C U S T O M E R C U S T O M E R C U S T O M E R C U S T O M E R : : : : M / S . J I N D A L M / S . J I N D A L M / S . J I N D A L M / S .

J I N D A L S T E E L S T E E L S T E E L S T E E L & & & & P O W E R P O W E R P O W E R P O W E R L I M I T E D L I M I T E D L I M I T E D L I M I T E D

E P C E P C E P C E P C C O N T A C T O R : C O N T A C T O R : C O N T A C T O R : C O N T A C T O R :
P R O J E C T : P R O J E C T : P R O J E C T : P R O J E C T :
T Y P E T Y P E T Y P E T Y P E O F O F O F O F U N I T : U N I T : U N I T : U N I T : 2 2 0 2 2 0 2 2 0 2 2 0 T P T P T P T P 2 2 2 2 0 A 0 A 0 A 0 A F C B C F C B C F C B C F C B C
H B L H B L H B L H B L J O B J O B J O B J O B N o . : N o . : N o . : N o . : 1 3 - 3 - 5 1 3 - 3 - 5 1 3 - 3 - 5 1 3 - 3 - 5 2 5 5 2 5 5 2 5 5 2 5 5
Q U A N T I T Y : Q U A N T I T Y : Q U A N T I T Y : Q U A N T I T Y : 5 5 5 5 N O N O N O N O S S S S
P . O . P . O . P . O . P . O . N O . N O . N O . N O . 4 5 1 2 0 1 4 5 1 2 0 1 4 5 1 2 0 1 4 5 1 2 0 1 7 5 3 9 7 5 3 9 7 5 3 9 7 5 3 9 D T : 0 7 . 0 5 . 1 3 D T : 0 7 . 0 5 . 1 3 D T : 0 7 . 0 5 . 1 3 D T : 0 7 . 0 5 . 1 3
A P P R O V A L A P P R O V A L A P P R O V A L A P P R O V A L S T A T U S S T A T U S S T A T U S S T A T U S : : : :
R 0 R 0 R 0 R 0 2 1 . 0 5 . 1 3 2 1 . 0 5 . 1 3 2 1 . 0 5 . 1 3 2 1 . 0 5 . 1 3 M U R A L I M U R A L I M U R A L I M U R A L I B N R B N R B N R B N R H S B H S B H S B H S B F O R F O R F O R F O R A P P R O V A L A P P R O V A L A P P R O V A L A P P R O V A L
R E V R E V R E V R E V D A T E D A T E D A T E D A T E
N A M E N A M E N A M E N A M E S I G N S I G N S I G N S I G N N A M E N A M E N A M E N A M E S I G N S I G N S I G N S I G N N A M E N A M E N A M E N A M E S I G N S I G N S I G N S I G N D E T A I L S D E T A I L S D E T A I L S D E T A I L S O F O F O F O F R E V I S I O N R E V I S I O N R E V I S I O N R E V I S I O N
P R E P A R E D P R E P A R E D P R E P A R E D P R E P A R E D C H E C K E D C H E C K E D C H E C K E D C H E C K E D A P P R O V E D A P P R O V E D A P P R O V E D A P P R O V E D



1 1 1 1 o f o f o f o f 1 1 1 1
P O W E R P O W E R P O W E R P O W E R E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S D I V I S I O N D I V I S I O N D I V I S I O N D I V I S I O N
L I S T L I S T L I S T L I S T O F O F O F O F D R A W I N G S D R A W I N G S D R A W I N G S D R A W I N G S / / / / D O C U M E N T S D O C U M E N T S D O C U M E N T S D O C U M E N T S
C U S T O M E R C U S T O M E R C U S T O M E R C U S T O M E R : : : : M / S . J I N D A L M / S . J I N D A L M / S . J I N D A L M / S . J I N D A L S T E E L S T E E L S T E E L S T E E L & & & & P O W E R P O W E R P O W E R P O W E R L I M I T E D L I M I T E D L I M I T E D L I M I T E D
C U S T . C U S T . C U S T . C U S T . P . O . P . O . P . O . P . O . N O . N O . N O . N O . : : : : 4 5 1 2 0 1 4 5 1 2 0 1 4 5 1 2 0 1 4 5 1 2 0 1 7 5 3 9 7 5 3 9 7 5 3 9 7 5 3 9 D T : D T : D T : D T : 0 7 . 0 5 . 1 3 0 7 . 0 5 . 1 3 0 7 . 0 5 . 1 3 0 7 . 0 5 . 1 3
P E P E P E P E J O B J O B J O B J O B N O N O N O N O : : : : 1 3 - 3 - 5 1 3 - 3 - 5 1 3 - 3 - 5 1 3 - 3 - 5 2 5 5 2 5 5 2 5 5 2 5 5
T Y P E T Y P E T Y P E T Y P E O F O F O F O F U N I T U N I T U N I T U N I T : : : : 2 2 0 2 2 0 2 2 0 2 2 0 T P T P T P T P 2 2 2 2 0 A 0 A 0 A 0 A F C B C F C B C F C B C F C B C
Q U A N T I T Y Q U A N T I T Y Q U A N T I T Y Q U A N T I T Y : : : : 5 5 5 5 N o N o N o N o S S S S
S L . S L . S L . S L .
N O . N O . N O . N O .
N A M E N A M E N A M E N A M E O F O F O F O F D R G / D O C : D R G / D O C : D R G / D O C : D R G / D O C : D R G / D O C . N O D R G / D O C . N O D R G / D O C . N O D R G / D O C . N O N O . N O . N O . N O . O F O F O F O F
S H E E T S S H E E T S S H E E T S S H E E T S
R E V N . R E V N . R E V N . R E V N .
1 . S Y S T E M D E S C R I P T I O N P E E / P 6 5 2 9 2 1 0
2 . T E C H N I C A L S P E C I F I C A T I O N P E E / P 7 0 2 9 2 2 0
3 . B I L L O F M A T E R I A L P E E / P 6 0 2 9 2 3 0
4 . G . A . D . P E E / P 9 6 4 9 0 2 0
5 . E L E C T R I C A L & C O N T R O L
S C H E M A T I C S
P E E / P 5 3 2 9 2 3 0
6 . Q A P P E Q / P 1 1 9 E 7 0



