordance with your installation schedule. Avoid storing products more than three months. If long-term storage cannot be avoided, consult us in advance because it is necessary to provide waterproofing, condensation prevention, and dustproofing measures as well as periodical inspections.
Storage Condition
Store products without unpacking. Be sure to confirm that the crate is not damaged. To store them after unpacking, be sure to take the precautions described below.
Location of Storage
Store products in a warehouse or indoor facilities - never in an open-air location.
Storage Environment
SEE ALSO
See Section 1.2 Control Room Environment for permissible temperature, humidity and temperature fluctuation of storage area.
Avoid direct sunlight. Prevent condensation. Do not store products where corrosive gas or salty air may be present.
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Nov.01,1998-00
2-9
2.4
Installation
Before installation, be sure that anchor bolts, pedestals, and cable holes are provided according to the customers system configuration plans. Check that the positions of holes on the floor fit the anchor bolt holes in the channel base of each piece of equipment.
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2.4.1
Installation on Floor
The installation method varies with the type of the floor and building. After unpacked, be careful not to put any impact until it is fixed to the floor to prevent from tip-over. Install devices as specified in the plans. Check the position of front and back panels of the cabinet. Avoid physical shock. Never use hammers. The open display style console assembly YPCKIT (excluding option code FT) is provided with simple legs. When the YPCKIT is secured to the floor, remove and store the simple legs. Use them at the time of movement in the future. Fix each equipment to the floor. The explanation below shows how to fix devices on different types of floors.
Concrete Floor
Clamp the equipment to the floor using anchor bolts. It is recommended to use M12 bolts and 3,200 Ncm tightening torque.
F020401.EPS
Steel Floor
Clamp the equipment to the floor using clamp bolts. After cabling through the riser duct, fill the duct with rubber sponges and seal the top with putty.
Riser Duct
F020402.EPS
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Free-access Floor
Clamp the equipment to pedestals which are anchored to the base floor.
Equipment
Free-access floor
F020403.EPS
In the free-access floor, make holes for riser cables to connect to each piece of equipment as follows: If one floor tile is removed, be sure to reinforce the opening with an angle frame for floor stability.
Angle frame
F020404.EPS
Do not make a holes near the floor supports. Do not cut away more than 1/3 of a floor tile.
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IMPORTANT
If a number of neighboring floor tiles are removed, be sure to provide angle frames or pedestals for reinforcement.
Bad example
Good example
F020405.EPS
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If the specified maximum size hole cannot be provided due to the floor construction or pit dimensions, the size may be smaller within the range indicated in the plans. If you use the specified minimum size of hole, use flexible cables that can bend inside the channel base.
Distribution board Cabinet Sealed with putty
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2.4.2
LPCKIT
The way to mount two or more console type HIS side by side, using bolts to join them, is described below. The same method is used to join universal consoles or CENTUM-XL cabinets with the same shape.
IMPORTANT
The CENTUM-XL EOPS has a different-shaped operation keyboard than the console type HIS, so you cant use the EOPS flat membrane keyboard if you want to mount EOPS and console type HIS side by side.
Installation
(a) Level the floor surface on which cabinets are to be installed. (b) To install two or more cabinets in a line, install the central one first (D in Figure), and next ones on both sides (CBA, EFG). (c) With bottom plate (a) (see Figure on next page) off, install the cabinet in position, making sure that the anchor bolt position and channel base hole align with each other. (d) Tighten anchor bolt nut [A] (Figure) when the installation is complete. When linking many cabinets in a row, tighten the nuts only finger-tight first, fully tightening them when the cabinet interconnection is complete.
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f h g i Top plate
d a b c
Referring to the figure above, follow the procedure described below to connect the HIS with bolts. When tightening bolts e, f, and g, make sure that console type HIS are aligned. 1. 2. Using a hexagonal wrench, loosen hex socket head bolts d (4 bolts) securing the main body and the channel base to each other. Remove the bottom place of desk, and tighten the tapered bolt screws e using an Lwrench. To remove the bottom place of desk, remove the four M3 screws holding it then you can slide the lower plate about 3 mm to the rear, lift the hooked part of the plate from the square holes in the lower part of the operator keyboard, and remove the plate from the bottom. Remove the top plates and tighten tapered bolt screws with L-wrench K. Open front and rear doors, and tighten bolt screws g with an L-wrench. Confirm that surfaces of the side-by-side HIS are aligned, then use a hex wrench to join main body to the channel base using hex bolts. If theres a gap between main body and channel base, insert liner. Replace the removed plates and bottom plates in their original positions.
3. 4. 5.
6.
IMPORTANT
Dont pass wiring to non-Yokogawa equipment through the console type HIS. However, the wiring of general-purpose personal computer installed in the console type HIS (LPCKIT, YPCKIT) is excluded.
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YPCKIT
The way to mount two or more console type HIS side-by-side, using bolts to join them, is described below. The same method is used to join universal consoles or CENTUM-XL cabinets with the same shape.
IMPORTANT
The CENTUM-XL EOPS has a different-shaped operation keyboard than the console type HIS, so you cant use the EOPS flat membrane keyboard if you want to mount EOPS and console type HIS side-by-side.
LCD
Desk
Channel base
F020422.EPS
Installation
(a) Level the floor surface on which HISs are to be installed. (b) To install two or more HISs in a line, install the central one first (B in Figure), and next ones on both sides (C, A). (c) With bottom plate (see Figure on next page) off, install the HIS in position, making sure that the anchor bolt position and channel base hole align with each other. (d) Tighten anchor bolt nut (a) (see Figure on next page) when the installation is complete. When linking many HISs in a row, tighten the nuts only finger-tight first, fully tightening them when the HIS interconnection is complete.
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f h g i
e h
d g i a b c
Referring to the figure above, follow the procedure described below to connect the HIS with bolts. When tightening bolts e, f, and g, make sure that console type HIS are aligned. 1. 2. Using a hexagonal wrench, loosen hex socket head bolts d (4 bolts) securing the main body and the channel base to each other. Remove the bottom place of desk, and tighten the tapered bolt screws e using an Lwrench. To remove the bottom place of desk, remove the four M3 screws holding it then you can slide the lower plate about 3 mm to the rear, lift the hooked part of the plate from the square holes in the lower part of the operator keyboard, and remove the plate from the bottom. Remove the top plates and tighten tapered bolt screws with L-wrench K. Open front and rear doors, and tighten bolt screws g with an L-wrench. Confirm that surfaces of the side-by-side HIS are aligned, then use a hex wrench to join main body to the channel base using hex bolts. If theres a gap between main body and channel base, insert liner. Replace the removed plates and bottom plates in their original positions.
3. 4. 5.
6.
IMPORTANT
Dont pass wiring to non-Yokogawa equipment through the console type HIS. However, the wiring of general-purpose personal computer installed in the console type HIS is excluded.
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Tools and Parts Required for Joining Console Type HIS side by side
Separately buy the kit of tools and parts for joining console type HIS (LPCKIT, YPCKIT) side by side. The names and part numbers of kit components are shown below. AKT201 kit for joining console type HIS (LPCKIT) for single display. AKT202 kit for joining console type HIS (LPCKIT) for dual stacked display. AKT203 kit for joining console type HIS (YPCKIT), YAX801.
Table Tools and Parts Required for Joining a Pair of HIS
No. a b c d e f g h i j k
*1:
Names Nuts and bolts (M12) Spring washer (M12) Flat washer (M12) Hex-hole bolt (M10) Tapered bolt screw (M8) (long) Tapered bolt screw (M8) (short) Bolt screw (M8) Flat washer (M10) Toothed (serrated) washer L-shaped hex wrench (long) L-shaped hex wrench (short) (*1) (*1) (*1)
Part numbers Y9035YX T9009NS T9009NR Y9820NS Y9100WS Y9801WL T9050QS S9103PB
AKT201 4 4 4 4 (installed) 1 1 3 2 3 1 1
AKT202 4 4 4 4 (installed) 1 1 5 2 5 1 1
AKT203 4 4 4 4 (installed) 1 1 2 2 2 1 1
T020403.EPS
Bolt (T9009NR)
Bolt (T9009NS)
Washer (Y9100WS)
Washer (Y9801WL)
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2.4.3
F020408.EPS
Installation
(a) Level the floor surface on which cabinets are to be installed. (b) To install two or more cabinets in a line, install the central one first (D in Figure), and next ones on both sides (CBA, EFG). (c) With bottom plate (a) (see Figure on next page) off, install the cabinet in position, making sure that the anchor bolt position and channel base hole align with each other. (d) Tighten anchor bolt nut [A] (see Figure on next page) when the installation is complete. When linking many cabinets in a row, tighten the nuts only finger-tight first, fully tightening them when the cabinet interconnection is complete.
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Side plate
F020409.EPS
Interconnecting cabinets
(a) Using a hexagon wrench, loosen hexagonal socket head bolts [D] (eight bolts) securing the main body and the channel base to each other. (b) With the front and rear doors open, clamp bolt screw [E], toothed washer [F] and nut [G] using a wrench (at eight positions on the front and rear in total). (c) After verifying that the cabinet is level in all directions, clamp hexagonal socket head bolts [D] (eight bolts) securing the main body and the channel base to each other using a hexagonal wrench. If there is a gap between the main body and channel base when the hexagonal socket head bolts are clamped, insert liners into the gap for adjustment. (d) Replace all bottom plates that have been removed in their original position.
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Quantity 4 4 4 8 8 16 8 2
T020401.EPS
Bolt (Y9820NS)
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2.4.4
IMPORTANT
Use 19-inch rack mount devices inside a metallic cabinet, especially for Safety standard and CE Mark. Do not install them next to each other. When installing an 19-inch rack mount devices on the same rack, use 3-unit spacing (1 unit: 44.45 mm) between devices.
Attaching Brackets
There are the 19-inch rack mountable devices that the positions of their brackets can be changed according to the front and rear space of the rack. Before attaching the devices to the instrumentation panel or rack, change bracket positions as shown below, if necessary: For example, the optical bus repeaters (YNT511S/YNT511D, YNT521S/YNT521D) and bus repeater (YNT512S/YNT512D) can be mounted in one of three positions located depthwise. The mounting bracket positions of the optical bus repeater are shown below.
* *
202 Rear Unit: mm Three bracket positions are marked by asterisks. The bracket is installed in the 162 mm position when shipped unless otherwise specified.
162
Bracket
F020414.EPS
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AWA
SI
ES B Bu s
CN1
REVI
U
AWA
SI
ES B Bu s
CN1
SION
H1 H2
REVI
U
SION
H1 H2
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
REVISION
U H1 H2
REVISION
U H1 H2
F020415.EPS
F020411.EPS
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F020416.EPS
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IMPORTANT
For installation, secure ample working space and work in a team for safety.
Be sure to observe the following when installing in the rack or on an instrumentation panel:
VL Net
ON
CN1
VL Net
ON
CN1
Bracket (Shipped as accessory when only PFCS is ordered) Front Insulating bush placed on both sides of bracket.
Bracket
Bracket
(1)
(2)
F020413.EPS
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3 units or more
50 mm or more
F020412.EPS
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2.4.5
Desktop Equipment
There are general-purpose PCs, printers, etc. as the devices used on the desks. When installing any devices on the desks, take care the followings: It should provide a level horizontal surface for the PC or the printer. A work space should be preserved to connect the cables. Support rising cables to prevent their weight from being applied to connectors directly. Keep a space of 100 mm radius or more around the connectors. Do not place the desk such as to expose the PC to direct sunlight or high humidity.
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2.4.6
F020420.EPS
F020421.EPS
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2.4.7
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2.4.8
Post-installation Inspection
Upon the completion of installation of instrumentation, before turning on the power inspect the following items in the list below to avoid system contamination by dust and moisture dust and condensation.
Table Inspection before Power On
Inspection items (daily inspection/maintenance items) Environment Equipment No water intrusion from cable ducts. No wind/rain blow-in Air-conditioned Cable ducts and cabinet bottoms covered to prevent entry of wind, dust, moisture Cabinets and surroundings cleaned No dust entering from air vents Free of salty, ferrous, corrosive gas No direct sunlight on equipment No condensation or traces on cabinet interior/exterior No discoloration or rust on cabinet interior/exterior No condensation or traces on cards (pull them out and check) No dust remaining inside cabinet
T020402.EPS
It is recommended that you turn on the power in the presence of Yokogawa engineer when turning it on first.
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2.4.9
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Blank Page
<3. Cabling>
3-1
3.
Cabling
This section describes how to cable the installed system equipment. Connecting terminals for power, grounding, and signal cables are shown in figures. The figures also show how to connect the HIS-connected Control Bus interface card to Field Control Units, and an optical fiber cable to the optical bus repeater.
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<3. Cabling>
3-2
3.1
Signal Cables
Nominal conductor cross-sectional area: 0.75 to 2.00 mm2 Example of Suitable Cables: 600 V vinyl isolated cable (IV); JIS C 3307 Vinyl isolated wire (KIV); JIS C 3316 600 V vinyl isolated cable type 2 (HIV); JIS C 3317 Heat-proof vinyl isolated wire (UL1015/UL1007) Vinyl isolated sheath cable for control loop (CVV); JIS C 3401 Solderless (crimp-on) terminal: Circular solderless terminal (for use with M4 screws)
Power Cables
Nominal conductor cross-sectional area For rack-mounted AC 100-120/220-240 V-driven equipment: 1.25 to 2.0 mm2 For rack-mounted DC 24 V-driven equipment: Minimum 2.0 mm2 For cabinets and console HISs: Minimum 8.0 mm2 Example of suitable cables: 600 V vinyl isolated cable (IV); JIS C 3307 Vinyl isolated wire (KIV); JIS C 3316 Solderless (crimp-on) terminal lugs: Circular solderless terminal lugs for M4 or M6 screw terminal
Note: Use cables capable of supplying current required by respective pieces of equipment with low voltage drop.
TI 33Q01J10-01E
Feb.01,2001-00
<3. Cabling>
3-3
Grounding Cables
SEE ALSO
See Section 1.4, Grounding, for wiring of grounding cables connecting grounding bars of different cabinets and/or panels to each other.
Nominal conductor cross-sectional area For rack-mounted equipment: Minimum 2.0 mm2 Grounding cables connecting cabinets and console HISs to grounding bus: Minimum 5.5 mm2 Grounding buses connected to cabinets and console HISs: Minimum 22.0 mm2 Example of suitable cables: 600 V vinyl isolated cable (IV); JIS C 3307 Vinyl insulated wire (KIV); JIS C 3316 Solderless (crimp-on) terminal lugs For rack mounted equipment: Circular solderless terminal lugs for M4 screw terminal For cabinets and console HISs: Circular solderless terminal lugs for M5 or M8 hexagonal bolt
Cable Terminals
Use the specified solderless terminals and sleeves for pressure clamp terminal on the end of terminal-connected cables, providing low contact resistance, high durability, and low aging.
