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EXCEL POWER SWITCHGEAR CHENNAI-32 BUSBAR SIZING CALCULATION - 800A RATING

1) D C current rating of Flat bar - 50 mm x 10 mm A 0.5 P 0.39 0.61 I = 1.02 [(1+)p]0.5 I = Current, A A = Cross-sectional area, mm2 P = Perimeter of conductor, mm = Temperature difference between conductor and the ambient air, o C = Resistance temperature coefficient of copper at the ambient temperature, per o C. p = Resistivity of copper at the ambient temperature, cm 1.02 = constant 5000.5 *1200.39*650.61 I = 1.02 [(1+0.003644*65)1.833]0.5 I = 1250 A

2) A C current rating of Flat Bar Divide d.c. rating by appropriate value of Rf = a c resistance of conductor Ro = d c resistance of conductor Rf/Ro = 1.12 1.12 = 1.058 I = 1250/1.058 = 1182 A Rf/Ro

3) Enclosed busbars . Multiplying factor for magnetic enclosure = 0.85 Hence rating in magnetic enclosure = 1182 x 0.85 = 1004 A For 800A rating we have provided 1004A which is more 25% higher than required

Ref: Copper Development Association Publication 22 June 1996

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