1 1 P O W E R P O W E R P O W E R P O W E R E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S D I V I S I O N D I V I S I O N D I V I S I O N D I V I S I O N
P O W E R P O W E R P O W E R P O W E R E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S D I V I S I O N D I V I S I O N D I V I S I O N D I V I S I O N
S Y S T E M S Y S T E M S Y S T E M S Y S T E M D E S C R I P T I O N D E S C R I P T I O N D E S C R I P T I O N D E S C R I P T I O N
S Y S T E M S Y S T E M S Y S T E M S Y S T E M C O N F I G U R A T I O N C O N F I G U R A T I O N C O N F I G U R A T I O N C O N F I G U R A T I O N



































1 2 P O W E R P O W E R P O W E R P O W E R E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S D I V I S I O N D I V I S I O N D I V I S I O N D I V I S I O N
P O W E R P O W E R P O W E R P O W E R E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S D I V I S I O N D I V I S I O N D I V I S I O N D I V I S I O N
T E C H N I C A L T E C H N I C A L T E C H N I C A L T E C H N I C A L S P E C I F I C A T I O N S P E C I F I C A T I O N S P E C I F I C A T I O N S P E C I F I C A T I O N






S L . N O . S L . N O . S L . N O . S L . N O . D E S C R I P T I O N D E S C R I P T I O N D E S C R I P T I O N D E S C R I P T I O N S P E C I F I C A T I O N S P E C I F I C A T I O N S P E C I F I C A T I O N S P E C I F I C A T I O N






































2 2 P O W E R P O W E R P O W E R P O W E R E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S E L E C T R O N I C S D I V I S I O N D I V I S I O N D I V I S I O N D I V I S I O N

















