GENDTA1117

PROCESS SUMMARIES
FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING
GEN/DTA/11-17 Page 1 OF 54 REV 1
REVISION DATE ORIGINATOR CHECKED APPROVED
ORIGINAL FEB 2003 P ANGWIN S JAVERI I GAFF
REV 1 FEB 2004 P BLOW
REV 2
REV 3
REV 4
REV 5
CONTENTS SECTION 1. 2. 3. 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 SUBJECT PURPOSE SCOPE REFERENCES AND GUIDELINES INTRODUCTION COMMON INFORMATION Customers Name, Location Project No. Unit No. Document No. Document Sequence No. Signatories ATTACHMENTS 1. 2. 3. 4. UTILITY SUMMARY SHEETS RELIEF AND BLOWDOWN SUMMARY SHEETS CATALYST AND CHEMICAL SUMMARY SHEETS DRAINAGE SUMMARY SHEETS NOT ISSUED
PAGE
2 2 2 2 2 2 2 3 3 3 3
4 30 48 54
LRQA/GENDTA11-17
UNCONTROLLED COPY
YFOSTER WHEELER ENERGY LIMITED
GEN/DTA/11-17 Page 2 REV 1
PROCESS SUMMARIES
1.
PURPOSE This Technical Work Practice provides guidance on the preparation of process summaries on the FWEL process summary sheets.
2.
SCOPE This work practice is applicable to all projects in the absence of specific alternative instructions dictated by the client. The process summary sheets included cover the four main process summaries completed by Process Engineers: Utility Summary Sheets Relief and Blowdown Summary Sheets Not Issued Catalyst and Chemical Summary Sheets Drainage Summary Sheets Not Issued
3. 3.1
REFERENCES AND GUIDELINES Introduction Completion of the process summaries is detailed in Attachments 1 to 4 of this work practice. Blank Excel copies of the summary sheets can be found on the Intranet under Process Department Standard Forms Summary Sheets. Completion of information common to all process summaries is detailed below.
R1
3.2
Common Information 3.2.1 Customers Name, Location To be completed unless project is confidential and the Process Summaries are likely to be seen by third parties. The location should be as in the Project Coordination Procedure when available. 3.2.2 Project No. Always enter the Project Number. This may be study, proposal or contract. The project number should be as in the Project Coordination Procedure when available.
LRQA/GENDTA11-17
UNCONTROLLED COPY
FOSTER WHEELER ENERGY LIMITED
PROCESS SUMMARIES
3.2.3 Unit No. If a project contains more than one process unit, enter the number, unit name or both, to simplify identification. 3.2.4 Document No. The document number shall be in accordance with the project document numbering system. 3.2.5 Document Sequence No. Document Sequence Number is issued by Document Control and should not be confused with the Document Number in 3.2.4 above. 3.2.6 Signatories Prior to formal issue, the process summaries shall be independently checked, in the same way as a calculation, approved by an authorised engineer, and be signed and dated by both the originator and approver where indicated Revision codes shall be in accordance with the project document numbering system.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS CONTENTS SECTION 1. 2. 2.1 2.2 2.3 2.4 3. 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.3 4. 4.1 4.2 Appendix 1 SUBJECT INTRODUCTION USE OF UTILITY SUMMARY SHEETS SHEETS AVAILABLE SHEET HEADINGS CASE NOTES SHEET DATA ENTRY UTILITY DATA HEADING DEFINITIONS Unit/Equipment Number Description Electrical Power Steam, Condensate and BFW Cooling Water and Other Heating/Cooling Systems Other Water Systems Gas Systems Fuel Revisions UTILITY TOTALS EXAMPLE UTILITY SUMMARY SHEETS EXAMPLE UNIT EXAMPLE PLANT SUMMARY POWER DEFINITIONS PAGE 5 6 6 7 7 8 9 9 9 9 11 11 15 16 17 18 18 19 19 20 21 26 29
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 1. INTRODUCTION The purpose of the Utility Summary Sheets is to provide a clear and unambiguous summary of all utility users in relevant units on a project to allow the design of the utility systems to proceed without the need to refer to other process information. Where a plant consists of several process units, the Utility Summary Sheets should be prepared for each unit or plant area. Utility Summary Sheets should also be prepared for the utility units and for the overall plant as a summary to give a consistent format for presenting all utility data. As the Utility Summary Sheets are the primary document detailing the process utility requirements, the total unit or plant operating envelope needs to be covered. This may include the following operating modes: Normal operation Abnormal operation Parallel and duplicate unit operation Planned and partial shutdown Turndown Summer and Winter operation Start -up Shutdown The Utility Summary Sheets should be completed with initial estimates of the utility requirements as soon as the units have been defined. An early estimate of utility requirements is essential to allow the utilities design to be started. If necessary the initial data may use overall unit utility requirements from similar units on past projects, allowing order of magnitude development of the utility systems. The Utility Summary Sheets will then be continually updated throughout a project, as better information becomes available.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS Utilities systems included on the Utility Summary Sheets include: Electrical Power Steam and Condensate Cooling Water Service (or Utility) Water, Demineralised Water, and Boiler Feed Water Instrument and Plant Air Nitrogen Fuel (as thermal duty) Additional utilities, such as glycol distribution networks, hot oil systems etc., are not included on the standard sheets. However these utilities can be added using the spare columns provided on the sheets. The Utility Summary Sheets may be tailored to match project requirements. This may involve adding or deleting utilities, rearranging the utilities on the sheets, or for small projects combining all the utilities onto one sheet. 2. 2.1 USE OF UTILITY SUMMARY SHEETS Sheets Available There are three Utility Summary Sheets available: Notes Sheet Detail Sheet 1 For utilities: electrical power, steam, condensate and BFW Detail Sheet 2 For utilities: cooling water, waters, instrument and plant air, nitrogen and fuel The Utility Summary Sheets for one plant unit or plant area will consist of the Notes Sheet, and Detail Sheets 1 and 2 in pairs as required for the number of equipment items. In this document these will be referred to as the Unit Utility Sheets. Where Utility Summary Sheets are prepared for a number of units or plant areas, then the total for all the units are added up on another set of sheets to give plant totals. These sheets again consist of the Notes Sheet, and Detail Sheets 1 and 2 in pairs as required for the number of units or plant areas. In this document these will be referred to as the Plant Summary Sheets. Refer to sections 4.1 and 4.2 for an example.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 2.2 Sheet Headings How to fill in the fields at the top of each sheet (Customer, Location, etc.) of the Utility Summary Sheets are defined in section 3 of the main Guideline, with the exception of Case. This is defined below. 2.3 Case The Utility Summary Sheets should be completed for relevant continuous running cases. This will typically be the Normal running case, though there may be other cases such as: turndown summer operation winter operation abnormal operation partial shutdown parallel/ duplicate unit operation Each case will consist of its own set of sheets (refer to section 2.1). Frequently the Normal case will be the only case for which the Utility Summary Sheets are prepared. Sheets for other cases should not normally be produced except where: Specifically requested A significant number of users change giving an alternative basis for design. If an alternative case affects only a few items of equipment then notes in the Remarks column and on the Notes Sheet can identify the differences, instead of producing an additional set of sheets. Alternative cases may only be required to see the effect on one or two utilities. In this case the Utility Summary Sheets should only be completed for the utilities of interest. The columns for utilities that are not of interest should be left blank with a note such as Utility requirement not calculated for this case. For example on a process unit, a steam balance may be required for a turndown case requiring steam, BFW and condensate columns to be filled in. The cooling water requirement will also change (temperature difference, not flow) but the change in cooling water will not affect the design of the cooling water system hence there is no benefit in filling in the cooling water column.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS For transient cases such as start-up and shutdown where the utility loads do not exceed the Normal loads, a note should be added to the Notes Sheet to identify this. This shows that this transient case has been considered. Where transient cases have additional loads a note on the Notes Sheet should identify these and indicate how the peak utility demand should be calculated. It is recognised that the format of the Utility Summary Sheets is restrictive for presenting complex utility requirements, such as a start -up utility profile. How these requirements are presented will differ from project to project. If the requirements are presented in another document, the document should be identified in a note on the Notes sheet. The alternative cases may differ between process units (eg Unit A: 67% turndown case, Unit B: partial shutdown case). If there are several process units in a plant, there can be numerous combinations of alternative cases. In this case the combinations of alternative cases should be presented in a separate document. Utility Summary Sheets for utility units and the Plant Summary Sheets should then only be prepared for the Normal case. 2.4 Notes Sheet The Notes Sheet should be used for: General notes relating to the whole utility summary Notes referenced from the Detail Sheets where information cannot be included in tabulated form, or the Remarks column is not big enough. Notes on the Notes Sheet are at originator's discretion. Notes are particularly important where the requirements affect the utility basis of design. Notes may be included on: alternative cases (eg start-up) where additional sheets for cases are not provided, sources of information, details about intermittent users such as duration and frequency, coincidence of intermittent users,
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 3. 3.1 DATA ENTRY Utility Data Utility data is entered for each item of equipment. The convention used for entering the utility data into the Utility Summary Sheets is: Type of Producer/ Consumer
Continuous producer Continuous consumer Standby producer Standby consumer Intermittent producer this Case Intermittent consumer this Case Intermittent producer another Case Intermittent consumer another Case
Format
56.0 -56.0 [56.0] [-56.0] (56.0) (-56.0) (56.0)*
Included in Total for Case

