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SCHCK ISOKORB
Planning and Consultation Service
Our engineers in the Schck design support department are ready to help you with your design process and construction queries by providing general advice on structural design and building physics along with detailed plans, project solutions and calculations where necessary. To take advantage of this service, please send your planning documents (ground plans, sectional views, structural information) together with the address of your proposed building project to:
SCHCK ISOKORB
Certificates
SCHCK ISOKORB
Schck Isokorb range of load-bearing thermal insulation components, if used in accordance with the provisions of the BBA Approval, Agreement Certificate No 05/4277, will meet the relevant requirements. The static calculations to Eurocode 2 for the Schck Isokorb , when used in conjunction with BS EN 1992-1-1:2004 and its UK National Annex, have been approved by Mr. Rod Webster, the Concrete Innovation & Design, West Sussex. The static calculations to Eurocode 3 for Schck Isokorb type KST, when used in conjunction with BS 5950-1:2000 and Steel Construction Institute Publication P291, have been approved by Mr. David MacKenzie, the Flint & Neill Partnership, London. These documents can be downloaded from www.schoeck.co.uk.
Contents
SCHCK ISOKORB
Page
Reinforced concrete-to-reinforced concrete An overview of all types Basic information Overview of old and new type designations Structural design and calculation program FEM guidelines Materials of concrete-to-concrete applications Schck Isokorb selection Construction details
Reinforced concrete-to-steel An overview of all types Materials/Anti-corrosion protection/Fire protection Schck Isokorb selection Construction details Check list
Steel-to-steel An overview of all types Materials/Anti-corrosion protection/Fire protection Schck Isokorb selection Construction details Check list
Reinforced concrete-to-wood An overview of all types Materials/Anti-corrosion protection/Fire protection/Notes Schck Isokorb selection Check list
Reinforced concrete-to-wood
Steel-to-steel
Reinforced concrete-to-steel
Building physics
Building physics Thermal bridges The balcony as a thermal bridge Equivalent thermal conductivity eq Fire resistance class F 90
7 - 19 7 - 12 13 - 15 16 - 17 18 - 19
Contents
SCHCK ISOKORB
Contents
SCHCK ISOKORB
Features
Schck Isokorb for thermally efficient load-bearing connection between concrete-to-concrete
provides a thermal break between external reinforced concrete components and the building reduces thermal losses to a minimum by virtue of innovative technology (HTE module compression bearings) plastic jackets on the concrete pressure bearings provide trouble-free movement thus helps to save heating bills, reduce CO 2 emissions and conserve natural energy resources eliminates the risk of condensation flush-mounted pressure bearings (HTE modules) facilitate installation on the construction site and in prefabricating plants
Schck Isokorb type K
Schck Isokorb for thermally efficient load-bearing connection between concrete-to-steel and concrete-to-wood
allows thermally insulated connections between steel and wood to concrete components enables a high level of prefabrication minimises on-site assembly time components exposed to the weather are made of non-rusting steel, thus offering protection against corrosion
BUILDING PHYSICS
Thermal bridges
Definition of thermal bridges
Thermal bridges are localised regions in building envelope details which display increased thermal losses. The increased thermal losses can be caused by the component geometry (geometric thermal bridge) or by the localised inclusion of materials with a higher thermal conductivity in the affected component (material-based thermal bridge).
SCHCK ISOKORB
Dewpoint temperature
The dewpoint temperature of a room is the temperature at which the moisture present in the air in the room can no longer be supported by the air and condenses in the form of water droplets. At this point the relative humidity is then 100 %. Any layer of air in the room air which are in direct contact with the surfaces of colder components change temperature to match the temperature of the cold component surface as a result of this direct contact. If the minimum surface temperature of a thermal bridge is below the dewpoint temperature, then the temperature of the air directly adjacent to this surface will also be below the dewpoint temperature. As a consequence, the moisture contained in this layer of room air condenses on the cold surface. The dewpoint temperature only depends on the temperature and the humidity of the air in the room (see figure 1, page 8). The higher the humidity and temperature of the air in the room, the higher the dewpoint temperature i.e. the sooner condensation forms on colder surfaces. On average, standard climatic conditions in a room are around 20 C with a relative humidity of approximately 50 %. This results in a dewpoint temperature of 9.3 C. In rooms where the humidity is higher, e.g. in a bathroom, the humidity may also reach a value of 60 % or higher. The dewpoint temperature is correspondingly higher, and the risk of condensation forming increases. For example, if the humidity of the room air is 60 % the dewpoint temperature is already 12.0 C (see figure 1, page 8). The steepness of the curve in Figure 1 gives a very clear indication of how closely the dewpoint temperature depends on the humidity of the room air: even slight increases in the humidity of the room air lead to a significant increase in the dewpoint temperature of the room air. This results in a significant increase in the risk of condensation forming on the cold component surfaces.
Building physics
BUILDING PHYSICS
Thermal bridges
Mould temperature
At room air relative humidity values of 80 % or higher the surface moisture on components is sufficient for mould to grow, i.e. mould will grow on the surface of cold components if the component surface is cold enough to generate a humidity of 80 % in the layer of air directly adjacent to the component. The temperature at which this occurs is referred to as the socalled mould temperature S. This means that mould growth already takes place at temperatures above the dewpoint temperature. At a room climate of 20 C/50 % the mould temperature is 12.6 C, i.e. 3.3 C higher than the dewpoint temperature. As a result, from the point of view of avoiding building damage (i.e. mould formation), the mould temperature is therefore more important than the dewpoint temperature. It is not sufficient for the inside surfaces to be warmer than the dewpoint temperature of the room air the surface temperatures must also be above the mould temperature.
Building physics
20 18 Dewpoint temperature in C 16 14 12 10 9.3 8 6 40 Relative humidity of the room air in % 50 60 70 80 90 22 C 20 C Dewpoint temperature in C 18 C
20 18 16 15,3 14 12,6 12 10 8 6 40 50
22 C 20 C 18 C
60
70
80
90
Figure 1: Dependency of the dewpoint temperature on the room air humidity and temperature
Figure 2: Dependency of the mould temperature on the room air humidity and temperature
BUILDING PHYSICS
Thermal bridges
Thermal characteristics of thermal bridges
The thermal effects of thermal bridges are described by the following thermal characteristics:
Thermal effects
Formation of mould Formation of condensation Thermal loss
SCHCK ISOKORB
Qualitative representation
Isothermals Heat flow lines
value value
These characteristic values can only be determined by means of a thermal FE calculation of the thermal bridge. To do this, the geometric layout of the structure in the area of the thermal bridge is modelled on a computer together with the thermal conductivity values of the materials used. The boundary conditions which should be applied to the calculations and to the models are governed by BS EN ISO 10211-1:1996 and BS EN ISO 10211-2:2001. In addition to the quantitative characteristic values, the FE calculation also yields a representation of the temperature distribution within the structure (representation of isothermals) and the layout of the heat flow lines. The heat flow line representation shows the paths on which heat is lost through the structure and offers good insight into the weak spots of the thermal bridge. The isothermals are lines or areas of the same temperature. They show the temperature distribution within the analysed component. Isothermals are often graded with a temperature increment of 1 C. Heat flow lines and isothermals are always perpendicular to each other (see Figures 3 and 4). The thermal transmission coefficients and The linear thermal transmission coefficient (psi value) describes the additional thermal losses per meter of a linear thermal bridge. Correspondingly, the thermal transmission coefficient (chi value) describes the additional thermal losses through a point-shaped thermal bridge. Depending on whether the surfaces used to determine the value relate to external or internal dimensions, a distinction is made between values which relate to external and internal dimensions. The thermal insulation calculations in accordance with the Energy Saving directive must be based on values which relate to external dimensions. Unless specified otherwise, all of the values in this technical information document relate to external dimensions.
Figure 3: Example of a thermal bridge which is caused purely by the geometry of the component (geometric thermal bridge). Representation of the isothermals and heat flow lines (arrows).
Figure 4: Example of a thermal bridge which is caused purely by the choice of materials (material-based thermal bridge). Representation of the isothermals and heat flow lines (arrows).
Building physics
Characteristic values
BUILDING PHYSICS
Thermal bridges
The minimum surface temperature min and the temperature factor f Rsi The minimum surface temperature min is the lowest inside surface temperature occurring in the region of a thermal bridge. The value of the minimum surface temperature is the deciding factor which determines whether condensation forms at a thermal bridge or whether mould starts to grow there. Accordingly, the minimum surface temperature is an indicator of the effects of a thermal bridge in terms of dampness. The characteristic values min and the value depend on the layout and structure of the thermal bridge (geometry and thermal conductivity of the materials which form the thermal bridge). In addition, the minimum surface temperature also depends on the prevailing outside temperature. The lower the outside air temperature, the lower the minimum surface temperature (see Figure 5). As an alternative to the minimum surface temperature, the temperature factor f Rsi can also be used as a dampness indicator. The temperature factor f Rsi is the temperature difference between the minimum surface temperature and the outside air temperature ( min e) divided by the temperature difference between the inside temperature and outside temperature ( i e): f Rsi = min e i e
Building physics
As the f Rsi value is a relative value, it offers the advantage that it only depends on the construction of the thermal bridge, and not on the prevailing inside and outside temperatures like min. If the f Rsi value of a thermal bridge is known, the minimum surface temperature can be calculated for specific inside and outside air temperatures: min = e + f Rsi ( i e)
Figure 5 shows the dependency of the minimum surface temperature on the adjacent outside temperature as a function of different f Rsi values with a constant inside temperature of 20 C.
25 20 15 10 5 0 20 15 10 5 0 Outside temperature in C
i = 20
17,5 fRsi = 0.9
100 90
15,75 C
80 70 60 50 40 30 20 10 0
fRsi = 0.75
min in C
fRsi = 0.8
fRsi = 0.7
fRsi in %
e = 5
2,5
1
Figure 5: Dependency of the minimum surface temperature on the adjacent outside temperature (Inside temperature at a constant value of 20 C).
10
BUILDING PHYSICS
Thermal bridges
Requirements in terms of thermal bridges
Requirements relating to minimum surface temperature In the UK, Building Regulation Approved Document Part L1 (ADL1) and Part L2 (ADL2) cites BRE IP1/06 1) for guidance. The critical temperature factor (f CRsi) is introduced as a means of avoiding mould growth on absorbent surfaces and limiting the risk of surface condensation.
SCHCK ISOKORB
0.75
0.5
f Rsi must be calculated using numerical modelling if the detail does not comply with Accredited Construction Details 2).
Requirements in terms of thermal losses In the UK, both ADL1 (Dwellings) and ADL2 (Buildings other than dwellings) require use of whole building models to prove energy compliance, as required by the EU Energy Performance of Buildings Directive. ADL1 (Dwellings) uses the Government Standard Assessment Procedure SAP 2005 to determine overall carbon dioxide emissions from operating the building. Heat loss through non-repeating thermal bridges (H TB) is calculated using one of two methods:
If details of the thermal bridges are not known: H TB = y i A exp,i
If only Accredited Construction Details are used, y = 0.08. Otherwise, if specific values are not known, a default value of y = 0.15 applies.
If values are known, either through complying with Accredited Construction Details, from manufacturers technical data or from
H TB = i (L i
Default values for for junctions in wall constructions are given in Accredited Construction Details and in BRE IP1/06. If details are as recommended in Accredited Construction Details, the default values quoted in this publication or in BRE IP1/06 can be used. Otherwise, the values and temperature factors for each type of junction must be obtained from numerical modelling.
1) 2)
Assessing the effects of thermal bridging at junctions and around openings, BRE IP1/06, Building Research Establishment, 2006 Accredited construction details for limiting thermal bridging and air leakage
11
Building physics
BUILDING PHYSICS
Thermal bridges
Non-insulated balcony connections
In the case of non-insulated balcony slab connections, the combination of the geometric thermal bridge (cooling fin effect of the balcony slab) and the thermal bridge which arises as a result of the material used (reinforced concrete slab with good thermal conductivity) results in a high outward flow of heat, which means that the non-insulated balcony connection is one of the most critical thermal bridges in the building envelope. The consequence is a large decrease in surface temperatures in the connection area and significant wastage of heating energy. It also means that there is a significant risk of mould growth in the connection area of a non-insulated balcony.
Building physics
70 %
97 % 98 %
Table 2: Comparison of the thermal conductivity values of different materials in use for balcony connections
In accordance with the BBA certificate no. 05/74277 and OISD Report 0608/4SCH thermal break connection with Schck Isokorb types K, KS and KST meet the requirements of ADL1 and ADL2.
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BUILDING PHYSICS
The balcony as a thermal bridge
The equivalent thermal conductivity eq
The equivalent thermal conductivity eq is the overall thermal conductivity of the Isokorb insulating element averaged over the contributions of the different surface proportions. Given the same insulating element thickness it is an indicator of the thermal insulation effect of the connection. The smaller eq, the higher the thermal insulation of the balcony connection. As the equivalent thermal conductivity takes into account the contributions from the different surface proportions of the materials used, eq depends on the load capacity of the Schck Isokorb . In comparison to a connection which is not insulated, the Schck Isokorb types K, KS and KST can achieve a reduction in thermal conductivity in the connection area of between up to 90 % and 94 % for the standard load range.
SCHCK ISOKORB
6.0 6.0 5.0 4.0 3.0 2.0 1.0 0.0 concreted through 91 % 2.1
3,2
78 %
0.70 0.19 Schck Isokorb Type K50 Steel member HEA 200 continuous1) Schck Isokorb Type KST 161)
Figure 8: A comparison of equivalent thermal conductivity values eq for different balcony slab connections.
Difference between the value and eq The equivalent thermal conductivity eq of the insulating element of the Schck Isokorb is a measure of the thermal insulation effect of the element, whereas the value indicates the thermal insulation of the balcony as an overall structure. The will always vary according to the design, even if the connection element is unchanged. Conversely, if the design of the structure is fixed then the value will depend on the equivalent thermal conductivity eq of the connection element: the lower eq, the lower the value (and the higher the minimum surface temperature).
1)
13
Building physics
BUILDING PHYSICS
The balcony as a thermal bridge
Thermal bridge characteristic values for balcony connections with Schck Isokorb
The thermal bridge characteristic values resulting from a typical construction type and different Isokorb types are shown in Table 3 below. The underlying construction types are shown in Figures 11a, 12a and 13a. Other construction types which do not match the ones shown here will have different thermal bridge characteristic values.
Building physics
The characteristic values were determined on the basis of the construction types shown in Figures 11a, 12a and 13a with the following thermal boundary conditions: Heat transfer resistance outside: RSi = 0.04 Km2/W, heat transfer resistance inside: RSi = 0.13 Km2/W
Table 3: Typical thermal bridge characteristic values that can be achieved with Schck Isokorb elements.
1) 2) 3)
Values from Report 060814SCH, Oxford Institute of Sustainable Development, Oxford Brookes University Reference area: 180 x 180 mm 2 Reference area: 250 x 180 mm 2
14
BUILDING PHYSICS
The balcony as a thermal bridge
SCHCK ISOKORB
= 1.2
= 1.1 = 0.04
80 115 50 100
= 0.21 = 0.25
215 25
15
in W/(K m)
Figure 11a: Balcony slab connection with Schck Isokorb type K50-CV30 and a composite thermal insulation system
= 1.2
= 1.4
= 2.1
50 20
= 1.1 = 0.04
80 115 50 100 215 25 15
= 0.21 = 0.25
225
in W/(K m)
Figure 12a: Connection of steel member HEA 140 with Schck Isokorb type KS14 and a composite thermal insulation system
80
= 50
= 50
= 0.035 in W/(K m)
Figure 13a: Connection of steel member HEA 200 with Schck Isokorb type KST16
15
Building physics
= 1.4 = 2.1
50 20 225
200
20
BUILDING PHYSICS
Building physics
16
BUILDING PHYSICS
SCHCK ISOKORB
250 F 90 0.091 0.096 0.109 0.115 0.137 0.145 0.157 0.146 0.154 0.160 0.160 0.166 0.175 0.181 0.181 0.224 0.224 0.230 0.235 0.239 0.240 0.243 0.248 0.255 0.259 0.261 0.268 0.271 0.274 0.275 0.278 0.281 F0 0.076 0.081 0.093 0.099 0.120 0.128 0.139 0.128 0.136 0.142 0.142 0.148 0.156 0.162 0.162 0.203 0.203 0.209 0.214 0.218 0.218 0.221 0.227 0.233 0.237 0.239 0.246 0.249 0.251 0.253 0.256 0.258 F 90 0.089 0.094 0.106 0.112 0.133 0.141 0.152 0.141 0.149 0.155 0.155 0.161 0.169 0.175 0.175 0.216 0.216 0.222 0.227 0.231 0.231 0.234 0.240 0.246 0.250 0.252 0.259 0.262 0.264 0.265 0.269 0.271
1)
17
Building physics
SCHCK ISOKORB
Fire resistance class F 90
The definitive regulations regarding fire protection are laid out in the local building regulations, such as Department of the Environment, Transport and the Regions: The Building Regulations 1991, Approved Document B, Fire safety DETR 2000, BS 5588 Fire precautions in the design, construction and use of buildings, BS 7974 Application of the safety engineering principles to the design of buildings, Irish Building Regulations 2006 from the Department of the Environment, Heritage and local Government: Technical Guidance Document B, Fire safety, BS 8110-1, BS 8110-2, and National Annex to BS EN 1992-1-2:2004 Part 1-2: General rules - Structural fire design. All Schck Isokorb types for concrete connections (reinforced concrete-to-reinforced concrete) are available as F 90-compliant versions.
Building physics
Detail A
F 90 material
e.g.: Schck Isokorb type K50-CV35-h180-F90
1)
Advisory opinion of the iBMB Institute for Building Materials, Solid Construction and Fire Protection at the Technical University of Brunswick
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SCHCK ISOKORB
Notes/Fire resistance class F 90
SCHCK ISOKORB
* 160/180/1901)
10 10
90 with F Ty p e V 1 8 0 m m = from h
Notes
Components which are adjacent to the Schck Isokorb element must not be connected to the lower Isokorb fire protection plate by using bolts, screws, nails or similar. If the F 90 version of the Schck Isokorb is partially installed in space-enclosing walls (e.g. of type W) or inner slabs (e.g. of type K), the insulation which is to be added must be provided on-site using mineral wool with a melting point > 1000 C (e.g. Rockwool).
1)
* 180
19
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20
Information about further solutions can be obtained from our Technical Design Department. Tel.: 0845 241 3390
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21
Page 131
Page 125
Page 137
Page 141
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Page 33
Page 57
Page 75
for the insulation of free cantilever balconies with a height offset to the top.
Page 75
for the insulation of free cantilever balconies with a height offset to the bottom. Schck Isokorb type K-WO Page 75 Schck Isokorb type K-WU Page 75
for the insulation of free cantilever balconies/ canopies with a wall connection at the top.
for the insulation of free cantilever balconies/ canopies with a wall connection at the bottom.
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SCHCK ISOKORB
Basic information
With the publication of this new and comprehensive Technical Information all technical specifications, static calculations and figures about the Schck Isokorb systems (except for type KSH and QSH) are based on British Standards, especially on Eurocode 2 with UK National Annex. On this basis a BBA Approval and several certificates established by United Kingdom experts have been obtained (see page 3). The new range of load-bearing thermal insulation components for Isokorb units type K (previously designed as type KX) enables the civil engineer to choose amongst various dimensions of concrete cover. The tension rods of type K units and of type D units are available with C nom = 30 mm, or 35 mm, or 50 mm now. Therefore the selection of the concrete cover has to be considered as a basic part of the type designation (e.g. type K50-CV35 signifies a concrete cover C nom = 35 mm for the Schck Isokorb tension rods). To avoid confusion with the correct and complete designations for type K and type D the load range codes have been changed (see comparison of the previous designations to the new ones on page 26 and 27). Concrete cover
Assuming exposure grades of XC3 and XC4 with XF1, the nominal cover to reinforcement called for by BS 8500 and UK National Annex to Eurocode 2 is 25 mm + C dev, for a grade C32/40 concrete. Additionally assuming the standard value of 10 mm for C dev, this corresponds to the 35 mm nominal cover to which the standard Isokorb units (CV35) are manufactured. The range of units with 30 mm nominal cover (CV30) will be suitable where a grade C32/40 mix is used in conjunction with a C dev of 5 mm, or C40/50 with a C dev of 10 mm. The range of units with 50 mm nominal cover (CV50) will be suitable e.g. where tension rods have to be in the second layer, because of a balcony with inside corner layout (see plan view at bottom of page 38). Concrete grades For the relevant exposure grades XC3 and XC4 with XF1, the minimum grade of concrete employed for compliance with BS 8500 and UK National Annex will normally be C32/40. Because of cover considerations (see above), the use of grade C25/30 would only be feasible where the appointment of an accredited frame contractor allows the use of a reduced C dev of 5 mm. For compliance with BBA Approval, Agreement Certificate No 05/4277, the minimum grade of concrete used in the supporting floor must be at least C25/30. Therefore in the Isokorb calculations, the assumed grade for concrete cast in areas adjoining the units is taken as C25/30, except for type K100. With this type the minimum concrete must be at least C32/40 for the balcony and for the inner slab.
