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Bearing Materials
The bearing industry uses different materials for the production of the various bearing components. The materials are processed to achieve desirable properties to maximize bearing performance and life. The materials described here are the most commonly used. Additional information can be found in the Technical Information Sheets for Balls, Closures, and Retainers.
.95-1.05 .15-.35
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DOCUMENT NO. ENB-04-0553 .
TECHNICAL INFORMATION
Stainless Steels
Stainless steel materials are used to make bearing components because it is more resistant to surface corrosion due to the higher content of chromium (~18%) with the addition of nickel. The chromium reacts with oxygen to form a layer of chromium oxide on the surface, creating a passive film. Martensitic Stainless Steel- AISI 440C The carbon content in 400 series stainless steels is high enough so it can be hardened using standard heat-treating methods up to Rc58. Due to the lower hardness, the load carrying capacity is 20% lower in bearings made from this material, than they are with 52100 chrome steel bearings. The level of carbon content means the components are magnetic. The corrosion resistance is good, when 440C material is exposed to fresh water and mild chemicals. This material is primarily used by US bearing manufacturers. Miniature bearings made from conventional 440C stainless steel will be slightly noisy because the large carbides that normally concentrate at the grain boundaries are exposed in the raceway finishing process. Larger bore bearings are not as affected by this condition. Bearings made from 400 series stainless steel can operate at higher temperatures than chrome steel, up to 250C continuous. Bearings made from this material are generally more expensive than chrome steel bearings. Martensitic Stainless Steel ACD34 Many miniature bearing manufacturers make their rings and balls with a stainless steel material with slightly lower carbon and chromium content than AISI 440C ACD34. After heat treatment, this material has smaller carbides so the bearing will have superior low noise characteristics while offering the same corrosion resistance as 440C. For bearings produced from this material, some manufacturers will publish the same load ratings as those for chrome steel. This is due to the use of tightly controlled heat treating methods that result in hardness up to Rc 60. Although this is one of the most widely used stainless steels for ball bearings, there is no AISI designation for this material. Martensitic Stainless Steel SV30 Martensitic stainless steel can be modified during the processing of the raw steel by lowering the carbon content and introducing nitrogen as an alloying element. The nitrogen increases the saturation of the chromium which transforms into chromium nitrides, instead of chromium carbides. The result is a high strength, high hardness steel with a superior microstructure that extends fatigue life by as much 100% (double) in certain applications. This material also offers better corrosion resistance than 440C and ACD34, up to 5 times. Bearings manufactured from this material can carry a price premium of 2040%. More information is available in the SV30 Technical Information Sheet. Heat Treatment of Bearing Steels When bearing steels are in their soft (unhardened) state, metallurgists refer to their structure as being in the pearlite state. In order to harden the steel it must be heated to a very high temperature and then cooled very rapidly. When heated in the heat treat furnace to 17500 F, the structure transforms from pearlite to what is known as austenite. After quenching (very rapid cooling), the structure then transforms from austenite to martensite. Once transformed to martensite, the steel becomes very hard. However, at this point it is not considered "thermally stabilized". This is because not all of the austenite transforms into martensite during the quenching process. This phenomenon is called "retained "austenite".
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DOCUMENT NO. ENB-04-0553 .
TECHNICAL INFORMATION
If the steel is not thermally stabilized, the retained austenite will over an extended period of time (possibly years) transform into martensite. This transformation is accompanied by an increase in volume that is called metallurgical growth (not to be confused with thermal growth). Metallurgical Growth will cause a change in dimension and form of any steel parts such as bearings' even at room temperature. While not a problem with low precision commodity type bearings, in high precision (ABEC 5P, 7P, 9P) miniature bearings this lack of dimensional stability can cause problems. In order to eliminate this unwanted metallurgical growth, the steel must be subjected to thermal stabilization. This is accomplished by repeated cycles of chilling at -1200 F and tempering to transform a large percentage of the retained austenite to martensite. The tables below show the chemical composition of the stainless steel alloys discussed above.
Designation Country AISI 440C USA SUS440C JAPAN 9Cr18 CHINA C% Carbon .95-1.2 .95-1.2 Si% Silicon 1.0 max 1.0 max Mn% Manganese 1.0 max 1.0 max .75 max P% Phosphorous .04 max .04 max .035 max Cr% Chromium 16-18 16-18 16-19 Mo% Molybdenum .75 max .75 max .75 max Ni% Nickel S% Sulfur
.25 max .03 max .25 max .03 max .23 max .03 max
AISI316 Austenitic Stainless Steel Bearing components made from 300 series stainless steel materials have greater corrosion resistance and are non-magnetic because of the low carbon content. However, the tradeoff is that this material cannot be hardened so the bearings can only operate under low loads and speeds. The surfaces of the bearing undergo a chemical reaction with the oxygen called a passivation process; the passive film developed on the surface protects the bearing from corrosion. The corrosion resistance is best when the bearing is not completely submerged in liquid (such as underwater applications). Bearings made from this material are usually special order items requiring minimum quantities; in addition they are more expensive. Other 300 Series Stainless Steel The bearing shields, seal washers and ball retainers are sometimes made from AISI303 or AISI304 stainless steel because they have moderate corrosion resistance and are better for forming into the various shapes.
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TECHNICAL INFORMATION
Medium Carbon Alloy Steel Bearings made from medium or low carbon alloy steel material are typically called semi-precision or commercial grade bearings. The typical materials are AISI8620 or AISI4320. The inner and outer rings are surface hardened in a heat-treating process call case hardening or carburizing. Bearings made from these materials cannot carry high loads or operate at high speeds and they do not have corrosion resistance. The bearings made from these materials are usually low cost. Low Carbon Alloy Steel Low carbon steel is used in the production of bearing cages, metal shields and metal washers around which rubber is molded for seals. Common materials are AISI C1008 and C1010. The material needs to be protected from corrosion with a coating of oil/grease (cages) or by plating (shields). Additional information on Retainers and Closures can be found in the respective technical bulletins.
Ceramic Materials
Bearings made with ceramic materials fall into a specialty niche in the bearing industry. The most common arrangement is a hybrid bearing, usually with stainless steel rings and ceramic balls. The most common ceramic material used is silicon nitride. Balls made from this material are hard, up to Rc78, and have a very smooth surface. Hybrid bearings are more expensive than all stainless steel bearings.
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DOCUMENT NO. ENB-04-0553 .