Solderless Lug
IMPORTANT
Be sure to use solderless terminals with insulating sheath. Use solderless terminals and crimp tools from the same maker. Use different crimp tools according to cable size.
F030101.EPS
TI 33Q01J10-01E
Feb.01,2001-00
<3. Cabling>
3-4
Signal cable
Signal cable
IMPORTANT
Use a sleeve for pressure clamp terminal and a clamp tool from the same manufacturer. Use a sleeve for pressure clamp terminal and a clamp tool which suit the cable thickness.
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-5
3.2
Connecting Power
Power is connected either by using a grounding-type bipolar (three-pin) plug or by wiring to terminals. Although every piece of CS 3000 equipment has a power switch, it is recommended that you install a breaker for each piece of equipment in the same room, for maintenance and safety considerations.
CAUTION
Power and grounding cable are use power and ground cables which are in conformance with the safety standard of each country.
Equivalent voltage drop (referred to 100 V supply) of 2 V or less in the main line, viewed from the indoor power distribution board
Voltage drop of 2 V or less across this section of wiring Power distribution board
L (m) Equipment
Note: A voltage drop may be thought of as the load fluctuation that would result if the load were turned on and off.
F030205.EPS
TI 33Q01J10-01E
Feb.01,2001-00
<3. Cabling>
3-6
[Maximum power cable length calculation conditions] Use the following formula to calculate the maximum power cable length: (a) 100 V AC and 220 V AC supply voltages
Voltage drop across wiring L (m)= Conductor resistance (ohm/km)(Number of cores)Equipment current consumption 1000
F030206.EPS
Note: In the formulas above, the voltage drop across wiring is assumed to be 2 V for AC power supplies and 1.2 V for DC power supplies; the number of cores is two; and the conductor resistance is as specified in the table below.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-7
Lug length
F030208.EPS
IMPORTANT
Always use solderless lugs with insulating covering. Always use solderless lugs and crimp-on tool manufactured by the same manufacturer. The crimp-on tool must be matched to the wire thickness.
TI 33Q01J10-01E
Feb.01,2001-00
<3. Cabling>
3-8
Unit
100-120 V AC or 220-240 V AC
Unit
F030209.EPS
Unit
24 V DC
Unit
F030210.EPS
TI 33Q01J10-01E
Feb.01,2001-00
<3. Cabling>
3-9
Grounded square socket (single) Screwed terminals Square double socket with ground terminal Square socket with ground terminal (single) Screw terminals Screw terminals
Terminal Connection
The power supply and grounding of the following devices are connected to the three terminals with M4 screws. AFS30S/AFS30D, AFG30S/AFG30D Field Control Unit (Rack Mount Type) AFS10S/AFS10D, AFG10S/AFG10D Field Control Unit (Rack Mount Type) PFCS/PFCD Field Control Station YNT511S/YNT511D, YNT521S/YNT521D Optical Bus Repeater YNT512S/YNT512D Bus Repeater ACG10S Communication Gateway Unit (Rack Mount Type) ABC11S/ABC11D Bus Converter (Rack Mount Type) The power supply of the following devices is connected with M6 screws, and they are grounded to a grounding bar with M5 screws. At delivery, control units are installed in a cabinet and connected through the power distribution board in the cabinet. LPCKIT, YPCKIT console type HIS AFS40S/AFS40D, AFG40S/AFG40D Field Control Unit (with cabinet) AFS20S/AFS20D, AFG20S/AFG20D Field Control Unit (with cabinet) ACB21, ACB41 I/O Expansion Cabinet
TI 33Q01J10-01E Dec.25,2002-00
<3. Cabling>
3-10
Conduit Power-cabling
Conduit cabling using cable glands is recommended to lay a power cable for the cabinet and instrumentation boards. It prevents the power cable from contacting metallic plates and putting its weight on power connection terminal. The console type HIS, or cabinet, has a conduit hole in the bottom plate directly below the terminal box, and the hole can be exposed by removing the blank plate screwed to the bottom. See figures below for conduit cabling:
Blank plate (not needed after cabling) Conduit hole Bottom plate
F030203.EPS
Channel base
F030204.EPS
Conduit cabling is also recommended for the 19-inch rack-mount equipment, laying a power cable through a conduit hole where the cable enters the metallic cabinet.
TI 33Q01J10-01E
Oct.18,1999-00
<3. Cabling>
3-11
3.3
CAUTION
Connect LPCKIT, YPCKIT, AFS40S/AFS40D, AFG40S/AFG40D, AFS20S/AFS20D, AFG20S/AFG20D, ACB41, and ACB21 to the relay terminal of the ground bar for connecting a ground cable with M5 screws. Connect a power cable of the plug-in device to a grounded socket. The cabinet is grounded when the power cable is plugged in.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-12
3.4
Front
Ground connection
Ground wiring bar (Isolated from case) Power distribution board Ground terminal: M8 hex bolt TM1 L N
DI2 +
DI1 - +
DO2 - +
DO1 - +
RDY C NC NO
F030401.EPS
TI 33Q01J10-01E
Feb.01,2001-00
<3. Cabling>
3-13
Ground connection
Ground wiring bar (Isolated from case) Power distribution board Ground terminal: M8 hex bolt TM1 L N
DI2 +
DI1 - +
DO2 - +
DO1 - +
RDY C NC NO
F030402.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-14
READY 1 4 2 5 3 6 TM1
TM1
IMPORTANT
If wiring the contact output cable to the READY contact output terminals, attach a clamp filter (part No. A1193MN with cable fastener) supplied with AFS10S/AFS10D and AFG10S/ AFG10D, near the terminals. This inside diameter of the core is 91 mm.
FAN ALARM N1 N2
READY TM1
<3. Cabling>
3-15
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
REVISION
U H1 H2
REVISION
U H1 H2
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
READY TM1
TM1
REVISION
U H1 H2
IMPORTANT
If wiring the contact output cable to the READY contact output terminals, attach a clamp filter (part No. A1193MN with cable fastener) supplied with AFS30S/AFS30D and AFG30S/ AFG30D, near the terminals. This inside diameter of the core is 91 mm.
FAN ALARM N1 N2
READY TM1
<3. Cabling>
3-16
AFS20S/AFS20D, AFG20S/AFG20D Field Control Unit (with Cabinet), AFS40S/AFS40D, AFG40S/AFG40D Field Control Unit (with Cabinet) ACB21 I/O Expansion Cabinet, ACB41 I/O Expansion Cabinet
Front
Grounding bar for function grounding (isolated from frame) By removing the cable between grounding bar of the grounding conductor connection, it can be used isolated from the frame
Front Wire from the wiring holes right underneath the power supply or contact connection terminals (remove the square plates for conduit holes)
Grounding conductor connection grounding bar (not isolated from frame) Grounding conductor terminal: M8 hexagon head bolt TM1 L N Power distribution board TM1 Dual power connection
READY
NO NC C
Terminals: M5 screw
Dual power connection is available only for duplexed FCSs (with cabinet).
F030411.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-17
CN1(PSU-L)
CN2(PSU-R)
TM1 L N
TM1 + -
TI 33Q01J10-01E
Feb.01,2001-00
<3. Cabling>
3-18
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-19
4.
L NG
L NG
ACB21
L N
L N Grounding bar
<3. Cabling>
3-20
When not using the attached power cord, uncover and remove its cord, then connect a power cable and a grounding cable.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-21
When not using the attached power cord, uncover and remove its cord, then connect a power cable and a grounding cable.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-22
RDY
RCV SND
RDY
RCV SND
CN1
E R R
2 1 0
FUSE OUT 250V 1A
CN1
E R R
2 1 0
FUSE OUT 250V 1A
CN2
IN
OPTICAL LINK
CN2
100-120VAC L N IN
OPTICAL LINK
100-120VAC
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-23
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-24
READY TM1
TM1
IMPORTANT
If wiring the contact cable to the READY contact output terminals, attach a clamp filter (part No. A1193MN with cable fastener, coming with an ABC11S/ABC11D) supplied with hardware, near the terminals. This inside diameter of the core is 91 mm.
FAN ALARM N1 N2
READY TM1
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-25
CN1
CN2
CN3
Sockets
CN4
TOTAL 10A MAX.
POWER
Breaker
Rear of desk
100-120 VAC
TM1
F030408.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-26
Front of desk
Rear of desk
POWER TM1 L N
Breaker
F030413.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-27
3.5
Solderless Lug
IMPORTANT
The CS 3000 system uses spring terminals for RIO signal and RIO bus connections. Use the solderless contact with an insulation covering. Use the solderless contact and crimp tools of the same make. Use correct-size crimp tools according to cable sizes. When connecting cables, or removing/replacing the door (e.g. before/after cabling), be sure to turn power OFF.
IMPORTANT
The CS 3000 uses a pressure clamp terminal for signal connection of FIO. For cable connection with a sleeve attached, use a sleeve and a clamp tool from the same manufacturer. Use a clamp tool which suits the cable thickness. When the door is attached or detached for cable connection, be sure to then OFF the power of the main unit before connecting or disconnecting a cable.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-28
AMP: Japan AMP Co., Ltd. JST: JST Co., Ltd. (Insulators 0.8 mm2 or more in size are optionally available.)
IMPORTANT
For CENTUM CS 3000, spring lugs are used for connecting signals for RIO and for connecting the RIO bus. Always use solderless lugs with insulated covering. Always use solderless lugs and crimp-on tool manufactured by the same manufacturer. The crimp-on tool must be matched to the wire thickness.
Hole diameter
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-29
When using a sleeve without an isolation cover Length of coating stripped 11 mm 11 mm 11 mm 11 mm 13 mm Sleeve size Total length 10 mm 10 mm 10 mm 10 mm 12 mm Model No. of Weidmuller H0.5/10 H0.75/10 H1/10 H1.5/10 H1.5/12(*1)
T030503.EPS
Sleeve size Total length 16 mm 16 mm 16 mm 16 mm 18 mm Contact section length 10 mm 10 mm 10 mm 10 mm 12 mm Model No. of Weidmuller H0.5/16 H0.75/16 H1/16 H1.5/16(*1) H1.5/18D(*1)
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-30
ATA4S-00 S1
F030507.EPS
IMPORTANT
Do not use non-standard signal cable or sleeve; using them could cause improper connection. Be sure to remove the cable sheath just as much as specified, fit the sleeve, and clamp the cable firmly to the terminal.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-31
Field Area
Signal cables from the field enter the FCS at the bottom and connect to individual node units in the routes shown in Figure below.
Front Rear
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-32
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
REVISION
U H1 H2
REVISION
U H1 H2
To rear of cabinet
F030518.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-33
Terminal board
To FCU
F030519.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-34
Signal cable
Power Magnified
F030516.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-35
IMPORTANT
The signal cable for the top node unit (NU) must be wired at the innermost part in the field control area as the figure shows. When fixing cables to a clamp, allow enough space so that the cards can be maintained. For connection with connectors, see Figure Connector Type NU Cabling. Bind the bottom cables to the clamp bar on the channel base.
(1) (2)
Cable binding bar Node unit (NU)
F030514.EPS
Figure Cabling
90 mm
F030515.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-36
Initial state
Covers
Screw loosened
IMPORTANT
When connecting solderless Lug, be sure to clamp its ring only. Using non-standard solderless Lug may crush its sleeve, causing a connection failure.
Ring
Incorrect clamping
F030502.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-37
OK
OK
Example: AFS50
Example: AFS20
F030508.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-38
RIO bus cable RIO bus Distributing unit NIU power supply cable
IOU
(1)
IOU IOU
(2)
IOU Nodes IOU
(3)
IOU IOU
(4)
IOU IOU
(5)
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-39
IOU Cabinet installation type NIU Signal cables IOU Signal cable binding (12 positions) Nodes
IOU
IOU
IOU
IOU
IOU
IOU
IOU
IOU
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-40
IOU
IOU
IOU
IOU
Figure Wiring of 19-inch Rack Mount Type Node (with I/O expansion rack)
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-41
Wiring of PFCS/PFCD
The following shows a duplexed control bus example.
VL net cable
Power cable
Expansion rack
Signal cables
F030503.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-42
IMPORTANT
The signal cable for the top IOU must be wired at the innermost part in the field control area as the figure shows. When fixing cables to a clamp, allow enough space so that the cards can be maintained. For connection with connectors, see Figure Connector Type IOU Cabling. Bind the bottom cables to the clamp bar on the channel base.
(1) (2)
Cable binding bar
F030510.EPS
Figure Cabling
60 Fix to a clamp bar of the channel base After connecting dedicated cables to the connector type IOU, extend them to the floor, push them to the bottom of the nest as far as they go, and turn them to the left. Bend the cables so as not to touch a door fan (See right). When removing or inserting cards, make sure to bend cables as described herein.
F030512.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-43
F030521.EPS
F030523.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-44
Bottom plates
F030504.EPS
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-45
To modify the bottom plates, follow these steps. 1. Remove the bottom plate to be modified.
Cabinet
F030505.EPS
2. 3.
Turn the bottom plate upside down so that the bottom faces upwards. Use a wire cutter or another appropriate tool to remove sections of the bottom plate so that a hole large enough for the cable to pass through is made. Do not cut the sponge pad on the reverse side of the plate. Cut and remove the area protective padding approximately 20 mm inside the opening made in the preceding step. Turn the rim of the protective padding (width: 320 mm) inside out. This will protect the cable from the rough edges of the plate. The sponge pad has an adhesive surface. Peel the paper from the surface and stick the sponge pad to the plate.
Bottom plate
4. 5.
Sponge pad
Sponge pad
Sponge pad
F030506.EPS
6.