yes yes no no no no no
Remarks
Enter data for the relevant Case. Duty equipment will be a continuous consumer. Enter zero if utility connected but not used for relevant case.
Enter data for the relevant Case for stand-by equipment
Enter data for intermittent flows for the relevant Case
(-56.0)*
no
Enter data for other cases and identify the other Case in Remarks Column (eg *Start-up). Use only for cases where separate sets of Utility Summary Sheets are not prepared.
Where an item of equipment is not connected to a utility, the Estimated Utility Summary should be left blank (ie do not enter zero). 3.2 Heading Definitions 3.2.1 Unit/ Equipment Number Equipment items that are a producer or consumer of any utility should be included on the Utility Summary Sheets. Consequently equipment items that do not use utilities (eg drums, tanks, process-process heat exchangers) should not be included.
LRQA/GENDTA11-17 UNCONTROLLED COPY YFOSTER WHEELER ENERGY LIMITED
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS Equipment numbers shall be as per the equipment list. Items listed as A/B on the equipment list (eg P-401A/B) should usually be separate entries on the Utility Summary Sheets (ie P-401A and -401B) as duty and stand-by functions need to be indicated. Packages consisting of several equipment items would typically be represented in the following ways on the Utility Summary Sheets: As a single entry. The utility requirements for all equipment items within the package are entered against the package number. If the package component items are not identified on the equipment list then the package should be a single entry on the Utility Summary Sheets. As an entry for the package, and separate entries for the component equipment items, but with utilities identified against the package number. Component items should be identified as being apart of the package by a note in the Remarks column (eg Part of K 401). This method of representation would typically be used where the content or utility requirements of the package are uncertain. As an entry for the package, and separate entries for the component equipment items, but with utilities identified against each component equipment item. Component items should be identified as being apart of the package by a note in the Remarks column (eg Part of K-401). This method of representation should be used where the content and utility requirements of the package are known.
The equipment numbers should be listed in alphanumeric order. The exception may be items within a package that may be grouped with the package number. Most utility consumers are equipment items and utility flows can be identified against equipment items. Where consumers are not tagged equipment items the flows should be identified as an additional entry, with clarifying note in the Remarks column as required. For example:
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS Instrument air for control valves is estimated per unit and included as an entry on Unit Utility Sheets. Plant air for utility stations is identified as an intermittent flow on the Plant Summary Sheets. The flow cannot be sensibility be split between utility stations in units. Electrical requirement for lighting and HVAC is entered as a single figure on the Plant Summary Sheets.
For miscellaneous flows only include flows that contribute to a sizing basis for a utility system. For example, plant air for utility stations is normally included in the air compressor sizing basis, whereas steam for utility stations is not normally included in the boiler sizing basis as it is generally insignificant compared to the process requirements. 3.2.2 Description Equipment descriptions shall be as per the equipment list. 3.2.3 Electrical Power The major users of electrical power on process plant are pumps, compressors, blowers, airfins and packaged equipment. Both the utilities process engineers and electrical group use the electrical power information, but the importance of the information varies with the type of project and through the life of a project. The utilities process engineers use the electrical power information to establish electrical generation requirements for projects where electrical generation is part of the project scope. If there is co-generation of steam and electricity, alternative cases are particularly important, as the ratio of heat to power needs to be known. The electrical group uses the electrical power information for preparing the initial Load Schedule document. The Load Schedule document is the basis for the electrical design. The importance of the information on the Utility Summary Sheets are explained below:
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS For a FEED, the Load Schedule will initially be prepared from the estimated figures on the Utility Summary Sheets, and then developed using suppliers data, if obtained. The degree of development will depend on whether the Load Schedule is a FEED deliverable. Once suppliers data is incorporated the significance of the power data on the Utility Summary Sheets reduces. If suppliers data is incorporated there are likely to be inconsistencies between Utility Summary Sheets and the Load Schedule. For detailed design, the starting point for the Load Schedule will be the FEED Load Schedule. The power data on the Utility Summary Sheets will only be used as a crosscheck against the Load Schedule, and therefore has limited significance. The exception is information on duty/ stand-by and intermittent operation. For a study, there may be limited electrical group input and the estimated electrical power data on the Utility Summary Sheets will be the data used.
The table below shows how the data from the Utility Summary Sheets is incorporated in the Load Schedule:
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS Utility Summary Sheet Information