24
SCHCK ISOKORB
Concrete cover/Concrete grades
SCHCK ISOKORB
To meet durability requirements, depending on conditions of exposure, concrete cover and concrete grades should be chosen according to local regulations, such as BS 8500 or EC2 and its UK National Annex
Most relevant exposure grades minimum concrete grade C32/40 minimum concrete grade C32/40 when reduced c dev of 5 mm allowed c nom = 35 mm c nom = 35 mm c nom = 30 mm c nom = 50 mm
Example - exposure grades XC4, XF for balcony - minimum concrete grade C32/40 - concrete cover Schck Isokorb CV35 - exposure grade XC1 for inner slab - minimum concrete grade C25/30 (acc. to approval) is critical in terms of Schck Isokorb calculation
Choice:
Order reference example (to be issued in structural design, construction drawings, submission, order), e.g. for h = 180 mm Schck Isokorb type K50-CV35-V8-h180-F90 Type + load range Concrete cover in mm Transverse reinforcement Balcony slab thickness in mm Fire protection class
25
XD1, XS1
CV50
SCHCK ISOKORB
Overview of old and new type designations
General changes: Balcony thickness d changed to h (applies to all types) Lateral force version Q8, Q10, Q+Q changed to V8, V10, VV
2nd layer changed to CV50 mm used as the unit of measurement instead of cm (applies to all types)
KX 12/7 KX 12/7 Q8 KX 12/7 Q10 KX 12/8 KX 12/8 Q8 KX 12/8 Q10 KX 12/8 Q+Q KX 12/10 KX 12/10 Q8 KX 12/10 Q10 KX 12/10 Q+Q KX 12/12 KX 12/12 Q8 KX 12/12 Q10 KX 12/12 Q+Q KX 14/10 KX 14/10 Q8 KX 14/10 Q10 KX 14/10 Q+Q KX 14/12 Q8 KX 14/12 Q10 KX 14/12 Q+Q NEW addition to the range NEW addition to the range NEW addition to the range NEW addition to the range NEW addition to the range NEW addition to the range
= K20-corner-CV30-h180 K20-HV10-CV30 K30-HV10-CV30 K50-HV10-CV30 K60-HV10-CV30 K20-BH10-CV30 K30-BH10-CV30 K50-BH10-CV30 K60-BH10-CV30 K20-WO-CV30 K30-WO-CV30 K50-WO-CV30 K60-WO-CV30 K20-WU-CV30 K30-WU-CV30 K50-WU-CV30 K60-WU-CV30
Specification example: KX 10/7 d=16 KX 14/10 d=20 2nd layer KX 12/10 Q8 d=18 F90 Type + load range Concrete cover in mm Transverse reinforcement Balcony slab thickness in mm Fire protection class = K20-CV30-h160 = K70-CV50-h200 = K50-CV30-V8-h180-F90
Minimum grade of concrete outside C32/40 Minimum grade of concrete inside C25/30 1) Minimum grade of concrete outside + inside C32/40 General: Minimum grade of concrete outside according to BS 8500 and EC2 National Annex
26
SCHCK ISOKORB
Overview of old and new type designations
General changes: Balcony thickness d changed to h (applies to all types) Lateral force version Q8, Q10, Q+Q changed to V8, V10, VV
SCHCK ISOKORB
2nd layer changed to CV50 mm used as the unit of measurement instead of cm (applies to all types)
Old designation
Q 6/4 Q 6/5 Q 6/6 NEW addition to the range Q 6/10 NEW addition to the range Q 8/6 NEW addition to the range Q 10/6 NEW addition to the range Q 12/6 Q 6/4 + Q 6/4 Q 6/6 + Q 6/6 Q 6/10 + Q 6/10
New designation
Q10 Q20 Q30 Q40 Q50 Q60 Q70 Q80 Q90 Q100 Q110
QP 8/2+QP 8/2 QP 10/2+QP 10/2 QP 12/2+QP 12/2 NEW addition to the range NEW addition to the range NEW addition to the range NEW addition to the range NEW addition to the range NEW addition to the range NEW addition to the range D 12/7 D 12/7 Q8+Q8 D 12/7 Q10+Q10 D 12/10 D 12/10 Q8+Q8 D 12/10 Q10+Q10 D 14/10 D 14/10 Q8+Q8 D 14/10 Q10+Q10
QP10+QP10 QP40+QP40 QP60+QP60 QPZ10 QPZ40 QPZ60 QPZ80 HP-A HP-B HP-C D30-CV30-VV6 D30-CV30-VV8 D30-CV30-VV10 D50-CV30-VV6 D50-CV30-VV8 D50-CV30-VV10 D70-CV30-VV6 D70-CV30-VV8 D70-CV30-VV10
= V6/4-h180-F90
Type + load range Concrete cover in mm Transverse reinforcement Balcony slab thickness in mm Fire protection class
27
SCHCK ISOKORB
Structural design and calculation program
The structural design and calculation software is intended to help you perform fast and easy calculations of thermally isolated balcony connections with the Isokorb types K, K-corner, KF, Q and D for the most commonly encountered balcony geometries and bearing conditions. The calculations are based on BS 8500, EC 2 and the BBA Approval. Once the system (e.g. cantilever balcony) and the geometry of the connection (e.g. balcony slab with floor slab) have been chosen in the input area 1 , the required geometric data is input. If any of the entries conflict with the geometric and construction boundary conditions for the Isokorb connection, prompts are displayed automatically to warn the user, or the system automatically makes the necessary corrections. Existing load data is entered in the input area 2 . In the case of calculations according to EC 2, the characteristic loads are automatically incorporated as -multiple values in the calculations of internal forces.
SCHCK ISOKORB
Structural design and calculation program
SCHCK ISOKORB
We are pleased to provide you with a copy of our planning CD to help you optimise your Schck Isokorb calculations and to achieve the most cost-effective solution.
Contents:
Schck Isokorb structural design and calculation programs CAD files in dxf/dwg format Text for specification of type K and D in MS Word, rtf and pdf format Acrobat Reader Brief information about the program BBA Approval Certificates Technical information bulletins
Downloads and queries Tel.: 0845 241 3390 Fax: 0845 241 3391 E-mail: design@schoeck.co.uk Web: www.schoeck.co.uk
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SCHCK ISOKORB
FEM guidelines
lk lb
To get the most realistic results for the aligment and loadtransfer of our Schck Isokorb, we recommend the following steps to be considered using FEM in conjunction with the Schck Isokorb.
lk lb
Seperate the balcony from the main structure Locate the Isokorb-bearing in areas were
lk = lb + 80 mm (Isokorb) + 100 mm
you would like to transfer loads into the main structure. To simulate the Schck Isokorb perfomance please use the following spring stiffness: 10.000 kNm/rad/m (rotation), 250.000 kN/m2 (vertical).
10.000 = vd, md
250.000
30
SCHCK ISOKORB
FEM guidelines
SCHCK ISOKORB
Consider the colculated results as external loads which have to be transmitted into the main structure.
vd; md
K20-CV35-h200
K30-CV35-h200
K50-CV35-h200
K70-CV35-h200
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SCHCK ISOKORB
Materials for concrete-to-concrete applications
Schck Isokorb
Reinforcing steel Structural steel Stainless steel Pressure bearings Insulating material BSt 500 S acc. to EC 2 National Annex S 235 JRG1 Material no. 1.4571, hardening level S 460, ribbed reinforcing steel BSt 500 NR, material no. 1.4362 or no. 1.4571 HTE module (pressure bearings made of microfibre-reinforced high-performance fine concrete) PE-HD plastic jackets Polystyrene hard foam, = 0,035 W/(m K)
Fire protection boards Lightweight building boards, materials class A1, cement-bound fire safety boards, mineral wool: 150 kg/m 3, Melting point T 1000 C with integrated fire protection strips
Connecting components
Reinforcing steel Concrete B500A, B500B or B500C acc. to BS 4449 or BS 4483 Standard concrete acc. to BS EN 206-1 with a dry apparent density of 2000 kg/m 3 to 2600 kg/m 3 (lightweight concrete is not permissible) Concrete strength class for outside components: At least C32/40, plus according to the environmental classification acc. to BS 8500 or acc. to EC 2 National Annex Concrete strength class for inside components: At least C25/30, plus according to the environmental classification acc. to BS 8500 or acc. to EC 2 National Annex
32
MODULE
SCHCK ISOKORB
Contents Examples of element arrangements/Cross-sections Plan views Product selection/Designations Product description Design and calculation tables Precamber/Example calculation/Notes Expansion joint/Example showing joint detail On-site additional reinforcement Installation in conjunction with precast planks Installation instructions Check list
Page 34 35 36 37 38 - 48 49 50 51 52 53 - 54 55
18 - 19 33
MODULE
K
Figure 1: Free cantilever balcony Figure 2: Balcony supported on three sides
Type K
Type K
Balcony
Inner slab
Balcony
Inner slab
Soft joint
Figure 6: Brickwork with external insulation and a balcony at inner slab level
Inner slab
Figure 8: Single-leaf brickwork with blind box and a balcony at inner slab level
34
MODULE
SCHCK ISOKORB
560
560
1200 80
1200 80
50
99 46 100 54 28
246 1000
54 100 46
99 50 28
50 73 54 46 54 46 54 46
154 1000
46 54 46 54 46 54 73 50
795
1670 80
1670
795
795
80
795
36 94
150
100
200 1000
100 100 90
94 36
36 94 40 110 40 60
200 1000
100 40
150
94 36
35
560
560
MODULE
Lateral force level V6 ^ = standard equipment, does not need to be listed in the type designation. e.g.: K50-CV35 for a balcony slab thickness of h = 160 - 250 mm
Designations used in planning documents (structural calculations, specification documents, implementation plans, orders), e.g. for h = 180 mm K50-CV35-h180
Variants: Lateral force load range e.g.: K50-CV35-V8... K50-CV35-V10... K50-CV35-V V... Concrete cover e.g.: K50-CV30... K50-CV35.. ^ 2 nd layer) K50-CV50...(= Fire protection e.g.: K50-CV35-...-F90 (= lateral force rods 6 P 8) (= lateral force rods 8 P 8) (= lateral force rods 4 P 8 positive + 4 P 8 negative)
(= installation dimensions for the tension rods c v = 30 mm) (= installation dimensions for the tension rods c v = 35 mm) (= installation dimensions for the tension rods c v = 50 mm)
Designations used in planning documents (structural calculations, specification documents, implementation plans, orders), e.g. for h = 180 mm K50-CV35-V8-h180-F90 Type+load range Concrete cover Lateral force variant Balcony slab thickness Fire protection class
36
MODULE
SCHCK ISOKORB
K10 1.00 4P 8 4P 6 4P 8 4 K20 1.00 8P 8 4P 6 4P 8 5 K30 1.00 12 P 8 6P 6 6P 8 8P 8 7 K40 1.00 13 P 8 6P 6 6P 8 8P 8 4P 8 + 4P 8 8 K50 1,00 16 P 8 6P 6 6P 8 8P 8 4P 8 + 4P 8 10
Schck Isokorb type Element length [m] Tension rods Shear force rods V6 Shear force rods V8 Shear force rods V10 Shear force rods VV Pressure bearings (qty)
Schck Isokorb type Element length [m] Tension rods Shear force rods V6 Shear force rods V8 Shear force rods V10 Shear force rods VV Pressure bearings (qty) Special hoops (qty)
560
80 301)
560
795
80 301)
795
160 - 2502)
15
1) 2)
160 - 2502)
20
20
37
MODULE
For the purposes of the calculations, the member forces should be taken in relation to the middle of the wall (see page 49).
K10-CV35-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160
7.3 8.1 9.0 9.9 10.8 11.6 12.5 13.4 14.3 15.1
K20-CV35-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250
14.3 16.0 17.7 19.4 21.2 22.9 24.6 26.3 28.0 29.8
+28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0
+49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8
0.9 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.5 0.4
+28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0
+49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8
0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5 0.5 0.5
K30-CV35-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250
20.0 22.4 24.8 27.2 29.6 32.0 34.4 36.8 39.3 41.7
K40-CV35-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250
22.8 25.6 28.4 31.1 33.9 36.6 39.4 42.1 44.9 47.6
+42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0
+74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6
+99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5 0.5 0.5
+42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0
+74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6
+99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8
0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5 0.5 0.5
Schck Isokorb type K-CV50 (2nd layer) Refer to pages 46 - 48 for the design values.
Type K Type K-VV 1 x type K-CV50 (2nd layer)
Concrete strength class for outside components at least C32/40 (see page 32).
Type K
1)
38
MODULE
C25/30 c v 35
SCHCK ISOKORB
For the purposes of the calculations, the member forces should be taken in relation to the middle of the wall (see page 49).
K50-CV35-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250
28.6 32.0 35.4 38.9 42.3 45.8 49.2 52.6 56.1 59.5
K60-CV35-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250
35.9 40.3 44.7 49.1 53.6 58.0 62.4 66.8 71.3 75.7
+42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0
+74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6
+99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8
0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5 0.5 0.5
+42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0
+74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6
+99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
K70-CV35-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 39.8 44.8 49.7 54.6 59.5 64.4 69.3 74.3 79.2 84.1 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
K80-CV35-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 43.8 49.2 54.6 60.0 65.4 70.8 76.2 81.6 87.0 92.4 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
795 352)
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
1.1 1.0 0.9 0.8 0.7 0.7 0.7 0.6 0.6 0.5
1.1 1.0 0.9 0.8 0.7 0.7 0.7 0.6 0.6 0.5
560
80
352)
560
795
80
160 - 2503)
15
1)
2)
50 mm for CV50
3)
160 - 2503)
20
20
39
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
MODULE
For the purposes of the calculations, the member forces should be taken in relation to the middle of the wall (see page 49). Concrete strength C25/30 Concrete cover c v 35
K90-CV35-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 46.4 52.1 57.8 63.5 69.3 75.0 80.7 86.4 92.2 97.9 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
795
80 35
795
1.1 1.0 0.9 0.8 0.7 0.7 0.7 0.6 0.6 0.5
Inside corner layout
Type K
20
15
Type K
Schck Isokorb type K-CV50 (2nd layer) Refer to pages 46 - 48 for the design values.
1.1 1.0 0.9 0.8 0.7 0.7 0.7 0.6 0.6 0.5
1)
40
160 - 250
Notes
SCHCK ISOKORB
SCHCK ISOKORB
41
MODULE
For the purposes of the calculations, the member forces should be taken in relation to the middle of the wall (see page 49).
K10-CV30-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 7.7 8.6 9.4 10.3 11.2 12.1 12.9 13.8 14.7 15.6 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49,8 +49.8 +49.8 +49.8 0.9 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.5 0.4 K20-CV30-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 15.1 16.9 18.6 20.3 22.0 23.7 25.5 27.2 28.9 30.6 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5 0.5 0.5
K30-CV30-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 21.2 23.6 26.0 28.4 30.8 33.2 35.6 38.1 40.5 42.9 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5 0.5 0.5
K40-CV30-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 24.2 27.0 29.7 32.5 35.2 38.0 40.7 43.5 46.2 49.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5 0.5 0.5
Schck Isokorb type K-CV50 (2nd layer) Refer to pages 46 - 48 for the design values.
Type K Type K-VV 1 x type K-CV50 (2nd layer) Type K
Concrete strength class for outside components at least C32/40 (see page 32).
1)
42
MODULE
C25/30 c v 30
SCHCK ISOKORB
For the purposes of the calculations, the member forces should be taken in relation to the middle of the wall (see page 49).
K50-CV30-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 30.3 33.7 37.2 40.6 44.0 47.5 50.9 54.4 57.8 61.2 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5 0.5 0.5 K60-CV30-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 38.1 42.5 46.9 51.3 55.8 60.2 64.6 69.0 73.5 77.9 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
1.1 1.0 0.9 0.8 0.7 0.7 0.6 0.6 0.6 0.5
K70-CV30-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 42.3 47.2 52.1 57.0 62.0 66.9 71.8 76.7 81.6 86.5
560
K80-CV30-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 46.5 51.9 57.3 62.7 68.1 73.5 78.9 84.3 89.7 95.2
795
+42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0
+74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6
80
+99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
560
302)
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
1.1 1.0 0.9 0.8 0.7 0.7 0.6 0.6 0.6 0.5
+74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6
80
+99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
795 302)
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
1.1 1.0 0.9 0.8 0.7 0.7 0.6 0.6 0.6 0.5
160 - 2503)
15
1)
2)
50 mm for CV50
3)
160 - 2503)
20
20
43
MODULE
For the purposes of the calculations, the member forces should be taken in relation to the middle of the wall (see page 49). Concrete strength C25/30 Concrete cover c v 30
K90-CV30-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 49.2 55.0 60.7 66.4 72.1 77.9 83.6 89.3 95.0 100.7 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
795
80 30
795
1.1 1.0 0.9 0.8 0.7 0.7 0.6 0.6 0.6 0.5
Inside corner layout
Type K
20
15
Type K
Schck Isokorb type K-CV50 (2nd layer) Refer to pages 46 - 48 for the design values.
1.1 1.0 0.9 0.8 0.7 0.7 0.6 0.6 0.6 0.5
1)
44
160 - 250
Notes
SCHCK ISOKORB
SCHCK ISOKORB
45
MODULE
For the purposes of the calculations, the member forces should be taken in relation to the middle of the wall (see page 49).
K10-CV50-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 7.7 8.6 9.4 10.3 11.2 12.1 12.9 13.8 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +28.0 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 0.9 0.8 0.7 0.7 0.6 0.6 0.5 0.5 K20-CV50-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 15.1 16.9 18.6 20.3 22.0 23.7 25.5 27.2 +28,0 +28,0 +28,0 +28,0 +28,0 +28,0 +28,0 +28,0 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 +49.8 0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5
K30-CV50-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 21.2 23.6 26.0 28.4 30.8 33.2 35.6 38.1 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5
K40-CV50-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 24.2 27.0 29.7 32.5 35.2 38.0 40.7 43.5 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5
Concrete strength class for outside components at least C32/40 (see page 32).
Type K-CV50 Type K-CV50-VV
Precamber factor to be applied in accordance with page 49. Schck Isokorb type K-CV65 (2nd layer) available on request from Schck technical design department, Tel.: 0845 241 3390.
46
MODULE
C25/30 c v 50
SCHCK ISOKORB
For the purposes of the calculations, the member forces should be taken in relation to the middle of the wall (see page 49).
K50-CV50-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 - 30.3 33.7 37.2 40.6 44.0 47.5 50.9 54.4 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 49.8 49.8 49.8 49.8 49.8 49.8 49.8 49.8 0.9 0.8 0.8 0.7 0.6 0.6 0.6 0.5 K60-CV50-... Balcony VV Precamber V 10 V8 slab factor vRd vRd mRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 - 38.1 42.5 46.9 51.3 55.8 60.2 64.6 69.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +42.0 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
K70-CV50-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 42.3 47.2 52.1 57.0 62.0 66.9 71.8 76.7
560
K80-CV50-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 180 190 200 210 220 230 240 250 46.5 51.9 57.3 62.7 68.1 73.5 78.9 84.3
795
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
180 - 250
20
20
15
1)
180 - 250
47
MODULE
For the purposes of the calculations, the member forces should be taken in relation to the middle of the wall (see page 49). Concrete strength C25/30 Concrete cover c v 50
K90-CV50-... Balcony V8 V 10 VV Precamber slab factor mRd vRd vRd vRd vRd thickness tan 1) h [mm] [kNm/m] [kN/m] [kN/m] [kN/m] [kN/m] [] 160 170 49.2 55.0 60.7 66.4 72.1 77.9 83.6 89.3 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +74.6 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5 +99.5
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
795
80 50
795
20
15
Type K-CV50-VV
Type K-CV50
+99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8 +99.5 49.8
Precamber factor to be applied in accordance with page 49. Schck Isokorb type K-CV65 (2nd layer) available on request from Schck technical design department, Tel.: 0845 241 3390.
