Eaton Fuller Heavy Duty Transmissions

Illustrated Parts List RTO-16910B-DM2 Jun 2005

For the most current information, visit the Roadranger web site at www.roadranger.com

Contents
How To Use The Illustrated Parts List................................................................................................................. 4
Locating Transmission Tag and Identifying Model Designation................................................................................... 5
Using Model Designation or Nomenclature .......................................................................................................... 5
AUXILIARY DRIVE GEAR................................................................................................................................. 6
CASE (AUX) ............................................................................................................................................... 7
CASE (FRONT) ............................................................................................................................................ 8
CASE (FRONT) FORCED LUBE .........................................................................................................................10
CONTROLLER ECU & HARNESS .......................................................................................................................12
COUNTERSHAFT & BRGS(AUX) .......................................................................................................................13
COUNTERSHAFT ASSY .................................................................................................................................14
FILTER REGULATOR ....................................................................................................................................15
INERTIA BRAKE ..........................................................................................................................................16
INPUT SHAFT & DRIVE GEAR..........................................................................................................................17
INTEGRAL PUMP & COOLER...........................................................................................................................18
INTEGRAL OIL PUMP ...........................................................................................................................................................................18
INTEGRAL PUMP & COOLER...........................................................................................................................20
OIL COOLER .........................................................................................................................................................................................20
KITS & ASSEMBLIES ....................................................................................................................................21
MAINSHAFT & SYNCHRO(AUX) .......................................................................................................................22
MAINSHAFT ASSY.......................................................................................................................................23
MISCELLANEOUS........................................................................................................................................24
RANGE CYLINDER .......................................................................................................................................25
REVERSE IDLER .........................................................................................................................................26
SHIFT BAR HOUSING ...................................................................................................................................27
SHIFT CONTROLS .......................................................................................................................................29
GEAR DISPLAY MODULE......................................................................................................................................................................29
SHIFT CONTROLS .......................................................................................................................................30
SHIFT CONTROLS.................................................................................................................................................................................30
X-Y SHIFTER MODULE..................................................................................................................................31
Appendix..................................................................................................................................................32

How To Use The Illustrated Parts List

Using Model Designation or Nomenclature

This information provides a guideline to assist you in indentifying the transmission designation assigned to a transmission model information vital to identifying and ordering parts.

Kits and Assemblies (K/A's)

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations

Illustrations show parts in assembly groups.

Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Locating Transmission Tag and Identifying Model Designation

Transmission model designation, and other transmission information, are stamped on the transmission tag. To identify the transmission
model designation (nomenclature), locate the tag on the transmission and then locate the model designation number as shown.

Eaton Fuller

PTO Codes

Transmissions
FO-8406-AS
Eaton Corporation Made
Transmission Div
Kalamazoo, MI 49003
in

Using Model Designation or Nomenclature

The model designation or nomenclature assigned to a transmission model provides information concerning transmission torque
capacity, forward speeds, ratio set, shift bar housing and other provisions and options. Use the following guidelines to identify your
transmission model designation. This information is useful when ordering parts.
Every effort has been made to ensure the accuracy of this publication. However, Eaton Corporation makes no expressed or implied
warranty or representation based on the information contained in this publication. Any errors or omissions may be reported to Eaton
Roadranger Parts Marketing, Eaton Corporation, P.O. Box 4013, Kalamazoo, MI 49003.
Copyright Eaton Corporation, 2005 All rights reserved.

Group: AUXILIARY DRIVE GEAR

1
6

10480-12/92 Aux DG

AUXILIARY DRIVE GEAR

Item

Current Part

Description

1
2
3
4
5
6
7

16763
21320
16628
5566507
16138
X-8-645
23159

SNAP RING
SNAP RING RETAINER
SNAP RING
BEARING
BEARING RETAINER
CAPSCREW
AUXILIARY DRIVE GEAR

Replaced Part

Qty.

5566504

2
1
1
1
1
6
1

X 8 612
21321

Notes

Kits/Assys Where
Needed
K-3519 ,K-3522
K-3519 ,K-3522
K-3519 ,K-3522

3/8"-16X1"

Group: CASE (AUX)

14

25
1
2
OEM supplied
adjustable
speedometer
sensor
(Threaded)

OEM supplied
non-adjustable
speedometer
sensor
(Non-Threaded)

23
3
4

24

16
15
9
10
11

13
12
11406B-03-03

CASE (AUX)
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

S-2501
5568511

SPEEDO ROTOR ASSY

-O- RING

4302242

1
1

MAGNETIC

3
4
5
6
7
7
8
8
8
9
10
11
12
13
14
15
16
23
24
25

K-2918
X-8-0801M
S-2913
4302247
X-8L-614
X-8L-611
X-8L-602
X-8L-614
X-8L-616
4302320
4302246
K-2805
14335
4305046
5505543
20815
X-8L-600
K-3231
K-3523
4304653

