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MZ-R55

SERVICE MANUAL
Ver 1.5 2001. 01 With SUPPLEMENT-1 (9-924-964-85)

US Model Canadian Model AEP Model UK Model E Model Australian Model Tourist Model

US and foreign patents licensed from Dolby Laboratories Licensing Corporation.

Model Name Using Similar Mechanism MD Mechanism Type Optical Pick-up Type

NEW MT-MZR55-161 KMS-280A

SPECIFICATIONS
System Audio playing system MiniDisc digital audio system Laser diode properties Material: GaAlAs Wavelength: = 780 nm Emission duration: continuous Laser output: less than 44.6 W (This output is the value measured at a distance of 200 mm from the lens surface on the optical pick-up block with 7 mm aperture.) Recording and playback time Maximum 74 minutes (MDW-74, stereo recording) Maximum 148 minutes (MDW-74, monaural recording) Revolutions 400 rpm to 900 rpm (CLV) Error correction Advanced Cross Interleave Reed Solomon Code (ACIRC) Sampling frequency 44.1 kHz Sampling rate converter Input: 32 kHz / 44.1 kHz / 48 kHz Coding Adaptive TRansform Acoustic Coding (ATRAC) Modulation system EFM (Eight to Fourteen Modulation) Number of channels 2 stereo channels 1 monaural channel Frequency response 20 to 20,000 Hz 3 dB Wow and Flutter Below measurable limit Inputs Microphone: stereo mini-jack, 0.22-0.78 mV Line in: stereo mini-jack, 69-194 mV Optical (Digital) in: optical (digital) mini-jack Outputs Headphones: stereo mini-jack, maximum output level 5 mW+ 5 mW, load impedance 16 ohm Line out: stereo mini-jack, 194 mV, load impedance 10 kilohm General Power requirements Sony AC Power Adaptor (supplied) connected at the DC IN 3V jack: 120 V AC, 60 Hz (US model) 220-240 V AC, 50/60 Hz (Hong Kong model) 100-240 V AC, 50/60 Hz (Tourist model) Nickel metal hydride rechargeable battery NH-14WM (supplied) Two LR6 (size AA) alkaline batteries (not supplied)

Continued on next page

PORTABLE MINIDISC RECORDER


MICROFILM

Battery operation time Batteries NH-14WM nickel metal hydride rechargeable battery Two LR6 (SG) Sony alkaline dry batteries NH-14WM + Two LR6 (SG)

Recording Approx. 2.5 hours Approx. 5 hours Approx. 9.5 hours

Playback Approx. 4 hours Approx. 10 hours Approx. 16 hours

This MiniDisc player is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT label is located on the bottom exterior. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY DIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE, OR LOSSES OR EXPENSES RESULTING FROM ANY DEFECTIVE PRODUCT OR THE USE OF ANY PRODUCT. MD WALKMAN is a trademark of Sony Corporation. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Dimensions Approx. 78.9 18.9 84 mm (w/h/d) (3 1/8 3/4 3 3/8 in.) Mass Approx. 147 g (5.2 oz) the recorder only Approx. 190 g (6.7 oz) incl. a recordable MD, and NH-14WM nickel metal hydride rechargeable battery Supplied accessories AC power adaptor AC-MZR55 (1) Headphones with a remote control MDR-A34SP (US model)/MDR-E838SP (Hong Kong, Tourist model) and RM-MZR55 (1) NH-14WM nickel metal hydride rechargeable battery (1) Dry battery case (1) Rechargeable battery carrying case (1) Carrying pouch (1) AC plug adaptor (1) (Tourist model only) Design and specifications are subject to change without notice.

Precautions for Laser Diode Emission Check


When checking the emission of the laser diode during adjustments, never view directly downwards as this may lead to blindness.

Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270C during repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat.

Precautions for Using Optical Pick-up (KMS-280A)


As the laser diode inside the optical pick-up damages by static electricity easily, solder the laser tap of the Optical pick-up flexible board when handling. Also take the necessary measures to prevent damages by static electricity. Handle the Optical pickup flexible board with care as it breaks easily.

Laser tap

Optical Pick-up flexible board

SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT LA SCURIT!! LES COMPOSANTS IDENTIFIS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHMATIQUES ET LA LISTE DES PICES SONT CRITIQUES POUR LA SCURIT DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PICES SONY DONT LES NUMROS SONT DONNS DANS CE MANUEL OU DANS LES SUPPLMENTS PUBLIS PAR SONY.

TABLE OF CONTENTS 1. GENERAL ....................................................................... 4 2. SELF-DIAGNOSTIC


2-1. 2-2. 2-3. 2-4. 2-5. 2-6. General ..................................................................... Test Mode Setting ..................................................... Operation in Test Mode Setting ................................ Releasing the Test Mode ........................................... Self-Diagnostic Mode ............................................... Clearing the Error Indication Code and Total Recording Time ........................................ 5 5 5 5 5 6

4. TEST MODE
4-1. 4-2. 4-3. 4-4. 4-5. 4-6. General ................................................................... Test Mode Setting ................................................... Test Mode Structure ............................................... Manual Mode ......................................................... Overall Adjustment Mode ...................................... Hybrid Mode, Key Check Mode ............................ 12 12 12 12 15 16

5. ELECTRICAL ADJUSTMENTS ........................... 17 6. DIAGRAMS

3. DISASSEMBLY
3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8. 3-9. Bottom Panel Assy ................................................... 7 Connector ................................................................. 7 Upper Panel Block Assy ........................................... 8 LCD Block Assy ....................................................... 8 Ornamental Belt Block Assy .................................... 9 Main Board ............................................................... 9 Chassis (Main) Assy ............................................... 10 OP Block Assy ........................................................ 10 Holder Assy ............................................................ 11

6-1. IC Pin Descriptions ................................................ 6-2. Block Diagram Servo Section .......................... 6-3. Block Diagram Audio Section .......................... 6-4. Block Diagram System Control Section ........... 6-5. Printed Wiring Board (-11) ..................................... 6-6. Printed Wiring Board (-12) ..................................... 6-7. Printed Wiring Board (-13) ..................................... 6-8. Schematic Diagram Main Section (1/3) ........... 6-9. Schematic Diagram Main Section (2/3) ........... 6-10. Schematic Diagram Main Section (3/3) ...........

21 25 27 29 31 34 37 40 43 46

7. EXPLODED VIEWS
7-1. Panel Section .......................................................... 54 7-2. Chassis Section ....................................................... 55 7-3. Mechanism Deck Section ....................................... 56

8. ELECTRICAL PARTS LIST ................................... 57

SERVICING NOTE
1) When repairing this device with the power on, if you remove the main board or open the upper panel assy, this device stops working. In this case, you can work without the device stopping by fastening the hook of the DOOR OPEN switch (S801) with tape.

upper panel assy

MAIN board

tape S801

2) This set is designed to perform automatic adjustment for each adjustment and write its value to EEPROM. Therefore, when EEPROM (IC801) has been replaced in service, be sure to perform automatic adjustment and write resultant values to the new EEPROM. Refer to page 12 for details.

SECTION 1 GENERAL

This section is extracted from instruction manual.

SECTION 2 SELF-DIAGNOSTIC
2-1. GENERAL
This set uses the self-diagnostic system in which if an error occurs in playback/recording mode, the error is detected by the model control and power control blocks of the microprocessor and information on the cause is stored as history in EEPROM. By viewing this history in test mode, it helps you to analyze a fault and determine its location. 2) Remote controller LCD

888

All ON

2-2. TEST MODE SETTING


There are two different methods to set the test mode: 1 Short BP801 (TEST) on the main board with a solder bridge (connect pin @ of IC801 to the ground). Then, turn on the power.
main board (side B)

All OFF

Ver .8

Microprocessor version display

IC503 IC802

Holding down P allows the current display to be maintained while it being depressed.

2-4. RELEASING THE TEST MODE


For test mode set with the method 1: Turn off the power and open the solder bridge on BP801 on the main board. For test mode set with the method 2: Turn off the power.

BP801 IC509 R818 C309

2-5. SELF-DIAGNOSTIC MODE


1. Go into the test mode. 2. With the unit LCD indicators all flashing, press DISPLAY key to go into the self-diagnostic mode.
History code

2 In the normal mode, use the keys on the unit to perform the following operations: Press and hold down ( and press the keys below in this turn: + n + n =n = n + n = n + n =nPnP

Error indication code

1st

2-3. OPERATION IN TEST MODE SETTING


When the test mode is set, the LCD shows repeated cycles of the following display: 1) Unit LCD

3. Then, each time ) key is pressed, the reference information display changes as given below.

1st 1st

1 2 1 2

XX XX

N-1 N-1 N-1 N-2 N-2 N-2 REC

1 2 1 2

XX XX XXXX

All ON

1st N N

188:88

All OFF

N
Ver .8

Microprocessor version display

1st

XX

(return)

Press = key to go back to the previous display.

Description of History Codes History code number 1st 0 1st 1 1st 2 N 0 N 1 N 2 N-1 0 N-1 1 N-1 2 N-2 0 N-2 1 N-2 2 REC Description The first error 00 indicated The last error 00 indicated One error before the last. 00 indicated Two errors before the last. 00 indicated Total recording time *1) *1) Total recording time Total recording time is recorded in minutes as an index for load to the OP. It is recorded in hexadecimal format and up to 65,535 min. (about 886 discs of 74-minute disc) can be counted. It returns to 0000h when recorder goes beyond this limit. Example : REC 000A n Approx. 10 min. REC 00A0 n Approx. 160 min. REC 0A00 n Approx. 2560 min.

Description of Error Indication Codes Problem No error Indication code 00 01 Abnormal stop during recording 02 03 04 Abnormal stop during playback Abnormal stop of recording/playback caused by power system 11 12 15 21 22 23 24 Meaning of code Description Abnormal disc RPM. Focus out of alignment. Attempt to access an abnormal address. Unable to read the ADIP address. Jumped by 1.5 tracks or more due to shock during write. Shock detected when laser was moving down. Focus could not be applied. Unable to read the address. Abnormal rotation of disc. Power voltage reduced due to overload. Momentary interruption detected. Power voltage for motor continuously reduced to less than 1V.

Servo error ADIP read error Shock detected during write Shock detected during laser down No focus applied CRC error FG error Lower voltage due to overload Momentary interruption Lower power voltage in motor system Low power voltage in DSP

2-6. CLEARING THE ERROR INDICATION CODE AND TOTAL RECORDING TIME
After repair, reset the error indication code. Reset the total recording time when you have replaced the OP. 1. Go into the self-diagnostic mode. (See page 5.) 2. To reset the error indication code, slide REC c key when the code is displayed. (All data including 1st, N , N-1 and N-2 are reset.) 3. To reset the total recording time, slide REC c key when the time is displayed.

SECTION 3 DISASSEMBLY
Note : This set can be disassemble according to the following sequence. Connector Main Board Bottom Panel Upper Panel LCD Block assy assy Block assy Ornametal Belt Main Block assy Board

Chassis (Main) assy

OP Block assy

Holder assy

Note : Follow the disassembly procedure in the numerical order given.

3-1. BOTTOM PANEL ASSY


Note) When installing, fit the each positions knobs with switches.

2 precision pan screws (M1.4)

4 bottom panel assy

knobs

3 precision pan screw (M1.4)

switches

1 precision pan screws (M1.4)

3-2. CONNECTOR
2 CN801

3 CN502

1 CN601

3-3. UPPER PANEL BLOCK ASSY


3 precision pan screws (M1.4)

2 precision pan screw (M1.4)

7 upper panel block assy

4 step screw (click arm) 5

0 click arm assy

9 1

3-4. LCD BLOCK ASSY

1 precision pan screw (M1.4) 4 LCD block assy 2 tapping screws (1.7)

3 claws

3-5. ORNAMENTAL BELT BLOCK ASSY

5 ornamental belt block assy 6 button (OPEN) 2 1

3-6. MAIN BOARD

7 CN501 3 toothed lock screw (M1.4) 4 toothed lock screws (M1.4)

2 step screw (HP)

1 precision pan screw (M1.4) 8 MAIN board

3-7. CHASSIS (MAIN) ASSY

1 step screw (MD) 2 step screw (MD)

4 chassis (MAIN) assy

3-8. OP BLOCK ASSY

1 M1.4x3.0

lens
2 main shaft

over head block assy


3 flexible board

4 OP block assy

10

3-9. HOLDER ASSY

4 holder assy

1 claw

11

SECTION 4 TEST MODE


4-1. GENERAL
This set provides the Overall adjustment mode (Assy mode) that allows CD and MO disk to be automatically adjusted when in the test mode. In this Assy mode, the system discriminates between CD and MO disk and then automatically perform adjustments for them in sequence. If a fault is found, the system displays its location. Also, the Servo mode allows each individual adjustment to be automatically adjusted.
Mode No. 047 050 051 052 053 054 055 056 057 060 061 062 063 Test Description Low reflection CD focus bias CD test adjustment CD focus search adjustment CD FE balance adjustment CD ABCD level adjustment Laser CD read CD focus gain CD tracking gain CD focus bias Recording test 32 cluster full recording Recording shock 32 cluster full playback Check Write (00)

4-2. TEST MODE SETTING


See page 5.