48
180 - 250
MODULE
SCHCK ISOKORB
The precamber values shown in the calculation tables (p. 38 - 48) result solely from the deformation of the Schck Isokorb element under 100 % exploitation of the steel stress of f yd = 435 N/mm 2. The final precamber of the balcony slab formwork results from the calculation according to BS 8500, or according to EC 2, plus the precamber due to the Schck Isokorb . The up-lift of the balcony formwork to be specified by the engineer in charge of the planning of the load-bearing structure or the designing engineer in the implementation plans (basis: calculated overall deformation resulting from the cantilever slab + angle of rotation of the inner slab + Schck Isokorb ) should be rounded so that the planned water drainage direction is met (round up for water drainage towards the building facade, round down for water drainage towards the end of the cantilever slab). Precamber (p) due to Schck Isokorb p = [table value l k (m pd /m Rd)] 10 [mm] lk m pd Length of projection [m] Critical bending moment for calculation of the precamber p due to Schck Isokorb . The load combination to be applied here can be determined by the structural analysis engineer. Maximum rated moment of the Schck Isokorb type K (see pages 38 - 48).
Member forces to be taken in relation to the middle of the supporting wall.
m Rd
lk
b/2
b/2
Example calculation
Concrete quality C32/40 for balcony Concrete quality C25/30 for for inner slab Concrete cover c v = 35 mm Length of projection lk = 1.90 m Concrete slab thickness h = 180 mm Load assumptions Balcony slab and coating g = 5.7 kN/m 2 Live load q = 4.0 kN/m 2 Edge load (balustrade) g R = 1.5 kN/m Member forces Bending moment m Ed = 28.6 kNm/m Lateral force v Ed = +28.1 kN/m Choice: Choice: Schck Isokorb type K50-CV35-h180 m Rd = 35.4 kNm/m (see page 39) > m Ed v Rd = +42.0 kN/m (see page 39) > v Ed tan = 0.8 (see page 39) Chosen load combination for precamber due to Schck Isokorb : g + q/2 m pd = [( G g + Q q/2) l k2/2 + G g R l k] m pd = [(1.35 5.7 + 1.5 4/2) 1.9 2/2 + 1.35 1.5 1.9] = 23.2 kNm/m p = [tan l k (m pd /m Rd)] 10 p = [0,8 1.9 (23.2/35.4)] 10 = 10 mm
Notes
In the case of a combination of different concrete qualities (e.g. balcony C32/40, inner slab C25/30), the weaker concrete is critical in terms of the Isokorb calculations. The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max should be determined for = 45 and = 90. Concrete strength class for outside components at least C32/40 (see page 32). For the limitation of flexural slenderness, we advise the following maximum cantilivered lengths max lk [m]:
Balcony slab thickness h [mm] Concrete cover cv = 30 mm cv = 35 mm cv = 50 mm 160 1.75 1.65 1.45 180 2.00 1.90 1.70 200 2.25 2.10 1.90 220 2.50 2.40 2.10 240 2.70 2.60 2.40
49
MODULE
Balcony
Inner slab
11.30 m
5,65 m
Type K-corner
Type K lk
Expansion joint spacing
Casting compartment
50
5,65 m
MODULE
SCHCK ISOKORB
Section A-A
1)
M OD UL E
Isokorb tension rods Longitudinal fabric bars Transverse fabric bars Longitudinal fabric bars
Upper reinforcement made of steel rod or fabric 2) Lower reinforcement made of fabric
300
A U-bar 1 T8 should be inserted in addition to Item 1 the border required (1x on the left and 1x on the right on the edge of the balcony slab).
Recommendations for the reinforcement of connections for Schck Isokorb with a load of 100 % of the maximum rated moment with C25/30, c v = 30 mm or c v = 35 mm
Schck Isokorb type K10 K20 K30 K40 K50 K60 K70 K80 K90 K100
1) 2) 3)
On-site reinforcement of connections3) Option A A193 B385 B503 B785 B785 Option B T8@150 mm c/c T10@150 mm c/c T10@125 mm c/c T10@100 mm c/c T10@90 mm c/c T12@110 mm c/c T12@100 mm c/c T12@90 mm c/c T12@80 mm c/c T12@75 mm c/c Option C A193 + T8@150 mm c/c A193 + T8@125 mm c/c A193 + T8@100 mm c/c A193 + T10@100 mm c/c A252 + T10@90 mm c/c A252 + T10@90 mm c/c A252 + T12@100 mm c/c A252 + T12@100 mm c/c A385 + T12@100 mm c/c
The last transverse bar of the fabric must be positioned as closely as possible to the pressure bearing. Otherwise an T8 mm steel rod is required there. The calculations of the upper reinforcement layer are performed according to the standard calculation methods for reinforced steel construction. Alternative connection reinforcements are also possible. The rules according to EC 2 apply to the determination of the lap length. It is permissible to reduce the required lap length with A s,req/A s/prov. For lapping (l s) with the Schck Isokorb , a tension rod length of 530 mm can be used in the calculations for the types K10 to K50 and a tension rod length of 765 mm for the types K60 to K100.
51
MODULE
80
2)
Installation of Schck Isokorb type K/KF in conjunction with precast planks (here: h 200 mm).
Installation of Schck Isokorb type K/KF in conjunction with precast planks (here: h 200 mm).
2)
2)
Installation of Schck Isokorb type K/KF in conjunction with lattice girder floor slabs (here: h 200 mm).
Installation of Schck Isokorb type K/KF in conjunction with lattice girder floor slabs (here: h 200 mm).
Notes
A cast-in-place strip of concrete between precast planks and Schck Isokorb is essential for structural reasons! Sufficient bond action between structural screed and precast planks has to be guaranteed!
1) 2)
A cast-in-place strip of concrete is essential for structural reasons. Steel rod T8 along the pressure bearings
52
30
MODULE
SCHCK ISOKORB
4B
4C 2
3A
3B
2 T8
3C 3D
1 T8
6 4A
53
Installation instructions
K
7
54
SCHCK ISOKORB
Check list
Have the member forces on the Isokorb connection been determined at the design level?
SCHCK ISOKORB
Have the concrete cover and the appropriate concrete quality been taken into consideration according to the building regulations (see page 32)
K
In case of precast planks will be used, is sufficient bond action between structural screed and precast planks guaranteed?
Have the maximum permitted distances between expansion joints (= expansion joint spacing) been taken into account?
If the balcony is supported on 2 or 3 sides, has the right type for a tension-free connection been chosen (possibly type V or type QPZ)?
Do the calculations of the deformation of the overall structure take into account the additional deformation due to the Schck Isokorb ?
Has the drainage direction been taken into account in the resulting precamber specification?
Has the relevant bearing limit of the slab been checked for V Rd? Has the relevant connection area been taken into account? In case of a corner balcony, have the minimum slab thickness ( 180 mm) and the required 2 nd layer (CV50) been taken into account?
In the case of a connection to an upstand or downstand beam, or a connection to a wall, is the required component geometry present?
Have the fire safety requirements been clarified, and are they reflected in the chosen type designation (-F90)?
In the case of F90 elements, has the increased minimum slab thickness been taken into account (type Q, type V)?
55
56
MODULE
SCHCK ISOKORB
KF
Contents
Page
Layout/Features/Notes On-site reinforcement Installation instructions prefabricating plant Installation instructions construction site Check list
58 59 60 - 61 62 - 63 64
18 - 19
57
MODULE
80
349 128
Intermediate part (for height compensation) 431 Lower part (with pressure bearings and shear force rods)
80
459
15
Features
Schck Isokorb type Colour code Reinforcement Lower part Upper part Pressure bearings Shear force rods Tension rods h = 160 mm Dimensions Element height h = 180 mm h = 200 mm h = 250 mm Member forces Precamber Expansion joint spacing Analogous to Schck Isokorb type K see pages 38 - 39
1)
With HTE module KF20-CV35 Green 5 units 4P 6 8P 8 KF30-CV35 Blue 7 units 6P 6 12 P 8 1,00 m No intermediate part required Height of intermediate part 20 mm Height of intermediate part 40 mm Height of intermediate part 90 mm KF50-CV35 Yellow 10 units 6P 6 16 P 8 KF70-CV35 Orange 16 units 6P 6 10 P 12
Element length
Analogous to Schck Isokorb type K see pages 38 - 39 Analogous to Schck Isokorb type K see page 50
K20-CV35
K30-CV35
K50-CV35
116
K70-CV35
Notes
Required minimum grade of concrete: External component C32/40, internal component C25/30. The weaker grade of concrete is critical for the calculations. The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max should be determined according to BS EN 1992-1-1, equation (6.9), for = 45 and = 90.
1)
V8 shear force rods with uprated performance available. See page 38 - 39 for data for calculations.
58
130
KF
MODULE
SCHCK ISOKORB
Inner slab 80
1005)
35 160 - 200
KF
1) 3)
Inner slab 80
1005)
35
1) 3)
1)
The last transverse bar of the fabric must be positioned as closely as possible to the pressure bearing. Otherwise an T8 mm steel rod is required there. The calculations of the upper reinforcement layer are performed according to the standard calculation methods for reinforced steel construction. The arrangement of the insulating elements shown here is intended only as an example. Depending on the particular layout of the external wall, it may also differ from the arrangement shown (see page 34). In the case of indirect bearing, the stirrups or stirrup fabric are alsorequired on the ceiling side. A cast-in-place strip of concrete is essential for structural reasons.
2)
Stirrup T8@200 or stirrup fabric A 193 only required for balcony slab thickness h > 200 mm4)
300
3)
Lattice girder
4)
5)
210 - 250
59
MODULE
1 T8
1
I I I
h = 160 mm = I
h > 160 mm = I + I I
I I
I I I
I I
-20 40
+ + + +
I I I
44 44 44 2
60
MODULE
SCHCK ISOKORB
I I I
+
8
KF
10
61
= =
MODULE
h < 200 mm
h A 15 h
h > 200 mm
KF
11
B1
12
B2
13A
13B
13C
13D
16
14
= =
17
62
MODULE
SCHCK ISOKORB
18
KF
19
63
SCHCK ISOKORB
Check list
Have the member forces on the Isokorb connection been determined at the design level?
Have the concrete cover and the appropriate concrete quality been taken into consideration according to the building regulations (see page 32)
KF
In case of precast planks will be used, is sufficient bond action between structural screed and precast planks guaranteed?
Have the maximum permitted distances between expansion joints (= expansion joint spacing) been taken into account?
If the balcony is supported on 2 or 3 sides, has the right type for a tension-free connection been chosen (possibly type V or type QPZ)?
Do the calculations of the deformation of the overall structure take into account the additional deformation due to the Schck Isokorb ?
Has the drainage direction been taken into account in the resulting precamber specification?
Has the relevant bearing limit of the slab been checked for V Rd? Has the relevant connection area been taken into account? In case of a corner balcony, have the minimum slab thickness ( 180 mm) and the required 2 nd layer (CV50) been taken into account?
In the case of a connection to an upstand or downstand beam, or a connection to a wall, is the required component geometry present?
Have the fire safety requirements been clarified, and are they reflected in the chosen type designation (-F90)?
In the case of F90 elements, has the increased minimum slab thickness been taken into account (type Q, type V)?
64
MODULE
SCHCK ISOKORB
K-corner
Contents
Page
Arrangement of elements/Note Design and calculation table/Note Reinforcement layout Schck Isokorb type K20-corner-CV35 Reinforcement layout Schck Isokorb type K30-corner-CV35 Reinforcement layout Schck Isokorb type K50-corner-CV35 Installation instructions/Notes Check list
66 67 68 69 70 71 - 72 73
18 - 19
65
1)
MODULE
Balcony slab thickness h * 180 mm Balcony Type K Type K-corner1) 1st layer 2nd layer 1st and 2nd layers must not be swapped. 1x type K-CV50 (2nd layer) Type K Inner slab
Refer to page 50 for details of the expansion joint spacing. The mounting reinforcement and edge border on the balcony side are integrated at the factory. Calculations are performed following F. Leonhardt, Vorlesungen ber Massivbau (Lectures on solid construction), part 3, paragraph 8.3.4.
30
30
30
30
Note
When installing Schck Isokorb type K30-corner-CV35 and type K50-corner-CV35 elements, a clear gap of at least 200 mm is required between the insulating body and the precast plank on the inner slab side for anchoring of the compression bars P 14 mm which are located at the bottom. This is not required for the Schck Isokorb type K20-corner-CV35. 66
MODULE
SCHCK ISOKORB
K30-corner-CV35 1 layer 620 5 P 14 3 P 14 6 3 P 8 +2 P 10
st
Schck Isokorb Type Element length [mm] Tension rods Compression bars Pressure bearings Shear force rods
2 layer 500 8P 8 5 3P 8
nd
2 layer 620 5 P 14 3 P 14 6 3 P 8 +2 P 10
nd
K-corner
Note
Concrete strength class for outside components at least C32/40 (see page 32).
67
MODULE
K-corner
560
Type K20-corner-CV35 1st layer 8P 8 80 500 50 73 100 54 46 54 46 54 23 3P 8 Type K20-corner-CV35 2nd layer
1200
Inner slab
Part list Upper layer, x-direction: Item 2 2 x 5 T12@100 mm L = cantilevered length 70 mm Item 4 5 T12@100 mm L = 2 x cantilevered length
Schck Isokorb type K20-CV50
Upper layer, y-direction: Item 1 2 x 5 T12@100 mm L = cantilevered length 70 mm Item 3 5 T12@100 mm L = 2 x cantilevered length
Item 2 5 T12 L = cantilevered length 70 mm Inner slab Pos. 1 5 T12 L = cantilevered length 70 mm x y
On-site reinforcement of connections (upper layer in the area of the Schck Isokorb type K20-corner-CV35)
68
SCHCK ISOKORB
1780 850 700 80 40 90 90 190 230 180 30 5 P 14 Balcony 850 3 P 14 Type K30-corner-CV35 1st layer 2 P 10 3P 8 Type K30-corner-CV35 2nd layer
K-corner
3 P 14 2 P 10
1780
700 190 90 90 40 80
230 30
5 P 14
3P 8
Inner slab
Part list Upper layer, x-direction: Item 2 2 x 5 T16@100 mm L = cantilevered length 70 mm Item 4 5 T16@100 mm L = 2 x cantilevered length
Schck Isokorb type K30-CV50
Item 2 5 T16 L = cantilevered length 70 mm Inner slab Item 1 5 T16 L = cantilevered length 70 mm x y
On-site reinforcement of connections (upper layer in the area of the Schck Isokorb type K30-corner-CV35)
69
180
MODULE
1780 850 700 230 80 40 90 90 100 90 90 90 30 6 P 14 Balcony 850 4 P 14 Type K50-corner-CV35 1st layer 4 P 14 1780 700 180 90 100 90 90 40 80 2 P 10 4P 8 Type K50-corner-CV35 2nd layer
K-corner
2 P 10
30
230
6 P 14
4P 8
Inner slab
Part list Item 3 6 T16 Upper layer, x-direction: L = 2 x cantilevered length Item 2 Balcony 2 x 6 T16@100 mm L = cantilevered length 70 mm Item 4 6 T16@100 mm L = 2 x cantilevered length
Upper layer, y-direction: Item 1 2 x 6 T16@100 mm L = cantilevered length 70 mm Item 3 6 T16@100 mm L = 2 x cantilevered length
Schck Isokorb type K50-CV35
Item 2 6 T16 L = cantilevered length 70 mm Inner slab Item 1 6 T16 L = cantilevered length 70 mm x y
On-site reinforcement of connections (upper layer in the area of the Schck Isokorb type K50-corner-CV35)
70
MODULE
SCHCK ISOKORB
5A
5B
K-corner
5C 1 5D
2 6A
6B
71
MODULE
2 T8
K-corner K
8 13
Notes
Concrete strength class for outside components at least C32/40 (see page 32). Reinforcement joints according to the information provided by the structural design engineer. In order to secure the position of the Schck Isokorb during concreting, it is important that both sides are evenly filled and compacted. Precamber of the balcony slab and concrete cover in accordance with the information provided by the structural design engineer or the construction management. Refer to page 50 for details of the maximum expansion joint spacing. The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max should be determined according to BS EN 1992-1-1, equation (6.9), for = 45 and = 90.
12
10
11
72
SCHCK ISOKORB
Check list
Have the member forces on the Isokorb connection been determined at the design level?
SCHCK ISOKORB
Have the concrete cover and the appropriate concrete quality been taken into consideration according to the building regulations (see page 32) K-corner K
In case of precast planks will be used, is sufficient bond action between structural screed and precast planks guaranteed?
Have the maximum permitted distances between expansion joints (= expansion joint spacing) been taken into account?
If the balcony is supported on 2 or 3 sides, has the right type for a tension-free connection been chosen (possibly type V or type QPZ)?
Do the calculations of the deformation of the overall structure take into account the additional deformation due to the Schck Isokorb ?
Has the drainage direction been taken into account in the resulting precamber specification?
Has the relevant bearing limit of the slab been checked for V Rd? Has the relevant connection area been taken into account? In case of corner a balcony, have the minimum slab thickness ( 180 mm) and the required 2 nd layer (CV50) been taken into account?
In the case of a connection to an upstand or downstand beam, or a connection to a wall, is the required component geometry present?
Have the fire safety requirements been clarified, and are they reflected in the chosen type designation (-F90)?
In the case of F90 elements, has the increased minimum slab thickness been taken into account (type Q, type V)?
73
74
SCHCK ISOKORB TYPE K-HV, TYPE K-BH, TYPE K-WO AND TYPE K-WU MODULE
SCHCK ISOKORB
Contents
Page
Schck Isokorb type K-HV-CV35 - connection to a downstand beam Schck Isokorb type K-BH-CV35 - connection to an upstand beam Schck Isokorb type K-WO-CV35 and type K-WU-CV35 connection to concrete walls Product description/Calculation tables/Notes Precamber/Example calculation/Notes On-site additional reinforcement Installation instructions Check list
76 77 78 79 80 81 82 - 83 84
18 - 19
75
MODULE
Balcony
ls
ds cv ci hD 80 200 Inner slab 90 -140 (HV10) 150 -190 (HV15) 35 ds 20 80 220 20 Inner slab 25 - 75 Balcony ls
Example: Schck Isokorb type K50-CV35 h D= 180 mm, c v = 35 mm, d s = 8 mm, c i = 30 mm max HV = 180 35 8 30 = 107 mm
If precast planks are installed on the inner slab side then the precast plank thickness + ds should be used for ci.
Link reinforcement required for deflection of tensile forces on the inner slab side (upper element length l s). Calculation of the link reinforcement for cantilever moment and transverse force of the balcony slab. Recommendation: Inner slab joist width 200 mm Connection reinforcement on the balcony side to be implemented in accordance with page 51. Information about superelevation - see pages 38 - 49. Refer to pages 38 - 48 for the calculation table.
th e a m w id b d n a t Downs 220 mm a t le a s t
76
Calculation of the link reinforcement for the cantilever moment and the shear force of the balcony slab. The lengths of the Schck Isokorb tension rods correspond to the required lap length l s (acc. to EN 1992-1). Reinforcement of the connections to comply with pages 79 + 81. The required transverse reinforcement in the overlapping area is to be calculated and verified in accordance with EN 1992-1, 8.7.2. Information about precamber and calculation table - see pages 79.
HV
MODULE
SCHCK ISOKORB
35
ls
160
Calculation of the link reinforcement for the cantilever moment and the shear force of the balcony slab. The lengths of the Schck Isokorb tension rods correspond to the required lap length l s (acc. to EN 1992-1). Reinforcement of the connections to comply with pages 79 + 82. The required transverse reinforcement in the overlapping area is to be calculated and verified in accordance with EN 1992-1, 8.7.2. Non-structural inclined reinforcement A ss (item 4 ) - see page 82. Information about precamber and calculation table - see pages 79.
Installation information
In the case of component geometries according to pages 76 and 77, it may be necessary to install the Schck Isokorb prior to installation of the inner slab joist reinforcement or the suspended beam reinforcement.