OIL SEAL KIT

CAPSCREW
REAR BEARING COVER ASSY
GASKET
CAPSCREW
CAPSCREW
CAPSCREW
CAPSCREW
CAPSCREW
COVER
GASKET
SHIM KIT
GASKET
REAR HOUSING
YOKE-1710 HALF ROUND
LIFTING EYE
CAPSCREW
SPEED SENSOR KIT
SPEEDO PLUG KIT
SLINGER

4302322 4302323

1
3
1
1
2
4
16
2
1
2
2
1
1
1
1
2
8
1
2
1

MAGNETIC SPEEDO
M8 X 1.25 X 12MM

691637 ,4304651

X 8 616
21346
21345
21452 K - 2106

17105
A - 6398 ,A - 6724
4302707

Kits/Assys Where
Needed
K-2918 ,S-2501 ,S-2913
,S-2956
K-3519 ,K-3522
K-3231 ,K-3523 ,S-2913
K-2918 ,K-3518 ,S-2913

3/8"-16X2"
3/8"-16X3-1/4"
3/8"-16X1-1/2"
3/8"-16X2"
3/8"-16X2-3/4"

S-2913

S-2956
K-3518 ,S-2956
K-3519 ,K-3522 ,S-2956
K-3518 ,S-2956

3/8"-16X1"
SINGLE PICK-UP (2 PIN)

S-2956
S-2956

S-2913

Group: CASE (FRONT)

35

27

32
33

34

29
28 30
31

24
23

36

37
38

41

40

22

Dipstick components
21

8
39
20

2
4
5

7
6
18
17
15
14

13

12

19

11
10 9

10305C-03-03

CASE (FRONT)
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
4
5
6
7
8
9
10
11
12

S-2075
X-12-1207
4305310
4302809
X-8-725
4305668
4305059
X-8-1200M
K-3643
4302708
X-10-1005

CASE ASSY
PIPE PLUG
GASKET
PTO COVER
CAPSCREW
GASKET
CLUTCH HOUSING
CAPSCREW
CLUTCH HOUSING COVER KIT
STUD
WASHER

4302218
X12 1202 ,X12 1206
4302810
16596 ,4300571
X 8 724
4304815

1
1
1
1
8
1
1
4
1
6
6

FOR USE W/INTEGRAL PUMP

3/4" MAGNETIC

13
14
15
17
18
19
20

X-1-1005
20550
X-8L-604
14311
4303692
X-8-423
X-8C-826

NUT
FRONT BRG COVER
CAPSCREW
GASKET
HAND HOLE COVER
CAPSCREW
CAPSCREW

21
22
23
24
27
28
29

4304023
X-8-686
14575
4305309
14373
18128
X-1-1005

PLUG
CAPSCREW
PTO COVER
GASKET
MAGNET
PIN
NUT

691954
5966
X 3 1000 ,X10 1000 ,X10
1004
X 1 1000

126243 X 8 809 ,X 8L
809 ,X 8L 826
4303747
4302254
1684

X 1 1000

6
1
6
1
1
2
4
1
6
1
1
3
2
2

Kits/Assys Where
Needed

K-3518 ,K-3637 ,K-3644

7/16"-14X7/8"
K-3518 ,K-3678
M12 X 1.75 X 20MM

K-3643

1.23 X 6.60
5/8"-18
2" PULL
3/8"-16X1-1/4"
K-3518
1/4"-20X1/2"
1/2-13 X 1-7/16 - FOR ALUMINUM
HOUSING
1-1/16" MAGNETIC, O-RING INCLUDED
3/8"-16X3/4"

S-2905
K-3678
S-2075 ,S-2995

K-3518 ,K-3637 ,K-3644

S-2075 ,S-2995
5/8"-18

Item

Current Part

Description

Replaced Part

Qty.

Notes

30

X-10-1005

WASHER

1.23 X 6.60

31
32
33
34
35
36
37
38
39
40
41

14554
X-8L-602
20867
20484
20866
23104
X-8-1005
20814
X-12-802
X-12-1207
691447

STUD
CAPSCREW
TUBE
ELBOW
DIPSTICK
PLUG
CAPSCREW
SPACER
PIPE PLUG
PIPE PLUG
PIN

X 3 1000 ,X10 1000 ,X10

1004
1632 ,6579

2
2
1
1
1
2
2
2
1
1
1

5/8" X 2-3/16"
3/8"-16X1-1/2"