P A N E L P A N E L P A N E L P A N E L














1 Of 3
HBL Doc. Ref. No. PEE/P60292
BILL OF MATERIALS
Rev.. 0
Date 21.05.13 HBL Power Systems Ltd
POWER ELECTRONICS DIVISION
CUSTOMER: M/s.JINDAL STEEL & POWER LIMITED
PROJECT:
CLIENT
CONSULANT
CUTOMER P.O. NO: 4512017539 DT:07.05.13
TYPE OF UNIT:
JOB NO: 5255
QUANTITY: 5
PREPARED BY: CHECKED BY: APPROVED BY:
SL
NO DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
1 CONSOLE 1700(H)X800(W)X600(D) HBL NO 1
MAGNETICs/FILTER
2 C1 FILTER CAPACITOR
2200 MFD/450V, ELECTROLYTE
CAPACITOR
SARADA
2200 MFD/450V
(SARADA)
0315377322221511 NO 1
3 L1 CHOKE 7.89mH 300HZ AT 20A DC HBL
7.89mH 300HZ AT
20A DC
NO 1
4 T1 MAIN TRANSFORMER
7.84 KVA PRI 415V 10% 10.91A SEC
254 V 17.80A
HBL
7.84 KVA PRI 415V
10% 10.91A SEC 254
V 17.80A
NO 1
5 T2 CONTROL TRANSFORMER
50 VA 41520% SEC1:18V 1A
SEC2:15V 1A SEC3:15V 1A
HBL
50 VA 41520%
SEC1:18V 1A
SEC2:15V 1A
SEC3:15V 1A
NO 1
6 T3-T5 SYNC. TRANSFORMER 10 VA 24020% SEC1:0-10V 1A HBL
10 VA 24020%
SEC1:0-10V 1A
NO 3
RECTIFIER
7 HS2
FREEWHEELING DIODE
HEAT SINK HEAT SINK ALUMINIUM EXTRUDED
TYPE 3069 (EIA197 90MM) EIA
EIA EIA197 (90MM) 0333220129019711' NO 2
8 HS3
BLOCKING DIODE HEAT
SINK
9 MOD1-MOD3 THY-THY MODULE THY-THY MODULE 55A 1200PIV HIRECT HTT55N1200 NO 3
10 V1 FREEWHEELING DIODE DIODE STUD TYPE NORMAL 25A
1200PIV
HIRECT S12HN26 0315352110025611` NO 2
11 V2 BLOCKING DIODE
SWITCHGEAR
12 Q1 I/P ON/OFF MCB 3P 20A 10KA 415V AC SCHNEIDER NBKRA103PC20A 0315320113402011` NO 1
13 Q2
CONTROL MCB
3P 2A 10KA 415V AC SCHNEIDER C60H3P2AC NO 1
14 Q3 1P 2A 10KA 125V DC SCHNEIDER MGN22301 0315321111500211` NO 1
15 Q4 O/P ON/OF MCCB 2P 30A 10KA 250V DC SCHNEIDER NKS100R030DC2P NO 1
16 Q5 BATTERY ON/OFF MCCB 2P 100A 10KA 250V DC SCHNEIDER NKS100R0100DC2P NO 1
17 SW1
PANEL LIGHTING
ON/OFF SWITCH
TOGGLE TYPE FRONT PANEL
MOUNTING 1P ON/OFF 6A AC
IEC TS610 0314312310610111` NO 1
18 SW2
DC VOLTAGE SELECTOR
SWITCH
CAM TYPE FRONT PANEL
MOUNTING KNOB HANDLE 2P 3WAY
NO/OFF 10A AC/DC
SALZER(L&T) 61069SBB03TDYR NO 1
19 VS1
I/P VOLTMETER SELECTOR
SWITCH
FRONT PANEL MOUNTING KNOB
HANDLE 4P 4WAY WITH OFF 10A AC
SALZER(L&T) 61312SBB13TDYR NO 1
FUSES
20 F1
PANEL LIGHTING
FUSE
BS TYPE HRC CLIP ON TAG 6A 550V
AC 80KA
BUSSMANN NSD6 0314303201000611` NO 1
21 F2-F4 CONTROL CIRCUIT FUSES
TERMINALS 2.5 SQ MM CLIP ON
TYPE WITH 1A GLASS FUSE
CONNECTWELL
CONNECT
WELL
CSFL4U 0314328135092511` NO 3
22 F5-F7 RECTIFIER FUSES
BS TYPE HRC BOLTED/CLOSED
SLOT 32A 550V AC 80KA
BUSSMANN AAO32 0314303205303211` NO 3
METERS
23 P1 I/P VOLTMETER
ANALOG VOLTMETER 0-500V AC 96
SQ MM 1%ACC 90D
RISHAB
0-500V AC 96 SQ MM
1%ACC 90D RISHAB
0314307207321511` NO 1
24 P2 O/P VOLTMETER
ANALOG VOLTMETER 0-400V DC 96
SQ MM 1%ACC 90D
RISHAB
0-400V DC 96 SQ MM
1%ACC 90D RISHAB
0314307216321111` NO 1
2 Of 3
HBL Doc. Ref. No. PEE/P60292
BILL OF MATERIALS
Rev.. 0
Date 21.05.13 HBL Power Systems Ltd
POWER ELECTRONICS DIVISION
SL
NO DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
METERS
25 P3 O/P AMMETER
ANALOG AMMETER DC 0-30A(EXT
SHUNT) 96SQ.MM 90DEG 1%ACC
RISHAB
RISHAB
0-30A DC96 SQMM
1%ACC 90D RISHAB
0314307212320611` NO 1
26 P4 BATTERY AMMETER
ANALOG AMMETER DC 100-0-
100A(EXT SHUNT) 96SQ.MM 90DEG
1%ACC RISHAB
RISHAB
100-0-100A DC96
SQMM 1%ACC 90D
RISHAB
NO 1
RELAY'S
27 RB1 RELAY BASE
RELAY SOCKET 11 PIN SUITABLE
FOR MKP TYPE SALZER
SALZER
11 PIN SOCKET
SUITABLE FOR MKP
TYPE
NO 1
28 RL1 SUMMARY PFC RELAY
RELAY PANEL MOUNTED TYPE,
220V DC 5A 3C/0
SALZER
(L&T)
220V DC 5A 3C/O
RELAY(SALZER)
0314334617230611` NO 1
GENERAL ITEMS
29 BZ1 BUZZER 12V BUZZER ION 12V 0314325101301211` NO 1
30 DS1 DOOR SWITCH 1NC(WHITE) ELMECO 1NC(WHITE) 0314314999999911` NO 1
31
F8
FILTER CAPACITOR FUSES
BS TYPE HRC BOLTED/OFF SET TAG
32A 660/690V AC
BUSSMANN HA32 0314304205003211' NO 1
32
FILTER CAPACITOR
FUSE
BS TYPE HRC BOLTED/CLOSED
SLOT 10A 660/690V AC 80KA
BUSSMANN 10HO7 0314303204301011 NO 1
33 HS1 MODULE HEAT SINK
HEAT SINK ALUMINIUM EXTRUDED
TYPE 3082 (80AD)(AS 2MTR LENGTH
PROFILE) EIA
EIA 80AD (150MM) 0333220918308211' NO 1
34 IL1
ILLUMINATING
LAMP
PIN TYPE MILK WHITE 60W 230VAC REPUTED 60 W BULB 0314510766023111` NO 1
35
K1 BTY TO LOAD CONTACTOR
ACCESSORIES AUXILIARY CONTACT
BLOCK 1NO ABB
ABB CA 5-10 0314337781999911' NO 1
36
AC3 DUTY 50A 3 POLE 100-250V
AC/DC COIL
ABB AF50-30-00-70 NO 1
37 PS1 POWER SOCKET 5A POWER SOCKET ANCHOR 5A 0314510702030511` NO 1
38 PT1-PT2
20K MULTI TURNS
POTENTIOMETER BOURNS VOLTAGE ADJ. POT NO 2
39 PT3-PT4 POTENTIOMETER BOURNS CURRENT ADJ. POT NO 2
40 SH1 CHARGER SHUNT 30A/75mV WITH 1%ACC AE
30A/75mV WITH
1%ACC AE
NO 1
41 SH2 BATTERY SHUNT 100A/75mV WITH 1%ACC AE
100A/75mV WITH
1%ACC AE
0314309101003911` NO 1
42 SPH1 SPACE HEATER 80-100W 240V REPUTED 80-100W 240V 0314510708024011` NO 1
43 TSC1
THERMOSTAT FOR
SPACE HEATER CONTROL
2 - 85 DEG C ELCON 2 - 85 DEG C 0314510725085911` NO 1
44 VD1
I/P ON LED
22.5MM CLUSTER LED RED 230V AC ESBEE
22.5MM CLUSTER
LED RED 230V AC
(ESBEE)
0315352984139911` NO 1
45 VD2
22.5MM CLUSTER LED YELLOW 230V
AC
ESBEE
22.5MM CLUSTER
LED YELLOW 230V
AC (ESBEE)
0315352984339911` NO 1
46 VD3 22.5MM CLUSTER LED BLUE 230V AC ESBEE
22.5MM CLUSTER
LED BLUE 230V AC
(ESBEE)
0315352984639911` NO 1
47 VD4 O/P ON LED 22.5MM CLUSTER LED RED 220V DC ESBEE
22.5MM CLUSTER
LED RED 220V DC
(ESBEE)
NO 1
PCB'S
48 A1
PCB
PCB POPULATED 3PH RC CARD 69-
00003(220V) REV:0
HBL
69-00003(220V)
REV:0
0315380947000311` NO 1
49 A2
PCB POPULATED PULSE
TRANSFORMER CARD 69-00082
REV:3
HBL 69-00082 REV:3 0315380949308211` NO 1
50 A3
PCB POPULATED FUSE FAIL CARD
69-00390 REV:0
HBL 69-00390 REV:0 0315380949039011` NO 1
51 A4
PCB POPULATED CONNECTOR
CARD 69-00360 REV:1
HBL 69-00360 REV:1 0315380928036011` NO 1
52 A5
PCB POPULATED DC-DC
CONVERTER CARD (220V) 69-00085
REV:0
HBL
69-00085(220V)
REV:0
0315380947008511` NO 1
3 Of 3
HBL Doc. Ref. No. PEE/P60292
BILL OF MATERIALS
Rev.. 0
Date 21.05.13 HBL Power Systems Ltd
POWER ELECTRONICS DIVISION
SL
NO DEVICE NO. DESCRIPTION SEPCIFICATION MAKE MPN ORION CODE UOM QTY
PCB'S
53 A6
PCB
PCB POPULATED LED DISPLAY
CARD 69-00084 REV:0
HBL 69-00084 REV:0 0315380949008411` NO 1
54 A7
PCB POPULATED 3PH CONTROL
CARD 69-00081 REV:2
HBL 69-00081 REV:2 0315380949208111' NO 1
55 A8
PCB POPULATED MULTI ALARM
CARD 69-00083 REV:0
HBL 69-00083 REV:0 0315380949008311` NO 1
56 A9
PCB POPULATED SUB LED DISPLAY
CARD 69-00090 REV:0
HBL 69-00090 REV:0 0315380949009011` NO 1
57 A10
PCB POPULATED MAINS FAIL CARD
69-00087 REV:0
HBL 69-00087 REV:0 0315380949008711` NO 1
TERMINAL
58 X1-X3 INPUT TERMINALS M6X40L STUD TYPE TERMINAL APL
M6X40L STUD TYPE
TERMINAL
NO 3
59 X4-X5 LOAD TERMINALS M10 X70L STUD TYPE TERMINAL APL
M10 X70L STUD
TYPE TERMINAL
NO 2
60 X6-X7 SUMMARY PFC TERMINALS
KUT 2.5 ELMEX KUT 2.5 0314328110192511` NO 4
61 X8-X9 BUZZER TERMINALS
62 X10-X11 BATTERY TERMINALS M10 X70L STUD TYPE TERMINAL APL
M10 X70L STUD
TYPE TERMINAL
NO 2
63 X12-X13
240V AC EXTERNAL
SUPPLY TERMINALS
KUT 2.5 ELMEX KUT 2.5 0314328110192511` NO 2
CABLES, BUSBARS AND CONNECTORS
64 FRC1
26PIN LOCK TYPE FRC MALE
CONNECTOR
ESSEN 26 PIN FRC MALE 0314329308102611' mm 0
65
FRC2,FRC4-
FRC5
14 PIN LOCK TYPE FRC FEMALE
CONNECTOR
ESSEN 14 PIN FRC MALE 0314131091311411' mm 0
66 FRC3,FRC6
34 PIN LOCK TYPE FRC FEMALE
CONNECTOR
ESSEN 34 PIN FRC FEMALE
0314329309200911&
0314329309200000`
mm 0
67 FRC7
16 PIN LOCK TYPE FRC FEMALE
CONNECTOR
ESSEN 16 PIN FRC MALE 0314131091311611' mm 0
68 WA1
PCB WIRING
0.5 SQ MM COPPER MULTISTRAND
HR/FR PVC INSULATED
UNSHEATHED FLEXIBLE 1CORE
1100V BLACK
HAVELLS
0.5 SQ MM BLACK
COPPER
MULTISTRAND
CABLE (HAVELLS)
mm 0
69 WA2
0.5 SQ MM COPPER MULTISTRAND
HR/FR PVC INSULATED
UNSHEATHED FLEXIBLE 1CORE
1100V GREY
HAVELLS
0.5 SQ MM GREY
COPPER
MULTISTRAND
CABLE (HAVELLS)
mm 0
70 WB1
CONTROL WIRING
2.5 SQ MM COPPER MULTISTRAND
HR/FR PVC INSULATED
UNSHEATHED FLEXIBLE 1CORE
1100V BLACK
HAVELLS
2.5 SQ MM BLACK
COPPER
MULTISTRAND
CABLE (HAVELLS)
mm 0
71 WB2
2.5 SQ MM COPPER MULTISTRAND
HR/FR PVC INSULATED
UNSHEATHED FLEXIBLE 1CORE
1100V GREY
HAVELLS
2.5 SQ MM GREY
COPPER
MULTISTRAND
CABLE (HAVELLS)
mm 0
72 WC1 I/P WIRING
4 SQ MM COPPER MULTISTRAND
HR/FR PVC INSULATED
UNSHEATHED FLEXIBLE 1CORE
1100V BLACK
HAVELLS
4 SQ MM BLACK
COPPER
MULTISTRAND
CABLE (HAVELLS)
mm 0
73 WC2 CAPACITOR WIRING
74 WD1 O/P WIRING
6 SQ MM COPPER MULTISTRAND
HR/FR PVC INSULATED
UNSHEATHED FLEXIBLE 1CORE
1100V BLACK
HAVELLS
6 SQ MM BLACK
COPPER
MULTISTRAND
CABLE (HAVELLS)
mm 0
75 WH1 BTY TO LOAD WIRING
35 SQ MM COPPER MULTISTRAND
HR/FR PVC INSULATED
UNSHEATHED FLEXIBLE 1CORE
1100V BLACK
HAVELLS
35 SQ MM BLACK
COPPER
MULTISTRAND
CABLE (HAVELLS)
mm 0
76 WM1 EARTHING BUSBAR
COPPER BUSBAR 25MMX3MM
ELECTROLYTIC GRID TINNED
REPUTED
CU BUSBAR
25MMX3MM
mm 0
77 ENGRAVING/PACKING/ HARDWARE
CUSTOMER:
PROJECT:
CONSULTANT:
CLIENT:
MFR:
CUST.PO.NO:
CUST.CONTR.NO:
HBL JOB NO:
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES.
ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
REVN DATE REMARKS DATE
DRAWN
CHKD.
APPRD.
SCALE. : N.T.S
DRAWING NO:
DESC: ELECTRICAL SCHEMATIC FOR
REV.:
SHEET
OF
HBL POWER SYSTEMS LTD.(P.E DIVISION)
QTY.:
E
D
C
B
F
A
E
D
C
B
F
A
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
1
6
220 TP 20A FCBC
21.05.13
MURALI
BNR
HSB
00
4512017539 DT:07.05.13 M/s.JINDAL STEEL & POWER LIMITED
PEE/P53292
5255
5 No's
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3
.
E
2
/
3
.
E
2
V
/
3
.
A
6
/3.A1
/3.A1
/3.A1
/3.B1
/3.B1
/3.B1
/3.B1
/3.B1
/3.B1
/
3
.
E
2
/
3
.
E
2
/
3
.
E
2
/3.B1
L
1
L
2
L
3
L
1
- L
2
L
2
- L
3
L
3
- L
1
1 2
P1
I/P VOLTMETER
A1:1
A1:2, MOD2:1
A1:3, MOD3:1
A
1
0
:C
N
1
/1
A
1
0
:C
N
1
/3
A
3
:C
N
2
/9
A
3
:C
N
2
/5
A
3
:C
N
2
/1
A
1
0
:C
N
1
/5
A4:CN2/1
A4:CN2/2
A4:CN2/3
A4:CN2/4
A4:CN2/5
A4:CN2/6
A4:CN2/7
A4:CN2/8
A4:CN2/9
A
3
:C
N
2
/1
0
A
3
:C
N
2
/6
A
3
:C
N
2
/2
A4:CN3/4
2
G
1
PS1
P
O
W
E
R

S
O
C
K
E
T
1
2
DS1
DOOR SWITCH
1
2
TSC1
THERMOSTAT FOR
SPACE HEATER CONTROL
VD3
2
1
VD1
I/P ON LED
2
1
VD2
2
1
1
2
IL1
ILLUMINATING
LAMP
2
1
SPH1
SPACE HEATER
1 2
F2
1 2
F3
1 2
F4
1 2
F1
PANEL LIGHTING
FUSE
1
2
SW1
PANEL LIGHTING
ON/OFF SWITCH
X12
X13
V
S
1
R Y B
1 2
1
2
3
4
Q
2
CONTROL MCB
5
6
1 2
3 4
Q1
I/P ON/OFF MCB
5
6
X1
I
N
P
U
T

T
E
R
M
I
N
A
L
S
X2
X3
B
Y
R
B
Y
R
T1
MAIN TRANSFORMER
N
1 2
F5
RECTIFIER FUSES
1 2
F6
1 2
F7
T2
PRI/48 0V
PRI/0V
S1/18 V
S1/0V
S2/15V
S2/0V
S3/15V
S3/0V
S1/10V
S1/0V PRI/N
PRI/P
T3
S1/10V
S1/0V PRI/N
PRI/P
T4
S1/10V
S1/0V PRI/N
PRI/P
T5
SPACE HEATER & PANEL LTG CKT
R
R R
4
1
5
V
A
C

3

P
H
A
S
E

3

W
I
R
E
E
X
T
E
R
N
A
L

S
U
P
P
L
Y

F
R
O
M

C
U
S
T
O
M
E
R
W
B
2
WC1
CUSTOMER:
PROJECT:
CONSULTANT:
CLIENT:
MFR:
CUST.PO.NO:
CUST.CONTR.NO:
HBL JOB NO:
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES.
ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
REVN DATE REMARKS DATE
DRAWN
CHKD.
APPRD.
SCALE. : N.T.S
DRAWING NO:
DESC: ELECTRICAL SCHEMATIC FOR
REV.:
SHEET
OF
HBL POWER SYSTEMS LTD.(P.E DIVISION)
QTY.:
E
D
C
B
F
A
E
D
C
B
F
A
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
2
6
220 TP 20A FCBC
21.05.13
MURALI
BNR
HSB
00
4512017539 DT:07.05.13 M/s.JINDAL STEEL & POWER LIMITED
PEE/P53292
5255
5 No's
\\1
0
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0
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2
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0
-
5
2
9
9
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2
5
5
\
5
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3
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0
1
3
5
3
2
9
2
5
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3
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0
1
3
1
0
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6
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/1.B7
/1.B7
/
3
.
B
1
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3
.
D
3
/
3
.
B
1
/
3
.
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3
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3
.
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2
A
I>
I>
RC CARD
PULSE TRANSFORMER CARD
/
2
.
A
2
/
2
.
A
2
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C
2
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2
.
C
2
/
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3
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3
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C
3
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3
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3
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.
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3
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.
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2
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3
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3
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3
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E
3
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.
E
3
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E
3
/
2
.
E
2
/
2
.
E
2
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/2.E4
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V
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/2.A5
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A
/
3
.
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1
/
3
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B
1
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/3.C8
/3.A8
/3.A8
I>
I>
HEAT
SINK
HEAT
SINK
HEAT
SINK
F5:2
F6:2
F7:2
A
4
:C
N
3
/1
, A
5
:C
N
2
/2
A
4
:C
N
2
/1
0
, A
5
:C
N
2
/3
A
5
:C
N
2
/8
VD4
2
1
A1
69- 00003(220V) REV:0
1 2 3 4 5
A2
69- 0008 2 REV:3
CN1
C
N
5
/
1
C
N
5
/
2
C
N
6
/
1
C
N
6
/
2
C
N
7
/
1
C
N
7
/
2
C
N
2
/
1
C
N
2
/
2
C
N
3
/
1
C
N
3
/
2
C
N
4
/
1
C
N
4
/
2
M
O
D
1
:
4
M
O
D
1
:
5
M
O
D
1
:
7
M
O
D
1
:
6
M
O
D
2
:
4
M
O
D
2
:
5
M
O
D
2
:
7
M
O
D
2
:
6
M
O
D
3
:
4
M
O
D
3
:
5
M
O
D
3
:
7
M
O
D
3
:
6
A
2
:
C
N
5
/
1
A
2
:
C
N
5
/
2
A
2
:
C
N
7
/
1
A
2
:
C
N
7
/
2
A
2
:
C
N
3
/
1
A
2
:
C
N
3
/
2
A
2
:
C
N
4
/
1
A
2
:
C
N
4
/
2
A
2
:
C
N
2
/
1
A
2
:
C
N
2
/
2
A
2
:
C
N
6
/
1
A
2
:
C
N
6
/
2
/3
.A
8
A
1
0
C
N
2
/9 C
N
2
/8
C
N
2
/6
SW2:A1, SW2:A2
SW2:B1, SW2:B3
A7:CN2
1
2
P2
Q4:2
Q4:2
Q4:4
1
2
Q
3
CABLE SUITABLE FOR 100A
C
A
B
L
E

S
U
I
T
A
B
L
E

F
O
R

1
0
0
A
Q4:4
SH2 +
V
E
-V
E
- +
P4
A
4
:
C
N
3
/
2
A
4
:
C
N
3
/
3
3
4
K
1
A5:CN2/10
1 2
3 4
5 6
K
1
A
1
A
2
K1
SW2
1
2
A1
A2
A3
B1
B2
B3
A10:CN2/6
A10:CN2/9
1 2
Q5
3 4
2
1
V1
2 1
V2
3
4
1 2
Q4
1
2
F
I
L
T
E
R

