PRODUCT CATALOGUE

Geosynthetics

Protective & Outdoor Fabrics Aerospace Composites Armour Composites

Geosynthetics Industrial Fabrics Grass

PRODUCT OVERVIEW
Geosynthetics

SEPARATION, FILTRATION, PROTECTION

4 TS TS geotextiles are mechanically bonded continuous-lament nonwovens. P P geotextile protection layers are mechanically bonded nonwovens. F F lter fabrics are geocomposites consisting of two layers of mechanically bonded continuous-lament nonwoven. Geolon PE Geolon PE are woven geotextiles made from UV-stabilised polyethylene for ltration purposes, optionally available with built-in xing loops.

EROSION CONTROL
18 Polymat Polymat erosion-control mats are geomats made from monolaments with or without a geogrid as reinforcement. Envirofelt CO Envirofelt CO is a biodegradable erosion-protection mat made from natural coir (coconut bres).

19

10

DRAINAGE
20 DC DC is a geocomposite consisting of a geonet and a lter nonwoven on one or on both sides. Megadrain Megadrain drainage composites are monolament geomats with a lter nonwoven on one or on both sides.

SOIL REINFORCEMENT
11 Geolon PET Geolon PET are woven geosynthetics made from high tenacity polyester laments, especially designed to meet highest long term requirements. Geolon PP Geolon PP are woven geotextiles made from UV-stabilised polypropylene for reinforcement applications optionally available with woven in loops. Rock PEC Rock PEC is a high-strength geocomposite consisting of a continuous-lament nonwoven and high-tenacity polyester yarns. Miragrid GX Miragrid GX is a geogrid made from high-tenacity polyester with a polymer protective coating.

22

12

ROAD MAINTENANCE
24 PGM PGM asphalt nonwoven is a mechanically bonded continuous lament nonwoven made from 100% polypropylene. PGM-G PGM-G is a high-strength geocomposite consisting of a mechanically bonded continuous-lament nonwoven made from 100% polypropylene and reinforced with glass laments.

14

26

16

PRODUCT CATALOGUE GEOSYNTHETICS

TENCATE GEOSYNTHETICS EUROPE

TenCate Geosynthetics materials that make the difference TenCate Geosynthetics Europe is a subsidiary of the Dutch Royal TenCate, a multinational concern which combines textile technology with related chemical processes to produce a multitude of functional materials. These products are used mainly in safety and protective clothing, in aviation and space technology, for sports and leisure activities, and in infrastructure and environmental applications. TenCate Geosynthetics Europe markets geosynthetics, products which have proven themselves in the construction industry for more than 30 years. At TenCate Geosynthetics Europe we develop and produce geosynthetics for a variety of different end-uses in modern civil engineering. In addition to this comprehensive range of products, as a system integrator we are active in developing tailor-made solutions to problems in road, railway and hydraulic engineering, and for retaining structures and many other specialist applications (e.g. Geotube for coastal protection and embankment construction). Here, our close contact with geotechnicians enables us to pay particular attention to the special requirements of the civil and geotechnical-engineering industry. We offer a broad range of nonwovens, geogrids, and woven products which have been specially designed to give optimum performance in the main functions of separation, ltration, protection, and reinforcement. This product portfolio is complemented by drainage composites and erosion-protection mats as well as special products, e.g. for pavement refurbishment. As an international company with headquarters in Linz, Austria, TenCate Geosynthetics Europe is a leading company in geosynthetics. Our world-wide sales and distribution network is staffed by competent sales and technical representatives. Continuous technological development, product innovation, in-house software for geosynthetic design, and a team of applications technologists with extensive know-how in the areas of geotechnical, application, plastics and textile technology are a clear indication of the leadership role played by TenCate Geosynthetics Europe in the production, design and marketing of geosynthetics.

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt TS Separation & Filtration Nonwovens

TenCate Polyfelt TS geotextiles are mechanically bonded continuous lament nonwovens from UV-stabilised polypropylene. They are characterized by a high resistance to installation damage, high water permeability and increased UV-resistance.

TS 10 (4.01)

TS 20 (4.01)

TS 30 (4.01)

TECHNICAL DATA

TS 40

TS 50

TS 60

TS 65

TS 70

Type of product Raw material Mechanical properties Tensile strength MD

[EN ISO 10319]

Unit kN/m kN/m % % N mm Unit l/m2s m Unit 2 kPa mm g/m

2

Mechanically bonded continuous-filament nonwoven UV-stabilised polypropylene

7.5 7.5 90 75 1,200 28

9.5 9.5 90 75 1,500 24

11.5 11.5 90 75 1,750 20

13.5 13.5 90 55 2,100 25

15.0 15.0 90 55 2,350 22

20.0 20.0 100 40 2,900 19

21.5 21.5 100 40 3,300 17

24.0 24.0 100 40 3,850 15

28.0 28.0 100 40 4,250 14

Tensile strength CD
[EN ISO 10319]