(10) (15) (08) (30) (30) (00)

4-3. TEST MODE STRUCTURE


Test mode

+ or VOLUME + key Manual Mode VOLUME + key Servo Mode Audio Mode Mechanism Mode Power Mode

Check : Mode to display error rate and cluster. Write : Mode to permit adjustment (Default value given in paren theses). 1. Go into the test mode. 2. Press + or VOLUME + key to set the servo mode. Unit LCD display

= or VOLUME key Overall Adjustment Mode (Assy Mode) MODE key Hybrid Mode (ALL Mode) EDIT/ENTER key Key Check Mode

SERVO
XX XX
Adjustment value (the data can be changed/ written when flashing.) Mode No. (The lower two digits are indicated. Three digits are indicated on the remote controller LCD.)

4-4. MANUAL MODE


(1) Servo Mode How to Transfer in the Servo Mode:
Mode No. 000 010 011 012 013 014 015 016 020 021 022 023 024 025 030 031 032 033 034 035 036 037 038 039 040 041 042 043 044 045 046 Test Description Servo mode Offset correction value indication VC offset correction Focus bias correction FE offset correction ABCD offset correction All servo ON Temperature indication Laser power adjustment Laser CD/MO read adjustment Laser MO write adjustment Sled normal Sled intermittent Sled access MO test adjustment MO focus search adjustment MO read FE balance adjustment MO read ABCD level MO write FE balance adjustment MO write ABCD level Laser MO read adjustment MO focus gain MO tracking gain MO focus bias Low reflection CD test adjustment Low reflection CD focus search adjustment Low reflection CD FE balance adjustment Low reflection CD ABCD level Laser low reflection CD read Low reflection CD focus gain Low reflection CD tracking gain Check Write

3. Press the keys below to change the mode No. ( : Increases the one place. p : Sets the one place to 0. This key brings the ten place to 0 if the one place is 0. VOLUME + : Increases the ten place by 10 if the one place is 0. Increases the adjustment value if the one place is non-zero. VOLUME : Decreases the ten place by 10 if the one place is 0. Decreases the adjustment value if the one place is non-zero. How to Adjust in Servo Mode: 1. When the servo mode is set to the appropriate mode for each adjustment, the lower tow digits of the mode No. and the value stored in EEPROM are displayed and flashing.

(08) (4C) (45) (65) (30)

(0F) (07) (10) (18) (08) (30) (30) (06)

SERVO
XX XX
Adjustment value (flashing) Mode No. (lower two digits)

(10) (06) (08) (30) (30)

12

2. To perform automatic adjustment for an adjustment item with the mode number 030 to 047, press P key. If the result of adjustment is OK, the adjustment value changes from flashing to steady on and it is automatically written to EEPROM.

(2) Audio Mode How to Transfer in the Audio Mode


Mode No. 100 110 111 112 113 114 120 121 *1) 122 *1) 123 *1) 124 *1) 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 Test Description Audio mode Audio playback L/R=1 kHz 0 dB L=1 kHz 0 dB R=1 kHz 0 dB L/R dB Audio recording test LINE manual recording MIC manual recording DEMP LINE manual recording DEMP MIC manual recording LINE automatic recording OPT automatic recording MIC automatic recording DEMP LINE automatic recording DEMP OPT automatic recording DEMP MIC automatic recording DIGITAL AGC ADJ1 MIC UP SR MIC DOWN SR MIC THD0 MIC GAIN MIC ATTACK MIC RECOVER MIC THD2 MIC GAIN2 MIC RTIME DIGITAL AGC ADJ2 LINE UP SR LINE DOWN SR LINE THD0 LINE GAIN LINE ATTACK LINE RECOVER LINE THD2 LINE GAIN2 LINE RTIME DIGITAL AGC ADJ3 MAN UP SR MAN DOWN SR AUTO THD3 AUTO LMT UP SR AUTO LMT DOWN SR MAN THD3 MANU LMT UP SR MANU LMT DOWN SR THD1 Write Change Description

AUTO ADJ
32 OF
Adjustment value (flashing to steady on)

Playback VOL Playback VOL Playback VOL Playback VOL

HP output HP output HP output HP output

Recording VOL HP output Recording VOL HP output

3. To perform manual adjustment, change the adjustment value with VOLUME + or key, and press P key to write it to EEPROM. Note) Normally, automatic adjustment should be performed. Do not execute manual adjustment. System Gain Mode 1. This mode allows the system gain to be freely adjusted. Press DISPLAY key to enter this mode.

HP VOL

HP output

HP VOL

HP output

SYS_GAIN
32 OF
Adjustment value (flashing)

(30) (FA) (D0) (00) (A0) (F8) (F0) (D0) (01) (17) (FF) (D0) (0C) (33) (F8) (E4) (5F) (04) (C0) (40) (51) (FF) (E0) (51) (FF) (A0) (1A)

2. Increase or decrease the adjustment value with VOLUME + or key. 3. Press DISPLAY or p key to return to the normal mode. 4. For the error rate display enabled:

Normal Mode Error rate display System gain Mode Press DISPLAY key

Cluster value AT error rate BLOCK error rate

000

4F

FF

39 OA
Adjustment value (flashing) Mode No. (lower two digits)

*1) The port is detected and the input is automatically selected. Contents changed : Contents to be changed when VOLUME + or key is pressed. Write : Mode to permit adjustment (Default value given in parentheses) 1. Go into the test mode. 2. Press + key or VOLUME + key and VOLUME + key in this turn to set the audio mode.

Note) In normal service, do not adjust the system gain mode.

13

Unit LCD display

AUDIO
XX XX
Adjustment value (the data can be changed/ written when flashing.) Mode No. (The lower two digits are indicated. Three digits are indicated on the remote controller LCD.)

(3) Mechanism Mode How to Transfer the Mode in the Mechanism Mode: Mode No. Test Description Operation 200 FUNCTION Stepper control 210 MECHA test Initial position return 211 HEAD adjustment Operation variation changing (19) 212 REC position Recording head descent 220 CLOCK Clock 221 CLOCK check Clock check/initialization ( ) : Default value 1. Go into the test mode. 2. Press + or VOLUME + and VOLUME + and VOLUME + in this turn to set the mechanism mode. Unit LCD display

3. Press the keys below to change the mode number. ( : Increases the one place. p : Sets the one place to 0. This key brings the ten place to 0 if the one place is 0. VOLUME + : Increases the ten place by 10 if the one place is 0. Increases the adjustment value if the one place is non-zero. VOLUME : Decreases the ten place by 10 if the one place is 0. Decreases the adjustment value if the one place is non-zero. How to Adjust in the Audio Mode 1. When the audio mode is set to the appropriate mode for each adjustment, the lower tow digits of the mode No. and the value stored in EEPROM are displayed and flashing. 2. Change the adjustment value with VOLUME + or key and press P key to write the new value to EEPROM. How to Check in the Audio Mode The audio mode allows the checks below to be performed: 1. For the mode numbers of 100 and 110 to 114, pressing P key will activate a beep. (No beep sounds when c HOLD switch is put on.) 2. For the mode numbers of 121 to 124, pressing DIGITAL MEGA BASS key will display the DBB mode for the adjustment value. 1 : Mode 1 2 : Mode 2 13 : OFF (This will not be accepted when the LINE OUT jack is plugged. The display will be 13 : OFF when LINE OUT jack is plugged in Modes 1 and 2.) 3. For the mode numbers of 120 to 124, REC LED goes on. (The LED does not go on when SYNCHRO REC switch is put on.)

MECHA
XX XX
Adjustment value Mode No. (Lower two digits are displayed.)

3. Press the keys below to change the mode No. ( : Increases the one place. p : Sets the one place to 0. This key brings the ten place to 0 if the one place is 0. VOLUME + : Increases the ten place by 10 if the one place is 0. Increases the adjustment value if the one place is non-zero. VOLUME : Decreases the ten place by 10 if the one place is 0. Decreases the adjustment value if the one place is non-zero. How to Check in the Mechanism Mode The mechanism mode allows the checks below to be performed: 1. For the mode numbers of 200, 210 to 212, 220 and 221, pressing = key will move the optical pickup to the inner radius. Pressing + key will move the pickup to the outer radius. 2. For the mode numbers of 211 and 212, pressing P key will start aging. Pressing p key will stop aging. Mode No. 211 ... Sled aging with stepper at playback position. Mode No. 212 ... Sled aging with stepper at recording position. 3. With the mode number 210 selected, pressing P key will start aging with steeper at between home and recording positions. p key will stop aging.

14

Clock Operation Check 1. For the mode No. of 221, operation check is performed. It is determined as OK if at 11 years, 11 months, 11 days, 11 hours, 11 minutes and 11 seconds or not the default value. 2. For the mode No. of 221, pressing P key will clear the resume data stored in EEPROM and initialize the clock data. Note) The clock should be set when the overall adjustment mode is completed as OK. The write data is to be at 11 years, November 11 days, 11 hours, 11 minutes and 11 seconds. (4) Power Mode Mode No. Test Description 300 POWER test 310 POWER SUPPLY 311 DC IN 312 DC IN + Ni-Cd 313 Ni or AM3 314 AM3 320 CHG TEST 321 Charging start

4-5. OVERALL ADJUSTMENT MODE (ASSY MODE)


How to Adjust in Assy Mode 1. Go into the test mode. 2. Press = or VOLUME key.

Assy Mode
40 XX
3. Insert the test CD (TDYS-1) or an available SONY CD. 4. Press ( key. The system discriminates between CD and MO and performs automatic adjustment for CD.

Indication value Remark

+B voltage value +B voltage value +B voltage value +B voltage value

CD RUN
51
Mode No. under adjustment

1. Go into the test mode. 2. Press + key or VOLUME + and VOLUME + and VOLUME + and VOLUME + in this turn to set the power mode.

POWER
XX XX
Adjustment value Mode No. (Lower two digits are displayed.)

CD Automatic Adjustment Mode No. Adjustment Description 052 CD FE balance adjustment 053 CD ABCD level adjustment 055 CD focus gain 056 CD tracking gain 057 CD focus bias 5. If the result of automatic adjustment is OK, the following display appears:

3. Press the keys below to change the mode No. ( : Increases the one place. p : Sets the one place to 0. This key brings the ten place to 0 if the one place is 0. VOLUME + : Increases the ten place by 10 if the one place is 0. Increases the adjustment value if the one place is non-zero. VOLUME : Decreases the ten place by 10 if the one place is 0. Decreases the adjustment value if the one place is non-zero. Note) With the mode number 310 selected, pressing ( key will transfer to the mode number (311 to 314) for the currently operating power. With the mode number 300 selected, pressing P key will set the sleep mode. Pressing p key will release it. How to Check in the Power Mode 1. For the mode numbers of 311 to 314, the voltage of the currently operating power is displayed.

CDmode
00

OK

6. If the result of automatic adjustment is NG, the following display appears:

CDmode

NG

55 7F
Result of adjustment NG mode No. (lower two digits)

15

* For the mode numbers of 039 and 057, if the focus bias value is NG, the following display is repeated:

10. If the result of automatic adjustment is OK, the following display appears:

CDmode

NG

MOmode
00
Focus bias value Mode No.

OK

55 30

11. If the result of automatic adjustment is NG, the following display appears:

While P key is being depressed

MOmode CDmode NG

NG

82 00 77 01
Error code (01 to 04) Meaning of focus bias
Result of adjustment NG mode No. (low two digits)

* For the mode numbers of 039 and 061, if the At error rate is NG, the following display is repeated:

12. If NG, set the servo mode. Perform automatic adjustment for the items not accepted (see the servo mode).

4-6. HYBRID MODE, KEY CHECK MODE

CDmode

NG

These modes are not used in normal service.

39 03
At error value Mode No. (lower two digits)

7. If NG, set the servo mode. Perform automatic adjustment for the items not accepted (see the servo mode). 8. Insert a MO disk. 9. Press ( key. The system discriminates between CD and MO and performs automatic adjustment for the MO disk.