77
MODULE
ic k n e s s Wa ll t h 220 mm m in im u m
700 35
80
220
The lengths of the Schck Isokorb tension rods correspond to the required lap length l s (acc. to EN 1992-1). Connection reinforcement on the balcony side to be implemented in accordance with page 79. The required transverse reinforcement in the overlapping area is to be calculated and verified in accordance with EN 1992-1, 8.7.2. Elements for wall thicknesses < 220 mm available on request. Refer to page 79 for the calculation table.
ic k n e s s Wa ll t h 220 mm m in im u m
220
The lengths of the Schck Isokorb tension rods correspond to the required lap length l s (acc. to EN 1992-1). Connection reinforcement on the balcony side to be implemented in accordance with page 79. The required transverse reinforcement in the overlapping area is to be calculated and verified in accordance with EN 1992-1, 8.7.2. Elements for wall thicknesses < 220 mm available on request. Refer to page 79 for the calculation table.
78
ls
ls
660
Balcony
SCHCK ISOKORB
K60-HV10/15-CV35 K60-BH10/15-CV35 K60-WO/WU-CV35 1,00 13 P 10 6P 6 16 4
K-HV K-BH K-WO K-WU
Schck Isokorb type Element length [m] Tension rods Shear force rods Pressure bearings [qty.] Special links
On-site additional reinforcement at inner slab side with a load of 100 % of the rated moment1) item 1 : U-bar item 2 : Link
2)
item 3 : Rebars/fabric
K30-HV10-CV35-... K30-BH10-CV35-... K30-WO-CV35-... Balcony slab thickness h [mm] 160 180 200 220
Internal forces mRd vRd [kNm/m] [kN/m] 14.0 17.4 20.8 24.2 +28.0 +28.0 +28.0 +28.0
Internal forces mRd vRd [kNm/m] [kN/m] 19.6 24.4 29.2 33.9 +42.0 +42.0 +42.0 +42.0
K50-HV10-CV35-... K50-BH10-CV35-... K50-WO-CV35-... Balcony slab thickness h [mm] 160 180 200 220
K60-HV10-CV35-... K60-BH10-CV35-... K60-WO-CV35-... Balcony slab thickness h [mm] 160 180 200 220
Internal forces mRd vRd [kNm/m] [kN/m] 28.0 34.8 41.7 48.5 +42.0 +42.0 +42.0 +42.0
Internal forces mRd vRd [kNm/m] [kN/m] 36.4 45.3 54.2 63.0 +42.0 +42.0 +42.0 +42.0
Concrete strength class for outside components at least C32/40 (see page 32). The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max is to be determined in accordance with BS EN 1992-1-1, equation (6.9), for = 45 and = 90 .
Overlapping reinforcement at balcony side in accordance with the structural design engineers specifications or in accordance with page 51. Item 2 : Link only required for K-HV types and K-BH types. 3) Precamber factor to be applied in accordance with page 80.
2) 1)
79
req aS = T12@60 mm
MODULE
The precamber values shown in the calculation table (page 79) result solely from the deformation of the Schck Isokorb under 100 % exploitation of the steel stress of f yd = 435 N/mm 2. The final up-lift of the balcony slab formwork results from the calculation according to BS 8500 or EC 2, plus the up-lift due to the Schck Isokorb . Precamber (p) due to Schck Isokorb p = [table value l k (m pd /m Rd)] 10 [mm]
K-HV K-BH K-WO K-WU
lk m pd
m Rd
Length of projection [m] Appropriate bending moment for calculation of the precamber p due to Schck Isokorb . The load combination to be applied here can be determined by the structural analysis engineer. Maximum rated moment of the Schck Isokorb type K (see page 79).
lk
m Ed = [( G g + Q q) lk2/2 + Q gR lk] m Ed = [(1.35 5.7 + 1.5 4.0) 1.92/2 + 1.35 1.5 1.9] = 28.6 kNm/m v Ed = ( G g + q q) l k + G g R v Ed = (1.35 5.7 + 1.5 4.0) 1.9 + 1.35 1.5 = +28.1 kN/m
Notes
In the case of a combination of different concrete qualities (e.g. balcony C32/40, inner slab C25/30), the weaker concrete is critical in terms of the Isokorb calculations. The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max should be determined according to BS EN 1992-1-1, equation (6.9), for = 45 and = 90 . For the limitation of flexural slenderness, we advise the following maximum projection lengths max lk [m]:
Balcony slab thickness h [mm] Concrete cover cv = 30 mm cv = 35 mm cv = 50 mm 160 1.75 1.65 1.45 180 2.00 1.90 1.70 200 2.25 2.10 1.90 220 2.50 2.40 2.10 240 2.70 2.60 2.40
80
SCHCK ISOKORB
Section A-A: 2 3 3)
Isokorb tension rods Shear force rods Isokorb Longitudinal fabric bars
K-HV K-BH K-WO K-WU
Balcony A 1 A
Inner slab Concrete quality C25/30 Longitudinal fabric bars or rebars acc. to page 793) ls 1
300
Concrete quality C32/40 (with XC4) Upper reinforcement made of steel rod or fabric 1 Lower fabric reinforcement
3 3)
U-bar 1 T8 is to be inserted in addition to the edge border required in accordance with EN 1992-1-1, clause 9.3.1.4 (1 x on the left and 1x on the right on the edge of the balcony slab).
2) Minimum reinforcement required to ensure that the forces are transferred from the Schck Isokorb (req. As). Loads occurring above and beyond this, e.g. from a fixing moment/transverse force from the inner slab into the inner slab joist, from the span of the inner slab joist, or from any torsional moment to be applied in the inner slab joist, should be verified by whoever sets up the components.
On-site additional reinforcement for Schck Isokorb type K-HV in conjunction with hollowcore slab
Cross-section: 3 on-site additional reinforcement overlapping with item 2 req as acc. to page 79 Structural screed, sufficient bond action to hollowcore units absolutely required! Hollowcore units
Balcony A 1
1)
2 2)
A Concrete quality C32/40 (with XC4) Upper reinforcement made of steel rod or fabric 1 Lower fabric reinforcement
Minimum reinforcement required to ensure that the forces are 2 transferred from the Schck Isokorb (req. As). Loads occurring above and beyond this, e.g. from a fixing moment/transverse force from the inner slab into the inner slab joist, from the span of the inner slab joist, or from any torsional moment to be applied in the inner slab joist, should be verified by whoever sets up the components.
2)
81
MODULE
Balcony
220
Inner slab
3 On-site additional reinforcement overlapping with Schck rebars, req. as acc. to page 793) 100 (BH10) 150 (BH15)
20
35
1
1) 2)
4 4) 2 5 4
160
5 5)
Upper reinforcement made of steel rod or fabric 1 Lower fabric reinforcement 2 2) U-bars/hooks
1)
2)
The last transverse bar of the fabric must be positioned as closely as possible to the pressure bearing. Otherwise an T8 mm steel rod should be fitted there. U-bars/hooks required in accordance with page 79 if the upstand beam width is > 220 mm or if there is no overlap beween the Schck tension rods and the upper reinforcement of the inner slab. 3) Length of connective rebars item 3 has to be defined by the structural design engineer. 4) Non-structural inclined reinforcement A ss item 4 according to structural design engineer. 5) Hoops item 5 according to structural design engineer.
82
SCHCK ISOKORB
4B 1
2 T8
3A
3B
1 T8
6 3C 3D
7 4A
83
MODULE
11
1.
Reinforced concrete-toreinforced concrete
2.
9
10
84
SCHCK ISOKORB
Check list
SCHCK ISOKORB
Have the member forces on the Isokorb connection been determined at the design level?
Have the concrete cover and the appropriate concrete quality been taken into consideration according to the building regulations (see page 32)
In case of precast planks will be used, is sufficient bond action between structural screed and precast planks guaranteed?
Have the maximum permitted distances between expansion joints (= expansion joint spacing) been taken into account?
If the balcony is supported on 2 or 3 sides, has the right type for a tension-free connection been chosen (possibly type V or type QPZ)?
Do the calculations of the deformation of the overall structure take into account the additional deformation due to the Schck Isokorb ?
Has the drainage direction been taken into account in the resulting precamber specification?
Has the relevant bearing limit of the slab been checked for V Rd? Has the relevant connection area been taken into account? In case of corner a balcony, have the minimum slab thickness ( 180 mm) and the required 2 nd layer (CV50) been taken into account?
In the case of a connection to an upstand or downstand beam, or a connection to a wall, is the required component geometry present?
Have the fire safety requirements been clarified, and are they reflected in the chosen type designation (-F90)?
In the case of F90 elements, has the increased minimum slab thickness been taken into account (type Q, type V)?
85
86
Contents
Page
Examples of element arrangements and cross-sections Calculation tables and cross-sections Plan views Examples of application On-site reinforcement Moments from excentric connection/Expansion joint spacing Notes Installation instructions Check list
88 89 - 90 91 92 - 93 94 95 96 97 - 98 99
18 - 19 87
HPB module2)
Type Q Column support Type QP (intermittent) Column support Joint on-site insulation Type QP Column (intermitsupport tent)
Q
Figure 1: Balcony with column support Figure 2: Balcony with column support, intermittently connected
Type Q+Q Joint to be insulated on-site Type QPZ (intermittent) Type QP (intermittent)
Type Q
2)
Column support
Figure 3: Loggia, mounted on three sides, with tie member3) and shear forces causing lift-up
Figure 4: Balcony, supported on two sides, with column support, shear forces causing lift-up
Balcony
Inner slab
Balcony
Inner slab
Support
Figure 6: Brickwork with external insulation and a balcony at inner slab level
Support
Support
If horizontal forces occur parallel to the external wall, additional Schck HP modules should be installed (see page 111 - 114). In the case of horizontal tensile forces perpendicular to the external wall which are greater than the present shear forces, additional Schck HP modules should be installed (see pages 111 - 114). 3) Loggia with tie member - see notes on page 93.
2)
88
SCHCK ISOKORB
Shear force rod P 6 mm: end of rod bent back on itself on inner slab side
Balcony Pressure bearings 82 Inner slab
160 - 250
Element min h F0 length [mm] [m] 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 160 160 160 160 160 160 160 160
C25/30 vRd [kN/m] +34.8 +43.5 +52.2 +69.5 +86.9 +92.7 +133.3 +206.4
30
64
80
155
40
4P 6 5P 6 6P 6 8P 6 10 P 6 6P 8 6 P 10 6 P 12
4 4 4 4 4 4 4 6
MO DU LE
MO DU LE
MO DU LE
Q50 Q70
MO DU LE
Q90 Q110
MO DU LE
MO DU LE
Schck min h1) cu2) [mm] Minimum element height for F 90, Isokorb type [mm] F 0 F 90 concrete cover cu for continuous Q10 to Q70 Q90 Q110 160 180 190 30 30 17 30 14 30
1) 2)
Cross-section: Bent form of shear force rods with P 10, 12, 14 mm at min h
bearing
Shear force rod P 8P 12 mm: Straight rod ends on the inner slab side
Balcony min h F 90 - 250
64
Schck Reinforcement Isokorb type Shear force Pressure rod bearings QP10 QP20 QP30 QP40 QP50 QP60 QP70 QP80 QP90 2P 8 3P 8 4P 8 2 P 10 3 P 10 2 P 12 3 P 12 2 P 14 3 P 14 1 P 12 2 P 12 2 P 12 1 P 14 2 P 12 2 P 12 3 P 12 2 P 14 3 P 14
Element min h F0 length [mm] [mm] 300 400 500 300 400 300 400 300 400 160 160 160 160 160 160 160 180 180
C25/30 VRd [kN] +30.9 +46.4 +61.8 +44.4 +66.6 +69.3 +104.0 +83.0 +124.6
Cross-section: Schck Isokorb type Q70, type Q90 and type Q110 with min h F 90
Shear force rod P 8P 14 mm: Straight rod ends on the inner slab side
Balcony
min h F 0
64
Cross-section: Bent form of shear force rods of type QP with P 10, 12, 14 mm at min h
Cu F 0
Shear force rod P 8P 14 mm: Straight rod ends on the inner slab side
Balcony min h F 90 - 250 Inner slab
Schck min h1) cu2) [mm] Isokorb type [mm] F 0 F 90 QP10 160 160 30 30 30 30 30 30 30 30 QP20
Schck min h1) cu2) [mm] Isokorb type [mm] F 0 F 90 QP70 QP80 QP90 190 200 200 14 11 11 30 30 30
86
Pressure bearings 30 62 80 62
Minimum element height for F 90, concrete cover cu for intermittent bearing
1)
for F 90,
2)
for min h
89
MO DU LE
min h F 0
64
Shear force rods P 6 mm: rod ends bent back on themselves on the inner slab side
Balcony 35
Inner slab
Element min h Reinforcement Shear force Pressure length [mm] rod bearings [m] 2x4P 6 2x6P 6 2 x 10 P 6 4 4 4 1.00 1.00 1.00 160 160 160
160 - 250
30
64
97
Q30+Q30 Q50+Q50
MO DU LE
Cross-section: Schck Isokorb type Q10+Q10, type Q30+Q30 and type Q50+Q50
MO DU LE
Shear force rods P 8 - 12 mm: Straight rod ends on the inner slab side
Balcony min h F 0 35 Inner slab
Schck Isokorb for the transfer of positive and negative shear forces for intermittent bearing
Schck Isokorb type Element min h Reinforcement Shear force Pressure length F 0 rod bearings [mm] [mm] 2x2P 8 2 x 2 P 10 2 x 2 P 12 2 x 3 P 12 1 P 12 1 P 14 2 P 12 3 P 12 300 300 300 400 160 170 180 180 C25/30 VRd [kN] 30.9 44.4 69.3 104.0
86
QP10+QP10
62 80 62
30
Shear force rods P 8 - 12 mm: Straight rod ends on the inner slab side
Balcony min h F 90 - 250 35 Inner slab
min h1) Minimum element height with F 90 [mm] requirement for intermittent bearing 170 180 190 190
1)
86
QP70+QP70
62 80 62
for F 90
30
Shear force rods P 8 .... P 14 mm: Straight rod ends on the inner slab side
Balcony min h 250
Schck Isokorb for the transfer of positive shear forces for intermittent bearing and restraint-free connections (see page 93)
Schck Isokorb type Element min h Reinforcement Shear force Pressure length F 0 rod bearings [mm] [mm] 2P 8 300 160 2 P 10 2 P 12 2 P 14 300 300 300 160 160 180 C25/30 VRd [kN] +30.9 +44.4 +69.3 +83.0
Inner slab
QPZ10
30
QPZ40
80
QPZ60 QPZ80
Cross-section: Schck Isokorb type QPZ10, type QPZ40, type QPZ60, type QPZ80
90
100 47
147
200
100 100
300
300
1000 200
200
200
300
100
100 100
100
Q
300
300
300
53 100
348
80
155
343
80
155
46
100
200
106 100 94
300
200
300
720 200
80
720
1000 100
200
300
300
54
100
720
80
720
443
80
443
516 80
516
150
300
150
720
80
720
44
200 100
200
50
200
50
91
53
100
100
Balcony
Inner slab
160
6P 6
175
Figure 1: Cross-section of an prefabricated balcony slab installation with Schck Isokorb Typ Q30-h160
Balcony
4 P 6 each
Inner slab
160
Soft joint
200
Figure 2: Cross-section of a semi-precast balcony slab installation with Schck Isokorb Typ Q10+Q10-h160
160
6P 8
Soft joint
175
Figure 3: Cross-section of an installation with Schck Isokorb type Q70-h160
92
Type Q+Q A Joint to be insulated on-site Tie member Type QPZ (intermittent) in bottom position Type QP (intermittent) A Loggia Plan view Inner slab
4.10 m
Item 1 Tie member U-bar, item 2
For restraint-free bearing, one type QPZ element without pressure bearing should be positioned on one side. A type QP element with pressure bearing is then required on the opposite side. In order to preserve the balance of forces, a reinforced tie member should be provided between the type QPZ element and the type QP element. This tie member should overlap with the Isokorb rods which transmit the shear forces.
Type QP (intermittent)
Figure 4: Loggia with bearing on three sides and with tie member
Details on this page only show the requirements for a restraint-free bearing. The in any case required additional on-site connection reinforcement is shown on page 94.
U-bar, item 2
Cross-section
On-site U-bars are used for back anchoring of the tie member on the inner slab side. The U-bars are connected to the pressure bearings (see detailed illustrations). Schck Isokorb Type QP10 or QPZ10 QP40 or QPZ40 QP60 or QPZ60 QP80 or QPZ80 Tie member req. As 1 2P 8 2 P 10 2 P 12 2 P 12 U-bar req. As 2 1P 8 1 P 10 2P 8 2 P 10
Type QP (intermittent)
93
Item 1
Q
Upper reinforcement ls Item 1 U-bar 300 Item 3 U-bar, non-structural Upper reinforcement 300 Item 1 Lattice girder Item 2 U-bar, non-structural Diagonal rod Lower reinforcement H
Schck Isokorb type Q10 and Q10+Q101) Q20 Q30 and Q30+Q30 Q40 Q50 and Q50+Q501) Q70 Q90 Q110 QP10, QP10+QP10 and QPZ10
1) 2) 1)
U-bar (item 1 ) req. as [mm2/element] 80 100 120 160 200 213 306 474 71 107 142 102 150 150 225 191 286
5.5
Rod diameter of the diagonal rods of the lattice girder ds,D H Height of the lattice girder Distance between the diagonal rods 200 mm All other Schck Isokorb type Q variants can be connected in the usual way using U-bars.
QP20 QP30 QP40 and QP40+QP401), QPZ402) QP50 QP60 and QP60+QP60 , QPZ60
1)
1) 2)
Instead of with item 3 , types Q+Q and QP +QP should also be connected with items 1 and 2 on the inner slab side. Types QPZ for restraint-free connections (see page 88, figure 3) require a reinforced tie member in the bottom position. The required A s,Tensile should be chosen in accordance with page 93, Figure 5.
94
SCHCK ISOKORB
MRd1) [kNm/element]
Schck Isokorb type Q10, Q10+Q10 Q20 Q30, Q30+Q30 Q40 Q50, Q50+Q50 Q70 Q90
V Rd Z= 2 V Rd V Rd V Rd 12 zv
Balcony
DRd = V Rd
MRd = V Rd 12 zv
QP20 QP30 QP40, QP40+QP40 and QPZ40 QP50 QP60, QP60+QP60 and QPZ60 QP70 QP80, QPZ80 QP90
Support column
Figure 1: Layout of expansion joints for balcony slabs with a straight-edged connection
Figure 2: Layout of expansion joints for balcony slabs with a connection which goes around a corner
If standard elements are installed the maximum expansion joint spacing for balcony slabs connected with a straight edge is e = 10.10 m. In the case of balcony slabs where the connection goes around a corner, expansion joints should be installed with a maximum element length of e/2 = 5.05 m. If HP modules are chosen to absorb horizontal forces which are perpendicular or parallel to the insulating plane (see pages 111 - 114), then care must be taken when planning the layout that no additional fixed points are created which would cause the maximum expansion joint spacing to be exceeded.
1)
5.05 m
95
MRd
Inner slab
2.94
The excentric connection results in an offset moment at the free edges of the Schck Isokorb type Q. It must be verified in each case that this moment is transmitted into the two adjacent slabs. The upper and lower reinforcement of the adjacent slabs should be located as close as possible to the thermal insulation layer on both sides of the Schck Isokorb , with appropriate allowances for the required concrete cover.
The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max. should be determined in accordance with BS EN 1992-1-1, equation (6.9) for = 45 and = 90 . If it is planned for horizontal forces to be transmitted in the connection area of the Schck Isokorb type Q, additional intermittent horizontal force modules (HP modules, see pages 111 - 114) will be required for each slab. Page 114 shows a possible layout.
96
4B 1
2 T8
3A
3B
6 3C 3D
7 4A
97
Q
8
2 x 2 T8
10
11
98
SCHCK ISOKORB
Check list
Have the member forces on the Isokorb connection been determined at the design level?
SCHCK ISOKORB
Have the concrete cover and the appropriate concrete quality been taken into consideration according to the building regulations (see page 32)
Q
In case of precast planks will be used, is sufficient bond action between structural screed and precast planks guaranteed?
Have the maximum permitted distances between expansion joints (= expansion joint spacing) been taken into account?
If the balcony is supported on 2 or 3 sides, has the right type for a tension-free connection been chosen (possibly type V or type QPZ)?
Do the calculations of the deformation of the overall structure take into account the additional deformation due to the Schck Isokorb ?
