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CDRPanX Installation Guide

Schick Technologies, Inc. 30-30 47th Avenue Long Island City, NY 11101 USA

(718) 937-5765 (718) 937-5962 (fax)


PART NUMBER B1051408 REV. A

Copyright 2008 by Schick Technologies, Inc. All Rights Reserved

CDR is a registered trademark of Schick Technologies, Inc and is covered by US Patent Numbers 5,912,942 and 6,134,298. Additional patents are pending. Trademark designations used by other manufacturers and sellers may appear in this document also. Where Schick Technologies, Inc. was aware of a trademark claim, that information has been printed in caps or initial caps.

November 10, 2008


Printed in the United States of America

This document was originally prepared in English

Contents
1. Introduction.................................................................................................1
1.1. 1.2. 1.3. 1.4. 1.5. Purpose....................................................................................................................................1 Indications for Use..................................................................................................................1 Related Documents .................................................................................................................1 Notice to Installers ..................................................................................................................2 Notice to Users........................................................................................................................2

2. Pre-Installation Information......................................................................3
2.1. Inspection................................................................................................................................3 2.2. Specifications..........................................................................................................................3

3. Installation ...................................................................................................5
3.1. Inspecting the System .............................................................................................................6 3.2. Installing CDRPanX ...............................................................................................................7

4. Control Panel Description.......................................................................19 5. System Test...............................................................................................22


5.1. Preparation for System Test..................................................................................................22 5.2. Perform System Test.............................................................................................................22 5.3. Perform Final Checks ...........................................................................................................23

6. Radiation Beam Alignment ....................................................................24


6.1. 6.2. 6.3. 6.4. 6.5. 6.6. Perform Service Test Number 9............................................................................................24 Remove Sensor Cover...........................................................................................................26 Perform Service Test Number 10..........................................................................................26 Perform X-ray Beam Alignment Check................................................................................26 Perform X-ray Beam Alignment...........................................................................................29 Return to Normal Operation .................................................................................................30

7. Lateral Laser Alignment..........................................................................31


7.1. 7.2. 7.3. 7.4. Initial Conditions ..................................................................................................................31 Position the Phantom and Take an Image.............................................................................31 Evaluate Phantom Image ......................................................................................................32 Lateral Laser Alignment .......................................................................................................33

8. Removing Covers ....................................................................................34


8.1. Outer Covers .........................................................................................................................34 8.2. Internal Covers......................................................................................................................35

9. Service Tests.............................................................................................36
9.1. Service Mode ........................................................................................................................36

10. Maintenance..............................................................................................39

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10.1. Preventive Maintenance........................................................................................................39 10.2. Periodic Maintenance............................................................................................................39

11. Functional Description............................................................................40


11.1. 11.2. 11.3. 11.4. 11.5. 11.6. 11.7. System Description ...............................................................................................................40 Main Power Supply Unit ......................................................................................................40 Power Switching Unit ...........................................................................................................42 X-ray Tube Head...................................................................................................................43 Regulation Board ..................................................................................................................44 Control Unit ..........................................................................................................................45 Digital Imaging System ........................................................................................................46

12. Removing the Counterweight Assembly.............................................47


12.1. Remove Column Assembly ..................................................................................................47 12.2. Remove Column Assembly Counterweight..........................................................................47

13. Changing Main Voltage Supply Configuration...................................50


13.1. Check the Voltage Configuration .........................................................................................50 13.2. Changing Voltage Configuration (From 115V To 230V).....................................................52 13.3. Changing Voltage Configuration (From 230V To 115V).....................................................52

Appendix A. Error Codes ..............................................................................53 Appendix B. Technical Data..........................................................................54

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List of Figures
Figure 1. Panoramic Imaging Area ................................................................................................. 1 Figure 2. Distance Considerations for Wall-Mounted Installations ................................................ 5 Figure 3. Standard Sole Plate and Hardware................................................................................... 8 Figure 4. Aligning the Self-Standing Base with Column Assembly ............................................... 8 Figure 5. Installing the Self-Standing Base..................................................................................... 9 Figure 6. CDRPanX Control Panel ............................................................................................... 19 Figure 7. Correct Panoramic X-ray Beam Alignment Verified by Service Test 9........................ 25 Figure 8. X-ray Beam Alignment Problem (Sensor Cut Off) Verified by Service Test 9............. 25 Figure 9. X-ray Beam Alignment Problem (Beam Misses Sensor) Verified by Service Test 9 ... 25 Figure 10. Locating Lines for Phosphor Strip Placement ............................................................. 27 Figure 11. Attaching the Phosphor Strip ....................................................................................... 27 Figure 12. Correct X-ray Beam Alignment (Left) and Tube Head Alignment Problem (Right) .. 28 Figure 13. Collimator Rotation Problem (Left) and...................................................................... 28 Figure 14. X-ray Vertical and Rotational Adjustments................................................................. 29 Figure 15. X-ray Horizontal Adjustments ..................................................................................... 30 Figure 16. Phantom Images........................................................................................................... 32 Figure 17. Lateral Laser Adjustment Location.............................................................................. 33 Figure 18. Outer Covers ................................................................................................................ 34 Figure 19. Internal Covers............................................................................................................. 35 Figure 20. Control Panel Keyboard Test Indications .................................................................... 37 Figure 21. Rotation Unit Position Sensor Test Indications ........................................................... 37 Figure 22. Rotation Unit Motor Test Buttons ............................................................................... 38 Figure 23. Rotation Unit Test Indications (CCW) ........................................................................ 38 Figure 24. Control Panel Keyboard Test Indications (CW) .......................................................... 38 Figure 25. Functional Block Diagram ........................................................................................... 41 Figure 26. Power Switching Unit .................................................................................................. 42 Figure 27. X-ray Tube Head.......................................................................................................... 43 Figure 28. Regulation Board ......................................................................................................... 44 Figure 29. Control Unit ................................................................................................................. 45 Figure 30. Digital Imaging System ............................................................................................... 46 Figure 31. Placing the Column on Wooden Blocks ...................................................................... 47 Figure 32. Removing the Angle Bracket....................................................................................... 48 Figure 33. Removing the Carriage Mounting Block ..................................................................... 48 Figure 34. Removing the Counterweight Roller Guide................................................................. 48 Figure 35. Removing the Counterweight from the Column Assembly ......................................... 49 Figure 36. Fuse FU 304 and FU 305 Location (Highlighted) ....................................................... 50 Figure 37. Fuse FU 303 Location and Voltage Jumper Settings (Highlighted) ............................ 51 Figure 38. Fuse FU 301 Location (Highlighted) ........................................................................... 51

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List of Tables
Table 1. Crate Package Sizes and Weights...................................................................................... 3 Table 2. Wall Bracket Recommended Bolt Specifications ............................................................. 6 Table 3. CDRPanX Control Panel Description ............................................................................. 19 Table 4. CDRPanX Exposure Switch Description ........................................................................ 21 Table 5. Service Test Descriptions................................................................................................ 36 Table 6. System Fuses ................................................................................................................... 40 Table 7. Control Panel Error Codes .............................................................................................. 53 Table 8. Summary of Technical Data............................................................................................ 54 Table 9. Compliance Specifications .............................................................................................. 55

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Safety Issues
Equipment to be Operated and Serviced by Qualified Personnel Only X-ray equipment produces ionizing radiation that may be harmful if not properly regulated. It is therefore recommended that the equipment be operated by trained and qualified personnel only, in accordance with all applicable local and federal regulations. Only trained and qualified technicians are authorized to service this equipment. Power supply lines must comply with safety legislation and have ground terminals for protective earth connection. Always switch the equipment off and, if possible, disconnect it from main power supply before cleaning or disinfecting the system. Lifting and Transporting Column Assembly Requires Two Persons The entire Column assembly weighs over 320 lbs (145 kg) and requires at least 2 persons to lift and transport it. Ensure Wall Can Support CDRPanX Wall-Mounted Installations Before attaching the Holder, be sure that the wall can support the CDRPanX system safely. Improper installation of the Holder or instability of the wall structure can damage the system and / or injure the operator and the patient. Avoid Operating Equipment in the Presence of Interfering RF Devices and Equipment We recommend that you do not use the equipment in the presence of external electromagnetic fields, even if compliant with specifications for electromagnetic compatibility. Noise, generated by cellular phones, might interfere with the electronic circuits of the system. Exercise Caution Near and Around Moving Parts The Vertical Carriage and Rotation unit move during patient setup and panoramic exposure procedures. Operators must take appropriate precautions for themselves and their patients to prevent accidental injury during equipment operation. Apply Recommended Procedures for Cleaning the Equipment Safe and proper operation of the equipment requires that a regular schedule of preventive maintenance be followed. In addition, the use of sterile sheaths and appropriate disinfecting procedures must be observed to minimize patient exposure to crosscontamination from bacterial or other infection. Use new sheaths with each new patient. Dispose of sheaths properly after use. Do Not Connect Items that are Not Part of the System Only items specified for use with the equipment are to be connected to the system. The equipment should not be used adjacent to other equipment that is not part of the system.
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If, however, use with adjacent equipment is necessary, normal operation should be observed and verified in that configuration. When No Longer Usable, Dispose of System Components Properly The CDRPanX system is made of a variety of materials, including iron, aluminum, lead, copper, plastics, electronic components, and dielectric oil in the Tube head. Once the system is removed permanently from service, such components cannot be abandoned in the environment. They must be disposed of in accordance with applicable local regulations. Protecting CDRPanX from RF Interference Although the CDRPanX equipment is designed to provide a reasonable degree of protection from electromagnetic interference, according to IEC International regulations, it must be installed at an adequate distance from electricity transformer rooms, static continuity units, two-way amateur radios and cellular phones. To ensure proper operation, the latter can be used only at a minimum distance of 6 feet (1.8m) from any part of the equipment. Any instrumentation or equipment for professional use located near CDRPanX must conform to Electromagnetic Compatibility regulations. Non-conforming equipment, with known poor immunity to electromagnetic fields, may not operate properly unless they are installed at a distance of at least 10 feet (3m) and supplied by a dedicated electric line. Preventive Maintenance There are no customer-serviceable components in the CDRPanX system. However, before operating the system, customers shall check it for any signs of physical damage or defect. If detected, contact your local distributor of Schick Technologies products for further instructions. Ensure Proper System and PC Workstation Installation and Operation CDRPanX has been determined to be in accordance with international safety standards and is deemed suitable for use within the patient area, which extends from the patient for a distance of 5 feet (1.5m). To comply with these standards, do not operate non-medical equipment (such as a PC workstation) inside the patient area. Outside the patient area, the presence of approved non-medical grade equipment and Listed / Approved / certified Information technology Equipment (ITE) computer equipment is acceptable. The PC workstation that connects to the CDRPanX via compatible USB cable is an integral part of a Medical Electrical System. The PC must be a CE-approved computer system conforming with the Low Voltage [73/23/EC] and EMC Directive [89/336/ERC]. Also, to help ensure optimal performance, ensure that all software programs residing on the workstation are virus-free and have been adequately tested so they will not impact imaging applications after installation. Please refer to documentation provided by the PC manufacturer for important information about its safe operation and usage.
vi B1051408 Rev. A CDRPanX Installation

Symbols
Refer to the following table for symbols found on the CDRPanX itself, or on the packaging, or in text of this or other documents provided with the system. SYMBOL
Indicates Class II Equipment

DESCRIPTION

Indicates Type B equipment in accordance with applicable medical device safety


standards (IEC/EN/UL 60601-1)

Indicates an attention to users to consult accompanying documents for more information

Indicates that the product complies with EC Directive 93/42/EEC concerning Medical devices (European Community)

Indicates that this product meets North American safety standards. The ETL mark is a Nationally Recognized Testing Lab (NRTL) marking and indicates conformance with UL 60601-1 and CAN/CSA STD C22.2 NO 601.1-M90

Indicates that in the European Union, at the end of product life this device must be disposed of in accordance with the requirements of the Waste Electrical and Electronic Equipment (WEEE) directive 2002/96/EC

Indicates that under certain ambient environmental conditions (especially low humidity), this device may be susceptible to electrostatic discharge (ESD). Appropriate care and handling must be observed to avoid damage. Green LED located on the iPan HS USB Interface. Displays status as Sensor transmits images to the iPan HS USB Interface. Orange LED located on the iPan HS USB Interface. Displays status as iPan HS USB Interface transmits images to the host computer.

Warning, Read Carefully

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Warning, Electrical Shock

Alternating Current

Protective Earth (Ground)

Power Off (system disconnected from main power supply)

Power On (system connected to main power supply)

Radiography Push Button

Ionizing Radiation Indicator

Inherent Filtration

Fragile, Handle With Care

Humidity Limitation

This End Up, Do Not Turn Over

Stacking Limit

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1. Introduction
1.1. Purpose

CDRPanX is a digital panoramic X-ray device, representing the latest technology in dental panoramic X-ray equipment. CDRPanX performs panoramic examinations for adults, children, left side of dentition, right side of dentition, anterior part of dentition, TMJ, mouth open and closed, and anterior view of nasal (maxillary) sinuses.

1.2.

Indications for Use

CDRPanX is intended for individuals requiring extra-oral dental exams. It exposes and acquires radiographic images at the dento-maxillofacial region (Figure 1).

4 1 2 3

Figure 1. Panoramic Imaging Area


(1) Dental Arch, (2) Maxillary Region, (3) Mandibular Region, (4) Temporo Mandibular Joints (TMJ)

CDRPanX performs the following panoramic examinations: for adults, children, left side of dentition, right side of dentition, anterior part of dentition, TMJ, mouth open and closed, and anterior view of nasal (maxillary) sinuses.

1.3.

Related Documents

This Installation Guide is one of two documents needed to install the CDRPanX system completely. Procedures for installing CDRPanX hardware may be found in this document. Procedures for installing the iPan HS Interface and its driver can be found in the User Guide (B1051407).

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1.4.

Notice to Installers

It is the responsibility of the Installer: To make sure that the line voltage specified by the manufacturer of the equipment is available and within the specified range To verify that a proper switch is available to disconnect the equipment from main power supply when needed during installation To install and test the equipment according to the CDRPanX Installation and Service Guide and other documentation, as needed. To provide the User Guide to the user.

1.5.

Notice to Users

It is the responsibility of the User: To operate the system following the instructions and recommendations contained in this User Guide and in other related documentation provided with, or intended for, the operation and maintenance of the CDRPanX system. To maintain the equipment by complying with the maintenance schedule described in this document. Failure to maintain the equipment properly may result in personal injury or equipment damage and may relieve the manufacturer, or its designated agent, from responsibility arising from injury, damage, or noncompliance. To report promptly to the appropriate authority and the manufacturer, or its designated agent, any accident involving this medical device or any alteration in features and / or performance that could constitute a health hazard to the patient and / or operator. Information about your particular CDRPanX system can be found on the system itself, on labels described in this manual.

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2. Pre-Installation Information
2.1. Inspection

The CDRPanX system must be wall-mounted and self-standing. Open all packaged items on arrival and verify that each is in good condition and was not damaged during transportation. Verify that all the items needed for complete assembly are available. Ensure that the main power lines voltage on the labels corresponds to the existing local main power lines voltage.
Table 1. Crate Package Sizes and Weights

MEASUREMENT
Width Depth Height Weight

COLUMN ASSEMBLY
91 in / 231 cm 12 in / 30 cm 15 in / 38 cm 320 lb / 813 kg

ROTATION UNIT AND VERTICAL CARRIAGE


47 in / 119 cm 24 in / 61 cm 32 in / 81 cm 220 lb / 559 kg

2.2.

Specifications

2.2.1. Physical The minimum floor space required for the CDRPanX is listed below: Height of 92 in (234 cm) Width of 53 in (203 cm) Depth of 46 in (117 cm).

The wall support is to be mounted 83 in (211 cm) from the floor. The self-standing base is to be secured to the floor with the appropriate bolts. 2.2.2. Electrical Only trained and qualified technicians are authorized to service CDRPanX equipment. Power supply lines must comply with safety legislation and have ground terminals for protective earth connection. For proper installation, the mains power cable of the CDRPanX unit must be permanently connected to the wall in such a way that its removal can only be possible with the use of a tool.

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Make sure that the available connection to the mains line is intercepted by a safety switch to disconnect the equipment from the mains when needed. The connection to the mains line has to be made on the wall on the back of the column at about 39 in (100 cm) from the floor. If the Exposure switch will be installed remotely, a 4-wire cable kit for remote mounting is available. Attach the following lines from the CDRPanX unit to the mains power lines, noting the color and description of the connecting cables: Line (or live): Black wire labeled #1 on sleeve (verify that this is the fused line) Neutral: Black wire labeled #2 on sleeve Ground (also called protective earth): Yellow/ green wire

When routing the CDRPanX power cable, make sure it can move freely with the Vertical Carriage at minimum and maximum heights. Visually inspect the system to make sure that all covers are in place and secured before turning the system on. 2.2.3. Data Communication Connection between the iPan HS interface and the CDRPanX system is made with a CAT-5e cable 25 feet (7.6 m) in length and supplied with the system. When locating the iPan HS interface, make sure it can accommodate the specified cable length. 2.2.4. Radiation Protection The CDRPanX system is equipped with lead barriers to mitigate the incidence of residual radiation. Additional shielding to the walls might nevertheless be required according to local regulations.

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3. Installation
When planning the installation, a width of 53 inches (203 cm) and a height of 92 inches (234 cm) is needed, at a minimum, to accommodate the system (Figure 2). To measure mid-plane from the center of the Column, a distance of 23 inches (58 cm) is required, although this would be minimal clearance. The distance from the support wall to the system is 7" (18 cm) with the standard wall bracket installed. The wall bracket should be mounted approximately 83" (211 cm) from the floor, although this distance may vary due to floor variations or carpeting. We recommend test-fitting the Column and wall bracket against the support wall prior to installation. If there is an adapter bracket or header external to the wall, this must also be taken into account.

Diameter 37 in

Figure 2. Distance Considerations for Wall-Mounted Installations

WARNING: Before attaching the Wall Bracket, be sure that the wall can support the CDRPanX system safely. Improper installation of the Bracket or instability of the wall structure can damage the system and / or injure the operator and the patient.

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For metal-stud sheetrock walls, cabinet hanging screws, similar to #8 fine-threaded selftapping zinc sheet metal screws, are appropriate. Use a minimum of six screws to install a wood header and then fasten lag bolts from the CDRPanX unit into the wall holder. Use the proper bolts when attaching the Wall bracket to the wall. Each bolt tolerates a load of 980 N or about 220 lbs (100 kg) including a safety factor. If the wall cannot support the indicated load, reinforcing plates or headers should be evaluated as a solution. The recommended bolts are listed in the following table.
Table 2. Wall Bracket Recommended Bolt Specifications

DIAMETER
M8 x 1.25 M8 x 1 5/16 18 UNC 5/16 24 UNF

CLASS
ISO 8.8 ISO 8.8 SAE- Grade 5 SAE- Grade 5

CORE SECTION MM2


36.6 39.2 33.8 37.41

[Optional] If it is necessary to relocate the Column assembly with the counterweight removed temporarily, refer to Section 12.

3.1.

Inspecting the System

The CDRPanX system may be either wall-mounted or self-standing using an optional base. When shipped for wall-mounting installations, CDRPanX is packaged in two crates: (1) Column Assembly and (2) Rotation unit. For self-standing installations, an additional box containing the dedicated base is supplied. Open all packaged items on arrival and verify that each is in good condition and was not damaged during transportation. Verify that all the items needed for complete assembly are available. Ensure that the main power lines voltage on the labels corresponds to the existing local main power lines voltage.

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3.2.

Installing CDRPanX

3.2.1. Removing Column Shipping Supports 1. Carefully remove the Column assembly from its packaged crate and place it on wooden blocks to support the Column and keep it above the floor surface. 2. Remove four shipping bolts and two wood plates that secure the counterweight inside the Column and help protect it from damage.
A C D

B (A) Wood Plates (1 of 2); (B) Counterweight Shipping Bolts (1 of 4); (C) Counterweight Cable Holder Shipping Bolts (1 of 2); (D) Once this bolt is removed, do not re-install it in Step 6.

3. Carefully open the Counterweight roller guide to access the internal wood spacer (attached to yellow nylon strap). Do not slide counterweight out of Column or remove cables from their roller guides.

4. Remove the counterweights internal wood spacer. 5. Re-attach the roller guide, making sure that it is even with the Column and that the cables fit cleanly in the roller grooves and top plate is seated flush inside column.

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6. Replace five shipping bolts (the sixth bolt, noted previously, should be left uninstalled) and the Angle bracket removed previously. [Optional] If it is necessary to relocate the Column assembly with the counterweight removed temporarily, refer to Section 12 for instructions. 3.2.2. Install Self-Standing Base The Self-Standing Base is required for supporting the CDRPanX system. To install the Self-Standing Base, perform the following steps. 1. Remove the Self-Standing Base from its shipping container. 2. Remove the Column sole plate and the six M10 bolts with rubber bumpers located at the base of the Column assembly (Figure 3).

M10 Bolts with Rubber Bumpers

Figure 3. Standard Sole Plate and Hardware

3. Carefully lift the base to align the holes on the base with those of the Column and tighten the 6 new bolts supplied with the base (Figure 4). Note the location of two alignment pins in the base that will fit into the Column.

C B

(A) Bolt with Protective Cap (1 of 4); (B) Leveling Bolt (1 of 4); (C) Alignment Pin (1 of 2)

Figure 4. Aligning the Self-Standing Base with Column Assembly

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4. If necessary, adjust the four leveling screws located at the base. 5. Secure the base by tightening the bolts and then covering them with protective caps (Figure 5).

Mounting Cap Screw (M10-1.5 x25) (1 of 6) Highlighted

Figure 5. Installing the Self-Standing Base

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3.2.3. Install Vertical Carriage Assembly WARNING: The Column assembly weighs 320 lbs (145 kg) and requires at least 2 persons to lift and transport it. 1. On the back of the Column remove the 4 M8 x 40 screws with shipping nuts from the Counterweight Cable Holder. The nuts can be discarded. Do not remove the counterweight shipping bolts and Angle Bracket with Counterweight Cable Holder at this time.

(A) Counterweight Shipping Bolt (1 of 2); (B) Counterweight Cable Holder; (C) Angle Bracket

2. Slide the Vertical Carriage onto the Column assembly from the top with the Vertical Carriage facing up. Move the supporting wooden blocks as necessary under the Column assembly.

NOTE: Slide Vertical Carriage onto Column Assembly from the top

3. Slide the Vertical Carriage down and attach it to the Counterweight Cable Holder and mounting blocks using 4 M8 x 40 screws.

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E A

C B D

NOTE: Attach the Vertical carriage to the Counterweight Cable Holder using 4 M8 x 40 screws (A thru D) and Mounting Blocks (E)

3.2.4. Install Column Assembly WARNING: The entire Column assembly weighs over 250 lbs (113 kg) and requires at least 2 persons to lift and transport it. PLEASE NOTE: We recommend that the Column Assembly be attached to the wall even if the Self Standing Base is being used. 1. Carefully raise the Column assembly and move it close to the wall. 2. Secure the Column to the wall, or other supporting block, or frame attached to the wall. Check that the Column assembly is level and plumb. Adjust as necessary, and then tighten the screws.

(A) Wall Holder; (B) Typical Reinforcement Header (Provided by Installer)

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3.2.5. Install Rotation Unit WARNING: Two people are needed to position the Rotation unit on the Vertical Carriage holder. Do not rotate the plate manually as this may damage the rotation motor gear. 1. Remove the Vertical Carriage Upper Top cover.

C (C)

(D) D

(A thru D); Upper Top Cover Screw Locations: Remove First

2. Facing the front of the panoramic unit, locate the Cam Shaft Assembly puller (identified by a cap screw marked in red) and the Cam Shaft Assembly block situated at the left side of the Vertical Assembly. Screw the puller into the Cam Shaft Assembly.

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3. Using a Phillips screwdriver, loosen and remove the screw attaching the Cam Shaft Assembly block to the vertical assembly chassis. Remove the Cam Shaft Assembly using the puller.

NOTE: Cam Shaft Assembly with Puller (Top); Additional views (Left and Right)

4. Remove the Vertical Upper Bottom cover.


C (C) D (D)

NOTE: Remove cover by sliding in direction shown by arrow; (A thru D); Upper Bottom Cover Screw Locations

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WARNING: When lifting the Rotation unit, be sure it is supported by two persons on both sides. 5. Align the Rotation unit with the roller bearings in the guide channel, noting an arrow located on the top of the unit. When correctly aligned, the arrow (W ) faces inward, towards the guides on the vertical assembly.

C A

(A) Guide channel; (B) Roller bearing; (C) Alignment arrow

6. With both persons continuing to support the Rotation unit, slide the unit carefully into the vertical assembly. One person should hold it in position until the Cam Shaft assembly is reinstalled.

7. Reinstall the Vertical Carriage Upper Bottom Cover.

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3.2.6. Install Cam Shaft Assembly 1. Re-install the Cam Shaft Assembly, carefully moving the Rotation unit so that the shaft sits inside the slotted track on the top of the Rotation unit.

NOTE: Cam shaft fits in semi-circular track shown. Vertical Carriage Upper Bottom Cover removed for illustration.

2. Using a Phillips screwdriver, tighten the screw to secure the Cam Shaft Assembly block to the chassis.

NOTE: Cam shaft shown in track with Cam Shaft Assembly being secured. Make sure that Cam Shaft sits flush (no gap) when installed.

3. Remove the Cam Shaft Assembly puller and return it to its original position. REMINDER: Do not leave the puller attached to the Cam Shaft Assembly, as this will affect the travel of the Rotation unit during operation.

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3.2.7. Install Multi-Pole Cable Assembly 1. Remove Main Power Supply metal protective cover.

A (A)

(A) Protective cover; (B) Cam Shaft Puller; (C) Opening for cables

2. Pull the multi-pole cable assembly through the hole in the plate on the Rotation unit. The multi-pole cable consists of three separate connectors for high-power, low-power, and digital imaging data (RJ45) connections. 3. Carefully thread the multi-pole cable through the opening in the vertical assembly and attach the assembly tube with three screws (M5 x 12mm cap screws).

C B

NOTE: Attach assembly with 3 cap screws (A thru C)

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4. Connect the internal digital data CAT-5e cable to its mating cable via the RJ-45 coupler. Connect the High Voltage Cable to XC303 and its associated ground wire to the tab located on the chassis near XC303. Connect the Low Voltage Cable to XC302 (the red wire is on the right). Connect the Vertical Select Arm Cable.

D A

B C

(A) High Voltage Cable; (B) Digital Data Cable; (C) Low Voltage Cable; (D) Vertical Select / Arm Cable

3.2.8. Re-attach and Install Covers 1. Replace the metal cover above the Main Power Supply. Be careful to thread the High Voltage and Low Voltage Cables through the opening at the front of the metal cover. Do not allow the conductors to be pinched. 2. Replace the Upper Top plastic cover on the vertical assembly. NOTE: When replacing plastic covers tighten screws snug but do not torque them. Over tightening may cause threaded insert mounts to fail. 3. Attach the Cable Tube Cover to the opening below the multi-pole cable, using the 3 M3 x 8 screws.

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3.2.9. Connect the External Digital Data Cable Facing the CDRPanX unit, connect the external digital imaging CAT-5e patch cable to its respective jack on the right side of the unit, below the patient handle assembly. Connect the other end of the cable to the iPan HS interface. 3.2.10. Connect the Exposure Hand Switch

Facing the CDRPanX unit, connect the Exposure switch to its respective jack on the left side of the unit, below the patient handle assembly. 3.2.11. Install Power Plug and Connector

1. Use only hospital-grade, UL- and IEC-compliant AC power plugs and connectors with the CDRPanX unit. 2. Attach the following lines from the CDRPanX unit to the power plug and connector: Line (or live): black wire labeled #1 on sleeve (verify that this is the fused line) Neutral: black wire labeled #2 on sleeve Ground (also called protective earth): yellow/ green wire

3. The main power cable should be routed so as to allow free movement with the Vertical Carriage at minimum and maximum height. 4. Visually inspect the system to make sure all covers are in place and secured and plug in the CDRPanX unit.

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4. Control Panel Description


Descriptions of Control Panel pushbuttons and indicators can be found by referring to Figure 6 and Table 3 that follows.

1 2 3

8 9 10

11 12 13 14 15

4 16 17 18 19 20 21 22 23

24

Figure 6. CDRPanX Control Panel Table 3. CDRPanX Control Panel Description


No. Item Description Additional References

System Pushbuttons and Indicators 1 2 3 4 5 READY TEST Indicates that system is ready to take an X-ray Indicates test status condition is on / off Returns Rotation unit to ready position and resets errors Activates the laser alignment beams for 15 seconds Rotation Test - Operates system without X-ray source active

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No. 6

Item

Description Resets system to initial settings

Additional References

kV Pushbuttons and Indicators 7 8 9 10 kV kV ERROR kV and Error code display kV indicator Error status indicator Decrease (-) or increase (+) Tube voltage displayed in Item No. 7 Error code displayed in Item No. 7 Adjusts value displayed in Item No. 7

mA and mAs Pushbuttons and Indicators 11 12 13 14 15 mA / mAs mA /mAs and Service code display mA mAs mA Indicator mAs Indicator Tube mA value displayed in Item No. 11 mAs value displayed in Item No. 11 Service code displayed in Item No. 11 Adjusts value displayed in Item No. 11

SERVICE Service Indicator Decrease (-) or increase (+)

Panoramic Program Pushbuttons and Indicators 16 Adult selected

17

Child selected

18

Left side of dentition selected

19

Right side of dentition selected

20

Anterior part of dentition selected

21

TMJ selected: mouth closed

22

TMJ selected: mouth open

23

Anterior view of nasal (maxillary) sinuses selected Program selection

24

Selects program displayed in Items Nos. 16 to 23

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Table 4. CDRPanX Exposure Switch Description


Item Description Initiates X-ray exposure Additional References

Illuminates when X-rays are being emitted

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5. System Test
5.1. Preparation for System Test

1. Remove 2 counterweight lock bolts and the Angle bracket from the rear of the Column. This will release the Vertical Carriage to move freely, up and down. Please Note: To ensure proper balance, all covers and components must be installed already. 2. With power off, verify that the Vertical Carriage is balanced and can move freely to its minimum and maximum height. Please Note: In the event of upward drift, add the appropriate number of adjustment counterplates (4 total) onto the cable Holder Bracket, using the supplied bolts (2). 3. Verify that the system is connected to the main power lines and can be switched on at the power inlet tray. 4. Switch the system on. The Control Panel display should indicate 60 kV and 8 mA. Other Control Panel indicators will illuminate also. 5. The Vertical Carriage should lock in position. (Pushing the brake release switch will release the Vertical Carriage from its locked position.)

5.2.

Perform System Test

1. Verify that the system is set for Adult Panoramic mode. 2. Test the patient positioning lasers. Press the Laser button (4) on the keyboard of the Control Panel (see Figure 6). Lateral, Mid-sagittal and Frankfort plane laser positioning lights illuminate. The lights go out automatically after approximately 15 seconds. 3. Check Rotation unit motion. Return the unit to the initial position by pressing the RETURN button (1). In this position, the X-ray source is on the right side and the Control Panel is on the left side. 4. Press the TEST button (2) on the keyboard of the Control Panel, causing the green TEST indicator to illuminate. In this mode the system will operate without X-ray emission. 5. Press the Exposure hand switch to start the motion of the Rotation unit. Release the switch only after the Rotation unit reaches the end position. Ensure the Rotation unit moves smoothly throughout its entire rotation.

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Please Note: If the switch is released prior to the end of motion, the red error indicator will light and error code 19, 20, or 21 will appear Press the Exposure switch to clear the error.

5.3.

Perform Final Checks

Perform the following checks prior to normal use. 1. Replace any of the outer covers that may have been removed previously. 2. Check the bolt tightness on the Column and wall holder. 3. Check plumb and level of the system. 4. Clean external parts of the system (mirrors, chin support, etc.). 5. Perform an additional system operational check.

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6. Radiation Beam Alignment


Perform the alignment of the X-ray beam to the Image Sensor only if necessary, if images appear grainy or underexposed.

6.1.

Perform Service Test Number 9

1. Enter Service Mode by performing the following steps at the Control Panel (see Figure 6). Push the RESET button (6) while pressing down and holding the TEST button (5). Do this for approximately 5 seconds until the SERVICE indicator (14) starts blinking. 2. Choose Service test 9 using the Program Selection keys (15). The SERVICE indicator (14) is illuminated. When the number 9 is indicated in the mA display window (11) momentarily press the TEST button (5). 3. Review the image displayed in your imaging program (CDR DICOM, EagleSoft, or Patterson Imaging). Service test 9 performs an actual image exposure and uses pulses from the motor encoder to simulate Rotation unit movement. Good alignment can be confirmed when the image of the Sensor is perpendicular to the vertical guideline and is completely exposed (not partially cut off). Examples of good and poor alignment using Service test 9 can be found in Figure 7, Figure 8, and Figure 9. 4. If alignment is good, perform the following step to complete the alignment procedure. If alignment is poor, perform the following step and continue with Sections 6.2 through 6.6 to complete the alignment procedure. 5. To exit Service Mode and return the system to normal operation, press the TEST button, which causes the SERVICE indicator to blink. Select Service test 1 and press the RESET button to exit the service functions.

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Figure 7. Correct Panoramic X-ray Beam Alignment Verified by Service Test 9

Figure 8. X-ray Beam Alignment Problem (Sensor Cut Off) Verified by Service Test 9

Figure 9. X-ray Beam Alignment Problem (Beam Misses Sensor) Verified by Service Test 9

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6.2.

Remove Sensor Cover

To access the Image Sensor to check beam alignment it will be necessary to remove the Sensor Cover. Please refer to Section 8 for details on removing covers.

6.3.

Perform Service Test Number 10

1. Enter Service Mode by performing the following steps at the Control Panel (see Figure 6). Push the RESET button (6) while pressing down and holding the TEST button (5). Do this for approximately 5 seconds until the SERVICE indicator (14) starts blinking. 2. Choose Service test 10 using the Program Selection keys (15). The SERVICE indicator (14) is illuminated. When the number 10 is indicated in the mA display window (11) momentarily press the TEST button (5). 3. Values of 60 kV and 6.3 mA appear on the LED display (7 and 11, respectively). For different anode voltage and current settings, use the Increase / Decrease value keys (- / +).

6.4.

Perform X-ray Beam Alignment Check

1. Align the Beam Alignment Phosphor Strip (Schick PN: B4792290) with the lines engraved in the face of the image Sensor (Figure 10) and attach it with transparent tape (Figure 11). 2. The room should be dark enough to be able to see the phosphor strip glow from contact with the X-rays. Watch the glowing phosphor strip from below the X-ray generator, at a convenient distance, and with proper radiation shielding. 3. Press and hold the Exposure switch. The irradiated field will glow green and should be symmetrical to the central line of the radiation detector. Although beam alignment was performed prior to transportation, fine tuning may be needed onsite after installation. Examples of correct and incorrect alignment can be found in Figure 12 and Figure 13.

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NOTE: Engraved lines mark the active area of the Sensor

Figure 10. Locating Lines for Phosphor Strip Placement

NOTE: Phosphor strip is shown on the active area of the Sensor

Figure 11. Attaching the Phosphor Strip

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Figure 12. Correct X-ray Beam Alignment (Left) and Tube Head Alignment Problem (Right)

Figure 13. Collimator Rotation Problem (Left) and Collimator Vertical Alignment Problem (Right)

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6.5.

Perform X-ray Beam Alignment

1. Remove the Outer and Inner Tube Head Covers to access the collimator holder (please refer to Section 8 for details on removing covers). 2. To make vertical corrections to the X-ray beam (up / down), loosen the two nuts located at either side of the collimator (Figure 14), adjust the collimator up or down as necessary, and tighten the nuts. Do not overtighten the vertical adjustment screws (A). 3. To make rotational corrections to the X-ray beam, adjust the three set screws located along the perimeter of the collimator, adjust the collimator as necessary, and tighten the set screws.

(A) Vertical Adjustment Screw (1 of 2); (B) Rotational Adjustment Screw (1 of 3)

Figure 14. X-ray Vertical and Rotational Adjustments

4. To make horizontal corrections to the X-ray beam: Remove the Switcher cover and the metal protective cover over the Switcher board to access the X-ray tube pivot. Please refer to Section 8 for details on removing covers. Loosen the two head rotation cap screws (Figure 15). Rotate the tube head slightly in the desired direction and snug the cap screws. Check the beam alignment. Tighten the cap screws and lock nut when alignment is correct.

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(A) X-ray Head Rotation Cap Screw (1 of 2)

Figure 15. X-ray Horizontal Adjustments

6.6.

Return to Normal Operation

1. Press the TEST button, which causes the SERVICE indicator to start blinking. 2. Select service test 01 (return to normal operation). 3. Press the RESET button to exit the service functions.

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7. Lateral Laser Alignment


Perform the alignment of the lateral positioning laser using the Ball / Pin Phantom (Schick PN: A4501400) only if necessary. This alignment ensures that the patient will be set in the focal trough when the lateral laser is used as a positioning aid.

7.1.

Initial Conditions

1. Mount the Ball / Pin Phantom to the Lip Support Holder. 2. Insert the assembly into the Chin Rest Adjustment Mechanism.

NOTE: Ball / Pin Phantom is attached to the Lip support holder and inserted into the Chin Rest Adjustment mechanism.

3. Set the Panoramic mode and select 60 kV, 4 mA. 4. Start the Schick Panoramic Calibration Utility software.

7.2.

Position the Phantom and Take an Image

1. Turn on the positioning lasers, and adjust the lateral laser position so its projected line falls on the center ball at the apex of the Ball and Pin Phantom. Use the knob on the left side of the chin support body to make this adjustment. 2. The operator should prepare to take an image and be about 10 feet (three meters) from the Column, (in the designated safe zone of occupancy) or should exit the room, in sight of the unit and the computer monitor, and prepared to terminate the exposure at any time if there is a problem. 3. When the system is ready, take an image in the Panoramic Calibration Utility by clicking on a new image and then pressing and holding down the Exposure switch during the entire panoramic cycle until the Rotation unit stops. X-ray emission is indicated by audible signal. 4. Press the RETURN button. Do not change any settings or remove the test phantom.
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7.3.

Evaluate Phantom Image

1. Review the resulting image from the phantom test when it appears in a Panoramic Calibration Utility view box and compare it with the examples below (Figure 16). 2. The balls in the center of the image should be sharp and symmetric. If they are too wide (elongated in the horizontal direction) the lateral laser is positioned too far forward (toward the Column). If the center balls appear too narrow (elongated in the vertical direction) the lateral laser is positioned too far back (away from the Column). Refer to Section 7.4 to align lateral laser.

Figure 16. Phantom Images


(Top) Normal: Balls Symmetric; (Middle) Laser Too Far Forward: Balls Wide; (Bottom) Laser Too Far Back: Balls Narrow

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7.4.

Lateral Laser Alignment

1. Remove the vertical lower cover (please refer to Section 8 for details on removing covers). 2. The laser is mounted on a slotted bracket (Figure 17). Adjust the bracket as necessary to move the laser to the desired position. 3. Retest, using the Ball and Pin phantom.

Figure 17. Lateral Laser Adjustment Location

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8. Removing Covers
8.1. Outer Covers

Perform the removal of CDRPanX plastic covers for various procedures during maintenance only if necessary. Refer to Figure 18 and the descriptions that follow for more information.

B A C

I K D

E J G F H

(A) Vertical Upper Bottom Cover; (B) Vertical Upper Top Cover; (C) Switcher Cover; (D) Drive Cover; (E) Outer Tube Head Cover; (F) Inner Tube Head Cover; (G) Vertical Mid Cover; (H) Vertical Lower Cover; (I) Cable Tube Cover; (J) Sensor Cover; (K) Display Cover

Figure 18. Outer Covers

1. The Vertical Upper Top, Vertical Mid, Vertical Lower, Display, Cable Tube and Outer Tube Head Covers may be removed individually without removing other covers first. 2. To remove the Vertical Upper Bottom Cover: the Vertical Upper Top Cover must be removed first (followed by the removal of the Cam Shaft assembly). 3. To remove the Sensor Cover: the Display Cover must be removed first. 4. To remove the Inner Tube Head Cover: the Outer Tube Cover must be removed first. 5. To remove the Switcher Cover: the Display Cover, Vertical Upper Top, Vertical Upper Bottom Covers and Outer Tube Head Cover must be removed first.

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6. To remove the Drive Cover: the Display Cover, Sensor Cover, Vertical Upper Top and Vertical Upper Bottom Covers, Switcher Cover, Outer Tube Head Cover and Inner Tube Head Cover must be removed first. PLEASE NOTE: When replacing the Vertical Carriage plastic covers the screws should be snug but not torqued. Over tightening may cause the threaded insert mounts to fail.

8.2.

Internal Covers

Metal internal covers (Figure 19) are placed over high power circuitry for safety and may be removed for maintenance. CAUTION: Always replace and properly secure internal metal covers before powering up and operating the CDRPanX equipment.

B A

(A) Main Power Supply Inlet Internal Cover

(B) Main Power Supply Internal Cover

(C) Switcher Internal Bottom Cover

(D) Switcher Internal Top Cover

Figure 19. Internal Covers

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9. Service Tests
9.1. Service Mode

Enter the Service mode at the Control Panel only if necessary (see Figure 6): 1. Push the RESET button (6) while pressing down and holding the TEST button (5). Do this for approximately 5 seconds until SERVICE indicator starts blinking. 2. When the service test number 01 appears on the display, choose the desired test function using the Program Selection keys (15). 3. Push the TEST button to enter the desired function. The SERVICE indicator (14) stops blinking. 4. To exit Service Mode, just push the RESET button.
Table 5. Service Test Descriptions
Test 01 02 03 05 06 07 Return to Normal Mode Control Panel Display Test Tests all LED combinations and LED indicators Control Panel Keyboard Test - Pressing each button returns an audible tone and illuminates a corresponding indicator LED (Figure 20) EEPROM Version Test Rotation Unit Position Sensor Test (Figure 21) Rotation Unit Motor Test - Pressing the + and keys (Figure 6, item 15) steps the motor through the desired sequences. The motor will move the Rotation unit slightly every time the button is pushed and LED indicators will light to indicate the sequence. The sequence may start on any number as long as it continues in the correct sequence (Figure 22, Figure 23, Figure 24). Rotation Unit Test Moves Rotation unit through full motion. The number of steps at the start, middle, and end of rotation should correspond to the range indicated by the following: Start (0000), Middle (4311+40), and End (8680+60) (Figure 6, items 7 and 11). X-ray Emission Test (without motion): Permits X-ray emission without rotation. CAUTION: Wait at least 5 minutes after each exposure to allow the X-ray tube time to cool down. Operational Test (with X-ray emission) System rotates with X-ray emission. Display indicates number of cycles completed. There is an 8-minute tubehead cool-down period between cycles. Operational Test (without X-ray emission) System rotates without X-ray emission. Display indicates the number of cycles completed (Figure 6, item 11) FACTORY SET, DO NOT ADJUST (Pulse Test) FACTORY SET, DO NOT ADJUST (Thermistor Limit Test 149F (65C)) FACTORY SET, DO NOT ADJUST (24V Power Supply EEPROM Test) FACTORY SET, DO NOT ADJUST (15V Power Supply EEPROM Test) FACTORY SET, DO NOT ADJUST (5V Power Supply EEPROM Test) Description

08

10 11 12 13 14 15 16 17

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Figure 20. Control Panel Keyboard Test Indications

Figure 21. Rotation Unit Position Sensor Test Indications

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Figure 22. Rotation Unit Motor Test Buttons

Figure 23. Rotation Unit Test Indications (CCW)

Figure 24. Control Panel Keyboard Test Indications (CW)

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10. Maintenance
10.1. Preventive Maintenance
Qualified personnel should perform preventive maintenance as needed. 1. Always disconnect the system from the main power lines using the appropriate circuit breaker or unplugging the unit before performing any maintenance activity which does not require system operation. 2. Avoid using liquid or spray detergents when cleaning the system, as these may leak into the equipment and cause corrosion.

10.2. Periodic Maintenance


Qualified personnel should perform periodic maintenance as needed, but at least once a year. 1. Complete check of system performance (kV, mA). Check all accessible cables. Replace any cables that have deteriorated. 2. Check for proper operation of all mechanical and electrical safety features. 3. Perform lubrication of accessible parts. Specific lubrication of movable parts must be done by at least every two years of operation.

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11. Functional Description


11.1. System Description
Main power lines are connected to the CDRPanX system via a terminal board in the Power Inlet on the lower left of the Vertical Carriage. The Power Inlet also contains the main power fuse and switch. From the inlet, power is routed to the Main Power Supply unit, located on top of the Vertical Carriage. Cables conduct power from the Main Power Supply unit to the Power Switching unit located above the tube-head and connected to it inside the Rotation unit. The Power Switching unit is connected to the Regulation board by flat cable. The Regulation board can be found above the Control Panel. The System Control unit drives the Control Panel, the power regulator, and the motor for the Rotation unit. Position sensors provide position information to the System Control unit. They are used to sense initial and end positions of rotation and to distinguish the first and second halves of Rotation unit motion and movement during exposure. The sensors are made of two parts: infrared LED emitter and phototransistor receiver.

11.2. Main Power Supply Unit


Main power lines are connected through the main power switch, fuse, and EMI filter to the Main Power Supply board. Power is applied to the low voltage circuitry via a relay to the high voltage circuitry. When power is applied, regulated voltages of +15Vdc, +24Vdc and un-regulated +38Vdc are generated. During exposure, DC high voltage is connected to the Power Switching unit, which supplies power to the X-ray tube head. This circuit also activates the yellow light on the Exposure hand-switch. Fuse FU 301 (input power from main power) protects the system and is located near the Power Inlet on the lower left side of the Vertical Carriage. Fuse FU 303 protects the low voltage transformer circuit. Fuses FU 304 and FU 305 protect the DC high voltage circuit to the Power Switching unit. These fuses are located on the Main Power Supply at the top of the Vertical Carriage.
Table 6. System Fuses
Fuse Code FU 301 FU 303 FU 304 FU 305 Description Main Power Lines Input Low Voltage Circuit Output Power to switching Output Power to switching 8 AT 1.6 AT 6.3 AF 6.3 AF 230V 16 AT 3.15 AT 6.3 AF 6.3 AF 115V

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POWER SUPPLY

POWER SWITCHING

TUBE-HEAD X-RAY GENERATOR X-RAY EMISSION

MAINS POWER

BRAKE SYSTEM

LASER LIGHTS

REGULATOR KV & mA FEEDBACK

MOTOR CONTROL ROTATION CARRIAGE

SYSTEM CONTROL UNIT

CONTROL PANEL

POSITION SENSORS SYNCRO SIGNALS IMAGING DATA DIGITAL IMAGING SYSTEM IMAGING COMPUTER

Figure 25. Functional Block Diagram

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11.3. Power Switching Unit


During tube filament heating and X-ray exposure, high voltage (DC) from the main power supply is provided to the Power Switching unit. 80 kHz pulses are supplied to the filament regulator driver. The output voltage of the regulator depends on the duty cycle of the driving pulses. Feedback from the regulator output is sent to the Regulation board. Pulses at 40 KHz are supplied to the filament inverter driver. Output from the inverter goes to the filament transformer in the tube-head. The inverter current is sensed by a dedicated resistor shunt and the signal is monitored by the Regulation board. During tube filament heating, 20 kHz pulses are supplied to the High Voltage (HV) inverter driver. During X-ray exposure, the pulses are also supplied to the HV regulator driver. The output voltage of the regulator depends on the duty cycle of the driving pulses. Feedback from the regulator output is provided via opto-coupler to the Regulation board. Output of the inverter is connected to the HV transformer in the tube head. Inverter current is sensed by a current transformer and monitored by the Regulation board.

Figure 26. Power Switching Unit

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11.4. X-ray Tube Head


High voltage is generated by a transformer and cascade multiplier. The feedback signals of both the anode voltage and the anode current are monitored by the Regulation board. The X-ray tube filament is supplied by a dedicated transformer. A tube head temperature sensor is monitored by the System Control unit, which prevents X-ray emission if the temperature is high enough to exceed threshold limits.

Figure 27. X-ray Tube Head

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11.5. Regulation Board


The Regulation board controls the technique factors (kV and mA) by checking the feedback signals coming from the tube-head and comparing them with the desired settings from the control unit. This control signal is passed to the voltage regulators on the power switching unit. Anode voltage (kV) level is controlled by setting the input voltage to the HV transformer. Anode current (mA) is adjusted by controlling the filament supply.

Figure 28. Regulation Board

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11.6. Control Unit


The Control Unit contains system intelligence and user interface including: Allows operator input which sets the type of imaging program and technique factor selection. Displays error signals and warnings to minimize improper operation. Provides motion synchronization signals for the digital panoramic sensor. Controls rotational motion. Provides service mode selection for system testing. Controls system interlocks to prevent unsafe operation.

Figure 29. Control Unit

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11.7. Digital Imaging System


The Digital Imaging System provides image acquisition and control. The system consists of the following subsystems: X-ray sensor system: active area 6.05 x 0.38 inches Power supply board Data acquisition board for digitizing and transferring image data and accepting control signals. USB Interface module for accepting image data and providing control signals. Connected to the host PC via USB. Cabling for motion synchronization, interlocks, power and digital data transfer.
CDRPanX Desktop PC Option Sensor iPan HS USB Interface

A C
CAT-5 CABLE

E
USB CABLE

D E

B
USB CABLE

D
MAIN POWER (115 / 230V, 50 / 60 Hz)

Laptop Option

(A) Sensor; (B) CAT-5 Cable Connected to CDRPanX; (C) iPan USB Interface; (D) USB Cable Connected to Desktop PC or Laptop; (E) Compatible Desktop PC or Laptop;

Figure 30. Digital Imaging System

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12. Removing the Counterweight Assembly


Remove the counterweight assembly temporarily to expedite transportation or movement of the CDRPanX system only if necessary. This is an optional procedure, available to technicians at their discretion, given the specific site requirements of the installation.

12.1. Remove Column Assembly


WARNING: The entire Column assembly weighs over 250 lbs (113 kg) and requires at least 2 persons to lift and transport it. Perform the following steps to remove the Column assembly: 1. Take the Column out of the crate and lay it down on wooden blocks on the floor (2 x 4 boards are sufficient). See Figure 31.

Figure 31. Placing the Column on Wooden Blocks

12.2. Remove Column Assembly Counterweight


Perform the following steps to remove the Column assembly counterweight: 1. Using a 6mm hex wrench, remove the Angle bracket between the Column and Counterweight Cable Holder by removing four M8 x 12mm (Figure 32).

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Figure 32. Removing the Angle Bracket

2. Turn the Counterweight Cable Holder over and remove the cable plate screws, plate, and cables (Figure 33).

Figure 33. Removing the Carriage Mounting Block

3. Remove the Counterweight roller guide (Figure 34), pulling the cables through the pulley holes.

Figure 34. Removing the Counterweight Roller Guide

4. Using a 6mm hex wrench, remove the counterweight shipping bolts.

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5. Carefully pull the counterweight out of the top of the Column (Figure 35).

Figure 35. Removing the Counterweight from the Column Assembly

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13. Changing Main Voltage Supply Configuration


The CDRPanX unit is configured for one of two single-phase, main supply voltages: 115VAC in North America, 230VAC elsewhere in the world. It may be necessary to change to from one supply voltage to the other. This may be done by following the procedure in this section. WARNING: An improperly configured supply voltage configuration may cause damage to the CDRPanX equipment. Perform the following directions carefully and completely.

13.1. Check the Voltage Configuration


1. Make sure the system is off and removed from the main supply (unplugged or circuit breaker off). Remove the Vertical Upper Top cover and Main Power Supply internal cover (please refer to Section 8 for details on removing covers) to allow access to the Main Power Supply board.

Figure 36. Fuse FU 304 and FU 305 Location (Highlighted)

2. Check the position of the Voltage Jumper located on the Main Power Supply board.

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D B

(A) Jumper on left (highlighted) for 115V and (B) Fuse FU 303 is 3.15 AT; (C) Jumper on right (highlighted) for 230V and (D) FU 303 is 1.6 AT

Figure 37. Fuse FU 303 Location and Voltage Jumper Settings (Highlighted)

Figure 38. Fuse FU 301 Location (Highlighted)

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13.2. Changing Voltage Configuration (From 115V To 230V)


1. Verify the system is removed from its main supply (unplugged or circuit breaker off) and the CDRPanX Main Power switch is off. 2. Change the Voltage Jumper from 115V to 230V. 3. Replace fuse FU 301 on the lower left side of the Vertical Carriage with the supplied 8 amp fuse: (T 8.0A 250V 5x20mm slow blow). This will also require changing the fuse holder insert to the included 5x20mm rather than the 6.3x20mm insert. 4. Replace fuse FU 303 on the Main Power Supply board at the top of the Vertical Carriage with the supplied 1.6 amp fuse: (T 1.6A 250V 5x20mm slow blow). 5. Verify that fuses FU 304 and FU 305, located on the Main Power Supply board, are 6.3 amp (F 6.3A 250V 5x20mm). 6. Verify supply voltage (at outlet or electric box) is 230V. 7. Apply replacement system label over existing label and mark 230V selection using permanent black ink pen. 8. Connect the CDRPanX to the 230V main supply. 9. Turn on the Main Power Switch on and perform a system operational check.

13.3. Changing Voltage Configuration (From 230V To 115V)


1. Verify the system is removed from its main supply (unplugged or circuit breaker off) and the CDRPanX Main Power switch is off. 2. Change the Voltage Jumper from 230V to 115V. 3. Replace fuse FU 301 on the lower left side of the Vertical Carriage with the supplied 16 amp fuse: (T 16.0A 250V 6.3x32mm slow blow). This will also require changing the fuse holder insert to the included 6.3x20mm rather than the 5x20mm insert. 4. Replace fuse FU 303 on the Main Power Supply board at the top of the Vertical Carriage with the supplied 3.15 amp fuse: (T 3.15A 250V 5x20mm slow blow). 5. Verify that fuses FU 304 and FU 305, located on the Main Power Supply board, are 6.3 amp (F 6.3A 250V 5x20mm). 6. Verify supply voltage (at outlet or electric box) is 115V. 7. Apply replacement system label over existing label and mark 115V selection using permanent black ink pen. 8. Connect the CDRPanX to the 115V main supply. 9. Turn on the Main Power Switch on and perform a system operational check.

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Appendix A. Error Codes


Table 7. Control Panel Error Codes
Code 1 2 4 7 11 12 13 14 15 17 18 19 20 21 23 25 28 31 33 34 60 62 63 64 65 66 Microprocessor error EPROM error RAM error Rotation unit cannot move: stepper motor control error Digital imaging software not ready to acquire image Invalid limit switch status Exposure exceeds maximum time permitted X-ray high voltage error Undervoltage condition at main power Tube filament heating current exceeds range permitted No current in Xray tube Exposure switch released during exposure time: incomplete image Exposure switch released prior to X-ray emission: exposure was unsuccessful Exposure switch released after X-ray emission, but rotation motor movement was not completed Rotation unit steps do not match in half of the track Rotation unit steps do not match in half of the track Rotation unit steps do not match at the end of the track Rotation unit does not move Tube filament heating current active during off status Xray tube current active during off status Control unit microcontroller or memory error Software error while Rotation unit is in motion Tube head temperature exceeds value permitted 15V power supply error 24V power supply error 5V power supply error Description

Please Note: The table above describes error codes that appear when the Error indicator on the Control Panel is illuminated. For service test codes, refer to the CDRPanX Service and Installation manual.

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Appendix B. Technical Data


Table 8. Summary of Technical Data
Item IEC Classification Power Supply Mains Resistance X-ray Generator Anode Voltage Anode Current Focus Size Inherent Filtration Column Height Displacement Vertical Movement Patient Positioning Positioning Lasers Centering Reference Focus Film Distance Exposure time Projections Class I, type B 230V, 50/60 Hz, 8 A 115V, 50/60 Hz, 16 A < 2 ohm at 230V Multipulse at 20 kHz 60 - 86 kV, Constant Potential 4 - 10 mA, Direct Current 0.5 IEC 336 0.098 in (2.5 mm) Al 7.68 ft (234 cm) 3.05 ft (93 cm), from 2.9 ft to 5.95 ft (88.5 to 181.5 cm) Manual Adjustment Manual Chin Rest Adjustment Lateral, mid-sagittal, frankfort Chin rest with bite stick 1.67 ft (51 cm) 19 s Adult (19 s) Children (15 s) Half Left (10 s) Half Right (10 s) Frontal Teeth (8 s) TMJ opened and closed mouth (4 x 4 s) Frontal Sinuses (19 s) Automatically controlled 6 minutes maximum Weight 540 lbs (245 kg) Description

Cooling Pause

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CDRPanX Installation Guide

Table 9. Compliance Specifications


Item CAN/CSA C22.2 No.601.1-M90 UL60601-1 EC 93/42/EEC IEC60601-1 IEC60601-1-2 Description Medical Electrical Equipment Part 1: General Requirements for Safety Medical Electrical Equipment Part 1: General Requirements for Safety Medical Device Directive Medical Electrical Equipment. Part 1: General requirements for safety Medical Electrical Equipment. Part 1: General requirements for safety. 2 - Collateral Standard: Electromagnetic compatibility Requirements and tests Medical Electrical Equipment. Part 1: General requirements for safety. 3 - Collateral Standard: General requirements for radiation protection in diagnostic X-ray equipment Medical Electrical Equipment. Part 2: Particular requirements for the safety of high voltage generators of diagnostic X-ray generators Medical Electrical Equipment. Part 2: Particular requirements for the safety of X-ray source assemblies and X-ray tube assemblies for medical diagnosis

EN 60601-1-3

EN 60601-2-7 EN 60601-2-28

CDRPanX Installation

B1051408 Rev. A

55

Index
A
Angle Bracket: Removing, 48

L
Lateral Laser Alignment: Adjustments, 33; Evaluating Image, 32; Positioning, 31; Preparation for, 31 Lateral Laser Alignment, 31

B
Bolt Specifications: Wall Holder, 6

M
Main Power Supply Unit, 40

C
Carriage Mounting Block: Removing, 48 CDRPanX: Control Unit, 47; Functional Description, 40; Indications for Use, 1; Installation, 5; Introduction, 1; Maintenance, 39; Purpose and Features, 1; Radiation Testing, 24; Service Tests, 36; Specifications, 55; System Test, 22; Technical Data, 54 CDRPanX Control Panel: Picture of, 19 Collimator Roation and Alignment: Samples of, 28 Column: Installing, 11; Placing on Wooden Blocks, 47; Removing, 47; Removing Counterweight From, 55 Control Panel: Error Codes, 53; Table Describing, 19 Control Unit, 45, 47; Picture of, 45 Counterweight Roller Guide: Removing, 48

N
Normal Operation, 30 Notice: Installers, 2; Users, 2

P
Panoramic Imaging Areas: Picture of, 1 Phosphor Strip: Attaching, 27; Locating, 27 Power Switching Unit, 42; Picture of, 42 Purpose and Features of CDRPanX, 1

R
Regulation Board, 44; Picture of, 44 Removing Covers, 34 Removing the Column Assembly, 47 RF Interference, vi Rotation Unit: Check and Adjust, 18; Installing, 12

D
Digital Imaging Cable: Connecting, 18 Digital Imaging System, 46; Picture of, 46 Distances: Wall Mounting Option, 5

S
Self Standing Base: Aligning with Column, 9 Service Mode, 36 Service Tests: Description of, 36; Number 10, 24 Standard Sole Plate: Hardware, 8 Summary of Technical Data, 54 System Description, 40 System Functional Block Diagram, 41 System Test: Performing, 22; Preparation for, 22

E
Error Codes, 53; Table Describing, 53 Exposure Hand Switch: Connecting, 18 Exposure Switch: Table Describing, 21

F
Fuse FU301, 51 Fuse FU303, 51 Fuse FU304, 50 Fuse FU305, 50 Fuses: Table of System, 40

T
Technical Data, 54; Table Summarizing, 54 Test: Control Panel Keyboard, 37; Rotation Unit Indications, 38; Rotation Unit Motor, 38; Rotation Unit Position Sensor, 37

I
Inspection, 5 Installation: Self Standing Base Option, 8 Installation Options, 4

U
Unpacking, 5

56

B1051408 Rev A

CDRPanX Installation Guide

V
Voltage: Changing From 115V To 230V, 52; Changing From 230V To 115V, 52; Checking, 50

X-ray Beam: Alignment of, 26 X-ray Beam Alignment; Samples of, 28; Performing, 29 X-ray Tube Head, 43; Picture of, 43

X
X-ray Adjustments: Vertical and Rotational, 29, 30

CDRPanX Installation

B1051408 Rev. A

57

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