Rated Power
Equivalent Information in Load Schedule

Rated kW
Remarks
Rated Power may not be used for preparing the Load Schedule. Electrical Group select Rated kW (for motors the motor size) from the Shaft kW If supplier data is not available Shaft Power is copied into the Load Schedule as Shaft kW Absorbed Power is not used for preparing the Load Schedule. Electrical Group calculate Absorbed kW from Shaft kW using motor efficiencies Also used to allocate loads to switch boards.
Shaft Power
Shaft kW
Absorbed Power
Absorbed kW
Duty / stand-by operation Information on continuous and intermittent operation Information on intermittent operation frequency and duration
Operation
Operation and Usage Factor
Used to calculate 24 hour average kW figures
Particular care needs to be taken in specifying electrical loads in the following areas, as the information has to be presented as notes: Intermittent loads frequency and duration of operation Package electrical loads. This should include the number and size of rated loads, information on duty and stand-by operation, and information on frequency and duration of intermittent operation
Definitions of the power terms used are included in Appendix 1. The process group does not detail all miscellaneous additional electrical users, such as air conditioning and lighting, but since these items can add several MW to the overall plant power requirements they should be identified on the Utility Summary Sheets as a separate entry. This is usually included on the Plant Summary Sheets and not allocated to units or plant areas. Electrical group can usually supply the data. If this data is not available a note should be included stating that the total estimated electrical power calculated is process loads only and excludes lighting etc.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS The data that should be entered into the three electrical power columns on the Utility Summary Sheets are detailed below. All three columns should be completed. Also, intermittent and stand-by operation should be indicated by use of ( ) and [ ] brackets respectively, and notes should be included to indicate frequency and duration of intermittent loads. Only the Absorbed Power column is totalled. Summing the Rated Power and Shaft Power columns would be meaningless. 3.2.3.1 Rated Power This is the nameplate rating of an electrical device: For motors this will be the nameplate motor size. For small motors (up to 170 kW) standard motor sizes should be used as listed in Process Standard 400-1.1 Table 1. For centrifugal pumps the "Probable Motor Rating" shown on the Excel Pumpbar spreadsheet should be entered. For non-motor devices, such as electric heaters, the suggested nameplate power should be entered.
Where one equipment item has more than one motor or electrical power requirement (eg. Air fins), the number and size of the loads should be identified (eg 3 x 5 kW) either in the Rated Power Column, or in the Remarks column. It is also necessary to identify the loads as duty or stand-by. Rated Powers are entered as +ve values. Rated Powers are not totalled. 3.2.3.2 Shaft Power This is the shaft power for electric motors, or the power required excluding motor efficiency. For centrifugal pumps the "Shaft Power showed on the Excel Pumpbar spreadsheet should be entered. For non-motor devices, such as electric heaters, this field should be left blank. Shaft Powers are entered as +ve values. Shaft Powers are not totalled.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 3.2.3.3 Absorbed Power This is the electrical power adsorbed by an electrical device during operation. Generally the power at the equipment design conditions is quoted, however for a particular case it may be necessary to calculate the power for the relevant case if significantly different from the design conditions. For motors this will be the power absorbed by the motor. For centrifugal pumps enter the "Operating Power" shown on the Excel Pumpbar spreadsheet. For non-motor devices either the rated power should be entered (eg for an electrical heater that is on continuously with no load control system), or an average figure (eg for an electric heater with on/off control).
Consumed powers should be ve as this column is totalled. 3.2.4 Steam, Condensate and BFW 3.2.4.1 Steam Steam is usually produced in boilers, but it can also be produced from waste heat in process units. Steam is used as a heating medium (steam heaters, reboilers etc.), as a source of power in steam turbines, or it can be used in the process as a process fluid, and for atomising fuel. The Utility Summary Sheets are set-up with four columns available for different steam systems, which may be at different pressure levels or saturated and superheated steam. 3.2.4.2 Condensate To maximise thermal efficiency of a process, steam condensate is collected and reused as boiler feed water after treatment. Condensate is often collected in different condensate systems at different pressure levels to maximize heat recovery by flashing to lower pressure levels. Condensate from steam turbines is called cold (or vacuum) condensate as it is <100 C and cannot be flashed. The Utility Summary Sheets are set-up with three columns available for different condensate systems. Additional columns may be created, or unused columns deleted.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 3.2.4.3 BFW (Boiler Feed Water) Steam generators are supplied with boiler feed water (BFW) as make-up water. If steam is generated at different pressure levels within the plant there may be more than one BFW system operating at different pressure levels. The Utility Summary Sheets are set-up with two columns for BFW. Additional columns may be created, or unused columns deleted. 3.2.4.4 Losses Losses from the steam or condensate headers should be included on the Plant Summary Sheets as System Losses, in the appropriate column. Steam, condensate or water that is lost from the utilities system in an equipment item (eg column stripping steam, atmospheric flash steam from condensate recovery etc.) is not included on the Utility Summary Sheets. 3.2.5 Cooling Water and Other Heating/ Cooling Systems Cooling water is used for process cooling in process plant where ambient conditions are favourable. Common users of cooling water are column condensers, compressor inter- and after-coolers and reactor coolers. Cooling water is also used for mechanical equipment cooling, such as cooling lube oil for process compressors, and cooling pump seals. Cooling water requirements can be specified using two out of three of the following parameters: Flow (m/hr) Temperature Difference (C) Cooling Load (MW)
The Utility Summary Sheets use flow and temperature difference. The temperature difference for both producers and consumers should be entered as a positive value for the cooling water totals to be calculated correctly.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS For cooling water users, include the normal cooling water flow and temperature difference for the Normal case. For heat exchangers, FW practice is to put a design margin on heat exchangers via notes, so the cooling water flow quoted on the datasheet is the normal flow that can be transferred directly to the Utility Summary Sheets. Heat exchanger information from other sources (eg licensors) may include a margin in the cooling water flow. Care should be taken to ensure that the normal flow is included on the sheets. Other heating or cooling systems using heat exchange to/ from a fluid can also be included on the Utility Summary Sheets. These systems require the utility requirement to be expressed as a flow and temperature difference. Systems may include: seawater cooling dedicated cooling water system for mechanical equipment cooling tempered water system glycol cooling system hot oil system
The Utility Summary Sheets are set-up for two cooling water or heat transfer fluid systems. Additional columns may be created, or unused columns deleted as required. 3.2.6 Other Water Systems Other water systems may include service (or utility) water and demineralised (demin) water. Flowrates are usually quoted in mass flows, though volume flows may be used. The Utility Summary Sheets are setup with two columns for different water systems, and additional columns may be created, or unused columns deleted as required. Potable water is not normally included on the Utility Summary Sheets, as the process does not normally use it.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 3.2.7 Gas Systems 3.2.7.1 Instrument and Plant Air Instrument air is used for control systems, or where clean dry air or a reliable source of compressed air is required. The instrument air requirement should be included for individual items of equipment where known (eg package instrument air requirement). The instrument air requirement for control valves should be included as a separate entry on the Unit Utility Sheets. Plant air is usually wet and is supplied to utility stations, and users that can use wet air. The plant air requirement should be included for individual items of equipment where known (eg air powered pumps). Plant air for utility stations should be included on the Plant Summary Sheets as it is an estimated value for the whole plant. Losses from the instrument and plant air distribution systems are normally included as a single figure for instrument air on the Plant Summary Sheets as System Losses. 3.2.7.2 Nitrogen Nitrogen is an inert gas and is primarily used for purging and blanketing. Nitrogen flowrates should be identified against individual items of equipment (eg blanketing nitrogen supply to tank, seal gas to a compressor, etc.). Where flows are intermittent, the case where the flow occurs should be identified. The Utility Summary Sheets are set-up with two columns for different pressure nitrogen systems, and additional columns may be created, or unused columns deleted as required. 3.2.8 Fuel Fuel is used for boilers, fired heaters, power generation, and if fuel gas, for the purging of systems. The fuel can be either a liquid or a gas. Fuel gas is usually offgas from process units supplemented with natural gas, or by vaporizing LPG. Liquid fuels can be imported, or may be a waste stream from a process unit. The fuel requirement should be stated as fuel fired in MW. Where fuel gas is used for purging the equivalent fuel gas flow in MW should be included with an explanatory note included in the
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS Remarks column (eg xx kg/h fuel gas for purging). The basis for the fuel requirement is the Lower Heating Value (LHV) or Net Heating Value. Where there is more than one type of fuel available, how the different fuels are included in the Utility Summary Sheets will differ from project to project. The different fuels may or may not have separate columns. Generally a column should be provided if the fuel requirement is linked to the design of a fuel supply system. The Utility Summary Sheets are set-up with two columns for fuel systems, and additional columns may be created, or unused columns deleted as required. 3.2.9 Revisions Revision marks should be added in the Rev column for the row where data has changed from the previous issued revision. The revision mark should be the revision letter/ number (eg O2, A1 etc.), as per normal practice. 3.3 Utility Totals Each utility is totalled on each sheet, and if there is more than one sheet for a unit or plant area then this total is entered at the top of the next sheet in the field From Sheet xx. For a particular Case the totals from each unit are entered onto Summary Sheets, where each utility is totalled. Each of the utility totals should be zero if the utility is in balance. If the utility is exported then the utility total should be +ve, and show the export rate. If the utility is imported, then the utility total should be ve and show the total import rate. Note: The Utility Summary Sheets should not be used for calculating the capacity of a utility system. This should be done in a design basis calculations where appropriate capacity margins can be identified and added. Also there is potential for error from omitting a minus sign for a consumer, thereby calculating an incorrect total.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 4. EXAMPLE UTILITY SUMMARY SHEETS An example set of completed Utility Summary Sheets is included on the following pages. The example consists of two documents: Section 4.1 (Unit Utility Sheets) Example Unit: Detail Sheet 1 Detail Sheet 2 Detail Sheet 1 Detail Sheet 2 Notes Sheet
Section 4.2 (Plant Summary Sheets)
Example Summary: Notes Sheet Detail Sheet 1 Detail Sheet 2
R1
A blank set of Excel forms is available as FWEL 2493 on the Intranet under Process Department Standard Forms Summary Sheets.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 4.1 Example Unit (Sheet 1 of 5) Notes
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 4.1 Example Unit (Sheet 2 of 5) Detail Sheet 1
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
4.1
PROCESS SUMMARIES
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 4.2 Example Plant Summary (Sheet 1 of 3) Notes Sheet
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 4.2 Example Plant Summary (Sheet 2 of 3) Detail Sheet 1
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS 4.2 Example Plant Summary (Sheet 3 of 3) Detail Sheet 2
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 1 -UTILITY SUMMARY SHEETS
Attachment 1 Appendix 1 Power Definitions
Title
Definition
Remarks
Hydraulic Power
Power absorbed by fluid for change in fluid pressure: (Pump Differential Pressure) x (Volumetric Flow)
Shaft Power
Power supplied to pump (or other mechanical load): (Hydraulic Power) (Pump Efficiency)
Same as power supplied from motor. Previously referred to as Brake Power. Refer to FW Standard 400-1.1 for pump efficiencies.
Rated Power or Motor Rating
Nameplate Power of motor, or maximum power output of motor: > Shaft Power
Maximum power output of motor measured at motor shaft. Refer to FW Standard 400-1.1 for standard motor sizes.
Absorbed Power
Electrical power supplied to motor when motor running at part load with power output equal to Shaft Power: (Shaft Power) (Motor Efficiency) Electrical power supplied to motor when motor running at maximum load with power output equal to Rated Power: (Rated Power) (Motor Efficiency)
Motor efficiency at part load. Previously referred to as Operating Power. Refer to FW Standard 400-1.1 for motor efficiencies
Connected Load
Motor efficiency at maximum power output. Refer to FW Standard 400-1.1 for motor efficiencies
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS R1
CONTENTS
SECTION 1. 2. 2.1 2.2 2.3 3. 3.1 3.2 4. 5.
SUBJECT INTRODUCTION SUMMARY SHEETS SHEETS AVAILABLE GENERAL REQUIREMENTS SHEET HEADINGS DATA ENTRY GENERAL HEADING DEFINITIONS EXCEL SPREADSHEET EXAMPLE RELIEF AND BLOWDOWN SUMMARY SHEETS
PAGE 31 32 32 33 34 34 34 34 39 40
