9852 9586 01 PDF

ROC-D/F RCS
Copyright 2009, Atlas Copco Rock Drills AB, Sweden Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings
ROC D/F RCS trainee binder,
PMI NR: 9852 9586 01
ROC RCS - COURSE BINDER
Content
Levers and buttons F-menus Menu system Menu logging Menu positioning Menu drilling
Subject
Component location
Page
1-14 15-28 29-32 33-38 39-44 45-48 49-62 63-78 79-92 93-106 107-112 113-118 119-122 123-128 129-130 131-134
135-138
SmartRig rock drill control system Menu rig Inclination system Drillplan Menu RHS Auto RHS Semi auto positioning Laserplane Statistic and logging
Winch
Component location
4Right 4Left
side
side
4Feedbeam
Page 1 of 138
Page 2 of 138
Right side
Y224 Y114 Y215 Y208A Y208B Y209
B352 A542
/ ERRO R
Cabin
A60
B142 Y250 A21 Y187 D510 A31 D101
Y103 B133 Y100
Y104A Y104B Y121B Y101A Y102A Y102B Y103 B133

Page 3 of 138
Y424A Y424B Y425A Y425B Y426A Y426B
Y473
D170
Left side
S146
Y206A Y206B Y207A Y207B Y419A Y419B Y420A Y420B Y410A Y410B B132 B360 B365
ECM
D511
H185
M20
Y251C Y251B Y251A Y253 S500
D512
A1 M1 D530 A20
S18 B366 Y112A S300 Y112B B188 Y210 Y115 Y116
Y107 Y106
Page 4 of 138
Feedbeam
B316
B172
D171
B127
D102
H323
H322 Y300 Y301A Y303A Y416A Y421A Y405A Y357A Y361B Y350B
B118 B120
B182 B183
B122
Page 5 of 138
Page 6 of 138
Component location
Exercise
Page 7 of 138
Page 8 of 138
Component location
Page 9 of 138
Component location
Page 10 of 138
Component location
Page 11 of 138
Component location
- Which functions are powered by hydraulic pump 1?
- Which functions are powered by hydraulic pump 2?
- How many emergency stops are there on the rig?
- Where are the emergency stops located?
Page 12 of 138
Component location
When the rig is in Auto mode, a light is flashing. Where is the light located? (Mark with an X on the picture)
ROC
Page 13 of 138
Page 14 of 138
Levers, buttons and display

4Dieselpanel 4Display 4Levers
Diesel panel
Page 15 of 138
Display
Buttons for all direct menus.
Contrast buttons
Menu navigation buttons
Display (escape)
Escape
Page 16 of 138
Display (arrow buttons)
Display (enter)
Page 17 of 138
Right pod
Boom lever Press button
Left pod
Feed lever Press button
Page 18 of 138
Buttons on left pod 1/2

1. Reduced water (option) 2. Full water (option) 3. Oil heating 4. Low speed tramming 5. High speed tramming 6. Signal horn 7. DCT suction on 8. Remote control box on 9. Reduced flushing 10. Support leg up 11. Full flushing 12. Support leg down 13. Flushing only
Buttons on left pod 2/2
Diesel rpm -Between 1500 and 2000rpm F9C -Between 1500 and 2300 D7C Left track oscillation (front up) Left track oscillation (Rear up) Track oscillation locked / open
Diesel rpm CAT idling (1200 rpm) Right track oscillation (front up) Right track oscillation (rear up)
Page 19 of 138
Levers on left pod 1/2
Left joystick Rod handling Press button
Levers on left pod 1/2
Right joystick drill steel support and suction hood Press button
Page 20 of 138
Buttons on right panel

21 Compressor on 30 Drilling mode activated 32 Take up drill string 33 Automatic rod handling (option) 34 Semi Automatic feed alignment (option) 22 Automatic thread greasing (option) 31 Manual thread greasing (option) 21-28 Buttons for display control 29 Toggle button for direct menus
Right panel drill lever
Page 21 of 138
Tramming levers
Left lever Right lever
Chair heater control (option)
Page 22 of 138
Levers and buttons

