Manual Freze Wirtgen

Cold milling machines
Calculating the working performance
32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 2 4 6 500 8
Hard asphalt Soft asphalt Most common working range
10
12
14
16 1500
18
20
22 2000
24
26
28 2500
1000
Contents
Purpose of this brochure How to use this brochure to determine the performance values
4 6
Performance diagrams and sample calculations for: Cold milling machine W 350 Cold milling machine W 35 Cold milling machine W 35 DC Cold milling machine W 500 Cold milling machine W 50 Cold milling machine W 50 DC Cold milling machine W 600 DC Cold milling machine W 1000 L Cold milling machine 1000 C Cold milling machine W 1000 Cold milling machine W 1000 F Cold milling machine W 1200 F Cold milling machine W 1300 F Cold milling machine 1300 DC Cold milling machine 2000 DC Cold milling machine W 1500 Cold milling machine W 1900 Cold milling machine W 2000 Cold milling machine 2100 DC Cold milling machine W 2100 Cold milling machine W 2200 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48
2 // 3
Purpose of this brochure
This brochure presents performance diagrams of the Wirtgen milling machines, as determined in extensive test series involving the milling of asphalt pavements in Western Europe. These performance diagrams are supplemented by mathematical formulas which allow the determination of the area output achieved in practical site operations. With the aid of this tool, the user can roughly calculate the hourly or daily output to be expected of his machine.
However, a few assumptions first have to be made, which have an effect on the result. The users experience in correctly estimating the prevailing local conditions is of particular importance in this context. Despite the good applicability of the diagrams, formulas and values given, Wirtgen GmbH cannot accept any liability in relation to the calculation methods. All figures are for information only and not binding. No part of this brochure may be reprinted or duplicated.
The heart of the milling machine: the milling drum of a high-capacity machine with easily replaceable milling cutters and patented HT3 Plus interchangeable toolholder system.
Milling of complete asphalt pavements in a single operation.
The output of a milling machine in practice depends on numerous influencing factors. The most important of these are: the machine parameters the material parameters the site conditions the traffic situation the transport capacity for transport of the milled material the experience of the operating staff. This brochure has been compiled on the basis of Wirtgens decades of know-how and customers practical experience in the field, in order to provide the user with a useful tool for calculating the working performance of his machines.
Factors influencing the milling output

Machine parameters Machine parameters Site conditions Traffic situation Transport capacity Operating staff
Working width
Asphalt/ Concrete
Milling depth
Cordoned-off site
Number of trucks
Experienced/ inexperienced
Frstiefe T (cm) 20 18 16 14 12 10 8 6 4 2 0 0 0
Engine output
harter Asphalt
Type of rock hard/soft
Unobstructed area
Obstacles
Organisation
weicher Asphalt
Weight
Grain shape round or broken

hufigster Arbeitsbereich
Partial repair work
Traffic situation
Cutting speed
2 50 4 100 6 150 8 10 200
Grain distribution
12 250 14 300 16 350 18
Influencing factors obstructing work Vorschub

20 400 22 V (m / min) theoretische Flchenleistung FT (m2 / h) 450
Type of cutting tool, spacing
Type of binder hard/soft
Travel drive Crawler track/wheel
Temperature
Area output
With the aid of this brochure, you can find the right machine for every job. This guarantees maximum economy and rapid site completion.
Highly manoeuvrable small milling machines reduce the amount of re-work required.
5 // 5 4
How to use this brochure to determine the performance values

1. Selecting the type of machine The type of machine to be used for a construction job has to be selected first, so that its performance data can be determined. A total of 21 different types of machines both from Wirtgens current range and older models are available for this purpose in this brochure. 2. Determining the theoretical area output from the diagram Starting with the selected milling depth and the assumed pavement hardness (N.B.: This has a major influence on the milling output!), the rate of advance in m/min and the associated theoretical area output in m2/h are determined from the appropriate diagram. If the probable pavement hardness is not known, it may be advisable to carry out the calculations below using different assumed values. 3. Determining the allowance factor The allowance factor must now be determined for the construction project to which the calculations apply. These factors are listed both for work in built-up areas and for work in open country. These values are not fixed, but usually vary within a certain range. The following facts may considerably reduce the performance in practice: Long delays waiting for trucks Several, separate areas to be milled, requiring repeated transfer of the machine Traffic impeding the milling work Obstacles in the road (manhole covers, hydrants, gas and water valves, rainwater inlets, etc.) Winding roads, uphill and downhill work, etc. Inclement weather Other factors obstructing the work or unavoidable interruptions. Under certain circumstances, it may be useful to perform the calculations using two different allowance factors. 4. Calculating the practical output data The practical milling output, the reclaimed quantities and volumes, and also the working time required, can now be calculated with the aid of the formulas given here. Two complete typical sample calculations are included for each of the 21 types of machine, in order to explain the procedure. These examples apply when milling asphalt pavements at a ground temperature of approx. 15 C.
Additional points to be considered:

Temperature of the pavement to be milled In practice, the achievable milling output essentially depends, among other things, on the temperature of the pavement. In this context, the values given in this brochure refer to a ground temperature of approx. 15 C. The binder (bitumen) becomes softer at higher temperatures. The result is an increase in the milling output, as the entire pavement can be detached more easily and the milling machine encounters less resistance. The reverse applies at lower temperatures, in which case a lower practical milling output must be expected. As a mathematical rule-of-thumb, it can be anticipated that roughly 60 % of the listed output can be achieved at a ground temperature of 0 C. In contrast, 1.3 times the practical milling output can be expected at a ground temperature of 30 C: 0 C: Area output at 0 C = 0.6 x Area output at 15C 30 C: Area output at 30 C = 1.3 x Area output at 15 C
To be calculated differently:
Milling of concrete surfaces The calculations and examples presented in this brochure refer exclusively to the milling of asphalt surfaces. The use of the curves is limited to making estimates when milling concrete. To this end, the value for the theoretical area output when milling hard asphalt must be multiplied by a factor of 0.3. This gives a rough estimate of the practical milling capacities to be expected when milling concrete. When milling concrete, there is no need for the approximate calculation to include any temperature influence on the milling output. Moreover, when milling concrete, it must also be borne in mind that the theoretical milling depth of the type of machine involved cannot be exploited to such a great extent as when milling asphalt.
The high output of the milling machine requires the availability of sufficient truck capacity to take away the reclaimed material. Calculating the milling output permits accurate estimation of the volume of reclaimed material, resulting in highly economical operations.
6 // 7
Cold milling machine W 350
Technical data:
Engine output Milling width Milling depth
.................................................
42 kW/56 HP/57 PS 35 cm
.................................................................................. ............................................................................
010 cm
Theoretical performance values:

Milling depth T (cm) 20 18 16 14 12 10 8 6 4 2 0 0 0 2 50 4 100 6 150 8 10 200 12 250 14 300 16 350 18 400 20 Advance speed 22 V (m / min) Theoretical area output FT (m2 / h) 450 Most common working range Soft asphalt Hard asphalt
Calculation of the practical area output FP:
Legend:
FT (m2 /h) = Theoretical area output in m2 /h FP (m2 /h) = Practical area output in m2 /h FF (m2) A = Milling area in m2 = Allowance factor Milling in built-up areas: Milling in open country: Z (h) T (cm)
3
FP (m2 / h)
= A x FT
Calculation of the practical reclaimed volume QV:
QV (m3 / h) = FP x T x 0.013
Calculation of the practical reclaimed quantity QT:
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
= Working time in h = Selected milling depth in cm = Practical reclaimed quantity in tonnes/h = Total reclaimed volume for the job in m3 = Total reclaimed quantity for the job in tonnes
Calculation of the total reclaimed volume for the job QGV:
QGV (m )
3
= FF x T x 0.013
QV (m /h) = Practical reclaimed volume in m3/h QT (t/h) QGV (m ) QGT (t)

3
Calculation of the total reclaimed quantity for the job QGT:
QGT (t)
= FF x T x 0.024
Calculation of the working time required for the job Z:
Z (h)
= FF / FP
Sample calculation 1 Job: Partial repair of the pavement of a motorway tangent Milling depth: T = 3.5 cm Total milled area: FF = 26 m2 Pavement: Mastic asphalt, hard
Selection of the allowance factor As a continuous area without obstruction due to traffic is to be milled, a factor of 0.6 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 60 QV = FP x T x 0.013 QV = 36 x 3.5 x 0.013 QT = FP x T x 0.024 QT = 36 x 3.5 x 0.024 QGV = FF x T x 0.013 QGV = 26 x 3.5 x 0.013 FP = 36 m2 /h
Calculation of the practical reclaimed volume QV (m3 / h):

Milling depth Frstiefe T (cm) 20 18 16 14 12 10 8 6 4 2 0 0 0 2 50 4 100 6 150 8 10 200 12 250 14 300 16 350 18 400 20 Vorschubspeed Advance 22 V (m / min) theoretische Theoretical Flchenleistung area output 2 FT (m2 / /h) h) 450 T Most hufigster commonArbeitsbereich working range weicher Soft Asphalt asphalt harter Hard Asphalt asphalt
QV = 1.6 m3 /h
Calculation of the practical reclaimed quantity QT (t / h): QT = 3.0 t/h
Calculation of the total reclaimed volume QGV (m3): QGV = 1.2 m3
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 26 x 3.5 x 0.024 QGT = 2.2 t Calculation of the working time required Z (h): Z = FF / FP Z = 26/ 36 Z = 0.7 h, i.e. approx. 1 working hour
60 m2 / h
Determination of the theoretical area output from the diagram: FT = 60 m2 /h
Sample calculation 2 Job: Milling off the top course of a parking deck Milling depth: T = 1.5 cm Total milled area: FF = 4,000 m2 Pavement: Mastic asphalt, moderately hard, cracked
Selection of the allowance factor A continuous area is to be milled here, although supporting pillars impede the workflow in some places. A factor of 0.5 is therefore selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 145 QV = FP x T x 0.013 QV = 72.5 x 1.5 x 0.013 QT = FP x T x 0.024 QT = 72.5 x 1.5 x 0.024 QGV = FF x T x 0.013 QGV = 4,000 x 1.5 x 0.013 FP = 72.5 m2 /h

Milling depth T (cm) 20 18 16 14 12 10 8 6 4 2 0 0 0 2 50 4 100 6 150 8 10 200 12 250 14 300 16 350 18 400 20 Advance speed 22 V (m / min) Theoretical area output FT (m2 / h) 450 Most common working range Soft asphalt Hard asphalt
QV = 1.4 m3 /h
Calculation of the total reclaimed volume QGV (m3): QGV = 78 m3
145 m2 / h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 4,000 x 1.5 x 0.024 QGT = 144 t Calculation of the working time required Z (h): Z = FF / FP Z = 4,000/72.5 Z = 55.2 h, i.e. 5556 working hours
8 // 9
Technical data:
......................................
31.5 kW/42.2 HP/42.8 PS 35 cm
.................................................................................. ..............................................................................
06 cm

Milling depth T (cm) 10 9 8 Soft asphalt 7 6 5 4 3 2 1 0 0 0 2 50 4 100 6 150 8 10 200 12 250 14 300 16 350 18 400 20 Advance speed 22 V (m / min) Theoretical area output FT (m2 / h) 450 Most common working range Hard asphalt
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Demarkation Milling depth: T = 0.2 cm Total milled area: FF = 5,000 lfm x 0.3 m Pavement: Coloured marking on asphalt surface course
Selection of the allowance factor As a continuous marking with very few interruptions is involved, a factor of 0.7 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.7 x 360 QV = FP x T x 0,013 QV = 252 x 0.2 x 0.013 FP = 252 m2 /h

QV = 0.66 m3 /h
Calculation of the practical reclaimed quantity QT (t / h): QT = FP x T x 0.024 QT = 252 x 0.2 x 0.024 QGV = FF x T x 0.013 QGV = 1,500 x 0.2 x 0.013 QT = 1.21 t/h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0,024 QGT = 1,500 x 0.2 x 0.024 QGT = 7.2 t Calculation of the working time required Z (h): Z = FF / FP Z = 1,500/252 Z = 5.95 h, i.e. 6 working hours
360 m2 / h
Sample calculation 2 Job: Milling off the surface course of a car park Milling depth: T = 1 cm Total milled area: FF = 2,500 m2 Pavement: Mastic asphalt, moderately hard, cracked
Selection of the allowance factor A continuous area is to be milled here, although supporting pillars impede the workflow in some places. A factor of 0.6 is therefore selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 150 FP = 90 m2 /h

QV = FP x T x 0.013 QV = 90 x 1 x 0.013 QT = FP x T x 0.024 QT = 90 x 1 x 0.024 QGV = FF x T x 0.013 QGV = 2,500 x 1 x 0.013
QV = 1.17 m3 /h
150 m2 / h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 2,500 x 1 x 0.024 QGT = 60 t Calculation of the working time required Z (h): Z = FF / FP Z = 2,500/90 Z = 27.78 h, i.e. approx. 28 working hours
10 // 11
Cold milling machine W 35 DC
Technical data:
.............................................
42.5 kW/56 HP/58 PS 35 cm
.................................................................................. ............................................................................
011 cm