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS 1. INTRODUCTION The main purpose of the Relief and Blowdown Summary (RABS) is to list all continuous or short term process flows which must be disposed of to a flare or vent system. This information will be used either to design a new disposal system or to assess whether the additional flows generated by the project can be accommodated in an existing system. For the most part, the flows will be emergency discharges from relieving devices (typically relief valves or bursting discs), but they may also be the result of normal operational flaring/venting or the depressuring of process units. For clarity, reference is made in this Attachment only to the design of flare systems, but most of the comments apply equally to the design of an atmospheric vent header. The RABS data clearly identifies those relieving devices which may discharge co-incidentally in the event of a site-wide utility failure or a fire scenario. Multiple discharge scenarios often generate the highest flare loads. This information enables the flare system designer to determine the maximum potential flows in different parts of the system and to establish a basis for the sizing of flare headers and various components of the flare system. As well as flows, the RABS contains an estimate of physical properties for each potential discharge. This data identifies to the flare designer those discharges which create a specific hazard and which may require segregation. From this information, a basic configuration for the flare system can be established. The RABS has a second function in that it summarises for every relieving device within a project the potential causes of overpressure which have been identified, the calculated relief loads and the routing of the discharge. This information is provided for devices which discharge to locations other than a flare or vent system system (e.g. directly to atmosphere or to a point in the process). It thus provides a convenient project summary of the results of what are often extensive relief load calculations. It also identifies the governing scenario for the sizing of each relieving device and the completion of the process specification sheet. Operating companies are becoming increasingly aware of the importance of maintaining an up-to-date basis of design for their flare systems in order to be able to demonstrate to regulatory authorities that their operation is safe. A fully-completed RABS provides an invaluable starting point for this documentation and increases the value of the FW project deliverable.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS A RABS should be produced by the responsible engineer for each process unit or area within the project, including utilities and offsites facilities. As part of the flare system design, an overall summary sheet should be produced from this data, showing the total flare load from each unit or area for each of the principal overpressure scenarios identified. It is important that the summary sheets are completed fully and correctly so that as far as possible all disposal issues are recognised early in the design. It should not be necessary for the flare system designer to refer to relief load calculations and other sources for missing or incomplete process information. There is usually a need to identify the broad requirements for flare systems at an early stage in a project and before relief loads have been calculated or provided by unit licensors. It is therefore important to provide a preliminary issue of the RABS as early as possible in the project, containing a best estimate of relief loads. This may often be achieved through reference to a previous project. Although it may be difficult to establish a basis for estimating the loads (and they may be little better than an educated guess), it is important to provide this initial estimate so that the flare system design can be initiated. The summary should then be updated during the project as more reliable data becomes available. 2. 2.1 SUMMARY SHEETS Sheets Available There are six Relief and Blowdown Summary sheets which should be completed where appropriate for each process unit or utility area: Sheet 1 Flare Load Summary
This is a breakdown of the project flare loads for the major utility failure scenarios by process unit or utility area. It is complied from the individual unit flow data provided in Sheet 2. This sheet typically provides the maximum potential flow to the flare and the basis for sizing the main off-plot flare header. Sheet 2 - Common Mode (Utility System) Failures
This sheet lists relief loads and other flows to the flare system from a single unit which might occur in the event of a site-wide utility failure (power, cooling water, instrument air or steam) or an external fire. These scenarios typically result in co-incident relief device discharges which often (but not always) create significant flows which govern the sizing of unit flare headers. The total resultant flare load from the unit for each scenario is tabulated at the bottom of the sheet and provides the input for Sheet 1.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS Where other common mode failures apply (e.g. refrigeration circuit failure), these relief loads should be entered on a second modified sheet. All of the fire reliefs identified within a process unit will normally not occur simultaneously, but there will be co-incident reliefs from within the specified fire zone in which the equipment is located. The fire loads are listed in Sheet 2 but a breakdown of the fire load for each of the fire zones which have been established is provided in Sheet 5. Sheets 3 and 4 - Single Event Failure Scenarios
These sheets list relief loads and other flows to the flare system which might occur in the event of a single event failure scenario. For these scenarios, typically only one relief valve discharges and the maximum unit flow will be the highest load identified. Typically (but not always), flows from single event failure scenarios are not sufficient to govern the sizing of flare headers. Sheet 5 - Fire Zones
This sheet lists the co-incident fire loads discharged to the flare system which might arise in the event of a fire in a specific fire zone (the fire loads are also contained in Sheet 2). Sheet 6 - Notes
This sheet contains notes to support and clarify the data provided in sheets 1 to 4. From the data provided in the five sheets, the flare system designer can determine: 2.2 the normal continuous flare load due to operational flaring the maximum process unit flare load for sizing the unit flare headers the design flare load for the sizing of the main off-plot flare headers and flare system components (flare tips, knock-out drums, etc.) any requirements for fluid segregation (e.g. separate sweet and sour systems).
General Requirements Each of the sheets has been constructed so that it is suitable for most types of project. However, project needs may vary considerably, depending on the nature of the project and the type of process systems involved, and the sheets should be modified where this may be of advantage.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS It is important to recognise that the aim of completing the sheets is not simply to complete a series of data boxes but to provide a comprehensive basis for the flare system design. All relevant information should therefore be provided, supported where necessary by explanatory notes, to allow the flare system designer to understand the nature of each discharge and to develop a realistic flare system design with the minimum of rework. 2.3 Sheet Headings The fields in the title box of each sheet (Customer, Location, etc.) should be completed as described in section 3.2 of the Technical Work Practice. The units specified in the column headings should be modified as appropriate to comply with project requirements. 3. 3.1 DATA ENTRY General It is important that ALL potential sources of release to the flare or vent system are identified in the RABS, including operational discharges via pressure control valves and depressuring loads. Continuous header and riser purges should be included so that total emergency flows for a process unit tabulated at the bottom of a sheet are consistent with any flow data contained in the flare or vent system process flow diagram. Each line entry for a relieving device represents a si ngle service, regardless of the number, type and size of device(s) provided. The flow and stream property data is that generated in the relief load calculation. 3.2 Heading Definitions Data should be included in each column of the tables as described below and with reference to the example sheets in section 5. 3.2.1 Item No. (Sheet 2 onwards)
This is the item number for the relieving device or flow source (e.g. pressure control valve, depressuring valve) as shown in the unit P&ID. Items should be entered in numerical order. There is no need to include the unit number this should be provided in the title box. The item number should include suffices (e.g. A, B, etc.) if spare relieving devices are installed. Item numbers of all devices in that particular service should be included if they are numbered separately.
LRQA/GENDTA11-17 UNCONTROLLED COPY FOSTER WHEELER ENERGY LIMITED
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS Each entry should use two lines. If necessary, a second sheet should be used. 3.2.2 Location
This is the item number and description of the equipment item at which the relieving device or flow source is located, as shown in the unit P&ID, or the line number if it protects a piping system. Again, there is no need to include the unit number provided it is included in the title box. If a relief device protects more than one item of equipment (e.g. as in a tower system), these additional items of equipment should be identified in a note unless other notes included to supplement a relief load make this clear. If a relieving device protects an exchanger, the location should identify whether the device is on the shell-side or tube-side. 3.2.3 Type
This describes the type of flow source from which the discharge originates. The type of device should be entered using the following standard abbreviations (also listed in the sheet): Conv Bal Pilot BD EDP PCV FB RO Conventional relief valve Balanced relief valve Pilot-operated relief valve Bursting disc Emergency depressuring valve Pressure control valve Blowdown valve (full bore) Restriction orifice
For preliminary issues of the RABS, the type of relief device may not be known. This should be clarified in a note. 3.2.4 Set Pressure
This will normally be the set pressure of the relief valve as shown in the unit P&ID. If there are multiple valves with staggered pressures, the set pressure used for valve sizing should be specified and a suitable note included to document the set pressures of the additional valves. If the relieving device is a bursting disc, this value will be the burst pressure.
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS If the device is an emergency depressuring valve or a pressure control valve, this value will be the anticipated upstream pressure during the scenario. 3.2.5 Discharges To
This is the disposal system to which the flow source should discharge. This will typically be atmosphere, a flare or vent system or somewhere in the process. If the discharge is routed to flare, the specific flare system should be stated if appropriate (e.g. hydrocarbon, sweet, sour, cold, high pressure, low pressure, etc). For preliminary issues when the flare system configuration has not been defined, anticipated system requirements should be indicated according to the identified stream properties (e.g. sour flare if the H2S content exceeds10 percent, cold flare if the temperature is below -45 deg C). This will allow the flare designer to establish overall segregation requirements and arrive at a suitable configuration for the flare system. If the discharge is routed to the process, the item number of the equipment to which it is directed should be stated. Differentiation should be made between direct discharges to atmosphere (single tail pipe) and an atmospheric vent (collection) system. 3.2.6 Sheet 2 This is the calculated relief load for total failure of each of the four principal utility failure systems power, cooling water, instrument air and steam or external fire. Typically, total failure of a utility system (usually power or cooling water) provides the governing case for the sizing of the main flare header in a refinery or petrochemicals complex. In some instances, it will be necessary to consider partial power or another common mode failure. Consideration should be given to the consequences of combined power and cooling water failure if the cooling water pumps are electrically driven and the resultant flare load is greater than that for power failure alone. In this situation, a second sheet should be modified to show the data for the additional case(s). Suitable notes should be provided to clarify the basis for the different loads. If power is supplied from more than one source, this should be noted and the totals should reflect the flare load associated with the particular supply which has failed. Flow and Stream Property Data for Failure Scenarios
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS Sheets 3 and 4 This is the calculated relief load for failure scenarios due to equipment, instrument or operational failures, each of which typically results in a discharge from a single relief device. Typically, a blocked flow scenario governs the sizing of the flare system in an oil/gas production facility. Data for single event failure scenarios is entered in sheets 3 and 4 for the single event failure scenarios identified. Data for scenarios not identified in Sheet 3 should be entered in Sheet 4 in one of the columns headed OTHER, replacing OTHER with the name of the failure scenario. Sheets 2, 3 and 4 Mass flow, phase, molecular weight or specific gravity, temperature and compressibility at the discharge of the flow source should be listed for each of the identified scenarios. Flow: This is the calculated relief load or depressuring load or the maximum potential flow via a pressure control valve. A pressure control valve should be assumed to be in the normal or fully-open position as appropriate to the failure scenario under consideration. Where the discharge from a relieving device is two-phase, the vapor and liquid flows at the downstream critical flow pressure and the physical properties of each phase should be stated separately. Phase: This is the fluid phase and will be vapor (V), liquid (L) or two-phase (V/L). MW: This is the vapor molecular weight (SG): This is the liquid specific gravity z 3.2.7 This is the vapor compressibility. Fire Zone
This is the designation for the fire zone as identified. A single item of equipment may be considered to be within more than one fire zone. Where appropriate, a marked-up plot plan should be attached to the RABS indicating the locations of the fire zones which have been defined. 3.2.8 Fire Area
This is the area of the fire zone.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS 3.2.9 Gov Case
It should be indicated here (YES or NO) whether or not this failure scenario is the governing case for sizing the relief device. 3.2.10 Totals For the utility failure scenarios in sheets 1 and 2, the total flare loads should be provided at the bottom of the sheet together with average physical properties. Note that totals for utility failure scenarios will not always be sum of the individual loads due to process interaction. Where this is the case, a note of explanation should be included. For the fire scenarios listed in Sheet 5, totals should be provided for each of the fire zones identified. The totals should include any continuous header or riser purge gas and any supplementary fuel gas injection to a sour flare header. Where there is more than one flare system, totals should be provided for each system. 3.2.11 Notes The number of any relevant note should be entered and and the note included in Sheet 6. Sufficient notes should be included to ensure that the nature and duration of any flow, particularly operational flaring and depressuring loads, are very clear. Notes should also be included where appropriate in the following circumstances: (i) (ii) (iii) (iv) (v) to identify additional equipment protected by the relieving device to identify staggered relief valve set pressures to clarify the basis for a relief load or record any key assumptions made in the evaluation of the overpressure scenario to identify any equipment or instrumentation which dictates the size of a relieving device (e.g. control valve Cv) to identify stream properties which would assist in the selection of the type of disposal system or the design of flare system components (e.g. H2S content, auto-refrigeration, pour point) to indicate whether an operational flaring load is continuous, normal or maximum flow.
UNCONTROLLED COPY FOSTER WHEELER ENERGY LIMITED
(vi)
LRQA/GENDTA11-17
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS 4. EXCEL SPREADSHEET A blank Excel copy of the Relief and Blowdown Summary sheets are available on the intranet as FWEL 4429 under Process Department Standard Forms Summary Sheets. This is a simple spreadsheet with no macros. Data input into the title boxes for Sheet 1 (apart from the revisions block) is automatically entered into the remaining sheets. Flow sources input into Sheet 2 are automatically input to sheets 3 and 4. Apart from these items, there are no automatic features. The spreadsheet may be modified as required to meet the specific requirements of a project.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS
5.
EXAMPLE RELIEF AND BLOWDOWN SUMMARY SHEETS An example of a completed Relief and Blowdown Summary for a single process unit, together with the project summary, is attached.
LRQA/GENDTA11-17
UNCONTROLLED COPY
FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS SUMMARIES PROCESS ENGINEERING ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS
CHANGE
GEN/DTA/11-17 Page 41 of 54 REV 1
PROJECT TITLE CUSTOMER
TWP EXAMPLE PROCESS EXAMPLE 1 - UNIT 101
CONTRACT NO. LOCATION DOCUMENT CAT.
XXXXX ANYWHERE CLASS I
DATE ORIG. BY CHK. BY APP. BY DOCUMENT NO.
ORIGINAL 03/06/2001 PQ LM XY
01 12/08/2001 PQ EF XY
02
03 SHEET 1 OF 8
RELIEF AND BLOWDOWN SUMMARY