Elongation at max. load MD

[EN ISO 10319]

Elongation at max. load CD

[EN ISO 10319]

Static puncture resistance (CBR-Test) [EN ISO 12236] Cone-drop test (hole-)
[EN ISO 13433]

Hydraulic properties Permeability vertical

[EN ISO 11058] (h = 50 mm)

130 105

115 105

100 100

80 90

75 85

80 95

70 95

60 90

55 90

Opening size O90

[EN ISO 12956]

Identication properties Thickness [EN ISO 9863-1]

0.9 105

1.0 125

1.2 155

1.7 180

1.9 200

2.2 260

2.5 285

2.9 325

3.2 385

Mass per unit area [EN ISO 9864] Forms of supply Width Length

Unit m m 2/4 300 2/4 250 2/4 225 2/4 200 2/4 175 2/4 135 2/4 125 2/4 100 2/4 90

DESIGN COMMENTS
Area of application Subgrade stabilisation Railway construction Hydraulic construction Drainage systems Geomembrane protection
light medium heavy mechanical load

PRODUCT CATALOGUE GEOSYNTHETICS

TS 80

TenCate Polyfelt TS

Product Advantages and Applications

TS is the ideal separation and lter geotextile for civil engineering. Full design thickness of the base course is ensured over the working life of the structure by preventing the ingress of ll material into the ne-grained substrata. Compactabillity of the ll is improved and a more uniform load distribution ensured. Stability of the subsoil is increased due to faster consolidation, long-term settlements are reduced. TS provides balanced mechanical and hydraulic properties, optimized to resist installation damage on the one hand and to provide sufcient reinforcement properties to ensure the separation and load distributing effect on the other hand. TS affords drainage systems lasting protection against silting up. Granular drainage material remains free draining, thus ensuring speedy, effective drainage of the subsoil. TS provides excellent lter properties with high water permeability and retention capability to soil particles even under high loads. TS offers high long-term performance due to the use of selected raw materials. The production process (continuous lament) guarantees the consistent use of highest-quality materials. The raw material polypropylene is resistant to all chemical and biological agents usually occurring in soils and building materials. Polypropylene cannot be dissolved in water thus has no negative inuence on ground water. The polypropylene used for the production of TS is equipped with a UV-stabiliser to allow prolonged exposure to sunlight.

Stable road with TS

Loss of base course material without TS

Application
Drainage trenches Area drainage e.g. sports elds Road construction Unpaved roads Railway construction

The benets of TS at a glance:

Robust and highly resistant to installation damage Ideal mechanical properties to ensure effective separation Excellent lter behaviour High long-term performance

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt P Protection Geotextiles

TenCate Polyfelt P is a mechanically bonded continuous lament nonwoven from UV-stabilised polypropylene. It was developed to guarantee optimum protection efciency for geomembranes.

TECHNICAL DATA
P 120 P100 P 50 P 60 P 70 P80

Type of product Raw material Mechanical properties Strip tensile strength

[EN ISO 10319]

Unit MD/CD MD/CD kN/m % kN/m kN mm % Unit micron l/m s (mm/s) 20 kPa 100 kPa 10-6m2/s 10-6m2/s Unit % % % Unit 2 kPa/20 kPa mm g/m2 Unit m m 6.0 80 4.2/3.3 500
2

Mechanically bonded continuous filament nonwoven polypropylene, UV-stabilised

34/34 85/75 7.5 5.4 10.5 0.81

38/38 95/78 9.0 6.2 9.5 0.70

42/42 95/78 10.0 7.2 8.5 0.62

45/45 95/80 11.0 7.8 8.0 0.57

55/55 105/100 14.0 9.6 6.0 0.45

62/50 105/100 16.5 10.0 3.0 0.30

Elongation at max. load

[EN ISO 10319]

Strength at 10% strain weakest direction

[EN ISO 10319]

CBR puncture resistance

[EN ISO 12236]

Cone-drop resistance (hole-)

[EN ISO 13433]

Protection efciency
[EN 13719 Deformation at 300 kPa]

Hydraulic properties Opening size

[EN ISO 12956]

80 15 5.5 1.6

85 10 7.1 2.3

80 10 9.0 2.3

80 10 11.0 4.1

75 8 11.0 4.1

70 8 11.0 4.1

Permeability vertical (dh = 50 mm)

[EN ISO 11058]

Water ow rate in the plane

[EN ISO 12958]

Durability properties Weathering resistance Residual strength

[EN 12224]

> 90 > 80 > 93

Chemical resistance Residual strength

[EN 14030, Method A]

Microbiological resistance Residual strength

[EN 12225]

Identication properties Thickness [EN ISO 9863-1]