Milling depth T (cm) 11 10 9 8 7 6 5 4 3 2 1 0 0 0 2 50 4 100 6 150 8 10 200 12 250 14 300 16 350 18 400 20 Advance speed 22 V (m / min) Theoretical area output FT (m2 / h) 450 Most common working range Hard asphalt Soft asphalt
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Partial repair of the pavement of a motorway tangent Milling depth: T = 4 cm Total milled area: FF = 600 m2 Pavement: Mastic asphalt, hard
Selection of the allowance factor As a continuous area is to be milled, without obstruction to traffic, a factor of 0.5 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 110 QV = FP x T x 0.013 QV = 55 x 4 x 0.013 FP = 55 m2 /h

QV = 2.86 m3 /h
Calculation of the practical reclaimed quantity QT (t / h): QT = FP x T x 0.024 QT = 55 x 4 x 0.024 QGV = FF x T x 0.013 QGV = 600 x 4 x 0.013 QT = 5.28 t/h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 600 x 4 x 0.024 QGT = 57.6 t Calculation of the working time required Z (h): Z = FF / FP Z = 600/55 Z = 10.9 h, i.e. 11 working hours
110 m2 / h
Sample calculation 2 Job: Milling off the surface course in a hall Milling depth: T = 2 cm Total milled area: FF = 2,000 m2 Pavement: Concrete screed
Selection of the allowance factor A continuous area is to be milled here, although supporting pillars impede the workflow in some places. A factor of 0.6 is therefore selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 135 FP = 81 m2 /h
Calculation of the practical reclaimed volume QV (m3 / h): QV = FP x T x 0.013 QV = 81 x 2 x 0.013 QT = FP x T x 0.024 QT = 81 x 2 x 0.024 QGV = FF x T x 0.013 QGV = 2,000 x 2 x 0.013 QV = 2.106 m3 /h
135 m2 / h
12 // 13
Technical data:
............................................
79 kW/105 HP/107 PS 50 cm
.................................................................................. ............................................................................
016 cm

Milling depth T (cm) 20 18 16 14 12 10 8 6 4 2 0 0 0 2 100 4 6 200 8 10 300 12 14 400 16 500 18 20 600 Advance speed 22 V (m / min) Theoretical area output FT (m2 / h) Most common working range Soft asphalt Hard asphalt
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off a 300 m2 section of a main road through a town with rainwater inlets Milling depth: T = 9 cm Total milled area: FF = 300 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor On account of the numerous rainwater inlets and other obstacles, a factor of 0.5 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 140 QV = FP x T x 0,013 QV = 70 x 9 x 0.013 QT = FP x T x 0.024 QT = 70 x 9 x 0.024 FP = 70 m2 /h

QV = 8.2 m3 /h
Calculation of the total reclaimed volume QGV (m3): QGV = FF x T x 0.013 QGV = 300 x 9 x 0.013 QGV = 35.1 m3
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 300 x 9 x 0.024 QGT = 64.8 t Calculation of the working time required Z (h): Z = FF / FP Z = 300/70 Z = 4.3 h, i.e. 4-5 working hours
140 m2 / h
Sample calculation 2 Job: Milling off the wearing course of a rural access road Width: 2.5 m Length: 800 m Milling depth: T = 4 cm Total milled area: FF = 2,000 m2 Pavement: Asphalt, readily millable
Selection of the allowance factor As no obstruction due to traffic is anticipated, a factor of 0.6 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 370 QV = FP x T x 0.013 QV = 222 x 4 x 0.013 QT = FP x T x 0.024 QT = 222 x 4 x 0.024 QGV = FF x T x 0.013 QGV = 2,000 x 4 x 0.013 FP = 222 m2 /h
Calculation of the practical reclaimed volume QV (m3 / h): QV = 11.5 m3 /h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 2,000 x 4 x 0.024 QGT = 192 t Calculation of the working time required Z (h): Z = FF / FP Z = 2,000/222 Z = 9 h, i.e. approx. 9 working hours
370 m / h
2
14 // 15
Technical data:
.................................................
60 kW/80 HP/82 PS 50 cm
.................................................................................. ............................................................................
016 cm

Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off a 300 m2 section of a main road through a town with rainwater inlets Milling depth: T = 9 cm Total milled area: FF = 300 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor On account of the numerous rainwater inlets and other obstacles, a factor of 0.5 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 102.2 QV = FP x T x 0.013 QV = 51.1 x 9 x 0.013 QT = FP x T x 0.024 QT = 51.1 x 9 x 0.024 QGV = FF x T x 0.013 QGV = 300 x 9 x 0.013 FP = 51.1 m2 /h

QV = 6.0 m3 /h
Calculation of the practical reclaimed quantity QT (t / h): QT = 11 t/h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 300 x 9 x 0.024 QGT = 64.8 t Calculation of the working time required Z (h): Z = FF / FP Z = 300/51.1 Z = 5.9 h, i.e. approx. 6 working hours
102,2 m2 / h
Determination of the theoretical area output from the diagram: FT = 102.2 m2 /h
Sample calculation 2 Job: Milling off the wearing course of a rural access road Width: 2.5 m Length: 800 m Milling depth: T = 4 cm Total milled area: FF = 2,000 m2 Pavement: Asphalt, readily millable
Selection of the allowance factor As no obstruction due to traffic is anticipated, a factor of 0.6 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 379.3 QV = FP x T x 0.013 QV = 227.6 x 4 x 0.013 QT = FP x T x 0.024 QT = 227.6 x 4 x 0.024 QGV = FF x T x 0.013 QGV = 2,000 x 4 x 0.013 FP = 227.6 m2 /h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 2,000 x 4 x 0.024 QGT = 192 t Calculation of the working time required Z (h): Z = FF / FP Z = 2,000/227.6 Z = 8.8 h, i.e. approx. 9 working hours
145 m / h
2
379,3 m / h
2
17 // 17 16
Technical data:
............................................
92 kW/123 HP/125 PS 50 cm
.................................................................................. ............................................................................
021 cm

Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the wearing course of a main road through a town Milling depth: T = 8 cm Total milled area: FF = 2,000 m2 Pavement: Asphalt, soft
Selection of the allowance factor A factor of 0.5 is selected, as the areas to be milled are contiguous, but contain rainwater inlets. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 245 QV = FP x T x 0.013 QV = 122.5 x 8 x 0.013 FP = 122.5 m2 /h

QV = 12.7 m3 /h
Calculation of the practical reclaimed quantity QT (t / h): QT = FP x T x 0.024 QT = 122.5 x 8 x 0.024 QGV = FF x T x 0.013 QGV = 2,000 x 8 x 0.013 QT = 23.5 t/h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 2,000 x 8 x 0.024 QGT = 384 t Calculation of the working time required Z (h): Z = FF / FP Z = 2,000/122.5 Z = 16,3 h, i.e. 16-17 working hours
245 m2 / h
Sample calculation 2 Job: Milling off a strip of pavement from a car park Width: 10.0 m Length: 250 m Milling depth: T = 16 cm Total milled area: FF = 2,500 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor Work is not likely to be obstructed and there is sufficient transport capacity available. The factor 0.7 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.7 x 97.4 QV = FP x T x 0.013 QV = 68.2 x 16 x 0.013 FP = 68.2 m2 /h

