SERVICE MANUAL

CODE: 00ZCS2635DUSM

MODEL
#

CS-2635D
(For SEC)

KEY LAYOUT STANDARD FUNCTION D I S P L ELEMENT: D G A Y NUMERAL: 12 digits S E C T I O N 12 digits 1M

M E
PARTS NAME: SYMBOL : 13-LT-19G 1 digit(s)

P P IC

GT

5/4

F 6 3 2 1 0

+/-

MU

GT

STR

7
#/

8 5 2 00

9 6 3

M
M M M+

12.0

M
(mm)

TAX+

4 1

4.8

E
CE

+ =

Name : TC83220-0508 L S Type : SDIP I Pin : 42Pins POWER SUPPLY AC: BATTERY TYPE OPERATION TIME AC ADAPTOR RECHARGEABLE BATTERY AUTO POWER OFF TIME MEMORY PROTECT DIMENSIONS (mm) CALCULATIONS REPEAT ADDITION/SUBTRACTION DIVISION SQUARE/POWER RECIPROCAL CONTINUOUS % ITEM COUNTER MODE PRINT IOD (INPUT OVERRIDE DECIMAL)

F AC only

DC:

! KEY SYSTEM : Plastic + Rubber spring MODEL NAME P R I N T E R PRINTING SYSTEM PRINTING CAPACITY PA-512 Print wheel selective system 18 digits 1.5 (W) 2.8 (H) mm 12 stages Approx. 3.6 lines/sec Approx. 3.6 lines/sec Yes 2-color system (Black/Red) Approx. 25,000 lines Plain paper
0 58+ 1mm (W), 80 mm in diameter DPAPR1004CSZZ 5rolls/pack

Only when power is supplied with the power cord. 244 (W) 315 (D) 69 (H)
INCREASE RATE DISTRIBUTION RATIO

CONSTANT MULTIPLICATION/ OOD (OUTPUT OVERRIDE

MARK DOWN MARK UP

DECIMAL) GT MEMORY ADDING MODE ROUNDING MINUS PRINT FORMATION PRINT 2-KEY ROLL OVER ONE TOUCH PAPER FEED INCREASE (DEDUCTION) TAB (F, 6, 3, 2, 1, 0) TAX CALCULATION

CHARACTER DIMENSION INPUT BUFFER PRINTING SPEED S PAPER FEED SPEED E C PAPER RELEASE MECHANISM T I INK RIBBON O INK ROLLER N INK LIFE PAPER PAPER SIZE (Roll paper) POWER CONSUMPTION 120V : 130mA

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

ZN

1. Block diagram
Display tube

2. Power voltage
Measurement point
Key slide switch TP

Power voltage 4.2 VAC 5.1 VAC 5.7 VDC 6.6 VDC 13.1 VDC 16.2 VDC

Remark CS-2635D/2635DC (12-digit machine) * Measure with "g" key pressed.

AC input

AC transformer

Power supply circuit

LSI

F1 F2 VSS VCC

Power supply line

Driver

Printer

VL VPR

Signal line

* Measure with the rated AC input voltage.

Measuring pin position

CS-2635D
VL F2 F1

VCC (HEAT SINK)

VSS

VPR

3. Transformer selection depending on the destination

Spec code U1C Power voltage 120 V/60 Hz Transformer model HKP-95147

Printer cover

4. Ink ribbon replacement

1. Remove the paper roll from the calculator. (Tear the paper and remove it from the print mechanism by using g.) 2. Set the power switch to OFF. Make sure that the print wheel has stopped. 3. Remove the printer cover by sliding it towards the back of the calculator. (Fig. 1) 4. To remove the used ribbon, press the lever towards the center and lift the reels. 5. To install the new ribbon, move the lever to the far left. 6. With the black side of the ribbon facing upwards, place one of the reels on the reel shaft on the right. (Fig. 2) Make sure that the reel is securely in place. 7. Thread the ribbon around the outside of the metal guides. (Fig. 3) 8. Move the lever to the right and insert the left hand reel securely. 9. Take up any slack by manually turning one of the reels. 10. Replace the cover. 11. Replace the paper roll. 2 Fig. 3
Reel Reset shaft Ink ribbon Lever