TI 33Q01J10-01E
Nov.01,2001-00
<3. Cabling>
3-46
3.6
3.6.1
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
Terminal block
3-47
I/O module
MIL connector
Field-wiring
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-48
3.6.2
Module
Name
MIL Cable
Analog I/O Modules AAI141 AAV141 AAV142 AAI841 AAB841 AAV542 AAI143 AAI543 AAT141 AAR181 AAI135 AAI835 AAT145 AAR145 AAP135 AAP149 Analog Input Module (4 to 20 mA, Non-Isolated) Analog Input Module (1 to 5 V, Non-Isolated) Analog Input Module (-10 V to +10 V, Non-Isolated) Analog I/O Module (4 to 20 mA Input, 4 to 20 mA Output, Non-Isolated) Analog I/O Module (1 to 5 V Input, 4 to 20 mA Output, Non-Isolated) Analog Output Module (-10 V to +10 V, Non-Isolated) Analog Input Module (4 to 20 mA, Isolated) Analog Output Module (4 to 20 mA, Isolated) TC/mV Input Module (TC: JIS R, J, K, E, T, B, S, N /mV: -100 to 150 mV, Isolated) RTD Input Module (RTD: JIS Pt100 , Isolated) Analog Input Module (4 to 20 mA, Isolated Channels) Analog I/O Module (4 to 20 mA, Isolated Channels) TC/mV Input Module (TC: JIS R, J, K, E, T, B, S, N /mV: -100 to 150 mV, Isolated Channels) RTD/POT Input Module (RTD: JIS Pt100 /POT: 0 to 10 k, Isolated Channels) Pulse Input Module (Pulse Count, 0 to 10 kHz, Isolated Channels) Pulse Input Module for compatible PM1 (Pulse Count, 0 to 6 kHz, Non-Isolated) 16 16 16 8 input/8 output 8 input/8 output 16 16 16 16 12 8 4 input/4 output 16 16 8 16
T030601.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling> Table Signal Cables for Connection with FIO (2/2)
Connection Signal Module Name I/O channels per Module Pressure Clamp Terminal Yokogawaspecific Cable (*1) (*2) (*2) (*2) (*2) (*2) (*2) (*2) (*2) (*2) (*2) (*2)
3-49
MIL Cable
Digital I/O Module ADV151 ADV551 ADV141 ADV142 ADV157 ADV557 ADV161 ADV561 ADR541 ADV859 ADV159 ADV559 ADV869 ADV169 ADV569 Digital Input Module (24 V DC, 4.1 mA) Digital Output Module (24 V DC, 100 mA) Digital Input Module (100 V to 120 V AC, 4.7 mA) Digital Input Module (220 V to 240 V AC, 6.2 mA/ch) Digital Input Module (24 V DC, 4.1 mA, Pressure Clamp Terminal Support Only) Digital Output Module (24 V DC, 100 mA, Pressure Clamp Terminal Support Only) Digital Input Module (24 V DC, 2.5 mA) Digital Output Module (24 V DC, 100 mA) Relay Output Module (24 to 110 V DC/100 to 240 V AC) Digital I/O Module for Compatible ST2 (Isolated Channels) Digital Input Module for Compatible ST3 (Isolated Channels) Digital Output Module for Compatible ST4 (Isolated Channels) Digital I/O Module for Compatible ST5 (Common Minus Side Every 16-Channel) Digital Input Module for Compatible ST6 (Common Minus Side Every 16-Channel) Digital Output Module for Compatible ST7 (Common Minus Side Every 16-Channel) 32 32 16 16 32 32 64 64 16 16 input /16 output 32 32 32 input /32 output 64 64
Communication Modules ALR111 RS-232C Communication Module (1200 bps to 115.2 kbps) RS-422/RS-485 Communication Module (1200 bps to 115.2 kbps) Ethernet Communication Module (10 Mbps) Foundation Fieldbus (FF-H1) Communication Module (31.25 kbps) 2 port (D-SUB9 pin) (*2) (M4 terminal block 5-pole) (*2) (RJ-45) (*2) (*2)
Analog I/O Modules with Built-in Barrier ASI133 ASI533 AST143 Analog Input Module (4 to 20 mA, Isolated) Analog Output Module (4 to 20 mA, Isolated) TC/mV Input Module (TC: B, E, J, K, N, R, S, T / mV: -100 to 150 mV, -50 to 75 mV, Isolated) RTD/POT Input Module (RTD: Pt50, Pt100, Pt200, Pt500, Pt1000, Ni100, Ni200, Ni120 / POT: 0 to 10 k,Isolated) Digital Input Module (NAMUR compatible, Isolated) Digital Output Module (Isolated) 8 8 16
ASR133
: : *1: *2:
Can be connected. Cannot be connected. Yokogawa-specific cable for connecting I/O Module and a terminal board, etc. Can be connected directly with a Yokogawa-specific cable, without a terminal block.
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-50
3.6.3
F030602.EPS
F030603.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-51
F030604.EPS
The I/O modules are arranged in a dual-redundant configuration on the terminal board.
I/O Signal 2-wire transmitter input + 2-wire transmitter input (setting pin: 2-wire input) 2-wire transmitter input + 2-wire transmitter input Resistance temperature detector input A Resistance temperature detector input B Resistance temperature detector input B Resistance temperature detector input A Potentiometer input, 100% Resistance temperature detector input B Potentiometer input, 0% Resistance temperature detector input B Potentiometer input, variable 2-wire power supply source 2-wire power supply signal 2-wire voltage, contact + 2-wire voltage, contact 3-wire power supply source 3-wire power supply + 3-wire power supply T030603.EPS
Current input Current input + (setting pin: 4-wire input) Current input + Current input -
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-52
INC
Setting Items by the system generation builder SW1 (RL) : OFF (No terminating resisror) SW2 (FIL) : ON if necessary (*1)
F030605.EPS
Setting Items by the system generation builder SW1 (RL) : 1k ohm SW2 (FIL) : ON when necessary (*1)
F030606.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-53
12V DC/24V DC
INC
When Receiving Current Pulse By Using the Internal Power to Drive the Transmitter (2-wire power supply type)
AAP135 Transmitter INA INB SW1 RL SW2 FIL 12V DC/24V DC
INC
Setting Items the system generation builder SW1 (RL) : Select the value of RL resistance SW2 (FIL) : OFF
(SW1: ON, RL selection, RL=200 ohm, 510 ohm, 1K ohm, SW2: OFF)
F030608.EPS
This method supplies power to the transmitter, and receives the transmitter output signals as the current pulse signals. By using the input load resistance (select from None,200 ohm, 500 ohm), the current signal is converted to the voltage level pulse and receives it.
When Receiving Voltage Pulse By Using the Internal Power to Drive the Transmitter (3-wire power supply type)
AAP135 Transmitter INA INB SW1 RL SW2 FIL Setting Items the system generation builder SW1 (RL) : OFF (No terminating resistor) SW2 (FIL) : OFF (SW1: OFF, SW2: OFF)
F030609.EPS
12V DC/24V DC
INC
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-54
AEA4D
F030610.EPS
SEE ALSO
For details of the KS cable interface adapter model and the cable model, refer to Field Connection Specifications (for FIO) (GS 33Q06Q50-31E).
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-55
CN1
Connection with FG
ARM55D
F030611.EPS
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-56
3.6.4
+ +
24 V DC OUT
+ +
24 V DC OUT
+ +
24 V DC OUT
+ +
READY
READY
READY
TN1
TN1
TN1
CH3
CH4
4U
AEF9D 3U
U L U L
To Field device
MTLMS010 (spacer)
F030612.EPS
*1: *2:
Reserve a space of 3U for heat radiation. Reserve a space of 3U for heat radiation and wiring.
<3. Cabling>
3-57
+ + + + + + + +
CH1
CN1
CH2
CH3
CH4
The ON/OFF setting of terminating resistor can be made on the pressure clamp terminal.
U L
U L
F030613.EPS
SEE ALSO
For details of the Fieldbus connection and wiring work, refer to Fieldbus Technical Information (TI 38K03A01-01E).
TI 33Q01J10-01E
Dec.25,2002-00
<3. Cabling>
3-58
RCV 1 SND 1
2 2
3 3
4 4
STATUS ACT
DX
+ + + + + + + +
CH1
Magnified
CH2
CH3
CH4
FG terminal (Max. two shield lines can be connected together.) Connection with FG FF-H1 cable To FF devices Fieldbus power distribution unit S9883UK FF-H1
+ + + + -
CH1
CH2
24 V DC input (from PW60) Fieldbus power supply MTL5995 (purchased separately) Use the following fieldbus cables:
<3. Cabling>
3-59
CN1
*1: It is recommended to use Type A cable. Fieldbus power distribution unit S9883UK 24 V DC input (from PW60)
U L
1+ 1+
11-
2+ 2+
22-
3+ 3+
33-
4+ 4+
44-
NC NC
TM1
U L
U L
S9883UK
Magnified To Fieldbus power supply
When using the MTL5995 as a Fieldbus power supply, make ON/OF setting of the terminator on the Fieldbus power supply. When using a Fieldbus power supply without a built-in terminator, the terminator (YCB138) can be attached on the terminal board. To configure dual-redundant ALF111 on the terminal board (AFE9D), mount a pair of terminators (YCB138) to each empty port as well.
Cabinet internal shield ground bar (isolated from the cabinet with an insulated board)
TI 33Q01J10-01E
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To FF devices
Terminator (YCB138)
F030616.EPS
IMPORTANT
In the following condition, the vacant port should be terminated with a pair of terminators: The AEF9D terminal board is used, the ALF111 is in a dual-redundant configuration, and any of the four ports is vacant.
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3.7
3.7.1
Module Terminal AAM10 AAM11 A B C 2-wire transmitter input + 2-wire transmitter input Current input + Current input -
AAM11B
A B C
A
Current input + Current input Resistance temperature detector input A Resistance temperature detector input B Resistance temperature detector input B 2-wire power supply source 2-wire power signal
Voltage input + Voltage input Potentiometer input 100% Potentiometer input variable Potentiometer input 0% 3-wire power supply source 3-wire power supply + 3-wore power supply
AAM21 AAM21J
B C
A B C A B C A B C
AAM51
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Analog I/O Modules AAM10, AAM11, AAM11B, AAM21, AAM21J, APM11, AAM50, AAM51
AMN11 Temperature compensation module/manual control (for analog output module) connector Signal cables I/O channels
1 2
1 I/O 2 channels
16
16
Terminals
1 I/O 2 channels
16
16
To output 1 to 5 VDC signals to a recorder, connect cable AKB301 to connector CN1. Connecting CN1 and terminal block TE16 via AKB301, for example, connects the terminal block with a recorder.
F030702.EPS
Figure AAM21, AAM21J (for Resistance Temperature Detector Signal Input) Cable Connection
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Dec.25,2002-00
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Setting Items by the system generation builder SW1 (RL) : OFF (No terminating resisror) SW2 (FIL) : ON if necessary (*1)
F030703.EPS
+ OUTPUT -
Setting Items by the system generation builder SW1 (RL) : 1k ohm SW2 (FIL) : ON if necessary
F030704.EPS
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Dec.25,2002-00
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A Transmitter + B SW1 RL
12V DC/24V DC + SW2 FIL OUTPUT Setting Items by the system generation builder SW1 (RL) : OFF (No terminating resistor) SW2 (FIL) : OFF
F030705.EPS
When Receiving Current Pulse By Using the Internal Power to Drive the Transmitter (2-wire power supply type)
Transmitter A 12V DC/24V DC
+ OUTPUT Setting Items by the system generation builder SW1 (RL) : Select the value of RL resistance SW1 (FIL) : OFF
F030706.EPS
(SW1: ON, RL selection, RL=200 ohm, 510 ohm, 1K ohm, SW2: OFF)
This method supplies power to the transmitter, and receives the transmitter output signals as the current pulse signals. By using the input load resistance (select from None,200 ohm, 510 ohm, 1K ohm), the current signal is converted to the voltage level pulse and receives it.
When Receiving Voltage Pulse By Using the Internal Power to Drive the Transmitter (3-wire power supply type)
Transmitter A B SW1 RL SW2 FIL 12V DC/24V DC + OUTPUT Setting Items by the system generation builder SW1 (RL) : OFF (No terminating resistor) SW2 (FIL) : OFF
F030707.EPS
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Redundant AAM50/AAM51
These modules output signals of 4 to 20 mA or 0 to 10 V. They may be made redundant when they are set in the current output mode. To make them redundant, two AAM50 or AAM51 modules must be installed in two adjacent slots beginning with an odd-number slot (1-2, 3-4, ....13-14, 15-16) and set to be redundant, and adjacent terminals A and C must be connected to check their outputs against each other as shown below. The AAM50 and AAM51 modules cannot be combined for redundancy.
AMN11
3A 3B 4A
3C
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3.7.2
Connecting Signal Cables with Multipont Analog Control I/O Module AMC80
Connect the shield of the Yokogawa-specific cable to the shield terminal.
AMN34
RDY DX OUT
RDY DX OUT
Shield
AMC80
F030709.EPS
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IMPORTANT
Do not set up AMC80s in the single mode when they are connected to a MCM terminal board in the dual-redundant configuration.
RDY DX OUT
RDY DX OUT
AMC80
YOKOGAWA
YOKOGAWA
KS1 Cable
To other converter
F030710.EPS
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Dec.25,2002-00
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3.7.3
C B A
RL
16
F030711.EPS
Figure
C B A
A-C: Terminal A (closed when excited) B-C: Terminal B (closed when de-excited)
16
F030712.EPS
Figure
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3.7.4
Voltage Input, mV Input, Thermocouple Input, 2-wire Transmitter Input, Current Output Modules AMM12T, AMM22M, AMM22T, AMM22TJ, AMM42T, AMM52T.
Only one AMM42T or AMM52T can be installed in one nest.
AMN31 Multiplexer Module I/O channels Not used
1 2
+ +
-
B A
B A
Not used
1 2
16
+
-
16
B B A
16
Terminal
F030714.EPS
Figure Signal Cable Connection of RTS Input Multiplexer Modules AAM32T, AAM32TJ
TI 33Q01J10-01E Dec.25,2002-00
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3.7.5
Connector
Shield
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3.7.6
Empty 1 2
16
+ -
16
1 2
+ +
17 18
15 16
+ +
+ +
31 32
+ +
<3. Cabling>
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3.7.7
Connector
Shield
TI 33Q01J10-01E
Dec.25,2002-00
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3.7.8
CN1
CN1
YOKOGAWA
YOKOGAWA
F030719.EPS
Use modem cable KB3 and null modem cable KB4 with a D-sub 25-pin connector.
Table RS-232C Interface Connector Pin Positions
Pin position 1 2 3 4 5 6 7 8 20 Code FG SD RD RS CS DR SG CD ER Signal Frame Ground Send Data Receive Data Request to Send Clear to Send Dataset Ready Signal Ground Carrier Detect Equipment Ready Description Maintenance grounding Transmission data (output) Receiving data (input) Transmission request (output) Ready for transmission (input) Dataset ready (input) Signal common return Carrier detection (input) Data terminal ready (output)
T030703.EPS
IMPORTANT
When the system is used in Europe, attach a clamp filter (ferrite core) complying with the EMC standard in order to use RS-232C. The parts number of the clamp filter is A1179MN.
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F030720.EPS
TI 33Q01J10-01E
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Cable Connector
Core
Lock Two Claws RS-232C Cable Cable Fastener Clamp with Cable Fastener
F030721.EPS
2. 3. 4.
Put the RS-232C cable into the cylindrical part of the opened core. Close the core with the RS-232C cable within it, and lock the clamp filter with two core lock claws. Pass a cable fastener into either hole in the clamp filter and secure the RS-232C cable by clamping the cable fastener over the cable coating.
IMPORTANT
The clamp filter consists of a ferrite core. Avoid mechanical shocks to it such as by dropping it, and keep it within the temperature ranges during operation and storage.