Exercise
Page 23 of 138
Page 24 of 138
Levers and buttons

Operating panels
The operatingpanels consists of two modules which have buttons and levers two control the functions on the rig. The levers are proportional to the function. That basically means that the lever will activate the function as much or as little as you pull/push the lever (If the lever is correctly calibrated). The buttons have a LED indicator that indicates if the function is active or not. If the LED is lit the function is active.
Page 25 of 138
Levers and buttons

Button functions
Page 26 of 138
Levers and buttons

Button functions
Page 27 of 138
Page 28 of 138
F-Menus
4Menu 4Menu 4Menu 4Menu 4Menu
F1 F2 F3 F4 F5
Display - Direct menu F1
Page 29 of 138
Page 30 of 138
Performance log
Page 31 of 138
Page 32 of 138
System
Menu - System
Page 33 of 138
Menu - Diagnostic
Modules
Page 34 of 138
Modules View modes
Menu modules
Page 35 of 138
Menu - Levers
Menu Levers calibration
Page 36 of 138
Menu - Guards
Administration
Page 37 of 138
Menu - Engine status
Menu Service interval
Page 38 of 138
Logging
Menu - Logging
Page 39 of 138
Menu - Logging
Menu - Event Log
Page 40 of 138
Menu - Save
Menu - Save
Log Statistics Blast Log Performance log
View Excel, notepad ROC Manager ROC Manager
Page 41 of 138
Statistics
Menu - MWD
Log MWD
View ROC Manager
Page 42 of 138
Principal
Page 43 of 138
Page 44 of 138
Positioning
4Sensors 4Actuations 4Parameters
Positioning
Page 45 of 138
Sensors
Calibration
Page 46 of 138
Actuations
Parameters
Page 47 of 138
Auto parameters
Page 48 of 138
RCS software - Drilling

4Sensors 4Actuactions 4Parameters 4DCT
RCS Software Drilling menu
Page 49 of 138
Page 50 of 138
Page 51 of 138
Feed Speed and Pressure
Feed , Manual Collaring
Page 52 of 138
Feed , Manual Collaring (Example)
If set to 0
Feed , Self hold collaring, NO Rock contact
Page 53 of 138
Feed , Self hold collaring, rock contact
Full speed drilling
Page 54 of 138
Feed , Speed
Feed , Pressure
Collaring
Full drilling
Page 55 of 138
Calibration
Percussion
Page 56 of 138
Rotation 1 (2)
40 20 5 60 55
Rotation 2 (2)
40 20 5 60 55
RPCF active
Page 57 of 138
Lubrication
Timers
Page 58 of 138
10
Damper 1(1)
Damper 2 (2)
Page 59 of 138
11
Others
DCT - Parameters
Page 60 of 138
12
DCT - Actuations
Page 61 of 138
13
Page 62 of 138
SmartRig Rock Drill Control System
Introduction

Mission
The mission of the project is to design a control system for COP rock drills on present and future rigs, with higher customer value than Strata Sense system and Rock Pilot.
..This guarantees the best possible transmission of percussion power to the rock and helps produce remarkably straight holes. In addition, it cuts down on accessory costs. Thompson remarked that with the Tamrock Rock Pilot System, he is experiencing 30 percent more steel life on the striking bars. Source: www.tamrock.com (2004-12-28)
Page 63 of 138

Overview
Damper Pressure Control Impact (Improved)
Improvement of today's DPCI function. The percussion pressure is proportionally controlled by the damper pressure Increases the percussion pressure when the rock drill encounters section of harder rock than the surrounding
Feed Speed Controlled Impact

The percussion pressure is reduced when the feed speed increases above normal drilling speed. This is done to reduce the risk of damaging the rock drill small cavities Function reducing the percussion pressure and the feed speed when a cavity is detected
Rotation Pressure Controlled Feed (Improved)