C
A
P
A
C
I
T
O
R
C1
- +
P3
O/P AMMETER
SH1 +
V
E
-V
E
1
2
F8
X10
B
A
T
T
E
R
Y

T
E
R
M
I
N
A
L
S
X11
X5
X4
L
O
A
D

T
E
R
M
I
N
A
L
S
2
7
3
4
MOD1
5
6
1
2
7
3
4
MOD2
5
6
1
2
7
3
4
MOD3
5
6
1
HS1
HS2
HS3
1 2 L1
R
R
HEAT SINKS
BUSBAR
W
A
1
W
A
2
W
B
1
W
C
2
WD1 WH1
WM1
CUSTOMER:
PROJECT:
CONSULTANT:
CLIENT:
MFR:
CUST.PO.NO:
CUST.CONTR.NO:
HBL JOB NO:
USE OR COMMUNICATION OF THE COMMENTS THEREOF ARE FORBIDDEN WITHOUT EXPRESS AUTHORITY. OFFENDERS ARE LIABLE TO THE PAYMENT OF DAMAGES.
ALL RIGHTS ARE RESERVED THE EVENT OF THE GRANT OF A PATENT OR THE REGISTRATION OF A UTILITY MODEL OR DESIGN.
REVN DATE REMARKS DATE
DRAWN
CHKD.
APPRD.
SCALE. : N.T.S
DRAWING NO:
DESC: ELECTRICAL SCHEMATIC FOR
REV.:
SHEET
OF
HBL POWER SYSTEMS LTD.(P.E DIVISION)
QTY.:
E
D
C
B
F
A
E
D
C
B
F
A
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
3
6
220 TP 20A FCBC
21.05.13
MURALI
BNR
HSB
00
4512017539 DT:07.05.13 M/s.JINDAL STEEL & POWER LIMITED
PEE/P53292
5255
5 No's
\\1
0
.1
0
.5
.9
6
\p
.e
.jo
b
s
\E
3
J
O
B
S
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2
0
0
-
5
2
9
9
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2
5
5
\
5
/2
3
/2
0
1
3
5
3
2
9
2
5
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3
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1
3
1
0
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6
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/
2
.
D
4
/
2
.
D
4
/
2
.
A
4
/
2
.
D
8
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/1.C1
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/3.A8
/
3
.
A
6
/
3
.
A
6
/
3
.
E
1
/
3
.
E
1
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/2.D4
/2.E6
/2.E7
/1.C7
/1.C7
/1.C7
/1.C7
/1.D7
/1.D8
/1.D7
/2.D4
/1.D7
/1.C7
2
6

P
I
N

F
R
C
1
4

P
I
N

F
R
C
CONNECTOR CARD
34 PIN FRC 14 PIN FRC 1
4
P
IN
F
R
C
2
6
P
IN
F
R
C
CONTROL CARD
1
4

P
I
N

F
R
C
34 PIN FRC
16 PIN FRC
34 PIN FRC
MULTIALARM CARD
1
4

P
I
N

F
R
C
DC- DC CONVERTER CARD
34 PIN FRC
MAIN LED DISPLAY
M
A
I
N
S

F
A
I
L

C
A
R
D
R
L
/3.B7
/3.C7
/2.F3
16 PIN FRC
SUB LED DISPLAY CARD
F
U
S
E

F
A
I
L

C
A
R
D
/
3
.
D
4
/
3
.
D
5
/1.B6
/1.B7
/1.B6
/1.B7
/1.B6
/1.B7
/
3
.
C
5
/
3
.
D
1
RELAY
BASE
/2.B7
/2.B7
PT3
PT4
PT1
PT2
RL1
SUMMARY PFC RELAY
3
4 1
+ve
- ve
Q5:2
S
H
1
:-V
E
S
H
1
:+
V
E
L
1
:2
Q5:2
Q1:5
Q1:3
Q1:1
A10:CN2/1
A10:CN2/3
A
1
0
:C
N
1
/1
0
A
1
0
:C
N
1
/8
A8 :CN9/1
A8 :CN9/4
A
3
:C
N
1
/1
A
3
:C
N
1
/2
2 10
RL1
SUMMARY PFC RELAY
T5:S1/0V
SH1:- VE
SH2:- VE
SH2:+VE
T2:S1/0V
T2:S2/15V
T2:S2/0V
T2:S3/15V
T3:S1/10V
T5:S1/10V
SH1:+VE
T2:S3/0V
T2:S1/18 V
A4
69- 00360 REV:1
C
N
4
/
1
C
N
4
/
2
C
N
4
/
3
C
N
4
/
4
C
N
4
/
5
C
N
4
/
6
C
N
4
/
7
C
N
4
/
8
C
N
4
/
9
C
N
4
/
1
0
C
N
1
C
N
1
A
C
N
5
/
1
C
N
5
/
2
C
N
5
/
3
C
N
5
/
4
C
N
5
/
5
C
N
5
/
6
C
N
5
/
7
C
N
5
/
8
C
N
5
/
9
C
N
5
/
1
0
CN2/1
CN2/2
CN2/3
CN2/4
CN2/5
CN2/6
CN2/7
CN2/8
CN2/9
CN2/10
CN3/1
CN3/2
CN3/3
CN3/4
CN3/5
CN3/6
CN3/7
CN3/8
CN3/9
CN3/10
A7
69- 0008 1 REV:2
CN4 CN2
C
N
1
A
C
N
1
A8
69- 0008 3 REV:0
CN1
C
N
3
C
N
2
C
N
7
/
1
C
N
7
/
2
C
N
7
/
3
C
N
7
/
4
C
N
7
/
5
C
N
7
/
6
C
N
7
/
7
C
N
7
/
8
C
N
7
/
9
C
N
7
/
1
0
C
N
8
C
N
4
C
N
5
C
N
9
/
1
C
N
9
/
2
C
N
9
/
3
C
N
9
/
4
CN6/1
CN6/2
CN6/3
CN6/4
CN6/5
CN6/6
CN6/7
CN6/8
CN6/9
CN6/10
CN6/11
CN6/12
CN6/13
CN6/14
A5
69- 0008 5(220V) REV:0
C
N
2
/
1
C
N
2
/
2
C
N
2
/
3
C
N
2
/
4
C
N
2
/
5
C
N
2
/
6
C
N
2
/
7
C
N
2
/
8
C
N
2
/
9
C
N
2
/
1
0
C
N
1
A6
69- 0008 4 REV:0
CN1
X6 X7
X8
X9
A
1
0
6
9
-
0
0
0
8
7