Flare Loads Summary
TOTAL POWER FAILURE (TPF) P H A S E UNIT NAME & NO. COOLING WATER FAILURE (CWF) P H A S E INSTRUMENT AIR FAILURE (IAF) P H A S E
DOCUMENT SEQUENCE NO. XXXXXXXXXXXXXXXX CONTINUOUS FLARING P H A S E N O T E S
XXXXX-XXXX-XX-XXXX-XX STEAM FAILURE (SF) P H A S E
UNIT
NAME
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
HC FLARE
101 102
EXAMPLE 1 EXAMPLE 2
460,946 V 15,822 L 125,874 V
48.80 (0.95) 56.70
179 25 195
424,703 V 45.70 135,693 V 55.10
167 180
297,234 V 0
15.50
137
0 0
11,109 V 100 V
35.20 35.00
105 40
24 25
103 Riser Purge
EXAMPLE 3
176,444 V 400 V
67.30 35.00
205 40
72,650 V 59.70 400 V 35.00
175 40
0 400 V 35.00 40
0 400 V 35.00 40 400 V 35.00 40
TOTALS LT FLARE
763,664 V 15,822 L
53.40 (0.95)
188 25
633,446 V 48.80
171
297,634 V
15.50
137
400 V
35.00
40
11,609 V
35.20
102
101 102
EXAMPLE 1 EXAMPLE 2
1,546 V 3,277 L 101,230 V
18.60 (0.55) 15.20
-46 -50 -65
0 101,230 V 15.20 -65
0 0
0 0
0 0
Riser Purge TOTALS
200 V 102,976 V 3,277 L
35.00 15.30 (0.55)
40 -65 -50
200 V 35.00 101,430 V 15.20
40 -65
200 V 200 V
35.00 35.00
40 40
200 V 200 V
35.00 35.00
40 40
200 V 200 V
35.00 35.00
40 40
SOUR FLARE 101 EXAMPLE 1 3,619 V 18.10 150 3,619 V 18.10 150 0 0 9,783 V 40 V 103 Riser Purge EXAMPLE 3 3,457 V 100 V 20.70 35.00 120 40 1,742 V 20.70 100 V 35.00 120 40 0 100 V 35.00 40 0 100 V 35.00 40 100 V 35.00 40 25.20 35.00 120 40 26 27
Supplementary Fuel Gas TOTALS
350 V 7,526 V
35.00 19.80
40 130
350 V 35.00 5,811 V 19.60
40 132
350 V 450 V
35.00 35.00
40 40
350 V 450 V
35.00 35.00
40 40
350 V 10,273 V
35.00 25.50
40 116
NOTES See separate Notes sheet. DATA IS FOR ILLUSTRATION PURPOSES ONLY AND IS NOT NECESSARILY CONSISTENT.
LRQA/GENDTA11-17
UNCONTROLLED COPY
FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING ATTACHMENT 2 RELIEF AND BLOWDOWN SUMMARY SHEETS
CHANGE
PROCESS SUMMARIES
PROJECT TITLE CUSTOMER UNIT NAME & NO.
DATE ORIG. BY CHK. BY APP. BY
01 12/08/2001 PQ EF XY
02
03 SHEET 2 OF 8

Common Mode (Utility Systems) Failures
TOTAL POWER FAILURE (TPF) P H A S E
DOCUMENT NO. XXXXX-XXXX-XX-XXXX-XX STEAM FAILURE (SF) P H A S E P H A S E
DOCUMENT SEQUENCE NO. XXXXXXXXXXXXXXXX EXTERNAL FIRE N O T E S
COOLING WATER FAILURE (CWF) P H A S E
INSTRUMENT AIR FAILURE (IAF) P H A S E
ITEM No.
LOCATION
TYPE
SET PRES barg
DISCHARGES TO
FLOW kg/h
MW or (SG)
TEMP deg C -50 -50 25 25
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C -45 175 202
FIRE GOV ZONE CASE ?
PSV-001A/B PSV-002A/B PSV-003A/B PSV-004 PSV-005A/B PSV-006A/B PSV-007 PSV-008A-C PSV-009A/B PSV-010A/B PSV-011/012 PSV-013A/B PSV-014A/B PSV-015/016 EDV-216 PCV-304 PCV-201
V-100 LNG Import Drum V-101 Feed Surge Drum V-102 HP Separator C-101 Recycle Gas Compr V-103 RGC Suction Drum V-104 Fractionator E-101T Frac Reboiler T/S V-105 Stabiliser V-106 Stab Reflux Drum V-107 Splitter V-108 Product Filter P-110 Product Pump V-110 SW Surge Drum V-111 SW Stripper Reactor Depressuring Stabilser Off-gas Acid Gas to Incinerator
Conv Bal Conv Conv Conv Bal Conv Bal Bal Bal Bal Conv Bal Bal EDP PCV PCV
84.0 3.5 41.7 44.6 41.0 5.4 10.2 10.6 10.4 5.8 9.6 12.7 3.5 3.5 37.9 9.5 6.2
LT Flare HC Flare HC Flare HC Flare HC Flare HC Flare Atmos HC Flare HC Flare HC Flare HC Flare Pump Suction Sour Flare Sour Flare HC Flare HC Flare Sour Flare
1,476 V 18.20 3,277 L 15,822 L (0.55) (0.95) 1,346 V 54.00
0.82 0.95 -
NO NO 32,999 V 32.60 105 0.89 NO
11,019 V 18.50 34,172 V 56.60 89,476 V 50.30
0.81 0.92 0.88
A A A
YES YES YES
1, 2 3 4, 5
8,046 V 48.10 235,762 V 51.70 195 0.86 YES 205,588 V 49.20 185 0.86 NO 187,641 V 56.90 29,311 V 18.00 136,319 V 42.10 161 0.85 YES 105,642 V 41.00 156 0.85 NO 94,638 V 51.20 32,104 V 40.10 87,419 V 54.10 165 0.86 NO 80,374 V 53.00 160 0.86 NO 54,777 V 58.00 12,633 V 75.60
175 213 193 194 184 176 167
0.85 0.85 0.84 0.87 0.87 0.84 0.90
A B B B B C C
YES NO YES NO YES NO YES 9, 11 12 8, 9, 10 6, 7
15,319 V 18.00 3,579 V 18.00 151 0.85 NO 3,579 V 18.00 151 0.83 NO 297,134 V 15.50 137 0.85 14,812 V 18.00 297,134 V 15.50
153 153 137
0.90 0.90 0.85
D D
NO YES
13 13, 14 15, 16 17 17
NOTES See separate Notes sheet.
Conv Bal Pilot BD
Conventional relief valve Balanced relief valve Pilot-operated relief valve Bursting disc
Source Type EDP PCV FB RO
Emergency Depressuring Valve Pressure control valve Blowdown valve (full bore) Restriction orifice
DATA IS FOR ILLUSTRATION PURPOSES ONLY AND IS NOT NECESSARILY CONSISTENT.
LRQA/GENDTA11-17
UNCONTROLLED COPY
CHANGE
PROCESS SUMMARIES
01 12/08/2001 PQ EF XY
02
03 SHEET 3 OF 8

Common Mode (Utility Systems) Failures
TOTAL POWER FAILURE (TPF) P H A S E UNIT NAME & NO. COOLING WATER FAILURE (CWF) P H A S E INSTRUMENT AIR FAILURE (IAF) P H A S E
DOCUMENT SEQUENCE NO. XXXXXXXXXXXXXXXX EXTERNAL FIRE P H A S E N O T E S
XXXXX-XXXX-XX-XXXX-XX STEAM FAILURE (SF) P H A S E
ITEM No.
LOCATION
TYPE
SET PRES barg
DISCHARGES TO
FLOW kg/h
MW or (SG)
TEMP deg C 40 40
GOV CASE ?
FLOW kg/h
MW or (SG) 35.00 35.00
TEMP deg C 40 40
GOV CASE ?
FLOW kg/h
MW or (SG) 35.00 35.00
TEMP deg C 40 40
GOV CASE ?
FLOW kg/h
MW or (SG) 35.00 35.00
TEMP deg C 40 40
GOV CASE ?
FLOW kg/h
MW or (SG) 35.00 35.00
TEMP deg C 40 40
FIRE ZONE CASE ?
GOV
RO-001 RO-002
Flare Header Purge Flare Header Purge
RO RO
HC Flare LT Flare
100 V 35.00 70 V 35.00
0.98 0.98
100 V 70 V
0.98 0.98
100 V 70 V
0.98 0.98
100 V 70 V
0.98 0.98
100 V 70 V
0.98 0.98
RO-003
Flare Header Purge
RO
Sour Flare
40 V 35.00
40
0.98
40 V
35.00
40
0.98
40 V
35.00
40
0.98
40 V
35.00
40
0.98
40 V
35.00
40
0.98
TOTALS (For fire cases, see FIRE ZONES sheet)
HC Flare
460,946 V 48.80 15,822 L (0.95) (0.55)
179 25 -46 -50 150
424,703 V 0 0 L
45.70
167
297,234 V 0 L
15.50
137
100 V L
35.00
40
LT Flare Sour Flare
1,546 V 18.60 3,277 L 3,619 V 18.10 0 L
70 V L 3,619 V 0 L
35.00 18.10
40 150
70 V 0 L 40 V 0 L
35.00 35.00
40 40
70 V L 40 V L
35.00 35.00
40 40
NOTES See separate Notes sheet.
Conv Bal Pilot BD EDP
Source Type Conventional relief valve EDP Balanced relief valve PCV Pilot-operated relief valve FB Bursting disc RO Emergency depressuring valve
LRQA/GENDTA11-17
UNCONTROLLED COPY
CHANGE
PROCESS SUMMARIES
DATE ORIG. BY CHK. BY
ORIGINAL 03/06/2001 PQ LM
01 12/08/2001 PQ EF XY
02
03 SHEET 4 OF 8

Single Event Failure Scenarios (1)
BLOCKED OUTLET (BO) P H A S E UNIT NAME & NO. REFLUX FAILURE (RXF) P H A S E CONTROL VALVE FAILURE (CVF) P H A S E
APP. BY XY DOCUMENT NO. XXXXX-XXXX-XX-XXXX-XX
DOCUMENT SEQUENCE NO. XXXXXXXXXXXXXXXX THERMAL EXPANSION (TE) P H A S E
EXCHANGER BURST TUBE (BT) P H A S E
ITEM No.
LOCATION
TYPE
SET PRES barg
DISCHARGES TO
FLOW kg/h
MW or (SG) 18.20 54.00
TEMP deg C -50 -50 25 25
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
NOTES
PSV-001A/B PSV-002A/B
V-100 LNG Import Drum V-101 Feed Surge Drum
Conv Bal
84.0 3.5
LT Flare HC Flare
1,476 V 1,346 V
0.82 0.95 -
NO NO
1, 2 3
3,277 L (0.55)
15,822 L (0.95) Conv 41.7 HC Flare
PSV-003A/B
V-102 HP Separator
18
PSV-004 PSV-005A/B
C-101 Recycle Gas Compr V-103 RGC Suction Drum
Conv Conv
44.6 41.0
HC Flare HC Flare
137,421 V
15.20
135
0.85
YES
PSV-006A/B
V-104 Fractionator
Bal
5.4
HC Flare
205,588 V 49.20
185
0.86
NO
PSV-007 PSV-008A-C
E-101T Frac Reboiler T/S V-105 Stabiliser
Conv Bal
10.2 10.6
Atmos HC Flare 105,642 V 41.00 156 0.85 NO 9
PSV-009A/B
V-106 Stab Reflux Drum
Bal
10.4
HC Flare
PSV-010A/B PSV-011/012
V-107 Splitter V-108 Product Filter
Bal Bal
5.8 9.6
HC Flare HC Flare
80,374 V 53.00
160
0.86
NO
180,999 V 40.30
175
0.82
YES 101 L (0.80) 45 NO
9, 19
PSV-013A/B
P-110 Product Pump
Conv
12.7
Pump Suction
132,789 L (0.87)
45
YES
PSV-014A/B PSV-015/016
V-110 SW Surge Drum V-111 SW Stripper
Bal Bal
3.5 3.5
Sour Flare Sour Flare
57,216 L (0.98)
86
NO
194,761 V 35.20
105
0.90
YES
20, 21
EDV-216
Reactor Depressuring
EDP
37.9
HC Flare
PCV-304 PCV-201
Stabilser Off-gas Acid Gas to
PCV PCV
9.5 6.2
HC Flare Sour Flare
Incinerator NOTES See separate Notes sheet.
Source Type Conventional relief valve EDP Balanced relief valve PCV Pilot-operated relief valve FB Bursting disc RO Emergency depressuring valve
LRQA/GENDTA11-17
UNCONTROLLED COPY
CHANGE
PROCESS SUMMARIES
01 12/08/2001 PQ EF XY
02
03 SHEET 5 OF 8

Single Event Failure Scenarios (2)
EMERGENCY DEPRESSURING (EDP) P H A S E UNIT NAME & NO. OPERATIONAL FLARING (OPF) P H A S E P H A S E OTHER P H A S E
DOCUMENT NO. XXXXX-XXXX-XX-XXXX-XX OTHER P H A S E
DOCUMENT SEQUENCE NO. XXXXXXXXXXXXXXXX OTHER
ITEM No.
LOCATION
TYPE
SET PRES barg
DISCHARGES TO
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
FLOW kg/h
MW or (SG)
TEMP deg C
GOV CASE ?
NOTES
PSV-001A/B PSV-002A/B PSV-003A/B PSV-004 PSV-005A/B PSV-006A/B PSV-007 PSV-008A-C PSV-009A/B PSV-010A/B PSV-011/012 PSV-013A/B
V-100 LNG Import Drum V-101 Feed Surge Drum V-102 HP Separator C-101 Recycle Gas Compr V-103 RGC Suction Drum V-104 Fractionator E-101T Frac Reboiler T/S V-105 Stabiliser V-106 Stab Reflux Drum V-107 Splitter V-108 Product Filter P-110 Product Pump
Conv Bal Conv Conv Conv Bal Conv Bal Bal Bal Bal Conv
84.0 3.5 41.7 44.6 41.0 5.4 10.2 10.6 10.4 5.8 9.6 12.7
LT Flare HC Flare HC Flare HC Flare HC Flare HC Flare Atmos HC Flare HC Flare HC Flare HC Flare Pump Suction
PSV-014A/B PSV-015/016 EDV-216 PCV-304 PCV-201
V-110 SW Surge Drum V-111 SW Stripper Reactor Depressuring Stabilser Off-gas Acid Gas to
Bal Bal EDP PCV PCV
3.5 3.5 37.9 9.5 6.2
Sour Flare Sour Flare HC Flare HC Flare Sour Flare Source Type EDP PCV FB RO 297,134 11,109 9,783 V V V 15.50 35.20 25.20 137 105 120 0.85 16 22 23
Incinerator NOTES See separate Notes sheet.
Conventional relief valve Balanced relief valve Pilot-operated relief valve Bursting disc Emergency depressuring valve
LRQA/GENDTA11-17
UNCONTROLLED COPY
CHANGE
PROCESS SUMMARIES
01 12/08/2001 PQ EF XY
02
03 SHEET 6 OF 8

Fire Zones
UNIT NAME & NO.
DOCUMENT SEQUENCE NO. XXXXXXXXXXXXXXXX
XXXXX-XXXX-XX-XXXX-XX
FIRE ZONE
FIRE AREA m2
ITEM No.
LOCATION
TYPE
SET PRES barg
DISCHARGES TO
FLOW kg/h
P H A S E
MW or (SG)
TEMP deg C -45
REMARKS
400
PSV-001A/B
V-100 LNG Import Drum
Conv
84.0
LT Flare
11,019 V 18.50
0.81
PSV-002A/B PSV-003A/B
V-101 Feed Surge Drum V-102 HP Separator
Bal Conv
3.5 41.7
HC Flare HC Flare
34,172 V 56.60 89,476 V 50.30
175 202
0.92 0.88 Includes contributions from R-101, E-103S, E-103T and E-104S.
PSV-005A/B
V-103 RGC KO Drum
Conv
41.0
HC Flare
8,046 V 48.10
175
0.85
EDV-216
Reactor Depressuring
EDP
37.9
HC Flare
297,134 V 15.50
137
0.85 Assumed co-incident unit depressuring.
RO-001 RO-002
Flare Header Purge Flare Header Purge
RO RO
HC Flare LT Flare
100 V 35.00 70 V 35.00
40 40
0.98 0.98
TOTAL FIRE ZONE A
HC Flare
428,928 V 19.70
154
LT Flare B 350 PSV-006A/B V-104 Fractionator PSV-007 E-101T Frac. Reboiler T/S PSV-008A-C PSV-009A/B V-105 Stabiliser V-106 Stab Reflux Drum EDV-216 Reactor Depressuring RO-001 TOTAL FIRE ZONE B Flare Header Purge RO HC Flare HC Flare EDP 37.9 HC Flare Bal 10.4 HC Flare Bal 10.6 HC Flare Conv 10.2 Atmos Bal 5.4 HC Flare
11,089 V 18.60 187,641 V 56.90
-44 213 0.85 Includes contributions from E-101S, E-106S, E-107S and V-112.
29,311 V 18.00
193
0.90 Not included in total.
94,638 V 51.20 32,104 V 40.10
194 184
0.87 Includes contributions from E-110S and E-110T. 0.87
297,134 V 15.50
137
0.85 Assumed co-incident unit depressuring.
100 V 35.00
40
0.98
611,617 V 24.30
172
0.90
Source Type Conventional relief valve PCV Balanced relief valve FB Pilot-operated relief valve RO Bursting disc Emergency depressuring valve
Pressure control valve Blowdown valve (full bore) Restriction orifice
LRQA/GENDTA11-17
UNCONTROLLED COPY
CHANGE
PROCESS SUMMARIES
01 12/08/2001 PQ EF XY
02
03 SHEET 7 OF 8

Fire Zones
UNIT NAME & NO.
XXXXX-XXXX-XX-XXXX-XX
FIRE ZONE
FIRE AREA m2
ITEM No.
LOCATION
TYPE
SET PRES barg
DISCHARGES TO
FLOW kg/h
P H A S E
MW or (SG) 58.00 75.60 15.50 35.00 18.00
TEMP deg C 176 167 137 40 144
REMARKS
250
PSV-010A/B PSV-011/012 EDV-216 RO-001
V-107 Splitter V-108 Product Filter Reactor Depressuring Flare Header Purge
Bal Bal EDP RO
5.8 9.6 37.9
HC Flare HC Flare HC Flare HC Flare HC Flare
54,777 V 12,633 V 297,134 V 100 V 364,644 V
0.84 Includes contributions from E-115S, E-115T and V-114. 0.90 Includes contributions from V-109. 0.85 Assumed co-incident unit depressuring. 0.98 0.80
TOTAL FIRE ZONE C
300
PSV-014A/B PSV-015/016 RO-003
V-110 SW Surge Drum V-111 SW Stripper Flare Header Purge
Bal Bal RO
3.5 3.5
Sour Flare Sour Flare Sour Flare Sour Flare
15,319 V 14,812 V 40 V 30,171 V
18.00 18.00 35.00 18.00
153 153 40 153
0.84 0.84 Includes contributions from E-121S, E-121T and V-120. 0.98
TOTAL FIRE ZONE D
Source Type Conventional relief valve PCV Balanced relief valve FB Pilot-operated relief valve RO Bursting disc Emergency depressuring valve
Pressure control valve Blowdown valve (full bore) Restriction orifice
LRQA/GENDTA11-17
UNCONTROLLED COPY
CHANGE ORIGINAL 03/06/2001 PQ LM XY 01 12/08/2001 PQ EF XY 02
PROCESS SUMMARIES
03 SHEET 8 OF 8

Notes
NO. 1 2 3 4 5 6 7 8 9 ITEM PSV-001A/B PSV-001A/B PSV-002A/B PSV-003A/B PSV-003A/B PSV-006A/B PSV-006A/B PSV-008A-C PSV-008A-C PSV-010A/B 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PSV-008A-C PSV-010A/B PSV-011/012 PSV-014A/B PSV-015/016 PSV-015/016 EDV-216 EDV-216 PCV-304 PCV-201 PSV-004 PSV-010A/B PSV-014A/B PSV-014A/B PCV-304 PCV-201 BO: Discharge isolating valve closed. CVF: LCV-316 fails open. Flow through fully-open control valve (Cv 101) and by-pass (Cv 120). CVF: 102-LCV-316 fails open. Flow through fully-open control valve (Cv 86) and by-pass (Cv 86). BO: Liquid overfill. Vessel will fill in 12 minutes. Normal flow via PCV. Consider for all scenarios except V-106 reflux failure (included in relief load). Normally no flow. Flow is total acid gas when sulphur plant and incinerator are out of service. Stabiliser off-gas via PCV-304. HC flare header continuous purge. Acid gas to incinerator via PCV-201. Sour flare header continuous purge. Fire: Includes contributions from E-121S, E-121T and V-120. Include depressuring load in each fire zone on basis that unit will be depressured wherever fire is located (see sheets 6 and 7). Assume no co-incident depressuring of unit in the event of a utility or single event fire scenario. See Sheet 4. Included in relief loads. Fire: Includes contributions from E-110S and E-111T. Fire: Includes contributions from E-115S, E-115T and V-114. Relief valve also protects Product Surge Drum V-109. Discharge is corrosive. Trace header and maintain at minimum 120 C. May contain H2S. TPF and BO: Loss of Feed Pump P-101. Vessel will fill in 6 minutes. Liquid will flash across relief valve. TPF and BO: Minimum temperature for LTCS is -45 C. May require separate low temperature header. TPF and BO: Loss of Feed Pump P-102. Vessel will fill in 10 minutes. Liquid will flash across relief valve. Also protects R-101, E-103S, E-103T and E-104S. CWF: Loss of Reactor Effluent Cooler, E-104. CWF and RXF: Reflux drum and condenser flood in 5 minutes. Fire: Includes contributions from E-101S, E-106S, E-107S and V-112. Staggered set pressures: PSV-009A - 10.6 barg, PSV-009B - 10.9 barg, PSV-009C (spare) - 10.6 barg. CWF and RXF: Reflux drum and condenser flood in 8 minutes. UNIT NAME & NO. NOTES
DOCUMENT NO. XXXXX-XXXX-XX-XXXX-XX
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 3-CATALYST AND CHEMICAL SUMMARY SHEETS CONTENTS SECTION 1. 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3. 3.1 SUBJECT INTRODUCTION COMPLETION OF SUMMARY SHEET ITEM NUMBER DESCRIPTION CHEMICAL FORM/CONCENTRATION/SUPPLY CONTAINER TYPE INITIAL FILL AVERAGE FLOW ANNUAL CONSUMPTION REMARKS NOTES CATALYST AND CHEMICAL SUMMARY SHEET EXAMPLE CATALYST AND CHEMICAL SUMMARY SHEET PAGE 48 48 48 48 48 48 49 49 49 49 50 50 51
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 3-CATALYST AND CHEMICAL SUMMARY SHEETS
1.
INTRODUCTION The purpose of the Catalyst and Chemicals Summary Sheet is to provide a clear and unambiguous summary of a plants catalyst and chemical usage. Where a plant consists of several process units, the Catalyst and Chemicals Summary Sheet should be prepared for each unit or plant area. In general the chosen philosophy will be consistent with the other summary documents produced on the job. Where the project consists of several process units or areas an Overall Summary Sheet may be prepared. Typically this will only be prepared where a particular catalyst or chemical is used in more than one unit or area to give the total plant usage.
2. 2.1
COMPLETION OF SUMMARY SHEET Item Number Equipment item numbers shall be detailed as per the Equipment List. Equipment items shall only be listed if the item uses a catalyst or chemical.
2.2
Description Equipment descriptions shall be as per the equipment list
2.3
Chemical The catalyst or chemicals common name should be detailed. If appropriate the chemical formulae should also be given.
2.4
Form / Concentration / Supply Container Type The form, concentration and expected delivery method should be detailed here. Typical examples for each category are:
Form:
Solid (Powder / Granules), Liquid (Aqueous, Viscous, Volatile),

UNCONTROLLED COPY FOSTER WHEELER ENERGY LIMITED
LRQA/GENDTA11-17
PROCESS SUMMARIES
ATTACHMENT 3-CATALYST AND CHEMICAL SUMMARY SHEETS Compressed Gas. Wt% Mole%. Intermediate Bulk Container (IBC) Flexible Intermediate Bulk Container (FIBC) Drum Compressed Gas Cylinder
Concentration: Container Type:
2.5
Initial Fill Enter estimate of the quantity of catalyst/ chemical required for filling the equipment for the plants first start -up.
2.6
Average Flow Enter estimate of the average catalyst/ chemical usage for that piece of equipment. Quote in units per hour if applicable; otherwise use per day, week or month as appropriate. Leave blank if use is infrequent (>1 year) and include a note in the Remarks column.
2.7
Annual Consumption Enter an estimate of annual catalyst/ chemical usage for that piece of equipment. Leave blank if use is infrequent (>1 year) and include a note in the Remarks column.
2.8
Remarks Enter any notes specific to that piece of equipment. Where catalyst/ chemical use is infrequent (>1 year) include details here (eg catalyst replacement frequency and quantity). General notes, which apply to more than one piece of equipment, can be detailed at the bottom of the worksheet (see section 2.9).
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 3-CATALYST AND CHEMICAL SUMMARY SHEETS
2.9
Notes Typical notes include: Source of information. Contingency figures included (or not) for handling losses. Basis for annual consumption i.e. number of operating days. Any assumptions made.
3.
Catalyst and Chemical Summary Sheet Overleaf is included: An example of a completed Catalyst and Chemical Summary Sheet
R1
A blank set of Excel Catalyst and Chemical Summary Sheets is held as FWEL4399 on the Intranet under Pro cess Department Standard Forms Summary Sheets.
LRQA/GENDTA11-17
UNCONTROLLED COPY
PROCESS SUMMARIES
ATTACHMENT 3-CATALYST AND CHEMICAL SUMMARY SHEETS 3.1 Example Catalyst and Chemical Summary Sheet
LRQA/GENDTA11-17
UNCONTROLLED COPY
FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING PROCESS SUMMARIES
ATTACHMENT 4DRAINS SUMMARY SHEETS
ATTACHMENT 4 Not Issued
LRQA/GENDTA11-17
UNCONTROLLED COPY

GENDTA1117

Încărcat de

Informații document

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

GENDTA1117

Încărcat de

Drepturi de autor:

Formate disponibile

PROCESS SUMMARIES

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

GEN/DTA/11-17 Page 1 OF 54 REV 1

REVISION DATE ORIGINATOR CHECKED APPROVED

ORIGINAL FEB 2003 P ANGWIN S JAVERI I GAFF

REV 1 FEB 2004 P BLOW

YFOSTER WHEELER ENERGY LIMITED

GEN/DTA/11-17 Page 2 REV 1

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

FOSTER WHEELER ENERGY LIMITED

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

GEN/DTA/11-17 Page 3 REV 1

YFOSTER WHEELER ENERGY LIMITED

GEN/DTA/11-17 Page 4 REV 1

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

FOSTER WHEELER ENERGY LIMITED

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

GEN/DTA/11-17 Page 5 REV 1

YFOSTER WHEELER ENERGY LIMITED

GEN/DTA/11-17 Page 6 REV 1

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

FOSTER WHEELER ENERGY LIMITED

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

GEN/DTA/11-17 Page 7 REV 1

YFOSTER WHEELER ENERGY LIMITED

GEN/DTA/11-17 Page 8 REV 1

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

FOSTER WHEELER ENERGY LIMITED

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

GEN/DTA/11-17 Page 9 REV 1

Included in Total for Case

Enter data for the relevant Case for stand-by equipment

Enter data for intermittent flows for the relevant Case

GEN/DTA/11-17 Page 10 REV 1

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

FOSTER WHEELER ENERGY LIMITED

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

GEN/DTA/11-17 Page 11 REV 1

YFOSTER WHEELER ENERGY LIMITED

GEN/DTA/11-17 Page 12 REV 1

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

FOSTER WHEELER ENERGY LIMITED

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

GEN/DTA/11-17 Page 13 REV 1

ATTACHMENT 1 -UTILITY SUMMARY SHEETS Utility Summary Sheet Information

Equivalent Information in Load Schedule

Operation and Usage Factor

Used to calculate 24 hour average kW figures

YFOSTER WHEELER ENERGY LIMITED

GEN/DTA/11-17 Page 14 REV 1

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

FOSTER WHEELER ENERGY LIMITED

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

GEN/DTA/11-17 Page 15 REV 1

YFOSTER WHEELER ENERGY LIMITED

GEN/DTA/11-17 Page 16 REV 1

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

FOSTER WHEELER ENERGY LIMITED

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

GEN/DTA/11-17 Page 17 REV 1

YFOSTER WHEELER ENERGY LIMITED

GEN/DTA/11-17 Page 18 REV 1

FOSTER WHEELER ENERGY LTD TECHNICAL WORK PRACTICE PROCESS ENGINEERING

FOSTER WHEELER ENERGY LIMITED