4.5/3.7 600

5.7/4.4 700

6.0/5.0 800

7.2/6.0 1,000

8.3/7.0 1,200

Mass per unit area [EN ISO 9864] Forms of supply Width Length

6.0 65

6.0 55

6.0 50

5.4 40

5.2 35

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt P

Product Advantages and Applications

P is the ideal geotextile for protection of geomembranes. P prevents direct contact of pointed stones with a membrane. The combination of product density and thickness reduces any such stresses which otherwise might puncture or tear the membrane. P avoids high friction forces between gravel and membrane on slopes. The permeability in the plane of P allows draining of water and gases. P geotextiles are best suitable for protection purposes due to the special production technology. The production process allows the use of high quality polypropylene only. This raw material is resistant to all chemical and biological agents usually occurring in soils and building materials. Polypropylene cannot be dissolved in water thus has no negative inuence on ground water. P is especially stabilised against UV radiation to allow prolonged exposure to climate. P shows high tensile strength at low elongation to reduce deformation of membranes and to better maintain its protection effect. P has high tensile strength to reduce risk of slipping failure on slopes.

Application
Landll: Surface drainage/sealing Landll: Base sealing Cut-and-cover tunnel construction NATM Tunnels and galleries Canals

The benets of P at a glance:

High protection efciency Excellent chemical and biological resistance High tensile strength at low elongation

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt F Filtration Geotextiles

TenCate Polyfelt F is a two-layer continuous lament nonwoven, one layer designed as lter, the other layer as protection against damage of the lter. This construction allows an optimum number of constrictions in the lter layer, resulting in an extremely low clogging risk and high soil retention security.

TECHNICAL DATA
F 60 F 70 F 80

Type of product Raw material Hydraulic properties Number of constrictions [acc. Giroud - see overleaf] Opening size O90 [EN ISO 12956] Permeability (normal to the plane) [EN ISO 11058] Flow rate in the plane [EN ISO 12958] Mechanical properties Elongation at max. load [EN ISO 10319] Maximum absorbed energy
1)

Unit micron mm/s m /s Unit MD/CD % kJ/m MD/CD kN/m mm N Unit % Unit 2 kPa mm g/m
2 2

Two-layer mechanically bonded PP continuous-filament nonwoven UV-stabilised polypropylene

25 - 40 80 60 7.0 x 10
-6

25 - 40 80 45 1.0 x 10
-5

25 - 40 80 30 1.3 x 10-5

85/85 10 23/23 13 3,300

85/85 13 30/30 10 4,500

85/85 15 35/35 8 6,500

[EN ISO 10319]

Tensile strength [EN ISO 10319] Cone-drop test [EN 13433] CBR puncture resistance [EN ISO 12236] Durability properties UV-resistance strength retained [EN 12224] Chemical / biological resistance Identication properties Thickness [EN ISO 9863] Mass per unit area [EN ISO 9864] Forms of supply Width Length

> 80

> 80

> 80

resistant against all chemical agents and microorganisms usually occuring in seas or rivers

3.5 400

5.0 600

6.5 800

Unit m m 6.0 100 6.0 60 6.0 40

1) Mean value length/width = Area of the triangle under the force-elongation curve.

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt F

Product Advantages and Applications

F is eminently suited as lter layer under the revetment. The stability of the coast line or river bank is ensured as ne soil particles cannot be eroded by waves and currents. Free ow between ground water and the open water is ensured preventing the build up of hydraulic pressure that could endanger the stability of the revetment. Installation is easier and less expensive than mineral lter layers. While mineral lters have to be adapted to the local soil conditions of the particular coastal area F can be used for nearly all types of soil. F consists of two layers of geotextiles. The grey layer is designed as lter layer. It permits the retention of ne soil particles and simultaneously maintains high water permeability. The lter behaviour is dened by the number of constrictions which is dependent on bre diameter, geotextile opening size and thickness. Geotextiles with more than 40 constrictions (e.g. thicker lter fabrics) tend to clog. Therefore F is equipped with a second geotextile layer to keep the thickness of the lter layer within the optimum range and at the same time allow it to accomodate high mechanical stress. The blue layer is designed as protection layer. It prevents the lter layer from being damaged during installation and service life. This layer has a larger opening size compared to the lter layer so that it will not interfere in the ltration process and thus minimize the risk of clogging.
A geotextile lter system

1 2 3

keeps the particle structure in place allows ne, unstable soil particles to pass through guarantees free passage of water.

Application
Coastal protection Quay walls Breakwaters Land reclamation Bridge piers

The benets of F at a glance:

Excellent lter performance even under severe hydraulic conditions Robust with high resistance to mechanical damage High long-term performance

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt Geolon PE

TenCate Polyfelt Geolon PE lter fabrics are woven geosynthetics made from high density polyethylene monolament and tape yarns. These fabrics are UV-stabilised and specially designed to meet the most critical lter demands. This type is also available with built-in xing loops and long life additives for under water applications. TenCate Polyfelt Geolon PE

TECHNICAL DATA
PE 1000 PE 180 PE 300 PE 525

Type of product Raw material

Unit l/m2s (mm/s) micron Unit MD CD MD CD kN/m % kN mm Unit m m 5.05 100 5.05 100 40 50 24 24 5 9 40 20 20 20 4 12 30 170 65 230

woven polyethylene monofilament and tape yarns

Product Advantages and Applications

Geolon PE lter fabrics are available in 4 standard opening sizes, each providing a different combination of lter performance and water permeability to t specic ltration or drainage requirements. The unique combinations of high density polyethylene monolament and tape yarns ensure long term ltration capability with enduring permeability. The fabrics are light weight, robust, can be prefabricated, and are very easy to install. If required versions with built-in xing loops are available to create fascine mattresses with Geolon PE-L. Geolon PE lter fabrics have been successfully applied over decades now in a variety of applications in marine areas such as revetment systems, bottom and bank erosion in rivers and canals in addition to coastal protection. Other major applications are drainage and inltration systems.

Hydraulic properties Water permeability normal to the plane

[EN ISO 11058] (dh = 50 mm)

300 350

385 600

Characteristic opening size O90

[EN ISO 12956]

Mechanical properties Tensile strength

[EN ISO 10319]

40 35 25 25 4 12

41 35 31 20 3.5 12

Elongation at nominal strength

[EN ISO 10319]

Static puncture resistance (CBR-value)

[EN ISO 12236]

Dynamic perforation (cone drop)

[EN ISO 13433]

Forms of supply Width Length

5.05 100

5.05 100

Application
Coastal protection Quay walls Canals Area drainage e.g. sports elds Drainage trenches

The benets of Geolon PE at a glance

Fabric can be selected on opening size and permeability to fulll specic demand Robust and stable fabric Can be prefabricated to meet exact dimension requirements High tensile strength Excellent UV-stability and chemical resistance Enduring ltration properties

10

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt Geolon PET

TenCate Polyfelt Geolon PET are high strength woven geosynthetics made from high tenacity polyester laments, especially designed to meet the highest long term requirements.

TenCate Polyfelt Geolon PET

TECHNICAL DATA
PET 150S PET 1000 PET 100 PET 150 PET 200 PET 300 PET 400 PET 600 PET 800

Type of product Raw material Mechanical properties Tensile strength MD

min.

Unit 110 kN/m

100

woven High tenacity PET yarns

175
150

175
150

220
200

330
300

440
400

660
600

880
800

1,100
1,000

CD Elongation at nominal strength Tensile strength at 6%

[EN ISO 10319]

50 % kN/m Unit m m 5 200 10 12 50

50 10 12 75

150 10 10 75

50 10 12 100

50 10 12 150

50 10 12 200

100 10 12 300

100 10 12 400

100 10 12 500

MD CD MD

Forms of supply Width Length

5 300

5 200

5 300

5 200

5 200

5 150

5 100

5 100

Product Advantages and Applications

The Geolon PET product range is specially designed to meet the demanding requirements of reinforced soil structures designed for a long service period, i.e. more than 100 years. Its excellent creep behavior and resistance against damage during installation makes Geolon PET an extremely cost effective geosynthetic for soil reinforcement. The standard stock product range is extensive: from 100 to 1000 kN/m in machine direction and up to 200 kN/m in cross direction. Flexibility in production gives us the possibility to develop tailor made products, designed to meet your project demands. The main applications areas, where the properties of Geolon PET closely t the requirements are foundations of embankments on weak soils, piles or over cavities. In under water applications Geolon PET is particularly effective as it will sink and make installation that much easier.
65% load 40% load Strain [%] 30% load

Time [h]

Creep strain for Geolon PET at various loads

Application
Breakwaters Reinforced pile foundations Railway and road embankments Railway construction Road construction

The benets of Geolon PET at a glance:

Excellent stress/strain behavior, short term as well as long term (creep) Extensive range of standard products from stock Tailor made products possible, on roll length or tensile strength Supply on steel cores for easy, risk free installation

PRODUCT CATALOGUE GEOSYNTHETICS

11

TenCate Polyfelt Geolon PP

TenCate Polyfelt Geolon PP series are woven fabrics, made of polypropylene tape and split bre yarns, developed and manufactured mainly for usage as separator and reinforcement geosynthetics in road construction. This type is also available with built-in xing loops and long life additives for under water applications.

TECHNICAL DATA
PP 100S PP 120S PP 120 PP 200 PP 300 PP 400 PP 400 PP 15 PP 25 PP 40 PP 60 PP 80

Type of product Raw material

woven polypropylene tape and split fibre yarns Biaxial Uniaxial

Mechanical properties Tensile strength MD

min.

Unit 16 kN/m
14

25
22

40
39

66
60

88
80

110
100

132
120

132
120

220
200

330
300

440
400

550
500

CD Elongation Tensile strength at MD & CD

[EN ISO 10319]

16 % 17 12 1.5 16

25 15 13 2.5 14

40 15 11 4 11

62 9 9 15 22 42 6 10

86 9 9 20 30 56 8 9

105 9 9 23 35 65 10 8

125 9 9 26 39 75 12 7

45 9 10 30 84 8 8

45 9 10 50 140 9 7

45 9 10 75 210 10 7

45 9 10 100 280 12 7

45 9 10 125 350 13 6

MD CD 2% 3% 5%

kN/m

Static puncture resistance (CBR)

[EN ISO 12236]

kN mm Unit l/m2s (mm/s) micron Unit m m

Dynamic perforation (cone drop)

[EN ISO 13433]

Hydraulic properties Water permeability normal to the plane

[EN ISO 11058] (dh = 50 mm)

10 170

5 150

13 180

25 300

20 275

15 200

13 180

15 250

13 250

10 250

10 250

10 250

Characteristic opening size O90

[EN ISO 12956]

Forms of supply Width Length

5.2 200

5.2 200

5.2 200

5.2 200

5.2 200

5.2 200

5.2 200

5.2 200

5.2 200

5.2 200

5.05 200

5.05 100

12

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt Geolon PP

Product Advantages and Applications

Geolon PP woven polypropylene geotextiles are available in a wide range of tensile strengths, from 15 to 500 kN/m in machine direction. Biaxial versions are available as standard products up to 200 kN/m, so they can be supplied immediately from stock. The PP range at 60 kN/m and above is characterized by an extremely high modulus, giving the advantage of utilizing high forces in the geosynthetic at low elongation. This will result in less deformation than with regular woven geotextiles. Other advantages of Geolon PP are the high UV-resistance, it is chemically inert, and can easily be prefabricated into large panels for simple installation. Main application areas are road and railway constructions, embankment foundations, temporary retaining soil structures and other applications for which not only the separation function of the geosynthetic is important but moreover the reinforcing tensile strength of the material is also signicant.

Geolon PP Tensile strength [kN/m]

Extruded PP grid

Standard woven PP fabric

Elongation [%]

Modulus comparision graph

The benets of Geolon PP at a glance:

Application
Coastal protection Breakwaters Railway and road embankments Railway construction Unpaved roads Road construction

Separation, ltration and reinforcement in one installed product A wide range of tensile strengths to choose from High tensile strength, low elongation (high modulus) Can be prefabricated to meet exact dimension requirements Excellent chemical resistance, even in alkali soils

PRODUCT CATALOGUE GEOSYNTHETICS

13

TenCate Polyfelt Rock PEC

TenCate Polyfelt Rock PEC is a geocomposite consisting of continuous lament non woven geotextile, reinforced by high tenacity polyester yarns. Rock PEC is available in a wide range of tensile strengths, unidirectional and bidirectional. Special grades can be manufactured on request.

PEC 35/35

PEC 55/50

PEC 75/75

Type of product Raw material

Geocomposite continuous PP filament nonwoven / high tenacity PET yarns Uniaxial Biaxial

Mechanical properties Tensile strength

[EN ISO 10319]

Unit MD
min.

37 kN/m
35

58
55

79
75

100
95

132
125

158
150

190
180

242
230

37
35

58
55

79
75

100
95

CD
Elongation at nominal strength MD [EN ISO 10319] CD Tensile strength at MD & CD
[EN ISO 10319]

12 % 10 85 -

12 10 85 -

12 10 85 -

12 10 95 -

12 10 90 -

12 10 90 -

12 10 95 -

12 10 95 -

37 10 10 7.5 10 17

53 10 10 11.5 16 22

79 10 10 16 22 37

100 10 10 20 27 46

2% 3% 5%

kN/m

Hydraulic properties Water permeability normal to the plane

[EN ISO 11058] (dh = 50 mm)

Unit l/m2s (mm/s) 10-7mm/s micron Unit m m 5.3 100 5.3 100 5.3 100 5.3 100 5.3 100 5.3 100 5.3 100 5.3 100 5.3 100 5.3 100 5.3 100 5.3 100 70 20 95 70 20 95 70 20 95 70 20 95 70 20 95 70 20 95 70 20 95 70 20 95 55 20 95 55 20 95 55 20 95 55 20 95

Water ow capacity in the plane at 20 kPa [EN ISO 12958] Characteristic opening size O90
[EN ISO 12956]

Forms of supply Width Length

Product Advantages and Applications

Rock PEC has been developed to combine the functions reinforcement, connement, separation, ltration and drainage in one product. The combination of reinforcement and drainage makes Rock PEC perfectly suitable to reinforce soil structures which are constructed with intermediate or ne soils. These types of soil are often locally available, but tend to be susceptible to porewater pressure build up and are normally not suitable to build steep reinforced soil structures. The excellent drainage or in-plane permeability of the PEC enables an accelerated dissipation of excess pore water pressure and consequent increase in shear strength. Compared to geogrids or woven geosynthetics, this results in signicantly higher short term soil strength characteristics and hence buildability. Rock PEC facilitates construction with these soils and shortens installation time. Due to the better creep resistance of polyester in comparison with polypropylene and polyethylene, Rock PEC permits a more economical design. The non woven protects the reinforcing yarns against mechanical damage during installation further improving the long term design strength of the product.

14

PRODUCT CATALOGUE GEOSYNTHETICS

PEC 95/95

TECHNICAL DATA
PEC 125 PEC 180 PEC 230 PEC150 PEC 35 PEC 55 PEC 75 PEC 95

TenCate Polyfelt Rock PEC

Not only in reinforced soil structures, but also in road and railway applications, Rock PEC products provide the ideal combination of functions. It separates the granular base course layer from the soft and possibly saturated subgrade, maintaining the mechanical and physical properties and the effective thickness of the base course over a longer service period. The unique lter and drainage capability of Rock PEC allows free water ow,

enabling accelerated dissipation of excess pore water pressure. Besides, it prevents migration (pumping) of ne soil particles from the subgrade into the base course. Stabilisation of the subgrade and reinforcement of the base course layer is provided by the high strength polyester yarns. In effect the PEC does the job of a separation geotextile and a geogrid combined.

This results in the following benets for road- and railway applications: Improved service life Equivalent performance with reduced base course thickness Minimized disturbance of subgrade Provide access and constructability over very soft surfaces Establish a well-compacted non yielding platform

Rock PEC products are exible and easy to install. Their surface structure and exibility ensure excellent soil interaction.
PEC composite geotextile in partially saturated residual soil Geogrid in partially saturated residual soil
Control test (without geosynthetic)

PEC composite geotextile in saturated (ponded) residual soil Geogrid in saturated (ponded) residual soil

Pore water pressure index

HDPE geogrid

Rock PEC

Time scale (test period/Tv)

Pullout resistrance [kN]

Clamp movement [mm]

Accelerated dissipation of excess pore-water pressure by Rock PEC

Benets on in-plane drainage in geotextile for reinforcement of poor draining soils. Improves soil/ geosynthetic interaction in poor draining soil (Pullout test at NUS)

Application
Parking lots Reinforced steep slopes Railway construction Unpaved roads Road construction

The benets of Rock PEC at a glance:

Low creep permits economy in design Surface structure and exibility ensure excellent soil-geotextile interaction In-plane permeability reduces excess pore-water pressure Filter-stable separation of soil layers Easy installation in one operation

PRODUCT CATALOGUE GEOSYNTHETICS

15

TenCate Miragrid GX
TenCate Miragrid GX products are knitted geogrids made from high tenacity polyester yarns which are covered with a black polymeric coating, providing high tensile strength with low creep characteristics. A full range of tensile strengths, both uniaxial and biaxial, is available.

GX 110/30

GX 160/30

GX 200/30

GX 400/30

GX 35/35

GX 55/30

GX 80/30

GX 20/20

GX 35/35

GX 55/55

Type of product Raw material

Uniaxial

Geogrid Polymeric coated high tenacity PET yarns Biaxial

Mechanical properties Tensile strength

[EN ISO 10319]

Unit MD
min.

38 kN/m
35

58
55

84
80

116
110

168
160

210
200

420
400

21
20

38
35

58
55

84
80

CD Elongation at nominal strength MD [EN ISO 10319] CD Tensile strength at MD & CD

[EN ISO 10319]

38 % 10.5 10.0 25 35

30 10.5 10.0 25 35

30 10.5 10.0 25 35

30 10.5 10.0 25 30

30 10.5 10.0 25 30

30 10.5 10.0 25 30

30 10.5 10.0 25 30

21 10.5 10.0 4.5 5.5 7.5 20 35

38 10.5 10.0 7.5 9.5 13.0 20 35

58 10.5 10.0 10.0 13.0 17.0 20 35

84 10.5 10.0 15.0 19.0 27.0 20 35

2% 3% 5% MD CD

kN/m

Mesh size (+/- 5 mm)