QV = 14.2 m3 /h
Calculation of the practical reclaimed quantity QT (t / h): QT = FP x T x 0.024 QT = 68.2 x 16 x 0.024 QGV = FF x T x 0.013 QGV = 2,500 x 16 x 0.013 QT = 26.2 t/h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 2,500 x 16 x 0.024 QGT = 960 t Calculation of the working time required Z (h): Z = FF / FP Z = 2,500/68.2 Z = 36.7 h, i.e. 36-37 working hours
97,4 m / h
2
18 // 19
Technical data:
..........................................
129 kW/173 HP/175 PS 60 cm
.................................................................................. ............................................................................
030 cm

Milling depth T (cm) 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 2 0 100
6 200
8 300
10
12 400
14 500
16 600
18
20 700
22 800
Advance speed 24 V (m / min) Theoretical area output FT (m2 / h)
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off a strip of pavement on a country road in order to lay a water pipe Width: 1.4 m Length: 50 m Milling depth: T = 30 cm Total milled area: FF = 70 m2 Pavement: Asphalt, moderately hard or hard
Selection of the allowance factor The reclaimed material remains in the trench, eliminating all delays due to waiting for trucks. Consequently, a factor of 0.5 is assumed. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 120 QV = FP x T x 0.013 QV = 60 x 30 x 0.013 QT = FP x T x 0.024 QT = 60 x 30 x 0.024 QGV = FF x T x 0.013 QGV = 70 x 30 x 0.013 FP = 60 m2 /h
Calculation of the practical reclaimed quantity QT (t / h):

QT = 43.2 t/h
6 200
8 300
10
12 400
14 500
16 600
18
20 700
22 800
120 m2 / h
Sample calculation 2 Job: Milling off the wearing and binder courses of a city-centre crossroads Milling depth: T = 12 cm Total milled area: FF = 220 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor Obstructions due to traffic must be expected at the crossroads and transverse milling is required. A factor of 0.3 is selected for this reason. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.3 x 310 QV = FP x T x 0.013 QV = 93 x 12 x 0.013 FP = 93 m2 /h

QV = 14.5 m3 /h
6 200
8 300
10
12 400
14 500
16 600
18
20 700
22 800
310 m2 / h
20 // 21
Cold milling machine W 1000 L
Technical data:
..........................................
129 kW/173 HP/175 PS 1.0 m
.................................................................................... ............................................................................
025 cm

Milling depth T (cm) 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 2 100 200 4 300 6 400 8 500 10 600 12 700 14 800 Advance speed 22 V (m / min) Theoretical 900 1000 1100 1200 1300 area output FT (m2 / h) 16 18 20 Most common working range Soft asphalt Hard asphalt
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the wearing course of a little-used minor road Milling depth: T = 4 cm Total milled area: FF = 3,000 m2 Pavement: Asphalt, soft and crumbly
Selection of the allowance factor The area to be milled can be machined in one piece, but there are rainwater inlets. Consequently, a factor of 0.6 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 890 QV = FP x T x 0.013 QV = 534 x 4 x 0.013 FP = 534 m2 /h

Milling depth T (cm) 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 2 100 200 4 300 6 400 8 500 10 600 12 700 14 800 Advance speed 22 V (m / min) Theoretical 900 1000 1100 1200 1300 area output FT (m2 / h) 16 18 20 Most common working range Soft asphalt Hard asphalt
QV = 27.8 m3 /h
Calculation of the practical reclaimed quantity QT (t / h): QT = FP x T x 0.024 QT = 534 x 4 x 0.024 QGV = FF x T x 0.013 QGV = 3,000 x 4 x 0.013 QT = 51.3 t/h
890 m2 / h
Sample calculation 2 Job: Milling off three sections on a motorway feeder Milling depth: T = 12 cm Total milled area: FF = 3 x 60 m2 = 180 m2 Pavement: Asphalt, moderately hard or hard
Selection of the allowance factor As three separate areas are to be milled, a factor of 0.5 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 320 QV = FP x T x 0.013 QV = 160 x 12 x 0.013 FP = 160 m2 /h

Milling depth T (cm) 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 2 100 200 4 300 6 400
2
QV = 25 m3 /h
8 500
10 600
12 700
14 800
Advance speed 22 V (m / min) Theoretical 900 1000 1100 1200 1300 area output FT (m2 / h) 16 18 20
320 m / h
22 // 23
Cold milling machine W 1000 C
Technical data:
..........................................
104 kW/139 HP/142 PS 1.0 m
.................................................................................... ............................................................................
018 cm

Milling depth T (cm) 20 18 16 14 12 10 8 6 4 2 0 0 0 2 100 4 200 300 6 400 8 500 10 600 12 700 14 800 900 16 18 20 Advance speed 22 V (m / min) Theoretical area output 1300 FT (m2 / h) Most common working range Soft asphalt Hard asphalt
1000 1100 1200
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the wearing course of a main road through a town Milling depth: T = 4 cm Total milled area: FF = 3,000 m2 Pavement: Asphalt, soft and crumbly
Selection of the allowance factor A factor of 0.5 is selected, as the areas to be milled are contiguous, but contain rainwater inlets. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 650 QV = FP x T x 0,013 QV = 325 x 4 x 0.013 FP = 325 m2 /h

QV = 16.9 m3 /h
1000 1100 1200
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 3,000 x 4 x 0.024 QGT = 288 t Calculation of the working time required Z (h): Z = FF / FP Z = 3,000/325 Z = 9.2 h, i.e. 910 working hours
650 m2 / h
Sample calculation 2 Job: Milling off two sections of a motorway hard shoulder Milling depth: T = 10 cm Total milled area: FF = 2 x 90 m2 = 180 m2 Pavement: Asphalt, moderately hard or hard
Selection of the allowance factor A factor of 0.6 is selected, as two separate areas are to be milled. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 220 QV = FP x T x 0.013 QV = 132 x 10 x 0.013 FP = 132 m2 /h

QV = 17.2 m3 /h
1000 1100 1200
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 180 x 10 x 0.024 QGT = 43.2 t Calculation of the working time required Z (h): Z = FF / FP Z = 180/132 Z = 1.4 h, i.e. approx. 2 working hours
220 m / h
2
24 // 25
Technical data:
..........................................
154 kW/206 HP/209 PS 1.0 m
.................................................................................... ............................................................................
025 cm