Has the drainage direction been taken into account in the resulting precamber specification?
Has the relevant bearing limit of the slab been checked for V Rd? Has the relevant connection area been taken into account? In case of corner a balcony, have the minimum slab thickness ( 180 mm) and the required 2 nd layer (CV50) been taken into account?
In the case of a connection to an upstand or downstand beam, or a connection to a wall, is the required component geometry present?
Have the fire safety requirements been clarified, and are they reflected in the chosen type designation (-F90)?
In the case of F90 elements, has the increased minimum slab thickness been taken into account (type Q, type V)?
99
100
Contents
Page
Examples of element arrangements/Cross-sections Calculation table/Plan views Application examples On-site reinforcement/Notes Expansion joint spacing/Notes Installation instructions Check list
18 - 19
101
V
Figure 1: Balcony supported on three sides Figure 2: Balcony supported on two sides
Type V
Type V
Column support
Column support
Balcony
Inner slab
Balcony
Inner slab
Support
Soft joint
Support
Figure 6: Brickwork with external insulation and a balcony at inner slab level
Balcony
Inner slab
Balcony
Inner slab
Support Support
Figure 8: Single-leaf brickwork with blind box and a balcony at inner slab level
Only required if horizontal forces are present. Horizontal force modules HPA, HPB or HPC (see pages 111 - 114).
102
0 w it h F 9 Ty p e V m = 180 m from h
SCHCK ISOKORB
Table: Rated shear forces for balcony slab thickness: h = 160 - 250 mm
Schck Isokorb Type V6/4 V6/6 V6/8 V6/10 Reinforcement Element length [m] 4P 6 6P 6 8P 6 10 P 6 1.00 1.00 1.00 1.00
C25/30 vRd [kN/m]
70
30
+70.9
160 - 250
Conrete strength class for outside components at least C32/40 (see page 32).
347
1000
1000
200
300
100
100 100
100
100 100
50 100
100 100
100
1000
200
100
1000
100
100 50
100
100
150
150
200
150
103
100
300
150
100
Outside 6P 6 Inside
160
175
Figure 1: Cross-section of a vertical offset installation with Schck Isokorb type V6/6
Outside
Inside
200
6P 6
Soft joint
0 w it h F 9 Ty p e V m m = 180 from h
200
Figure 2: Cross-section of a semi-precast balcony slab installation with Schck Isokorb type V6/6-F90
Outside
Inside 160 6P 6
175
Figure 3: Cross-section of a prefabricated balcony slab installation with Schck Isokorb type V6/6
104
SCHCK ISOKORB
Connection with lattice girders
Balcony 100 Inner slab
Item 3
Item 2
H [mm]
60 60 80 120
Notes
Concrete quality for outside components C32/40. The range of potential applications for Schck Isokorb type V elements extends only to inner slab and balcony slabs with predominantly static and evenly distributed live loads.
ds,D H V6/10
5.0
6.0
5.5
70
90
Static proof must be presented for the adjacent slabs on both sides of the Schck Isokorb . Here, when calculating the reinforcement for the inner slab and balcony slabs which are adjacent to the Schck Isokorb element, it should be assumed that the bearing is free, as the Schck Isokorb type V can only transmit shear forces. Minimum edge distance of 100 mm for the Schck Isokorb shear force bars has to be considered. The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max should be determined according to BS EN 1992-1-1, equation (6.9), for = 45 and = 90. The upper and lower reinforcement of the adjacent slabs should be located as close as possible to the thermal insulation layer on both sides of the Schck Isokorb , with appropriate allowances for the required concrete cover. A bearing reinforcement which has been designed to accommodate the maximum occurring shear force is to be located on the edge of the slab at the connection of the concrete slab to the Schck Isokorb . Both U-bars, fabrics and lattice girders can be used for this purpose. 105
100
V
HPC module (if required)
HPB module (if required) HPC module (if required) HPB module (if required)
The expansion joint spacing (e) is generally 7.80 m. In the case of layouts which go around a corner the maximum element length is e/2 = 3.90 m. If HP modules are chosen to absorb horizontal forces which are perpendicular or parallel to the insulating layer (see pages 111 - 114), then care must be taken when planning the layout that no additional fixed points are created which would cause the maximum expansion joint spacing to be exceeded.
Notes
If it is planned for horizontal forces to be transmitted in the connection area of the Schck Isokorb type V, additional intermittent horizontal force modules (HP modules, see pages 111 - 114) will be required for each balcony slab.
106
) 3.90 m
3A
3B
3C
3D
4A
V
9
10
11
108
SCHCK ISOKORB
Check list
Have the member forces on the Isokorb connection been determined at the design level?
SCHCK ISOKORB
Have the concrete cover and the appropriate concrete quality been taken into consideration according to the building regulations (see page 32)
V
In case of precast planks will be used, is sufficient bond action between structural screed and precast planks guaranteed?
Have the maximum permitted distances between expansion joints (= expansion joint spacing) been taken into account?
If the balcony is supported on 2 or 3 sides, has the right type for a tension-free connection been chosen (possibly type V or type QPZ)?
Do the calculations of the deformation of the overall structure take into account the additional deformation due to the Schck Isokorb ?
Has the drainage direction been taken into account in the resulting precamber specification?
Has the relevant bearing limit of the slab been checked for V Rd? Has the relevant connection area been taken into account? In case of corner a balcony, have the minimum slab thickness ( 180 mm) and the required 2 nd layer (CV50) been taken into account?
In the case of a connection to an upstand or downstand beam, or a connection to a wall, is the required component geometry present?
Have the fire safety requirements been clarified, and are they reflected in the chosen type designation (-F90)?
In the case of F90 elements, has the increased minimum slab thickness been taken into account (type Q, type V)?
109
110
HP Module
Contents
Page
18 - 19
111
Type V Type V Type Q Type Q Type HPA module Column support Column support Type HPB module Type V
HP Module
Column support
Figure 2: Balcony supported on two sides with column support + type V + type HPB module
Type K Type V Column support Joint to be insulated on-site Type HPC module Type V Column support
Balcony
Inner slab
Balcony
Inner slab
Figure 5: Cavity wall with a balcony at inner slab level + type K + type HPA module
Figure 6: Brickwork with external insulation and a balcony at inner slab level + type V + type HPC module
Balcony
Inner slab
Balcony
Inner slab
Support Support
Figure 7: Single-leaf brickwork with a balcony at inner slab level + type Q + type HPA module
Figure 8: Single-leaf brickwork with blind box and a balcony at inner slab level + type V + type HPB module
112
Inner slab
113
HPA module 2 x 1 P 8
100
8,6
HRd II
113 100
Member forces per element, taken parallel or perpendicular to the insulating layer
T Schck Isokorb Type HPB module Reinforcement Shear force H-anchor 1 P 10 Element length [mm] 100
C25/30 HRd HRd II [kN] [kN]
80
20.9
HRd
50 50 100
Member forces per element, taken parallel or perpendicular to the insulating layer
T Schck Isokorb Type Reinforcement Shear force H-anchor 1 P 10 Element length [mm] 100
C25/30 HRd II HRd [kN] [kN]
80
113
HPC module 2 x 1 P 8
HRd
250
8.6
20.9
HRd II
113
Reinforcement
HP Module
HP Module
The required quantity of HP modules is determined by the engineer in charge of the planning of the structure in accordance with the static requirements. When calculating the straight line connection, it should be noted that the use of a module of type HP can lead to a reduction of the resistance member forces of the straight line connection (e.g. the use of a type V with L = 1.0 m and a type HP module with L = 0.1 m (alternating regularly) means a reducion of v Rd of the straight line connection with type V by around 9 %).
Installation instruction
Example showing a combination of a straight line connection, type Q with an HP module
Upper reinforcement
ls
Balcony
Inner slab
Upper reinforcement
300
Item 1 Item 2 P 8
VS
Item 3
The HP modules are installed in the same way as the elements for a straight line connection. 1. Install the lower and upper inner slab reinforcement and the edge U-bars. 2. Install and align the Schck Isokorb elements for straight line connection (type K, type Q, type V, typ D), either alternating the elements with HP modules or arranging them in accordance with the layout plan. The minimum edge distance of 0.1 m for the HP module must be taken into account. Any distributor rods which are present can be cut through. 3. Install the lower balcony reinforcement. 4. Install the connection reinforcement required for the straight line installation of the Schck Isokorb . 5. Install the upper balcony reinforcement. 6. In order to secure the position of the Schck Isokorb during concreting, it is important that both sides are evenly filled and compacted.
114
Contents
Page
Examples of element arrangements/Cross-sections Calculation tables Plan views On-site reinforcement/Notes/Expansion joint spacing Installation instructions Check list
18 - 19
115
Balcony
D
Type D 1 x type D-CV50 2) Type D
Living space
Living space
Figure 2: Inner slab tensioned crosswise. However, the fixing effect of the Schck Isokorb is only present in a single axis.
Balcony
Inner slab
1) 2)
A non-structural shear force connection should be provided if required, e.g. type Q+Q. The minimum slab thickness of h = 200 mm must be noted.
116
SCHCK ISOKORB
ls 30 80 30 ls
35 30 160 - 250
Concrete quality for outside components C32/40 D30-CV35-VV10 D50-CV35 D50-CV35-VV8 1.00 2 x 10 P 12 2 x 6 P 10 2x6P 6 2x6P 8 100 mRd [kNm/m] 22.0 24.1 26.2 28.4 30.5 32.6 34.8 36.9 116.6 D70-CV35-VV8 1.00 2 x 10 P 14 2x6P 8 100 mRd [kNm/m] 45.9 51.0 56.0 61.1 66.1 71.2 76.2 81.2 86.3 74.6 48.8 53.7 58.5 63.4 68.2 73.0 77.9 82.7 116.6 2 x 6 P 10 30.5 34.1 37.8 41.5 45.1 48.8 52.5 56.2 59.8 63.5 42.0 32.6 36.1 39.6 43.1 46.6 50.1 53.6 57,2 60.7 74.6 34.0 37.3 40.5 43.3 47.1 50.4 53.7 57.0 116.6 2 x 6 P 10 D50-CV35-VV10
D70-CV35-VV10
117
77
140
200
160
200
140
83
77
140
200
160
200
140
83
1180 280
1560
80
280
450
640
450
50 100 100
200
100 1000
200
200
50
640
50 100 100 100 100 100 100 100 100 100 50 1000
77 140
200
160
200
140
83
1780
280
750
750
50 100 100 100 100 100 100 100 100 100 50 1000
118
80
80
SCHCK ISOKORB
Reinforcement, item 2 P 8, e = 150 mm P 8, e = 150 mm P 8, e = 100 mm P 8, e = 150 mm P 8, e = 150 mm P 8, e = 100 mm P 8, e = 150 mm P 8, e = 150 mm P 8, e = 100 mm
D30-CV35-...
Item 2
Item 2
Item 1 P 8
Item 1 P 8
300 Item 2
D70-CV35-...-VV10
Notes
Concrete strength class for outside components at least C32/40 (see page 32). In the case of a combination of different concrete qualities (e.g. balcony C32/40, inner slab C25/30), the weaker concrete is critical in terms of the Isokorb calculations. Static proof must be presented for the adjacent slabs on both sides of the Schck Isokorb . The upper and lower connection reinforcement should be located as close as possible to the thermal insulation layer on both sides of the Schck Isokorb , with appropriate allowances for the required concrete cover. All free unsupported edges are to be bound with a non-structural reinforcement (U-bars). The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max is to be determined according to BS EN 1992-1-1, equation (6.9), for = 45 and = 90.
119
Upper reinforcement
2 x 2 T8
3A
3B
120
10
11
121
SCHCK ISOKORB
Check list
Have the member forces on the Isokorb connection been determined at the design level?
Have the concrete cover and the appropriate concrete quality been taken into consideration according to the building regulations (see page 32)
In case of precast planks will be used, is sufficient bond action between structural screed and precast planks guaranteed?
Have the maximum permitted distances between expansion joints (= expansion joint spacing) been taken into account?
If the balcony is supported on 2 or 3 sides, has the right type for a tension-free connection been chosen (possibly type V or type QPZ)?
Do the calculations of the deformation of the overall structure take into account the additional deformation due to the Schck Isokorb ?
Has the drainage direction been taken into account in the resulting precamber specification?
Has the relevant bearing limit of the slab been checked for V Rd? Has the relevant connection area been taken into account? In case of corner a balcony, have the minimum slab thickness ( 180 mm) and the required 2 nd layer (CV50) been taken into account?
In the case of a connection to an upstand or downstand beam, or a connection to a wall, is the required component geometry present?
Have the fire safety requirements been clarified, and are they reflected in the chosen type designation (-F90)?
In the case of F90 elements, has the increased minimum slab thickness been taken into account (type Q, type V)?
122
Contents
Page
Element arrangement/Cross-section/Design values On-site reinforcement/Installation instructions/Expansion joint spacing/Notes Connection layout
18 - 19
123
30
lk
Static system
GF
73 Cellar 120 60 532 31 350 175 a On-site insulation Isokorb type O On-site insulation
75
23
150 - 160
Varying amounts of bending in the corner area is to be avoided (e.g. with dowels). Isokorb type O Inner slab edge beam Isokorb type O
60
350 250
- The inner slab edge beam needs to be verified as a continuous beam. - a = distance between elements in accordance with the static requirements
124
80
73
75
350
180
3 P 6 mm 2 P 12 mm 2 P 10 mm
30
Inner slab 3P 6
120
SCHCK ISOKORB
Inner slab Item 1 Item 3 Concrete quality C32/40 Item 2 Concrete quality C25/30
6. During concreting it is important to ensure that the position of the Schck Isokorb elements is secure.
Sliding foil should be used for the bearing of the facing brickwork on the inner slab edge beam in order to prevent variations in stress. In comparison to a purely monolithic layout of the console, much greater vertical deformation takes place. This should be taken into account as required in the design and calculations of the facing brickwork.
Notes
Concrete strength class for outside components at least C32/40 (see page 32). The inner slab edge beam needs to be verified as a continuous beam by the engineer in charge of the planning of the load-bearing structure. The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max is to be determined according BS EN 1992-1-1, equation (6.9), for = 45 and = 90. 125
4. Position the on-site thermal insulation between the Schck Isokorb type O elements.
30
120
30
C32/40 580
Other special designs are available on request. Please call us on 0845 241 3390.
150 - 160
60
240
Connection of Schck Isokorb type O-WU 24 in the wall area without adjacent inner slab - special design
126
Contents
Page
18 - 19
127
130
3 P 6 mm 3 P 6 mm 2 P 6 mm
310
350 31 73 75 73 75 23 Isokorb type F 30 33 60 130 Balustrade 80 250 350 On-site insulation a Isokorb type F
100
30
33
160
94
23
81
67
81
67
31
The balustrade needs to be verified as a continuous beam. a = distance between elements in accordance with the static requirements
Section A - A
MEd 2,5 NEd VEd Moment MRd [kNm] 2,0 1,5 1,0 0,5 0 -50 -40 -30 -20 -10 0 10 20 Normal force NEd [kN] 30 40 50 60 VRd = +16,0 kN
Static system
128
SCHCK ISOKORB
Upper inner slab reinforcement Concrete quality C25/30 Item 1 300 Item 1 U--bar min T8@150 mm c/c
Item 2
Note
The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max is to be determined according to BS EN 1992-1-1, equation (6.9), for = 45 and = 90.
129
3A
3B
3C
3D
T6
2 T8
5 10
130
11
14
12A
12B
13
131
132
Contents
Page
18 - 19
133
30
1601) 100
30
2 x 3 P 8 mm 2 x 2 P 6 mm
380
Design values for C25/30 V Rd = 16.0 kN per element M Rd see interaction diagram
130
101
18 16 14 12 10 8 6 4 2 0 0,00 0,50 1,00 1,50 2,00 MRd [kNm] 2,50 3,00 3,50 4,00
148
27
VRd [kN]
148
148
27
160
Plan view
101
350
MEd VEd Isokorb type A 160 On-site insulation 80 Design cut line 255 350 a Isokorb type A
NEd
The balustrade needs to be verified as a continuous beam. a = distance between elements in accordance with the static requirements
Static system
134
30
160
60
N Ed = 10 kN
N Ed = 60 kN
N Ed = 20 kN
N Ed = 30 kN
N Ed = 40 kN
N Ed = 0 kN
N Ed =50 kN
SCHCK ISOKORB
Connection reinforcement
100
Note
The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max is to be determined according to BS EN 1992-1-1, equation (6.9), for = 45 and = 90.
135
Item 2
A
1 5
2 T8
2 6
3A
3B
3C
3D
2. 1.
136
12
10A
13
10B
14
11
137
138
Contents
Page
140 141
18 - 19
139
lz
1)
Cross-section
Dimensions Element width b = 220 mm Element height h = 400 mm Insulation material thickness t = 80 mm
220 60 50 50 60 Tension rods
W Shear wall
50
Balcony
400 300
77
66
50
Compression bars
View
Calculation table for C25/30. Concrete quality for outside components C32/40.
Schck Isokorb type S1 S2 S3 S4 Reinforcement
3 P 10 tension rods 2 P 8 Q-rods 3 P 12 compression bars 3 P 12 tension rods 2 P 10 Q-rods 3 P 14 compression bars 3 P 14 tension rods 2 P 12 Q-rods 3 P 16 compression bars 3 P 16 tension rods 2 P 14 Q-rods 3 P 20 compression bars
Bond area I (standard version) lz [mm] 595 740 850 1340 lD [mm] 550 595 650 875
Bond area II lz [mm] 900 1060 1220 1860 lD [mm] 550 565 635 770
The determination of the anchoring lengths is based on bond area I. The reinforcing bars can also be designed according to bond area II on request. Schck Isokorb type S Standard is used as an example for a potential application. For other solutions please contact our Technical Design Department under 0845 241 3390. 140
80
SCHCK ISOKORB
1. Install the wall reinforcement. 2. Insert and align the Schck Isokorb type S, then connect it to the on-site reinforcement of the wall. The assembly rods ( P 6) can be cut through. Transverse reinforcement in the overlapping area acc. to BS EN 1992-1. 3. Install the beam reinforcement (item 1 , item 2 , item 3 and the connection tension rods). Hoop reinforcement for shear force coverage in accordance with the information provided by the structural design engineer. 4. In order to secure the position of the Schck Isokorb during concreting, it is important that both sides are evenly filled and compacted. Precamber of the cantilever beam according to the information provided by the structural design engineer.
In the case of layouts which go around a corner the max. element length is e/2. The spacing between expansion joints can be increased if there is no fixed connection between balcony slab and cantilever beam, e.g. by inserting a sliding foil.
Note
The lateral force load bearing capacity of the slabs at the limits of load-bearing capacity is to be limited to 0.3 V Rd, max, whereby V Rd, max is to be determined according to BS EN 1992-1-1, equation (6.9), for = 45 and = 90.
141
142
Contents
Page
144 145
18 - 19
143
t Balcony slab Item 1 Item 4 Upper part w/h/t = 150 - 250/ 0.25/80 mm 1.0 m h = 1.5 - 3.5 m Inner slab W Shear wall Inner slab Isokorb type W
Item 3
Schck Isokorb elements comprise at least three partial elements. Depending on the static requirements you can choose from 4 standard elements (see table).
Cross-section
VEdz MEdz MEdy VEdy
W Shear wall
On-site insulation
x y z
View
Calculation table for C25/30 . Concrete quality for outside components C32/40.
Schck Isokorb type W1 W2 W3 W4 Reinforcement Tensile force Item 1 4P 6 4P 8 4 P 10 4 P 12 Compression Item 2 6P 8 6 P 10 6 P 12 6 P 14 Shear force
6P 6 2x2P 6 6P 8 2x2P 6 6 P 10 2x2P 6 6 P 12 2x2P 6
Member forces MRdy [kNm] 62.7 107.8 153.9 207.6 MRdz = 0 86.3 148.5 212.0 285.9 110.0 189.2 270.1 364.2 Item 3 + 4 Height 1.5 - 2,0 m Height 2.0 - 2.5 m Height > 2.5 m VRdz [kN] +42.0 +74.6 +116.6 +143.1 Mounting reinf. Item 4 req. As [mm2] 97 172 268 386
Moments arising as a result of wind loads are absorbed by the stiffening effect of the balcony slabs. The determination of the anchoring lengths is based on bond area II. The reinforcing bars can also be designed according to bond area I on request. Schck Isokorb type W Standard is used as an example for a potential application. For other solutions please contact our Technical Design Department under 0845 241 3390. 144
0.25 m
Item 4
SCHCK ISOKORB
Item 3
Item 3
Item s Item 3
Item 4
Item 4
Item s
1. Install the wall reinforcement on the inside (acc. to static requirements) (items 2, 3, 4 and 5). 2. Working from the bottom to the top, individually insert and align the Schck Isokorb type W partial elements (lower part, middle part and upper part) and connect the reinforcing bars to the wall reinforcement. 3. Install the wall reinforcement on the outside (acc. to static requirements) (items 1, 3, 4 and 6). 4. In order to secure the position of the Schck Isokorb during concreting, even filling and compacting is recommended.
