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Issue Number:
Flooring
FLOORING
Quick Guide to Choosing the Right Flooring
Load 2.5 kPa / Deflection 5mm
Mild/Stainless
Span mm 600 900 1050 1200 1500 1800 2100 2400 2800
Steel Aluminium FRP Expanded Metal C205*** A253*** G256*** WM50080*** C205*** A253*** G386*** WM50110*** C205*** A253*** G386*** WM50105*** C205*** A255*** G386*** A255*** A403*** A325*** A455*** A405*** C505*** A655*** -
Span mm Steel 600 900 1050 1200 1500 1800 2100 2400 2800 C205*** C205*** C205*** C255*** C325*** A405*** A505*** A655*** A756***
Span mm 600 900 1050 1200 1500 1800 2100 2400 2800
Steel Aluminium FRP Expanded Metal C205*** A253*** G256*** WM50080*** C205*** A253*** G386*** WM50105*** C205*** A255*** G386*** C205*** A323*** A255*** A405*** A325*** A505*** A405*** A505*** A655*** -
Span mm 600 900 1050 1200 1500 1800 2100 2400 2800
Steel Aluminium FRP C205*** A253*** G256*** C205*** A253*** G386*** C205*** A253*** G386*** C205*** A255*** G386*** A255*** A403*** A325*** A503*** C405*** C505*** A655*** -
Span mm 600 900 1050 1090 1125 1150 1200 1225 1350 1400 1500 1590 1600 1650 1700 1710 1780 1800 1890 2030 2200 2350 2400 2800
Steel Aluminium FRP Expanded Metal C205*** A253*** G256*** WM50080*** C205*** A253*** G386*** WM50105*** C205*** A255*** G386*** F325*** F403*** A323*** F255*** A325*** C255*S* C255*** A325*** A255*** A403*** F325*** A405*** C325*** A325*S* C403*** C455*** F405*** A325*** A403*** C405*** A505*** C405*** A405*** C505*** A505*** A655*** A655*** -
Span mm 600 900 1050 1200 1500 1800 2100 2400 2800
Steel Aluminium FRP C205*** A253*** G256*** C205*** A255*** G386*** C255*** A325*** A255*** A405*** C405*** A505*** C505*** A655*** A655*** A756*** -
Very heavy use. Frequent placement of heavy objects and tools. AS 1170
Span mm 600 900 1050 1200 1500 1800 2100 2400 2800
Steel Aluminium FRP A205*** A253*** G256*** A205*** A253*** G386*** A205*** A255*** A205*** A325*** C325*** A405*** A405*** A505*** C505*** A505*** A655*** -
Very heavy use. Frequent placement of heavy objects and tools. AS 1170
Note:
*** Material. Top Surface. Treatment. Choose these options from page 3. kPa: Kilopascals. Expression of Uniformly Distributed Load. Span: See definition on page 18. Concentrated Load: Details available on request. Other combinations of pattern and load bar are available beyond those indicated on this Quick Guide. Refer to the Load/Deflection Table on pages 6 & 7.
B Pattern
60
60
FLOORING
B Pattern
C Pattern
D Pattern
5 50
F Pattern
5 50
F Pattern
STAINLESS STEEL
Recommended where rust resistance is required.
FLOORING
ALUMINIUM
Recommended where light weight is important and where quality of appearance is paramount.
CODES:
FIBREGLASS (FRP)
Recommended where physical properties are important. Chemical resistant. Low thermal conductivity. Non conductive. Non magnetic. Non sparking.
M = Mild Steel S = Stainless Steel Grade 316 S1 = Stainless Steel Grade 304
TOP SURFACE
SAFETY
The slip resistance of the flooring and walkway product needs to be considered. Standard grating comprises plain square edge flat bars. To increase slip resistance the following points should be considered on sloping walkways. the floor parallel to the loadbars. In steel grating there is better slip resistance in patterns with 100mm cross rod centres. i.e. Pattern A and C.
EXPANDED METAL
Slip resistance is improved if the direction of walking is parallel to the Short Way Mesh (SWM).
CODES:
R = Raised F = Flattened
TREATMENT/COLOUR
MILD STEEL GRATING/EXPANDED METAL
Available Galvanised (AS/NZS 4680), Bitumen Dipped or left Untreated. Green - Isopthalic Polyester Resin. Yellow - Vinyl Ester Resin. Reddish-Brown - Phenolic Resin.
CODES:
ALUMINIUM GRATING
Available Anodised, Powder Coated, Painted or left Mill Finish.
G = B = U = M = E = P = GB =
Galvanised Bitumen Dipped Untreated Mill Finished Electro Polished Painted Garnet Blasted
A = Anodised PC = Powder Coated G = Green Y = Yellow D = Dark Grey L = Light Grey R = Red RB = Reddish-Brown
PANEL SIZE
MILD STEEL GRATING
Western Australia 1200 x 6000 span New Zealand 900 x 6000 span All other locations 1000 x 6000 span Smaller panels can be made on request or the above panels can be cut down as required. Panel sizes noted are nominal. Dimensions will vary slightly according to load bar thickness and the pattern. Exact dimensions are shown in the table on page 17.