Milling depth T (cm) 32 Hard asphalt 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 2 4 6 0 200 400
Soft asphalt
Most common working range
10 600
12
14 800
16 1000
18
20 1200
22
24 1400
26
Advance speed 28 V (m / min) Theoretical 1600 area output FT (m2 / h)
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the wearing course of a country road Milling depth: T = 4 cm Total milled area: FF = 4,000 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor The areas to be milled are continuous, but there are traffic islands and convex bays. Therefore, a factor of 0.5 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 960 QV = FP x T x 0.013 QV = 480 x 4 x 0.013 QT = FP x T x 0.024 QT = 480 x 4 x 0,024 QGV = FF x T x 0.013 QGV = 4,000 x 4 x 0.013 FP = 480 m2 /h

Milling depth T (cm) 32 Hard asphalt 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 2 4 6 0 200 400
QV = 25 m3 /h

Soft asphalt
QT = 46.1 t/h
10 600
12
14 800
16 1000
18
20 1200
22
24 1400
26
960 m2 / h
Sample calculation 2 Job: Milling off a strip of pavement on a runway Width: 1.0 m Length: 2,000 m Milling depth: T = 18 cm Total milled area: FF = 2,000 m2 Pavement: Asphalt, moderately hard
Milling depth T (cm) 32 Hard asphalt 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 2 4 6 0 200
2
Selection of the allowance factor A factor of 0.6 is selected, as there is nothing to obstruct the work and sufficient transport capacity is available. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 280 QV = FP x T x 0.013 QV = 168 x 18 x 0.013 QT = FP x T x 0.024 QT = 168 x 18 x 0.024 QGV = FF x T x 0.013 QGV = 2,000 x 18 x 0.013 FP = 168 m2 /h

Soft asphalt
QT = 72.6 t/h
10 600
12
14 800
16 1000
18
20 1200
22
24 1400
26
400
280 m / h
26 // 27
Cold milling machine W 1000 F
Technical data:
..........................................
190 kW/255 HP/258 PS 1.0 m
.................................................................................... ........................................................................
031.5 cm

Milling depth T (cm) 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 2 0
Hard asphalt Soft asphalt
4 200
6 400
10 600
12
14 800
16 1000
18
20 1200
22
24
26
1400
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the surface course of a motorway section Milling depth: T = 4 cm Total milled area: FF = 2,000 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor The area to be milled forms a continuous surface and there is sufficient transport capacity available. The factor 0.6 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 160 QV = FP x T x 0.013 QV = 696 x 4 x 0.013 QT = FP x T x 0.024 QT = 696 x 4 x 0.024 QGV = FF x T x 0.013 QGV = 2,000 x 4 x 0.013 FP = 696 m2 /h

QV = 36.2 m3 /h
4 200
6 400
10 600
12
14 800
16 1000
18
20 1200
22
24
1400
Advance speed 26 28 V (m / min) Theoretical 1600 area output FT (m2 / h)
1.160 m2 / h
Determination of the theoretical area output from the diagram: FT = 1,160 m2 /h
Sample calculation 2 Job: Milling off a strip of pavement from a car park Width: 10.0 m Length: 250 m Milling depth: T = 20 cm Total milled area: FF = 2,500 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor Work is not likely to be obstructed and there is sufficient transport capacity available. The factor 0.7 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.7 x 310 QV = FP x T x 0.013 QV = 217 x 20 x 0.013 FP = 217 m2 /h

QV = 56.4 m3 /h
4 200
6 400
2
10 600
12
14 800
16 1000
18
20 1200
22
24
26
1400
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 2,500 x 20 x 0.024 QGT = 1,200 t Calculation of the working time required Z (h): Z = FF / FP Z = 2,500/217 Z = 11.5 h, i.e. approx. 12 working hours
310 m / h
28 // 29
Technical data:
..........................................
190 kW/255 HP/258 PS 1.2 m
.................................................................................... ........................................................................
031.5 cm

6 400
8 600
10
12 800
14 1000
16
18
20 1400
22 1600
24
26
1200
1800
Advance speed V (m / min) Theoretical 2000 area output FT (m2 / h) 28
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the surface course of a marginal strip along a main road Milling depth: T = 4 cm Width: 1.2 m Length: 10,000 m Total milled area: FF = 12,000 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor The road is straight, with few junctions. Sufficient transport capacity is available. The factor 0.6 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 1,300 QV = FP x T x 0.013 QV = 780 x 4 x 0.013 FP = 780 m2 /h
6 400
8 600
10
12 800
14 1000
16
18
20 1400
22 1600
24
26
1200
1800
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 12,000 x 4 x 0.024 QGT = 1,152 t Calculation of the working time required Z (h): Z = FF / FP Z = 12,000/780 Z = 15.4 h, i.e. 1516 working hours
1.300 m2 / h
Sample calculation 2 Job: Milling off the surface and binder courses at an inner-city crossroads Milling depth: T = 18 cm Total milled area: FF = 300 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor Obstruction due to traffic must be expected in the crossing and the trucks must travel a long way to reach the site. The factor 0.4 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.4 x 400 QV = FP x T x 0.013 QV = 160 x 18 x 0.013 QT = FP x T x 0.024 QT = 160 x 18 x 0.024 QGV = FF x T x 0.013 QGV = 300 x 18 x 0.013 FP = 160 m2 /h
6 400
8 600
10
12 800
14 1000
16
18
20 1400
22 1600
24
26
1200
1800
400 m2 / h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 300 x 18 x 0.024 QGT = 129.6 t Calculation of the working time required Z (h): Z = FF / FP Z = 300/160 Z = 1.9 h, i.e. approx. 2 working hours
30 // 31
Technical data:
..........................................
190 kW/255 HP/258 PS 1.32 m
................................................................................. ........................................................................
031.5 cm

6 500
10
12 1000
14
16
18
20
22
24
26
28
1500
2000
Advance speed V (m / min) Theoretical area output FT (m2 / h)
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the surface course of a car park Milling depth: T = 3 cm Width: 25 m Length: 200 m Total milled area: FF = 5,000 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor There are concrete pillars on the parking area, which must be driven around. The factor 0.5 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 1,375 QV = FP x T x 0.013 QV = 688 x 3 x 0.013 FP = 688 m2 /h

QV = 26.8 m3 /h
6 500
10
12 1000
14
16
18
20
22
24
26
28
1500
2000
1.375 m2 / h
Sample calculation 2 Job: Milling off the surface and binder courses at an airport Milling depth: T = 12 cm Total milled area: FF = 8 x 1,500 m2 = 12,000 m2 Pavement: Asphalt, hard
Selection of the allowance factor The machine must be relocated several times, but no obstructions are expected otherwise. The factor 0.5 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 460 QV = FP x T x 0.013 QV = 230 x 12 x 0.013 FP = 230 m2 /h