Improved version of todays RPCF where both the feed pressure and the flow is controlled, giving a smoother regulation of the feeder
Mode change
The operator can choose between 3 different operation modes Hard Rock Mode, Medium Rock Mode and Soft Rock Mode. Each mode is optimized to suite different rock geological conditions. This gives the operator a basic adjustments of the drill rig and the right software functions for the work site

Mode change The drill rig operator can choose between 3 different operation modes: Hard Rock Mode Medium Rock Mode Soft Rock Mode Each mode is optimized to suite different rock geological conditions. This gives the operator a basic adjustments of the drill rig and the right software functions for the work site. If the conditions quick changes or the rig is moved it is possible quickly tune the rig for its new environment by change mode.
Page 64 of 138

Mode change The drill rig operator can choose between 3 different operation modes: Hard Rock Mode Medium Rock Mode Soft Rock Mode Each mode is optimized to suite different rock geological conditions. This gives the operator a basic adjustments of the drill rig and the right software functions for the work site. If the conditions quick changes or the rig is moved it is possible quickly tune the rig for its new environment by change mode.

Overview of functions under different mode options
Off DPCI Porportional DPCI Increase (boost) of percussion pressure FSCI RPCF Pressure controlled RPCF Pressure- and flow controlled X X
Hard
Medium
Soft
X X
X X
X X
Page 65 of 138

Adjusting parameters
Mode: Hard, Medium, Soft
Mode: Off

Display
Manometer before
Manometer now
Page 66 of 138

Icons

Damper Pressure Controlled Impact
Dangerous to have drilling pressure with low or no contact with the rock
Percussion pressure
Percussion, Drilling
Percussion, Collaring
Damper pressure
Drilling percussion Collaring percussion
Time
Time
DPCI before
DPCI now
Page 67 of 138

Percussion pressure
Percussion, Drilling
Percussion, Collaring
Damper pressure
Drilling percussion Collaring percussion
Time
Time
DPCI before
DPCI now

Measurements DPCI
Da ta fil: te st-009.ma t 40 200 190 Percussion pressure [bar] 180 170 160 150 140 130 140 145 150 Tim e [s ] 155 160 28 140 145 150 Time [s ] 155 160 38 Da ta fil: te st-009.ma t
Feed pressure [bar] Da ta fil: te st-009.ma t
36
34
32
30
Da ta fil: te st-009.ma t 2.6 2.4
70
65 Penetration rate [m /m in] 140 145 150 Tim e [s ] 155 160 Damper pressure [bar]
2.2 2 1.8 1.6 1.4 1.2 1 0.8
60
55
50
45
140
145
150 Time [s ]
155
160
Page 68 of 138

Comparison between a system with and without DPCI
Percussion pressure
Super Percussion Percussion, Drilling
Time Damper pressure
Time
Limit incr perc Drilling percussion
Time
Before
Time
Now

Comparison between a system with and without DPCI
Percussion pressure
Super Percussion Percussion, Drilling
Time Damper pressure
Time
Limit incr perc Drilling percussion
Time
Before
Time
Now
Page 69 of 138

Measurements DPCI pressure boost
Da ta fi l: te st-021.m at 220 215 Percussion pressure [bar] 210 205 200 195 190 40 185 30 40 50 60 Time [s ] 70 80 90 100 35 30 40 50 60 Time [ s] 70 80 90 100 Feed pressure [bar] 55 65 Da ta fi l: te st-021.m at 60
50
45
Da ta fi l: te st-021.m at 95 90 85 80 75 70 65 60 55 Rotation pressure [bar] Damper pressure [bar] 50
Da ta fi l: te st-021.m at
48
46
44
42
40
38
30
40
50
60 Time [s ]
70
80
90
100
36
30
40
50
60 Time [ s]
70
80
90
100

Page 70 of 138

Damper Pressure Controlled Impact DPCI quiz 1. What are the parameters that control the percussion pressure?
2. What would happen if Damper pressure low percussion and Damper pressure high percussion are set to be the same?
3. When and why is the percussion boost used?
4. Can percussion boost be started when ONLY damper pressure has reached level Damper pressure, boost?

Percussion/Feed pressure
Percussion/Feed pressure, Drilling
Before
FSCI
Percussion/Feed pressure, Collaring
Time Feed Speed

Upper limit
Time
Limit reduce percussion Normal drilling speed
Time Time
Page 71 of 138

Percussion/Feed pressure
Percussion/Feed pressure, Drilling
Before
FSCI
Percussion/Feed pressure, Collaring
Time Feed Speed

Upper limit
Time
Limit reduce percussion Normal drilling speed
Time Time

Measurements FSCI
Da ta fil : test-039.m a t 200 190 180 170 160 150 140 130 120 40 45 50 Tim e [ s] 55 60 65 15 40 45 50 55 Tim e [ s] 60 65 Feed pressure [bar] 50 Datafil: test-039.m a t 45
Percussion pressure [bar]
40
35
30
25
20
Da ta fil : test-039.m a t 75 70 65 60 55 50 45 40 35 Penetration rate [m/min] Damper pressure [bar] 4 3.5 3 2.5 2 1.5 1 0.5 0
Datafil: test-039.m a t
40
45
50 Tim e [ s]
55
60
65
40
45
50 55 Tim e [ s]
60
65
Page 72 of 138
10

Cavity Detection System - Simba

Cavity Detection System - Simba
Page 73 of 138
11

FSCI all functions
Percussion pressure Percussion pressure, drilling
Percussion pressure,collaring
Feed pressure Feed pressure, drilling
Feed pressure, collaring
Penetration rate Penetration rate, low percussion
1-2 FSCI 3-5 FSCI with cavity detection
Penetration rate, high percussion 1 23 4 5
Time

Feed Speed Controlled Percussion
Page 74 of 138
12

Feed Speed Controlled Percussion FSCI quiz 1. When does FSCI function first start to work in Hard rock mode? i.e. when the feed speed is getting faster or slower?
2. Describe the situation when Feed speed, cavity is used during drilling.
3. What are the conditions for the percussion to go from collaring level back to full drilling (so called normal drilling in the system description) after cavity detection?

Rotation Pressure Controlled Feed Improved version
Feed pressure
Limit for antijam Pressure drilling Limit for antijam
Feed pressure collaring
Feed pressure back
Rotation pressure
Rotation pressure
Flow
Feed flow drilling
Rotation pressure
Rotation pressure
Before
Now
Page 75 of 138
13

Feed pressure
Limit for antijam Pressure drilling Limit for antijam
Feed pressure collaring
Feed pressure back
Rotation pressure
Rotation pressure
Flow
Feed flow drilling Flow reduction Flow direction change
Rotation pressure
Rotation pressure
Before
Now

Page 76 of 138
14

Rotation Pressure Controlled Feed Improved version RPCF quiz 1. What are the biggest differences between RPCF before & now?
2. When does the transition from pressure control to flow control take place?
3. What will happen to the rock drill when feed flow is reduced?

Mode change
Hard Rock Mode Medium Rock Mode Soft Rock Mode
Rotation Pressure Controlled Feed Damper Pressure Control Percussion Hard Rock Controlled Percussion Mode change Feed Speed Controlled Percussion Cavity Detection System
X X X X X X X X X X X
X X
X X X
Page 77 of 138
15

Final quiz 1. Why Hard rock mode only uses pressure regulation during RPCF?
2. Why boost function to Soft rock mode does not exist?
3. What is the meaning with the green & yellow sections?
4. Why is the new RPCF function already activated during collaring?
Page 78 of 138
16
Rig
4Menu
diesel
4Tramming 4Chassie
ROC D7
Page 79 of 138
Page 80 of 138
Menu Rig
Page 81 of 138
Menu Sensors
Page 82 of 138
Menu Power Pack
Page 83 of 138
Menu Power Pack (Calibration)
Page 84 of 138
Menu Wagon Frame
Page 85 of 138
Menu Wagon Frame (Calibration)
Page 86 of 138
Menu Actuations
Page 87 of 138
Menu Actuations - Power Pack
Page 88 of 138
Menu Actuations - Wagon Frame
Page 89 of 138
Menu Actuations - Winch
Page 90 of 138
Menu Parameters
Page 91 of 138
Page 92 of 138
Inclination instrument
4Menu
F4 system principals
4Inclination 4Sensors
4Calibration
9
1
8
0 1
Inclination system Menu

4Angle
indication
30.0
40.0
Side angle
Page 93 of 138
Hole angle
Inclination system Menu
Inclination system Principals
Page 94 of 138
Inclination system Settings 1
Inclination system Sight

Sight used to set the feed into blasting direction.
Page 95 of 138
RCS Boom angle sensor

End-plug
Adress X1 Set to 2 Adress x10 Set to 0 Rate: kB/s Set to 3 = 125kB/s
RCS Feed angle sensor

End-plug
Adress X1 Set to 1 Adress x10 Set to 0 Rate: kB/s Set to 3 = 125kB/s
Page 96 of 138
Calibrate boom swing sensor
Calibrate aiming device
10
Page 97 of 138
Calibrate feed dump
11
Calibrate feed swing
Page 98 of 138
Inclination sensor
Exercise
Page 99 of 138
Page 100 of 138
Sensors
9
8
3
4
3
4
3
4
6
5
Connect the sensors name with its function. D170 D171 S146 D171 D172:1 D172:2 Boom swing Feed swing Encoder Depth sensor Aim Feed dump
Page 101 of 138
Calibration
Sensors usually only requires calibration when replaced. Feed Set the feed vertical and measure with a water vertical instrument it so that you know that the feeds angle is 0 . The feeds angle is now zero and therefore you can now push the calibrate button for Feed dump and feed swing in the menu.
Page 102 of 138
Calibration
Aim Turn the sight so it points straight forward, then use a 90angle instrument to measure against the front window of the cabin, and by that establish that the sight is zero. Push the Calibrate button, the sight is then calibrated.
Page 103 of 138
Calibration
Measure the distance between two points on the side on the cabin and to the boom attachment.
Boom Set the boom as centered as possible, then measure with a measuring tape the space between the cabin and the inner and outer boom attachment. The space between the inner and outer boom attachment should be the same, in that way you can determine that the boom is centered and then push the Calibrate button for boom swing.
Page 104 of 138
Inclination
In which menu do I activate the laser plane function? ______________________________________________ What does the symbol mean?
_____________________________
_____________________________
Page 105 of 138
Inclination
Discuss
When do I need to calibrate the sensors for the inclination system?
What will happen if the sensors are not calibrated?
Is it possible to save the parameters after calibrating?
Hole depth measuring is not working, how could the trouble shooting look like?
Hole depth measuring is measuring the first rod but not the second. What could the be problem?
Bit position is working but not hole depth measuring. What could be the problem?
How could the trouble shooting procedure look like on D171?
Page 106 of 138
Drillplan
4Drillplan 4Drillplan 4Hole
action
action
1 2 3 4 5 6
Drillplan
Page 107 of 138
Drillplan action
Drillplan action - Load drillplan
Page 108 of 138
Drillplan action - Create drillplan
Drillplan action - Save drillplan
Page 109 of 138
Hole action
Hole action - Add hole
Page 110 of 138
Hole action - Delete
Hole action - Move
10
Page 111 of 138
Hole action - Edit
11
Page 112 of 138
RHS
4Sensors 4Actuations 4Parameters 4Cradle
positions
Menu - RHS
Page 113 of 138
Menu RHS/Sensors
RHS Sensors
B182 - Stop pos magasine rotation CCW B183 - Stop pos magasine rotation CW
B118 - Arm in drill centre B120 - Arm in magasine
Page 114 of 138
Menu RHS/Actuations
Menu RHS/Parameters
Page 115 of 138
Threading
Menu RHS/Cradle positions
Page 116 of 138
Reset length sensor
Cradle positions
M1 Drill stop
M2 Open upper drill steel support
M3- Rapid feed stop forward
M4 Rod in position drill steel support
M5 Rod in position carousel
M6 Rapid feed stop backwards
Page 117 of 138
Page 118 of 138
Automatic Rod Handling System
Pressbutton for activating auto rod handling This function can only be activated when the rig is in full drilling mode
Page 119 of 138

