Project Mechanical Engineer

C-68 Phase #1, Gulshan-e-Hadeed, Karachi

+923028486261 * jawadhanif@gmail.com

JAWAD HANIF
SUMMARY: Over 6 years of experience of Installation, Commissioning & Maintenance in the field of Combine Cycle / Nuclear power projects. Assist the Project / Construction Manager to ensure in time completion of the project as per schedule, in accordance with quality standards. Monitored, verified, and documented the work. Provide Technical Assistance to the construction team as needed. Review material acquisitions, RFIs, submittals, and ensure contract performance measurements. Evaluate the project construction to ensure the compliances with standards for mechanical. Work experience on different Standards. (API 650, 620, 510, 570 GB standard, ASME, ASTM, AWS D 1.1). NDE of Turbine parts and site welding work. Welding inspection trainings from Pakistan welding training Institute. (PWI)

PROFESSIONAL EXPERIENCE: 01/10 Present Project Mechanical Engineer (Owner Engineer) Clint: KESC Karachi Scope of work:

O&M Solutions (Pvt) Ltd

(KESC) BINQASIM 560 MW PROJECT KARACHI

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19)

Basic Design Review Detail Design Review Planning & Scheduling Review Planning & Scheduling Monitoring Planning Data Collection Installation Monitoring. Daily Reports Weekly Reports Monthly Report Installation Procedure review & vetting Welding Procedure Installation Methodologies. QAQC Tests Methodologies. Quality Assurance & Quality Control Commissioning Procedure review & vetting Commissioning Punch list Maintaining & Collection As built Drawings review Installation & Commissioning

Major Holding Areas Natural Gas station: Assembling (by parts) & commissioning of Centrifugal compressor for Natural Gas system (MLC457 & MLC526 Rating 28bar). Installation & hydro testing of piping system gas Station. Loop Checking of piping & Instrumentation Piping commissioning of NG Station. Hydro Testing & Integrity Test of Tanks & scrubbers.

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Gas Turbine: Installation & commissioning of three Gas turbine Frame MS9001E (PG9171E) by General Electric. Including Steel structure, Fuel oil, Fuel Gas, Lube oil & System piping. Installation Quality inspection vet according to GE Specs. Flushing of Lube oil & fuel oil system. Installation & commissioning of Tyco CO2 fire fighting System. Installation & Commissioning of American Air Filter Inlet system. Final On-Base & Off-Base Piping & System Audit of all units before commissioning. Hydro tests according to the designed procedure of GE Standard for all fuel oil, lube oil water wash, Air Atomizing, Fuel gas Piping. Maintaining of Commission book activity. HRSG Area: Installation & commissioning of three horizontal flow (Heat Recovery Steam Generator) systems of 177 ton/Hr for 200MW Steam Turbine. Welding of steel Structure & sealing Weld of casing. Pipe welding of P91 & G20 & P22 material. Vetting the methodologies of Erection & Welding WPS of PWHT for Piping. Inspection of HP, LP Tanks. Witness of hydro testing, pneumatic and leak testing of piping system. Commissioning of main HRSG System along with installation & commissioning of Feed water Pumps General

Attend Pre-Inspection meeting with contractors, vender/suppliers for Job Safety Analysis (JSA). Conducting quality audits of vender/suppliers and subcontractors. Reviewed of the Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) as per specifications and standards for different materials. Witnessed the Welder Qualification Test as per ASME SEC IX, AWS D 1.1, API 1104. Reviewed the QA/QC procedures, Quality Plan as per project specification and standards. Materials inspections and verifications with MTC certificates and project specifications. Responsible for reviewing requisition & purchase order as per specification requirements. Coordination with contractor for vendor inspections. Reviewing project specs compliance at the quotation stage. Coordination with NDT group for carrying-out of non-destructive testing.
Process Piping & Pipe Line (as per ASME 31.3, 31.4, 31.8 & API 1104) Incoming Material Inspection of pipes, plates, & valves etc. Inspection of piping fabrication, fit up, dimensional and orientation as per construction drawings Identifying and confirming of all the NDT requirements e.g. PWHT, Hardness Testing, RT, DPT, MPI against piping material line class and service Dimensional and fabrication inspection of pipe supports as per drawings. Checking of welding parameters, volts, amperes, speed & heat input against approved WPS. Interpretation of radiography film and review of reports including welding reports Witnessing & Monitoring of PWHT, hardness, DPT, MPI and reviewing NDT reports.

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09/08 01/10

Project Mechanical Engineer (Owner Engineer) O&M Solutions (Pvt) Ltd Saif 225 MW CCPP Sahiwal Pakistan Clint: Saif Power Ltd Sahiwal Scope of work:

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18)

Basic Design Review Detail Design Review Planning & Scheduling Review Planning & Scheduling Monitoring Planning Data Collection Installation Monitoring. Daily Reports Weekly Reports Monthly Report Installation Procedure review & vetting Welding Procedure Installation Methodologies. QAQC Tests Methodologies. Quality Assurance & Quality Control Commissioning Procedure review & vetting Commissioning Punch list Maintaining & Collection As built Drawings review

Installation & Commissioning

Installation & commissioning of two Gas Turbines of General Electric (Frame PG6111FA) and SIEMENS Steam Turbine 75 MW (SST900-C550), for Power Generation at 225 MW CCPP Saif Power Sahiwal Pakistan. Pre-Startup Audit Procedures verification, Audit of Gas Turbine construction feature and components. Inspection of post startup features. Borescope of Gas turbine system. Angle checking of IGV system. Flushing of lube oil, water Injection & liquid fuel system before First Fire. Performance measurements Check. Calibration inspection of transmitters. Concentration test of fire fighting system. Steam Blowing of Steam Turbine and Its Auxiliaries. Hydraulic and Pneumatic Testing of Piping System, Alignment Checking of Steam Turbine, Gas Turbine & BOP of Plants. Handling of Installation and commissioning procedures and formats. Installation of BOP Pumps. Installation Of HRSG (Manufacturer HANGZHOU Boiler Group) Steel Structure, Modules and other Accessories Preparing of Foundations for Oil Tank, Steam Turbine, Gas Turbine and its accessories and for other BOPs. Drawing review and installation of HSD Oil Tanks and its Piping according to the Chinese Standard. Air Compressor installation for Control System according to the Chinese Standard. Light Weight Tank Installation on Supports and on Foundation, Preparation of B.O.Qs, Reviewing of Isometric and detail drawings, according to the Chinese Standard. Prepare and manage the site activities according to the working conditions. Prepare the daily working report. Evaluate the project construction progress with planning schedule. Site Activity schedule vet on MS project. QUALITY AND ASSURANCE AND QUALITY CONTROL Welding Inspection, Vendors Material Inspection, Pre-Fabrication Shop Quality Control Inspections, QA Document Compilation & Auditing, Field/Shop, Field Piping Inspection, NDT Inspection ,Interpretation and evaluation & Witness, destructive testing witness, Pneumatic Testing. Hydro-static Testing ,Post Weld Heat Treatment Witness/Report Review, Piping/Equipment Line, Checking, Flange Joint Integrity and Tightness Inspection, Mechanical Equipments

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03/08 - 09/08

Mechanical Engineer Turbine Echo west International 175 MW Fuji Foundations CCPP, Deharki Pakistan Clint: DOSAAN Deharki Scope of work:

1) 2) 3) 4) 5) 6)

Installation Hydro Testing Installation Team Management Consumable Item Procurement Welding Procedures preparation Commissioning

Installation & Commissioning

Installation of GE Frame (MS9001E) under the supervision of DOSAAN (EPC).Installation of Piping System and Auxiliaries. Procured of consumable items. Procurement of piping & fittings steel sheets & tools. Audit of installation features and components before Commission. Prepare and manage the site Activities according to the working conditions. Prepare the daily Working report. Assist the Project Manager in ensuring completion of the project as per schedule within budget, in accordance with quality standards. Monitor, verify, and document the work being performed. Provide technical assistance to the construction team as needed. Review material acquisitions, RFIs, submittals.. Evaluate the project construction to ensure compliance with standards for Mechanical systems. 11/06 - 03/08 Sr. Technologist (Mechanical Engineer) Pakistan Atomic Energy Commission 345 MW Nuclear Power Plant. CHANUP 2, Pakistan Scope of work:

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)

Installation Hydro Testing Installation Team Management Maintenance Scheduling Consumable Item Procurement Procurement of Equipment. Third Party Inspection Tool and Kits procurement for Maintenance Preparation of Spare part list from BOQ & O&M Manual Welding Procedures preparation Commissioning

Design review and site configuration inspection. Installation of BOP system for Steam Turbine, as per running standard/Design. Material estimation according to ONE-LINE Piping Drawings, Engineering Flow Diagram (EFD), Process Flow Diagram (PDF) & P&ID. Over hauling of Steam Turbine of 345 MW, Dismantling of steam turbine, Inspections of Clearances, Bearings inspection, NDT of Bearings , diaphragms & rotor. Cleaning of parts & replacements. Maintenance & over hauling of Vertical CW pumps. Preparing the working Methodologies. Hydraulic, Pneumatic & Leak testing Heat tracing of Piping. Quality Controlling according to Standard. Preparing of WPS/BPS & PQR, Fabrication of various type of steel structure. Inspection of Oil storage Tank according to API 650 Installation. Installation of Cooling Tower and its Piping. (PIW) Post installation Work of Equipment. Pre-Commissioning and

Jawad Hanif PAGE 5 Commissioning of BOP. Vetting of repair Work Methodologies during Pre Commissioning. Maintenance of Nuclear Steam Turbine, NDT of Rotary and Static Parts. 08/01 - 12/0 Site Supervisor Gulf Engineering 586 MW UCH POWER /157MW FKPCL, Pakistan

Maintenance Experience
Over Hauling of Cooling Towers during the Annual Outage as a Supervisor Mechanical. Fan Degree and Gear Box replacement and maintenance. Alignment of shaft. Supervision of Technical Crew. Guide Line of Technical work. Prepare the Daily and annual report. Coordination and association among staff and Clint (ISB International) Planning and implementing work schedule to achieve goals in valid time frame. Preparing Presentation reports regarding each completed activity. Repairing of Valves. Overhauling of BOP as Mechanical Supervisor. 05/99 - 06/01 Turbine Maintenance Apprentice Technician. WAPDA 260 MW WAPDA NGPS, Multan

Maintenance Experience
The over hauling, and maintenance Training From WAPDA Pakistan, of Steam Turbine (Manufacturer AEG) 65 MW. Replacement of Turbine Parts Alignment, Inspection NDT. Maintenance safety training. 06/01 - 06/03 Outage Experience 25 Days Shut Down At Dawood Herculies Chemicals Lahore as Mil Wright at Steam Turbine. 10 Days (Shut Down) Pak Arab Fertilizer Multan as Mil Wright at Steam Turbine 2 Stages Prime Movers Inlet Pressure 300 Psi EDUCATION: Bachelor of Mechanical Technology, (Hons) (2006) University of Engineering and Technology Lahore Pakistan. Three Years Diploma Associate Mechanical Engineer. (2000) Punjab Board of Technical Education Lahore Pakistan SSC BISE Multan. TRAINING: Two Years Apprenticeship of ST Maintenance in (Mech) from WAPDA PAK. One Year Post Diploma Apprenticeship of Mechanical from NFC (IET) PAK Welding for Engineers training from Pakistan welding Institute (PWI) PAK. 28 Days Tube well installation / Water Course Design Training from PAK Agriculture Department under the District Government of PAK. On Site Gas Turbine Maintenance Training of Frame MS9001E PG 9171E from General Electric. (Recently) 2011 On Site Gas Turbine operation Training of Frame MS9001E PG 9171E from General Electric. (Recently) 2011

CERTIFICATIONS: Diploma in Computer Operator Six Months. Auto Cad 2000, 04 Three Months from APPTECH Multan. Three Months Diploma in Computer from NFC IET Multan Auto plant software modules (Piping, Equipment, Structure and Isogen). Beam boy, Hilti, Power, Spit for Anchor Bolt and Beam deflection. Ms Project, AutoCAD 2004, Flow Advisor & Pipe Flow Calculations.

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