QV = 35.9 m3 /h
Calculation of the total reclaimed volume QGV (m3): QGV = 1,872 m3
6 500
10
12 1000
14
16
18
20
22
24
26
28
1500
2000
460 m / h
2
32 // 33
Cold milling machine 1300 DC
Technical data:
.........................................
297 kW / 398 HP/404 PS 1.32 m
................................................................................. ............................................................................
030 cm

Hard asphalt
Soft asphalt
6 500
10
12
14
16
18
20
22
24
26 2000
1000
1500
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the wearing and binder courses of an urban bypass Milling depth: T = 12 cm Total milled area: FF = 1,700 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor On account of the convex bays and traffic islands, a factor of 0.5 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 650 QV = FP x T x 0.013 QV = 325 x 12 x 0.013 FP = 325 m2 /h

QV = 50.7 m3 /h
Hard asphalt
Soft asphalt
6 500
10
12
14
16
18
20
22
24
26 2000
1000
1500
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 1,700 x 12 x 0.024 QGT = 489.6 t Calculation of the working time required Z (h): Z = FF / FP Z = 1,700/325 Z = 5.2 h, i.e. 56 working hours
650 m2 / h
Sample calculation 2 Job: Milling off the wearing course of an urban road Milling depth: T = 4 cm Total milled area: FF = 4,000 m2 Pavement: Asphalt, moderately hard or hard
Selection of the allowance factor On account of the dense traffic to be expected and the numerous structures built in, a factor of 0.4 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.4 x 1,600 QV = FP x T x 0.013 QV = 640 x 4 x 0.013 FP = 640 m2 /h

QV = 33.3 m3 /h
Hard asphalt
Soft asphalt
6 500
10
12
14
16
18
20
22
24
26 2000
1000
1500
1.600 m / h
2
34 // 35
Technical data:
..........................................
297 kW/398 HP/404 PS 2.01 m
................................................................................. ............................................................................
030 cm

Hard asphalt
Soft asphalt
4 500
8 1000
10
12 1500
14
16 2000
18
20
22
24
26
28
2500
3000
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the wearing course of a three-lane feeder road leading to the centre of a major city Milling depth: T = 4 cm Total milled area: FF = 6,000 m2 Pavement: Mastic asphalt, very hard
Selection of the allowance factor Convex bays and traffic islands will obstruct the work. Therefore, a factor of 0.5 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 1,600 QV = FP x T x 0.013 QV = 800 x 4 x 0.013 FP = 800 m2 /h

QV = 41.6 m3 /h
Hard asphalt
Soft asphalt
4 500
8 1000
10
12 1500
14
16 2000
18
20
22
24
26
28
2500
3000
1.600 m2 / h
Sample calculation 2 Job: Milling off the bituminous courses of a national trunk road Milling depth: T = 24 cm Total milled area: FF = 3,500 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor As the areas to be milled are continuous and the obstructions due to traffic are relatively minor, a factor of 0.6 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 260 QV = FP x T x 0.013 QV = 156 x 24 x 0.013 FP = 156 m2 /h

QV = 48.7 m3 /h
Hard asphalt
Soft asphalt
4 500
2
8 1000
10
12 1500
14
16 2000
18
20
22
24
26
28
2500
3000
260 m / h
36 // 37
Technical data:
..........................................
340 kW/456 HP/462 PS 1.5 m
.................................................................................... ........................................................................
032.0 cm

6 500
10
12
14
16 1500
18
20
22 2000
24
26
1000
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the surface and binder courses at an inner-city crossroads Milling depth: T = 12 cm Total milled area: FF = 3,000 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor Due to the high traffic volume, a factor of 0.3 is chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.3 x 900 QV = FP x T x 0.013 QV = 270 x 12 x 0.013 FP = 270 m2 /h
Calculation of the practical reclaimed quantity QT (t / h): QT = FP x T x 0.024 QT = 270 x 12 x 0.024

QT = 77.8 t/h
Calculation of the total reclaimed volume QGV (m3): QGV = FF x T x 0.013 QGV = 3,000 x 12 x 0.013 QGV = 468 m3
6 500
10
12
14
16 1500
18
20
22 2000
24
26
1000
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0,024 QGT = 3,000 x 12 x 0.024 QGT = 864 t Calculation of the working time required Z (h): Z = FF / FP Z = 3,000/270 Z = 11.1 h, i.e. 1112 working hours
900 m2 / h
Sample calculation 2 Job: Milling out of a trench in a residential area Milling depth: T = 30 cm Width: 1,5 m Length: 600 m Total milled area: FF = 900 m2 Pavement: Asphalt, soft
Selection of the allowance factor Due to the narrow road and the residential traffic to be expected, the factor 0.4 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.4 x 250 QV = FP x T x 0.013 QV = 100 x 30 x 0.013 QT = FP x T x 0.024 QT = 100 x 30 x 0.024 FP = 100 m2 /h

2
QV = 39 m3 /h

QT = 72 t/h
Calculation of the total reclaimed volume QGV (m3): QGV = FF x T x 0.013 QGV = 900 x 30 x 0.013
28
QGV = 351 m3
6 500
10
12
14
16 1500
18
20
22 2000
24
26
1000
Advance speed V (m / min) Theoretical 2500 area output FT (m2 / h)
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 900 x 30 x 0.024 QGT = 648 t Calculation of the working time required Z (h): Z = FF / FP Z = 900/100 Z = 9 h, i.e. approx. 9 working hours
250 m / h
38 // 39
Technical data:
..........................................
340 kW/456 HP/462 PS 2.0 m
.................................................................................... ........................................................................
032.0 cm

4 500
8 1000
10
12 1500
14
16 2000
18
20 2500
22
24
26
28
3000
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the surface course in the main road of a village Milling depth: T = 8 cm Total milled area: FF = 10,000 m2 Pavement: Asphalt, moderately hard or hard
Selection of the allowance factor There are road fittings and the through traffic will also obstruct the construction work. The factor 0.4 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.4 x 1,320 QV = FP x T x 0.013 QV = 528 x 8 x 0.013 QT = FP x T x 0.024 QT = 528 x 8 x 0.024 FP = 528 m2 /h

QV = 54.9 m3 /h

QT = 101.4 t/h
Calculation of the total reclaimed volume QGV (m3): QGV = FF x T x 0.013 QGV = 10,000 x 8 x 0.013
24 26 28 Advance speed V (m / min) Theoretical area output FT (m2 / h)
QGV = 1,040 m3
4 500
8 1000
10
12 1500
14
16 2000
18
20 2500
22
3000
1.320 m2 / h
Sample calculation 2 Job: Milling off the surface and binder course of three sections of a country road Milling depth: T = 16 cm Total milled area: FF = 8,000 + 7,000 + 5,000 m2 = 20,000 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor Little obstruction is to be expected. However, as the machine must be relocated several times, the factor 0.5 is chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 660 QV = FP x T x 0.013 QV = 330 x 16 x 0.013 QT = FP x T x 0.024 QT = 330 x 16 x 0.024 FP = 330 m2 /h