1712

X12 800
X12 1202 ,X12 1206

Kits/Assys Where
Needed

5/8"-11X1-1/4"
1/2"
3/4" MAGNETIC
S-2075 ,S-2995

Group: CASE (FRONT) FORCED LUBE

35

27

32
33

34

29
28 30
31

24

37
38

41

23

36

40

22

Dipstick components
21
25

26
39

4
5

2
20

18
17
15
14

13

12

21

19

11
10 9

10305E-08-04

CASE (FRONT) FORCED LUBE

Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
9
10
11
12

S-2995
5568544
A-7471
4305310
4302809
X-8-725
4305668
K-3678
X-8-1200M
K-3643
4302708
X-10-1005

CASE ASSY
-O- RING
EXTENDED LUBE TUBE ASSY
GASKET
PTO COVER
CAPSCREW
GASKET
FORCED LUBE CL HSG KIT
CAPSCREW
CLUTCH HOUSING COVER KIT
STUD
WASHER

4305765

1
1
1
1
1
8
1
1
4
1
6
6

13
14
15
17
18
19
20

X-1-1005
20550
X-8L-604
14311
4303692
X-8-423
X-8C-826

NUT
FRONT BRG COVER
CAPSCREW
GASKET
HAND HOLE COVER
CAPSCREW
CAPSCREW

21
22
23
24
25
26

4304023
X-8-686
14575
4305309
13835
13653

PLUG
CAPSCREW
PTO COVER
GASKET
-O- RING
-O- RING

10

4305393
4302810
16596 ,4300571
X 8 724
4304815
4304328
691954
5966
X 3 1000 ,X10 1000 ,X10
1004
X 1 1000

126243 X 8 809 ,X 8L
809 ,X 8L 826
4303747
4302254
1684

6
1
6
1
1
2
6
1
6
1
1
2
2

Notes

Kits/Assys Where
Needed
A-7471
K-3518 ,K-3637 ,K-3644

7/16"-14X7/8"
K-3518 ,K-3678
#1 PULL ALUMINUM
M12 X 1.75 X 20MM

K-3643

1.23 X 6.60
5/8"-18
2" PULL
3/8"-16X1-1/4"
K-3518
1/4"-20X1/2"
1/2-13 X 1-7/16

S-2905
K-3678

1-1/16" MAGNETIC, O-RING INCLUDED

3/8"-16X3/4"

S-2075 ,S-2995

K-3518 ,K-3637 ,K-3644

A-7471
A-7471 ,K-2908

Item

Current Part

Description

27
28
29
30

14373
18128
X-1-1005
X-10-1005

MAGNET
PIN
NUT
WASHER

31
32
33
34
35
36
37
38
39
40
41

14554
X-8L-602
20867
20484
20866
23104
X-8-1005
20814
X-12-802
X-12-1207
691447

STUD
CAPSCREW
TUBE
ELBOW
DIPSTICK
PLUG
CAPSCREW
SPACER
PIPE PLUG
PIPE PLUG
PIN

Replaced Part

X 1 1000
X 3 1000 ,X10 1000 ,X10
1004
1632 ,6579

1712

X12 800
X12 1202 ,X12 1206

Qty.

Notes

3
2
2
2

5/8"-18
1.23 X 6.60

2
2
1
1
1
2
2
2
1
1
1

Kits/Assys Where
Needed
S-2075 ,S-2995

5/8" X 2-3/16"
3/8"-16X1-1/2"

5/8"-11X1-1/4"
1/2"
3/4" MAGNETIC
S-2075 ,S-2995

11

Group: CONTROLLER ECU & HARNESS

10

Range Solenoid

11

A
Shift Bar Housing
Speed Sensor

Shift Bar Housing

Speed Sensor

Splitter Solenoid
(18 Speeds Only)

B
Blank

Rear Bearing Cover

13

3
5
4

3
4

8
20319B-03-03

CONTROLLER ECU & HARNESS

Item

Current Part

Description

1
2
3
4
5
6
7
8
9

4301302
5559348
4301367
4301378
K-3639
4301369
4302114
X-8-552
K-3682

BRACKET
TY-RAP
MOUNTING PAD
DOWEL PIN
TRANS CONTROLLER KIT
SLEEVE
WASHER
SCREW
RANGE VALVE KIT

10
11
13

K-2908
X-8-264
K-3527

-O- RING KIT

HEX FLANGE HEAD SCREW
TRANSMISSION HARNESS
KIT

12

Replaced Part

5561801 ,5561804 ,K 2907

X 8 259
691664

Qty.
3
8
4
2
1
2
2
2
1
1
4
1

Notes

Kits/Assys Where
Needed
K-3527 ,K-3682
K-3639
S-2905
K-3639

5/16"-18X1-1/2"

FOR SOLENOID VALVE

#10-24 X 1 1/4

K-3682

Group: COUNTERSHAFT & BRGS(AUX)