MO RUN
61
Mode No. (lower two digits)

MO Automatic Adjustment Mode No. Adjustment Description 032 MO read FE balance adjustment 033 MO read ABCD level 034 MO write FE balance adjustment 035 MO write ABCD level 037 MO focus gain 038 MO tracking gain 061 32 cluster full recording 062 Recording shock 063 32 cluster full playback 039 MO focus bias 042 Low refrection CD FE balance adjustment 043 Low refrection CD ABCD level 044 Laser low reflection CD read 046 Low refrection CD tracking gain

16

Ver 1.5 2001. 01

SECTION 5 ELECTRICAL ADJUSTMENTS


MO TRAVERSE ADJUSTMENT
Connection :
oscilloscope MAIN board TP5980 (TE) AP5430 (VC)

PRECAUTIONS FOR ADJUSTMENT


1) Perform all adjustments in the order given in the test mode. After adjusting, exit the test mode. 2) Use the following tools and measuring instruments. Test CD TDYS-1 (Part No. : 4-963-646-01) SONY MO disc available on the market Laser power meter LPM-8001 (Part No. : J-2501-046-A) Oscilloscope (Frequency band above 40 MHz. Perform the calibration of probe first before measuring.) Digital voltmeter 3) Unless specified othewise, supply DC 3V from the DC IN 3V jack. 4) Swtich, knob positions HOLD switch .............. OFF AVLS switch ................ NORM

LASER POWER CHECK


Connection :
laser power meter

Optical pick-up objective lens

Adjustment Method : 1. Set the servo mode of the test mode (Mode : 000). 2. Press the ( key, and set the MO test adjustment mode (Mode : 030) using the VOLUME + or key. 3. Press the = or + key and move the optical pick-up to the center circumference. 4. Insert any MO disk available on the market. 5. When the ( key is pressed, the MO read FE balance adjustment mode (Mode : 032) will be set after MO focus search adjustment mode (Mode : 031). 6. Press the P key to perform automatic adjustment, and check that the traverse waveform is symmetrical at the top and bottom. 7. Slide the REC key and set the MO write FE balance adjust ment mode (Mode : 034). 8. Press the P key to perform automatic adjustment, and check that the traverse waveform is symmetrical at the top and bottom.

(Traverse waveform)
digital voltmeter

A 0V B Specification : A = B, C > = 1.0 Vp-p C

MAIN board AP5117 (VCC) AP574 (LDI0)

Adjustment Method : 1. Set the servo mode of the test mode (Mode : 000). 2. Press the ( key, and set the laser power adjustment mode (Mode : 020) using the VOLUME + or key. 3. Press the = key and move the optical pick-up to the inner most circumference. 4. Open the cover and set the laser power meter on the objective lens of the optical pick-up. 5. Press the ( key, and set the laser CD/MO read adjustment mode (Mode : 021). 6. Check that the laser power meter reading is 0.85 0.085 mW. 7. Check that the voltage between AP5117 (VCC) and AP574 (LDI0) at this time is below 44 mV. 8. Press the ( key, and set the laser MO write adjustment mode (Mode : 022). 9. Check that the laser power meter reading is 6.8 0.68 mW. 10. Press the P key to finalize the adjustment data. 11. Check that the voltage between AP5117 (VCC) and AP574 (LDI0) at this time is below 80 mV. 12. Press the p key. 13. Exit the test mode. Adjustment Location : See page 19.

9. Check that the traverse level at this time is above 1.0 Vp-p. 10. Press the p key. 11. Exit the test mode.
Note) Using a recorded disk in this adjustment will erase the data.

Adjustment Location : See page 19.

17

LOW REFLECTION CD TRAVERSE ADJUSTMENT


Connection :
oscilloscope MAIN board TP5980 (TE) AP5430 (VC)

CD TRAVERSE ADJUSTMENT
Connection :
oscilloscope MAIN board TP5980 (TE) AP5430 (VC)

Adjustment Method : 1. Set the servo mode of the test mode (Mode : 000). 2. Press the ( key, and set the low reflection CD test adjustment mode (Mode : 040) using the VOLUME + or key. 3. Insert any MO disk available on the market. 4. When the ( key is pressed, the low reflection CD FE balance adjustment mode (Mode : 042) will be set after low reflection CD focus search adjustment mode (Mode : 041). 5. Press the P key to perform automatic adjustment, and check that the traverse waveform is symmetrical at the top and bottom.

(Traverse waveform)

Adjustment Method : 1. Set the servo mode of the test mode (Mode : 000). 2. Press the ( key, and set the CD test adjustment mode (Mode : 050) using the VOLUME + or key. 3. Press the = or + key and move the optical pick-up to the center circumference. 4. Insert a test CD (TDYS-1). 5. When the ( key is pressed, the CD FE balance adjustment mode (Mode : 052) will be set after CD focus search adjustment mode (Mode : 051). 6. Press the P key to perform automatic adjustment, and check that the traverse waveform is symmetrical at the top and bottom.

(Traverse waveform)
A 0V B Specification : A = B, C > = 0.9 Vp-p C

A 0V B Specification : A = B, C > = 1.0 Vp-p C

6. Check that the traverse level at this time is above 0.9 Vp-p. 7. Press the p key. 8. Exit the test mode. Adjustment Location : See page 19.

7. Check that the traverse level at this time is above 1.0 Vp-p. 8. Press the p key. 9. Exit the test mode. Adjustment Location : See page 19.

18

CD RF LEVEL CHECK
Connection :
oscilloscope MAIN board AP5500 (RF) AP5430 (VC) digital voltmeter MAIN board AP5117 (VCC) AP574 (LDI0)

Adjustment Location :

main board (side B)

AP574 (LDI0) IC503 IC501


CN501

IC509

Adjustment Method : 1. Set the servo mode of the test mode (Mode : 000). 2. Press the ( key, and set the CD test adjustment mode (Mode : 050) using the VOLUME + or key. 3. Press the = or + key and move the optical pick-up to the center circumference. 4. Insert a test CD (TDYS-1). 5. When the ( key is pressed, the CD FE balance adjustment mode (Mode : 052) will be set after CD focus search adjustment mode (Mode : 051). 6. When the ( key is pressed, the CD ABCD level adjustment mode (Mode : 053) is set. 7. Press the P key to perform automatic adjustment, and check that the RF level is 1.1 0.3 Vp-p.

BP801 (TEST)

AP5500 (RF)

AP5430 AP5117 (VCC) (VC)

main board (side B)

TP5980 (TE)

(RF waveform)

1.0 0.3 Vp-p

8. Check that the voltage between AP5117 (VCC) and AP574 (LDI0) and at this time is below 40 mV. 9. Press the p key. 10. Exit the test mode.

19

2.65V ADJUSTMENT
Connection :
digital voltmeter MAIN board AP908 (2.65V) AP906 (GND)

Adjustment Method : 1. Playback the test CD (TDYS-1). 2. Adjust RV901 so that the voltage between AP908 (2.65V) and AP906 (GND) is at 2.65 0.03 Vdc. Adjustment Location :
main board (side B)

IC802 AP908 (2.65V)

AP906 (GND) CN801

RV901 2.65V ADJUSTMENT

20

SECTION 6 DIAGRAMS
6-1. IC PIN DESCRIPTIONS
IC503 CXD2652AR (DIGITAL SERVO, ATRAC) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 39 40 41 42 43 44 45 46 49 50 51 52 53 54 55 Pin name MNT 0 MNT 1 MNT 2 MNT 3 SWDT SCLK XLAT SRDT SENS XRST SQSY DQSY WRPWR NC TX OSC1 OSC0 XTSL NC RVSS DIN NC ADDT DATA ALRCK ABCK FS256 DVDD A00 A08, A10, A11 DVSS XOE XCAS A09 XRAS XWE D0 D3 MVCI ASYO ASYI AVDD BIAS RFI I/O O O I I I O O I O O I I O I I I O O O O O O O O O O I O I I I Pin Description Traverse count signal output. Track jump detect output. Not used (Open). Focus OK signal output. Inputs write data signal from system controller (IC802). Inputs serial clock signal from system controller (IC802). Inputs serial latch signal from system controller (IC802). Outputs write data signal to system controller (IC802). Outputs internal status (SENS) to system controller (IC802). Inputs reset signal from system controller (IC802). L : Reset Output subcode Q sync (SCOR) to system controller (IC802). Outputs L every 13.3 msec. Outputs H at all most mostly. Outputs digital-in U-bit CD format subcode Q sync (SCOR) to system controller (IC802). Outputs L every 13.3 msec. Outputs H at all most mostly. Inputs laser power switching signal from system controller (IC801). Not used (Open). Input of write data taransmission timing from system controller (IC801). Also used as magnetic field head ON/OFF output. Clock output (22.5 MHz). Clock input (22.5 MHz). Not used (Fixed at L) Not used (Connect to ground). Connect to ground. Digital audio signal input pin (For optical input). Not used (Open). Audio data input from A/D converter (IC301). Monitor/decode audio data output to A/D converter (IC301). L/R clock output to D/A converter (IC301). Bit clock signal output to A/D, D/A converter (IC301). 11.2896 MHz clock output (MCLK). Power supply (+2.8 V) for digital. Address signal output to DRAM (IC509). Ground terminal. Output enable contol signal output to DRAM (IC509). Column address strobe singal output to DRAM (IC509). Address signal output to DRAM (IC509). Row address strobe signal output to DRAM (IC509). Read/write control signal output to DRAM (IC509). Data signal input from DRAM (IC509). Not used (Connect to ground). Playback EFM full-swing output (L : VSS, H : VDD). Playback EFM asymmetry comparate voltage input. Power supply (+2.8 V) for analog. Playback EFM asymmetry circuit constant current input. Inputs playback EFM RF signal from RF amplifier (IC501).

21

Pin No. 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

Pin name AVSS PDO PCO FILI FILO CLTV PEAK BOTM ABCD FE AUX1 VC ADIO AVDD ADRT ADRB AVSS SE TE AUX2 DCHG APC ADFG FO CONT XLRF CKRF DTRF APCREF LDDR TRDR TFDR DVDD FFDR FRDR FS4 SRDR SFDR SPRD SPFD FGIN TEST1 TEST2 TEST3 DVSS EFMO

I/O O I O I I I I I I I I I I O I O I I O O O O O O O O O I O

Pin Description Ground terminal. Not used (Open). Decoder PLL master clock PLL phase comparison output. Decoder PLL master clock PLL filter input. Decoder PLL master clock PLL filter output. Decoder PLL master clock PLL VCO control voltage input. Inputs peak hold signal for light amount signal from RF amplifier (IC501). Inputs bottom hold signal for light amount signal from RF amplifier (IC501). Light amount signal from RF amplifier (IC501). Input focus error signal from RF amplifier (IC501). Input of auxiliary signal from RF amplifier (IC501). Input of middle point voltage (+1.4 V) from RF amplifier (IC501). Not used (Open). Power supply (+2.8 V) for analog. Not used (Connect to +2.8 V). Not used (Connect to ground). Ground terminal. Input of sled error signal from RF amplifier (IC501). Input of tracking error signal from RF amplifier (IC501). Not used (Connect to +2.8 V). Not used (Connect to +2.8 V). Not used (Connect to +2.8 V). Input of ADIP dual FM signal from RF amplifier (IC501) (22.05 kHz 1 kHz). (TTL Schmit input) Focus control output to RF amplifier (IC501). Latch signal input from RF amplifier (IC501). RFCK clock (7.35 kHz) signal output. Serial data input from system controller (IC802). Laser power setting signal input. Not used (Open). Tracking servo drive signal output (). Tracking servo drive signal output (+). Power supply (+2.8 V) for digital. Focus servo drive signal output (+). Focus servo drive signal output (). Not used (Open). (176.4 kHz clock signal output (MCLK).) Sled servo drive signal output (). Sled servo drive signal output (+). Spindle servo drive signal output (). Spindle servo drive signal output (+). FG signal input from spindle motor driver (IC701). Not used (Connect to ground). Not used (Connect to ground). Not used (Connect to ground). Ground terminal. EFM recording signal output.

22

IC802 CXP740010 (SYSTEM CONTROL) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Pin name CLKCS XRST WRPWR TX SDI2 SDO2 SCK2 XRF-STBY SSB SSB SCK DTCK SPCK WP OPEN CLOCK NC NC T.MARK REC PROTECT HOLD SYNC REC D. B. B XLINEDET AVLS XTEST XDCIN KANA SE L XPHOTO SW XP CONT X2VCONT XREC LED MODE2 MODE1 XNIMH CHG XLCD ON MRST VSS XTAL EXTAL LCD STBY NC LCD DATA LCD SCK CHG MNT INLS HIDC MNT KEYR AVSS I/O O O O O I O O O I/O I/O I/O I I I I I I I I I I I I I I O O O O O O O O I O O O I I I I Battery charger control signal output. L : Charge LCD ON/OFF control. L : ON Not used (Open). Microprocessor reset input. Ground. System clock (12 MHz). System clock (12 MHz). LCD communication strobe signal output to LCD driver. Not used. LCD data output. Serial clock output. Battery charge voltage minitor input. Detecting switch for internal circuit of sleding. L : Internal circuit Voltage monitor DC input. Remote control key input. Ground terminal for A/D converter. Pin Description Chip select output to real time clock (IC805). Reset output. L : Reset Laser power switching signal output. Write data transfer timing output. Serial data input. Serial data output. Serial clock output. Power control output to RF amplifier (IC501). SSB data signal input and output. SSB clock signal input and output. (Not used (Open).) Remote control data signal input/output. Not used (Open). Wake-up signal input from remote control key and this unit key. Detecting switch for opening and closing of the upper cover. L : Close CLOCK SET switch input. Not used (Open). Not used (Open). T MARK (Track mark) switch input. REC switch input. Disc write protect switch. H : Protect HOLD switch input (This unit). L : HOLD SYNCHRO REC switch input. DIGITAL MEGA BASS slide switch input. LINE IN (OPTICAL) detection input. L : LINE IN AVLS switch input. L : LIMIT Test mode terminal. L : Test mode Not used (Open). (DC input detect. L : DC IN) Model input. (L : J model, H : Tourist, Hong Kong model) ON/OFF control signal output of PHOTO circuit. Power control output. L : ON Outputs H while operating with a lithium battery. 2V power control signal output. L : ON REC LED control. L : ON REC drive (IC602) control signal output.

Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

Pin name AVREF AVDD NC TEMP KEY3 KEY4 KEY1 XINT REC SW UNREG MNT 2V MNT FG IN NC FOK XJACKDET OPT DET XMIC DET SPOFF RSI CHG CONT DQSY T COUNT SDI1 SDO1 SCK1 SQSY BEEP XLAT NC TEX XT VSS VDD NC XCS ADA XPD ADA KEYON XNIMH DET A MUTE OPT CTL XCE REG XCE NV SENS LDON SHOCK GND SW

I/O I I I I I I I I I I I I I O O O I I I O O I O O O O O I O O O I O I O

Pin Description A/D converter reference voltage input. A/D converter power supply terminal. Not used (Open). Temp meter (IC803) input. Key input. Key input. Key input. Recording head position detect input. 2.8 V voltage monitor input. Voltage monitor for lithium battery. Motor power voltage monitor input. FG input from motor driver (IC503). Not used (Open). Focus OK signal input. Not used (Open). Not used (Open). LINE IN (OPTICAL) jack detection input. LINE IN (OPTICAL) optical detection input. MIC (PLUG IN) jack detection. Not used (Open). Not used (Open). REC head motor control signal output. Constant current chage control signal output. Not used (Open). Subcode Q sync (SCOR) of digital in U-bit CD format from IC503. Traverse count signal input. Serial data input. Serial data output. Serial clock output. SUB-Q/ADIP SYNC input. BEEP sound output control. Latch output. Not used (Open). Not used (Fixed at L). Not used (Fixed at L). Ground. Power supply pin (+2.8V). Not used (Fixed at H). A/D, D/A converter chip select output. A/D, D/A converter power down signal output. H : Power down SLEEP : L, action : H. Battery detect switch input. Analog mute control. H : Mute Power supply control output for an optical input. Not used (Open). EEPROM chip select output. SENS input. H : APC circuit ON, L : APC circuit OFF Track jump detection input from IC503. Ground switch output.

23

24

MZ-R55

6-2. BLOCK DIAGRAM SERVO SECTION


REC DRIVE IC602 MODE1 17 MODE2 16 OVER WRITE HEAD OVER WRITE HEAD DRIVE Q601, 602 10 11 EFM LOGIC 14 100 FEMO

DIGITAL SERVO ATRAC IC503 WE XRAS XCAS XOE 45 44 42 41 4 5 21 22

DRAM IC509 XWE XRAS XCAS XOE

OPTICAL PICK-UP I J 1 2 RF AMP

RF AMP IC501 RF AGC/ EQ AUX SW PEAK/ BOTTOM ABCD AMP I-V CONV. AI AMP E F 8 9 I-V CONV. TRACKING ERROR AMP FOCUS ERROR AMP RF AUX PEAK BTM ABCD

EFM/ ACIRC ENCODER/ DECODER

D0-D3 46 | 49 SHOCK PROOF MEMORY CONTROL

38 33 37 36 35

55

RFI

2 3 D0-D3 22 23 6 A0 11 14 | 19 A11

66 AUX1 62 PEAK 63 BOTM 64 ABCD

VC

3 VC

A B C D

4 5 6 7

29 A0 | | 39 A11 43

FE ADFG

34 32

65 FE 78 ADFG

DADT 24 ADDT 23 ALRCK 25 ABCK 26 FS256 27 DIGITAL AUDIO IN DIN 21

SDTI SDTO

(Page 27)
LRCK BCK MCLK DIN XRST

TE SE

26 28

74 TE 73 SE 82 81 80 83 79 Q503 (2/2) X501 22.5MHz DTRF CDRF XLRF APCREF FO CONT 16 OSCI 17 OSCO

A
AUDIO SECTION
2.7V L602

PP

10 APC XSTB 19

SWDT 16 SCLK 17 XLAT 18 APCREF 12 FO CONT 20 Q503 (1/2)

DC/DC CONVERTER IC601 PWM COMP

11 AUTO POWER CONTROL Q502 LDON

5 D602 1 2 2.7V

8V

VCC

2.7V

TRACKING COIL

FOCUS/TRACKING COIL SLED/SPINDLE MOTOR DRIVE IC505 29 27 DRIVE 20 19 16 17 PSB 34 86 TFDR 85 TRDR 88 FFDR 89 FRDR MNT 0 MNT 1 MNT 3 SWDT SCLK XLAT SRDT SENS XRST SQSY DQSY TX WRPWR FGIN 1 2 4 5 6 7 8 9 10 11 12 15 13 95 76 99 63 78 79 82 77 97 2 80 75 4 3 61 SYSTEM CONTROL IC802 (1/3) T COUNT MODE 1 34 SHOCK MODE 2 33 FOK SDO 1 SCK 1 XLAT SDI 1 XRFSTBY 8 SENSE RSI 72 XRST SPOFF 71 SQSY XPHOTOSW 29 DQSY INLS 47 TX XINTRECSW 58 WRPWR PROTECT 20 FGIN LDON 98

FOCUS COIL 8 10 DRIVE

SLED SD+ MOTOR SD AOUT AOUTB PROTECT XINTREC SW INLS COM W V U

12 14 4 6

DRIVE

18 19 35 3 SPOFF RSI

92 SFDR 91 SRDR

DRIVE

SPINDLE MOTOR DRIVE IC701 6 19 20 1 12 VM 17 DRIVE STBY 14 FG 11 POWER SWITCH Q701

25

DRIVE

22

94 SPFD

93 SPRD XRFSTBY

SPINDLE MOTOR

2.7V MD MECHANISM 04

2.7V

HIGH 3 VCC DET IC510

Signal path : PLAY(DIGITAL) : REC(DIGITAL)


4 2.7V

R-ch : same as L-ch.

XPHOTO SW

25

26

MZ-R55

6-3. BLOCK DIAGRAM AUDIO SECTION

2.7V DIN

OPT CONTROL Q302 J301 LINE IN (OPTICAL)

RCH ADC

A/D, D/A CONVERTER IC301 41

A
SERVO SECTION (Page 26)

SDTO LRCK BCK SDTI MCLK XRST

4 2 3 5 1 46

AUDIO I/F CONTROL RCH DAC

44

MIC AMP IC302 6

5 MIC 2.5V MIC ATT Q301 HIGH LOW S301 MIC SENS MIC2.5V 3 R-CH J303 MIC (PLUG IN POWER)

25 26
CDTI CDTO CLOCK KCS PD

29

15 14 13 12 47

5 MIC AMP IC304

2.7V R-CH

SYSTEM CONTROL IC802 90 89 7 5 6 1 3 4 2 XPD ADA XCS ADA SCK 2 SDI2 SDO2 BEEP 81 AMUTE 93 OPT CONT XJACK DET OPT DET XMIC DET XLINE DET KEY ON DTCK KEY RMC 94 66 67 68 24 91 11 49

17 LINE/HP AMP IC303

J302 LINE OUT

R-CH 16 21 23 MUTE 4

NV RAM IC801 CS DO DI SCK

96 XCSNV

VCOM 6

J304 /REMOTE

9 X802 32kHz 8

REAL TIME CLOCK IC805

7 4 3 2

1 CLK CS

RVCC (+2.8V)

B
04

SYSCON SECTION (Page 29)

Q804 KEYRMC

Signal path : PLAY(DIGITAL) : REC(DIGITAL) : PLAY(ANALOG) : REC(ANALOG) R-ch : same as L-ch.

27

28

MZ-R55

6-4. BLOCK DIAGRAM SYSTEM CONTROL SECTION

AUDIO SECTION (Page 27)

KEYRMC

SYSTEM CONTROL IC802 (3/3)

DC/DC CONVERTER IC903 RVCC (+2.8V) 3 PWM COMP 5 ON/OFF DRIVE Q904 (1/2)

3V

2.7V REG Q908, 909

2.7V RV901 2.65V

LCD MODULE WITH SWITCH UNIT RVCC (+2.8V) POWER SWITCH Q801

13 45 44 42

WP LCD SCK LCD DATA LCD STB

XPCONT1 30

1 DC/DC CONVERTER IC902 3V ON/OFF DRIVE Q904 (2/2)

57 KEY1 56 KEY2 55 KEY3 32 XREC LED

PWM COMP

2V REG Q907, 909

2V

X2V CONT 31

4 DC/DC CONVERTER IC806 PWM COMP

1 3V 3V D802

36 XLCD ON 21 22 23 25 HOLD SYNC REC DBB AVLS XNIMH DET 92

ON/OFF DRIVE Q802

2.8V REG 2 IC807

RVCC (+2.8V) RECHAGEABLE BATTERY NH-14WM 1.2V 1400mAh 3V (CHARGE)

S806 HOLD OFF HOLD

S807 SYNCHRO REC OFF ON S802 OPEN RVCC (+2.8V) S801 DOOR OPEN

S809 DIGITAL MEGA BASS

S808 AVLS NORM LIMIT

S901 (BATTERY IN)

Q906 FILTER LF901 J901 DC IN 3V

GND SW 100 S803 CLOCK SET 14 15 18 19 OPEN CLOCK TMARK REC

S804 T MARK

S805 REC

Q903 3V Q901

RESET 3 IC804 X801 12MHz TEMP METER 4 IC803

NIMH CHG 35 38 MRST 41 EXTAL CHG CONT 73 40 XTAL CHG MNT 46 54 TEMP 1 5 CHARGE CONTROL IC901 7 2 CHARGE CONTROL Q902

04

29

30

MZ-R55

6-8. SCHEMATIC DIAGRAM MAIN SECTION (1/3) Refer to page 49 for IC Block Diagrams. Waveforms

VOLT/DIV : 0.5V AC TIME/DIV : 1sec

1.00.3Vp-p

IC501

VOLT/DIV : 0.1V AC TIME/DIV : 0.1msec

Approx. 0.5Vp-p

IC501

VOLT/DIV : 1V AC TIME/DIV : 5msec 2.4Vp-p

13.4msec

IC503

VOLT/DIV : 1V AC TIME/DIV : 20nsec

2.4Vp-p

22.5MHz

IC503

!
(Page 47) (Page 43)

Note: All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. % : indicates tolerance. Note: The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Note: Les composants identifis par une marque ! sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.

(Page 45) (Page 48)

(Page 47)

A : B+ Line. Power voltage is dc 3 V and fed with regulated dc power supply from external power voltage jack. Voltage and waveforms are dc with respect to ground under no-signal conditions. no mark : PB ( ) : REC : Impossible to measure Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. J : PB (digital) c : REC (digital) Abbreviation HK : Hong Kong model. JE : Tourist model.

(Page 43)

(Page 43) (Page 45)

40

41

42

MZ-R55

6-9. SCHEMATIC DIAGRAM MAIN SECTION (2/3) Refer to page 49 for IC Block Diagrams.

(Page 42) (Page 42)

Waveforms

VOLT/DIV : 1V AC TIME/DIV : 20nsec

2.3Vp-p

(Page 48)

12kHz

IC802

6
(Page 42)

VOLT/DIV : 0.1V AC TIME/DIV : 10sec

1.4Vp-p

32kHz

IC805

(Page 48)

Note: All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. % : indicates tolerance. C : panel designation. A : B+ Line. H : adjustment for repair. Power voltage is dc 3 V and fed with regulated dc power supply from external power voltage jack. Voltage and waveforms are dc with respect to ground under no-signal conditions. no mark : PB ( ) : REC Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms.

(Page 42)

(Page 42)

(Page 47)

43

44

45

MZ-R55

6-10. SCHEMATIC DIAGRAM MAIN SECTION (3/3) Refer to page 49 for IC Block Diagrams.

Note: All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. % : indicates tolerance. C : panel designation. A : B+ Line. Power voltage is dc 3 V and fed with regulated dc power supply from external power voltage jack. Voltage is dc with respect to ground under no-signal condition. no mark : PB ( ) : REC

Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Signal path. F : PB (analog) L : REC (analog) J : PB (digital) c : REC (digital) Abbreviation HK : Hong Kong model. JE : Tourist model.