mm Unit m m

Forms of supply Width Length

5.2 100

5.2 100

5.2 100

5.2 100

5.2 50

5.2 50

5.2 50

5.2 100

5.2 100

5.2 100

5.2 100

Product Advantages and Applications

The way Miragrid GX is manufactured has two major advantages. Firstly the machine direction ribs are in a straight line, leading to minimal initial strain, mostly referred to as construction strain (its the percentage which a product elongates before actual tensile strength is mobilized). Secondly, all the junctions are knitted rmly together, and with the specially developed coating, Miragrid GX is a very stable yet exible geogrid. Miragrid is light weight and supplied on 5,2 m wide rolls. They are easily cut to the required length, easily installed and do not have sharp edges, unlike rigid geogrids. Especially in higher tensile strength areas, the recoiling effect of rigid geogrids, the time to cut the material and the risk of injuries to the workers makes installation much less satisfactory than with Miragrid. Miragrid GX has been specially designed for reinforcement of granular, ne to coarsegrained non-cohesive soils. The use of high tenacity polyester yarns result in excellent creep resistance, and the high molecular weight also makes the yarns resistant to the potential degrading effects of hydrolysis and chemical attack for the range of pH normally encountered in reinforced soil environments. Due to the open structure and the rough surface of the grid the soil to geosynthetic frictional interaction is optimised. This improves the performance of the geogrid via better shearing and pull out resistance which enables even more economic Miragrid based designs. For segmental concrete block wall applications, Miragrid GX geogrids can easily be in-

16

PRODUCT CATALOGUE GEOSYNTHETICS

GX 80/80

TECHNICAL DATA

TenCate Miragrid GX

tegrated in a wide variety of facing systems to provide a superior and structurally sound nished wall. The connection capacity, which often utilises the frictional interface between Miragrid geogrid and various block types, ensures optimal strength mobilization and thus cost-effective design. Miragrid GX is primarily used for reinforcement of retaining walls, bridge abutments and steep reinforced slopes. The biaxial versions of Miragrid GX are used to stabilise roads and other trafcked areas. In landll construction Miragrid geogrids are often used to reinforce the mineral seals and prevent slope slippage and instability of the cover soil.

CEN Normsand
Sheare stress [kN/m2]

Miragrid GX

Normal stress 150 kN/m2

Normal stress 100 kN/m2

Normal stress 100 kN/m2

Displacement [mm]

Shear strength [kN/m2]

Normal load [kN/m2]

Shear strength [kN/m2]

0/32 sandy gravel Miragrid GX vs. 0/32 sandy gravel Extruded HDPE geogrid vs. 0/32 sandy gravel

0/45 sandy gravel Miragrid GX vs. 0/45 gravel Welded strap PET geogrid vs. 0/45 gravel

Normal load [kN/m2]

Comparision shear strength capacity for 0/32 sandy gravel material

Comparision shear strength capacity for 0/45 gravel material

The benets of Miragrid GX at a glance:

Application
Parking lots Reinforced steep slopes Reinforced foundations Railway construction Unpaved roads Road construction

High tensile strength at low elongation Low tendency to creep Resistance to installation damage High chemical and biological resistance Optimized grid structure Excellent pull-out and interface friction behavior Superior connection capacity with modular blocks Simple and quick installation

PRODUCT CATALOGUE GEOSYNTHETICS

17

TenCate Polyfelt Polymat Erosion-Control Mats

TenCate Polyfelt Polymat erosion-control mats are monolament mats made from UV-stabilised polypropylene, with or without a synthetic reinforcing grid. Polymat has an open structure with an extremely high voids content.

TenCate Polyfelt Polymat

TECHNICAL DATA
2020/09 2020/20 1210 2010 810

Type of product Material of monolaments Material of reinforcing grid Function properties Thickness [EN ISO 9863-1] Tensile strength Elongation [EN ISO 10319] Tensile strength Elongation [EN ISO 10319] Mass per unit area [EN ISO 9864] Voids content Forms of supply Width Length under 2 kPa MD

Unit mm kN/m % kN/m % g/m2 % Unit m m 50 1.95 8 1.8 20 1.0 20 450 90

monofilament mat

monofilament mat with reinforcing grid

UV-stabilised polypropylene PP coated PET yarns

13 1.8 50 1.0 50 560 90

20 1.8 50 1.0 50 670 90

20 9.3 13 9.3 13 790 90

20 21 12 20 12 790 90

CD

50 1.95

25 1.95

25 1.95*

25 1.95*

Product Advantages and Applications

Polymat protects all kind of slopes against surface erosion long term. Even during the early root-formation phase, Polymat affords the topsoil adequate support. As a result, roots build a reinforced layer together with the polymat monolaments, which is stable even when exposed to high erosion forces.

The benets of Polymat at a glance:

Application
Landll: Surface drainage/ sealing Erosion protection Retaining structures Canals

Polymat permits rapid vegetation coverage of steep slopes. Even in the rooting phase Polymat offers effective erosion protection. Polymat protects vegetated areas against the erosive forces of high water or ooding. Polymat is easy and quick to install and environmentally absolutely safe.