Auto rod handling: When activating the automatic rod handling system, the field in the information bar will light up in green.
Automatic Rod Handling System Feed Speed
Page 120 of 138
Automatic Rod Handling System Feed pressure
Automatic Rod Handling System - Timers
Page 121 of 138
Automatic Rod Handling System - Others
Page 122 of 138
Semi Automatic Positioning
Boom control
Boom lever: Left lever used to move the boom in following positions: Left / right Down / Up Pressbutton: Boom extension in /out
Page 123 of 138
Boom control
Feed lever: Right lever used to move the feed in following positions: Left / right Forward / Backward Pressbutton: Feed extension up /down
Semi auto positioning

Press button for activating auto positioning. This button is only active when the rig is in drilling mode. The function works also when you move the boom lever. Note: The feed position lever is out of function when pressbutton is activated.
Page 124 of 138
Semi auto positioning
Valve parameters
Page 125 of 138
Actuations
Sensors
Page 126 of 138
Semi Auto positioning
Semi Auto positioning
10
Page 127 of 138
Page 128 of 138
Laser plane
Laser plane
Page 129 of 138
Sensors
Laser plane
When using the laser plane the measuring on the display will adjust automatically to the install setting in the meny. Laser plane
Page 130 of 138
Statistic & logging
RCS software Statistics & logging
Page 131 of 138
RCS software
RCS software
Page 132 of 138
RCS software
RCS software
Page 133 of 138
Page 134 of 138
Winch
Winch
Page 135 of 138
Remote Controle
Remote control box on
Winch
Activate remote control box
Control light for Cabin / Remote control box
Page 136 of 138
Winch
Tramming levers left / right
Control diods for programming Boom up / down Boom swing left / right Signal horn Oscillation left / right
Support leg up / down
Winch
Activating winch or tramming low / high speed
Variable winch force
Manual winch force
Page 137 of 138
Page 138 of 138

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ROC-D/F RCS

ROC D/F RCS trainee binder,

PMI NR: 9852 9586 01

ROC RCS - COURSE BINDER

B142 Y250 A21 Y187 D510 A31 D101

Y103 B133 Y100

Y104A Y104B Y121B Y101A Y102A Y102B Y103 B133

Y424A Y424B Y425A Y425B Y426A Y426B

- Which functions are powered by hydraulic pump 2?

- How many emergency stops are there on the rig?

- Where are the emergency stops located?

Levers, buttons and display

Buttons for all direct menus.

Menu navigation buttons

Display (arrow buttons)

Buttons on left pod 1/2

Buttons on left pod 2/2

Levers on left pod 1/2

Left joystick Rod handling Press button

Levers on left pod 1/2

Buttons on right panel

Right panel drill lever

Left lever Right lever

Chair heater control (option)

Levers and buttons

Levers and buttons

Levers and buttons

Levers and buttons

Display - Direct menu F1

Display - Direct menu F2

Display - Direct menu F3

Display - Direct menu F4

Display - Direct menu F5

Modules View modes

Menu Levers calibration

Menu - Engine status

Menu Service interval

Menu - Event Log

Log Statistics Blast Log Performance log

View Excel, notepad ROC Manager ROC Manager

View ROC Manager

RCS software - Drilling

RCS Software Drilling menu

RCS Software Drilling menu

RCS Software Drilling menu

RCS Software Drilling menu

RCS Software Drilling menu

Feed Speed and Pressure

Feed , Manual Collaring

Feed , Manual Collaring (Example)

Feed , Self hold collaring, NO Rock contact

Feed , Self hold collaring, rock contact

Full speed drilling

SmartRig Rock Drill Control System

SmartRig Rock Drill Control System

SmartRig Rock Drill Control System

Feed Speed Controlled Impact

Rotation Pressure Controlled Feed (Improved)

SmartRig Rock Drill Control System

SmartRig Rock Drill Control System

SmartRig Rock Drill Control System

SmartRig Rock Drill Control System