(Page 42) (Page 42) (Page 45) (Page 43) (Page 45) (Page 42)

46

47

48

IC Block Diagrams IC301 AK4517-VQ-L


CMODE 48 PD RST SSB LIN1 RIN1 TST1 LIN2 RIN2 TST2 LIN3 RIN3 47 46 45 44 43 42 41 40 39 38 37

MCLK 1 LRCK BCLK SDTO SDTI DIFO DIFI 2 3 4 5 6 7

CLOCK DIVIDER

36 IPGAL

AUDIO I/F CONTROLLER DPGA DBB DAC

HPF

ADO

35 34 33 32

ADCL VCMC VCMR ADCR

31 IPGAR 30 VRAD TST3 8 29 LOUT2 CONTROL REGISTER I/F 28 27 26 25 13 14 15 CCLK(SSI) CDTO CDTI(SSO) 16 17 18 19 20 21 22 23 24 DZF OPGAR ROUT1 DGND VD VB VA AGND VCOM ROUT2 VRDA OPGAL LOUT1

DCODE0 9 DCODE1 10 DCODE2 11 CS(SCK) 12

IC303 AN7535SA-E1
GAIN CONTROL

PRE GND

MUTE TC

LINE NF1

24

23

22

21

20

19

18

17

16

15

14

13

MUTE

VREF

VCC DET. VCC

BEEP

VREF VREF RIPPLE

1 VCC 1

2 RIPPLE

3 VCC

4 OUT 1

5 NC

6 CENTER OUT

7 GND

8 OUT 2

9 LINE OUT1

10 LINE VCC

11 LINE OUT2

12 NC

LINE NF2

LINE IN1

LINE IN2

BEEP IN

MUTE

VREF

IN1

IN2

IC601 XC6383E401MR

IC302 TLV23621PW
V OUT 1 IN1 2 IN+1 3 VSS 4

VLX LIMIT VOUT 1 VREF BUFFER

5 LX

8 VDD 7 OUT2 6 IN2 5 IN+2

4 VSS VDD 2 NC 3 2 STEP PFM CONTROL OSC 100/180kHz

49

IC501 CXA2523AR
COMPO COMPP MORFO RF AGC MORFI ADDC PEAK 37 36 BOTM 35 ABCD 34 FE 33 AUX ABCDA BPFC 32 ADFG B 5 IVR + 31 ADAGC BB + + 30 ADIN FEA 29 ADFM TG SEA 27 CSLED TESW 1 2 ESW F 9 IVR + IV GSW PD 10 + + APC 11 APCREF 12 13 GND 14 TEMPI 15 TEMPR 16 SWDT 17 SCLK 18 XLAT 19 XSTBY 20 F0CNT 21 VREF 22 23 EQADJ 3TADJ 24 VCC SCRI - PARA DECODE FF + FBAL AUXSW COMMAND TEA TG 26 TE 28 SE 25 WBLADJ

AGCI

OPN

OPO

RFO

48

47

46

45 + USROP

44

43 42 + BPF3T

41

40 RF AGC

39

38 EQ

RFA1

USRC DET EQ AUX SW

RFA2 I J 1 2 1 2 OFST 1 2 GRV GRVA 2 1 HLPT 1 2

RFA3 3T

PEAK3T P-P WBL PEAK BOTTOM WBL PBH

PTGR

3T

TEMP

VC

4 IVR

6 IVR

7 IVR

8 IVR

IC803 S-8110ANP-DSB-T2
1 VDD

TEMPERATURE SENSOR

CVB

PBSW

AA

CC BPF22 + + DD WBL WBL ATA ADIP AGC

DET

1 PTGR 2

EE

+ EBAL

EE' EFB

+ +

FF'

WBL 3T EQ VI CONV

BGR VREF

IC901 NJU7015M
V OUT 1 IN1 2 IN+1 3 VSS 4

8 VDD 7 OUT2 6 IN2 5 IN+2

2 VOUT 3 NC 4 VSS

50

RF

IC505 MPC17A58DTBEL
B OUT B OUT B PGND35 F03 VM3 R03 PGND34 FM0

SPOFF

LGND

VM4 VC FM1

PSB

RI3

36 VG

35

34

33

32 31 30

29 28 27 26 25

24 23 22 21 VC

20

CONTROL

CONTROL

CONTROL

CONTROL

RI2 19

FI3

VG

CONTROL

PRE-DRIVER

PRE-DRIVER

PRE-DRIVER

PRE-DRIVER

PRE-DRIVER

PRE-DRIVER

STEP MOTOR DRIVER

HALF BLIDGE DRIVER

H BLIDGE DRIVER CH3

H BLIDGE DRIVER CH2

H BLIDGE DRIVER CH1

1 2 3 PGND5 FS1 RS1

4 A OUT

5 VM5

6 AOUT B

7 PGND15

8 9 10 F01 VM1 R01

11 PGND12

12 13 14 15 PGND2 VM2 R02 F02

16 17 18 FI1 RI1 FI2

IC509 MN41X17400CTT

24 VSS CLOCK GENERATOR VDD DQ0 DQ1 WE RAS NC 1 2 3 4 5 5 ROW ADDRESS BUFFER CBR REFRESH COUNTER ROW DECODER WORD DRIVER MEMORY CELL CLOCK GENERATOR 23 DQ3 22 DQ2 21 CAS

DATA INPUT BUFFER

A10 7 A01 8 A02 9 A03 10 A04 11

SENSE AMP COLUMN ADDRESS BUFFER

I/O SELECTOR

COLUMN DECODER

DATA OUTPUT BUFFER

20 OE 19 18 17 16 15 14 A10 A09 A08 A07 A06 A05

VDD 12 ON CHIP VSS GENERATOR

51

IC602 MPC18A20VMEL
PGNDLG MODE 1 MODE 2 16 ENB BIAS VREF 15 VERF COSC 18

VGH

VCC

DTC

VIN

VIH

CIL

NC

SS

VB

30

29

28

27

26

25

24

23

22

21

20 CLK

19

CK

RF

17

SAW CHARGE PUMP PRE DRIVER OSC

CONTROL LOGIC

EN SAW COMP + SAW COMP VREF PRE DRIVER EFM LOGIC

OP

1 INM

2 ERRID

3 ERRIV

4 GND

5 VSET

6 VG

7 VGL

8 PGNDG

9 PGNDB

10 HA

11 HB

12 PGNDA

13 GND

14 EFM

IC701 BA6966FV

U OUT 1 RF 2 20 V OUT U IN 3 V IN 4 W IN 5 COM 6 CST 7 OPERATION CONTROL LOGIC PHASE CONTROL CSL 1 8 CSL 2 9 GND 10 SCOPE WAVEFORM MIX TIMING SELECTER DRIVE SIGNAL MIX LOGIC HIGH/ LOW SEPARATOR 19 W OUT PRE DRIVE 18 NC 17 VM

EX-OR 16 VCC 15 RIB TSD STANDBY 14 STBY 13 BRK+ 12 BRK 11 FG

IC806 XC6383B331MR

IC804 PST9325UL

2 STEP PFM CONTROL OSC 100/180kHz

NC 1

VCC/ VOLTAGE DET RESET SIGNAL OUTPUT

4 VCC

BUFFER

VREF

GND 2

3 VOUT

2 1 VSS EXT

3 VOUT

52

IC805 RS5C348A

32K OUT

32KHz OUTPUT CONTROL

ALARM-W REGISTER (WEEK,MIN,HOUR) ALARM-D REGISTER (MIN,HOUR)

10 VDD COMPARATOR-W VOLTAGE DETECT

COMPARATOR-D 9 OSC IN

TIME COUNTER (SEC,MIN,HOUR,WEEK,DAY,MONTH,YEAR) SCLK 2 I/O CONTROL SO SI 3 4 SHIFT REGISTER ADDRESS REGISTER ADDRESS DECORDER

DIV

DIVIDER CORRECTION

OSC 8 OSC OUT

OSC DETECT INTERRUPT CONTROL

7 CE

6 /INTR

VSS

IC902, 903 MB3800-M03

-IN 1

REFERENCE VOLTAGE ERROR AMP 0.1V

SAW-WAVE GENERATOR

FB

SCP 2

1.25V

OSC

+
VCC 3 0.5V

36K 500

DTC 0.6V

BR/CTL 4 SOFT START S.C.P.

OUTPUT DRIVE CONTROL CIRCUIT 0.3V 5 OUT 30K 6 GND

53

SECTION 7 EXPLODED VIEWS


NOTE: The mechanical parts with no reference number in the exploded views are not supplied. Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. Abbreviation AUS : Australian model CND : Canadian model FR : French model HK : Hong Kong model JE : Tourist model -XX and -X mean standardized parts, so they may have some difference from the original one. Color Indication of Appearance Parts Example : KNOB, BALANCE (WHITE) ... (RED) N Parts Color Cabinets Color N Accessories and packing materials are given in the last of this parts list. The components identified by mark ! or dotted line with mark. ! are critical for safety. Replace only with part number specified. Les composants identifis par une marque ! sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.

7-1. PANEL SECTION 1 11 1

LCD1

7 3 4 8 6 1

10 1 5
Ref. No. 1 2 3 4 5 6 6 6 7 8 Part No. 4-963-883-21 4-212-847-01 1-803-307-11 4-212-856-01 4-984-017-01 X-4950-399-1 X-4950-400-1 X-4950-401-1 4-213-809-01 3-010-287-01 Description SCREW (M1.4), PRECISION PAN SCREW (CLICK ARM), STEP SWITCH MODULE BRACKET (LCD) SCREW (1.7), TAPPING PANEL (N) ASSY, BOTTOM (GOLD) PANEL (L) ASSY, BOTTOM (BLUE) PANEL (Y) ASSY, BOTTOM (YELLOW) SHEET (MIC) COLLAR (DC IN)

Remark

Ref. No. 9 10 10 11 11 11 LCD1

Part No.

Description

Remark

X-4950-406-1 ARM ASSY, CLICK 3-938-805-72 KNOB (DOLBY) (SILVER) ... (for GOLD, YELLOW) 3-938-805-81 KNOB (DOLBY) (PURPLE) ... (for BLUE) X-4950-559-1 SERVICE ASSY, UPPER PANEL (N) (GOLD) X-4950-560-1 SERVICE ASSY, UPPER PANEL (L) (BLUE) X-4950-561-1 SERVICE ASSY, UPPER PANEL (Y) (YELLOW) 1-803-308-11 LCD MODULE

54

7-2. CHASSIS SECTION

52 51

MT-MZR55-161

53

54 55 53 55

56

60

59

62 61 62 63

Ref. No. 51 52 52 53 54 55 56 56

Part No.

Description

Remark

Ref. No. 56 56 59 60 61 62 63 63 63

Part No. A-3323-131-A A-3323-132-A 3-335-797-91 4-995-436-01 X-4950-397-3 4-963-883-21 4-212-824-02 4-212-824-12 4-212-824-22

Description

Remark

X-4950-398-1 BELT ASSY, ORNAMENTAL 4-212-844-01 BUTTON (OPEN) (GOLD) 4-212-844-11 BUTTON (OPEN) (SILVER) ... (for BLUE, YELLOW) 4-212-820-01 DAMPER X-4950-396-3 CHASSIS (MAIN) ASSY 4-212-821-01 SCREW (MD), STEP A-3323-076-A MAIN BOARD, COMPLETE (E,HK,JE) A-3323-130-A MAIN BOARD, COMPLETE (US,CND)

MAIN BOARD, COMPLETE (AEP,UK,AUS) MAIN BOARD, COMPLETE (FR) SCREW (M1.4), TOOTHED LOCK SCREW (HP), STEP CASE ASSY, BATTERY SCREW (M1.4), PRECISION PAN LID, BATTERY CASE (GOLD) LID, BATTERY CASE (BLUE) LID, BATTERY CASE (YELLOW)

55

7-3. MECHANISM DECK SECTION (MT-MZR55-161)

101

104

103 107
M1

106

105 119 110 120 122

108 110 108 117 111 118 112 115 114


M2

109 113 107 107 116

107 102
M3

121 107 102

The components identified by mark ! or dotted line with mark. ! are critical for safety. Replace only with part number specified. Ref. No. 101 102 103 104 105 106 107 108 109 110 111 112 113 Part No. X-4950-391-1 3-704-197-31 4-212-312-01 X-4950-390-1 4-995-585-01 1-418-079-11 4-963-883-41 4-963-883-01 4-212-308-01 3-338-645-31 Description HOLDER ASSY SCREW (M1.4X3.0), LOCKING SHAFT, MAIN CHASSIS ASSY SPRING (LIMITER), TORSION PR UNIT SCREW (M1.4), PRECISION PAN SCREW (M1.4), PRECISION PAN GEAR, WORM WASHER (0.8-2.5) Remark Ref. No. 114 115 116 117 118 119 120 121 ! 122 M1 M2 M3 Part No. 4-212-862-01 1-671-605-11 3-015-033-01 4-995-586-01 4-900-615-01 4-995-578-01 X-4949-131-1 4-995-571-01 X-4950-546-1 1-763-011-11 Description

Les composants identifis par une marque ! sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi. Remark

SCREW (M1X1.3), PRECISION MD FLEXIBLE BOARD SCREW (DIA. 1.4X4), PRECISION GEAR (SD) SCREW, LEAD GEAR (SC) BRACKET (S) ASSY SPRING, THRUST SERVICE ASSY, OP MOTOR (SPINDLE) (INCLUDING TURNTABLE)

4-212-310-01 GEAR (RACK) 4-212-309-01 GEAR (WORM WHEEL) X-4950-392-1 CHASSIS ASSY, GEAR

1-763-174-11 MOTOR, DC (LOADING) A-3311-972-A MOTOR BLOCK ASSY, SLED

56

SECTION 8 ELECTRICAL PARTS LIST


NOTE: Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. -XX and -X mean standardized parts, so they may have some difference from the original one. RESISTORS All resistors are in ohms. METAL:Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F:nonflammable Abbreviation AUS : Australian model CND : Canadian model FR : French model HK : Hong Kong model JE : Tourist model Ref. No. Part No. A-3323-076-A A-3323-130-A A-3323-131-A A-3323-132-A Description Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. SEMICONDUCTORS In each case, u : , for example: uA.. : A.. uPA.. : PA.. uPB.. : PB.. uPC.. : PC.. uPD.. : PD.. CAPACITORS uF : F COILS uH : H Board part number suffix -11 : Number suffix is -11 -12 : Number suffix is -12 -13 : Number suffix is -13

MAIN
The components identified by mark ! or dotted line with mark. ! are critical for safety. Replace only with part number specified. Les composants identifis par une marque ! sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi. When indicating parts by reference number, please include the board.