QV = 68.6 m3 /h

QT = 126.7 t/h
24 26 28 Advance speed V (m / min) Theoretical area output FT (m2 / h)
QGV = 4,160 m3
4 500
8 1000
2
10
12 1500
14
16 2000
18
20 2500
22
3000
660 m / h
40 // 41
Technical data:
..........................................
433 kW/581 HP/589 PS 2.0 m
.................................................................................... ............................................................................
032 cm

Milling depth T (cm) 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 2 4 500 6 8 1000
10
12 1500
14
16
18
20
22
24
26
28
30
2000
2500
3000
3500
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the surface course of a motorway Milling depth: T = 4 cm Width: 4,0 m Length: 5,000 m Total milled area: FF = 20,000 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor There are no obstacles to be expected on site and there is sufficient transport capacity available. The factor 0.7 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.7 x 2,300 QV = FP x T x 0.013 QV = 1,610 x 4 x 0.013 QT = FP x T x 0.024 QT = 1,610 x 4 x 0.024 FP = 1,610 m2 /h

QV = 83.7 m3 /h
Calculation of the total reclaimed volume QGV (m3): QGV = FF x T x 0.013 QGV = 20,000 x 4 x 0,013
30 3500 Advance speed V (m / min) Theoretical area output FT (m2 / h)
QGV = 1,040 m3
10
12 1500
14
16
18
20
22
24
26
28
2000
2500
3000
2.300 m2 / h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 20,000 x 4 x 0.024 QGT = 1,920 t Calculation of the working time required Z (h): Z = FF / FP Z = 20,000/1.610 Z = 12.4 h, i.e. approx. 13 working hours
Sample calculation 2 Job: Complete removal of the pavement on a secondary road Milling depth: T = 30 cm Width: 8 m Length: 1,500 m Total milled area: FF = 12,000 m2 Pavement: Asphalt, soft
Selection of the allowance factor The road is heavily frequented, includes numerous bends and the trucks must travel a long way to reach the site. The factor 0.5 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 380 QV = FP x T x 0.013 QV = 190 x 30 x 0.013 QT = FP x T x 0.024 QT = 190 x 30 x 0.024 FP = 190 m2 /h

QV = 74.1 m3 /h
30 3500 Advance speed V (m / min) Theoretical area output FT (m2 / h)
QGV = 4,680 m3
10
12 1500
14
16
18
20
22
24
26
28
2000
2500
3000
380 m2 / h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 12,000 x 30 x 0.024 QGT = 8,640 t Calculation of the working time required Z (h): Z = FF / FP Z = 12,000/190 Z = 63.2 h, i.e. 6364 working hours
42 // 43
Technical data:
..........................................
448 kW/601 HP/610 PS 2.0 m
.................................................................................... ............................................................................
030 cm

4 500
8 1000
10
12 1500
14
16 2000
18
20 2500
22
24
26
28
3000
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the mastic asphalt wearing course of a section of motorway Milling depth: T = 5 cm Total milled area: FF = 30,000 m2 Pavement: Asphalt, moderately hard or hard
Selection of the allowance factor Although the areas to be milled are contiguous and no obstructions are anticipated, the waiting times for trucks must be taken into account. Therefore, a factor of 0.6 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 2,000 QV = FP x T x 0.013 QV = 1,200 x 5 x 0.013 QT = FP x T x 0.024 QT = 1,200 x 5 x 0.024 QGV = FF x T x 0.013 QGV = 30,000 x 5 x 0.013 FP = 1,200 m2 /h

QV = 78 m3 /h

QT = 144 t/h
4 500
8 1000
10
12 1500
14
16 2000
18
20 2500
22
24
26
28
3000
2.000 m2 / h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 30,000 x 5 x 0.024 QGT = 3,600 t Calculation of the working time required Z (h): Z = FF / FP Z = 30,000/1,200 Z = 25 h, i.e. approx. 25 working hours
Sample calculation 2 Job: Removal of the complete structure of bituminous courses of a country road Milling depth: T = 30 cm Total milled area: FF = 10,000 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor On account of the high volume to be reclaimed, the difficult conditions for transport of the reclaimed material and the delays while waiting for trucks, a factor of 0.5 is selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 300 QV = FP x T x 0.013 QV = 150 x 30 x 0.013 QT = FP x T x 0.024 QT = 150 x 30 x 0.024 QGV = FF x T x 0.013 QGV = 10,000 x 30 x 0.013 FP = 150 m2 /h

QV = 58.5 m3 /h

QT = 108 t/h
4 500
8 1000
10
12 1500
14
16 2000
18
20 2500
22
24
26
28
3000
300 m2 / h
44 // 45
Technical data:
..........................................
522 kW/700 HP/710 PS 2.0 m
.................................................................................... ........................................................................
032.0 cm

10
12 1500
14
16
18
20
22
24
26
28
2000
2500
3000
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Milling off the surface course of the right hand lane of a motorway Width: 4.0 m Length: 10,000 m Milling depth: T = 4 cm Total milled area: FF = 40,000 m2 Pavement: Asphalt, hard
Selection of the allowance factor No obstructions are to be expected on the site, but problems with the transport capacity may arise as the materials depot is relatively far away. The factor 0.5 is therefore selected. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.5 x 2,340 QV = FP x T x 0.013 QV = 1,170 x 4 x 0.013 QT = FP x T x 0.024 QT = 1,170 x 4 x 0.024 QGV = FF x T x 0.013 QGV = 40,000 x 4 x 0.013 FP = 1,170 m2 /h

QV = 60.8 m3 /h

QT = 112.3 t/h
10
12 1500
14
16
18
20
22
24
26
28
2000
2500
3000
2.340 m2 / h
Calculation of the total reclaimed quantity QGT (t): QGT = FF x T x 0.024 QGT = 40,000 x 4 x 0.024 QGT = 3,840 t Calculation of the working time required Z (h): Z = FF / FP Z = 40,000/1,170 Z = 34.2 h, i.e. approx. 3435 working hours
Sample calculation 2 Job: Complete removal of the structure of a motorway Milling depth: T = 30 cm Total milled area: FF = 30,000 m2 Pavement: Asphalt, hard
Selection of the allowance factor The entire carriageway on one side of the motorway is blocked and an undisrupted progress of work can be expected. The factor 0.6 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 280 QV = FP x T x 0.013 QV = 168 x 30 x 0.013 QT = FP x T x 0.024 QT = 168 x 30 x 0.024 QGV = FF x T x 0.013 QGV = 30,000 x 30 x 0.013 FP = 168 m2 /h