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TX RX + RX SG FG
FG
RX RX
SG FG
F030722.EPS
Figure ACM12 Signal Cable Connection Table RS-422/RS-485 Interface Terminal Positions
Terminal Code TX+ TXRX+ RXSG FG Signal Name Send Data Send Data Receive Data Receive Data Signal Ground Frame Ground Description Transmission data (in-phase signals) Transmission data (phase-reversal signals) Receiving data (in-phase signals) Receiving data (phase-reversal signals) Signal grounding Protective grounding
T030704.EPS
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Dec.25,2002-00
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F030723.EPS
Use modem cable KB3 and null modem cable KB4 with a D-Sub 25-pin connector.
Table RS-232C Interface Connector Pin Positions
Pin Assign 1 2 3 4 5 6 7 8 20 FG SD RD RS CS DR SG CD ER Abbr Signal Name Frame Ground Send Data (output) Receive Data Request to Send (output) Clear to Send Dataset Ready (input) Signal Ground Carrier Detect (input) Equipment Ready (output) Description Maintenance grounding Transmission data (output) Receiving data (input) Transmission request (output) Ready for transmission (input) Dataset ready (input) Signal common return Carrier detection (input) Data terminal ready (output)
T030705.EPS
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F030724.EPS
Figure ACM22 Signal Cable Connection Table RS-422/RS-485 Interface Terminal Positions
Terminal Code TX+ TXRX+ RXSG FG Signal Name Send Data Send Data Receive Data Receive Data Signal Ground Frame Ground Description Transmission data (in-phase signals) Transmission data (phase-reversal signals) Receiving data (in-phase signals) Receiving data (phase-reversal signals) Signal grounding Protective grounding
T030706.EPS
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AMN51
CN1
CN1
CN 1
CN 1
F030725.EPS
Figure
TI 33Q01J10-01E
Dec.25,2002-00
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3.7.9
Connecting the Fieldbus Cable and Handling the Shield Mesh for Fieldbus Communication Module ACF11
AMN33
MA
RD Y CT L SN RCD V IN 1
MAIN 1
MAIN 1
TW
TM1
1 MA IN 1
TM1
+ + NC
+ + NC
NC
TW $$ $$
NC
NC
$$ $$
NC
F030726.EPS
Figure
Connect field signals to the + and - signal terminals (marked 1 and 2 respectively). A clamp filter must be attached to the signal cable as shown. Connect a terminator to terminals 4 and 5. Do not connect anything to terminals marked NC (No Connection), i.e. terminals 3 and 6.
+ NC
1 4 2
5 3 6
Terminator (YCB138)
F030727.EPS
SEE ALSO
For details of Fieldbus connection and wiring work, refer to Fieldbus Technical Information (TI 38K03A01-01E). The clamp filter part number and method of attachment are the same as for that used in the ACM11 Communications Module. Mount it as close as possible to the terminals, as illustrated in the figure below. There is a gap between the inside of the core and outside of the cable, so secure the cable by clamping the cable fastener over the cable coating.
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Use a Type A cable for the connection between the ACF11 and the marshalling rack (shown in dotted box in the figure below), in which the shield of the cable from the field is connected to the ground terminal. Connect the shield of the Type A cable of the FCU side (inside the cabinet) to the cabinet internal ground bar. If it is necessary to separate the shield ground from the other ground, disconnect the wire between the cabinet internal shield ground bar and FCU ground bar, and ground them separately.
ACF11 Terminator Type A cable shield connection Cabinet internal shield ground bar (With an insulated board) Clamp filter (Mount it always, regardless of CE Mark regulation.) Connection to ground bar
Type A cable
When there is no arrester. To ACF11 Type A cable To AAM11, AAM21 modules etc. To AAM11, AAM21 modules etc. To FCU ground bar
F030728.EPS
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Dec.25,2002-00
<3. Cabling>
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F030729.EPS
TI 33Q01J10-01E
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3.8
Momentarily short the cable inner conductor to the outer sheath. Next connect the cable to the coupler.
V net
The following is an example of connecting a control bus. Attach a T-shaped plug to the BUS1 and BUS2 BNC connectors of the control bus interface card. Order the T-shaped plug separately. Connect V net cables (10BASE-2 cable: YCB141) to the BUS1 and BUS2 through previous station. Connect V net cables (10BASE-2) from the other side of the T-shaped plug to next station. When connecting V net cable (10BASE-5 cable: YCB111) to next station, place a connection unit (YCB147) between V net cable (YCB141) and V net cable (YCB111). Order a connection unit separately. When no next station is connected, attach YCB138 V net Terminator for 10BASE-2 cable and YCB118 for 10BASE-5 cable.
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Front
SLOT1
SLOT2
SLOT3
SLOT4
SLOT5
SLOT6
SLOT7
Bus1
VF701
BUS1
SH R D CV
SH R D CV
BUS2
Rear of HIS
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Connecting V net cables (10BASE-5) and V net cables (10BASE-2) Interconnection Example
Control Bus Bus1 AFS30D Bus2
Clamp filter
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
REVISION
U H1 H2
REVISION
U H1 H2
YCB147
SLOT1
SLOT2
SLOT3
SLOT4
SLOT5
SLOT6
SLOT7
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10BASE-5 cable
F030803.EPS
The thickness and weight of the two types of cable are different; the control bus cable adapter (rack mount type shown above) used to connect them. The V net cable (10BASE-2) is low less, so mount the adapter so as to minimize the length of 10BASE-2 (which is more lossy). For ease of maintenance, mount the adapter above floor and near the HIS. Do not mount the adapter in a passageway or aisle between equipment. The rack-mount type illustrated above can be mounted in a rack or console.
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Dec.25,2002-00
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Clamp filter
Bus1
Bus2
PFCD
F030804.EPS
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F030805.EPS
To connector for connecting the V net coupler cable of ACG10S (use dedicated cable)
F030806.EPS
F030807.EPS
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V net grounding unit When you use a V net cable for extension, use the YCB117 V net Grounding Unit. The unit is used to ground V net-connected devices at one point for safety. Ground each bus in a segment at one point (In a segment, devices can communicate on the same bus without repeater). Place the unit on the bottom of an HIS or FCU cabinet or the like. You do not need to secure it. Connect a grounding cable to a grounding bar of an HIS or FCU cabinet or the like, as shown below.
Bolt
Washer V net cable (10BASE-5) Grounding unit V net Cable (10BASE-5) Bolt Grounding unit
Grounding bar
F030809.EPS
TI 33Q01J10-01E
Dec.25,2002-00
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Clamp filter In order to enhance noise resistance, attach three clamp filters in succession at both ends of the V net cable (10BASE-5) near to the V net couplers. Refer to Figure for a typical mounting example.
Clamp filter
Clamp filter
F030810.EPS
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Dec.25,2002-00
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ESB Bus
The following is an example of connecting an ESB bus. Either ESB bus branching connector or the branching connector that has a built-in ESB bus terminator must be mounted to SB401 installed in ESB bus node unit. If a node unit is connected next, select ESB bus branching connector. If the node unit is the last one, select the branching connector that has a built-in ESB bus terminator.
AFS30D
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
REVISION
U H1 H2
REVISION
U H1 H2
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
ESB Bus
CN1
MODEL AIP532 STYLE1 SI
YOKOGAWA
REVISION
U H1 H2
REVISION
U H1 H2
Bus1
ESB bus (duplexed) (connected to Bus1 if single) to next node unit Bus2 Bus1 Connector Unit for ESB bus (S9879UK) Connector Unit with Terminator for ESB bus (S9880UK)
ANB10D
F030811.EPS
<3. Cabling>
3-92
ER Bus
The following is an example of connecting an ER bus. If no next station is connected, attach YCB148 Terminator. Avoid using ER bus cable with other cables and also avoid wiring its cable in parallel with others.
EB401
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EB401
Fix with using a cable fastener at the front right edge of cable tray.
Fix with using a cable fastener at the front right edge of cable tray. Separate from other cables as much as possible.
ANR10D
*1: *2:
Regarding EB401 and a remote node, if one side of T-type connector is terminal, mount a terminator. Two terminators are supplied with EB401. Regarding EB401 and a remote node, mount clamp filters to both side of T-type connector. If one of the sides is terminal, mount a clamp filter to only the cable side. Two (four for dual-redundant) clamp filters are supplied with the remote node. For EB401, use the clamp filter supplied with the terminal remote node.
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RIO Bus
The following is an example of connecting an RIO bus. If no next station is connected, attach YCB128 Terminator.
Bus 1
1 4 2 5 3 6 1
Bus 2
2 4 5 3 6
RIO bus coupler connection terminals Terminal symbol [1] [4] Tin-plated wire with semitransparent covering or blue [2] [5] [3] [6]
Bus 1
6
Bus 2
6
Wire color
Copper wire Gray with semitrans- covering parent covering or green or white
3 5
AND50
OK
OK
F030814.EPS
<3. Cabling>
3-95
Bus 2
1 2 4 5 3 6
1 4
2 5
3 6
Bus 1
1 4 2 5 3 6 1 4 2 5
Bus 2
3 6
Note: Connect the FCU to the next node from the rear RIO bus unit, or terminate it if it is the last node.
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Grounding RIO Bus To avoid shock hazards, ground RIO bus cables at one point every segment. For grounding, see relevant IM.
Terminal 1 Terminal 2 Terminator connection terminals: Between [1] and [2] Connection: M4 Screw
There is no need to removw terminal screws, but simply loosen them; screws are designed not to fall out. (See figure).
F030817.EPS
[3]
Insert the top of the solderless lug between the screw and the spring saddle and depress the saddle to produce a clearance.
[4]
Push in the solderless lug vertically to let the screw into the screw hole in the lug.
[5]
F030818.EPS
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3.9
Optical connector
OUT OPTICAL LINK IN
Optical cord
Optical cord
Optical fiber cable Optical cord & optical fiber cable connection (splicing box)
Optical cord
RDY RCV SND
Optical cord
RDY RCV SND
F030901.EPS
Figure Example of Optical Cord & Optical Fiber Cable Connection (In redundant optical bus repeater (YNT51D) for Max.4 km)
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2.
Optical connectors
OUT OPTICAL LINK IN
Optical transceiver
GI 50/125
GI 62.5/125
GI 62.5/125
GI 62.5/125
GI 62.5/125
GI 50/125
GI 62.5/125 Optical cord GI 62.5/125 Optical fiber cable GI 50/125 Optical cord
F030902.EPS
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Dec.25,2002-00
<3. Cabling>
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CAUTION
AFS10S/AFS10D, AFG10S/AFG10D (19-inch Rack Mount Type) Power and processor failure 30 V DC 0.3 A Power and processor failure 250 V AC/30 V DC, 2 A, 125 VA Power and processor failure 250 V AC/30 V DC, 2 A, 125 VA Power and processor failure 30 V DC 0.3 A
T031001.EPS
AFS30S/AFS30D, AFG30S/AFG30D (19-inch Rack Mount Type) Power and processor failure 30 V DC 0.3 A
Use of Lamps
When you want to turn on lamps using contacts, use the following lamps: The rated voltage of lamp does not exceed the rated contact voltage. When using incandescent lamps, their rush current does not exceed the rated contact current. It is considered to be 10 to 15 times the rated current. If the rush current exceed the rated contact current, use a dim lamp resister or a rush current preventing resistor. It is recommended to use a dim lamp resistor using 40 to 50 % of the lamp current rating, or a rush current preventing resistor using 80 to 90 % of the lamp current rating. A dim lamp resistor permits detection of lamp failure. Be sure to test the lamp before installation.
Contact
Lamp
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Use of Relays
Contact protection and surge absorption can be provided in various manners. When using contacts output to drive relays and solenoids, the following precautions should be taken: Install a diode in parallel to induction load for noise prevention and contact protection. Use a relay circuit with voltage rating as low as possible for increased reliability. Select a diode having a reverse withstand voltage which is 10 times or larger than a circuit voltage and a forward current which exceeds a load current.
IMPORTANT
Relays and solenoids cause reverse electromotive voltages at both coil ends due to inductive load. This phenomenon causes contact damage or noise, leading to device errors and adversely affecting the entire system.
Power supply
Inductive load
F031003.EPS
Note: Avoid direct AC voltage input to the contact output terminal on 19-inch rack mount type.
TI 33Q01J10-01E
Dec.25,2002-00
4-1
4.
Installation Specifications
This section summarizes power consumption, parts durability and other data for the installation of CS 3000 system.
Electrical Specifications
Power consumption (current) and other electrical data are shown below:
Table Electrical Specifications (1/3)
Equipment Reference value LPCKIT Enclosed Display Style Console Type HIS LCD Single Stacked (built in General Purpose PC) (*3) Reference value LPCKIT Enclosed Display Style Console Type HIS LCD Dual Stacked (built in General Purpose PC) (*3) Reference value YPCKIT Open Display Style Console Type HIS 18-inch LCD Single Stacked (built in General Purpose PC) (*3) Reference value YPCKIT Opened Display Style Console Type HIS 18-inch LCD Dual Stacked (built in General Purpose PC) (*3) AFS10S, AFG10S 19-inch Rack Mount Type (excluding node) Field Control Unit AFS10D, AFG10D 19-inch Rack Mount Type (excluding node) Duplexed Field Control Unit AFS20S, AFG20S With Cabinet (excluding node) Field Control Unit Max. power consumption Voltage (VAC) Frequency (Hz) (VA, A) (*1) 100-120 220-240 100-120 220-240 100-120 50/603 220-240 100-120 50/603 220-240 100-120 220-240 24 V DC 100-120 220-240 24 V DC 100-120 220-240 24 V DC 100-120 AFS20D, AFG20D With Cabinet (excluding node) Duplexed Field Control Unit 220-240 24 V DC 100-120 AFS20S, AFG20S With Cabinet (including node) Field Control Unit 220-240 24 V DC 100-120 AFS20D, AFG20D With Cabinet (including node) Duplexed Field Control Unit 220-240 24 V DC 50/603 50/603 50/603 50/603 50/603 50/603 720 VA 250 VA 250 VA 4.5 A 400 VA 410 VA 8A 300 VA 330 VA 6A 450 VA 480 VA 10 A 1700 VA 2000 VA 50 A 1700 VA 2000 VA 50 A
T040101.EPS
Input-voltage range
Heating value J/h (*2) 1370 103 (380 W) 1620 103 (450 W) 1370 103 (380 W)
50/603 50/603
Note: For the electrical specifications of the enclosed display style console using CRT, refer to the following table.
Equipment Reference value LPCKIT Enclosed Display Style Console Type HIS CRT Single Stacked (built in General Purpose PC) (*3) Reference value LPCKIT Enclosed Display Style Console Type HIS CRT Dual Stacked (built in General Purpose PC) (*3) Max. power consumption Voltage (VAC) Frequency (Hz) (VA, A) (*1) Input-voltage range 100-120 220-240 100-120 220-240 50/603 50/603 600 VA 630 VA 790 VA 840 VA Heating value J/h (*2) 1690 103 (470 W) 2160 103 (600 W)
T040120.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-2
Heating value J/h (*2) 680 103 (190 W)
220-240 24 V DC 100-120
AFS30S, AFG30S 19-inch Pack Mount Type Field Control Unit for FIO
220-240 24 V DC 100-120
AFS30D, AFG30D 19-inch Pack Mount Type Duplexed Field Control Unit for FIO
220-240 24 V DC 100-120
AFS40S, AFG40S with Cabinet (excluding node) Field Control Unit for FIO
220-240 24 V DC 100-120
AFS40D, AFG40D with Cabinet (excluding node) Duplexed Field Control Unit for FIO
220-240 24 V DC 100-120
AFS40S, AFG40S with Cabinet (including node) Field Control Unit for FIO
220-240 24 V DC 100-120
AFS40D, AFG40D with Cabinet (including node) Duplexed Field Control Unit for FIO
220-240 24 V DC 100-120
220-240 24 V DC
TI 33Q01J10-01E
Dec.25,2002-00
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Heating value J/h (*2) 432 103 (120 W)
ANB10D Duplexed ESB Bus Node Unit (at maximum installation of FIO)
220-240 24 V DC 100-120
220-240 24 V DC 100-120
220-240 24 V DC 100-120
220-240 24 V DC 100-120
80 103 (23 W)
220-240 24 V DC
Power consumption in steady operation is indicated in VA (AC) or A (DC). When power consumption varies according to the installed number of equipment, power consumption by the maximum number of units installed is listed. Heating value in steady operation is indicated in Joule/hour. When heating value varies according to the installed number of equipment, heating value by the maximum number of units installed is listed. The value obtained on the premise that the maximum power consumption of built-in PC is 400 VA. The service outlet is not included. Power consumption and heating value double in the case of redundant system.
TI 33Q01J10-01E
Dec.25,2002-00
4-4
Paint Colors
Table Paint Colors
Painted section Basic color Channel base Paint color (Reference Munsell values in parentheses) Frosty white (2.5Y8.4/1.2) Black (6.9RP2.0/2.0) Major unit types LPCKIT, YPCKIT, YAX801, AFS20S/AFS20D, AFS40S/AFS40D, AFG20S/AFG20D, AFG40S/AFG40D LPH21C, YPCKIT, YAX801, AFS20S/AFS20D, AFS40S/AFS40D, AFG20S/AFG20D, AFG40S/AFG40D
T040112.EPS
Breaker Specifications
Breaker ratings are listed below:
Table Breaker Ratings (1/2)
Equipment LPCKIT, YPCKIT console assembly (100 V AC) LPCKIT, YPCKIT console assembly (220 V AC) PFCS field control station (100 VAC system) PFCS field control station (220 VAC system) PFCS field control station (24 VDC) PFCD dual-redundant field control station (100 VAC system) PFCD dual-redundant field control station (220 VAC system) PFCD dual-redundant field control station (24 VDC) YNT511/521 optical bus repeater (100 VAC system) YNT511/521 optical bus repeater (220 VAC system) YNT511/521 optical bus repeater (24 VDC) YNT512 bus repeater (100 VAC system) YNT512 bus repeater (220 VAC system) YNT512 bus repeater (24 VDC) AFS10S/AFS10D, AFG10S/AFG10D Duplexed field control unit (100 V AC) AFS10S/AFS10D, AFG10S/AFG10D Duplexed field control unit (220 V AC) AFS10S/AFS10D, AFG10S/AFG10D Duplexed field control unit (24 V DC) ANS50/AND50 Node interface unit (100 V AC) ANS50/AND50 Node interface unit (220 V AC) ANS50/AND50 Node interface unit (24 V DC) AFS20S/AFS20D, AFG20S/AFG20D Duplexed field control unit (100 V, 220 V AC) AFS20S/AFS20D, AFG20S/AFG20D Duplexed field control unit (24 V DC) ACB21 I/O expansion cabinet (100 V, 220 V AC) ACB21 I/O expansion cabinet (24 V DC) Built-in breaker rating (A/V) 15/250 15/250 6.3/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 6.3/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 1/250 (fuse) 2/250 (fuse) 2/250 (fuse) 1/250 (fuse) 2/250 (fuse) 2/250 (fuse) 8/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 8/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 15/250 (two) (*2) 30/24 (two) 15/250 (two) (*2) 30/24 (two) External breaker rating (Recommend) (A/V) (*1) 30/250 30/250 15/250 15/250 30/24 15/250 15/250 30/24 5/250 10/250 10/250 5/250 10/250 10/250 15/250 15/250 30/24 15/250 15/250 30/250 40/250 100/24 40/250 100/24
T040103.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-5
Built-in breaker rating (A/V) 8/250 (fuse) 8/250 (fuse) 15/25 (fuse) 20/250 (two) (*3) 30/24 (two) 6.3/250 (fuse) 10/250 (fuse) 20/250 (two) (*3) 30/24 (two) 8/250 (fuse) 6.3/250 (fuse) 15/250 (fuse) 3/250 (fuse) 3.15/250 (fuse)
External breaker rating (Recommend) (A/V) (*1) 15/250 15/250 30/24 50/250 100/24 15/250 20/250 40/250 100/24 15/250 15/250 30/24 5/250 5/250
T040117.EPS
Recommended. Breaker consists of two 15AT NFBs (no-fuse breakers), as shown in the following figure. Up to 30 A can be fed. However, when 15 A or more passes through one breaker, both NFBs shut down. Breaker consists of two 20AT NFBs (no-fuse breakers), as shown in the following figure. Up to 40 A can be fed. However, when 20 A or more passes through one breaker, both NFBs shut down. FCU + Front
Rear
N
F040107.EPS
Figure Breaker
TI 33Q01J10-01E
Dec.25,2002-00
4-6
Name
450
ER Bus Interface Master Module Analog Input Module (4 to 20 mA, 16-channel, Non-Isolated) Analog Input Module (1 to 5 V, 16-channel, Non-Isolated) Analog Input Module (-10 V to +10 V, 16-channel, Non-Isolated) Analog I/O Module (4 to 20 mA, 8-channel Input/8-channel Output, Non-Isolated) Analog I/O Module (1 to 5 V Input, 4 to 20 mA Output, 8-channel Input/ 8-channel Output, Non-Isolated) Analog Output Module (-10 V to +10 V, 16-channel, Non-Isolated) Analog Input Module (4 to 20 mA, 16-channel, Isolated) Analog Output Module (4 to 20 mA, 16-channel, Isolated) TC/mV Input Module (TC: JIS R, J, K, E, T, B, S, N/mV: -100 to 150 mV, 16-channel, Isolated) RTD Input Module (RTD: JIS Pt100 ohm, 12-channel, Isolated) Analog Input Module (4 to 20 mA, 8-channel, Isolated Channels) Analog I/O Module (4 to 20 mA, 4-channel Input/4-channel Output, Isolated Channels) TC/mV Input Module (TC: JIS R, J, K, E, T, B, S, N/mV: -100 to 150 mV, 16-channel, Isolated Channels) RTD/POT Input Module (RTD: JIS Pt100 ohm/POT: 0 to 10 kohm, 16-channel, Isolated Channels) Pulse Input Module (8-channel, Pulse Count, 0 to 10 kHz, Isolated Channels) Pulse Input Module for Compatible PM1 (16-channel, Pulse Count, 0 to 6 kHz, Non-Isolated)
540 540
450 450
380
T040107.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-7
Max. current consumption 24 V DC (mA)
Name
Digital Input Module (32-channel, 24 V DC) Digital Output Module (32-channel, 24 V DC) Digital Input Module (16-channel, 100 V to 120 V AC) Digital Input Module (16-channel, 220 V to 240 V AC) Digital Input Module (32-channel, 24 V DC, Pressure Clamp Terminal Support Only) Digital Output Module (32-channel, 24 V DC, Pressure Clamp Terminal Support Only) Digital Input Module (64-channel, 24 V DC) Digital Output Module (64-channel, 24 V DC) Relay Output Module (16-channel, 24 to 110 V DC/100 to 240 V AC) Digital I/O Module for Compatible ST2 (16-channel Input/16-channel Output, Isolated Channels) Digital Input Module for Compatible ST3 (32-channel Input, Isolated Channels) Digital Output Module for Compatible ST4 (32-channel Output, Isolated Channels) Digital I/O Module for Compatible ST5 (32-channel Input/32-channel Output, Common Minus Side Every 16-channel) Digital Input Module for Compatible ST6 (64-channel Input, Common Minus Side Every 16-channel) Digital Output Module for Compatible ST7 (64-channel Output, Common Minus Side Every 16-channel) RS-232C Communication Module (2-Port, 1200 bps to 115.2 kbps) RS-422/RS-485 Communication Module (2-Port, 1200 bps to 115.2 kbps) Ethernet Communication Module (1-Port, 10 Mbps) Foundation Fieldbus (FF-H1) Communication Module (4-Ports, 31.25 kbps) Analog Input Module (4 to 20 mA, 8-channel, Isolated) Analog Output Module (4 to 20 mA, 8-channel, Isolated) TC/mV Input Module (TC: B, E, J, K, N, R, S, T / mV: -100 to 150 mV, -50 to 75 mV, 16-channel, Isolated) RTD/POT Input Module (RTD: Pt50, Pt100, Pt200, Pt500, Pt1000, Ni100, Ni200, Ni120 / POT: 0 to 10 k, 8-channel, Isolated) Digital Input Module (16-channel, NAMUR compatible, Isolated) Digital Output Module (8-channel, Isolated)
Communication Module ALR111 ALR121 ALE111 ALF111 ASI133 ASI533 AST143 ASR133 500 500 500 500 150 150 150 150 450 350 80 60
Digital I/O Modules with Built-in Barrier ASD143 ASD533 150 150 110 500
T040116.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-8
Name
Multiplexer modules
TI 33Q01J10-01E
Dec.25,2002-00
4-9
Max. Power Consumption 5 V DC (A)
Communication module
T040119.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-10
Parts Durability
Some parts require periodical replacements. Recommended replacement cycles for these parts are listed below. Users can replace parts indicated by X in the user replacement. For other parts, contact Yokogawa for replacement.
Recommended replacement cycle 1 year 8 years 3 years 4 years 4 years 10 million key strokes 3 years 3 years 100,000 operations
Replacement by user
Remarks Wash every 3 months. The electrolytic capacitor is a part with a defined life span.
Fan only Depends on frequency of use. For PDB 100 V AC (for service outlet) For PDB 220 V AC (for service outlet)
T040113.EPS
: Can be replaced by user. : Cannot be replaced by user. Note: The recommended replacement cycle of the CRT display unit of the enclosed display style console using CRT is 3 years and the CRT unit cannot be replaced by user.
Recommended replacement cycle 3 years 3 years 3 years 3 years 3 years 3 years 10 million key strokes 3 years 3 years 100,000 operations
Replacement by user
Remarks 100 V AC 200 V AC 100 V AC 200 V AC 100 V AC 200 V AC Depends on frequency of use. For PDB 100 V AC (for service outlet) For PDB 220 V AC (for service outlet)
T040118.EPS
LCD unit (type 18) LCD unit (type 18 with touch panel) Operation keyboard
S9725VM
TI 33Q01J10-01E
Dec.25,2002-00
4-11
Notes
(PW301) Aluminium Electrolytic Capacitor (in power supply unit) (PW302) (PW304) (PW401) (PW402) (PW404) Fan Unit Air Filter Battery Pack AIP601 A1096EM T9070CK T9070CB S9400UK S9580VK S9502VK Fuse S9504VK S9506VK S9579VK
: :
100 V AC 220 V AC 24 V DC 100 V AC 220 V AC 24 V DC Fan For nest fan. Wash every 3 months. For door fan. Wash every 3 months. Ambient temp. 30 C or below PW302 PW301 PW304, PW404 PW401 PW402
T040110.EPS
Notes
(PW301) Aluminium Electrolytic Capacitor (in power supply unit) (PW302) (PW304) (PW481) (PW482) (PW484) Fan Unit Air Filter Battery Pack AIP601 A1096EM T9070CK T9070CB S9400UK S9580VK Fuse S9502VK S9504VK S9109VK
: :
100 V AC 220 V AC 24 V DC 100 V AC 220 V AC 24 V DC Fan For nest fan. Wash every 3 months. For door fan. Wash every 3 months. Ambient temp. 30 C or below PW302 PW301 PW304 PW481, PW482, PW484
T040114.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-12
Remarks Ambient temperature of up to 40 C Ambient temperature of up to 50 C Ambient temperature of up to 40 C Ambient temperature of up to 50 C Ambient temperature of up to 40 C Ambient temperature of up to 50 C Average ambient temperature of up to 30 C Average ambient temperature of up to 40 C Average ambient temperature of up to 50 C For PW701, 6.3 A For PW702, 6.3 A For PW704, 15 A
T040106.EPS
Part numbers
Recommended User replacement cycle replacement 8 years 8 years 8 years 3 years 3 years 3 years
User replacement
Notes 100/220 V AC power supply Average ambient temperature 30 C or below Clean it every three months 100 V AC power supply (3A) 220 V AC power supply (3.15 A)
T040109.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-13
Installation restriction fp the high-speed nest for analog I/O modules (Model AMN12)
One analog I/O module nest (Model AMN12) uses four I/O buses. If installing this type of nest, observe the restrictions below.
IMPORTANT
(Model AMN12) must be installed in the No. 1 nest of a node. If (Model AMN12) is installed in the No.1 nest, no I/O module nest can be installed in the nests No.2 to No.4 below. If (Model AMN12) is installed in a cabinet installation type node, another type of I/O module nest can be installed only in the No.5 nest at the rear of a cabinet with FCU or in an I/O expansion cabinet.
AMN12
No.2 nest
No.2 nest
No.3 nest
Empty
No.3 nest
Empty
No.4 nest
No.4 nest
No.5 nest Node on the front of cabinet with FCU Node on the rear of cabinet with FCU
F040101.EPS
Figure Installation Restrictions for the High-Speed Nest for Analog I/O Modules (for cabinet installation type node)
TI 33Q01J10-01E
Dec.25,2002-00
4-14
IMPORTANT
Install Model AMM22T, AMM22TJ from the bottom part of the node.
Impossible
Possible
AMM22T, AMM22TJ modules I/O module nests other than AMM22T, AMM22TJ modules I/O module nests other than AMM22T, AMM22TJ modules AMM22T, AMM22TJ modules
F040102.EPS
Figure Installation Restrictions when Using Thermocouple Input Multiplexer Modules (cabinet installation type nodes)
TI 33Q01J10-01E
Dec.25,2002-00
4-15
Installation restriction for the high-speed nest for analog I/O modules (Model AMN12)
The analog I/O module high-speed nest (Model AMN12) uses 4 bus lines. Therefore, when installing the analog I/O module nest (Model AMN12), observe the following.
IMPORTANT
Always mount (Model AMN12) on the No.1 nest for the node. Never mount (Model AMN12) on the nests No.2 to No.4. On a 19-inch rack mount type node, if an I/O module nest that is not (Model AMN12) is mounted together with (Model AMN12), always mount it on the No.5 nest on the I/O expansion rack.
No.1 nest
No.2 nest
AMN12 Empty I/O module nests other than Model AMN12 19-inch rack mount type NIU
Empty
Empty
No.3 nest
No.4 nest
No.5 nest
F040103.EPS
Figure Installation Restrictions for the High-Speed Nest for Analog I/O Module (19-inch rack mount type node)
TI 33Q01J10-01E
Dec.25,2002-00
4-16
Installation restrictions when using thermocouple input (Using 19-inch Rack Mount)
Thermocouple input multiplexer modules (Model AMM22T, AMM22TJ) are easily affected by heat radiated from analog I/O or other I/O modules. This may cause errors in the temperature information input from the Model AMM22T, AMM22TJ module terminal. Therefore, when using Model AMM22T, AMM22TJ observe the following.
IMPORTANT
Do not install an I/O module other than the Model AMM22T, AMM22TJ module or heatradiating device beneath the existing AMM22T, AMM22TJ module. If a heat-radiating device must be installed beneath the AMM22T module, provide a heat shield to block heat transmission.
Impossible
Possible
I/O module nests other than AMM22T, AMM22TJ modules AMM22T, AMM22TJ modules
Shield plate
Heat-radiating device
F040104.EPS
Figure Installation Restrictions When Using Thermocouple Input Multiplexer Modules (19-inch rack mount type nodes)
TI 33Q01J10-01E
Dec.25,2002-00
4-17
2.
16 APM11 modules 16 AAM10 modules 16 AAM50 modules 2 ADM11T modules 2 ADM51T modules
0.4 16 = 6.4 4.8 (Condition A is not met) 0.25 16 = 4.0 4.8 (Condition A is met) 0.25 16 = 4.0 4.8 (Condition A is met) 0.6 2 = 1.2 4.8 (Condition A is met) 0.6 2 = 1.2 4.8 (Condition A is met)
No. 1 IOU does not meet Condition A. Therefore, (I/O module evaluation point) = 6.4 + 4.0 + 4.0 + 1.2 + 1.2 = 16.8 24.0 (Condition B is met) Result These I/O modules can be installed in ANS50.
TI 33Q01J10-01E
Dec.25,2002-00
4-18
TI 33Q01J10-01E
Dec.25,2002-00
4-19
FIO
FIO
FIO
FIO
FIO
FIO
FIO
FIO
PW48
F040106.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-20
AFS40S/AFS40D, AFG40S/AFG40D:
Number of I/O modules installed to a node is limited to 4. At least one slot should be empty between EB501 and other I/O modules. At least one slot should be empty between I/O module and I/O module. If the I/O modules are in dual-redundant configuration, the two empty slots are required between the dual-redundant I/O modules and other I/O modules. Max, 8 points of a relay output module (ADR541) should be used. The external load resistance of current output module (AAI841 or AAI835) should be more than 200 ohms.
Slot name IO1 FIO IO2 FIO IO3
Vacant
IO4
Vacant
IO5 FIO
IO6
Vacant
IO7 FIO
IO8
Vacant
B1
B2
P1
P2
Dual redundant
F040108.EPS
TI 33Q01J10-01E
Dec.25,2002-00
4-21
2.
If a fan is installed in the upper part, the module should placed 3U (1 Unit: 44.45mm) away from the fan. Do not install AAT141 next to SB401 or EB501. The modules can be installed next to AAT141 are as follows (*1). For other I/O modules, at least one slot should be left empty next to AAT141.
*1: AAT141, AAT145, AAR181, AAR145, AAV141, AAV142, AAV542
3.
Wiring to the Field The compensation wires used for this module is 1.25mm 2 or less. Connect the wires to the terminal started from CH1.
IMPORTANT
The accuracy of reference cold junction compensation depends on the stable ambient temperature. If the ambient temperature fluctuates, the accuracy of reference cold junction compensation can not be guaranteed until the ambient temperature becomes stable.
TI 33Q01J10-01E
Dec.25,2002-00
4-22
FCU
F040109.EPS
FCU
BCV etc.
Shield plate Shield plate Shield plate The heat generating devices other than nodes. The heat generating devices other than nodes. The heat generating devices other than nodes.
F040110.EPS
Figure Installed position of AAT141 in cabinet (If heat generating device exists)
TI 33Q01J10-01E
Dec.25,2002-00
4-23
Restrictions on the Installation of the Combination of AAT145 (Thermocouple Input) and Terminal Board AET4D
To guarantee the accuracy the cold junction compensation, the terminal board should be prevented from the ambient heat. So that the following 1. to 2. conditions should be satisfied 1. For the Terminal Board (Mounted in the 19-inch Rack) When installing a device that generates heat near the terminal board, the heat-generating device should be placed above the terminal board as well as the cables of the terminal board. If the heat-generating device is already designed to be placed under the terminal board, put a plate for insulating the heat between the terminal board and the heat-generating device. 2. For Installing in Cabinet If a heat generating device is installed in the same cabinet, the heat-generating device should be placed above the terminal board as well as the cables of the terminal board. If the heat-generating device is already designed to be placed under the terminal board, put a plate for insulating the heat between the terminal board and the heatgenerating device.
IMPORTANT
The accuracy of reference cold junction compensation depends on the stable ambient temperature. If the ambient temperature fluctuates, the accuracy of reference cold junction compensation can not be guaranteed until the ambient temperature becomes stable.
TI 33Q01J10-01E
Dec.25,2002-00
4-24
Installed position of AAT145 in cabinet (If heat generating device exists above the terminal boards)
AFS40 Front AFG40 Front AFS40 Rear AFG40 Rear ACB41 Front or Rear
FCU
BCV etc.
The heat generating devices
F040111.EPS
Figure Installed position of AAT145 in cabinet (If heat generating device exists above the terminal boards)
Installed position of AAT145 in cabinet (If heat generating device exists under the terminal boards)
AFS40 Front AFG40 Front AFS40 Rear AFG40 Rear ACB41 Front or Rear
FCU
BCV etc.
The heat generating devices
AET4D AET4D
Shield plate The heat generating devices
AET4D AET4D
Shield plate The heat generating devices
AET4D AET4D
Shield plate The heat generating devices
F040112.EPS
Figure Installed position of AAT145 in cabinet (If heat generating device exists under the terminal boards)
TI 33Q01J10-01E Dec.25,2002-00
4-25
Limitations of Installation of Modules with Built-in Barrier Imposed by Capacity of Power Supply to Transmitters
Installation of modules with built-in barriers in any one of ANB10S, ANB10D, ANR10S, or ANR10D node units imposes a limitation on the total number of modules that are to supply power to field transmitters. Obtain the factor, in reference with the table below, for each of the modules planned to be installed, calculate the total sum of these factors per node unit, and ensure that it does not exceed 100. (factor for each module to be installed) 100
Table Factor for Each Module
Factor Model ASI133 ASI533 AST143 ASR133 ASD143 ASD533 Single 22 17 5 3 6 25 Each Pair in Dual-redundant Configuration 33 26 10 6 12 38
T040122.EPS
Example: When installing modules in an AN10D as follows where (S) indicates in single configuration and (D) indicates in dual-redundant configuration.
ASD143 (S) ASD533 (S) ASI133 (D) ASI133 (D) ASI533 (D) ASI533 (D) ASR133 (S) T9083NA EB01 EB01 PW48 PW48
Dual-Redundant
Dual-Redundant
T040123.EPS
The total sum of the factors for this installation plan is less than 100 as shown below, hence, the acceptance of this plan is ensured: (factor for each module to be installed) = 6 + 25 + 33 + 26 + 3 = 93 < 100
TI 33Q01J10-01E
Dec.25,2002-00
4-26
Limitations of Installation for AST143 (the combination of thermocouple input and pressure clamp terminal)
To keep the reference junction compensation accuracy (GS 33Q06Q60-31E), make sure to meet the following conditions. The pressure clamp terminal should not be affected by radiated heat. Do not install a heat-radiating unit beneath the AST143 installed node. Do not install AST143 in the place where airflow affects directly. The installable modules in the next to AST143 is AST143 or ASR133. When installing other than AST143 or ASR133, make an empty slot (one or more) in each side. Do not install cooling near the AST143 installed node. When a fan is located above node, make sure the IOM installing place is 3 units (unit: 44.45 mm) away from the fan place. Field wiring Nominal conductor cross-sectional area of this module is 1.25 mm2 or less. Connect to from the CH1 of terminal.
Note: The reference junction compensation accuracy is for when the temperature environment is in stability condition. If the temperature environment is varied, accuracy error may occur until the temperature becomes stability condition.
TI 33Q01J10-01E
Dec.25,2002-00
4-27
Insertion direction
TI 33Q01J10-01E
Dec.25,2002-00
4-28
Insulation Bush
In the front of the I/O expansion cabinet (ACB21): for cabinet installation type node and the rear: for 19-inch rack mount type (ACB21-S20), the cabinet installation type node is installed in the front. For this node, the independent grounding plays an important role in the circuit systems. Therefore, in order that the rear 19-inch rack mount devices do not pass the grounding current which is important to the node, it and devices manufactured by other companies, must be insulated with an insulation brush. As devices manufactured by Yokogawa (Models ACG10S, ABC11S/ABC11D, etc.) also do not have the guarantee that it will share a common power supply or grounding with the Model ACB21 itself, make sure to insulate with an insulation bush. In the front and rear of the I/O expansion cabinet: (Model ACB41, ACB21-S30) installing 19-inch rack mount devices, the installed devices cannot restrict, similar in panels. There fore, to ensure that problems will not occur whatever is connected to the grounding, insulate Yokogawa devices (Models ACG10S, ABC11S/ABC11D, etc.) with the insulation bush. TIP
However, the insulation bush of Yokogawa devices can be eliminated if both I/O expansion cabinet types are installing Yokogawa devices (Models ACG10S, ABC11S/ABC11D, XL, etc.) and shares a common power supply and grounding with Model ACB41, ACB21, and only when other company devices are insulated with an insulation bush.
TI 33Q01J10-01E
Dec.25,2002-00
5-1
5.
Servicing Area
Floor plans and servicing areas are shown in figures.
Floor Plans
Equipment installation dimensions. Hole-in-floor dimensions for cabling: Locations of holes to be cut for laying power and signal cables are shaded. Anchor-bolt positions: Locations and sizes of anchor-bolt holes in the bottom of equipment are shown if there are any. The front of equipment is marked by F. Channel base contact area: For the equipment having a channel base, the area where the channel base and the floor come in contact is indicated. The channel base is 2 mm smaller than the equipment on all sides. Be sure to first position the equipment and the channel base.
Servicing Area
Take enough space around equipment for its operation and maintenance service. This servicing area is indicated for each equipment. The servicing area should be considered in determining the size of installation location. When installing a number of equipment side by side, take the largest service-area between them if different dimensions are indicated for different side of equipment (see below).
Unit: mm
800 800
Good example
800
A
800
600 800
A
800
600
800
800
800
800
Bad example
800
A
800
800 600
800
600
A
800
600
F050001.EPS
TI 33Q01J10-01E
Nov.01,1998-00
Blank Page
Ind-1
INDEX
Symbols
16-Point Digital I/O Modules ADM11T & ADM51T ................................................. 3-71 19-inch Rack Mount Devices ............................. 2-22 24 V DC Power Distribution Board ....................... 3-8 32-Point Digital I/O Modules ADM12T & ADM52T ................................................. 3-71 ANS50/AND50 Node Interface Unit (19-inch Rack Mount Type) ..................... 3-18 Applied Standards .............................................. 1-8 Attaching Brackets ............................................ 2-22 AVERTISSEMENT-RISQUE DEXPLOSION ..... 1-42 Avoid Physical Shock .......................................... 2-3
B
Breaker Specifications ........................................ 4-4
A
AAM21, AAM21J for Resistance Temperature Detector Signal Input .............................. 3-62 ABC11S/ABC11D Bus Converter ..................... 3-24 AC Power Distribution Board ............................... 3-8 AC Power Specification ..................................... 1-14 ACG10S Communication Gateway Unit ............ 3-23 Actual Power-On In-Rush Current of Each Component ............................................. 1-18 AFS10S/AFS10D, AFG10S/AFG10D Field Control Unit .................................... 3-14 AFS20S/AFS20D, AFG20S/AFG20D Field Control Unit (with Cabinet), AFS40S/AFS40D, AFG40S/AFG40D Field Control Unit (with Cabinet) ACB21 I/O Expansion Cabinet, ACB41 I/O Expansion Cabinet ................ 3-16 AFS30S/AFS30D, AFG30S/AFG30D Field Control Unit .................................... 3-15 Air Conditioner .................................................... 1-4 Air Purity ............................................................. 1-6 Alarm & Contact I/O Cabling ............................. 3-99 Alarm & Control Circuit Cables ............................ 3-2 Ambient Temperature ........................................ 1-33 Ambient Temperature and Operation restrictions of Remote Nodes .................................... 4-20 Analog I/O Modules AAM10, AAM11, AAM11B, AAM21, AAM21J, APM11, AAM50, AAM51 ............................................................... 3-62 ANB10S/ANB10D ESB Bus Node Unit (rack-mounted type) ................................ 3-20 ANR10S/ANR10D ER Bus Node Unit (rack-mounted type) ................................ 3-21 ANR10S/ANR10D Wiring of 19-inch Rack Mount Type Node .............................................. 3-34
C
Cabinet ............................................................. 1-21 Cabinet for FIO ................................................. 1-43 Cabinet for RIO ................................................. 1-44 Cable Terminals .................................................. 3-3 Cables & Terminals ............................................. 3-2 Cabling ..................................................... 1-19, 3-1 Cabling Requirements ...................................... 1-32 Card Installation Procedure ............................... 2-29 Carrying .............................................................. 2-4 Carrying Space ................................................... 2-4 Carrying when Headroom is Low ........................ 2-5 Case 1: Field Wiring Performed in accordance with Specific Wiring Works of Division 2 ..... 1-53 Case 2: Field Wiring Performed in accordance with General-Purpose Wiring Works .......... 1-53 Clamp Filter Location ........................................ 3-74 Clamp Filter Parts ............................................. 3-74 Clearance From The Wall .................................... 1-3 Combination of Fieldnetwork I/O (FIO) and Terminal Blocks ...................................... 3-46 Communication Gateway Unit (ACG10S) .......... 4-12 Compliance ...................................................... 1-34 Concrete Floor .................................................. 2-10 Condensation ..................................................... 1-5 Conduit Power-cabling ...................................... 3-10 Connecting Bus Cable ...................................... 3-83 Connecting Ground Cable ................................. 3-11 Connecting Optical Fiber Cable ........................ 3-97
TI 33Q01J10-01E
Dec.25,2002-00
Ind-2
Control Room Environment ................................. 1-5 Control-bus Cable Conversion Adapter ............. 3-86 Corrosive-gas Environment Compatibility .......... 1-55 Countermeasures against Static Electricity ....... 1-31
Connecting Power ............................................... 3-5 Connecting Relay Board with Digital I/O Module ............................................................... 3-55 Connecting Signal Cable ................................... 3-27 Connecting Signal Cables to Terminals (for FIO) ............................................................... 3-30 Connecting Signal Cables to Terminals (for RIO) ............................................................... 3-36 Connecting Signal Cables with Analog I/O Module ............................................................... 3-51 Connecting Signal Cables with Analog I/O Modules ............................................................... 3-61 Connecting Signal Cables with Communication Modules .................................................. 3-73 Connecting Signal Cables with Digital I/O Modules (Connector Type) ............ 3-71, 3-72 Connecting Signal Cables with Fieldnetwork I/O (FIO) ....................................................... 3-46 Connecting Signal Cables with FIO ................... 3-50 Connecting Signal Cables with MCM Terminal Board ....................................... 3-67 Connecting Signal Cables with Multiplexer Modules ........................................ 3-69, 3-70 Connecting Signal Cables with Multipont Analog Control I/O Module AMC80 ..................... 3-66 Connecting Signal Cables with PROFIBUS Communication Module ACP71 .............. 3-82 Connecting Signal Cables with Pulse Input Module AAP135 ......... 3-52, 3-63 Connecting Signal Cables with Relay I/O Modules .................................................. 3-68 Connecting Signal Cables with Remote I/O (RIO) ............................................................... 3-61 Connecting Terminal Board with FIO ................. 3-54 Connecting the Fieldbus Cable and Handling the Shield Mesh for Fieldbus Communication Module ACF11 ....................................... 3-80 Connecting to Pressure-clamp Terminal ............ 3-30 Connecting V net cables (10BASE-2) ................ 3-84 Connecting V net cables (10BASE-5) ................ 3-87 Connecting V net cables (10BASE-5) and V net cables (10BASE-2) Interconnection Example ................................................. 3-85 Connection of Fieldbus Communication Module ALF111 .................................................. 3-57 Connector Type IOU Cabling ............................. 3-42 Connector Type Multiplexer Module and Terminal Board/Terminal Block .............................. 3-70 Control Devices (AFS10, AFG10/AFS20, AFG20/ACB21, ACB41/ ANS50/AND50, ANS20/AND20) ...................................... 4-11 Control Devices (AFS30, AFG30/AFS40, AFG40/ANB10/ANR10) ................. 4-11 Control Room Design .......................................... 1-2
D
Desk (YAX101, YAX801) ................................... 2-28 Desktop Equipment .......................................... 2-27 Digital I/O Modules ADM11C, ADM12C, ADM51C, ADM52C ................................ 3-72 Distance between Cables ................................. 1-32 Dont Stack Outdoors .......................................... 2-2 Dual-redundant Pressure Clamp Terminal ......... 3-50
E
Electrical Specifications ...................................... 4-1 EMC Conformity Standards (*1) .......................... 1-8 Enclosed Display Style Console Assembly (LPCKIT) ................................................ 3-12 Enclosed Display Style Console Type HIS (LPCKIT) ................................................ 1-21 ER Bus ............................................................. 3-92 ESB Bus ........................................................... 3-91 Ethernet Communication Module ACM71 (For PFC) ............................................ 3-79 Example ........................................................... 1-54 Example of Implementation of Fieldbus Communication Module ALF111 ............. 3-56 Examples of Arrester ........................................ 1-30 Examples of Spark-killer Installation .................. 1-30
F
Field Area ......................................................... 3-31 Field Cable Areas ............................................. 3-37 Field wiring ....................................................... 4-26 Fieldbus Wiring for ALF111 with Pressure Clamp Terminal Block ........................................ 3-58 Fieldbus Wiring for ALF111 with Terminal Board ............................................................... 3-59 FIO ................................................................... 1-47 FIO bus Cabling ................................................ 3-35 FIO I/O Module Duplexing & Installation ............ 4-19 FIO Node Unit Installation Restriction ............... 4-18 FIO Node Wiring in FCU with Cabinet ............... 3-32 FIO Node Wiring in I/O Expansion Cabinet ....... 3-33 FIO with KS Cable Interface Adapter Cabling .... 3-35 Flooding- & Dust-proof Floor ............................... 1-2 Floor Plans ......................................................... 5-1 Floor Strength & Space ....................................... 1-2 Floor Structure .................................................... 1-2
TI 33Q01J10-01E Dec.25,2002-00
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Interconnecting cabinets ................................... 2-20 Intersecting Cables ........................................... 1-33
G
G3 Environment-compatible Products ............... 1-55 General ............................................................... 1-2 Grounding ............................................... 1-20, 1-21 Grounding Cables ............................................... 3-3 Grounding Circuit .............................................. 1-23 Grounding Grouped Cabinets ........................... 1-24 Grounding Side-by-side Cabinets ..................... 1-26 Grounding with Lightning Arresters ................... 1-29 Grounding with Other System ........................... 1-25
K
Keep Upright ....................................................... 2-3 KS Cable Interface Adapter ............................... 3-51
L
Lifting Console Type Kit (LPCKIT, YPCKIT) with Crane ....................................................... 2-3 Limitation on installation of ALR111/ALR121/ ALE111 .................................................. 4-18 Limitation on installation of Foundation Fieldbus ALF111 .................................................. 4-18 Limitations of Installation for AST143 (the combination of thermocouple input and pressure clamp terminal) ........................ 4-26 Limitations of Installation of Modules with Built-in Barrier ......................................... 4-25 Limitations of Installation of Modules with Built-in Barrier Imposed by Capacity of Power Supply to Transmitters .................. 4-25 Limitations of Installation under the Ambient Operating Temperature Conditions ......... 4-20 List of Signal Cables for Connection with FIO .... 3-48 Load Device Parameters ................................... 1-46 Loading ............................................................... 2-2 Location for Unloading ........................................ 2-3 Location of Storage ............................................. 2-8 LPCKIT ............................................................. 2-14
H
How to Calculate ............................................... 4-17 How to Compare Parameters ............................ 1-53 How to wiring ER bus ........................................ 3-93
I
Illumination ......................................................... 1-3 Implementation and Cable Connection of Fieldbus Communication Module ALF111 ............. 3-56 Installation ............................ 2-9, 2-14, 2-16, 2-19 Installation Environment Specifications ............... 1-9 Installation of Terminator to Terminal Board AEF9D ............................................................... 3-60 Installation on Floor ........................................... 2-10 Installation restriction fp the high-speed nest for analog I/O modules (Model AMN12) ..................................................... 4-13, 4-15 Installation restrictions when using thermocouple input multiplexer modules ........................................ 4-14, 4-16 Installation Specification ..................................... 1-7 Installation Specifications .................................... 4-1 Installed position of AAT141 in cabinet (If heat generating device exists) ............. 4-22 Installed position of AAT141 in cabinet (If node only) ........................................... 4-22 Installed position of AAT145 in cabinet (If heat generating device exists above the terminal boards) ..................................... 4-24 Installed position of AAT145 in cabinet (If heat generating device exists under the terminal boards) ..................................... 4-24 Installing Cabinets in a Side-by-Side Arrangement .......................................... 2-19 Installing Control Bus Interface Card ................. 2-29 Installing the Console Type HIS Side-by-Side .... 2-14 Insulation Bush ................................................. 4-28 Insulation from Rack ......................................... 2-25
M
Magnetic Field .................................................... 1-6 Maximum Power Consumption Depending on Installed Nodes (Model AND20) ................ 4-3 Maximum Power Consumption of FIO ................. 4-6 Maximum Power Consumption of RIO ................ 4-8 Measurement Conditions .................................. 1-19 Modifying the Cabinet Bottom Plates for Cable Wiring ..................................................... 3-44 Mounting Clamp Filter (Ferrite Core) ................. 3-74 Mounting Clamp Filter (Ferrite Core) (for European Market) ............................. 3-74 Multiplexer Modules (Connector Type) AMM12C, AMM22C, AMM25C, AMM32C, AMM32CJ ............................................................... 3-70
N
NI Product Connection and Parameters ............ 1-45 NI Products and Parameters ............................. 1-47
TI 33Q01J10-01E
Dec.25,2002-00
Ind-4
Protection of FIO Module Vacant Slots .............. 4-19 Providing Area for Servicing .............................. 2-26 Providing Ground Bus in Cabinet/Console Type HIS ......................................................... 1-24 Providing Space for Heat Radiation ................... 2-26
NI Products and Their Configuration <FIO> ...... 1-35 NI Products and Their Configuration <RIO> ...... 1-39 Noise Countermeasures ................................... 1-27 Noise Sources and Noise Countermeasures ..... 1-28 Non-Incendive Approval and Parameters .......... 1-34 Note .................................................................. 1-19 Note for EB401 single configuration .................. 4-20 Note when Installing Cabinets next to Existing Cabinets ................................................... 1-4 Notes for Installing Devices ............................... 4-13
R
Redundant AAM50/AAM51 ............................... 3-65 Relay Input Module ADM15R ............................ 3-68 Relay Output Module ADM55R ......................... 3-68 Restrictions on AAT141 (Thermocouple Input) Installation .............................................. 4-21 Restrictions on Loading of Input/Output Modules for RIO .................................................... 4-17 Restrictions on the Installation of the Combination of AAT145 (Thermocouple Input) and Terminal Board AET4D .......... 4-23 Result ............................................................... 4-17 RIO ................................................................... 1-51 RIO Bus ............................................................ 3-94 RIO Bus (19-inch Rack Mount Type) ................. 3-94 RIO Bus (with Cabinet) ..................................... 3-95 RIO Bus Arrangement ....................................... 3-96 RIO bus Cabling ................................................ 3-42 RIO Node Wiring in FCU Cabinet ...................... 3-38 RIO Node Wiring in I/O Expansion Cabinet ....... 3-39 Routing Signal Cables ...................................... 3-38 RS-232C Communication Card ACM21 ............ 3-77 RS-232C Communication Module ACM11 ........ 3-73 RS-422/RS-485 Communication Card ACM22 .... 3-78 RS-422/RS-485 Communication Module ACM12 ................................................... 3-76 RTS Input Modules AMM32T, AMM32TJ .......... 3-69 Rules of Connection for the Housekeeping Unit (HKU) ..................................................... 4-27
O
Open Display Style Console Assembly (YPCKIT) ............................................................... 3-13 Open Display Style Console Type HIS (YPCKIT) ............................................................... 1-22 Operation and Monitoring Device (LPCKIT) (at ambient temperature 30 C) ............... 4-10 Operation and Monitoring Device (YPCKIT) (at ambient temperature 30 C) ............... 4-10 Other Cables .................................................... 1-42 Others ................................................................. 2-2 Outlets for Maintenance ...................................... 1-4 Outline of G3 Environment Compatibility ........... 1-56
P
Paint Colors ........................................................ 4-4 Parameters for Connecting NI Products ............ 1-45 Parts Durability ................................................. 4-10 Passage ............................................................. 2-4 PFCS/PFCD Field Control Station .......... 3-17, 4-12 Post-installation Environment Preservation ....... 2-31 Post-installation Inspection ............................... 2-30 Power and Ground Cabling ............................... 3-12 Power Cable ..................................................... 1-42 Power Cable Termination .................................... 3-7 Power Cables ...................................................... 3-2 Power Distribution Boards ................................... 3-8 Power Supply System ....................................... 1-14 Power Wiring When Connecting Dual Power Supply Lines ...................................................... 3-19 Precaution for Side-by-side Cabinet Installation with Same Series of Products ................... 1-4 Precautions for Transportation ............................ 2-2 Pressure Clamp Terminal .................................. 3-50 Pressure clamp terminal ................................... 3-27 Pressure Clamp Terminal (for ARSM) ......... 3-29 Pressure Clamp Terminal (for Pressure Clamp Terminal Block) ....... 3-29 Process I/O Signal Connection ......................... 3-27
S
Safety Standards ................................................ 1-8 Selecting a Power System ................................ 1-16 Separate Grounding ......................................... 1-23 Separator .......................................................... 1-32 Servicing Area .................................................... 5-1 Side-by-Side Cabinet Installation ........................ 1-4 Signal Cable Termination .................................. 3-28 Signal Cables ..................................................... 3-2 Size of Cabling Holes in Floor ........................... 2-13 Sleeve for pressure clamp terminal ..................... 3-4 Solderless (crimp-on) Lug Specifications ............ 3-7 Solderless Lug ................................ 3-3, 3-27, 3-28 Source Device Parameters ............................... 1-46
TI 33Q01J10-01E Dec.25,2002-00
Ind-5
When a AC (or DC) Power Supply Is Used ...... 3-100 When a DC Power Supply Is Used .................. 3-100 When Ground Bus Inlet is Provided in Control Room ......................................... 1-24 When Receiving Current Pulse By Using the Internal Power to Drive the Transmitter (2-wire power supply type) ............ 3-53, 3-64 When Receiving No-Voltage Contact Signals (1) ....................... 3-52, 3-63 When Receiving No-Voltage Contact Signals (2) ............................................................... 3-63 When Receiving Voltage Pulse By Using the Internal Power to Drive the Transmitter (3-wire power supply type) ............ 3-53, 3-64 When Receiving Voltage Pulse Signals ... 3-53, 3-64 When Receving No-Voltage Contact Signals (2) ............................................................... 3-52 Windows ............................................................. 1-4 Wiring Console Type HIS .................................. 3-43 Wiring of ANS50/AND50 19-inch Rack Mount Type Node .............................................. 3-40 Wiring of Console Type HIS (LPCKIT) ............... 3-43 Wiring of Console Type HIS (YPCKIT) .............. 3-43 Wiring of PFCS/PFCD ...................................... 3-41
Source Output Capacity .................................... 1-16 Standards for Hazardous Location Equipment .... 1-8 Status Contact Output Connection .................... 3-99 Steel Floor ........................................................ 2-10 Storage ............................................................... 2-8 Storage Condition ............................................... 2-8 Storage Environment .......................................... 2-8 Storage of Packed Equipment ............................ 2-8 Storage of Unpacked Equipment ........................ 2-8 Structure of Clamp Filter and Mounting ............. 3-75 Suppressing Harmonic Current ......................... 1-17 System Installation Requirements ....................... 1-1
T
Telephone ........................................................... 1-4 Temperatures & Humidity .................................... 1-5 Terminal Connection ........................................... 3-9 Three-pin Plug Connection ................................. 3-9 To Use GI 62.5/125 Optical Fiber Cable ............ 3-98 Tools and Parts Required for Joining Cabinets .. 2-21 Tools and Parts Required for Joining Console Type HIS side by side ............................. 2-18 Transceivers ....................................................... 1-7 Transportation ..................................................... 2-2 Transportation for LPCKIT, YPCKIT ..................... 2-2 Transportation, Storage and Installation .............. 2-1 Type and Maximum Length of Power Cables ....... 3-5
Y
YAX101 General-Purpose Desk ........................ 3-25 YAX801 General-Purpose Desk ........................ 3-26 YNT511/YNT521 Optical Bus Repeater and YNT512 Bus Repeater............................ 4-12 YNT511S/YNT511D, YNT521S/YNT521D Optical Bus Repeater .............................. 3-22 YNT512S/YNT512D Bus Repeater ................... 3-22 YPCKIT ............................................................ 2-16
U
Unloading ........................................................... 2-3 Unpacking .......................................................... 2-6 Unpacking Procedure ......................................... 2-7 Use of Lamps ................................................... 3-99 Use of Relays ................................................. 3-100 Using Rollers ...................................................... 2-5
V
V net ................................................................. 3-83 V net cable (10BASE-5) .................................... 3-89 V net Coupler Installation (ACG10S) ................. 3-88 Vibration ............................................................. 1-6 Voltage Input, mV Input, Thermocouple Input, 2-wire Transmitter Input, Current Output Modules AMM12T, AMM22M, AMM22T, AMM22TJ, AMM42T, AMM52T. .............. 3-69
W
WARNING EXPLOSION HAZARD ................. 1-42
TI 33Q01J10-01E
Dec.25,2002-00
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Revision Information
Title : CENTUM CS 3000 Installation Guidance Manual No. : TI 33Q01J10-01E May 1998/1st Edition Newly published Nov.1998/2nd Edition 1. System Environment 1.2 Installation Environment Spec. Vibration conditions (Acceleration formula changed) Installation environment (Magnetic field, vibration during Transportation, JEIDA-29 environment classes added) 1.3 Power System Design CS 3000 device power-on in-rush current (LIH21C added) 1.4 Grounding Specifications (LIH21C added) (Cabinet -> FCU; HIS added) 1.7 Non-incendive (NI) parameters 1.7.2 NI-approved devices, parameters (AMC80 added) 2. Transportation, Storage 2.1Transportation Cautions Unloading: Using crane to unload HIS (added) Carrying into Building Entrance and Passageway Dimensions: (HIS added) 2.2 Unpacking procedure: (HIS added) 2.4 Installation 2.4.2 HIS Control Panel Configuration (Sectn. added) 3. Wiring 3.2 LIH21C, HIS details added 3.4 LIH21C added (ANS50/AND50 figure changed) (AFS20S/20D label added to figure) (ACF11 Fieldbus added) 3.7 Adapter (changes, additions) 3.9 LIH21C added 4. Installation Table updated, LIH21C added I/O Module Power Consumption (ACF11, AMM12C added) Consumables (LIH21C data added) 5. Servicing Area (added) 6. External Demensions (added) Oct.1999/3rd Edition 1. System Installation Requirements 1.1 Control Room Design Added "Precaution for Side-by-side Cabinet Installation with Same Series of Products" to "Sideby-Side Cabinet Installation" 1.2 Control Room Environment Revised "Air Purity" Revised C-Tick Mark and Standards for Hazardous Location Equipment in "Applied Standards" Revised table of Equipment Installation Specifications 1.3 Power Supply System Revised description of rush current of CS 3000 components 1.5 Noise Countermeasures Added "Grounding with Lighting Arresters" 1.7 Non-Incendive Approval and Parameters Completely revised
TI 33Q01J10-01E
Feb.01,2001-00
ii
2. Transportation, Storage and Installation 2.1 Precautions for Transportation Revised "Don't Stack Outdoors" in "Transportation" Revised title of "Lifting HIS with Crane" to "Lifting Console Type HIS with Crane" 3. Cabling 3.1 Cables & Terminals Revised descriptions of "Power Cables" and "Grounding Cables" Revised figure showing Solderless Terminal with Insulating Sheath in "Cable Terminals" 3.2 Connecting Power Revised table of Solderless Lug Dimensions in "Power Cable Termination" 3.4 Power and Ground Cabling LIH21C changed to LPH21C Added "Power Wiring When Connecting Dual Power Supply Lines" Added "Wiring of Console Type HIS" 3.5 Connecting Signal Cable Revised "Signal Cable Termination" according to a supplement, and figure showing Solderless Lug Added "Wiring of Console Type HIS" in "Routing Signal Cables" 3.6 Connecting Signal Cables with I/O Module Nest Added AAM11B and AAM21J to Analog I/O Modules Added "Connecting Signal Cables with MCM Terminal Board" in "Signal Connection to AMC80 Multipoint Analog Control I/O Modules" Added AMM22TJ and AMM32TJ to Multiplexer Module (Terminal Type) Added AMM22C, AMM25C, AMM32C and AMM32CJ to Multiplexer Module (Connector Type) Added Multiplexer Module (Connector Type) and Terminal Board Added AMN33 in figure in "RS-232C Communication Module ACM11" in "Communication Modules" Added AMN33 in figure in RS-422/RS-485 Communication Module ACM12 Added AMN51 in figure in RS-232C Communication Card ACM21 Added AMN51 in figure in RS-422/RS-485 Communication Card ACM22 Added Ethernet Communication Module ACM71 (for PFC) Added AMN33 in figure and revised title of figure in Fieldbus Communication Module ACF11 Added PROFIBUS Communication Module ACP71 3.7 Connecting Bus Cable Revised figure in "Control-bus Cable Conversion Adapter" Revised title of V net Coupler Installation (ACG10S) 3.8 Connecting Optical Fiber Cable Added "To Use GI62.5/125 Optical Fiber Cable" 4. Installation Specifications Revised LIH21C to LPH21C; and LPH21C 21-inch CRT power consumption and heating value Added note to "Breaker Specifications" Added I/O modules to table of Max. Power Consumption of I/O Module Revised table of LPH21C Human Interface Station in "Parts Durability" Added "Restrictions on Loading of Input/Output Modules" 6. External Dimensions Added LPH21C, AAM21J, AMM22TJ, AMM32TJ, AMM22C, AMM25C, AMM32C, AMM32CJ, ACM71, KS8, TETC, MCM, MTC, TERT, MRT Feb.2001/4th Edition Introduction Added description of FIO Safety Precautions Added cautions 1. System Installation Requirements 1.2 Installation Environment Spec. Revised CE Mark in "Applied Standards" Revised table of Equipment Installation Specifications Added table of Installation Environment Standard Used When a General-Purpose PC Is Built in Console Kit Added table of Classification of JEIDA-63 Environment Specifications 1.3 Power Supply System Revised title of "Output Capacity Selection" to "Selecting a Power System" Revised table of System Equipment Power-On In-Rush Current
TI 33Q01J10-01E Dec.25,2002-00
iii
1.4 Grounding Revised descriptions of "Grounding" Revised descriptions of "Grounding Circuit" 1.8 Corrosive-gas Environment Compatibility (added) 2. Transportation, Storage and Installation 2.1 Precautions for Transportation Revised title of "Lifting Console Type HIS with Crane" to "Lifting Enclosed Display Style Console Type Kit (LPCKIT) with Crane 2.4.1 Installation on Floor Added description of YPCKIT 2.4.2 Console Type HIS (LPCKIT) Side-by-Side Revised table of Tools and Parts Required for Joining a Pair of HIS 2.4.4 19-inch Rack Mount Devices Added AFS30S/AFS30D and ANR10S/ANR10D 2.4.6 Desk (YAX101, YAX801) Revised title of "Desk (YAX101, YAX701)" to "Desk (YAX101, YAX801)" 3. Cabling 3.1 Cables & Terminals Revised descriptions of "Signal Cables" Added "Sleeve for pressure clamp terminal" 3.4 Power and Ground Cabling Added "Enclosed Display Style Console Assembly (LPCKIT)" Added "Open Display Style Console Assembly (YPCKIT)" Added "AFS30S/AFS30D Field Control Unit" Added "ANR10S/ANR10D ER Bus Node Unit (rack-mounted type) Added "YAX801 General-Purpose Desk" 3.5 Connecting Signal Cable Added description of Pressure clamp terminal in "Process I/O Signal Connection" Added description of Pressure clamp terminal in "Signal Cable Termination" Added "Connecting Signal Cables to Terminals (for FIO) Added "Wiring Console Type HIS" 3.6 Connecting Signal Cables with I/O Module 3.6.1 FIO (added) 3.7 Connecting Bus Cable Added "ESB Bus" Added "ER Bus" 3.9 Alarm & Contact I/O Cabling Revised table of Status Contact Output Revised "Use of Lamps" 4. Installation Specifications Revised "Electrical Specifications" (added LPCKIT, YPCKIT, AFS30S, AFS30D, AFS40S, AFS40D, ANB10S, ANB10D, ANR10S, ANR10D and ACB41) Revised table of Paint Colors Revised "Breaker Specifications" Added "Maximum Power Consumption of FIO" Revised "Parts Durability" Revised "Notes for Installing Devices" 6. External Dimensions (deleted) Refer to TI 33Q01J10-02E Nov.2001/5th Edition Introduction Revised "Power Distribution Board" 1. System Installation Requirements 1.1 Control Room Design Added YPCKIT in "Clearance From The Wall" 1.3 Power Supply System Revised table of Actual Power-On In-Rush Current of Each Component 1.4 Grounding (Added description) Revised Figure in "Open Display Style Console Type HIS (YPCKIT)" 1.5 Noise Countermeasures 1.5.1 Noise Sources and Noise Countermeasures (Revised Table) Revised "Grounding with Lightning Arresters"
TI 33Q01J10-01E Nov.01,2001-00
iv
1.6 Cabling Requirements Added description in "Ambient Temperature" 1.7 Non-Incendive Approval and Parameters Added FIO 1.8 Corrosive-gas Environment Compatibility Revised Table 2. Transportation, Storage and Installation 2.1 Precautions for Transportation Added "Transportation for LPCKIT,YPCKIT" in "Transportation" Title channged "Lifting Console Type Kit (LPCKIT,YPCKIT) with Crane" 2.4.1 Installation on Floor (Added description) 2.4.2 Console Type HIS Side-by-Side (changed title) Added "YPCKIT" Revised figure in "Tools and Parts Required for Joining Console Type HIS side by side" 2.4.3 Installing Cabinets in a Side-by-Side arrangement Revised "Installation" 2.4.5 Desktop Equipment Revised description 3. Cabling 3.4 Power and Ground Cabling Revised figure in "Open Display Style Console Assembly (YPCKIT)" Added "ANB10S/ANB10D ESB Bus Node Unit (rack-mounted type)" Revised figure in "ANR10S/ANR10D ER Bus Node Unit (rack-mounted type)" Revised figure in "YAX801 General-Purpose Desk" 3.5 Connecting Signal Cable Revised "Process I/O Signal Connection" Revised IMPORTANT in "Signal Cable Termination" Changed order of the pages describing description for FIO and RIO Revised figure in "Field Area" Revised figure "FIO Node Wiring in FCU with Cabinet" Revised "FIO Node Wiring in I/O Expansion Cabinet" Revised "Modifying the Cabinet Bottom Plates for Cable Wiring" 3.6 Connecting Signal Cables with I/O Module 3.6.1 FIO Revised "Pressure Clamp Terminal" Added "Dual-redundant Pressure Clamp Terminal" Revised table "Connecting FIO Module with Signal Cable" Revise figure and added SEE ALSO in "Example of Implementation of Foundation Fieldbus Communication Module ALF111" Revised figure in "Fieldbus power supply wiring for ALF111 with a pressure clamp terminal" Revised "Fieldbus power supply wiring for connection with a terminal board" 3.6.2 RIO Revised "Fieldbus Communications Module ACF11" 3.7 Connecting Bus Cable Revised "ESB Bus" Added "ER Bus" Added "How to wiring ER bus" 4. Installation Specifications Revised table in "Electrical Specifications" Revised table in "Paint Colors" Revised table and figure in "Breaker Specifications" Revised table in "Maximum Power Consumption of FIO" Revised table in "Operation and Monitoring Device (LPCKIT)" Added "Operation and Monitoring Device (YPCKIT)" Revised "Control Devices (AFS30,AFG30/AFS40, AFG40/ANB10/ANR10)" Added "Limitation on installation of ALR111/ALR121/ALE111"
TI 33Q01J10-01E
Nov.01, 2001-00
Dec. 2002/6th Edition Main revision items of this revision Described about LCD unit used in the enclosed display style console type HIS Updated the description of the applied standards Added 16-channel isolated I/O modules Added I/O modules with the built-in barrier Described more information about the signal cable connection with I/O modules and their installation restrictions 1.2 Vibration: Revised the expression of total amplitude to displacement amplitude. Therefore, the half values of total amplitudes in the 5th edition are written as the values of displacement amplitudes Applied Standards: Updated the descriptions, and added the standards on the Type n and intrinsic safety Installation Environment Specifications: Corrected normal operation temperature range 0 to 60C to 0 to 50C Deleted the table Compliance Factor (Reference Value) for the HIS console 1.7 Updated the descriptions and the non-incendive parameters Added 16-channel isolated I/O modules and the terminal board for resistance temperature detectors (single and dual-redundant) as NI products 1.7.3 Described two cases to compare the non-incendive parameters. Case 1: Division 2 specific wiring work Case 2: General-purpose wiring work Example: Revised the description 1.8 G3 Environment-compatible Products: Added 16-channel isolated I/O modules, communication modules and I/O modules with built-in barrier 2.1 Transportation: Revised the description Transportation for LPCKIT, YPCKIT: Revised the description 2.4.2 Added the description of a space for a UPS 2.4.4 Revised the contents and order of the descriptions 2.4.5 Revised the description 3.5 Signal Cable Termination: Added screw sizes of the solderless lug Added Pressure Clamp Terminal (for ARSM) 3.6 Sectioned from 3.6.1 to 3.6.4 and from 3.7.1 to 3.7.9 Added 16-channel isolated I/O modules Added I/O modules with the built-in barrier Described more information about the signal cable connection with I/O modules 4. Described about LCD unit used in the enclosed display style console type HIS Described more information about the installation restrictions of the I/O modules
TI 33Q01J10-01E
Dec.25,2002-00
Written by
Product Marketing Dept. Industrial Automation Systems Business Division Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN Printed by Yokogawa Graphic Arts Co., Ltd.