Remark

Ref. No. C211 C212 C213 C214 C215 C216 C217 C218 C219 C220

Part No. 1-164-874-11 1-117-919-11 1-119-749-11 1-164-878-11 1-117-919-11 1-164-937-11 1-125-985-11 1-164-939-11 1-125-926-11 1-164-939-11

Description CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP 100PF 10uF 33uF 150PF 10uF 0.001uF 0.47uF 0.0022uF 4.7uF 0.0022uF 5% 20% 20% 5% 20%

Remark 16V 6.3V 4V 16V 6.3V

MAIN BOARD, COMPLETE (E,HK,JE) MAIN BOARD, COMPLETE (US,CND) MAIN BOARD, COMPLETE (AEP,UK,AUS) MAIN BOARD, COMPLETE (FR) ********************* < CAPACITOR >

C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120

1-164-935-11 1-107-820-11 1-125-926-11 1-125-837-11 1-125-837-11 1-117-919-11 1-117-919-11 1-113-619-11 1-164-937-11 1-125-926-11 1-164-874-11 1-117-919-11 1-119-749-11 1-164-878-11 1-117-919-11 1-164-937-11 1-125-985-11 1-164-939-11 1-125-926-11 1-164-939-11

CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP

470PF 0.1uF 4.7uF 1uF 1uF 10uF 10uF 0.47uF 0.001uF 4.7uF 100PF 10uF 33uF 150PF 10uF 0.001uF 0.47uF 0.0022uF 4.7uF 0.0022uF

10% 20% 10% 10% 20% 20% 10% 10% 20% 5% 20% 20% 5% 20%

16V 16V 6.3V 6.3V 6.3V 6.3V 6.3V 6.3V 16V 6.3V 16V 6.3V 4V 16V 6.3V

10% 16V 10% 25V 10% 16V 20% 6.3V 10% 16V (US,CND,E,HK,JE)

C220 C221 C221 C223 C301 C303 C304 C306 C307 C308 C310 C311 C312 C313 C314 C315 C316 C317 C318 C319 C320 C321 C322 C323 C324 C328 C329 C330 C331 C332

1-164-937-11 CERAMIC CHIP 1-164-939-11 CERAMIC CHIP 1-164-937-11 CERAMIC CHIP 1-164-939-11 CERAMIC CHIP 1-107-820-11 CERAMIC CHIP 1-107-820-11 1-117-919-11 1-117-919-11 1-104-908-11 1-107-820-11 1-117-919-11 1-135-337-11 1-164-949-11 1-164-937-11 1-117-919-11 1-125-984-21 1-125-984-21 1-117-919-11 1-135-337-11 1-164-943-11 1-117-919-11 1-113-619-11 1-104-908-11 1-117-919-11 1-164-937-11 1-164-937-11 1-164-937-11 1-125-777-11 1-164-937-11 1-164-943-11 CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP

0.001uF

10% 16V (AEP,UK,FR,AUS) 0.0022uF 10% 16V (US,CND,E,HK,JE) 0.001uF 10% 16V (AEP,UK,FR,AUS) 0.0022uF 10% 16V (-13) 0.1uF 16V 0.1uF 10uF 10uF 47uF 0.1uF 10uF 1uF 0.047uF 0.001uF 10uF 22uF 22uF 10uF 1uF 0.01uF 10uF 0.47uF 47uF 10uF 0.001uF 0.001uF 0.001uF 0.1uF 0.001uF 0.01uF 16V 6.3V 6.3V 4V 16V 6.3V 6.3V 16V 16V 6.3V 4V 4V 6.3V 6.3V 16V 6.3V 6.3V 4V 6.3V 16V 16V 16V 10V 16V 16V

10% 16V 10% 25V 10% 16V 20% 6.3V 10% 16V (US,CND,E,HK,JE)

20% 20% 20%

20% 20% 10% 20% 20% 20% 20% 20% 10% 20% 10% 20% 20% 10% 10% 10% 10% 10% 10%

C120 C121 C121 C123 C201 C202 C203 C204 C205 C206 C207 C208 C209 C210

1-164-937-11 CERAMIC CHIP 1-164-939-11 CERAMIC CHIP 1-164-937-11 CERAMIC CHIP 1-164-939-11 CERAMIC CHIP 1-164-935-11 CERAMIC CHIP 1-107-820-11 1-125-926-11 1-125-837-11 1-125-837-11 1-117-919-11 1-117-919-11 1-113-619-11 1-164-937-11 1-125-926-11 CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP

0.001uF

10% 16V (AEP,UK,FR,AUS) 0.0022uF 10% 16V (US,CND,E,HK,JE) 0.001uF 10% 16V (AEP,UK,FR,AUS) 0.0022uF 10% 16V (-13) 470PF 10% 16V 0.1uF 4.7uF 1uF 1uF 10uF 10uF 0.47uF 0.001uF 4.7uF 16V 6.3V 6.3V 6.3V 6.3V 6.3V 6.3V 16V 6.3V

20% 10% 10% 20% 20% 10% 10% 20%

57

MAIN
Ref. No. C333 C335 C501 C504 C505 C506 C507 C508 C509 C510 C511 C512 C513 C514 C515 C517 C518 C519 C521 C522 C524 C525 C526 C529 C530 C531 C532 C533 C534 C536 C537 C538 C541 C542 C544 C545 C547 C548 C549 C550 C551 C552 C553 C574 C600 C601 C602 C603 C604 C607 C609 C701 * C703 C704 C705 C706 Part No. 1-164-937-11 1-107-820-11 1-115-169-11 1-117-919-11 1-117-919-11 1-164-938-11 1-125-777-11 1-164-942-11 1-115-467-11 1-164-941-11 1-164-939-11 1-164-943-11 1-164-943-11 1-164-943-11 1-119-749-11 1-125-777-11 1-164-943-11 1-125-837-11 1-164-943-11 1-164-943-11 1-107-820-11 1-125-984-21 1-164-943-11 1-164-943-11 1-113-619-11 1-164-874-11 1-164-940-11 1-125-777-11 1-125-777-11 1-107-820-11 1-104-908-11 1-125-777-11 1-164-849-11 1-164-849-11 1-107-820-11 1-125-984-21 1-127-578-11 1-127-578-11 1-119-749-11 1-119-749-11 1-127-578-11 1-127-578-11 1-119-749-11 1-164-943-11 1-125-777-11 1-119-749-11 1-109-813-11 1-107-686-11 1-164-943-11 1-119-749-11 1-164-874-11 1-115-467-11 1-119-923-81 1-125-837-11 1-164-939-11 Description CERAMIC CHIP CERAMIC CHIP TANTALUM TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CAP,CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.001uF 0.1uF 10uF 10uF 10uF 0.0015uF 0.1uF 0.0068uF 0.22uF 0.0047uF 0.0022uF 0.01uF 0.01uF 0.01uF 33uF 0.1uF 0.01uF 1uF 0.01uF 0.01uF 0.1uF 22uF 0.01uF 0.01uF 0.47uF 100PF 0.0033uF 0.1uF 0.1uF 0.1uF 47uF 0.1uF 9PF 9PF 0.1uF 22uF 3.3uF 3.3uF 33uF 33uF 3.3uF 3.3uF 33uF 0.01uF 0.1uF 33uF 100PF 4.7uF 0.01uF 33uF 100PF 0.22uF 0.047uF 1uF 0.0022uF 10% 20% 20% 20% 10% 10% 10% 10% 10% 10% 10% 10% 10% 20% 10% 10% 10% 10% 10% Remark 16V 16V 6.3V 6.3V 6.3V 16V 10V 16V 10V 16V 16V 16V 16V 16V 4V 10V 16V 6.3V 16V 16V 16V 4V 16V 16V 6.3V 16V 16V 10V 10V 16V 4V 10V 16V 16V 16V 4V 6.3V 6.3V 4V 4V 6.3V 6.3V 4V 16V 10V 4V 100V 16V 16V 4V 16V 10V 10V 6.3V 16V 16V Ref. No. C707 * C709 C710 C711 C712 C801 C803 C804 C805 C806 C807 C808 C809 C810 C811 C812 C813 C814 C815 C816 C816 C817 C818 C822 C902 C903 C904 C905 C906 C907 C908 C909 C910 C912 C913 C914 C915 C918 C919 C920 C921 C922 C923 C924 C925 C926 C927 C930 C931 C932 C933 C934 C935 C936 C937 C938 Part No. 1-164-939-11 1-119-923-81 1-125-837-11 1-125-777-11 1-164-943-11 1-107-820-11 1-164-874-11 1-164-874-11 1-164-874-11 1-164-874-11 1-107-820-11 1-125-837-11 1-107-820-11 1-119-750-11 1-164-943-11 1-164-940-11 1-164-943-11 1-125-837-11 1-164-943-11 1-119-749-11 1-127-569-11 1-164-943-11 1-127-569-11 1-164-939-11 1-107-820-11 1-127-578-11 1-125-777-11 1-164-943-11 1-164-943-11 1-125-777-11 1-164-943-11 1-164-943-11 1-111-253-11 1-164-943-11 1-117-919-11 1-117-919-11 1-117-569-11 1-117-720-11 1-117-720-11 1-115-169-11 1-115-169-11 1-164-943-11 1-164-943-11 1-164-874-11 1-164-874-11 1-125-837-11 1-125-837-11 1-164-938-11 1-164-938-11 1-164-935-11 1-164-936-11 1-164-943-11 1-164-943-11 1-107-819-11 1-107-819-11 Description CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP TANTAL. CHIP TANTAL. CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP TANTALUM TANTALUM CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.0022uF 0.047uF 1uF 0.1uF 0.01uF 0.1uF 100PF 100PF 100PF 100PF 0.1uF 1uF 0.1uF 22uF 0.01uF 0.0033uF 0.01uF 1uF 0.01uF 33uF 100uF 0.01uF 100uF 0.0022uF 0.1uF 3.3uF 0.1uF 0.01uF 0.01uF 0.1uF 0.01uF 0.01uF 100uF 0.01uF 10uF 10uF 100uF 4.7uF 4.7uF 10uF 10uF 0.01uF 0.01uF 100PF 100PF 1uF 1uF 0.0015uF 0.0015uF 470PF 680PF 0.01uF 0.01uF 0.022uF 0.022uF 0.1uF 10% 10% 10% 10% 10% Remark 16V 10V 6.3V 10V 16V 16V 16V 16V 16V 16V 16V 6.3V 16V 6.3V 16V 16V 16V 6.3V 16V 4V (-11) 4V (-12) 16V 4V 16V (-13) 16V 6.3V 10V 16V 16V 10V 16V 16V 6.3V 16V 6.3V 6.3V 4V 10V 10V 6.3V 6.3V 16V 16V 16V 16V 6.3V 6.3V 16V 16V 16V 16V 16V 16V 16V 16V 10V

5% 5% 5% 5%

10% 20% 10% 10% 10% 10% 10% 20% 20% 10% 20% 10%

20% 10% 10% 10% 5% 10% 10% 10%

20% 10% 10% 10% 10% 10% 10% 20% 10% 20% 20% 20%

20% 10% 0.5PF 0.5PF

20% 20% 20% 20% 20% 20% 20% 20% 10% 10% 20% 5% 20% 10% 20% 5% 10% 10% 10% 10%

20% 20% 10% 10% 5% 5% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10%

1-164-939-11 CERAMIC CHIP

0.0022uF 10%

1-125-777-11 CERAMIC CHIP

58

MAIN
Ref. No. C939 C940 C941 C942 C943 C944 C946 C948 Part No. 1-125-777-11 1-164-943-11 1-164-943-11 1-164-937-11 1-111-253-11 Description CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP TANTAL. CHIP 0.1uF 0.01uF 0.01uF 0.001uF 100uF 0.001uF 470PF 0.1uF 10% 10% 10% 10% 20% 10% 10% Remark 10V 16V 16V 16V 6.3V 16V 16V 16V (-11) Ref. No. IC510 IC601 IC602 IC701 IC801 IC802 IC803 IC804 IC805 IC806 IC807 IC901 IC902 IC903 J301 Part No. 8-759-487-20 8-759-559-94 8-759-329-43 8-759-559-62 8-759-468-72 8-752-904-97 8-759-559-93 8-759-559-95 8-759-560-17 8-759-530-10 8-759-569-24 8-759-559-89 8-759-427-21 8-759-427-21 8-749-015-08 Description IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC PST9330UL XC6383E401MR MPC18A20VM BA6966FV-E2 AK6420AM-E2 CXP740010-015R S-8110ANP-DSB-T2 PST9325UL RS5C348A-E2 XC6383B331MR XC62FP2802MR NJU7015R-TE2 MB3800PFV-G-BND-EF MB3800PFV-G-BND-EF SJ7000 (LINE IN (OPTICAL)) Remark