Fig. 1
Ink ribbon

Fig. 2

5. Paper roll replacement

1. Lift the paper holder up. (Fig. 1) 2. Fold the leading edge of the paper roll 3 to 5 cm. (Do not fold it slantwise.) (Fig. 2) 3. Insert the paper roll from the left side of the paper holder and make sure the paper roll is set in the proper direction (with the paper feeding from the bottom). (Fig. 3) 4. Insert the leading edge of the paper into the opening directly behind the print mechanism. (Fig. 4) 5. Press the paper feed key and feed the paper under the edge of the paper cutter. (Fig. 5)
Paper holder

6. Servicing
(1) Upper case
For the 12-digit model, cut the section below with cutters:

Display front

Holes

Fig. 1

3 - 5cm (1-3/16" to 1-31/32")

Cut between the holes (Both sides)

(2) Attach the prevention rubber to the display tube.

Fig. 2
Fold onto the side Prevention rubber

Fig. 3

(3) Apply grease to the upper case key hole.

Upper case

Fig. 4
Apply Moricoat grease "EM-10L" to the peripheral section of the key hole.
Paper cutter

Grease application to one position: f keys only Grease application to two positions: 0, *, # / g (6Positions in total) Part name GREASE "EM-10L" Part code UKOG-1014CCZZ

Fig. 5

(4) Apply grease to f key finger.

(7) Membrane sheet insertion into connector insert in the procedure shown below.
CONNECTOR

Apply Moricoat grease "EM-10L"

+ key finger =
MANBRANE SHEET

Rib (upper case)

(5) SL-SW Blinder (6P)

SL-SW BRINDER

NG Clearance: NG

OK

Front: external view . . . . . Specified color: OA Gray (Same color as the upper case) Back: Internal surface . . . Milky white * Completely insert the sheet without clearance.

(6) Insertion of SL-SW roller into the shaft

Note for servicing

The PWB unit is not supplied as a service parts. In case of any trouble in the PWB, replace the whole set.

SL-SW SHAFT

SL-SW ROLLER

Rib Ass'y

SL-SW SLIDER

* When inserting the assy into the SL-SW slider, allow a clearance between the rib and the SL-SW roller. (Refer to the figure above.)

Clearance requred.

Clearance requred.

Plug shape

0GS5423010////

1
(USA)

List of destinations (Destinations are determined by the name plate voltage and the plug shape.)
Destination U1C To identify destination Name plate voltage (V) Plug shape No. 120 1 Major shipping country U.S.A Remarks

AC cord
NO. 1 PARTS CODE 0GS5423010//// PRICE RANK AN Type of Lead 2 LEAD 3LEAD | DESCRIPTION AC cord A1C CS-2635D |

7. Circuit diagram

8. Main PWB parts position

CS-2635DU

[2] PARTS GUIDE

1 Exteriors
1 2 6 7

4 5 8 10 11 19 12 16 17 18 13 9

5 20 14 23 32 31 38 25 38 26 27 24

21

30

39

29 28
1

29

CCPS0085

CS-2635DU

1 Exteriors
NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 38 39

PARTS CODE
0GS6173710//// 0GS6173830//// 0GS6500300//// 0GS6173860//// XUPSD26P06000 0GS6173740//// 0GS6143190//// 0GS6115631//// 0GS6175410D/// 0GS6173890C/// 0GS6175410B/// 0GS6173890A/// 0GS6173820//// 0GS6344450//// 0GS5532991//// 0GS6175450//// 0GS6344440//// 0GS6173870//// 0GS6173770//// 0GS6344460//// 0GS6173880//// 0GS3121500//// 0GS4510850//// 0GS5114530//// 0GS5253500//// 00CMK12-5203X XUPSD30P12000 0GS5423010//// 0GS6125491//// 0GS6322290//// 0GS6313510//// QTANP1094CCZZ PTUBU1004CCZZ 0GS6322540//// 0GS5114670////

PRICE NEW RANK MARK AM AP AQ AF AA AG AP AY AT AF AU AS AE AE AS AT AK AD AC AC AC AX BD AH AH BL AA AN BB AD AD AA AA AD AN