CODES:
EXPANDED METAL
Available in a range of sizes that allow for direct placement onto support steel without the need for cutting.
FIBREGLASS GRATING
Available in a variety of sizes suitable for cutting to suit the application.
Mild Steel/Stainless Steel 1 = 1000 x 600 0 span 2 = 1200 x 6000 span 3 = 900 x 6000 span 4 = 900 x 4000 span Aluminium 1 = 1000 x 6000 span 2 = 1200 x 6000 span Fibreglass (FRP) 1 = 1220 x 3660
Expanded Metal 1 = 3000 x 1200 2 = 3000 x 900 3 = 3000 x 750 4 = 3000 x 600 10 = 2300 x 1200 11 = 2300 x 900 12 = 2300 x 750 13 = 2300 x 600
ALUMINIUM GRATING
Available in panels up to 1200 x 6000.
Example of Coding
(Page 3)
1500
FLOORING
(Page 2) or b) Span.
995 10
(Page 3)
(Page 3)
(Page 3)
Examples: F403APM G3861GG5 For the shaded items the resultant code would be A325MPG1
(Page 6)
Span Direction
Grating and expanded metal needs to be supported in a specific way. The direction that the load bars run is the important direction for grating and is referred to as the span. For expanded metal the span is in the direction of the strands or Long Way Mesh (LWM). Span is always the last dimension given when referencing a panel size. Grating and expanded metal has to be supported 90 to the span direction and does not require support on the other sides.
995 10 995 10 1250
Example: Shown here with standard panel widths of 995mm. Platform made in standard stock width panels plus a make-up panel cut to the nearest load bar. The balance allows for gaps up to 10mm between panels.
4265
Webplate/Webmesh
WEBPLATE
Webplate is a composite flooring comprising floorplate welded to the top of grating. Any grating pattern from page 2 can be combined with any floorplate thickness. We recommend E pattern grating (similar to F pattern but with cross rods at 100mm centres). Other combinations of hit and miss cross rod firings can be supplied if required. Webplate is available in steel and aluminium in the following combinations:
Material Product Floor/ Treadplate Thickness 3mm 5mm 3mm 5mm Grating Weight Untreated Kg/sqm 44.49 64.78 16.21 23.21 Span at 4kPa UDL 5mm Deflection 1390mm 1625mm 1100mm 1350mm
FLOORING
STEEL
WP3-E255MP* WP5-E325MP*
ALUMINIUM
WP3-E255AP* WP5-E325AP*
Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.
WEBMESH
Webmesh is a composite comprising grating with a light gauge mesh welded to the underside to prevent tools and small objects from falling through the grating. Complies with AS 1657-1992 paragraph 3.3.1.1
Prod uct
980 1010 2 39.4 2 39.4 2 31.5 2 31.5 3 39.4 2 31.5 3 35.3 3 31.5 3 31.5 4 31.5 4 31.5 3 26.8 4 35.3 4 24.6 5 31.5 4 24.6 5 26.8 5 24.6 6 24.6 7 26.8 6 19.7 6 19.7 8 24.6 8 19.7 10 19.7 13 19.7 13 19.7 13 17.5 17 17.5 16 15.7 21 15.7 35 12.1 48 10.0 1060 1120 1170 1170 1200 1200 1225 2 41.2 2 41.2 3 41.2 2 35.1 2 35.1 1250 1250 1320 1320 1350 1350 3 32.1 4 41.1 3 32.1 4 34.0 4 32.1 5 32.1 5 35.0 4 25.7 5 25.7 6 32.1 6 25.7 8 25.7 10 25.7 10 25.7 10 22.9 13 22.8 12 20.5 16 20.5 27 15.8 37 13.0 2 40.7 3 49.6 2 40.7 3 44.3 3 40.7 4 40.7 4 44.3 3 32.6 4 32.6 5 40.7 5 32.6 6 32.5 8 32.6 8 32.6 7 29.0 10 28.9 9 26.0 12 26.0 21 20.0 29 16.5 1400 1420 1420 1440 1475 1510 1590 1590 1600 1660 3 40.2 1700 1710 1710 1780 1890 2030 2030 5 43.2 6 43.2 6 38.9 8 38.9 14 29.9 20 24.7 2030 2175 5 46.3 7 46.3 11 35.6 16 29.4 2200 2350 2825 3250
FLOORING
6
A203MP* C205MP* C253MP* D253MP* A205MP* F255MP* C255MS* A253MP* B253MP* C255MP* D255MP* F325MS* A255MS* C323MP* A255MP* B255MP* F325MP* C325MS* A323MP* C325MP* D325MP* A325MS* c403MP* F405MP* A325MP* B325MP* A403MP* C405MP* A405MP* B405MP* C455MP* A455MP* C505MP* A505MP* A655MP* A756MP*
4 40.2 5 40.2 6 40.2 6 40.2 6 35.8 8 35.8 7 32.1 10 32.1 17 24.8 24 20.4
Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4. Stainless Steel will be provided in either 30 x 5 or 32 x 5 depending on availability. Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load. ** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order. Serrations not recommended for stainless steel or 20mm deep bars.
Prod uct
800 875
FLOORING
950 2.5 44.7 3.9 67 3.9 67 2.4 41.1 2.4 33.6 3 41.9 4.3 34.8 5 41.1 5 41.1 4.8 33.6 5.3 31.3 6.9 29.6 8.9 37.2 8.9 26.6 10.6 31.3 7.5 26.5 12.6 27 11 22.5 1.9 60 2.9 87.6 2.9 87.6 1.8 53.7 975 1075 1075 1.4 67.9 1090 1125 1150 3.3 45.6 3.8 53.7 3.8 53.7 3.6 43.9 4.6 10.9 5.3 38.9 6.8 48.6 6.8 35.0 8.1 40.9 5.8 35.0 9.6 35.3 9 29.4 2.6 57.6 2.9 67.9 2.9 67.9 2.9 55.6 3.1 51.8 4.2 49.6 5.3 61.6 5.4 44.7 6.4 51.8 4.5 43.5 7.6 44.7 7 37.2 1200 1300 1300 1350 2.5 63.9 3.4 61.8 4.3 76 4.3 55.7 5.1 63.9 3.7 54.6 6.1 55.2 5 46 1400 1475 1525 1625 1675 1600 1800 1836
25x5 12.4 25x5 13.0 25x5 14.7 32x5 10.7 40x3 8.9
32x3 10.4 32x5 15.6 32x5 16.2 32x5 17.9 40x3 12.6 45x5 13.7 40x5 19.2 40x5 19.8 45x5 21.5 45x5 22.0 50x3 15.3 50x5 24.3 60x3 18.0
Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4. Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load. ** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.
Note:
Panel Lengths are all 6000mm. Weights shown on pages 6 & 7 are untreated and unbanded. Galvanising and banding will increase the weights as follows: A - B Pattern 12% C - D Pattern 14% F Pattern 16% Load / Deflection Tables are arranged in rising strength order. See right hand column. U = Superimposed uniformly distributed load in kPa (100kg/sqm = 0.98 kPa). Deflection in millimetres for the load U. Assumption of load capacity is on single spans.
FRP
FLOORING
8
MATERIAL
ISOPTHALIC POLYESTER RESIN
ASTM E-84 Fire rating Class 1, 25 or less
CODES:
38
G Pattern
PHENOLIC RESIN
ASTM E-84-97a Fire spread index 4. Smoke developed value 1. Meets: Class 1 Flammability per ASTM E-84. Class A interior wall & ceiling finish per NFPA No. 255. Available only in 38mm deep.
TOP SURFACE
FRP GRATING
Normally provided with an anti-skid surface. This is a coarse grit embedded into the resin. Plain top surface is available.
CODES:
G = Grit P = Plain
TREATMENT/COLOUR
FRP GRATING
Available in a variety of colours. We recommend: Isopthalic Polyester Resin - Green Vinyl Ester Resin - Yellow Phenolic Resin - Reddish Brown
CODES:
G = Y = D = R = RB =
PANEL SIZE
FRP GRATING
Available in a variety of sizes suitable for cutting to suit the application.
CODES:
1 = 1220 x 3660
FEATURES/BENEFITS
1. Integral, onepiece construction increases loadbearing capabilities. 2. Load applied to a Webforge FRP bar is transferred to adjoining bearing bars, assisting in load distribution on the grating as well as on the support structure. 3. Smooth resinrich vertical surfaces and tapered bars allow all debris to fall through. 4. Continuous glass fibre strand in alternating layers thoroughly wetted with the appropriate resin for excellent corrosion resistance. 5. Open area 70%.
4
3
1 2 2
5
FRP Grating
Allowable Environmental Service Conditions
CHEMICAL EXPOSURE
Acetic Acid Aluminium Hydroxide Ammonium Chloride Ammonium Hydroxide Ammonium Bicarbonate Ammonium Sulphate Benzene Benzoic Acid Borax Calcium Carbonate Calcium Nitrate Carbon Tetrachloride Chlorine - Dry Gas Chlorine - Water Chromic Acid Citric Acid Copper Chloride Copper Cyanide Copper Nitrate Ethanol Ethylene Glycol Ferric Chloride Ferrous Chloride Formaldehyde Gasoline Glucose Glycerine Hydrobromic Acid Hydrochloric Acid Hydrogen Peroxide Lactic Acid
TYPE V
% CONCENTRATION MAX. OPER. TEMP. 0F / 0C
TYPE I
% CONCENTRATION MAX. OPER. TEMP. 0F / 0C
CHEMICAL EXPOSURE
Lithium Chloride Magnesium Chloride Magnesium Nitrate Magnesium Sulphate Mercuric Chloride Mercurous Chloride Nickel Chloride Nickel Sulphate Nitric Acid Oxalic Acid Perchloric Acid Phosphoric Acid Potassium Chloride Potassium Dichromate Potassium Nitrate Potassium Sulphate Propylene Glycol Sodium Acetate Sodium Bisulphate Sodium Cyanide Sodium Hydroxide Sodium Nitrate Sodium Sulphate Stannic Chloride Sulphuric Acid Tartaric Acid Vinegar Water - Distilled Zinc Nitrate Zinc Sulphate
TYPE V
% CONCENTRATION MAX. OPER. TEMP. 0F / 0C
TYPE I
% CONCENTRATION MAX. OPER. TEMP. 0F / 0C
FLOORING
50 100 ALL 28 50 ALL N/R SAT SAT ALL ALL 100 SAT 10 ALL ALL ALL ALL 50 100 ALL ALL ALL 100 100 100 50 37 30 ALL
180/82 180/82 210/99 100/38 160/71 210/99 N/R 210/99 210/99 180/82 210/99 150/65 210/99 200/93 150/65 210/99 210/99 210/99 210/99 100/38 200/93 210/99 210/99 150/65 180/82 210/99 210/99 150/65 150/65 150/65 210/99
50 100 ALL 28 15 ALL N/R SAT SAT ALL ALL N/R SAT 5 ALL ALL ALL ALL 50 100 ALL ALL 50 100 100 100 50 37 5 ALL
125/52 160/71 170/77 N/R 125/52 170/77 N/R 150/66 170/77 170/77 180/82 N/R 140/60 80/27 70/21 170/77 170/77 170/77 170/77 75/24 90/32 170/77 170/77 75/24 90/32 170/77 150/66 120/49 75/24 100/38 170/77
SAT ALL ALL ALL 100 ALL ALL ALL 20 ALL 30 100 ALL ALL ALL ALL ALL ALL ALL ALL 25 ALL ALL ALL 75 ALL 100 100 ALL ALL
210/99 210/99 210/99 210/99 210/99 210/99 210/99 210/99 120/49 210/99 100/38 210/99 210/99 210/99 210/99 210/99 210/99 210/99 210/99 210/99 180/82 210/99 210/99 210/99 100/38 210/99 210/99 180/82 210/99 210/99
SAT ALL ALL ALL 100 ALL ALL ALL 20 ALL N/R 100 ALL ALL ALL ALL ALL ALL ALL ALL N/R ALL ALL ALL 25 ALL 100 100 ALL ALL
150/66 170/77 140/60 170/77 150/66 140/60 170/77 170/77 70/21 75/24 N/R 120/49 170/77 170/77 170/77 170/77 170/77 160/71 170/77 170/77 N/R 170/77 170/77 160/21 75/24 170/77 170/77 170/77 170/77 170/77
ALL - All Concentrations SAT - Saturated Solution N/R - Not Recommended. The corrosion resistance data listed above is for general information only. Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above. Webforge believes the data to be true and accurate but no guarantee is expressed or implied as to specific performance. Testing for specific environments is recommended.
Span mm 1200
450
600
750
900
Deflection mm
G256*** 25 x 6 12.1 2.5 3.0 4.0 5.0 7.5 10.0 15.0 2.5 G386*** 38 x 6 18.6 3.0 4.0 5.0 7.5 10.0 15.0 0.27 0.33 0.44 0.55 0.94 1.1 1.74 0.1 0.12 0.17 0.21 0.31 0.41 0.63 1.03 1.25 1.67 2.37 3.11 4.15 6.23 0.27 0.32 0.43 0.53 0.8 1.06 1.6 2.58 3.1 4.48 5.17 7.76 10.34 15.52 0.98 1.4 1.71 2.02 2.81 3.59 5.16 1.68 2.03 2.7 3.38 5.06 6.75 10.13 4.7 5.64 7.52 9.4 14.1 18.8 1050mm 6.15 7.6 9.64 11.97 17.48 750mm 15.51 18.61
Note: Where *** indicates Material. Top Surface. Treatment/Colour. See options page 8.
Expanded Metal
FLOORING
MATERIAL
MILD STEEL
Recommended for impact, high load applications where economy and strength are paramount.
CODES:
WM50080 Pattern
8 45 5 135
WM50110 Pattern
5 135
11 45
WM50075 Pattern
5 75
7.5 30
WM50105 Pattern
5 75
10.5 30
M = Mild
TOP SURFACE
SAFETY
The raised angular pattern provides excellent grip on inclined walkways.
CODES:
R = Raised
TREATMENT/COLOUR
EXPANDED METAL
Available Galvanised ( ASNZ 4680 ), Bitumen Dipped or left Untreated.
CODES:
PANEL SIZE
EXPANDED METAL
Available in a range of sizes that allow for direct placement onto support steel without the need for cutting.
CODES:
1 2 3 4 10 11 12 13
= = = = = = = =
x x x x x x x x
1200 LWM 900 LWM 750 LWM 600 LWM 1200 LWM 900 LWM 750 LWM 600 LWM
10
Expanded Metal
HOW TO ORDER EXPANDED METAL
1. Choose a pattern from page 10. 2. Add the options for Material, Top Surface and Treatment and Panel Size if required. Examples: WM5008MRU WM50110MRG 1/6500 x 750 LWM (in 3 pieces) 2/27000 x 900 LWM (each in 9 pieces of 3000 x 900)
FLOORING
WM50075MRU2 1/3000 x 900 LWM Stock Panel WM50080MRU All as per drawing supplied.
FEATURES/BENEFITS
Expanded metal is one continuous single sheet of mesh produced when a flat metal plate is sheared and stretched but is left intact at the knuckles. It is available in a variety of thicknesses with differing sizes and designs of the apertures. The strands and knuckles are set at a uniform angle to the plane of the sheet. This adds strength and rigidity and distributes the load to the supporting frames. Because there are no welds or joins it operates as a structural member that distributes loads evenly over a wide area. The high strength to weight ratio makes it suitable for many industrial and ornamental applications. No loose strands or welds means minimal deterioration from constant exposure or movement. A further feature is the provision of an excellent anti-slip surface. This makes the product suitable for ramps (e.g. inclined walkways adjacent to conveyors) platforms and stair treads. The open nature of the product provides good visibility through the mesh as well as the easy passage of air and sound whilst ensuring security and protection.
Prod uct
5 5 5 5
8 11 7.5 10.5
14 19 22 28
U D U D U D U D
Note: Where *** indicates Material. Top Surface. Treatment / Colour. See options page 10.
Simple Span mm
U= k D = Pa mm
1200
600
900
11
Stair Treads
Mild/Stainless Steel
Aluminium
FRP
550
900 450
1275 700
614
880
G Pattern
155 165
185
215 205
275 285
275
185
272
12
S TA I R T R E A D S
1. Choose the standard tread shown or design your own as follows: 2. Select tread type from pictures opposite. 3. Select required pattern, bar size and width by referring to the table on page 12.
14 mm
All Treads sniped at 35 unless requested otherwise
4. Select options of Material, Top Surface and Treatment from page 3. 5. Nominate required quantity and dimensions.
Examples: T6/C255MPB T3/A325MPG 10/245 x 1250 T1/F255MPU 10/275 x 550 50/285 x 750
25
For 125 Tread widths (Not slotted) For 155, 165, 185 Tread widths (Not slotted) For 205, 215 Tread widths (Slotted punching) For 245, 275, 285, 305, 325 Tread widths (Slotted punching)
Standard Tread Type: T5 or T6 Standard Material: A325AP* Where * indicates treatment. see page 3 Standard Length: 750mm Standard Widths: 275mm Eg. T6/A325APM
Tread Width 50 65 45 75 100 125
Compliance with AS1657 requires width = >215
14 mm
All Treads sniped at 35 unless requested otherwise
25
For 125 Tread widths (Not slotted) For 155, 165, 185 Tread widths (Not slotted) For 205, 215 Tread widths (Slotted punching) For 245, 275, 285, 305, 325 Tread widths (Slotted punching)
Standard Tread Type: T5 Standard Material: G386IGG Where G indicates green. See pages 8 & 9 Standard Lengths: 728 or 766mm Standard Widths: 234 or 272mm Eg. T5/G386IGG
Examples:
13
Fixing Clips
Clip Set Code Pattern C001MG A-F Description Clip Set A-F Pattern Mild steel Galvanised Top. Bottom. 65 x 8 screw Clip Set A-F Pattern Stainless steel. Mill finish Top. Bottom. 65 x 8 screw Clip Set A-F Pattern Mild steel Galvanised Top. 50 x 8 screw. Clip Set A-F Pattern Mild steel. Galvanised Top. Bottom. 80 x 8 screw Clip Set A-F Pattern Stainless steel. Mill finish Top. Bottom. 80 x 8 screw Clip Set A-F Pattern Stainless steel. Mill finish Top. Bottom. 50 x 8 screw Clip Set Expanded metal Top. Bottom. 65 x 8 screw Clip Set Expanded metal Top. Bottom. 65 x 8 screw Clip Set G Pattern Stainless steel. Mill finish Top. 30 x 6 screw Clip Set. G SS Mill Top. 50 x 6 screw Clip Set G Pattern Stainless steel. Mill finish Top. 20 x 6 screw Clip Set G Pattern Stainless steel. Mill finish Top. 20 x 6 screw Clip Set G Pattern Stainless steel. Mill finish Top. 30 x 6 screw Clip Set G Pattern Stainless steel. Mill finish Top. 50 x 6 screw Comprises Top C100MG Bottom C200MG Screw C301MG Top C100SM Bottom C200SM Screw C301SM Top C100MG Screw C302MG Usage Mild steel grating =<50mm Flange present Stainless steel / Aluminium grating =<50mm Flange present Mild steel grating =<50mm No flange present. Mild steel grating =>55mm Flange present Stainless steel / Aluminium grating =>55mm Flange present Aluminium grating =<40mm Flange present
FLOORING
14
C001SM
A-F
C002MG
A-F
C003MG
A-F
Top C100MG Bottom C200MG Screw C303MG Top C100SM Bottom C200SM Screw C303SM Top C100SM Bottom C200SM Screw C304SM
C003SM
A-F
C004SM
A-F
C010MG
WM30
Top C150MG Bottom C200MG Screw C301MG Top C151MG Bottom C200MG Screw C301MG Top C133SM Screw C311SM
Expanded metal WM SWM30 Expanded metal WM SWM45 FRP grating 25mm deep
C011MG
WM45
C020SM
C021SM
C022SM
C023SM
C024SM
C025SM
Fixing Clips
TOPS
C100MU C100MB C100MG C100SM
30,40 or 60 8.2
10 7
60
FLOORING
C130SM
38
25 or 38
BOTTOMS
C200MU C200MB C200MG C200SM
8.2 x 40 Slot
C210MG C210SM
M8 Tapped
SCREWS/RIVETS
WELDING
Webforge believe that welding to the support structure is a suitable process. Minimum number of welds is four per panel. Grating: Weld 5mm fillet 25mm long at 1000mm centres. Expanded Mesh: Weld every fourth strand.
CLIP FREQUENCY
4 per panel. Approximately 3 per M2 where span is +/ 1500mm. Approximately 5 per M2 where span is +/ 750mm.
32
15
Manufacturing Tolerances
Mild/Stainless Steel
Transverse Bow
mm
mm
mm
mm
1/100 of width
Load Bars
SPAN S
WIDTH W
Aluminium
D1
W1
1/200 of width
Load Bars
Span S
Stair Treads
WIDTH W
Depth D
Width + - 3 mm
FRP
Length + 0 mm - 3 mm
Expanded Metal
25mm min
D1
A L
LWM Span
Installation Clearances
Fabrication Welding
Span Span Nominal
Width
Banding bars and attachments are welded with minimum 3mm fillet to one side of: every 5th loadbar on A & B Pattern grating every 4th loadbar on C & D Pattern grating every 3rd loadbar on F Pattern grating Other welding is applied to cut-outs, splays or circles as appropriate or as requested.
10 mm
10 mm
Nominal
Load Bar
c
Support
16
Manufacturing Tolerances
Longitudinal Bow Cross Rod Location Load Bar Lean
3mm
FLOORING
1/200 of length
Load Bars
1mm in 10mm
6 mm centre to centre of
crossrods measured randomly across 1500mm in length
H
B
33 32 31 30 29 28 27 26
1/1000 of length
Load Bars
25 24 23 22
Welding. Banding bars and end plates are welded one side of every load bar with a minimum 3mm fillet weld.
21 20 19
1 mm in 25 mm
605 805 1205 768 575 765 1145 730 545 725 1085 692 515 685 1025 654 485 645 965 616 455 605 905 577 425 565 845 539 395 525 785 501 365 485 725 463 335 445 665 425 305 405 605 387 275 365 545 349 245 325 485 311 215 285 425 273 185 245 365 235 155 205 305 196 125 165 245 158 95 125 185 65 35 85 45 125 65 120 82 44
18 17 16 15 14 13
Nominal Gap
Laying Sheets
12 11 10
9 8 7
SHEET 1. SHEET 2. Overlap join SWM to SWM
6 5 4 3 2
10 mm nom.
NZ 905 925 905 W.A. 1205 1205 1205 Other 995 1005 1025
Note: Sizes are overall outside to outside of bars. Calculations based on 5mm bars for A to F pattern. 6mm for G pattern. G pattern is FRP only. Bar centres are 38.1 mm.
10 mm nom.
15 mm
17
NOSING
A member attached to or on the leading edge of a stair tread or at the top of a flight of stairs to assist slip resistance and to give a clear visual indication of the start of the flight. Can be Floor Plate Abrasive
FLOORING
18
CROSS ROD
In mild steel this is a twisted square bar forged into the top of the load bar. In stainless steel grating this is a round bar forged into the top of the load bar. In aluminium this is a square bar inserted through punched holes in the load bar and swaged to hold it in position.
KICK PLATE
Heavy section flat bar welded to ends or sides of panels and around cut outs, etc. when specified. Top edge to be 100mm above grating generally and is typically 130 x 6.
BANDED
Refers to the process of welding a flat bar (normally 5mm) to the loadbars after they have been cut to size to provide a uniform appearance around all sides of a grating panel. This process also helps prevent injury from laceration during installation and assists in keeping the panels flat.
CUT OUT
Grating areas removed from panel to permit passage for installation of pipes, plant and structural and handrail items.
PENETRATIONS
As for cut out but typically within the grating panel and not on the edge.
GROSS AREA
The total area of grating as shown on drawings using overall width and length dimensions of grating ie: W x L. The gross area is always the area calculated for invoicing purposes.
EXACT SIZE
Refers to the requirement to make the panels to an exact dimension and not to be adjusted to the nearest width across the standard pattern of the load bars.
LWO
FINGERS
In FRP grating this describes a panel cut that does not run adjacent to the load bar.
SWO Knuckle
Thickness Strand
The distance from a point on a knuckle to a corresponding point on the following knuckle measured across the Long Way. LWM is the same as span in grating.
LWM
SPAN
Overall dimension of a panel measured parallel with load bar. Indicated by this symbol
WIDTH
Overall dimension of a panel measured at right angles to the load bars. Always called Width even if greater than the length.
KNUCKLE
The intersection of 2 strands. It is always the width of 2 strands.
SERRATIONS
Small notches made in the top edge of the load bar to assist in slip resistance.
OVERALL HEIGHT
The actual measurement of the height of the mesh measured at the knuckle.
Our Products
GALLERY
19
Handrails
S TA N C H I O N S
20
Platform
Cored
Welded
Side
Side
Side 90
S90
32NB
450 460
460 450
25NB
1000 1020 550 560
560 550
Side Conveyer
SC
Side Conveyer
SC
Side Offset
SO
Platform Corner
PC
In Ground
IG
32NB
900 450 460
25NB
1000 1020
505
550 560
55
55 75
600
Platform Angle
PA
Cored Angle
CA
Welded Angle
WA
SAL
SAR
SHS
SHS
S TA N C H I O N S
140
. ROX APP 0 20
End of Cap
450 460
340
Termination Detail
340
550 560
180
TOP OF STEEL 150 Angle Drillings Angle drilled stanchions can be made to order with any angle designated between 10 - 450
Left and Right Hand Side Going Up the Stairs
280
Angle Mounted
AM
AMW
SOAL
SOAR
In Ground Angle
IGA
32NB
450 460
450 460
25NB
1000 1020 475 485
560 550
K 32NB
45
0
L
200
250
100
21
Options
Kickplate Mounting Brackets
Steel
40 55 30
TYPICAL ELEVATION
50 14 dia. (use BNW Part C340MG) 20
MONOWILLS HANDRAILS
22
GRATING
D 75
D Type P
Type SO
Type S 30
Aluminium
45
85
TYPICAL ELEVATION
50 14 dia. 20 (use BNW Part C340SM)
GRATING
D D Type P
nil D = 40 D = 115
P , W, C S & SO
Base Plates
Steel
145 102 75 80
Slot allows 7mm up / down adjustment to kickplate. All kickplate brackets are mounted right side when viewed from walking surface.
Aluminium
145 102
20 mm GRATING
40 typ.
25 mm GRATING
32 mm GRATING
150
100 kickplate typ. 10 20 65 10 25 65 10 32 65
150
CORNER
88
150
88
150
KICKPLATE POSITIONS
88 170 125 65 80
88 170 125
SO TYPE OFFSETS
460
SIZE 150 x 75 CHANNELS STEEL OFFSET 110 ALUM. OFFSET 150 UNIVERSAL BEAMS ALUM. STEEL SECTION OFFSET OFFSET 200UB 110 150
150 150 150 150 165 165 Hole size 17.5 mm typical. All base plates are 10mm thick. Hole size 17.5 mm typical. All base plates are 12mm thick.
Aluminium SO Stanchion centres should not exceed 1800mm. Steel SO Stanchion offset should not exceed 250mm if compliance with AS 1657 is required.
60 45
0 -3 5 - 45 1 r Fo r 31 Fo
75
Bends/Closures/Gates
Horizontal Closure Bends (HCB)
Standard Pipe:
460
MONOWILLS HANDRAILS
32NB 3.2mm WT Available in other pipe sizes. See specifications on page 25.
260
300
TOP
260
260
L2MM
Gates/Drop Barriers
1000 Maximum 1500
32NB 25NB
Important
When ordering self closing gates, it is essential to nominate the NW swing swing direction.
SW swing NE swing SE swing
L1
Slip Joints
23
Options Ordering
Chain hook N Nominate Centres
MONOWILLS HANDRAILS
24
ONE BALL
THREE BALL
MULTI BALL
MATERIAL
Mild Steel Stainless Steel Aluminium
TREATMENT
Untreated - Black Galvanised Electropolished Powder Coated Painted
Specifications
Type
Material
Grade STANCHION - STANDARD
NB OD
Standard
Mild Steel
250 40 48.3mm 3.2mm 40 48.3mm 4.0mm 76mm
32
Jumbo
Aluminium
6063-T6
Stainless Steel
316L
Steel
MONOWILLS HANDRAILS
50mm 4.0mm
125mm
65
Wall Thickness RAILS - STANDARD - KNEE NB OD Wall Thickness RAILS - SPECIALS - HAND & KNEE NB OD Wall Thickness PIPE OD= < 50mm OD>50mm & = < 75mm Thickness Variation Base Plates Spheres Drilling Spheres Hole Angle SPACING AS1657 AS1657 App.B Stanchion P Stanchion S Stanchion W Stanchion SO Stanchion C
42.16mm 2.77mm
46mm 3.5mm
33.40mm 2.77mm
40mm 3.0mm
25 to 40 33.7mm to 48.3mm 3.2mm to 4.0mm +/-0.2mm +/-10% +/-1mm 2-4mm oversize +/-1 any horizontal axis 0.5 in slope 2000mm 3000mm 2700mm 3000mm 3000mm +/-0.2mm +/-10% +/-1mm 2-4mm oversize +/-1 any horizontal axis 0.5 in slope 2000mm 3000mm 2700mm 3000mm 3000mm +/-0.2mm +/-10% +/-1mm 2-4mm oversize +/-1 any horizontal axis 0.5 in slope 1800mm 1800mm 1800mm 1300mm 1800mm +/-0.25mm +/-10% +/-1mm 2-4mm oversize +/-1 any horizontal axis 0.5 in slope 4000
+ - L/100
Type
3.2mm WT PC, C, CA, SA,SC P, PA W, WA, AMW S SO SOAL / SOAR AM L M K IG, IGA 4.85 4.75 3.85 5.00 5.35 5.30 4.45 1.60 2.0 1.30 6.0
Steel
4.0mm WT 5.30 5.20 4.40 5.60 5.85 5.60 5.00 1.90 2.30 1.60 7.0
Aluminium
2.10 2.05 1.66 2.16 2.52 2.29 1.92 0.69 0.86 0.69 2.64
1 mm
L 2mm
1 mm
25
Our Products
GALLERY
26
Barrier Products
Fabrication
All the items shown on the preceding pages can be supplied loose or fabricated into panels ready for installation on site. Pre-Galvanised materials. Welded. Cold Galvanise touch up. Untreated. Hot Dip Galvanised after fabrication. Fabricated from your drawings. Modular panels as detailed below. Call the Webforge office for these Drawings in more detail. STD-003, STD-034.
MONOWILLS HANDRAILING
15 00
or 2
32NB 3.2WT.
REF. DETAIL
00 0o r1 /3
SP EC IAL
REF. DETAIL
25NB 3.2WT.
45 60
15 00
560
100 X 6
25 NB 3.2 W
15 00
or 2
T.
00 0o r1 /3
SP EC IAL
REF. DETAIL
460
25NB 3.2WT.
15 00 o
REF. DETAIL
r2 00 0
560 0
100 X 6
D
or 1/2
SP EC
IAL
REF. DETAIL
25 NB 3.2 W
T.
460
REF. DETAIL
25NB 3.2WT.
100 X 6
D
Installation
We can supply and install the complete package on site.
REF. DETAIL
15 00 or 20 00 or SP EC 32 NB IAL 3. 2
WT
25 NB 3.2 W
.
REF. DETAIL
T.
485
460
485
32NB 3.2WT.
460
485
460
27
Balustrade
BAL-SP
Your choice of infill Your choice of stanchion type Jumbo stanchions
120
B A LU S T R A D E
28
BAL-1
Standard: 12mm diameter rods Jumbo: 16mm diameter rods
BAL-2
Standard: 12mm diameter rods Jumbo: 16mm diameter rods Cranked As Drawn Opposite hand Alternating
BAL-3
16 x 16mm square rods with middle twist.
Balustrade
BAL-4
Perforated plate 2mm PGI 6.5mm holes 40% open area 25mm border all sides
B A LU S T R A D E
BAL-5
6mm toughened glass Die cast clamp
BAL-6
20 x 5mm Zig Zag
BAL-1D
As for BAL-1, with the addition of extra railing to comply with requirements of AS1428.1 -2001 for disability access. Additional rail may be applied to other balustrade types by suffix D.
75
29
Jumbo
JUMBO
30
JP
Jumbo Platform
JC
Jumbo Cored
JW
Jumbo Welded
JS
Jumbo Side
JS
Jumbo Side
BASEPLATE
65NB
450 TYP.
16mm Thick
65NB
AS REQ. 725
150
175
JAM
Jumbo Angle Mounted
JAMW
Jumbo Angle Mounted Welded
JSAL
Jumbo Side Angle Left
JSAR
Jumbo Side Angle Right
JCA
Jumbo Cored Angle
JWA
Jumbo Welded Angle
65NB
65NB
AS REQ. 725
Bends/Closures/Bumprail
Closures and Bends
JUMBO
Bumprails
Choose stanchion type and nominate dimensions 125
31
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GALLERY
32
Through its network of operations throughout Australia, New Zealand and Asia, Webforge has the resources and experience to service a complete range of projects whatever the complexity or size.
www.webforge.com.au
Disclaimer: While Webforge has taken all reasonable care in preparing this brochure Webforge takes no responsibility for loss resulting from relying on its contents. Customers should make their own enquiries as to whether any products described in this brochure are suitable for their intended use. Information in this brochure may change without notice.
Goodrich Graphics 8/2004