1-164-937-11 CERAMIC CHIP 1-164-935-11 CERAMIC CHIP 1-107-826-91 CERAMIC CHIP

< CONNECTOR > * CN501 CN502 CN601 CN801 1-764-504-21 1-778-164-21 1-778-711-11 1-778-160-11 CONNECTOR, FPC (ZIF) 22P CONNECTOR, FFC/FPC (ZIF) 16P CONNECTOR, FFC/FPC (ZIF) 5P CONNECTOR, FFC/FPC (ZIF) 12P < DIODE > D301 D302 D600 D601 D602 D801 D802 D803 D902 D903 D904 D905 8-719-066-17 8-719-066-17 8-719-072-10 8-719-072-10 8-719-421-27 8-719-421-27 8-719-072-27 8-719-421-27 8-719-072-26 8-719-072-26 DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE DIODE FTZ6.8E-T148 FTZ6.8E-T148 FS05J10-TP FS05J10-TP MA728 MA728 MA2Z748001S0 MA728 FS1J3-TP FS1J3-TP J302 J303 J304 J901 1-779-881-11 1-779-881-21 1-778-179-11 1-785-383-11

< JACK > JACK (LINE OUT) JACK (MIC) JACK (2/REMOTE) JACK, DC (POLARITY UNIFIED TYPE) (DC IN 3V) < COIL > L301 L302 L303 L501 L502 L504 L506 L507 L508 L509 5% 5% 5% 1/16W (-11,-12) 1/16W (-11,-12) 1/16W (E,HK,JE) L510 L511 L601 L602 L603 L801 L901 L902 L903 L904 L905 1-414-754-11 1-414-754-11 1-414-754-11 1-414-398-41 1-414-398-41 1-414-398-41 1-410-389-31 1-410-389-31 1-410-389-31 1-410-389-31 1-414-398-41 1-410-389-31 1-414-404-41 1-412-330-41 1-414-398-41 1-414-398-41 1-414-398-41 1-414-398-41 1-414-398-41 1-424-673-41 INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR CHIP INDUCTOR CHIP INDUCTOR CHIP INDUCTOR CHIP INDUCTOR INDUCTOR CHIP INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR COIL, CHOKE 10uH 10uH 10uH 10uH 10uH 10uH 47uH 47uH 47uH 47uH 10uH 47uH 100uH 330uH 10uH 10uH 10uH 10uH 10uH 4.7uH 4.7uH

8-719-988-62 DIODE 1SS355 8-719-988-62 DIODE 1SS355 < JUMPER RESISTOR >

FB301 FB302 FB500 FB501 FB502 FB502 FB503 FB503

1-500-444-11 INDUCTOR, FERRITE BEAD 1-500-444-11 INDUCTOR, FERRITE BEAD 1-216-864-11 METAL CHIP 0 1-216-864-11 METAL CHIP 1-216-864-11 METAL CHIP 0 0

1-500-444-11 INDUCTOR, FERRITE BEAD (US,CND,AEP,UK,FR,AUS) 1-216-864-11 METAL CHIP 0 5% 1/16W (E,HK,JE) 1-500-444-11 INDUCTOR, FERRITE BEAD (US,CND,AEP,UK,FR,AUS) < IC >

1-424-673-41 COIL, CHOKE < EMI FILTER >

IC301 IC302 IC303 IC304 IC501 IC503 IC505 IC509

8-759-559-61 8-759-536-71 8-759-559-58 8-759-559-91 8-752-080-95

IC IC IC IC IC

AK4517-VQ-L TLV23621PWR AN7535SA-E1 RN5RZ25AA-TR CXA2523AR

LF901

1-416-405-21 FILTER, CHIP EMI (COMMON MODE) < TRANSISTOR >

8-752-384-47 IC CXD2652AR 8-759-559-60 IC MPC17A58DTBEL 8-759-559-57 IC MN41X17400CTT-10T1

Q301 Q302 Q502

8-729-012-88 TRANSISTOR XP1504-(TX) 8-729-046-49 TRANSISTOR FDV304P 8-729-046-46 TRANSISTOR XN04407001SO

59

MAIN
Ref. No. Q503 Q601 Q602 Q701 Q801 Q802 Q803 Q804 Q901 Q902 Q903 Q904 Q906 Q907 Q908 Q909 Q910 Part No. 8-729-930-13 8-729-046-43 8-729-046-42 8-729-028-91 8-729-028-91 8-729-041-51 8-729-905-35 8-729-046-48 8-729-046-49 8-729-905-35 8-729-047-10 8-729-046-50 8-729-046-45 8-729-822-62 8-729-822-62 Description TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR UMH2 HAT2051T-EL HAT2050T-EL DTA144EUA-T106 DTA144EUA-T106 FMMT617TA 2SC4081-R FDV303N FDV304P 2SC4081-R FZT688BTC NDH8303N SI2302DS-T1 2SB1302-T 2SB1302-T Remark Ref. No. R201 R201 R202 R202 R203 R204 R204 R205 R206 R207 R208 R209 R209 1.5K 2.2K 10K 4.7K 2.2K 1.5K 2.2K 4.7K 10K 10K 1 0 3.3 0 68K 47K 0 22K 6.8K 680 33K 6.8K 68K 47K 47K 0.50% 1/16W (US,CND,E,HK,JE) 0.5% 1/16W (AEP,UK,FR,AUS) 0.50% 1/16W (US,CND,E,HK,JE) 0.5% 1/16W (AEP,UK,FR,AUS) 0.50% 1/16W 0.50% 1/16W (US,CND,E,HK,JE) 0.5% 1/16W (AEP,UK,FR,AUS) 0.50% 1/16W 0.50% 1/16W 0.50% 1/16W 5% 1/16W 5% 1/16W (US,CND,E,HK,JE) 5% 1/16W (AEP,UK,FR,AUS) 5% 1/16W (-11,-12) 0.50% 1/16W 0.50% 1/16W 5% 1/16W (-11,-12) 5% 1/16W 0.50% 1/16W 0.50% 1/16W 0.50% 0.50% 0.50% 0.50% 0.50% 1/16W 1/16W 1/16W 1/16W 1/16W R210 R211 R212 R213 R214 R215 R216 R217 R218 R219 R220 R221 R301 R302 R303 R307 R308 Part No. Description 1.5K 2.2K 10K 4.7K 2.2K 1.5K 2.2K 4.7K 10K 10K 1 0 3.3 0 68K 47K 0 22K 6.8K 680 33K 6.8K 68K 47K 47K 10 1K 220K 100 0 Remark 0.50% 1/16W (US,CND,E,HK,JE) 0.5% 1/16W (AEP,UK,FR,AUS) 0.50% 1/16W (US,CND,E,HK,JE) 0.5% 1/16W (AEP,UK,FR,AUS) 0.50% 1/16W 0.50% 1/16W (US,CND,E,HK,JE) 0.5% 1/16W (AEP,UK,FR,AUS) 0.50% 1/16W 0.50% 1/16W 0.50% 1/16W 5% 1/16W 5% 1/16W (US,CND,E,HK,JE) 5% 1/16W (AEP,UK,FR,AUS) 5% 1/16W (-11,-12) 0.50% 1/16W 0.50% 1/16W 5% 1/16W (-11,-12) 5% 1/16W 0.50% 1/16W 0.50% 1/16W 0.50% 0.50% 0.50% 0.50% 0.50% 5% 5% 5% 5% 5% 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W (-11,-12) 1/16W 1/16W 1/16W 1/16W (-11,-12) 1/16W (-11,-12) 1/16W 1/16W 1/16W 1/16W 1/16W 1-218-851-11 RES, CHIP 1-218-855-11 RES, CHIP 1-218-871-11 RES, CHIP 1-218-863-11 RES, CHIP 1-218-855-11 RES, CHIP 1-218-851-11 RES, CHIP 1-218-855-11 RES, CHIP 1-218-863-11 RES, CHIP 1-218-871-11 RES, CHIP 1-218-871-11 RES, CHIP 1-218-446-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-791-11 METAL CHIP 1-216-864-11 METAL CHIP 1-218-891-11 RES, CHIP 1-218-887-11 RES, CHIP 1-216-864-11 METAL CHIP 1-216-837-11 METAL CHIP 1-218-867-11 RES, CHIP 1-218-843-11 RES, CHIP 1-218-883-11 1-218-867-11 1-218-891-11 1-218-887-11 1-218-887-11 1-216-797-11 1-216-821-11 1-216-849-11 1-216-809-11 1-216-864-11 RES, CHIP RES, CHIP RES, CHIP RES, CHIP RES, CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP

8-729-905-35 TRANSISTOR 2SC4081-R 8-729-905-35 TRANSISTOR 2SC4081-R < RESISTOR >

R101 R101 R102 R102 R103 R104 R104 R105 R106 R107 R108 R109 R109 R110 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R121

1-218-851-11 RES, CHIP 1-218-855-11 RES, CHIP 1-218-871-11 METAL CHIP 1-218-863-11 RES, CHIP 1-218-855-11 RES, CHIP 1-218-851-11 RES, CHIP 1-218-855-11 RES, CHIP 1-218-863-11 RES, CHIP 1-218-871-11 RES, CHIP 1-218-871-11 RES, CHIP 1-218-446-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-791-11 METAL CHIP 1-216-864-11 METAL CHIP 1-218-891-11 RES, CHIP 1-218-887-11 RES, CHIP 1-216-864-11 METAL CHIP 1-216-837-11 METAL CHIP 1-218-867-11 RES, CHIP 1-218-843-11 RES, CHIP 1-218-883-11 1-218-867-11 1-218-891-11 1-218-887-11 1-218-887-11 RES, CHIP RES, CHIP RES, CHIP RES, CHIP RES, CHIP

R309 R310 R312 R313 R314

1-216-809-11 1-218-446-11 1-216-864-11 1-216-864-11

METAL CHIP METAL CHIP METAL CHIP METAL CHIP

100 1 0 0 0

5% 5% 5% 5% 5%

1-216-864-11 METAL CHIP

R315 R316 R317 R318 R319 R320 R321 R322

1-216-809-11 1-216-809-11 1-216-809-11 1-216-809-11 1-216-809-11

METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP

100 100 100 100 100

5% 5% 5% 5% 5%

1-500-444-11 INDUCTOR, FERRITE BEAD 1-500-444-11 INDUCTOR, FERRITE BEAD 1-216-864-11 METAL CHIP 0

5%

1/16W

60

MAIN
Ref. No. R500 R500 R501 R502 R503 R504 R505 R506 R507 R508 R509 R510 R512 R513 R514 R515 R516 R517 R519 R520 R521 R522 R523 R523 R524 R525 R526 R528 R529 R530 R545 R546 R549 R554 R559 R563 R564 R565 R602 R603 R701 R702 R703 R704 R705 R706 R710 R801 R802 Part No. Description 0 5% Remark 1/16W (E,HK,JE) Ref. No. R804 R805 R806 R807 R808 R809 1-216-859-11 1-218-446-11 1-216-811-11 1-216-833-11 1-216-817-11 RES, CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 1.5M 1 150 10K 470 470K 10K 0 68K 0 0 1K 33 0 47K 0 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W (-12) 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W (-11,-12) 1/16W R810 R810 R811 R812 R813 R815 R816 R817 R818 R819 R820 R821 R822 R823 R824 R825 R826 R827 R901 Part No. Description 0 1M 100K 10K 10K 0 100K 10K 47K 47K 47K 100K 330K 330K 0 100 1K 330K 10K 47K 1M 1M 100K 1M 0 5% 5% 5% 5% 5% 5% Remark 1/16W (-11,-12) 1/16W 1/16W 1/16W 1/16W 1-216-864-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-857-11 1-216-845-11 1-216-833-11 1-216-833-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP

1-500-444-11 INDUCTOR, FERRITE BEAD (US,CND,AEP,UK,FR,AUS) 1-216-835-11 METAL CHIP 15K 5% 1/16W 1-216-835-11 METAL CHIP 15K 5% 1/16W 1-216-831-11 METAL CHIP 6.8K 5% 1/16W