PART RANK C D C C C C D D C C C C C C C C C C C C C B B C B E C B D D C C C C C

DESCRIPTION
Paper cutter Printer cover Paper holder unit Paper holder supporter Screw (2.66) Masking sheet (12digit) Display cover Upper case Key top (Function) Key top (-=) Key top (Memory) Key top (Number/00ket) Key top bar holder Key top bar (for +=) Rubber contact sheet Membrane sheet Back plate SL-SW slider SL-SW roller SL-SW shaft SL-SW blinder (6p) Transformer (HKP95147) Display tube (13LT19G) Flat cable Power switch (23series) Printer (PA-512) Screw (312) Power cord (TYPE-1) Lower case Rubber foot Prevention rubber Appollo terminal Shrink tube P/H rubber Connector (31pin)

[DIS1]

2 Packing material&Accessories
NO.
1 2 3 4 5 6 7 8 9

PARTS CODE
0GS9208630//// 0GS9182760//// 0GS9426141//// 0GS9426151//// TPAPR1013CCZZ URBNT1007CCZZ 0GS9431740//// 0GS9183030//// 0GS9464652////

PRICE NEW RANK MARK AN N AB AL AL AD AG AD N AD AB

PART RANK D D D D S S D D D

DESCRIPTION
Instruction book(E,F,S) Ink ribbon caution card Pulp mold-L Pulp mold-R Roll paper (30W58mm) Ink ribbon Rating label Warranty card Noise label

3 PWB unit
NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PARTS CODE
0GS4312490//// 0GS4210060//// 0GS4110334//// 0GS4120992//// VS2SC1815-GRC VHD10E1N///-1 VHDDSS131//-1 VHEHZ16-2//-1 VHEHZ7A3///-1 0GS2210867//// VCEAGU1HW105M 0GS2950060//// 0GS2950080//// 0GS2950090//// VRD-HT2EY511J VRD-HT2EY911J VRD-HT2EY102J VRD-HT2EY332J VRD-HT2EY472J VRD-HT2EY682J

PRICE NEW RANK MARK BA AL AF AL AB AB AA AB AB AG AA AE AC AD AA AA AA AA AA AA

PART RANK B B B B B B B B B C C C C C C C C C C C

DESCRIPTION
LSI (TC83220-0508) IC (IR2422) Transistor (2SB647C) Transistor (H1061C) Transistor (2SC1815-GRC) Diode (10E1N) Diode (DSS131) Zener diode (HZ16-2) Zener diode (HZ7A3) Capacitor (50V/1000) Capacitor (50WV 1F) Capacitor (25V/0.01) Capacitor (50V/2200p) Capacitor (50V/68p) Resistor (1/4W 510 5%) Resistor (1/4W 910 5%) Resistor (1/4W 1.0K 5%) Resistor (1/4W 3.3K 5%) Resistor (1/4W 4.7K 5%) Resistor (1/4W 6.8K 5%) [IC4] [IC13] [Q1] [Q2] [Q34] [D14] [D518] [ZD2] [ZD1] [C1] [C2,3,5,6] [C4,9] [C8] [C7] [R4] [R1] [R12] [R8] [R10,11] [R3,6]

CS-2635DU

3 PWB unit
NO.
21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37

PARTS CODE
VRD-HT2EY103J VRD-HT2EY153J 0GS4510850//// 0GS5114670//// 0GS6250340//// XBPSD30P08000 XNESD30-24000 0GS3610260//// 0GS6174260//// 00CMK12-5203X 0GS3121500//// 0GS5423010//// 0GS5253500//// QTANP1094CCZZ PTUBU1004CCZZ 0GS5114530////

! !

PRICE NEW RANK MARK AA AA BD AN AC AA AA AF AC BL AX AN AH AA AA AH

PART RANK C C B C C C C A C E B B B C C C

DESCRIPTION
Resistor (1/4W 10K 5%) Resistor (1/4W 15K 5%) Display tube (13LT19G) Connector (31pin) Heat sink Screw (M38) Nut (M3) Fuse (T630mA) Fuse holder Printer (PA-512) Transformer (HKP95147) Power cord (TYPE-1) Power switch (23series) Appollo terminal Shrink tube Flat cable [R2,5,7] [R9] [DIS1]

[F1]

COPYRIGHT C 1998 BY SHARP CORPORATION

All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

SHARP CORPORATION Information Systems Group Quality & Reliability Control Center Yamatokoriyama, Nara 639-1186, Japan 1998 November Printed in Japan S