The spacing between expansion joints can be increased if there is no fixed connection between balcony slab and shear wall, e.g. by inserting a sliding foil.
Note
Concrete strength class for outside components at least C32/40 (see page 32). 145
SCHCK ISOKORB
Construction details
Connection in the door area
An additional insulating strip should be inserted in order to avoid thermal bridges in the area of the door.
Balcony
Inner slab
Continuous expansion joints should be arranged in order to prevent cracks in the facing shell.
Cross-section B B
146
147
148
Page 151
SCHCK ISOKORB
Page 165
Reinforced concrete-to-steel
Pressure plate for external application Material no.: 1.4404 and 1.4571 or higher grade, e.g. 1.4462 Spacer shims Insulating material S 235 Polystyrene hard foam, = 0,035 W/(m K)
Anti-corrosion protection
The nonrusting steel used for Schck Isokorb type KS corresponds to the material no.: 1.4401, 1.4404, 1.4571 or 1.4462. So the KS unit componenets will have a typical corrosion resistance expected for Mo-Cr-Ni austenitic stainless steels. This can be more accurately quantified by reference to specialist literature such as SCI Publication P291 Structrural Design of Stainless Steel.
Reinforced concrete-to-steel
Bimetallic corrosion Using Schck Isokorb type KS in conjunction with a galvanised or paint treated front plate there is no concern regarding bimetallic corrosion. Since in this application the area of the galvanised steel is greater than the area of the stainless steel (bolts, washer and butt stop) bimetallic corrosion that could lead to failure can be excluded as far as this relates to the Schck products.
Fire protection
The same on-site fire safety measures that apply to the overall load-bearing structure also apply to any freely accessible components of the Schck Isokorb type KS or to any components situated inside the insulating layer. For more information please contact our design department under 0845 241 3390.
150
KS
Contents Connection layouts Dimensions Plan views/On-site front plates Calculation table/Precamber/Installation tolerances Calculation table (lifting-off forces)/Expansion joint spacing Calculation example/Notes On-site connection reinforcement Installation instructions Construction details Check list
Page 152 - 153 154 155 156 157 158 159 160 - 164 172 173
151
Reinforced concrete-to-steel
Balcony
KS
Soft joint On-site front plate with butt stop provided by the steel fabricator
Connection with Schck Isokorb type KS 14 in a door area, cavity wall
Balcony
Reinforced concrete-to-steel
Steel structure
180/200/220
Soft joint On-site front plate with butt stop provided by the steel fabricator
Connection with Schck Isokorb type KS 20 in a wall area, cavity wall
d 240
For designs with precast planks please note the special information at the bottom of page 159.
Wooden balcony
180 160
10
10
Soft joint
Connection with Schck Isokorb type KS 14 in a wall area without adjacent inner slab - special design
Connection with Schck Isokorb type KSH for thermal separation of wooden members from a reinforced concrete inner slab.
152
180
On-site butt stop is imperative Soft joint On-site front plate with butt stop provided by the steel fabricator
180/200/220
Steel structure
KS
Side view: Connection with Schck Isokorb type KS 20, cavity wall
On-site insulation 20
200
20
200 180
180
On-site insulation
140
When designing a corner balcony, make sure that the 20 mm difference in height in the corner area is also taken into account with the on-site front plate. If you have any questions, please feel free to contact our design department under 0845 241 3390.
140
153
Reinforced concrete-to-steel
KS 14
180/200/220
66 55
40 15 66 80 60 20
KS
11
40
KS 14
180
115
2 P 14
115
2P 8
2 P 14
Reinforced concrete-to-steel
570
Plan view: Schck Isokorb type KS 14
P8
KS 20
26
15 75 80
13
36
KS 20
180
4 P 20
2 P 10
700 1920
Plan view: Schck Isokorb type KS 20
154
115
70
70
2 x M16
66
40
4 x M16
115
Front view: Schck Isokorb type KS 14
2 x M16
1)
70 17 28 2)
1)
1)3)
Choice of steel type according to the static requirements. Anti-corrosion protection to be applied after welding.
KS
15 4 17 26 40 85 5
4
1)
Important note: The butt stop is imperative in order to transfer shear forces provided by the steel fabricator
According to the information provided by the structural design engineer. Hole size corresponds to a height adjustment of +10 mm. The scope for height adjustment can be increased by enlarging the hole size. Note the free fixing length.
120 28 2) 4 17
1)
5
1)
4 Seal by welding
2)
115
3)
70
4 x M22
2 x M22
36
115
Front view: Schck Isokorb type KS 20
1)
2 x M22
70
t1)3)
Choice of steel type according to the static requirements. Anti-corrosion protection to be applied after welding.
15 4 30 40 5 4
Important note: The butt stop is imperative in order to transfer shear forces provided by the steel fabricator
1)
120 34
2)
4 23
1)
5
1)
4 Seal by welding
2)
115
3)
According to the information provided by the structural design engineer. Hole size corresponds to a height adjustment of +10 mm. The scope for height adjustment can be increased by enlarging the hole size. Note the free fixing length.
18
92
Steel construction: The tolerances of the building shell must be checked in all cases.
On-site front plate for Schck Isokorb type KS 20
155
Reinforced concrete-to-steel
Steel construction: The tolerances of the building shell must be checked in all cases.
68
MEd
On-site front plate with butt VEd stop provided by the steel fabricator
KS
HRd [kN]
1)
Reinforced concrete-to-steel
Precamber
The values indicated in the table result solely from the elastic steel elongation of the Schck Isokorb under 100 % exploitation of the bending moment. The final precamber of the balcony results from the deformation calculation of the connected balcony structure plus the precamber resulting from the Schck Isokorb . Precamber values [%] for M Rd
Schck Isokorb type KS 14 KS 20 Balcony slab thickness h [mm] 180 0.60 1.30 200 0.50 1.10 220 0.50 0.90
These data include the own weight and the live load of the cantilever slab.
Installation tolerances
Due to its design, the Schck Isokorb type KS/QS only allows compensation of tolerances in a vertical direction. The vertical tolerance is +10 mm; the horizontal tolerance is 0 mm. We recommend the use of an on-site template to secure the position. The planning engineer should inform the concrete frame contractor about these details in the implementation plans. In order to ensure that the shell and the finishings join together properly without the need for modification or reworking, the site management must check that the tolerances are met and take this into account in the design of the steel structure . Dimension tolerances must be taken into account.
1) 2)
In order to absorb the present horizontal force (H) parallel to the outside wall, a minimum shear force of 2.9 H must be ensured. If absorption of a greater shear force is necessary, please contact our design department under 0845 241 3390.
156
MEd
On-site front plate with butt VEd stop provided by the steel fabricator
KS
Check list on page 173 is to be observed! Structural standards for Schck Isokorb type KS have been added for the absorption of lifting shear forces in conjunction with positive connection moments. In the case of an unchanged standard element, the transfer of shear forces between the on-site front plate and the Schck Isokorb mounting plate is verified via the bearing pressure of the projected area.
HRd [kN]
1)
If constructive measures are implemented to allow movement between the balcony slab and the individual steel members, then only the distances between the fixed connections are significant.
1) 2)
In order to absorb the present horizontal force (H) parallel to the outside wall, a minimum shear force of 2.9 H must be ensured. If absorption of a greater shear force is necessary, please contact our design department under 0845 241 3390.
157
Reinforced concrete-to-steel
2. In the case of Schck Isokorb type KS 14, a T10 mm U-bar should be inserted horizontally in the area of the pressure bearings. In many cases it is sufficient to assign the lifting forces to just two of several elements per connection layout.
Load assumptions:
Own weight with light coating: Live load: Own weight of railing: Horizontal load on the railing at beam height 1.0 m: g B = 0.6 kN/m 2 q = 4,0 kN/m 2 F G = 0.75 kN/m H G = 0.5 kN/m
MEd
KS
On-site front plate with butt VEd stop provided by the steel fabricator
Chosen axis separation: a = 0.70 m M Ed = [( G g B + Q q) l k2/2 a + G F G a l k + Q o H G 1.0 a] [kNm] M Ed = [(1.35 0.6 + 1.5 4.0) 1.75 2 0.7/2 + 1.35 0.75 0.7 1.75 + 1.5 0.7 0.5 1.0 0.7] [kNm] M Ed = 8.91 KNm V Ed = [( G g B + Q q) a l k] + G F G a V Ed = [(1.35 0.6 + 1.5 4.0) 0.70 1.75] + 1.35 0.75 0.7 V Ed = +9.05 kN Required number of connections: n = (4.50/0.7) + 1 = 7.4 = 8 connections Axis separation between steel members: ((4.50 - 0.18)/7) = 0.617 m Choice: 8 x Schck Isokorb type KS 14, inner slab slab height h = 200 mm M Rd = 9.83 kNm > M Ed = 8.91 kNm V Rd = +18.0 kN > V Ed = +9.05 kN
Reinforced concrete-to-steel
lk = 1.75 m
b = 4.50 m
Notes
The range of potential applications for Schck Isokorb type KS elements covers inner slab and balcony structures with predominantly static and evenly distributed live loads. Static proof must be presented for the adjacent components on both sides of the Schck Isokorb type KS. The upper and lower reinforcement of the inner slab should be located as close as possible to the thermal insulation layer, taking into account the required concrete cover. The nominal dimension Cnom for the upper concrete cover is 20 mm in the inside area. 158
Schck Isokorb type KS 14 Overlapping joint: Connection with 2 T16 mm, design according to BS, L according to structural engineer, item 1 (additional on-site reinforcement) Transverse reinforcement: Non-structural transverse reinforcement according to BS The non-structural U-bars, 2 P 8 mm, are provided as standard. Only in the case of lifting-off forces: 1 U-bar T10 mm in the area of the pressure bearings, item 2
Protection wood piece (during transport and installation) 2 P 8 non-structurally available ex works
1)
1)
Item 1 2 T16 When using element boards the lower legs of the 2 P 8 mm U-bars can be shortened on-site.
KS
Item 1 with L acc. to structural engineer, at least L w 1,8 x cantilever length of balcony
Side view: Schck Isokorb type KS 14 for designs with precast floor slabs
Schck Isokorb type KS 20 Overlapping joint: Connection with 4 T16 mm or with 2 T20 mm, design according to BS, L according to structural engineer, item 3 (additional on-site reinforcement) Transverse reinforcement: External transverse reinforcement in the form of hoops (see illustration), item 1 and item 2
Item 1 Item 2 h Item 3 4 T16 or 2 T20, with L acc. to structural engineer, at least L w 1,8 x cantilever length of balcony, + U-bars as noted
850 mm
1) 1)
Item 3 4 T16
h - 40
180
On-site connection reinforcement for Schck Isokorb type KS 20
180
approx. 110
Item 2 : 6 U-bars T8 mm, @100 mm c/c For designs with cast-in-place concrete, item 2 can executed the same as item 1 .
approx. 300 mm
159
Reinforced concrete-to-steel
A butt stop, welded to the on-site front plate, is imperative for transfer of shear forces to the Schck Isokorb type KS (or QS) Shear force
KS
Resistance
Side view: Imperative butt stop for the connection of steel fin to Schck Isokorb
Reinforced concrete-to-steel
Butt stop
After mounting the steel fin with front plate and its butt stop, the butt stop transferres the shear forces to the type KS (or QS)
Butt stop
Side view: After mounting the butt stop transferres the shear forees
160
1 1 T10 2 T16
KS
3A
3B
3C
3D
10
161
Reinforced concrete-to-steel
11
16
KS
M16: Mmax=50 Nm
12
17
Reinforced concrete-to-steel
13
18
14
15
162
KS
A
15 T8@100
A1
3A
3B
A2
9 T8@100 6 T8@100
3C
3D
4 T16 or 2 T20
B1
B2
163
Reinforced concrete-to-steel
14
KS
M22: Mmax=80 Nm
10
15
Reinforced concrete-to-steel
11
16
12
13
164
QS
Contents
Page
Connection layouts Dimensions Plan views/On-site front plate/On-site connection reinforcement Calculation table/Expansion joint spacing/Installation tolerances Installation instructions Construction details Check list
165
Reinforced concrete-to-steel
Balcony
QS
Column support
Soft joint On-site front plate with butt stop provided by steel fabricator
Balcony
Reinforced concrete-to-steel
Balcony/canopy
Wooden balcony
Steel structure On-site butt stop is imperative 10
180 160
180/200/220
Steel structure
180/200/220
Steel structure
Column support
10
Connection with Schck Isokorb type QS in a wall area without adjacent inner slab - special design
Connection with Schck Isokorb type QSH for thermal separation of wooden members from a reinforced concrete inner slab. For more information please contact our design department under 0845 241 3390.
166
180
40 15 66 80 60 20 40
11
QS
QS 10
180
115
2 P 14
2P 8
2 P 10
700
Plan view: Schck Isokorb type QS 10
QS 12
66 55
40
15 66
Side view: Schck Isokorb type QS 12
80
60
20
40
QS 12
180
115
2 P 14
2P 8
2 P 12
840
Plan view: Schck Isokorb type QS 12
167
Reinforced concrete-to-steel
2 x M16
66
40
2 x M16
QS
1)3)
120 17
15 4
4 26 40 5
Important note: A butt stop is imperative in order to transfer shear forces provided by the steel fabricator
1)
1)
2)
4 17
1)
115
1)
1)
4 Seal by welding
According to the information provided by the structural design engineer. Hole size corresponds to a height adjustment of +10 mm. The scope for height adjustment can be increased by enlarging the hole size. Note the free fixing length.
85
28
2)
3)
Reinforced concrete-to-steel
Steel construction: The tolerances of the building shell must be checked in all cases.
On-site front plate to Schck Isokorb type QS 10 and QS 12
4)
100
According to the information provided by the structural analysis engineer. Hole size corresponds to a height adjustment of +10 mm. The scope for height adjustment can be increased by enlarging the hole size. 3) Note the free fixing length. 4) When using precast planks, the lower legs of the 2 ex works U-bars P 8 mm can be shortened on-site.
2)
1)
168
SCHCK ISOKORB
VEd
QS
Check list on page 173 is to be observed!
If constructive measures are implemented to allow movement between the balcony slab and the individual steel members, then only the distances between the fixed connections are significant.
Installation tolerances
Due to its design, the Schck Isokorb type KS/QS only allows compensation of tolerances in a vertical direction. The tolerance is: +10 mm in a vertical direction; 0 mm in a horizontal direction. We recommend the use of an on-site template to secure the position.The planning engineer should inform the concrete frame contractor about these details in the implementation plans. In order to ensure that the shell and the finishings join together properly without the need for modification or reworking, the site management must check that the tolerances are met and take this into account in the design of the steel structure . Dimension tolerances must be taken into account.
1)
In order to absorb the present horizontal force (H) parallel to the outside wall, a minimum shear force of 2.9 H must be ensured.
169
Reinforced concrete-to-steel
QS
Reinforced concrete-to-steel
3A
3B
3C
3D
170
12
QS
13
10
14
11
171
Reinforced concrete-to-steel
Cantilever fin
On-site butt stop is imperative Schck Isokorb type KS Permanently soft joint
240
Reinforced concrete
Cantilever fin On-site butt stop is imperative Permanently soft joint Schck Isokorb type KS
Faade balcony connection
Reinforced concrete
Reinforced concrete-to-steel
Notes
The on-site front plate with butt stop has to be provided by the steel fabricator.
Cantilever fin On-site butt stop is imperative Permanently soft joint Schck Isokorb type KS
Reinforced concrete
172
SCHCK ISOKORB
Is there a fire safety requirement for the overall load-bearing structure/Isokorb (see page 150)?
Are lifting-off forces active at the Isokorb connection in conjunction with positive connection moments (see page 157)?
Do the calculations of the deformation of the overall structure take into account the precamber due to the Schck Isokorb (see page 156)?
Are temperature deformations assigned directly to the Isokorb connection? Expansion joint spacing (see pages 157 and 169)?
Have the the requirements and dimensions of the on-site front plate been met (refer to pages 155 and 168)?
Was sufficient reference made to the on-site front plate with butt stop which is absolutely essential?
Has the information for the site management and/or the concrete frame contractor relating to installation tolerances been adopted in the shell plans (refer to pages 156 and 169)?
If the Isokorb KS 20 type is used with precast planks, has the cutout on the inner slab side been taken into account (see page 159)?
Have the tightening torques for the screwed connections been marked in the implementation plan (refer to pages 162, 164 and 171)? The nuts should be tightened finger-tight without planned preload; the following tightening torques apply: KS 14 (bolt P 16 ) : M max 50 Nm KS 20 (bolt P 22 ) : M max 80 Nm QS 10 (bolt P 16 ) : M max 50 Nm QS 12 (bolt P 16 ) : M max 50 Nm
173
Reinforced concrete-to-steel
174
Page 177
SCHCK ISOKORB
Page 188
175
Steel-to-steel
Component
Rectangular hollow section 12 mm pressure plate (QST module)
Threaded fasteners
Grade A4-70 to BS EN ISO 3506 Grade A5-70 to BS EN ISO 3506 (corrosion resistance equivalent to BS EN 10088 Grade 1.4401) (corrosion resistance equivalent to BS EN 10088 Grade 1.4571)
Insulation material
Anti-corrosion protection
The stainless steel used for Schck Isokorb type KST corresponds to the material no.: 1.4401, 1.4404 or 1.4571. So the KST unit componenets will have a typical corrosion resistance expected for Mo-Cr-Ni austenitic stainless steels. This can be more accurately quantified by reference to specialist literature such as SCI Publication P291 Structrural Design of Stainless Steel Bimetallic corrosion Using Schck Isokorb type KST in conjunction with a galvanised or paint treated front plate there is no concern regarding bimetallic corrosion. Since in this application the area of the galvanised steel is greater than the area of the stainless steel (bolts, washer and butt stop) bimetallic corrosion that could lead to failure can be excluded as far as this relates to the Schck products. Stress corrosion cracking An appropriate Schck-protection needs to be provided in environments with a high chlorine content (e.g. inside indoor swimming pools,...). Further information about atmospheric application see Steel Construction Institute Publication P291 Structural design of stainless steel, table 2.6. For more information please contact our design department telephone 0845 241 3390.
Steel-to-steel
Fire protection
The same on-site fire safety measures that apply to the overall load-bearing structure also apply to any freely accessible components of the Schck Isokorb type KST or to any components situated inside the insulating layer. For more information please contact our design department telphone 0845 241 3390.
176
Contents Element arrangement/Connection layouts Views/Dimensions Design and calculation table Torsion spring strength/Notes on calculations Expansion joints/Fatigue resistance Design configurations/Examples Front plate dimensioning Installation instructions Construction details Check list
Page 178 - 179 180 - 183 184 185 186 - 187 188 - 200 201 202 - 203 204 205
KST
177
Steel-to-steel
Front plate1)
Steel structure
Steel member
Outside
Inside
Figure 1: Schck Isokorb type KST for free cantilevered steel structures
Figure 2: Schck Isokorb type KST for separation within the structural system
Steel member
Steel member
KST
Column support Column support Column support
Figure 3: Schck Isokorb module, type KST-QST/KST-ZQST for supported steel structures
Existing wall
Steel-to-steel
Existing timber members Front plate1) Retrofit steel member Retrofit steel member
Steel-to-steel
1)
178
Steel construction
UC 254 x 132
2 x 2 = 4 Schck Isokorb modules of type KST-QST 22 Front plate (not provided by Schck
KST
The KST type can also be used for connections between reinforced concrete and steel. This variant can be used if the member forces are too great for the Schck Isokorb type KS (refer to page 151). However, it must be ensured that the forces in the steel member are reliably transferred into the concrete via the reinforcement bars which are welded on to the on-site front plate. The engineer responsible for the design of the load bearing structure shall ensure that this is satisfied.
