MAGNUM PLUS

TK 54356-0.14
Pri
nt
ed
(
Friday, April

01, 2011)
Copyright2009 Thermo King Corp.
- Minneapolis, MN,
U.S.A.

Printed (April 1, 2011)

Copyright 2009 - Thermo King Corp. - Minneapolis, MN U.S.A.
Electronically printed in U.S.A.

General Information

Assemblies and Subassemblies

Tables of Contents
This Parts Manual contains a numerical table of contents listing each assembly name, its associated Grid
number and page number. The numerical table of contents is arranged numerically by Grid number. There
are references in a parts list referring to other Grid numbers, the numerical table of contents is arranged to facilitate finding the referenced illustrations. At the rear of
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part numbers and descriptions which appear in this manual.

When parts are indented in the description list, they are

preceded with a bullet ( ). This indicates that the
part(s) is available separately or included in an assembly.

GRID NO. 67D6

SWITCH PANEL ASSEMBLY
REF
1

PART#

DESCRIPTION

QTY

45-1239

PANEL - assy, switch

99-1960

PANEL

99-6280

NAMEPLATE - panel

33-743

GASKET

For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS
A

The following abbreviations appear in parts manuals

AC . . . . . . . . . alternating
current
A/R . . . . . . . . as required
accum . . . . . . accumulator
adj . . . . . . . . . adjusting
al . . . . . . . . . . aluminum
alt. . . . . . . . . . alternator
A or amp . . . . ampere
assy . . . . . . . . assembly

bd . . . . . . . . .
brg . . . . . . . . .
brkr . . . . . . . .
brkt . . . . . . . .

C . . . . . . . . . . Celsius
cw . . . . . . . . . clockwise
ccw . . . . . . . . counterclockwise
cam . . . . . . . . camshaft
compr . . . . . . compressor
cond. . . . . . . . condenser
conn. . . . . . . . connecting,
connector
cyl . . . . . . . . . cylinder

def . . . . . . . . .
deg . . . . . . . .
dehyd. . . . . . .
dia . . . . . . . . .
DC . . . . . . . . .
disch . . . . . . .
diff . . . . . . . . .

board
bearing
breaker
bracket

defrost
degree
dehydrator
diameter
direct current
discharge
differential

EMI . . . . . . . . Extended
. . . . . . . . . . . Maintenance
Interval
EEC . . . . . . . . European
Economic
Community
eng . . . . . . . . engine

(continued)
evap . . . . . . . .
exch . . . . . . . .
exp . . . . . . . . .
ext . . . . . . . . .

evaporator
exchanger
expansion
external

F. . . . . . . . . . .
fill . . . . . . . . . .
fi . . . . . . . . . . .
fl . . . . . . . . . . .
fpt . . . . . . . . . .

Farenheit
fillister
fuel injection
flare
female pipe
thread
ft . . . . . . . . . . . feet
ftg . . . . . . . . . . fitting

H hex . . . . . . . . .
hh . . . . . . . . . .
hd . . . . . . . . . .
hp . . . . . . . . . .
hsg . . . . . . . . .

hexagon
hexagon head
head
horsepower
housing

id . . . . . . . . . . inside diameter
in . . . . . . . . . . inch (2.54
centimeters)
incl . . . . . . . . . includes
inj . . . . . . . . . . injection
int . . . . . . . . . . internal
int th . . . . . . . . internal tooth

liq . . . . . . . . . . liquid
lg . . . . . . . . . . long

M mm . . . . . . . . . milimeter
mpt . . . . . . . . . male pipe thread
mod . . . . . . . . modulating
N neg . . . . . . . . .
No. . . . . . . . . .
NS . . . . . . . . .
NSS . . . . . . . .

negative
number
not supplied
not sold
separately

O os . . . . . . . . . . oversized
od . . . . . . . . . . outside diameter
P

pcb . . . . . . . . . printed circuit

board
pkg . . . . . . . . . package
ph . . . . . . . . . . phase
pos . . . . . . . . . positive
psi . . . . . . . . . . pounds per
square inch

rad . . . . . . . . . radiator
rcvr . . . . . . . . . receiver
ref . . . . . . . . . . reference
reg . . . . . . . . . regulator
req . . . . . . . . . required
rpm . . . . . . . . . revolutions per
minute

sec . . . . . . . . . second
sld . . . . . . . . . . solder
soc hd . . . . . . . socket head
sol . . . . . . . . . . solenoid
spl . . . . . . . . . . special
sq . . . . . . . . . . square
ss . . . . . . . . . . stainless steel
std. . . . . . . . . . standard
stl . . . . . . . . . . steel
suct . . . . . . . . . suction
sw . . . . . . . . . . switch

term . . . . . . . . terminal
temp . . . . . . . . temperature
thk. . . . . . . . . . thick

U us . . . . . . . . . . undersize
V

vib . . . . . . . . . . vibrasorber

W W . . . . . . . . . . watt
w/ . . . . . . . . . . with
w/o . . . . . . . . . without

MAGNUM PLUS
Contents
Name

Grid

Page

MAGNUM PLUS REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . .14U3. . . . . . . . . . . . . . . . . . . . . .3

AIR VENT (40 FT CONTAINERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D7. . . . . . . . . . . . . . . . . . . .31
COMPRESSOR GROUP (SERVICE VALVES) . . . . . . . . . . . . . . . . . .180E1 . . . . . . . . . . . . . . . . . . . .17
NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180E6 . . . . . . . . . . . . . . . . . . . .37
DEFROST DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189C4. . . . . . . . . . . . . . . . . . . .35
DOWNLOAD CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226E2 . . . . . . . . . . . . . . . . . . . .25
REFRIGERATION COMPONENTS (SERVICE VALVES) . . . . . . . . . .235E0 . . . . . . . . . . . . . . . . . . . .11
CONDENSER FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235E8 . . . . . . . . . . . . . . . . . . . . .5
EVAPORATOR FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235E9 . . . . . . . . . . . . . . . . . . . . .7
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G1. . . . . . . . . . . . . . . . . . . .19
CONTROL BOX (MP-4000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G2. . . . . . . . . . . . . . . . . . . .21
CONTROL BOX DOOR (MP-4000). . . . . . . . . . . . . . . . . . . . . . . . . . . .235G3. . . . . . . . . . . . . . . . . . . .23
USDA DOWNLOAD PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G4. . . . . . . . . . . . . . . . . . . .27
CONDENSER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G5. . . . . . . . . . . . . . . . . . . .29
EVAPORATOR PANELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235G6. . . . . . . . . . . . . . . . . . . .33

14U3

MAGNUM PLUS REFERENCE SHEET

MAGNUM PLUS
REFERENCE
SHEET
14U3
6/10/09

Revised
6/10/09

Revised
6/10/09

14U3

MAGNUM PLUS REFERENCE SHEET

B/M

DESCRIPTION

Date

098203

MAGNUM PLUS

3/09

235E8

CONDENSER FAN GROUP

CONDENSER FAN
GROUP
235E8
9/6/10

Revised
9/6/10

Revised
9/6/10

REF
1

CONDENSER FAN GROUP

PART#

235E8

DESCRIPTION

QTY

60-285

COIL - condenser

67-1589

COIL - condenser (deep freeze units only)

33-2950

GASKET (10 x 15 mm)

51-1442

SCREW - coil

51-1444

FLATWASHER

55-9054

WASHER (nylon)

78-1684

FAN - condenser (21.6 in, 500 mm dia, 30 deg pitch, 8 blade)

104-759

MOTOR - condenser fan (0.75 hp)

51-1443

SCREW - motor

51-1444

FLATWASHER

51-1429

LOCKWASHER

A/R

51-1427

NUT

55-5900

GRIP - cable

33-367

GROMMET

41-2953

HARNESS - condenser fan

235E9

EVAPORATOR FAN GROUP

EVAPORATOR FAN
GROUP
235E9
6/17/10

Revised
6/17/10

Revised
6/17/10

REF

EVAPORATOR FAN GROUP

PART#

DESCRIPTION

235E9
QTY

98-8242

HOUSING - evaporator (12 in, 312 mm dia)

92-2779

92-2332

BRACKET - motor (left)

BRACKET - motor (right)

55-9162

RIVET - housing

10

78-1737

SHROUD - fan

33-3929

TRIM - edge guard

33-3917

GROMMET (1.180 in)

55-5900

CONNECTOR - harness & sensor

NSS

COIL - evaporator (see Refrigeration Group)

51-1447

SCREW - coil

10

55-9217

CAP - screw

91-9328

BLOCK - coil

10

41-3685

HARNESS - evaporator fan

11

104-691

MOTOR - fan

51-1869

SCREW - motor

A/R

51-1429

LOCKWASHER

51-1444

FLATWASHER

51-1427

NUT

12

78-1683

FAN - evaporator (14 in, 355 mm dia)

13

91-8466

BRACKET - motor

51-1869

SCREW - bracket

51-1444

FLATWASHER

51-1429

LOCKWASHER

51-1427

NUT

14

92-458

FILTER - gas sensor

15

33-2946

GROMMET (37 mm)

16

92-2775

COVER - tube

51-1422

SCREW

51-1441

FLATWASHER

51-619

WASHER - insulator

17

33-367

GROMMET

18

51-270

CONNECTOR - liquid tite

19

41-3409

SENSOR - gas (O2/CO2)

41-7143

SENSOR - gas (O2 only)

51-1442

SCREW

51-619

WASHER - insulator

51-1441

FLATWASHER

55-9698

INSERT

20

11-4367

HOSE - sensor (1/4 od x 35 ft lg)

21

40-1044

SENSOR - kit (return air & defrost)

22

41-9220

SENSOR - humidity

51-1461

SCREW

A/R

235E9

EVAPORATOR FAN GROUP

Revised
6/17/10

Revised
6/17/10

REF
23

EVAPORATOR FAN GROUP

PART#

DESCRIPTION

235E9
QTY

51-1870

CAP - tube

41-9490

SENSOR - gas (CO2 only)

10

235E0

REFRIGERATION COMPONENTS (SERVICE VALVES)

REFRIGERATION
COMPONENTS
(SERVICE
VALVES)
235E0
1/12/11

11

Revised
1/12/11

Revised
1/12/11

REF
1

REFRIGERATION COMPONENTS (SERVICE VALVES)

PART#

DESCRIPTION

235E0
QTY

102-795

COMPRESSOR - scroll (see 180E1)

92-2229

SPACER - compressor

61-2477

TUBE - valve to coil

60-285

COIL - condenser

61-2467

TUBE - valve to coil

61-2162

ADAPTER - compressor

33-3912

SEAL - teflon fiber

67-1991

TANK - receiver

61-2238

61-2569

TUBE - receiver to dehydrator

TUBE - receiver to condenser

10

66-7812

CAP - fitting

11

66-8811

INDICATOR - liquid

33-3007

O-RING

506-364

PLUG - fusible

51-273

NUT - receiver tank

55-9027

WASHER - insulating

55-6730

CLAMP - tube

51-1421

SCREW - clamp

51-1425

NUT

61-3508

TUBE - receiver to dehydrator

55-302

NUT - adapter

15

61-786

DEHYDRATOR

16

51-1871

CLAMP - dehydrator

51-1442

SCREW - clamp

51-1441

FLATWASHER - clamp

51-1425

NUT - clamp

55-9054

WASHER - insulating

51-1442

SCREW - dehydrator

51-1464

FLATWASHER - dehydrator

61-3506

TUBE - filter

55-302

NUT - adapter

18

61-3503

TUBE - filter to tee

19

55-3251

TEE

20

61-2471

TUBE - tee to exchanger

21

67-1889

HEAT EXCHANGER - economizer

92-3547

INSULATION - heat exchanger

61-2472

TUBE - tee to valve

91-758

CLAMP - tube

51-1442

SCREW - clamp

51-1441

FLATWASHER

55-8915

SPACER

61-2470

VALVE - solenoid (vapor injection)

12

13

14

17

22

23

12

235E0

REFRIGERATION COMPONENTS (SERVICE VALVES)

13

Revised
1/12/11

Revised
1/12/11

REF
24

REFRIGERATION COMPONENTS (SERVICE VALVES)

PART#

DESCRIPTION

235E0
QTY

41-5460

COIL - valve

504-919

COIL

25

61-2469

TUBE - valve to expansion

26

66-9906

VALVE - expansion (economizer)

27

61-1847

TUBE - expansion valve to exchanger

28

61-2474

TUBE - liquid injection

55-8951

SHOULDER

55-8950

NUT - o-ring seal

33-4499

INSULATION - tube (cut to 24.5 in lg)

A/R

33-4499

INSULATION - tube (cut to 19.0 in lg)

A/R

91-1800

CLAMP - tube

51-1442

SCREW - clamp

51-1425

NUT

29

61-2476

TUBE - tx bulb

30

92-3391

BRACKET - heat exchanger

92-3550

INSULATION - mylar

61-3502

TUBE - suction

33-4500

INSULATION - tube (42.1 in lg)

32

61-2466

TUBE - suction to ball valve

33

61-2465

VALVE - ball

34

61-2057

VALVE (PWM)

41-7937

COIL (only)

66-6607

FITTING - low side

66-7183

CAP - charge port (blue)

66-8054

ADAPTER

36

41-4473

SWITCH - lpco

37

33-566

O-RING

38

61-2468

TUBE - heat exchanger to evaporator

33 4501

INSULATION - tube (14.1 in lg)

39

61-2050

TUBE - exchanger to coil (#2)

40

61-443

VALVE - expansion

41

61-2048

TUBE - equalizer

42

61-2049

TUBE - expansion valve to tee

43

55-2296

TEE

44

61-2051

TUBE - tee to distributor

45

67-1923

COIL - evaporator (14.7/374 wide, see 235E9)

46

41-4004

SWITCH - hpco

47

55-6388

CLAMP - tube (3/8)

91-759

CLAMP - tube (1/2)

55-8915

SPACER (18 mm)

55-7029

SCREW - clamp (65 mm)

55-8993

SCREW - clamp (50 mm)

31

35

14

A/R

A/R

235E0

REFRIGERATION COMPONENTS (SERVICE VALVES)

15

Revised
1/12/11

Revised
1/12/11

REF

REFRIGERATION COMPONENTS (SERVICE VALVES)

PART#
55-9027

DESCRIPTION
WASHER (nylon)

235E0
QTY
2

16

180E1

COMPRESSOR GROUP (SERVICE VALVES)

COMPRESSOR
GROUP (SERVICE
VALVES)
180E1
4/14/10

17

Revised
4/14/10

Revised
4/14/10

REF
1

COMPRESSOR GROUP (SERVICE VALVES)

PART#

DESCRIPTION

180E1
QTY

102-795

COMPRESSOR - scroll

203-516

OIL - compressor

40-779

KIT - gasket & grease

33-2951

A/R

91-9021

40-776

GASKET - power connector

SEALER - silicone grease pack
SCREW - ground
WASHER - ground
COVER - terminal box
KIT - thermistor

51-1433

SCREW - compressor

51-1435

FLATWASHER (12 mm)

55-9012

WASHER - vibration damper

55-9013

SPACER (before 1/03, height - 16.3, dia 31.7)

51-1432

SPACER (1/03 - 3/10, height - 17.4, dia 34.3)

51-2033

SPACER (3/10 & after, height - 17.9, dia 34.3)

10

51-1436

FLATWASHER (13 mm)

11

51-1434

NUT

12

41-4004

SWITCH - hpco

203-393

SEALER - thread (red)

33-2979
3

55-8994
55-8995

13

1
1
1
1
1

A/R

66-7812

ADAPTER - high side

66-6610

FITTING - highside

66-7182

CAP - fitting

203-393

SEALER - thread (red)

66-8054

ELBOW - low side

66-6607

FITTING - low side

66-7183

CAP - fitting

33-727

O-RING - suction

16

51-1438

SCREW - flange

17

51-1429

LOCKWASHER

18

33-2805

GASKET - flange

19

51-1437

SCREW - discharge valve

20

51-358

WASHER - sealing

21

61-2119

VALVE - discharge

22

40-782

KIT - power cord

23

61-2118

VALVE - suction

66-9842

VALVE

24

55-3364

PLUG

14

15

18

A/R

235G1

ELECTRICAL COMPONENTS

ELECTRICAL
COMPONENTS
235G1
8/28/10

19

Revised
8/28/10

Revised
8/28/10

REF

ELECTRICAL COMPONENTS

PART#

DESCRIPTION

235G1
QTY

40-1044

SENSOR - kit (defrost)

41-3685

HARNESS - evaporator (see 235E9)

92-5546

BRACKET - cable restraint

51-1445

SCREW - bracket

51-1446

LOCKWASHER

51-1441

FLATWASHER

55-9054

WASHER - insulator

45-1992

CABLE - power (19.2 meters, 63 ft, 11/4 ga)

41-1976

44-9891

PLUG - power (Minnekes)

TERMINAL - pin

40-692

KIT - Cable Splice

45-1908

CABLE (11/4, 250 ft roll)

A/R

45-2272

CABLE (11/4, 1000 ft roll)

A/R

41-4473

SWITCH - lpco

91-8140

SPRING - heater

41-4004

SWITCH - hpco

104-759

MOTOR - condenser fan (see 235E8)

10

41-2953

HARNESS - condenser fan (see 235E8)

11

104-691

MOTOR - evaporator fan (see 235E9)

12

40-1044

SENSOR - kit (condenser coil)

13

45-1927

HEATER (680W, 2 meter leads)

14

91-8142

BRACKET - heater (15.4/404 long, MAGNUM)

91-8634

BRACKET - heater (13.6/347 long, MAGNUM SL)

91-8467

BRACKET - heater (13.8/350 long, MAGNUM)

91-8629

BRACKET - heater (12.8/326 long, MAGNUM SL)

51-1447

SCREW - bracket

11

61-2470

VALVE - solenoid

15

16

A/R

41-5460

COIL - valve

17

41-4300

SENSOR - compressor

18

102-795

COMPRESSOR - scroll (see 180E1)

19

NSS

BOX - control (see 235G2)

20

40-782

CABLE - compressor

21

40-1044

SENSOR - kit (ambient)

22

61-2057

VALVE - digital

23

41-9220

SENSOR - humidity

24

NSS

PANEL - USDA receptacle (see 235G4/247C9)

25

40-1044

SENSOR - kit (return air)

26

51-270

CONNECTOR - liquid tite

27

41-8722

SENSOR - air supply

28

91-9754

SENSOR - pocket

29

41-6150

TRANSDUCER - suction (200PSI)

20

235G2

CONTROL BOX (MP-4000)

CONTROL BOX
(MP-4000)
235G2
9/3/10

21

Revised
9/3/10

Revised
9/3/10

REF

CONTROL BOX (MP-4000)

PART#

DESCRIPTION

235G2
QTY

NSS

BASE - control box (MP-4000)

55-5900

55-5112

55-5257

41-8763

14

NSS

CONNECTOR - liquid tite

CONNECTOR - liquid tite
CONNECTOR - liquid tite
TRANSFORMER
NUT
FLATWASHER
RAIL - din
SCREW
FLATWASHER
BREAKER - circuit (25 amp)
CONTACTOR (CI 25)
MODULE - power (MP-4000)
BLOCK - terminal (6 pole)
BLOCK - terminal (4 pole)
FUSE & C0VER (20 amp, black fuse)
SCREW
LOCKWASHER
DOOR - controller (see 235G3)

15

41-8065

CABLE - data download

51-1419
51-1872
6

92-7635
51-1445
55-9485

41-5104

41-3605

41-8719

10

504-843

11

41-3596

12

41-9286

13

51-336
51-1873

22

2
2
1
4
4
1
4
4
1
1
1
1
1
3
10
10
1
1

235G3

CONTROL BOX DOOR (MP-4000)

CONTROL BOX
DOOR (MP-4000)
235G3
8/28/10

23

Revised
8/28/10

Revised
8/28/10

REF

CONTROL BOX DOOR (MP-4000)

PART#

235G3

DESCRIPTION

QTY

41-8723

DOOR - front (MP-4000, includes keypad and VGA display)

33-4502

GASKET - door

51-1844

HINGE - top

51-1874

SCREW

92-7636

BRACKET - connector

92-7637

BRACKET - washer deutsch plug

51-1875

RIVET (3 X 10 mm)

51-1876

RIVET (3 X 8 mm)

92-7638

BRACKET - cable

92-7559

BRACKET - lock reinforcement

51-1843

PIN - hinge

45-2295

CONTROLLER (MP-4000)

10

41-8718

MODULE - blanking

11

41-8717

MODULE - battery

12

41-8724

CABLE - retriever

13

41-2406

CAP - dust

14

92-8690

STRAP - cap

15

41-8716

CABLE - serial (CM-4000 to PM-4000)

16

41-8715

CABLE - serial (cargo)

24

226E2

DOWNLOAD CABLES

DOWNLOAD
CABLES
226E2
8/26/10

25

Revised
8/26/10

Revised
8/26/10

DOWNLOAD CABLES

REF
1

PART#

226E2

DESCRIPTION

QTY

41-2406

CAP - dust (5-pin Deutsch)

99-3685

CHAIN - cap

204-918

CABLE - data (5-pin Deutsch to 15-pin D connectors)

204-974

CABLE - data (5-pin Cannon bayonet to 15-pin D connectors)

204-975

CABLE - data (5-pin Cannon threaded to 15-pin D connectors)

44-9417

CABLE - data (15-pin D unit connector, 9-pin D PC connector,

20 ft)

44-9418

CABLE - data (15-pin D unit connector, 9-pin D PC connector,

50 ft)

204-1109

ADAPTER - 9-pin D PC connector to USB

N/A

ADAPTER - 9-pin D PC connector to PC card (see service

bulletin C061)

41-8065

CABLE - data download

41-3588

CAP - dust (5-pin cannon)

26

235G4

USDA DOWNLOAD PANEL

USDA DOWNLOAD PANEL

235G4
11/25/09

27

Revised
11/25/09

Revised
11/25/09

REF

USDA DOWNLOAD PANEL

PART#

235G4

DESCRIPTION

QTY

91-8645

PANEL - USDA receptacle

41-2406

CAP - dust

92-206

CAP - dust (rubber)

99-3685

CHAIN - cap

41-890

CAP - dust

55-9323

RIVET - cap

304-2772

RECEPTACLE (3 pin)

55-2270

RIVET - receptacle

16

55-7830

FLATWASHER

16

41-2405

CONNECTOR - receptacle (5 pin)

55-2270

RIVET - receptacle

55-7697

FLATWASHER

41-3585

CONNECTOR - plug (12 pin)

92-5392

NAMEPLATE - data download USDA

10

41-8188

SENSOR - thermistor (3 pin Deutsch, 14 m NTC, USDA)

41-8188

SENSOR - thermistor (2.5 dia probe, 3 pin Deutsch, 14 m

NTC, USDA)

41-7183

CABLE -NTC

11

28

235G5

CONDENSER COMPONENTS

CONDENSER
COMPONENTS
235G5
8/18/09

29

Revised
8/18/09

Revised
8/18/09

REF
1

CONDENSER COMPONENTS

PART#

DESCRIPTION

235G5
QTY

98-7691

DOOR - evaporator (bolt-on door)

51-1460

SCREW - door (M8, TIR seal)

51-1430

FLATWASHER (M8)

55-9541

WASHER (M8, nylon)

51-1459

SCREW - door (M6, TIR seal)

51-1464

FLATWASHER (M6)

55-9054

WASHER (M6, nylon)

33-3969

GASKET - evaporator door

91-8728

COVER (instead of thermometer)

51-1467

SCREW - cover

51-1444

FLATWASHER

98-5925

GRILLE - condenser (see 189C4)

33-3043

GASKET - rubber extrusion

51-1445

SCREW - grille

51-1464

FLATWASHER

55-9054

WASHER (nylon)

91-8475

NAMEPLATE - TK

91-8474

PLATE - guard

55-7341

SCREW - plate

51-1464

FLATWASHER

55-9054

WASHER - insulation

98-6560

PLATE - cable storage (units w/o water cooled cond)

51-1425

NUT

55-9054

WASHER (nylon)

51-1464

FLATWASHER

91-8108

BRACKET - frame

51-1442

SCREW - bracket

51-1425

NUT

55-9054

WASHER (nylon)

51-1464

FLATWASHER

92-891

BRACKET - safety hook

51-1443

SCREW - bracket

51-1430

FLATWASHER

55-9541

WASHER (nylon)

33-2983

GASKET - unit

11

98-8243

FRAME - condenser

12

91-9754

POCKET - sensor

10

30

143D7

AIR VENT (40 FT CONTAINERS)

AIR VENT (40 FT

CONTAINERS)
143D7
5/23/09

31

Revised
5/23/09

Revised
5/23/09

REF

AIR VENT (40 FT CONTAINERS)

PART#

DESCRIPTION

143D7
QTY

91-8252

VENT - air (complete)

91-9048

51-1426

51-1431

BRACKET - air vent handle

SCREW - handle
SCREW (M8 x 1.25 x 65, ss)
WASHER (nylon)
NUT
SPRING
NAMEPLATE - Do Not Open Below 0 C
HANDLE - air vent
BEARING - slide
BRACKET - handle
NUT
LOCKWASHER
FLATWASHER
NUT - wing

10

91-8103

DISK - air vent

11

33-4255

12

91-8105

51-1474
55-9541
51-1427
3

91-8100

92-440

91-8102

77-2467

91-8104

51-1428
51-1429
51-1430

1
1
4
1
1
1
1
1
1
2
1
1
1

13

33-2944

14

91-8663

15

91-8106

16

91-8107

17

55-9168

18

92-411

GASKET - air vent

PLATE - air vent
SCREW - plate
FLATWASHER
WASHER (nylon)
GASKET - air vent
PROTECTOR - edge
PIN - hinge
NAMEPLATE - Do Not Open Below 0 C
ADAPTER - hose
HINGE - air vent

51-619

SCREW - vent

55-8933

WASHER - insulator (6.4 id)

55-7075

FLATWASHER

55-9054

WASHER - insulator (8.4 id)

55-8893

FLATWASHER

55-7339

NUT

55-7172
55-7075
55-9541

32

1
4
4
4
1
1
1
1
1
1

235G6

EVAPORATOR PANELS

EVAPORATOR
PANELS
235G6
9/22/09

33

Revised
9/22/09

Revised
9/22/09

REF

EVAPORATOR PANELS

PART#

DESCRIPTION

235G6
QTY

98-5773

PLATE - rear (bottom)

98-5772

PLATE - rear (top)

51-336

SCREW - plate

55-9444

WASHER - insulating

23

55-3136

RIVET - plate

29

98-8244

GRILLE - evaporator

55-3136

RIVET - grille

92-427

CHANNEL - Z (100 mm deep)

51-621

RIVET - channel

NSS

PANEL - USDA receptacle (see 235G4)

92-7639

CHANNEL - air

3
4

7
8

23

1
17
5
39

55-9323

RIVOT

91-9330

INLET - fresh air

55-9323

RIVET - inlet

92-7640

CHANNEL - fresh air

55-9323

RIVET - channel

10

34

189C4

Revised
9/8/08

DEFROST DRAIN

DEFROST DRAIN
189C4
9/8/08

35

Revised
9/8/08

REF
1

DEFROST DRAIN

PART#

DESCRIPTION

189C4
QTY

98-5925

GRILLE - condenser

51-1445

SCREW - grille

51-1465

FLATWASHER

55-9054

WASHER (nylon)

33-3043

GASKET - grille (extrusion)

11-9734

HOSE - drain (29 mm id, cut as required)

A/R

55-2330

BANDWRAP

A/R

11-9735

TEE - drain hose

11-9576

HOSE - drain (21 mm id, cut as required)

36

A/R

180E6

Revised
6/22/09

NAMEPLATES

NAMEPLATES
180E6
6/22/09

37

Revised
6/22/09

REF

NAMEPLATES

PART#

DESCRIPTION

180E6
QTY

91-8475

NAMEPLATE - TK (crest)

92-4305

NAMEPLATE - IR logo (red/black)

91-9778

NAMEPLATE - Thermo King

91-8154

NAMEPLATE - R404A

91-8694

NAMEPLATE - Warning, Fan Start

91-8695

NAMEPLATE - Warning, Hot Components

91-5635

NAMEPLATE - Temperature Conversion

91-9382

NAMEPLATE - Warning

92-243

NAMEPLATE - USDA Connections

92-5392

NAMEPLATE - USDA Connections

10

92-1218

NAMEPLATE - Weld

11

91-8697

NAMEPLATE - Data A3

12

91-8696

NAMEPLATE - Scrubber A5

13

91-9596

NAMEPLATE - Warning, Scroll Compressor

14

92-2585

NAMEPLATE - Warning, Low Oxygen

15

92-440

NAMEPLATE - Air Vent Handle

16

91-9831

NAMEPLATE - Air Vent Door

17

92-2586

NAMEPLATE - AFAM Door Position

18

92-4724

NAMEPLATE - Warning English

38

INDEX NUMERICAL BY PART NUMBER

102-795
104-691
104-759
11-4367
11-9576
11-9734
11-9735
203-393
203-516
204-1109
204-918
204-974
204-975
304-2772
33 4501
33-2805
33-2944
33-2946
33-2950
33-2951
33-2979
33-2983
33-3007
33-3043
33-367
33-3912
33-3917
33-3929
33-3969
33-4255
33-4499
33-4500
33-4502
33-566
33-727
40-1044
40-692
40-776
40-779
40-782
41-1976
41-2405
41-2406
41-2953
41-3409
41-3585
41-3588
41-3596
41-3605
41-3685
41-4004
41-4300
41-4473
41-5104
41-5460
41-6150
41-7143
41-7183
41-7937

INDEX - 1

12, 18, 20
8, 20
6, 20
8
36
36
36
18
18
26
26
26
26
28
14
18
32
8
6
18
18
30
12
30, 36
6, 8
12
8
8
30
32
14
14
24
14
18
8, 20
20
18
18
18, 20
20
28
24, 26, 28
6, 20
8
28
26
22
22
8, 20
14, 18, 20
20
14, 20
22
14, 20
20
8
28
14

41-8065
41-8188
41-8715
41-8716
41-8717
41-8718
41-8719
41-8722
41-8723
41-8724
41-8763
41-890
41-9220
41-9286
41-9490
44-9417
44-9418
44-9891
45-1908
45-1927
45-1992
45-2272
45-2295
504-843
504-919
506-364
51-1419
51-1421
51-1422
51-1425
51-1426
51-1427
51-1428
51-1429
51-1430
51-1431
51-1432
51-1433
51-1434
51-1435
51-1436
51-1437
51-1438
51-1441
51-1442
51-1443
51-1444
51-1445
51-1446
51-1447
51-1459
51-1460
51-1461
51-1464
51-1465
51-1467
51-1474
51-1843
51-1844

22, 26
28
24
24
24
24
22
20
24
24
22
28
8, 20
22
10
26
26
20
20
20
20
20
24
22
14
12
22
12
8
12, 14, 30
32
6, 8, 32
32
6, 8, 18, 32
30, 32
32
18
18
18
18
18
18
18
8, 12, 20
6, 8, 12, 14, 30
6, 30
6, 8, 30
20, 22, 30, 36
20
8, 20
30
30
8
12, 30
36
30
32
24
24

51-1869
51-1870
51-1871
51-1872
51-1873
51-1874
51-1875
51-1876
51-2033
51-270
51-273
51-336
51-358
51-619
51-621
55-2270
55-2296
55-2330
55-302
55-3136
55-3251
55-3364
55-5112
55-5257
55-5900
55-6388
55-6730
55-7029
55-7075
55-7172
55-7339
55-7341
55-7697
55-7830
55-8893
55-8915
55-8933
55-8950
55-8951
55-8993
55-8994
55-8995
55-9012
55-9013
55-9027
55-9054
55-9162
55-9168
55-9217
55-9323
55-9444
55-9485
55-9541
55-9698
60-285
61-1847
61-2048
61-2049
61-2050

8
10
12
22
22
24
24
24
18
8, 20
12
22, 34
18
8, 32
34
28
14
36
12
34
12
18
22
22
6, 8, 22
14
12
14
32
32
32
30
28
28
32
12, 14
32
14
14
14
18
18
18
18
12, 16
6, 12, 20, 30, 32, 36
8
32
8
28, 34
34
22
30, 32
8
6, 12
14
14
14
14

INDEX NUMERICAL BY PART NUMBER

61-2051
61-2057
61-2118
61-2119
61-2162
61-2238
61-2465
61-2466
61-2467
61-2468
61-2469
61-2470
61-2471
61-2472
61-2474
61-2476
61-2477
61-2569
61-3502
61-3503
61-3506
61-3508
61-443
61-786
66-6607
66-6610
66-7182
66-7183
66-7812
66-8054
66-8811
66-9842
66-9906
67-1589
67-1889
67-1923
67-1991
77-2467
78-1683
78-1684
78-1737
91-1800
91-5635
91-758
91-759
91-8100
91-8102
91-8103
91-8104
91-8105
91-8106
91-8107
91-8108
91-8140
91-8142
91-8154
91-8252
91-8466
91-8467

14
14,
18
18
12
12
14
14
12
14
14
12,
12
12
14
14
12
12
14
12
12
12
14
12
14,
18
18
14,
12,
14,
12
18
14
6
12
14
12
32
8
6
8
14
38
12
14
32
32
32
32
32
32
32
30
20
20
38
32
8
20

20

20

18

18
18
18

91-8474
91-8475
91-8629
91-8634
91-8645
91-8663
91-8694
91-8695
91-8696
91-8697
91-8728
91-9021
91-9048
91-9328
91-9330
91-9382
91-9596
91-9754
91-9778
91-9831
92-1218
92-206
92-2229
92-2332
92-243
92-2585
92-2586
92-2775
92-2779
92-3391
92-3547
92-3550
92-411
92-427
92-4305
92-440
92-458
92-4724
92-5392
92-5546
92-7559
92-7635
92-7636
92-7637
92-7638
92-7639
92-7640
92-8690
92-891
98-5772
98-5773
98-5925
98-6560
98-7691
98-8242
98-8243
98-8244
99-3685

30
30,
20
20
28
32
38
38
38
38
30
18
32
8
34
38
38
20,
38
38
38
28
12
8
38
38
38
8
8
14
12
14
32
34
38
32,
8
38
28,
20
24
22
24
24
24
34
34
24
30
34
34
30,
30
30
8
30
34
26,

38

30

38

38

36

28

INDEX - 2

INDEX ALPHABETICAL BY DESCRIPTION

A
ADAPTER 14
ADAPTER - 9-pin D PC connector to
PC card 26
ADAPTER - 9-pin D PC connector to
USB 26
ADAPTER - compressor 12
ADAPTER - high side 18
ADAPTER - hose 32

B
BANDWRAP 36
BASE - control box 22
BEARING - slide 32
BLOCK - coil 8
BLOCK - terminal 22
BOX - control 20
BRACKET - air vent handle 32
BRACKET - cable 24
BRACKET - cable restraint 20
BRACKET - connector 24
BRACKET - frame 30
BRACKET - handle 32
BRACKET - heat exchanger 14
BRACKET - heater 20
BRACKET - lock reinforcement 24
BRACKET - motor 8
BRACKET - safety hook 30
BRACKET - washer deutsch plug 24
BREAKER - circuit 22

C
CABLE 20
CABLE - compressor 20
CABLE - data 26
CABLE - data download 22, 26
CABLE - power 20
CABLE - retriever 24
CABLE - serial 24
CABLE -NTC 28
CAP - charge port 14
CAP - dust 24, 26, 28
CAP - fitting 12, 18
CAP - screw 8
CAP - tube 10
CHAIN - cap 26, 28
CHANNEL - air 34
CHANNEL - fresh air 34
CHANNEL - Z 34
CLAMP - dehydrator 12
CLAMP - tube 12, 14
COIL 14
COIL - condenser 6, 12
COIL - evaporator 8, 14
COIL - valve 14, 20
COMPRESSOR - scroll 12, 18, 20
CONNECTOR - harness & sensor 8
CONNECTOR - liquid tite 8, 20, 22
CONNECTOR - plug 28

INDEX - 1

CONNECTOR - receptacle 28
CONTACTOR 22
CONTROLLER 24
COVER 30
COVER - terminal box 18
COVER - tube 8

I
INDICATOR - liquid 12
INLET - fresh air 34
INSERT 8
INSULATION - heat exchanger 12
INSULATION - mylar 14
INSULATION - tube 14

DEHYDRATOR 12
DISK - air vent 32
DOOR - controller 22
DOOR - evaporator 30
DOOR - front 24

ELBOW - low side 18

LOCKWASHER 6, 8, 18, 20, 22, 32

FAN - condenser 6
FAN - evaporator 8
FILTER - gas sensor 8
FITTING - highside 18
FITTING - low side 14, 18
FLATWASHER 6, 8, 12, 18, 20, 22,
28, 30, 32, 36
FLATWASHER - clamp 12
FLATWASHER - dehydrator 12
FRAME - condenser 30
FUSE & C0VER 22

MODULE - battery 24
MODULE - blanking 24
MODULE - power 22
MOTOR - condenser fan 6, 20
MOTOR - evaporator fan 20
MOTOR - fan 8

G
GASKET 6
GASKET - air vent 32
GASKET - door 24
GASKET - evaporator door 30
GASKET - flange 18
GASKET - grille 36
GASKET - power connector 18
GASKET - rubber extrusion 30
GASKET - unit 30
GRILLE - condenser 30, 36
GRILLE - evaporator 34
GRIP - cable 6
GROMMET 6, 8

H
HANDLE - air vent 32
HARNESS - condenser fan 6, 20
HARNESS - evaporator 20
HARNESS - evaporator fan 8
HEAT EXCHANGER - economizer 12
HEATER 20
HINGE - air vent 32
HINGE - top 24
HOSE - drain 36
HOSE - sensor 8
HOUSING - evaporator 8

KIT - Cable Splice 20

KIT - gasket & grease 18
KIT - power cord 18
KIT - thermistor 18

N
NAMEPLATE - AFAM Door Position 38
NAMEPLATE - Air Vent Door 38
NAMEPLATE - Air Vent Handle 38
NAMEPLATE - Data A3 38
NAMEPLATE - data download USDA
28
NAMEPLATE - Do Not Open Below 0 C
32
NAMEPLATE - IR logo 38
NAMEPLATE - R404A 38
NAMEPLATE - Scrubber A5 38
NAMEPLATE - Temperature
Conversion 38
NAMEPLATE - Thermo King 38
NAMEPLATE - TK 30, 38
NAMEPLATE - USDA Connections 38
NAMEPLATE - Warning 38
NAMEPLATE - Warning English 38
NAMEPLATE - Warning, Fan Start 38
NAMEPLATE - Warning, Hot
Components 38
NAMEPLATE - Warning, Low Oxygen
38
NAMEPLATE - Warning, Scroll
Compressor 38
NAMEPLATE - Weld 38
NUT 6, 8, 12, 14, 18, 22, 30, 32
NUT - adapter 12
NUT - clamp 12
NUT - o-ring seal 14
NUT - receiver tank 12
NUT - wing 32

INDEX ALPHABETICAL BY DESCRIPTION

O
OIL - compressor 18
O-RING 12, 14
O-RING - suction 18

P
PANEL - USDA receptacle 20, 28, 34
PIN - hinge 24, 32
PLATE - air vent 32
PLATE - cable storage 30
PLATE - guard 30
PLATE - rear 34
PLUG 18
PLUG - fusible 12
PLUG - power 20
POCKET - sensor 30
PROTECTOR - edge 32

R
RAIL - din 22
RECEPTACLE 28
RIVET 24
RIVET - cap 28
RIVET - channel 34
RIVET - grille 34
RIVET - housing 8
RIVET - inlet 34
RIVET - plate 34
RIVET - receptacle 28
RIVOT 34

S
SCREW 8, 22, 24, 32
SCREW - bracket 8, 20, 30
SCREW - clamp 12, 14
SCREW - coil 6, 8
SCREW - compressor 18
SCREW - cover 30
SCREW - dehydrator 12
SCREW - discharge valve 18
SCREW - door 30
SCREW - flange 18
SCREW - grille 30, 36
SCREW - ground 18
SCREW - handle 32
SCREW - motor 6, 8
SCREW - plate 30, 32, 34
SCREW - vent 32
SEAL - teflon fiber 12
SEALER - silicone grease pack 18
SEALER - thread 18
SENSOR - air supply 20
SENSOR - compressor 20
SENSOR - gas 8, 10
SENSOR - humidity 8, 20
SENSOR - kit 8, 20
SENSOR - pocket 20
SENSOR - thermistor 28
SHOULDER 14

SHROUD - fan 8
SPACER 12, 14, 18
SPACER - compressor 12
SPRING 32
SPRING - heater 20
STRAP - cap 24
SWITCH - hpco 14, 18, 20
SWITCH - lpco 14, 20

T
TANK - receiver 12
TEE 12, 14
TEE - drain hose 36
TERMINAL - pin 20
TRANSDUCER - suction 20
TRANSFORMER 22
TRIM - edge guard 8
TUBE - equalizer 14
TUBE - exchanger to coil 14
TUBE - expansion valve to exchanger
14
TUBE - expansion valve to tee 14
TUBE - filter 12
TUBE - filter to tee 12
TUBE - heat exchanger to evaporator
14
TUBE - liquid injection 14
TUBE - receiver to condenser 12
TUBE - receiver to dehydrator 12
TUBE - suction 14
TUBE - suction to ball valve 14
TUBE - tee to distributor 14
TUBE - tee to exchanger 12
TUBE - tee to valve 12
TUBE - tx bulb 14
TUBE - valve to coil 12
TUBE - valve to expansion 14

V
VALVE 14, 18
VALVE - ball 14
VALVE - digital 20
VALVE - discharge 18
VALVE - expansion 14
VALVE - solenoid 12, 20
VALVE - suction 18
VENT - air 32

W
WASHER 6, 16, 30, 32, 36
WASHER - ground 18
WASHER - insulating 12, 34
WASHER - insulation 30
WASHER - insulator 8, 20, 32
WASHER - sealing 18
WASHER - vibration damper 18

INDEX - 2