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Field Recommendations
COMMISSIONING OBJECTIVES
Insure proper installation of equipment Engine/driven equipment Peripheral support equipment Controls Coordinate various disciplines Contractors Supplier reps Electrical Mechanical Develop standardized documentation and reporting Insure contractual obligations are met Follow up on non conformance issues Complete performance testing as required Reduce warranty costs, eliminate rework Assure customer satisfaction Provide training on product and cross training Manage all aspects of commissioning process (including scheduling/invoicing)
Tooling
Genset specific, plus basic Diagnostic
Literature
Operation and Maintenance Manual Specifications, Systems Operation/Testing and Adjusting, Disassembly and Assembly, Schematic, Troubleshooting Any relevant Special Instructions Installation and Initial Start-up Procedure Alignment Check SIS for latest EN, TIB and/or Service letters
Systems Evaluation
Air Intake and Ventilation System Cooling System Starting System Exhaust and Crankcase Ventilation System Fuel and Lubrication System Mounting and Alignment Generator Safety, including Serviceability Monitoring System
- Generation Systems (includes LEBE5293 packaging info) - Governors - Gas & Diesel - Lubrication Systems - Mounting - Noise - Piping System Basic Information - Starting Systems - Vibration LEBW4979 LEBW4957 LEBW4974 LEBW4973 LEBW4991 LEBW4980 LEBW4972
Paralleling Operation
Isoc - Load Share (2301A Load Share) Equal Share at Isoc Speed 0-100% Operating Range Isoc- Droop 1 Base Load at Isoc 1 Swing Load w/ Droop 0-100% Operating Range Possible; typically requires outside control Droop - Droop Equal Share at Droop Speed 0-100% Operating Range Synchronization Paralleling Unit To Bus Requires Same Frequency, Phase Rotation, and In Phase Automatic Devices Perform Function Manual Synchronizing Lights Synchronizing Meters Remember about kVAR sharing
Load Control
Load Prioritization - ATS Control System Load Acceptance Order Load Shedding Order Unit Starting Order Unit Shut Down Order Synchronization Order
Generator spec
Load Balance
3 Phase Generator 3 Phase Balance Loads L - L Loads L - N Loads Balance Phases with Similar Loads
Harmonics The third harmonic gets the most attention because it is the closest harmonic and is also synchronized with H1 in a three phase machine. When a three phase alternator is directly grounded there is no impedance to restrict the circulation of currents. By reducing the pole pitch the third harmonic can be eliminated.
1 0.5 0 -0.5 -1 0
Load Steps
Load Stepping - Prioritization
Reduces Transients Load Shedding Scheme
Transient Response Factors Load Step Type Genset Package Configuration Generator Configuration System Interaction
Multi-Unit Timing
First to Rated First Load Step Parallel Second Load Step First to Rated Parallel One Large Load Step
Block Load
Instantaneous load acceptance/rejection Typical 1.0 pf or 0.8 pf Actual load conditions typically do not represent pure block loads
Motor loads
Dependent on motor starting technique Typical high SKVA requirement and low HP requirement at time = zero
Frequency Voltage Class 1 Class 2 Class 1 Class 2 10 5 -10% -20% +12% 10 -25% +35% 6 -20% +25%
Stepped load increase -15% Gas engines -25% 100% load decrease +18%
2 Volts / Hertz
2x% Regulated Voltage Dip = %Frequency Dip
Example: 10% Freq. Dip = 10% Voltage Dip = .90 Voltage = .81 Power Tight Voltage Longer Response Time
Example: 10% Freq. Dip = 20% Voltage Dip = .80 Voltage = .64 Power More Voltage Dip Faster Response Time
Properly sized Generator rotating inertia Generator Start Signal time delay minimized Switchgear Breaker close time delay minimize
IP 54 & IP 55 Fan driven secondary air circuit. Power ratings from 500 ekW to 15 000 ekW Offshore-Petroleum applications
Engine Start-up checklist: Governor & Fuel system information Cooling system: Lubrication system: Exhaust system Mounting Vibration levels Batteries Jacket water heaters Crankcase ventilation Protection system accuracy & functional tests. ECM Configuration settings ECM Monitoring settings
Genset Start-up Check list EMCP Configuration settings VR Configuration settings Rating information Generator name plate information Electrical Megohmmeter test Grounding, cabling Mechanical Bearings, air gaps Switch gear/parallel operation Enclosure, Utily Grade, etc. Application & load information
Examples
Room Ventilation Engine Air Intake Radiator Mounting
Examples
Cables routing, Generator ventilation, Site safety
Examples
Examples
Exhaust routing
Examples
Examples
Examples
Examples
Batteries cables Overloading on CB bars
Examples
Examples
Mounting isolators not set
Running with open doors will overheat the generator due to air recirculation