1
3

10440-1/92 Aux CS Helical

COUNTERSHAFT & BRGS(AUX)

Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

4302074
A-6338

21343
A - 5626

4
2

C/S 4302093 - D/G 23160

22903

BEARING
WELDED COUNTERSHAFT
ASSY
SPACER

Kits/Assys Where
Needed
K-3519 ,K-3522 ,S-2956

13

Group: COUNTERSHAFT ASSY

11

12

13

5
7

15
8
14

10

10341-1/92 CS/RT

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
10
11

14317
14366
4303621
X-6-E
62511
4304840
20471
20482
4305052
15953
20840
21020

SNAP RING
BEARING
CNTRSHFT-W/REV & 1ST
KEY
ROLL PIN
KEY
2ND GEAR-CNTRSHFT
3RD GEAR-CNTRSHFT
OD GEAR-CNTRSHFT
PTO GEAR - LOWER
PTO GEAR - UPPER
DRIVE GEAR-CNTRSHFT

12
13
14
15

19198
4304599
4304605
X-7-1005

SNAP RING
BEARING
RETAINER
CAPSCREW

14

Replaced Part

4303619

19673
19247
19615
4302089
15952
19240 ,19243 ,20392
,4302087
4302677 4304598
19548

Qty.

Notes

2
2
2
2
4
2
2
2
2
1
1
2
2
2
2
2

Kits/Assys Where
Needed
K-3519 ,K-3522
K-3519 ,K-3522

K-3519 ,K-3522
ROLL PIN NO LONGER REQUIRED
5/8"-18X1-3/4"

Group: FILTER REGULATOR

NSS

2
2

-O- Ring/Element Kit

NSS - Not Sold Separately

10131-12-93

FILTER REGULATOR
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5

K-2170
K-1698
X-8C-412
15114
X-12-208

FILTER REG KIT

-O- RING/ELEMENT KIT
CAPSCREW
-O- RING
PIPE PLUG

A - 5454

1
1
2
2
3

X 8S 412

Notes

Kits/Assys Where
Needed

FOR FILTER REGULATOR

1/4"-20X2-1/4"
1/8" NPT

K-2170 ,K-3365
K-2170 ,K-3365

15

Group: INERTIA BRAKE

NOTE:
IF YOU ARE REPLACING THE INERTIA
BRAKE AND THE ADAPTER PLATE
LOOKS LIKE THIS YOU WILL ALSO
NEED TO ORDER ITEM #10
8-Bolt PTO Adapter Plate
Old Design

8-Bolt PTO Adapter Plate

New Design

10

11

NOTE:
1 IF YOU ARE REPLACING THE

INERTIA BRAKE PLEASE SEE

IMPORTANT ADAPTER PLATE
DESIGN INFORMATION ABOVE

6
3

20427-03-03

INERTIA BRAKE
Item

Current Part

Description

Replaced Part

Qty.

Notes

K-3637

INERTIA BRAKE KIT

A - 7452

2
3
4
4
5
6
6
7
8

X-8-6116
691603
5588208
5588210
691651
4305714
691517
4305309
691703

9
10
11

X-8C-722
K-3644
4305310

HEX FLANGE HEAD SCREW

CONN 3/8 PIPE TO3/4 16
OIL HOSE ASSEMBLY
OIL HOSE ASSEMBLY
ELBOW, 90 DEG MALE
FILTER FITTING
FILTER FITTING
GASKET
INT BRAKE JUMPER
HARNESS
CAPSCREW
INERTIA BRK ADPT PLT KIT
GASKET

PLEASE SEE IMPORTANT SERVICE

INFORMATION INDICATED ON
ILLUSTRATION.
3/8"-16X4.25

16

1684

4305450 ,4305732
4302810

6
1
1
1
1
1
1
1
1
8
1
1

Kits/Assys Where
Needed

FOR USE WITH 4302218 CASE

FOR USE WITH 4305765 CASE
FOR USE WITH 4305765 CASE
FOR USE WITH 4302218 CASE
K-3518 ,K-3637 ,K-3644

7/16-14X1-1/4

K-3644
K-3518 ,K-3637 ,K-3644

Group: INPUT SHAFT & DRIVE GEAR

9
8
6

* 1

* For Shipping Only Do Not Replace

10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item

Current Part

Description

1
2
3
4
5
6
8
9

23559
16980
81504
16463
14750
22028
S-1659
16566

SHIPPING SEAL
SNAP RING
BEARING
SPACER
SNAP RING
MAIN DRIVE GEAR
INPUT SHAFT
BUSHING

Replaced Part

22030 ,4302086
20535 23566 ,4302661

Qty.

Notes

1
1
1
1
1
1
1
1

NOT SOLD FOR SERVICE

Kits/Assys Where
Needed
K-3519
K-3519 ,K-3522
K-3519 ,K-3522

USE W/FBC 20550

K-3519
K-3522 ,S-1659

17

Group: INTEGRAL PUMP & COOLER

Sub-Group: INTEGRAL OIL PUMP
22

21

Indicates part of item 999

21
13

12
15

19

14

11

17
16
9

18
26
6

10

25
24

23
5
4

11521-01-01

INTEGRAL PUMP & COOLER

INTEGRAL OIL PUMP
Item

Current Part

Description

X-8C-409

CAPSCREW

2
3
4
5
6
7
8
9
10

K-2402
20514
20823
14765
X-8-448
20824
20825
4303773
K-3367

COVER & SCREW KIT

GASKET
PLUG
-O- RING
SCREW
WASHER
DOWEL PIN
RETAINER
OIL PUMP KIT

11

K-3367

OIL PUMP KIT

12
13
14
15

20509
14853
4303774
K-3367

KEY
SNAP RING
PUMP DRIVE GEAR
OIL PUMP KIT

18

Replaced Part

20513 ,4300751

X 8 445

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

4304880
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A -

Qty.

Notes

1/4"-20X5/8"

1
1
1
1
3
3
1
1
1

1
2
1
1

Kits/Assys Where
Needed
K-2402 ,K-3231 ,S-2905
,S-2927
K-2402
K-3484

1/4"-20X1-1/4"
K-3367

Item

Current Part

Description

16
17
18
19
21
22
23
24

X-14-700
4303775
4305713
4304629
X-8-686
4305715
4305668
S-2075

STEEL BALL
SPRING
SUCTION TUBE
PLUG
CAPSCREW
SPLITTER LUBE TUBE
GASKET
CASE ASSY

24

S-2995

CASE ASSY

25
26
999

14373
X-8-447
K-3367

MAGNET
SCREW
OIL PUMP KIT

Replaced Part

Qty.

Notes

7/16"

A - 7197
4304815
4302218

1
1
1
1
2
1
1
1

4305765

Kits/Assys Where
Needed

7173

4304628

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

3
2
1

K-3367
3/8"-16X3/4"
K-3518 ,K-3678
FOR UNITS BUILT PRIOR TO THE
FORCED LUBRICATION DESIGN
FOR UNITS BUILT WITH THE FORCED
LUBRICATION DESIGN
S-2075 ,S-2995

19

Group: INTEGRAL PUMP & COOLER

Sub-Group: OIL COOLER

6
3

Flow

Oil Return
5
8 9

11

12
6 7

10

13 7
6

13

Oil Pump
Outlet

*13
*6

Outlet

*6
Inlet

*14
Fuller
17237

10525-4/92 Cooler

Return
Outlet

*15

*Adding Oil Filter and parts as shown is optional.

Return / Outlet Location

INTEGRAL PUMP & COOLER

OIL COOLER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

18025
19424
X-8-535
X-3-506
18211
19419
19415
X-10-501
18209
17190
19423
18210
19422
S-1404
17237

OIL COOLER
HOSE
CAPSCREW
LOCKWASHER
BRACKET
CONNECTOR
SWIVEL
WASHER
PLUG-RUBBER MOUNT
STRAP
CLAMP
NUT
ELBOW
OIL FILTER
FILTER ELEMENT

20

Replaced Part

17238

Qty.
1
1
2
2
4
6
4
2
2
8
5
2
4
1
1

Notes

25 FEET
5/16"-16X2-1/2"
5/16"

5/16"

Kits/Assys Where
Needed
K-1956
K-1956
K-1956
K-1956
K-1956
K-1956 ,S-1404
K-1956
K-1956
K-1956
K-1956
K-1956
K-1956
K-1956
S-1404

KITS & ASSEMBLIES

Item

Current Part

Description

Replaced Part

Qty.

K-3519
K-3522
S-2995

BASIC OVERHAUL KIT

BASIC REBUILD KIT
CASE ASSY

4305765

1
1
1

S-2075

CASE ASSY

4302218

K-3643
K-3680
K-1956
K-2402
K-2170
K-3678
K-3518
K-3637
K-3644
S-1659
S-2688
K-2908
K-1698
S-1404
K-3367

CLUTCH HOUSING COVER KIT

COBRA SHIFT LEVER KIT
COOLER INSTLN KIT
COVER & SCREW KIT
FILTER REG KIT
FORCED LUBE CL HSG KIT
GASKET KIT
INERTIA BRAKE KIT
INERTIA BRK ADPT PLT KIT
INPUT SHAFT
MAINSHAFT ASSY
-O- RING KIT
-O- RING/ELEMENT KIT
OIL FILTER
OIL PUMP KIT