R
E
V
:
0
CN1/10
CN1/9
CN1/8
CN1/7
CN1/5
CN1/3
CN1/1 CN2/4
CN2/1
CN2/3
CN2/9
CN2/6
CN2/8
/2.A7
A8 :CN6/1
A8 :CN6/14
A2:CN1
A9
69- 00090 REV:0
CN1
A
3
6
9
-
0
0
3
9
0

R
E
V
:
0
C
N
1
/
5
C
N
1
/
4
C
N
1
/
3
C
N
1
/
2
C
N
1
/
1
CN2/1
CN2/2
CN2/5
CN2/6
CN2/9
CN2/10
A
8
:
C
N
7
/
1
A
8
:
C
N
7
/
1
0
F5:1
F5:2
F6:1
F6:2
F7:1
F7:2
A
8
:
C
N
7
/
2
A
3
:
C
N
1
/
4
RB1
A10:CN2/6
A10:CN2/9
R
BZ1
+
1
2
V
G
N
D
D
NOTE : BUZZER WILL BE PLACED IN CUSTOMER CABIN SO
IT WILL BE PUT SEPARATELY IN CHARGER
ALARMS
DC UNDER VOLTAGE
DC OVER VOLTAGE
CHARGER FAIL
BATTERY LOW
CHARGER OVER LOAD
DC EARTH FAULT - VE
DC EARTH FAULT +VE
RELAY
BASE
SUB LED CARD
MAINS FAIL
RECTIFIER FUSE FAIL
MAIN LED CARD
FRC1
F
R
C
2
FRC3
F
R
C
4
F
R
C
5
FRC7
F
R
C
6
H B L H B L H B L H B L P O W E R P O W E R P O W E R P O W E R S Y S T E M S S Y S T E M S S Y S T E M S S Y S T E M S L I M I T E D L I M I T E D L I M I T E D L I M I T E D
P O W E R P O W E R P O W E R P O W E R E L C T R O N I C S E L C T R O N I C S E L C T R O N I C S E L C T R O N I C S D I V I S I O N D I V I S I O N D I V I S I O N D I V I S I O N
Q U A L I T Y Q U A L I T Y Q U A L I T Y Q U A L I T Y A S S U R A N C E A S S U R A N C E A S S U R A N C E A S S U R A N C E P L A N P L A N P L A N P L A N





































































































































































































































































































































































































































































































































































Doc. Ref. No : Make of Components
Rev. No. 0
Date 21.05.13 HBL POWER SYSTEMS LTD.
Sheet 1 of 1 RECTIFIER DIVISION
MAKE OF COMPONENTS
CUSTOMER : M/s. M/s.M/S.JINDAL STEEL & POWER LIMITED
HBL JOB NO. : 5255
SL.NO DESCRIPTION MAKES
1. FILTER CAPACITORS ALCON /SARADA
2.
RECTIFIERS
(THYRISTORS &DIODES
AND MODULES)
HIRECT /SEMIKRON
3. SWITCHES KAYCEE /L&T(SALZER)
4. MCCB /ACB /MCB SCHNEIDER/ABB/C&S
5. METERS /SHUNTS AE /RISHAB /UBAH/IMP/MECO
6. FUSES BUSSMANN
7. ELECTRONIC CARDS HBL
8. INDICATION LAMPS ESBEE/VAISHNO/TEKNIC
9. MAGNETICS HBL
10. CONTACTORS ABB/SCHNEIDER
11. CONTROL TERMINALS CONNECTWELL / WAGO / ELMEX/APL
12. RELAYS PLA /L&T(SALZER)
13. CONTROL FUSES C.W/ELMEX
14. CABLES HAVELLS /POLYCAB /FINOLEX
15. CURRENT TRANSFORMER AE/KAPPA
Makes mentioned in above have been ordered /some of themarrived/available. The other
components not mentioned in above list will be of HBL regularly used components.