INDEX 1 Technique index........................................................................3 2 Main Functions.........................................................................3 3 Definitions................................................................................4 4 Panel of the tester.....................................................................4 5 Software operation....................................................................

5
5.1 menu setting..........................................................................................................................6 5.1.1 Test parameters setting..............................................................................................6 5.1.2 date time setting.........................................................................................................7 5.1.3Option.......................................................................................................................7 5.1.4Delete definitions.....................................................................................................7 5.1.5 State check.................................................................................................................7 5.2Test in main menu........................................................................................................7 5.2.1 Test sequence..............................................................................................................7 5.2.2 Low voltage test.........................................................................................................7 5.3View in main menu......................................................................................................7 5.3.1Curves ......................................................................................................................8 5.3.2Comprehensive data.................................................................................................8 5.3.3 Bounce........................................................................................................................8 5.3.4 Speed analysis............................................................................................................8 5.3.5 Print............................................................................................................................9 5.3.6 Comprehensive print..................................................................................................9 5.3.7 Curves zoom in..........................................................................................................9 5.4File in main menu........................................................................................................9 5.4.1Open file...................................................................................................................9 5.4.2 Save file......................................................................................................................9

6 Test connection.........................................................................9
6.1 Time channels and earth connection...........................................................................10 6.2 Closing and opening control lines connection............................................................10

7 Sensor installation...................................................................10
7.1 Universal sensor (Acceleration sensor)......................................................................10 7.2Angle sensor.................................................................................................................11 7.3 Line sensor .................................................................................................................11

7 Accessories list.......................................................................12

Appendix 1 Internal Trigger Connection...................................14 Appendix 2 Time channel connection.......................................15

1 Technique index
1) Power supply: AC220V10% 50Hz10% 2) Temperature: 10~40 humidity: <80% 3) Insulation resistance >2Mohm, 1.5kv voltage withstand 1minute no breakdown. 4) Time measurement range: 400ms, resolution 0.1ms Time measurement error <0.2ms 5) Speed measurement: Range 2m/s resolution 0.01m/s max error<0.1m/s Range 20m/s resolution 0.01m/s max error<0.2m/s 6) Travel measurement: Range 50.0mm resolution 0.1mm max error<1%RGD+0.1%FS Range 300.0mm resolution 1mm max error<1%RGD+0.1%FS Range 600.0mm resolution 1mm max error<1%RGD+0.1%FS 7) Coil current measurement range 20.00A, resolution 0.01A, error 2%+0.2%FS 8) Closing resistance value measurement range: 100~10000ohm, error: 5%RGD 9) DC Power out: DC30V~250V/20A (instantaneous) 10) Size: 360mm*280mm*300mm 11) Weight: 10kg

2 Main Functions
1) Test standard: IEC62271 2) Closing and opening time measurement of 12 channels 3) Max difference of closing or opening time measurement of three phases 4) C-O and O-C time measurement 5) Rated operation sequence test 6) Bounce time and frequency measurement of breaker closing 7) Circuit breaker closing and opening speed measurement 8) Travel-time, Coil current-time curve of circuit breaker operation measurement 9) Travel and clearance of circuit breaker measurement 10) Variable DC circuit breaker operation power supply 11) Closing arc resistance value and connected time measurement 12) Closing time and opening time of graphite circuit breaker measurement 13) Print test results by internal micro printers

3 Definitions
1) Closing time and opening time: reference to IEC62271 2) Max difference in three phases: reference to IEC62271 3) Max difference in the same phase: the max closing/Opening difference in the same phases 4) Closing and opening speed: reference to IEC62271 5) Average closing and opening speed: 10%~90% travel range average speed 6) Max speed: The max speed value calculation from per 10ms range. For example 0~10ms speed V1, 10~20ms speed V2, 20~30ms speed V3.Vx. Max speed is the max value in those calculation data. 7)

4 Panel of the tester

Figure 1 panel of the tester

Item

Name Grounding A1 B1 C1 /A2 B2 C2 A3 B3 C3/A4 B4 C4

Functions Earth grounding connection 12 channels time measurement ports is the reference ground of A3 B3 C3/A4 B4 C4 it is not connected to earth

Internal trigger External trigger

Sensor USB port Power supply LCD

Keys

Micro printer

Close and open control by internal power source. The trip signal output by the tester Connected to close or open coil in parallel. The voltage trip in coil would start the measurement program Connected to travel and speed sample sensors Calibration port or save data to flash disk AC220V10% 50Hz10% 10A power supply All parameters setting and test data are showed in this LCD Contrast adjustment Cursor position setting Cursor position setting [ok] confirm current setting or start test [cancel] back to previous menu [Reset] Reset the software system of the tester Print the test data and curves

5 Software operation
The start-up screen figure 2 would be showed on the LCD when tester is powered on

Figure 2 start-up screen

5.1 menu setting

Test parameters setting for test control and test results caculation

5.1.1 Test parameters setting

1) speed definition: closing and opening speed calculation setting. There 10 fixed speed calculation modes saved in the tester. If you can not sure what is the right mode you should select. Please set the calculation mode in 10ms before closing and 10ms after opening mode. 2) Sensor position selection: selection the sensor installation position in three phases 3) Test time setting: The time of internal power out hold time. 250ms for single closing or opening test 500ms for C-O or O-C test 1000ms for old oil circuit breaker whose operation time is more than 500ms 2000ms for C-O-C test 4000ms for O-C-O-Ctest 4) Trigger mode selection Internal trigger: Power supply of circuit breaker coil is come from the internal DC power of the tester. The closing and opening impulse generated by the tester External trigger: Power supply come from external power source of the tester. The internal DC power is forbidden. The sample start time is the voltage trip in external trigger port 5) Sensor selection: different travel sensor selection. Universal, line or angle sensor for selection 6) Speed measurement enable: enable or disenable speed and travel measurement unit 7) Travel measurement enable: enable the travel measurement unit. It is valid in line sensor only. 8) Total travel setting: set the total travel of the circuit breaker move for parameters calculation. It is the distance of breaker two terminals from the circuit breaker stillness to the next stillness. If the current selection sensor is line sensor this value is set to be max range of the line sensor. The total travel is the actual measurement value in line sensor mode. 9) Test voltage: The voltage which would be injected to the coil of the circuit breaker in testing. 10) Move the cursor to the confirm item and then press the key ok down. All the parameters setting would be saved in the tester Warning: The default test time is 250ms or 400ms for C, O, and C-O or O-C test. Please do not select 2000ms and 4000ms for C, O, C-O or O-C test. Long time power output would reduce the lifetime of the power source.

5.1.2 date time setting

Set the current date and time of the tester

5.1.3 Option
LCD display items setting. Please hold the factory value.

5.1.4 Delete definitions

Delete the user-defined speed definitions

5.1.5 State check

Angle sensor self-test for sensor installation evalution

5.2 Test in main menu 5.2.1 Test sequence

The fixed test item in the tester are follow: C, O, C-t1-O, O-t2-C and O-t2-C-t1-O test. C stand for closing test, O stand for Opening test. The time t1 and t2 are the delay time in two operation impulse.

5.2.2 Low voltage test

Test the circuit breaker operate ability in a low coil power supply.

5.3 View in main menu

The functions in view menu are test results view

5.3.1 Curves
The curves in the test results include the channel state-time curve, travel-time curve and coil current-time curve. All those curve are displayed in the same time coordinate system.

5.3.2 Comprehensive data

Show the data measured in table. The data items include the closing and opening time, max difference in three phases, max difference in the same phase, closing/opening speed, max speed, max current, travel, bounce value and so on.

5.3.3 Bounce
Display the bounce time and bounce frequency of channels. Press down ok in detail the detail information of the bounce would be showed.

5.3.4 Speed analysis

Calculate the speed value according the measurement travel-time curve. There two vertical lines showed on the LCD as figure 3 when the speed analysis program is started. The time difference of the two lines are t and the travel difference of the two lines are S. The speed between the two lines are V=S/t.

Figure 3 Speed analysis

5.3.5 Print
Print the content of current LCD show.

5.3.6 Comprehensive print

Print all the test results and curve of this test

5.3.7 Curves zoom in

Zoom in the curves in time scale

5.4 File in main menu 5.4.1 Open file

Read the saved data file from the tester

5.4.2 Save file

Save the test results data to storage of the tester. The directory of the data files are the current date. All the test files in the same date would be saved in the same directory.

6 Test connection
Warning: For safety reasons please connect the earth to the earth connection( ) on the

panel first when the tester is located in the power station. The earth connection is the last connection uninstall in the power station

6.1 Time channels and earth connection

See appendix 3

6.2 Closing and opening control lines connection

1) For internal trigger mode Uninstall the coil power supply in circuit breaker control box (You can disconnect the coil with operate power bus line by remove the fuse in the coil). Energy storage circuit power supply should in work condition. The tester can output a trip power supply only. It can not replace the function of energy storage circuit. Warning: The tester integrated a DC power source only. So you would have to test in external trigger mode if the circuit breaker trip by a AC power. 2) For external trigger mode The trip voltage generated by external power source. The internal trigger port connected to nothing. The external trigger port connected to the coil in parallel mode.

7 Sensor installation
The configuration of the tester includes three different sensors. They are line, angle and universal sensor. The connection cable of the three sensor are the same one.

7.1 Universal sensor (Acceleration sensor)

It is different with the traditional travel sensor. The traditional travel sensor as line sensor, Grating ruler and so on include one move part and one stillness part which are difficult to install the two parts in a circuit breaker. It is trouble and cost lots of time in travel and speed measurement with those sensors. The universal sensor includes one part which is fixed in the move part of the circuit breaker only. So it is very easy and fast to install the new sensor. Install procedure are as follow 1) Please select proper fastener unit according the size of movement parts 2) Fix the universal sensor in the move part of the circuit breaker. Please keep the socket of universal sensor direction locate in the same direction with the movement part. And the sensor is parallel with the movement parts. 3) Please keep some space between the sensor and circuit breaker body to avoid the sensor damaged in circuit breaker operation

7.2Angle sensor
The universal sensor is applied to replace the line sensor. But some circuit breaker in the market can not find a line movement parts in the breaker body. All the line movement parts have been sealed in the body of the circuit breaker. There is only a rotate part could be found in the circuit breaker. You would have to measure the speed and travel by the rotate part of the circuit breaker. Angle sensor is designed for this application. The installation of angle sensor is as figure 4

Figure 4 Angle sensor installation

7.3 Line sensor

Line sensor is applied for accurate speed and travel measurement. The mode of line travel include 50mm/200mm/300mm. The line sensor is optional accessories. 50mm line sensor is applied to measure the vacuum circuit breaker test and 200mm/300mm is applied to oil and SF6 circuit breaker test. one example of the installed line sensor is as figure 5.

Figure 5 Line sensor installation

7 Accessories list
Main box Universal sensor Accessories box Closing and opening conrol cable Time channel cable4M+6M Grounding cable Power cable Print paper Pass certificate 1 1 1 1 6 1 1 2 1 Unit Unit Unit Set Unit Unit Unit Unit Unit

Factory inspection report Manual

1 1

unit unit

Appendix 1 Internal Trigger Connection

Figure 6 Closing and opening control connection in internal trigger

Appendix 2 Time channel connection

Figure 7 three channels connection

Figure 8 6 channels connection