179
Steel-to-steel
Side elevation 25 40
2)
210 80 402)
30
80
452)
20 M16 80
KST
Isometric view
35
35 M22 60
Steel-to-steel
30
20 KST-QST 22 module
702)
260 80 702)
20 M22 80
Steel-to-steel
2)
If required, the insulating element can be cut off up to the steel plates (150 x 40 for the KST-ZST module, 150 x 60 for the KST-QST module and KST-ZQST module). The minimum distance is therefore 50 mm (40/2 + 60/2). Available fixing length
180
SCHCK ISOKORB
40
60
KST
1) 2)
If required, the insulating element can be cut off up to the steel plates (150 x 40 for the KST-ZST module). Available fixing length
181
Steel-to-steel
KST
Views - Schck Isokorb module, type KST-QST 16
801)
60
20
70
2)
702)
20 M22
Steel-to-steel
801)
80 80
Steel-to-steel
1) 2)
If required, the insulating element can be cut off up to the steel plates (150 x 60 for the KST-QST module and the KST-ZQST module). Available fixing length
182
60
SCHCK ISOKORB
210 25 40
2)
80
402)
25
60
80
KST
Schck Isokorb module, type KST-ZQST 22
35
55
2)
260 80
552)
35 M22 80
1) 2)
If required, the insulating element can be cut off up to the steel plates (150 x 60 for the KST-QST module and the KST-ZQST module). Available fixing length
183
Steel-to-steel
KST 16 Hy,Rd Vz,Rd Fx,t,Rd, Fx,c,Rd My,Rd Mz,Rd 6 kN5) 30 kN 116.8 kN6) a Fx,t,Rd1)
KST-QST 16 module KST-QST 22 module KST-ZST 16 module KST-ZQST 16 module KST-ZQST 22 module 6 kN3)5) 30 kN3) 116.8 kN3) 0 kNm4)
2)5)
2)5)
2)5)
KST
resistance design [per module] for the tensile loading capacity of the bolts for the compression loading capacity of the bolts
a1)
Steel-to-steel
1)
a = distance between the tension rods and compression bars of the Isokorb element (inner lever arm), minimum possible axis separation between tension rods and compression bars = 50 mm (without insulating adapters after processing of the polystyrene see pages 180 - 183 1)). The interaction 3 V z + 2 H y + F x,t = max F x,t,d F x,t,Rd needs to be taken into account in the event of simultaneous tensile force and shear force loads. When using at least two modules arranged one above the other, it is possible to transfer both positive and negative forces (moments and shear forces) in accordance with the design variants on pages 189 - 200. Please make sure that you read the notes on expansion joints/fatigue resistance on pages 186 - 187 below. If the KST-ZST module is subjected to pressure loads within a KST connection (e.g. wind loads generating slight lift-off), then the KSTZST module can absorb a maximum of 1/3 F x,t,Rd as a compressive force. The interaction (footnote 3) must also be noted in this load scenario. We recommend that you discuss the static system and calculations with the Schck design department, tel. 0845 241 3390.
2) 3)
4)
5) 6)
184
5.480 a2
3.480 a2
11.000 a2
21.900 a
2 2
f=
MK C C
I I = ' I
5.489 a
11.000 a2 21.900 a2
a [cm] = refer to the design variants on pages 189 - 200. MK = bending moment from characteristic values for the effects around the (existing M). Deformations resulting from normal forces and shear forces can be ignored. Values in table above assume average secant modulus of stainless steel under working load of 17900 kN/cm2
Possible modular combinations of the basic types are shown on the next pages.
Notes on calculations
Basis: Type certification (LGA Nrnberg S-N 010415) The Schck Isokorb type KST has been classified by the DIBt (German Institute for Construction Technology) as the subject of structural standards with type certification. Approval is not required as it is a modular system. The design capacities of the Schck Isokorb type KST have been independently checked and approved as compliant to BS 5950:2000 in conjunction with SCI Publication P291 Structural Design of Stainless Steel. Certification: The static calculations to Eurocode 3 for Schck Isokorb type KST, when used in conjunction with BS 5950-1:2000 and Steel Construction Institute Publication P291, have been approved by the Flint & Neill Partnership, London. Front plate thickness: In the case of the connection of I-profiles in accordance with the design variants below, the indicated front plate thicknesses, using mild steel S235, can be adopted without further verification or proof. Smaller front plate thicknesses can be obtained with more accurate verification or proof. If the geometry is different then the front plates will need to be verified separately (e.g. connection of a U-profile, flat sheet metal, ...). Adjacent web thickness: If webs of adjacent girders are less than 3.5 mm or considered to be slender or non-compact classification to BS 5950, web to be checked for local compression effects induced by QST module. Dynamic loads: The Schck Isokorb type KST is only intended for use with primarily static loads.
KST
185
Steel-to-steel
Key: Isokorb
KST
Expansion joint FIXED: No slots required MOVEABLE: Horizontal slots in the on-site front plate for KST-QST module, KST-ZQST module (compression zone)
Inside
Outside
Steel-to-steel
m 3.00
View
186
Inside
Outside
m 6.00
View
3 or 4
View
Example showing the arrangement of expansion joints, variant 2
3 or 4
Inside Outside
KST
m 6.00
2 View
View
View 1
Slots
View 2
Weld seam
Weld seam
Slots
View 3
Spring washer Elastomer bearing
View 4
Weld seam
Spring washer
187
Steel-to-steel
Side elevation
HRd VRd
6 kN3) 30 kN 116.8 kN
Vd Ft,d, Fc,d b 35
Ft,Rd, Fc,Rd
Plan elevation 65
210 80 65
2)
Minimum front plate thicknesses [d] without detailed verification, using mild steel S235: max. Ft,d Ft,Rd
=
Hd
The Schck Isokorb type KST-ZQST 16 module should be used for applications in which tensile forces need to be transferred continuously into the connection and in which, at the same time, horizontal forces resulting from temperature deformation of the external steel structure are transferred into the connection. Special two-part washers provide fatigue resistance. Refer to pages 186 - 187 for the expansion joint spacings. Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
20 - 301) d
d 20 - 301)
100
160
3)
KST
Verifications for KST-QST 16 module, for load case: Shear force V z,d < 1.0 V z,Rd
Hd H Rd
< 1.0
Vz,d/Vz,Rd,QST16 = 25 kN/30 kN = 0.83 Hd/HRd,QST16 = 3 kN/ 6 kN = 0.5 F cd/F c,Rd,QST16 = 80 kN/116,8 kN = 0.68
Steel-to-steel
Compression F c,d < 1.0 F c,Rd Tensile force (see note on page 184) Interaction condition: 3V z,d + 2H d + F t,d = max F t,d max F t,d < 1.0 F t,Rd 1.0 : 30 mm 0.75 : 25 mm 0.5 : 20 mm
< 1.0
max Ft,d = 3Vz,d + 2Hd + F t,d = 3 x 25 kN + 2 x 3 kN + 30 kN = 111 kN max Ft,d/Ft,Rd,QST16 = 111 kN/116.8 kN = 0.95 < 1.0
Minimum front plate thickness [d] without detailed verification, using mild steel S235: Distance b 35mm F c,d F c,Rd,QST16 188 or max F t,d F t,Rd,QST16
SCHCK ISOKORB
Design configurations, type KST-QST 22 module and KST-ZQST 22 module, KST 16
SCHCK ISOKORB
Side elevation
6 kN3) 36 kN 225.4 kN
Ft,Rd
Minimum front plate thicknesses [d] without detailed verification, using mild steel S235: max. Ft,d Ft,Rd Fc,d Fc,Rd 1.0 : 40 mm 0.75 : 35 mm 0.5 : 30 mm
Hd
The Schck Isokorb type KST-ZQST 22 module should be used for applications in which tensile forces need to be transferred continuously into the connection and in which, at the same time, horizontal forces resulting from temperature deformation of the external steel structure are transferred into the connection. Special two-part washers provide fatigue resistance. Refer to pages 186 - 187 for the expansion joint gaps. Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
100
200
30 - 401) d
d 30 - 401)
2)
3)
KST
Schck Isokorb modules, type KST-QST 22, KST-ZQST 22
Side elevation
b 35
KST 16 6 kN2) 30 kN
Plan elevation 65
210 80 65
Minimum front plate thicknesses [d] without more specific verification (Fkl.: S 235): a 150: Ft,d 1.0 : 25 mm Ft,Rd 0.9 : 20 mm
160
Hd
100
a < 150: 30 mm
2)
Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
20 - 251) d
Schck Isokorb type KST 16
d 20 - 251)
189
Steel-to-steel
116.8 kN
Side elevation
b 50
Ft,d Vd Fc,d b 50
1)
Plan elevation 90
260 80 90
Minimum front plate thicknesses [d] without detailed verification, using mild steel S235: a 150: 1.0 : 35 mm 0.8 : 30 mm Ft,Rd 0.5 : 25 mm Ft,d
Hd
100
200
a < 150: 40 mm
2)
Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
25 - 351) d
25 - 351)
KST
Verifications for KST 22, for load case: Shear force/horizontal force Hd V z,d < 1.0 < 1.0 H Rd V z,Rd Positive moment F c,d < 1,0 F c,Rd F t,d < 1.0 F t,Rd Vz,d/Vz,Rd,QST22 = 32 kN/36 kN = 0.89 < 1.0 Hd/HRd,QST22 = 4 kN/ 6 kN = 0.67 < 1.0 Fc,d = Ft,d = M y,d/a = 18 kNm/0.12 m = 150 kN Fc,d/Fc,Rd,QST22 = 150 kN/225.4 kN = 0.67 < 1.0 Ft,d/Ft,Rd,ZST22 = 150 kN/225.4 kN = 0.67 < 1.0 Fc,d = Ft,d = M y,d/a = 5 kNm/0.12 m = 41.67 kN max Ft,d = 41.67 kN < 225.4 kN = Ft,Rd,QST22 max Fc,d = M y,d/a = 5 kNm/0.12 m = 41.67 kN Ft,Rd,ZST22/3 = 225.4 kN/3 = 75.13 kN max Fc,d,ZST22 = 41.67 kN < 75.13 kN = Ft,Rd,ZST22/3
Steel-to-steel
Steel-to-steel
KST-ZST module under compressive load (see note on page 184) max F c,d < F t,Rd /3
190
KST-QST module under tensile load (see note on page 184) Interaction condition: 3Vz,d + 2Hd + Ft,d = max Ft,d max Ft,d = 3Vz,d + 2Hd + Ft,d = 3 16 + 2 4 + 41.67 = 97.67 kN
Minimum front plate thickness [d] without detailed verfification, using mild steel S235: Distance b 50 mm a 150: Ft,d Ft,Rd
a > 150: 40 mm
F t,d/F t,Rd = 150 kN/225.4 kN = 0.67 a 150: F t,d F t,Rd = 0,67 < 0.8 d = 30 mm
Deformation due to M y,d (see page 185) Buckling angle = MK c [rad] = 18/1,45 1) 100 = 1.4368 10 -3[rad] 864000
c = 6000 a 2 [cm]
KST
191
Steel-to-steel
The KST-ZST module can also be subjected to compressive loads of up to 1/3 F t,Rd (see footnote 6 on page 184). If F c,d > 1/3 F t,Rd then a KST-ZQST module must be used for the KST-ZST module.
b 50
Side elevation
Ft,d
Front elevation
Plan elevation 90
260 80 90
Vd
6 kN2) 36 kN 225.4 kN
Hd
100
Minimum front plate thicknesses [d] without detailed verification, using mild steel S235: Ft,d 1.0 : 40 mm 0.75 : 35 mm Ft,Rd 0.5 : 30 mm
2)
30 - 40
1)
d 30 - 40
1)
Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
KST
Side elevation
b 50
Ft,d n . Ft,d a
e2 e1
Vd
b 50
b 50
Vd ; Hd 2 2 Vd ; Hd 2 2 Load-bearing capacity of the individual module: KST 22 per module HRd V Rd 6 kN2) 36 kN 225.4 kN
Steel-to-steel
b 50
Hd
200
100
F t,Rd , F c,Rd
1)
Steel-to-steel
Minimum front plate thicknesses [d] without detailed verification, using mild steel S235:
F t,d per module 1.0 : 40 mm F t,Rd
30 - 401) d
d 30 - 401)
2)
0.75 : 35 mm 0.5 : 30 mm Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
Schck Isokorb for connection of members with 2 x KST 22 (2 tensile and 2 compressive shear force modules)
192
Side elevation
b 50
Ft,d b 50 n . Ft,d e2 e1
Vd b 50 e1 e2
Vd ; Hd 2 2 Vd ; Hd 2 2
Plan elevation 90
b 50
260 80 90
Front elevation
KST
Hd
1)
Minimum front plate thicknesses [d] without detailed verification, using mild steel S235:
Ft,d per module 1.0 : 40 mm 0.75 : 35 mm Ft,Rd 0.5 : 30 mm
Load-bearing capacity of the individual module: KST 22 per module HRd VRd Ft,Rd, Fc,Rd 6 kN2) 36 kN 225.4 kN
2)
Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
Schck Isokorb for connection of members with 4 x KST 22 (4 tensile and 4 compressive shear force modules)
193
Steel-to-steel
30 - 401) d
d 30 - 401)
400
Side elevation
Ft,d
Fc,d
Vd; Hd
Fc,d
Vd; Hd
Ft,d
Plan elevation
KST
Hd
25 - 351) d
25 - 351)
Steel-to-steel
200
1)
Minimum front plate thicknesses without detailed verification, using mild steel S235:
Ft,d per module 1.0 : 35 mm 0.8 : 30 mm Ft,Rd 0.5 : 25 mm
6 kN3) 36 kN 225.4 kN
2)
This variant should be used if the system needs to absorb large forces which act on alternating sides (e.g. wind loads from below onto the cantilever). The KST-ZQST module should be used in accordance with page 183 wherever primarily tensile forces (resulting from permanent loads) are transferred. The element, which is subjected only temporarily to a tensile load, can be used as a KST-QST 22 module. Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
3)
194
SCHCK ISOKORB
Example: type KST-QST 22 module, KST-ZQST 22 module
SCHCK ISOKORB
Example of moment connections for UB 203 x 23 for lifting-off forces with 2 x KST-ZQST 22 modules
Loads: Load case 1: Load case 2: a = 0.12 m V z,d = 32 kN V z,d = 34 kN H d = 5 kN H d = 5 kN M y,d = 18 kNm M y,d = 20 kNm
Verifications for KST-ZQST 22 module, for load case: Shear force/horizontal force V z,d Hd < 1.0 < 1.0 V z,Rd H Rd Positive moment F c,d < 1.0 F c,Rd F t,d < 1.0 F t,Rd
Vz,d/Vz,Rd,ZQST22 = 32 kN/36 kN = 0.89 < 1.0 Hd/HRd,ZQST22 = 5 kN/ 6 kN = 0.83 < 1.0 Fc,d= Ft,d = M y,d/a = 18 kNm/0.12 m = 150 kN Fc,d/Fc,Rd,ZQST22 = 150 kN/225.4 kN = 0.67 < 1.0 Ft,d/Ft,Rd,ZQST22 = 150 kN/225.4 kN = 0.67 < 1.0 Vz,d/Vz,Rd,ZQST22 = 34 kN/36 kN = 0.94 < 1.0
Negatives moment (lifting off) V z,d V z,Rd F c,d F c,Rd < 1.0 < 1.0 F t,d < 1.0 F t,Rd
Fc,d = Ft,d = My,d/a = 20 kNm/0.12 m = 166.67 kN Fc,d/Fc,Rd,ZQST22 = 166.67 kN/225.4 kN = 0.74 < 1.0 Ft,d/Ft,Rd,ZQST22 = 166.67 kN/225.4 kN = 0.74 < 1.0
KST
Minimum front plate thickness [d] without detailed verification, using mild steel S235: Distance b 50 mm max F t,d F t,Rd,QST22
F t,d F t,Rd
As the compressive force for the KST-ZQST module will exceed 1/3 of the permitted tensile force, one KST-ZST 22 module in the up per tensile area structurally is not sufficient; furthermore, the interaction cannot be satisfied for the KST-QST module under tensile loads. ( Fc,d = 166.67 225,4 = Ft,Rd) 3 In the lower area, tensile forces due to the wind will only occur for a limited time. Accordingly, a single KST-QST module would offer sufficient fatigue resistance. However, in order to prevent mix-ups, a symmetrical connection with 2 x KST-ZQST modules is recommended. As it cannot be ensured that the KST-QST modules/KST-ZQST modules establish a similarly large resistance to the dissipation of shear forces at the same time, only the module which is located in the compressive area must be used to dissipate shar forces.
195
Steel-to-steel
Notes
Side elevation b 50
Steel member with front plate according to structural requirements Ft,d Vd ; Hd Fc,d 2 2 n . Fc,d Vd ; Hd 2 2
e2 e1
b 50
Vd
b 50
n . Ft,d
Vd ; Hd 2 2 V d ; Hd 2 2
n . Ft,d Ft,d
Plan elevation 90
b 50
260 80 90
Front elevation
KST
Hd
200
30 - 401) d
30 - 401)
Steel-to-steel
1)
Minimum front plate thicknesses [d] without detailed verification, using mild steel S235:
Ft,d per module 1.0 : 40 mm 0.75 : 35 mm Ft,Rd 0.5 : 30 mm
6 kN3) 36 kN 225.4 kN
2)
This variant should be used if the system needs to absorb large forces which act on alternating sides (e.g. wind loads from below onto the cantilever). The KST-ZQST module should be used in accordance with page 183 wherever primarily tensile forces (resulting from permanent loads) are transferred. The element, which is subjected only temporarily to a tensile load, can be used as a KST-QST 22 module. Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
3)
196
SCHCK ISOKORB
Example: type KST-QST 22 module, KST-ZQST 22 module
SCHCK ISOKORB
Example of moment connections for UB 356 x 33 for lifting-off forces with 4 x KST-ZQST 22 modules
Loads: Load case 1: Load case 2: V z,d = 55 kN V z,d = 40 kN M y,d = 130 kNm M y,d = 80 kNm e 1 = 0.25 m e 2 = 0,45 m
Verifications for KST-ZQST 22 module, for load case: Shear force V z,d < 1.0 V z,Rd Positive moment e Fc,d = Ft,d = My,d/e2 +( e 1 e1) 2 Vz,Rd,ZQST22 = 2 36 kN 72 kN Vz,d/Vz,Rd,ZQST22 = 55 kN/72 kN = 0.76
< 1.0
Fc,d = Ft,d = 130 kNm/(0.45 m + (0.25 m/0.45 m 0.25 m)) Fc,d = Ft,d = 220.8 kN Fc,d/Fc,Rd,ZQST22 = 220.8 kN/225.4 kN = 0.98 < 1.0 Ft/Ft,Rd,ZQST22 = 220.8 kN/225.4 kN = 0.98 < 1.0
Negative moment (lifting off) V z,d < 1.0 V z,Rd e1 Fc,d = Ft,d = My,d/e2 +( e e1) 2 F c,d < 1.0 F c,Rd F t,d < 1.0 F t,Rd
Vz,Rd,ZQST22 = 2 36 kN 72 kN Vz,d/Vz,Rd,ZQST22 = 40 kN/72 kN = 0.55 < 1.0 Fc,d = Ft,d = 80 kNm/(0.45 m + (0.25 m/0.45 m 0.25m)) Fc,d = Ft,d = 135.8 kN Fc,d/Fc,Rd,ZQST22 = 135.8 kN/225.4 kN = 0.6 < 1.0 Ft,d/Ft,Rd,ZQST22 = 135.8 kN/225.4 kN = 0.6 < 1.0
KST
Notes
As the compressive force for the KST-ZQST module will exceed 1/3 of the permitted tensile force, one KST-ZST 22 module in the upper tensile area structurally is not sufficient; furthermore, the interaction cannot be satisfied for the KST-QST module under tensile loads. ( Fc,d = 166.67 225.4 = Ft,Rd) 8 In the lower area, tensile forces due to the wind will only occur for a limited time. Accordingly, a single KST-QST module would offer sufficient fatigue resistance. However, in order to prevent mix-ups, we recommend a symmetrical connection with 4 x KST-ZQST modules. As it cannot be ensured that the KST-QST modules/KST-ZQST modules establish a similarly large resistance to the dissipation of shear forces at the same time, only the module which is located in the compressive area must be used to dissipate shear forces. 197
Steel-to-steel
Minimum front plate thickness [d] without detailed verification, using mild steel S235: Distance b 50 mm < 1.0: 40 mm max F t,d F t,d = 0.98 1.0 A d = 40 mm < 0.8: 35 mm F t,Rd,QST22 F t,Rd < 0.5: 30 mm
Side elevation b 50
Steel member with front plate according to structural requirements Ft,d n . Ft,d a Vd ; Hd 2 2
Fc,d
Vd e2 e1 b 50
n . Fc,d Vd ; Hd 2 2
b 50
Vd ; Hd 2 2 Vd ; Hd 2 2
n . Ft,d Ft,d
Plan elevation 90
b 50
260 80 90
Front elevation
KST
Hd
400
30 - 40 1) d
d 30 - 40 1) e3
Steel-to-steel
1)
Minimum front plate thicknesses [d] without detailed verification, using mild steel S235:
Ft,d per module 1.0 : 40 mm 0.75 : 35 mm Ft,Rd 0.5 : 30 mm
HRd VRd
6 kN
3)
36 kN 225.4 kN
2)
Steel-to-steel
Ft,Rd, Fc,Rd
This variant should be used if the system needs to absorb large forces which act on alternating sides (e.g. wind loads from below onto the cantilever). The KST-ZQST module should be used in accordance with page 183 wherever primarily tensile forces (resulting from permanent loads) are transferred. The element, which is subjected only temporarily to a tensile load, can be used as a KST-QST 22 module. Always refer to the information about expansion joints/fatigue resistance on pages 186 - 187.
3)
198
SCHCK ISOKORB
Example: type KST-QST 22 module, KST-ZQST 22 module
Example: Moment connection for HEA 360 with 4 x KST-ZQST 22 modules
Loads: Load case 1 (status during usage): V z,d = 126 kN Load case 2 (assembly): V z,d = 96 kN
SCHCK ISOKORB
H d = 20 kN
M z,d = 22 kNm
Verification of the load case status during usage: Shear force/horizontal force V z,d V z,Rd < 1.0 V z,Rd,QST22 = 4 36 kN = 144 kN V z,d/V z,Rd,QST22 = 126 kN/144 kN = 0.88 < 1.0 H Rd,QST22 = 4 6 kN = 24 kN H d/H Rd,QST22 = 20 kN/24 kN = 0.83 < 1.0 Positive moment
e1 e2 e1 e2
KST
F t,Rd a 1
M yd 2 e2 + 2
e1
= 213.5 KN 0.215 m
F c,d F c,Rd
< 1.0
F t,d F t,Rd
< 1.0
F c,d/F c,Rd, QST22 = 213.5 KN/225.4 KN = 0.95 < 1.0 F t,d/F t,Rd, QST22 = 213.5 KN/225.4 KN = 0.95 < 1.0
Minimum front plate thickness without detailed verification, using mild steel S235: Distance b 50mm max F t,d F t,Rd,QST22
[rad]
c = 24,000 a
c = 24,000
(21.5 cm + 45 cm) 2
= 26.5335 10 6 [KNcm/rad]
199
Steel-to-steel
F t,d F t,Rd
SCHCK ISOKORB
Example type KST-QST 22 module, KST-ZQST 22 module
Loading combination during assembly: Shear force/horizontal force V zd < 1,0 V z,Rd Negative moment (lifting off) M y,d = 2 D d e 2 + 2 M Zd = 2 D d e 3 Verification of the bolts under the highest loads for compressive loads from bi-axial bending 1) F c,d < 1,0 F c,Rd F c,d = M y,d e1 2 e2 + 2 e2 +
e1 e2
Dd e1
e1
F c,d M z,d + 2) 1) 8 2 e3
KST
F c,d =
22 KNm 160 KNm 166 KNm + + 2 0.28 m 8 0.215 m 0.215 m 2 0.45 m + 2 0.450 m
F c,d = 150.17 KN + 39.29 KN + 20 KN F c,d/F c,Rd,QST22 = 209.46 KN/225.4 KN = 0.93 < 1.0
Steel-to-steel
1) 2)
Conserevatively, only the external bolts are considered as being load-bearing. The calculations are performed with just 2 bolts, as Fc,d relates to 1 module. Number of modules subjected to a compressive load due to normal force Fx,c,d.
200
SCHCK ISOKORB
b ef = min (b 1; b 2/2; b 3/2) d = thickness of front plate c = diameter of U-washer c (KST 16) = 30 mm, c (KST 22) = 39 mm b 1 = 2 a l + c [mm] b 2 = member width or width of front plate [mm] b 3 = 2 al + c + 100 [mm]
b3 al b1 c al c al
45
al
KST
b2
Schck Isokorb type KST 22 dimensioning of the front plate
100
d
Schck Isokorb type KST 16 dimensioning of the front plate
al + t/2
h-t
201
Steel-to-steel
4
KST-ZST module
+
KST-QST module KST-ZST module KST-QST module KST-ZQST module
KST
KST
KST-QST module
3. 2. 2 1. 1. 2. 6
M16 Mmax=50 Nm
3A
Steel-to-steel
3B
3C
202
KST-QST module
1. 1. 2. 3. 11 8 2.
12
KST
10
203
Steel-to-steel
Column support
Provision of adjustable shading
Column support
Concrete slab
Steel-to-steel
Column support
Column support
204
SCHCK ISOKORB
Will the Isokorb element be used under primarily static loads (see page 185)?
Are temperature deformations assigned directly to the Isokorb connection? Expansion joint spacing (see pages 186 - 187)?
Will the Isokorb connection be exposed to an environement with a high chlorine content (e.g. eg. inside indoor swimming pools) (see page 176)?
Is there a fire safety requirement for the overall load-bearing structure/Isokorb (see page 176)?
Selection and calculation of the Isokorb elements (refer also to pages 180 - 183 and the examples on pages 188 - 200) - Are the selected modules adequately dimensioned - refer to the Design and calculation table on page 184? - Have wind loads with a slight lift-off effect been assigned to the KST connection (see page 184 6))? - Is the interaction relationship 3 V z + 2 H y + Z x = max Z d Z x,Rd satisfied for the KST-QST module and KST-ZQST module under tensile loads with simultaneous shear loads (see page 184 3))? - Have the KST-QST modules and KST-ZQST modules been located in the compression area in order to transfer shear forces (refer to example 8 on pages 194 - 195)?
Front plate calculation without more detailed verification (see pages 188 - 198): Are the requirements in terms of maximum bolt distances to the flange and minimum head plate width satisfied (refer to examples 1 - 10 on pages 188 - 200)? Front plate calculation with detailed verification: see page 201
Are the individual modules clearly marked in the implementation plan and works plan so that there is no risk of their being interchanged.
Have the tightening torques for the screwed connections been marked in the implementation plan (refer to page 202 - 203)? The nuts should be tightened finger-tight without planned preload; the following tightening torques apply: KST 16 (bolt P 16): M max 50 Nm KST 22 (bolt P 22): M max 80 Nm
205
Steel-to-steel
Did the deformation calculations for the overall structure take into account the deformation due to M K in the Isokorb connection (see page 185)?
Page 209
206
Page 225
207
Reinforced concrete-to-wood
Reinforcing steel
Pressure plate in the concrete S 235 JRG 2, S 355 JO Stainless steel Pressure plate for external application Insulating material Material no.: 1.4401, 1.4404, 1.4462 or 1.4571, S 460 for connecting devices on the Isokorb element acc. to approval no.: Z-30.3-3 Components and connecting devices made of nonrusting steels Material no.: 1.4404 and 1.4571 or higher grade, e.g. 1.4462, S 460 Polystyrene hard foam, = 0,035 W/(m K)
Steel
Anti-corrosion protection
The stainless steel used for Schck Isokorb type KSH corresponds to the material no.: 1.4401, 1.4404, 1.4462 or 1.4571. According to the general technical approval (Z-30.3-6), Appendix 1, Components and fastening elements made of nonrusting steels, these types of steel are classified as resistance class III/moderate. In the case of the connection of a Schck Isokorb type KSH in conjunction with a hot dip galvanised front plate, there are no concerns with regard to contact corrosion resistance (see approval Z-30.3-6, section 2.1.6.4).
Fire protection
The same on-site fire safety measures that apply to the overall load-bearing structure also apply to any freely accessible components of the Schck Isokorb type KSH. Any special fire safety measures should be executed on-site. Components of the Schck Isokorb type KSH which are located within the insulating layer are to be protected against excessively high temperatures through on-site measures.
Notes
The calculations of the wooden construction are based on DIN 1052, T1: 2004-8 (relates to EC 5) The range of potential applications for Schck Isokorb type KSH elements for wooden balconies covers inner slab and balcony structures with predominantly static and evenly distributed live loads in accordance with EC 1, equation (2.2). Static proof must be presented for the adjacent components on both sides of the Schck Isokorb type KSH. The upper and lower reinforcement of the inner slab should be located as close as possible to the thermal insulation layer, taking into account the required concrete cover. The nominal dimension C nom for the concrete cover in accordance with BS EN 1992-1-1, equation (4.1), has to be chosen with 15 mm + C dev in the inside area.
Reinforced concrete-to-wood
208
Contents Connection layouts Cross-sections/Plan views Basis for calculations according to DIN 1052: 2004-8 Calculation tables according to DIN 1052: 2004-8 Calculation example Precamber/Installation tolerances On-site connection reinforcement Installation instruction Check list
Page 210 211 212 213 - 215 216 217 218 219 - 224 230
KSH
209
Reinforced concrete-to-wood
Wooden balcony
10
180 160
10
180 160
180
Connection with Schck Isokorb type KSH in a door area, cavity wall
10
Soft joint
10
Soft joint
Connection with Schck Isokorb type KSH in a wall area, cavity wall
When designing a balcony which is positioned over a corner (see also page 224, Installation instructions), please note that the height difference of 20 mm in the corner area needs to be taken into account for both the on-site polystyrene as well as the wooden beam. Our design department will be glad to assist if you have any queries.
Soft joint
1
140
Soft joint
20
140
1 On-site insulation
200 180
200 180
20
2 On-site insulation
KSH
Connection with Schck Isokorb type KSH, single-leaf brickwork with external insulation
* 240
Plan view: Connection with Schck Isokorb type KSH in a corner area
Soft joint
Soft joint
Reinforced concrete-to-wood
Connection with Schck Isokorb type KSH in a wall area without an adjacent inner slab - special design
210
180
15
10
160
160
20
40
80 B
480 850
10
71
180
320
180
10
180
80 60
320
15
180
KSH
a
Plan view of a balcony with Schck Isokorb type KSH
211
Reinforced concrete-to-wood
120
lk as per table
Loads
Given: Softwood timber beam C 24: Own weight with light coating: Live load: Own weight of railing: Horizontal load on railing at beam height 1.0 m: G = 1.35 Q = 1.5 O = 0.7 b/h = 120/200 gB q FG HG = 0.5 kN/m 2 = 4.0 kN/m 2 = 0.75 kN/m = 0.5 kN/m
Member forces
l k: Cantilevered length (up to the middle of the support) a: Distance between the wooden beams M Ed = ( G g B + Q q) a l k2/2 + G F G a l k + Q O H G 1.0 m a [kNm] V Ed = ( G g B + Q q) a l k + G F G a [kN]
KSH
Reinforced concrete-to-wood
212
SCHCK ISOKORB
KSH
2.46
2.31
1) max l k from the steel construction proof for the adapter fin.
213
Reinforced concrete-to-wood
Wooden beam b [mm] 120 VRd +16.26 +18.34 +20.26 MRd 7.61 7.74
1)
6.991)
7.741)
8.561)
7.48
7.481)
8.321)
9.231)
Wooden beam b [mm] 120 VRd +16,26 +18,34 +20,26 MRd 7,61 7,74* 7,74* 140 VRd +19,22 +21,68 +23,94 MRd 8,56 8,56
1) 1)
6,991)
8,561)
KSH
7.48
7.481)
8.321)
9.231)
Example:
Given: a = 0.50 m; l k = 1.8 m 2.18 m (read off - see page 213) Load moment: M Ed = 5,74 kNm, load shear force: V Ed = +7.77 kN (read off, see page 213) Softwood C 24 possible: 120/180, or softwood C 30: 120/180, or glued laminated timber GL 24 c: 120/180, or glued laminated timber GL 28 c: 120/80
Reinforced concrete-to-wood
1)
214
SCHCK ISOKORB
lk = 1.50 m
Choice: Maximum axis separation between the wooden beams: a = 700 mm with Schck Isokorb type KSH (see page 213) M Ed = 5.69 kNm V Ed = +9.15 kN Softwood C 24 Required number of connections: n = (4.50/0.7) + 1 = 7.4 8 x Schck Isokorb type KSH Choice: 8 x Schck Isokorb type KSH, floor panel h = 180 mm Possible dimensions of the wooden beams (see page 214, table 1): Softword C24 120/180 mm M Rd = 6.44 kNm > M Ed = 5.69 kNm V Rd = +16.26 kN > V Ed = +9.15 kN
h=180
180
KSH
lk = 1.50 m
b = 4.50 m
Wind suck/lifting forces: Due to the design of the Schck Isokorb type KSH, it is assumed that the shear force points downwards by design. If lifting-off forces are present, please contact our design department under 0845 241 3390.
215
Reinforced concrete-to-wood
Notes
MRd (reinforced concrete connection) = 8.35 kNm > M Rd (wood connection) = 6.44 kNm > M Ed = 5.69 kNm Wood connection is critical VRd (reinforced concrete connection) = +18.00 kN > V Rd (wood connection) = +16.26 kN > V Ed = +9.15 kN Wood connection is critical
Verification for Schck Isokorb type KSH, floor slab h = 180 mm, wooden beam 8 x 120/180
is satisfied.
KSH
Reinforced concrete-to-wood
216
Precamber
The values indicated in the table result solely from the elastic steel elongation of the Schck Isokorb type KSH under 100 % exploitation of the bending moment. The final precamber of the balcony results from the deformation calculation of the connected balcony structure plus the precamber resulting from the Schck Isokorb type KSH. Precamber values [%] for M Rd:
Schck Isokorb type KSH Balcony slab thickness h = 180 mm 0,6
These data include the own weight and the live load (g + q) of the balcony. Superelevation: Table value l k/100 M pd/M Rd (Recommendation: M pd from g + q/2)
Example: Precamber
Selected load combination for precamber due to Schck Isokorb Typ KSH: g + q/2 M pd = ( G g B + Q q/2) a l k2/2 + G F G a l k + Q O H G 1.0 a M pd = (1.35 0.5 + 1.5 4.0/2) 0.7 1.5 2/2 + 1.35 0.75 0.7 1.5 + 1.5 0.7 0.5 1.0 0.7 M pd = 4.32 kNm p = [tan l k (M sd/M Rd)] 10 p = [0.6 1.5 (4.32/8.35)] 10 p = 5 mm
Installation tolerances
The implementation plans for the shell constructor must include a reference to the required installation accuracy (horizontal and vertical alignment) of the Schck Isokorb elements. Any inaccuracy on the part of the shell constructor can only be compensated for to a limited extent by the carpenter (a maximum of 10 mm in a vertical direction) or with additional outlay (see pages 220 - 221).
KSH
217
Reinforced concrete-to-wood
1)
Precast plank
Side view: Schck Isokorb type KSH for designs with precast planks
Item 2
Item 1
KSH
500 Item2 On-site U-bar T8 in the area of the pressure bearings dbr = 4ds, only required if lifting-off forces are present.
Plan view: Schck Isokorb type KSH for lifting forces
1)
When using precast planks, the lower legs of the 2 U-bars P 8 mm can be shortened on-site.
218
2.
1.
2 6
KSH
219
Reinforced concrete-to-wood
1 1 T10 2 T16
3A
3B
3C
3D
KSH
10
Reinforced concrete-to-wood
220
11
15
M max = 50 Nm
12
16
13
17
KSH
14
221
Reinforced concrete-to-wood
Item 1 26
20
60
60
60
120
15
15
36 36 36
160
P 13
71 180
26
320 Item 1 Lug for hooking in - see installation instructions, point 2 View: Schck Isokorb type KSH fin
L * 120
View: Dowels P 12
Notes
The use of larch wood or glued laminated timber (glued + waterproof) is recommended because of their superior weather resistance.
KSH
A drilling template for the carpenter is enclosed with every steel fin on delivery. The following assembly sequence is recommended for pre-fabrication at the carpenter: 1. Trimming of the wooden beam and preperation of the slot for the fin and the bores for the dowels according to the dimensions (see page 223). Our drilling template can be used instead of marking the holes for drilling. 2. Inserting the fin. Here, the lug for hooking in on the fin makes it easier to correctly position it in the wooden beam above the first tapped in dowel. Rotate the fin to align it with the holes in the wooden beam so that the remaining dowels can be put in position. Note on corner instsallations: In a corner installation the beams and the floor slab must be at least 200 mm high. The Isokorb elements, which are supplied at a height of 180 mm, are underlaid with a 20 mm strip of polystyrene on-site. In order to be able to guide the tension rods of the Schck Isokorb past each other in the inner slab area (Isokorb 2 nd layer), an individual Isokorb element needs to sit 20 mm lower in the corner area. The polystyrene strip can be fitted on the top of this element. At the same time the strut also sits 20 mm lower in the beam, at adistance of 10 mm from the lower edge of the beam. However, this distance is 30 mm for the remainder of the beam. The beams are thus all at the same height.
Reinforced concrete-to-wood
222
SCHCK ISOKORB
36 36 36 180 20 60 60 285
55
60
85
36
180
55
10
120
55
10 285
55
120
KSH
36
180
36
2 P1
1)
36 36
160
10
20
60
60 285
60
85
35 15
15
1)
223
Reinforced concrete-to-wood
36
10
Soft joint
Soft joint
Soft joint
Soft joint
Schck Isokorb type KSH for single-leaf brickwork with external insulation
KSH
Depending on what is agreed, the beam can be attached on-site to the mounting plate of the pressure shoe. The beam can be aligned in the desired position by turning the nuts on the tension rods. In the process, a precamber of the wooden beam of 1/200 of the cantilevered length should be taken into account. After all of the wooden beams have been installed the coating and the railing of the balcony are installed. Following the installation and alignment of the wooden beams, the gap between the head plate and the plaster or between the wooden beams and the plaster should be filled and/or sealed using standard recognised methods.
Reinforced concrete-to-wood
224
QSH
225
Reinforced concrete-to-wood
10
24
20
40
80 B
580
180
80 60
QSH
Side view: Schck Isokorb type QSH Plan view: Schck Isokorb type QSH
Calculation
A minimum of 4 dowels are required to absorb the maximum shear force of the Schck Isokorb type QSH of V Rd = +32.00 kN. These dowels should be arranged vertically above each other (refer to the illustration above) directy on the Schck Isokorb type QSH. The shear force load bearing capacity needs to be verified in the reduced wood cross-section B-B (e.g. via cross-sectional boards for type KSH from page 214).
Reinforced concrete-to-wood
Notes
Refer to page 222 for the form and dimensions of the fin. For information about installation and trimming see pages 222 - 224 and page 227. A drilling template for the carpenter is enclosed with every steel strut on delivery. 226
180
1. 2.
QSH
227
Reinforced concrete-to-wood
3A
3B
3C
3D
QSH
Reinforced concrete-to-wood
228
12
13
10
QSH
11
229
Reinforced concrete-to-wood
Was the use of the wood resistance tables on page 214 matched to the planned wood quality?
Has the information for the construction management and/or the concrete frame constructor relating to installation tolerances been adopted in the concrete frame design (refer to page 217)?
Have the tightening torques for the screwed connections been marked in the implementation plan (refer to pages 221 and 229)?
Reinforced concrete-to-wood
230
SCHCK ISOKORB
Notes
SCHCK ISOKORB
231
Reinforced concrete-to-wood
232
233
234
Imprint
Published by: Schck Ltd 61 Station Road Sudbury Suffolk CO10 2SP Tel.: 0845 241 3390
Date of publication: November 2006 Copyright: 2006, Schck Ltd The contents of this publication must not be passed on to third parties, neither in full nor in part, without the written authorisation of Schck Ltd. All technical details, drawings etc. are protected by copyright laws.
235
Schck Ltd
61 Station Road Sudbury Suffolk CO10 2SP Tel.: 0845 241 3390 Fax: 0845 241 3391 Web: www.schoeck.co.uk E-mail: design@schoeck.co.uk
800553/11.2006/GB