QV = 65.5 m3 /h

QT = 121 t/h
10
12 1500
14
16
18
20
22
24
26
28
2000
2500
3000
280 m2 / h
46 // 47
Technical data:
..........................................
671 kW/900 HP/913 PS 2.2 m
.................................................................................... ............................................................................
035 cm

Milling depth T (cm) 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 0 2 4 500 6 8 1000 10 12 1500
14
16
18
20
22 3000
24
26 3500
28
30 4000
32
2000
2500
Legend:
3
FP (m2 / h)
= A x FT
QV (m3 / h) = FP x T x 0.013
A = 0.3 to 0.5 A = 0.5 to 0.7
QT (t / h)
= FP x T x 0.024
QGV (m )
3
= FF x T x 0.013

3
QGT (t)
= FF x T x 0.024
Z (h)
= FF / FP
Sample calculation 1 Job: Complete removal of the pavement structure on a motorway Milling depth: T = 30 cm Width: 4 m Length: 5,000 m Total milled area: FF = 20,000 m2 Pavement: Asphalt, moderately hard
Selection of the allowance factor Site traffic is not expected to cause much interference. There are sufficcient trucks available. The factor 0.6 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.6 x 560 QV = FP x T x 0.013 QV = 336 x 30 x 0.013 QT = FP x T x 0.024 QT = 336 x 30 x 0.024 FP = 336 m2 /h

QV = 131.0 m3 /h
Calculation of the total reclaimed volume QGV (m3): QGV = FF x T x 0.013 QGV = 20,000 x 30 x 0.013 QGV = 7,800 m3
14
16
18
20
22 3000
24
26 3500
28
2000
2500
Advance speed 30 32 34 V (m / min) Theoretical 4000 4500 area output FT (m2 / h)
560 m2 / h
Sample calculation 2 Job: Milling off an airport runway Milling depth: T = 32 cm Width: 50 m Length: 2,000 m Total milled area: FF = 100,000 m2 Pavement: Asphalt, moderately hard or hard
Selection of the allowance factor The area to be milled forms a continuous surface and nothing is expected to obstruct the work. The factor 0.7 is therefore chosen. Calculation of the practical area output FP (m2 / h): FP = A x FT FP = 0.7 x 450 QV = FP x T x 0.013 QV = 315 x 32 x 0.013 QT = FP x T x 0.024 QT = 315 x 32 x 0.024 FP = 315 m2 /h

QV = 131.0 m3 /h
Calculation of the total reclaimed volume QGV (m3): QGV = FF x T x 0.013 QGV = 100,000 x 32 x 0.013 QGV = 41,600 m3
14
16
18
20
22 3000
24
26 3500
28
2000
2500
Advance speed 30 32 34 V (m / min) Theoretical 4000 4500 area output FT (m2 / h)
450 m2 / h
48 // 49
50 // 51
Wirtgen GmbH Hohner Strae 2 53578 Windhagen Germany Phone: +49 (0) 26 45 / 131-0 Fax: +49 (0) 26 45 / 131-242 Internet: www.wirtgen.com E-Mail: info@wirtgen.com
Illustrations are without obligation. Subject to technical changes. Performance data depend on operational conditions. No. 01-50 EN-07/06 by Wirtgen GmbH 2006. Printed in Germany

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Cold milling machines

Calculating the working performance

Hard asphalt Soft asphalt Most common working range

Purpose of this brochure

Milling of complete asphalt pavements in a single operation.

Factors influencing the milling output

Type of rock hard/soft

Grain shape round or broken

Partial repair work

Influencing factors obstructing work Vorschub

Type of cutting tool, spacing

Type of binder hard/soft

Travel drive Crawler track/wheel

How to use this brochure to determine the performance values

Additional points to be considered:

Cold milling machine W 350

Engine output Milling width Milling depth

Theoretical performance values:

Calculation of the practical area output FP:

Calculation of the practical reclaimed volume QV:

A = 0.3 to 0.5 A = 0.5 to 0.7

Calculation of the total reclaimed volume for the job QGV:

QV (m /h) = Practical reclaimed volume in m3/h QT (t/h) QGV (m ) QGT (t)

Calculation of the total reclaimed quantity for the job QGT:

Calculation of the working time required for the job Z:

Calculation of the practical reclaimed volume QV (m3 / h):

Calculation of the practical reclaimed quantity QT (t / h): QT = 3.0 t/h

Calculation of the total reclaimed volume QGV (m3): QGV = 1.2 m3

Determination of the theoretical area output from the diagram: FT = 60 m2 /h

Calculation of the practical reclaimed volume QV (m3 / h):

Calculation of the practical reclaimed quantity QT (t / h): QT = 2.6 t/h

Calculation of the total reclaimed volume QGV (m3): QGV = 78 m3

Determination of the theoretical area output from the diagram: FT = 145 m2 /h

Cold milling machine W 35

Engine output Milling width Milling depth

31.5 kW/42.2 HP/42.8 PS 35 cm

Theoretical performance values:

Calculation of the practical area output FP:

Calculation of the practical reclaimed volume QV:

A = 0.3 to 0.5 A = 0.5 to 0.7

Calculation of the total reclaimed volume for the job QGV:

QV (m /h) = Practical reclaimed volume in m3/h QT (t/h) QGV (m ) QGT (t)

Calculation of the total reclaimed quantity for the job QGT:

Calculation of the working time required for the job Z:

Calculation of the practical reclaimed volume QV (m3 / h):

Calculation of the total reclaimed volume QGV (m3): QGV = 3.9 m3

Determination of the theoretical area output from the diagram: FT = 360 m2 /h

Calculation of the practical reclaimed volume QV (m3 / h):

QV = FP x T x 0.013 QV = 90 x 1 x 0.013 QT = FP x T x 0.024 QT = 90 x 1 x 0.024 QGV = FF x T x 0.013 QGV = 2,500 x 1 x 0.013

Calculation of the practical reclaimed quantity QT (t / h): QT = 2.16 t/h

Calculation of the total reclaimed volume QGV (m3): QGV = 32.5 m3

Determination of the theoretical area output from the diagram: FT = 150 m2 /h

Cold milling machine W 35 DC

Engine output Milling width Milling depth

42.5 kW/56 HP/58 PS 35 cm

Theoretical performance values:

Calculation of the practical area output FP:

Calculation of the practical reclaimed volume QV:

A = 0.3 to 0.5 A = 0.5 to 0.7

Calculation of the total reclaimed volume for the job QGV:

QV (m /h) = Practical reclaimed volume in m3/h QT (t/h) QGV (m ) QGT (t)

Calculation of the total reclaimed quantity for the job QGT:

Calculation of the working time required for the job Z: