Electric Drives from Sauer-Danfoss:

Flexible and Cost-effective Solutions that Last

Meeting Customer Demands Head On

Tough demands are part of everyday life for manufacturers of battery-powered forklift trucks. Todays customers expect low prices, a high level of operator comfort, and ready availability of a wide range of high-quality products, including electrically controlled proportional valves, sophisticated steering solutions, and hydrostatic transmissions. In addition, a growing number of customers now demand AC instead of DC technology.

Sauer-Danfosss products and systems match the current needs of the forklift truck industry. Our portfolio includes high-quality proportional valves, electric traction systems based on AC or DC technology, hydrostatic transmissions, a complete range of work function solutions as well as hydrostatic, electro-hydraulic, and electric steering systems. We cover the whole range and enable you to meet customer demands head on.

It takes more than a collection of best-in-class components to design and build a vehicle that delivers results for your customer. It takes innovation and a comprehensive approach to machine development. Sauer-Danfoss will work with you from concept, through machine design and prototyping, to production and after-sales support. We bring your vision to market faster.

Getting the Job Done

Sauer-Danfoss provides a full line of DC motors and AC induction motors specifically designed for traction, pump, and steering operations in battery-powered vehicles. Typical applications include forklift trucks, walkies, tow tractors, sweepers, and man-lifts. Designed to last, our motors will allow your customers to get the job done, day in and day out.

DC motors, type TSL Series wound, split field, compound wound, shunt wound, and permanent magnet DC motors are part of our product portfolio.

AC motors, type TSA We offer squirrel cage AC induction motors with or without integrated feedback sensor.

Product range: Product range: Traction motors 80-325mm, 0,2-40kW, 12-200V Pump motors 80-250mm, 0,4-25kW, 24-80V Steering actuators 80-150mm, 0,05-2kW, 24-80V Gear ratio: 18:1-93:1. Traction motors Size 100-300mm, 0,5-25kW, 12-200V Pump motors Size 100-270mm, 0,5-25kW, 24-80V Steering actuators Size 100-150mm, 0,2-2kW, 24-80V Gear ratio:18:1- 93:1.

DC Motors
Type Voltage 144-240V 80-144V 48-80V 2448 V 1224 V TSL 80 TSL 100 TSL 112 TSL 125 TSL 140 TSL 150 TSL 160 TSL 178 TSL 210 TSL 250 TSL 280 TSL 315 TLS 325

Permanent Series Compound Shunt Application Steering Pump Traction

Winding

AC Motors
Type Voltage 144-240V 80-144V 48-80V 24-48V 12-24V Winding 4 Poled Application Steering Pump Traction TSA 106 TSA 120 TSA 135 TSA 150 TSA 170 TSA 200 TSA 240 TSA 270 TSA 300

Providing Battery-powered Flexibility

Sauer-Danfoss offers a wide range of battery-powered inverters tailor-made for electric power steering applications, traction drives, and hydraulic pump drives. Flexible in design, our range of inverters will match practically any need. And, naturally, they can be used in combination with our full line of induction motors.

Specifically designed for the materials handling industry, our range of inverters includes:

Series B for small pedestrian trucks and pallet trucks 12, 24, and 36V; 60-150A

Series C for walkies, order-pickers, and small pedestrian trucks 24, 36, 48, and 80V; 40-500A

Series D for counter-balance trucks, reach trucks, high-level order pickers, and AGVs 36, 48, and 80V; 160-600A

Series E for electric power steering applications 24, 36, and 48V; 60-120A

Series F for platform rider-stackers, order-pickers, reach trucks, counterbalance trucks, and AGVs 24, 36, 48, and 80V; 120-600A

Sauer-Danfoss provides you with a wide-ranging scope and scale of resources on a local basis. With more than 25 sales companies worldwide, local engineering expertise on all continents, over 200 distributors, and authorized service-centers around the globe, we are committed to serving you anywhere, anytime. Wherever you are, were there when you need us.

Saving Time and Money for our Customers

If you take a close look at one of todays modern forklift trucks, there is a good chance that it has Sauer-Danfoss system technology inside. We can provide you with steering and traction systems that help you increase quality and reduce overall machine costs. Our Advanced Systems Engineering team is able to redesign the complete electrical system architecture on your machine to find the most cost-effective, high-quality solution. Test us. Our forklift system technology will save you time and money.

Steering Systems Complete, all-component steering solutions that include high-quality sensor technology 360 degree steering for maximum maneuverability Rear-wheel steering Closed loop angle control Adjustable steering ratios securing a very high level of flexibility Adjustable angle limits Maintenance-free AC-technology Straight-ahead button for higher operator comfort.

Traction Systems High-efficiency solutions for machines of all types and sizes Traction control and anti-spin solutions Smooth proportional control Regeneration of energy to secure minimum downtime Solutions with integrated brakes Good controllability at steep gradients DC motors and AC motors Inverters and drive systems Complete drive units, including axels, motor-in-wheel drives, and vertical units.

Customizing Electronic Machine Control

If you are after a way to rapidly develop and customize electronic forklift control, you need to look no further. PLUS 1 a new Sauer-Danfoss operating system network allows you to customize electronic machine control with the exact performance, operating, and service functions required.

PLUS 1 combines machine controls and electronic diagnostics in an integrated operating network that connect the interactive control of hydraulic pumps and motors, joysticks, sensors, and, of course, battery-powered inverters and AC and DC motors. The system gives you the ability to easily add one functionality after another to develop your own machine control network. Allowing for custom configuration and precise tuning of work and propel functions, it puts the power to customize electronic machine control in your hands.

Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market. We offer our customers optimum solutions for their needs and develop new products and systems in close cooperation and partnership with them.Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design.

Hydrostatic transmissions Hydraulic power steering Electric power steering Electrohydraulic power steering Closed and open circuit axial piston pumps and motors Gear pumps and motors Bent axis motors Orbital motors Transit mixer drives Planetary compact gears Proportional valves Directional spool valves Cartridge valves Hydraulic integrated circuits Hydrostatic transaxles Microcontrollers and software Electric motors and inverters Joysticks and control handles Displays Sensors Electrohydraulics Fan drive systems Integrated systems

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Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Authorized Service Centers strategically located in all parts of the world. Please contact the Sauer-Danfoss representative nearest you.

2004, Sauer-Danfoss.All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs,brochures and other printed material.Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications.All trademarks in this material are properties of their respective owners.Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group.

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