1-216-864-11 METAL CHIP 1-216-845-11 METAL CHIP 1-216-833-11 METAL CHIP 1-218-887-11 RES, CHIP 1-218-887-11 RES, CHIP 1-218-887-11 1-216-845-11 1-216-851-11 1-216-851-11 1-216-864-11 1-216-809-11 1-216-821-11 1-216-851-11 1-218-871-11 1-218-887-11 1-216-857-11 1-216-857-11 1-216-845-11 1-216-857-11 1-216-864-11 RES, CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES, CHIP RES, CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP

1-216-853-11 METAL CHIP 1-216-833-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-843-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-864-11 1-216-821-11 1-216-803-11 1-216-864-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP

1/16W (-11,-12) 5% 1/16W (-11) 5% 1/16W (-12) 0.50% 1/16W 0.50% 1/16W 0.50% 5% 5% 5% 5% 5% 5% 5% 0.50% 0.50% 5% 5% 5% 5% 5% 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W (-11,-12)

1-216-841-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-817-11 METAL CHIP 1-216-864-11 METAL CHIP 1-216-833-11 METAL CHIP 1-216-845-11 1-216-853-11 1-216-821-11 1-216-821-11 1-216-827-11 1-216-845-11 1-216-841-11 1-216-845-11 1-216-821-11 1-216-811-11 1-216-839-11 1-216-843-11 1-216-849-11 1-218-895-11 1-218-895-11 1-216-833-11 1-216-833-11 1-216-815-11 1-216-833-11 1-219-724-11 1-216-835-11 1-216-864-11 1-216-857-11 1-216-857-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES, CHIP RES, CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP

1/16W (-11,-12) 0 5% 1/16W 470 5% 1/16W (US,CND,AEP,UK,FR,AUS) 0 5% 1/16W (E,HK,JE) 10K 5% 1/16W 100K 470K 1K 1K 3.3K 100K 47K 100K 1K 150 33K 68K 220K 100K 100K 10K 10K 330 10K 1 15K 0 1M 1M 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 0.50% 0.50% 5% 5% 5% 5% 1% 5% 5% 5% 5% 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/4W 1/16W 1/16W 1/16W 1/16W

R902 R903 R904 R905 R906 R907 R908 R909 R910 R911 R912 R913 R914 R915 R916 R918 R919 R921 R922 R923 R924 R927 R928 R929 R930

1-216-864-11 METAL CHIP 1-216-833-11 1-218-899-11 1-218-899-11 1-218-891-11 1-218-903-11 1-216-845-11 1-218-915-11 1-218-915-11 1-218-907-11 1-216-821-11 1-218-903-11 1-218-887-11 1-219-724-11 1-219-724-11 1-218-903-11 1-218-895-11 1-218-871-11 1-218-859-11 1-218-871-11 1-218-855-11 1-216-801-11 1-216-801-11 1-216-821-11 1-216-825-11 METAL CHIP RES, CHIP RES, CHIP RES, CHIP RES, CHIP METAL CHIP RES, CHIP RES, CHIP RES, CHIP METAL CHIP RES, CHIP RES, CHIP METAL CHIP METAL CHIP RES, CHIP RES, CHIP RES, CHIP RES, CHIP RES, CHIP RES, CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP

0 10K 150K 150K 68K 220K 100K 680K 680K 330K 1K 220K 47K 1 1 220K 100K 10K 3.3K 10K 2.2K 22 22 1K 2.2K

1/16W (-11,-12) 5% 1/16W 0.50% 1/16W 0.50% 1/16W 0.50% 1/16W 0.50% 5% 0.50% 0.50% 0.50% 5% 0.50% 0.50% 1% 1% 0.50% 0.50% 0.50% 0.50% 0.50% 0.50% 5% 5% 5% 5% 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/4W 1/4W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

5%

61

MZ-R55

Ver 1.4 1999. 09

Ref. No. R931 R933 R934 R935 R936 R937 R938 R939 R940 R941 R942 R943

Part No. 1-216-833-11 1-216-789-11 1-216-789-11 1-216-827-11 1-216-827-11 1-216-827-11 1-216-827-11 1-216-837-11 1-216-837-11 1-216-817-11

Description METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 10K 2.2 2.2 3.3K 3.3K 3.3K 3.3K 22K 22K 470 470 1M 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%

Remark 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W

Ref. No.

Part No.

Description MISCELLANEOUS ***************

Remark

3 106 115 ! 122 LCD1

1-803-307-11 1-418-079-11 1-671-605-11 X-4950-546-1 1-803-308-11

SWITCH MODULE PR UNIT MD FLEXIBLE BOARD SERVICE ASSY, OP LCD MODULE

1-216-817-11 METAL CHIP 1-216-857-11 METAL CHIP

M1 1-763-011-11 MOTOR (SPINDLE) (INCLUDING TURNTABLE) M2 1-763-174-11 MOTOR, DC (LOADING) M3 A-3311-972-A MOTOR BLOCK ASSY, SLED ************************************************************* ACCESSORIES & PACKING MATERIALS ******************************** 1-418-002-11 1-418-028-11 1-418-049-12 1-418-275-11 1-418-276-11 1-418-277-11 1-528-842-11 1-569-007-11 1-759-693-11 1-779-504-11 REMOTE CONTROL UNIT (RM-MZR55) ADAPTOR, AC (AC-MZR55) (E,JE) ADAPTOR, AC (AC-MZR55) (UK,HK) ADAPTOR, AC (AC-MZR55) (US,CND) ADAPTOR, AC (AC-MZR55) (AEP,FR) ADAPTOR, AC (AC-MZR55) (AUS) BATTERY, NICKEL HYDROGEN (NH-14WM) ADAPTOR, CONVERSION 2P (E,JE) CASE, BATTERY CONNECTOR, OPTICAL

< NETWORK RESISTOR > RB301 RB302 RB501 1-233-971-11 RES, NETWORK (CHIP TYPE) 47K 1-233-965-11 RES, NETWORK (CHIP TYPE) 4.7K 1-233-963-21 RES, NETWORK (CHIP TYPE) 2.2K < VARIABLE RESISTOR > RV901 1-223-991-21 RES, CARBON ADJ 1K < SWITCH > S301 S801 S802 S803 S804 S805 S806 S807 S808 S809 1-762-078-11 1-762-805-21 1-572-467-61 1-572-921-11 1-771-517-21 1-771-331-41 1-762-078-11 1-762-078-11 1-762-078-11 1-771-517-21 SWITCH, SLIDE (MIC SENS) SWITCH, PUSH (1 KEY) (DOOR OPEN) SWITCH, PUSH (1 KEY) (OPEN) SWITCH, KEY BOARD (CLOCK SET) SWITCH, TACTILE (EVQPUK02K) (T MARK) SWITCH, PUSH (1 KEY) (REC) SWITCH, SLIDE (HOLD) SWITCH, SLIDE (SYNCHRO REC) SWITCH, SLIDE (AVLS) SWITCH, TACTILE (EVQPUK02K) (DIGITAL MEGA BASS) !

! ! !

3-008-521-01 CASE, BATTERY CHARGE 3-864-987-12 MANUAL, INSTRUCTION (GREEK,SPANISH, PORTUGUESE,SWEDISH,FINNISH,RUSSIAN) (AEP,E,JE) 3-864-987-21 MANUAL, INSTRUCTION (ENGLISH) (US,UK,HK,AUS) 3-864-987-31 MANUAL, INSTRUCTION (ENGLISH,FRENCH, GERMAN,DUTCH,ITALIAN) (CND,AEP,FR) 3-864-987-42 MANUAL, INSTRUCTION (CHINESE,KOREAN, URDU) (E,HK,JE) 4-972-888-01 8-953-218-90 8-953-278-90 8-953-304-90 CASE, CARRYING HEADPHONE MDR-E838SP//K SET (HK,JE) HEADPHONE MDR-A34SP SET (US) RECEIVER MDR-E805SP SET (CND,AEP,UK, FR,E,AUS)

S901

1-771-331-41 SWITCH, PUSH (1 KEY) (BATTERY IN) < THERMISTOR >

THP901 1-533-817-21 THERMISTOR < BATTERY > * U801 1-528-924-11 BATTERY < VIBRATOR > X501 1-767-498-11 OSCILLATOR, CRYSTAL (22.5MHz) X801 1-767-179-31 VIBRATOR, CERAMIC (12MHz) X802 1-579-886-11 VIBRATOR, CRYSTAL (32kHz) *************************************************************

The components identified by mark ! or dotted line with mark. ! are critical for safety. Replace only with part number specified.

Les composants identifis par une marque ! sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi.

Sony Corporation
9-924-964-13
Personal A&V Products Company

62

99B0492-1 Printed in Japan C1999. 2 Published by Quality Engineering Dept. (Shinagawa)

MZ-R55
SERVICE MANUAL
Ver 1.3 1999. 05

SUPPLEMENT-1
File this supplement with the service manual.

US Model Canadian Model AEP Model UK Model E Model Australian Model Tourist Model

Subject : Change the Electrical Parts


(ECN-DA800761) The following parts should be replaced for these changes. Part change should be made at the same time for the changes * 1 to 4. When repairing the MZ-R55, check the type name and constant of the IC.

! : indicates changed portion.


Change * 1 (Change of system control IC) Ref. No.
IC802 C120, 220 C121, 221 C122, 222 R101, 201 R102, 202 R104, 204 R109, 209

Former
8-752-903-61 IC CXP740010-012R 1-164-939-11 CERAMIC CHIP 1-164-939-11 CERAMIC CHIP not used. 1-218-851-11 RES,CHIP 1-218-871-11 RES,CHIP 1-218-851-11 RES,CHIP 1-216-864-11 METAL CHIP 1.5K 10K 1.5K 0 0.5% 0.5% 0.5% 5% 1/16W 1/16W 1/16W 1/16W 0.0022uF 0.0022uF 10% 10% 16V 16V 8-752-907-14 1-164-936-11 not used. 1-125-837-11 not used. 1-218-875-11 1-218-871-11 1-216-791-11 RES,CHIP RES,CHIP METAL CHIP

New
IC CXP740010-020R CERAMIC CHIP CERAMIC CHIP 680PF 1uF 15K 10K 3.3 10% 10% 0.5% 0.5% 5% 16V 6.3V 1/16W 1/16W 1/16W

Note: Remove R101 and R201 for C122 and C222 respectively and install them to the lands. Page
R115 R116 R215 R216 R214 R114 R121 R116 R215 C119 R216
C102 C316

Former
R115

New

R121
C313 L302

L302

C313

R214 R114
C215

C119

C102 C316

C314

C221

C115

C112 R101

C115

38
(B-C, 11-12)
IC302

C315 R201 C105

C221

%
C114

C315

C314

C215

C112

C202

C114

C205

C202

C122

C222

C105
C205

R117

IC302

C323 IC301

R117

C323 IC301
IC304

IC304

Change * 2 (Change of AD/DA converter IC) Ref. No.


IC301

Former
8-759-559-61 IC AK4517-VQ-L 8-759-584-59

New
IC AK4517A-VQ-L

Note: To make change 2, it is needed to make change 1. Ensure that change 1 is made. Change * 3 (Change of headphone amp IC) Ref. No.
IC303 C1234, 2234 not used.

Former
8-759-559-58 IC AN7535SA-E1 8-759-584-58 1-164-939-11

New
IC AN7535NSA-E1 CERAMIC CHIP 0.0022uF 10% 16V

Note: The parts marked 4 correspond to the board with a suffix No. of -13 or later. Therefore, the board with a suffix No. of before -13 has no lands. If the repair chip part is hard to install, a little larger chip part should be installed and connected to ground of J301 with a jumper wire. C123, 223 CERAMIC 0.0022uF 10% 50V (1-162-966-11) Page Former New

R314 J301

C332 R110 R116 R216 R210 R114 J301

R314

C332

C123 R110

^
R116 R216 R114

R313

R313

38
(B-C, 10-11)
C214

R210

C215

C113

C213

C214

C223

R117

IC302

IC302

C118

C105

C105

Change * 4 Ref. No.


C934 C822p not used.

Former
1-164-943-11 CERAMIC CHIP 0.01uF 10% 16V 1-107-819-11 1-107-819-11

New
CERAMIC CHIP CERAMIC CHIP 0.022uF 0.022uF 10% 10% 16V 16V

Note: The parts marked p correspond to the board with a suffix No. of -13 or later. Therefore, the board with a suffix No. of before -13 has no lands. To install these parts to the board with a suffix No. of before -13, install them to the locations below: Page
R802 R814

Former
R802 C106 R814

New
C106

C308 L301

D802

R307 U801 BACK UP BATTERY R812 R817

D802

R816 R812 R817

R816

R307 U801 BACK UP BATTERY C822

Q802

R813

R811

R811

(D-E, 5-6)
C805

R813

Q802

38

L301

C806

C805

C806

R810

R810

Sony Corporation
9-924-964-85
Personal Audio Company

99E0492-1 Printed in Japan C1999. 5 Published by General Engineering Dept.

C118

R217

R217

C308

R117

C212

C212

C213

C113

C215

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