691954
A - 7181

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

K-2918
K-3484
K-3438
S-2990
S-2989
K-3365
S-2956
K-3682

OIL SEAL KIT

O-RING KIT - RANGE
POSITION SENSOR KIT
PUSHBUTTON ASSEMBLY
PUSHBUTTON ASSEMBLY
RANGE CYL COVER KIT
RANGE SECTION ASSY
RANGE VALVE KIT

S-2913
K-3494
S-2905

20513 ,4300751
A - 5454
4304328
A - 7452
4305450 ,4305732
20535 23566 ,4302661
4303404 ,4303913

17238
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4302322 4302323
691551 ,691926
S - 2985
691442

REAR BEARING COVER ASSY

REPL KIT-SLIDING CLUTCH
SHIFT BAR HOUSING ASSY

1
1
1

S-2915

SHIFT BAR HOUSING ASSY

691532

S-2927

SHIFT BAR HOUSING ASSY

691532

K-2805
K-3231
K-3523
S-2501
K-3492
K-3639
K-3527

SHIM KIT
SPEED SENSOR KIT
SPEEDO PLUG KIT
SPEEDO ROTOR ASSY
SYNCHRONIZER KIT
TRANS CONTROLLER KIT
TRANSMISSION HARNESS
KIT
XY SHIFTER KIT

21452 K - 2106
A - 6398 ,A - 6724
4302707
4302242
K - 2446
691664

1
1
1
1
1
1
1

691381 ,A - 7034

Kits/Assys Where
Needed

FOR UNITS BUILT WITH THE FORCED

LUBRICATION SYSTEM DESIGN
FOR USE W/INTEGRAL PUMP ON UNITS
BUILT PRIOR TO THE FORCED
LUBRICATION SYSTEM DESIGN

#1 PULL ALUMINUM
K-3519 ,K-3522

2" PULL - USE W/FBC 20550

K-3519

FOR SOLENOID VALVE

FOR FILTER REGULATOR

1
1
1
1
1
1
1
1

5561801 ,5561804 ,K 2907

691637 ,4304651
K - 2448
691532

K-3436

Notes

K-3519 ,K-3522
K-3519 ,K-3522

COMPLETE - FOR UNITS BUILT PRIOR

TO THE FORCED LUBRICATION SYSTEM
DESIGN
HOUSING ONLY (DOES NOT INCLUDE
SPEED SENSORS)
COMPLETE - FOR UNITS BUILT WITH
THE FORCED LUBRICATION SYSTEM
DESIGN
K-3519 ,K-3522 ,S-2956
SINGLE PICK-UP (2 PIN)
MAGNETIC

21

Group: MAINSHAFT & SYNCHRO(AUX)

7
5
4
3

1
2

12
ok
oint Y
J
l
a
s
r
Unive

10

11

10421A-10-01

MAINSHAFT & SYNCHRO(AUX)

Item

Current Part

Description

14897

SPRING

A-7331

SYNCHRONIZER ASSY

3
4
5
7
8
10
11
12

20323
A-7254
4302276
22899
4302092
22898
5556503
4302321

SLIDING CLUTCH
SYNCHRONIZER ASSEMBLY
AUXILIARY MAINSHAFT
WASHER
REDUCTION GEAR
SPACER
BEARING
NUT

22

Replaced Part

Qty.

Notes

HI RANGE

Kits/Assys Where
Needed
K-3492 ,K-3494 ,K-3519
,K-3522
K-3492 ,K-3494

LO RANGE

K-3494
K-3492 ,K-3494

3
4304396 4304397 A 5917
A - 4937 A - 5876

23661

1
1
1
1
1
1
1
1
1

K-3519 ,K-3522

Group: MAINSHAFT ASSY

11
12

14

15

8
10
7

14

14

13

14

10337B-10-96

MAINSHAFT ASSY
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

S-2688
62504
4304614
14750
23653
14749
4301407
4303620
4303603
4303477
4302384
4302381
4300830
4302398
691922

MAINSHAFT ASSY
ROLL PIN
3-SIDED KEY
SNAP RING
REVERSE GEAR-MAINSHAFT
SPACER
SLIDING CLUTCH
1ST GEAR-MAINSHAFT
WASHER
2ND GEAR-MAINSHAFT
3RD GEAR-MAINSHAFT
OD GEAR-MAINSHAFT
WASHER .244-BLUE
WASHER
SLIDING CLUTCH

4303404 ,4303913

1
1
1
1
1
1
2
1
2
1
1
1
1
4
1

4300890

4303618
4302397
4303414
4302385
4302382 ,4302383

23103

Notes

Kits/Assys Where
Needed
S-2688
K-3519 ,K-3522

K-3519

23

MISCELLANEOUS
Item

24

Current Part

Description

71204
71205
5586272
71203
71206

ADHESIVE SEALANT
SEALANT
SHIFT DIAGRAM LABEL
SILICONE LUBE
SILICONE LUBE

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

0.5 CC (SINGLE APPLICATION SIZE)

2 CC (SINGLE APPLICATION SIZE)

K-3519

5586268

1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE

4 CC (SINGLE APPLICATION SIZE)

K-3484

Group: RANGE CYLINDER

9 15 10 13
3
2

11

15

15

12

20539-03-01

RANGE CYLINDER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
15

A-5474
14347
691348
14765
14341
14345
14344
X-1-1010
691955
K-3365
X-8-647
X-8L-605
X-3-600
X-12-208

SHIFT YOKE ASSY

GASKET
RANGE CYLINDER
-O- RING
PISTON
-O- RING
-O- RING
NUT
GASKET
RANGE CYL COVER KIT
CAPSCREW
CAPSCREW
LOCKWASHER
PIPE PLUG

Replaced Part

23353

691440
691442

Qty.
1
1
1
1
1
1
1
1
1
1
2
2
2
3

Notes

Kits/Assys Where
Needed
K-3518
K-3484

5/8"-18

3/8"-16X4-3/4"
3/8"-16X3"
3/8"
1/8" NPT

K-3484
K-3484
K-3484
K-3365 ,K-3484 ,K-3518

K-2170 ,K-3365

25

Group: REVERSE IDLER

8
5

4
3
2
8
Latest Design
7
5

4
3
2
1

11382-3-97 RI

REVERSE IDLER
Item

Current Part

Description

1
2
3
4
5
6

X-7-1008
14283
4302982
14287
16757
K-3209

CAPSCREW
IDLER PLATE
WASHER
BEARING
REVERSE IDLER GEAR
IDLER SHAFT REPL KIT

7
8
9

4303336
4303336
4305513

RETAINING RING
RETAINING RING
IDLER SHAFT

26

Replaced Part

14282
4305020
22409
16405 ,4302981
,4305513

Qty.

Notes

2
2
4
2
2
2

5/8"-18X1-1/4

2
4
2

Kits/Assys Where
Needed

K-3209 ,S-1989 ,S-2996

K-3519 ,K-3522

K-3209
K-3209
K-3209

Group: SHIFT BAR HOUSING

13
12

14

20
37
38

18
34

17

19
20

35
36

16

22

16

35

25

15

26

21
36

18
17

24

26

33
1
2

15

23

34

19

27

32

28
24

26

31
30

4
5

26

26

8
10

29

11

999

6
20235-03-01

SHIFT BAR HOUSING

Item

Current Part

Description

Replaced Part

Qty.

Notes

S-2915

SHIFT BAR HOUSING ASSY

691532

HOUSING ONLY (DOES NOT INCLUDE

SPEED SENSORS)

4302676

GASKET

14918

20070

OIL TROUGH

5
6

20332
X-8-423

AIR VALVE SHAFT

CAPSCREW

17177

7
8
10
11
12
13
14
15
16
16

X-12-603
4301378
21966
4301372
17179
4303655
22941
20815
X-8L-602
X-8L-604

PIPE PLUG
DOWEL PIN
PLUNGER
SPRING
GASKET
PLUG
NEUTRAL LIGHT SWITCH
LIFTING EYE
CAPSCREW
CAPSCREW

X12 602

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

15899
15900
22940
4303656
691661
X-14-800
691712
X-14-1200
14658
3220
1634
14659
691601
4301366
691600
4301365

PIN
GASKET
REVERSE LIGHT SWITCH
PLUG
COMPRESSION SPRING
STEEL BALL
SHIFT YOKE
STEEL BALL
SHIFT BLOCK
LOCKSCREW
INTERLOCK PIN
SHIFT BLOCK
SHIFT YOKE
YOKE BAR
SHIFT YOKE
YOKE BAR

17178
12639
17105

16830
15917

4301376

4302212
4302994

1
2
1
2
1
1
1
1
1
2
2
16
2
2
1
2
3
3
1
2
1
5
1
1
1
1
1
1

WILL CAUSE INTERFERENCE ON UNITS

BUILT WITH THE FORCED LUBRICATION
SYSTEM.
NOT TO BE USED ON UNITS BUILT WITH
THE FORCED LUBRICATION SYSTEM.
3/8" NPT

Kits/Assys Where
Needed

K-3518 ,S-2905 ,S-2915

,S-2927
S-2905

S-2905 ,S-2927
S-2905
S-2905 ,S-2927
S-2905 ,S-2927

S-2905 ,S-2915 ,S-2927

S-2905 ,S-2915 ,S-2927
SWITCH NORMALLY CLOSED
S-2956
3/8"-16X1-1/2"
3/8"-16X1-1/4"- OR USE 14 PCS OF X-8L604 WITH 2 PCS OF X-8L-602
S-2905 ,S-2915 ,S-2927
SWITCH NORMALLY OPEN

1/2"
REVERSE/1ST
3/4"
2ND/3RD

4TH/5TH
4TH/5TH
4TH/5TH
2ND/3RD
2ND/3RD

S-2905 ,S-2915 ,S-2927

S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927
S-2905 ,S-2927

27

Item

Current Part

Description

33
34
35
36

4301364
K-3231
14142
X-8C-409

YOKE BAR
SPEED SENSOR KIT
-O- RING
CAPSCREW

37
38
999

4303656
15900
S-2927

PLUG
GASKET
SHIFT BAR HOUSING ASSY

691532

3
3
1

999

S-2905

SHIFT BAR HOUSING ASSY

691532

28

Replaced Part

A - 6398 ,A - 6724

15917

Qty.

Notes

1
2
2
2

REVERSE/1ST
SINGLE PICK-UP (2 PIN)
1/4"-20X5/8"

COMPLETE - FOR UNITS BUILT WITH

THE FORCED LUBRICATION SYSTEM
DESIGN
COMPLETE - FOR UNITS BUILT PRIOR
TO THE FORCED LUBRICATION SYSTEM
DESIGN

Kits/Assys Where
Needed
S-2905 ,S-2927
S-2905 ,S-2927
K-2402 ,K-3231 ,S-2905
,S-2927
S-2905 ,S-2915 ,S-2927
S-2905 ,S-2915 ,S-2927

Group: SHIFT CONTROLS

Sub-Group: GEAR DISPLAY MODULE

30317-03-01
SHIFT CONTROLS
GEAR DISPLAY MODULE
Item

Current Part

Description

4302640

DRIVER DISPLAY MODULE

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

29

Group: SHIFT CONTROLS

Sub-Group: SHIFT CONTROLS

VOLUME
CONTROL

R
N
D

SERVICE

MANUAL
SHIFT

LOW
EATON FULLER
TRANSMISSIONS

20318-03-01
SHIFT CONTROLS
SHIFT CONTROLS
Item

Current Part

Description

Replaced Part

Qty.

1
1

S-2989
S-2990

PUSHBUTTON ASSEMBLY
PUSHBUTTON ASSEMBLY

S - 2985

1
1

30

Notes

Kits/Assys Where
Needed

Group: X-Y SHIFTER MODULE

Items not included in 999

B
2

999
20229-03-01

X-Y SHIFTER MODULE

Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
999

4305452
X-8C-615
4304602
5559348
K-3438
K-3436

GASKET
CAPSCREW
BREATHER
TY-RAP
POSITION SENSOR KIT
XY SHIFTER KIT

4301958

1
4
1
2
2
1

23605
691551 ,691926
691381 ,A - 7034

Notes

Kits/Assys Where
Needed
K-3436

1/4" NPT
K-3527 ,K-3682

31

Appendix

Air Line Tubing

Choosing nylon tubing for air lines

Use the following chart to specify the
Eaton Fuller nylon tube appropriate to
your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type

Line Color

Order Part No#

Length

Supply + Port

Red (S) + Black (P)

52601

50 ft

Splitter + Deep Reduction

Blue (SP) + Green (H/L)

52701

50 ft

Supply + Splitter + Port

Red(S)+Blue(SP)+ Black(P)

74601

50 ft

5/32" Air Lines

Line Type

Line Color

Order Part No#

Length

Supply
Port
Splitter
Deep Reduction
Sheathing

Red (S)
Black (P)
Blue (SP)
Green (H/L)

75120
75320
75720
75520
80120

50 ft
50 ft
50 ft
50 ft
50 ft

1/8" Air Lines

Line Type

Line Color

Order Part No#

Length

Supply
Port
Sheathing

White
Black

68526
82013
80000

50 ft
50 ft
50 ft

10650-1/92 AL Chart

32

33

Copyright Eaton and Dana Corporation,

2002. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. THIS INFORMATION IS
NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN
ON ALL COPIES.

The Roadranger System is an unbeatable combination of the best

products from Eaton and Dana partnering to provide you the most
advanced, most trouble-free drivetrain in the industry. And its backed by
the Roadrangers the most experienced, most expert, most accessible
drivetrain consultants in the business.
For specing or service assistance, call 1-800-826-HELP (4357) 24 hours
a day, 7 days a week, (Mexico: 001-800-826-HELP (4357)) for more time
on the road. Or visit our web site at www.roadranger.com.

34

RTO-16910B-DM2
6/05
Printed in the USA