18

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt Envirofelt CO

TenCate Polyfelt Envirofelt CO is made from 100% natural, biodegradable coconut bres (coir). The biodegradation process of the coir adds organic nutrients to the soil, thus acting as fertilizer. Envirofelt CO has the necessary strength to hold soil in place, thereby preventing surface erosion. TenCate Polyfelt Envirofelt CO

TECHNICAL DATA
CO 400 CO 700

Type of product Raw material Identication properties Thickness [EN ISO 9863-1] Mass per unit area [EN ISO 9864] Proportion of open area Mechanical properties Tensile strength [EN ISO 10319] Elongation at max. load [EN ISO 10319] Water absorption capacity [DIN 53923] Forms of supply Width Length MD/CD MD/CD

Unit mm g/m2 %/s Unit kN/m % % Unit m m 2.0 50 6.4/2.0 26/32 147 7 400 70

Woven 100% natural coconut fibres

7 700 50

20.0/9.3 34/38 116

2.0 50

Product Advantages and Applications

Envirofelt CO prevents surface erosion on steep slopes and provides optimum support for the long lasting growth of vegetation. The mat retains humus and by doing this helps plants through the critical rooting phase. As a result of the natural rotting process of the coconut bres, Envirofelt CO acts additionally as a fertiliser which promotes plant growth. The product lifespan of up to ve years guarantees a very adequate rooting phase. In the process, natural vegetation can grow freely and take over the task of ground stabilisation.

The benets of Envirofelt CO at a glance:

Application
Landll: Surface drainage/sealing

High tensile strength at low elongation Low tendency to creep Resistance to installation damage High chemical and biological resistance Optimized grid structure Excellent pull-out and interface friction behavior Superior connection capacity with modular blocks Simple and quick installation

PRODUCT CATALOGUE GEOSYNTHETICS

19

TenCate Polyfelt DC Drainage Mats

TenCate Polyfelt DC is a geocomposite consisting of a geonet and a lter nonwoven on one or on both sides. The geonet is made from high density polyethylene (HDPE), the lter nonwoven consists of polypropylene (PP). DC is characterised by low compressibility, and is therefore used in cases where effective drainage under high overburden pressures is required.

TECHNICAL DATA
DC 401E DC 601E DC 402E DC602E

Type of product Geocomposite MD In-plane ow rate q [EN ISO 12958] i=1 20 kPa 50 kPa 200 kPa 500 kPa
1)

Unit l/ms

Geocomposite Geonet + Filter geotextile on one side

Geocomposite Geonet + Filter geotextile on both sides

1.26 1.11 0.83 0.30 0.30 0.26 0.16 0.04 mm kN/m % kPa Unit % <3 4.8 4.5 4.0 12/9 50/50.5 > 1,250

1.91 1.71 1.40 1.00 0.51 0.42 0.34 0.15 6.8 6.3 5.9 15/10 50/50 > 1,600 Polyethylene (HDPE)

0.62 0.51 0.35 0.24 0.13 0.09 0.07 0.03 5.3 4.8 4.2 19/17 50/50 > 1,250

1.60 1.45 1.21 0.90 0.38 0.31 0.22 0.10 7.2 6.6 6.1 21/17 50/50 > 1,600

i = 0.1

20 kPa 50 kPa 200 kPa 500 kPa 2kPa 20 kPa 200 kPa MD/CD MD/CD

Thickness
[EN ISO 9863]

Tensile strength
[EN ISO 10319]

Elongation
[EN ISO 10319]

Compressive resistance [ASTM D 1621] Raw material Geonet Compressive creep Reduction of thickness under term load (1000 hrs, 200 kPa) [EN 1897-01] Type of product Raw material Filter geotextile CBR puncture resistance [EN ISO 12236] Cone drop test (hole diameter) [EN 918] Water permeability (vertical) [EN ISO 11058] Opening size O90 [EN ISO 12956] Mass per unit area [EN ISO 9864] Forms of supply Width* Length
1) hard - hard, specimen size 380 x 300 mm

<3

<3

<3

Unit kN mm l/m2s mm g/m2 Unit m m 2 25 4 50 2 25 4 50 1.4 32 100 0.09 120 1.4 32 100 0.09 120

Nonwoven 100% Polypropylene (PP)

1.4 32 100 0.09 120

1.4 32 100 0.09 120

2 25

4 50

2 25

4 50

*) The lter geotextile projects by 10 cm on one side each over the edge of the geonet.

20

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt DC

Product Advantages and Applications

DC is a drainage mat with high resistance against compression DC reduces space requirements and excavation costs. It offers the same in-plane ow rates as conventional gravel drains - at a considerably lower thickness. The structure of DC provides high resistance against compression to allow long-term drainage capacity also under higher loads. DC is particularily suitable where shear and compression forces are active (e.g. on slopes in vertical applications) The installation of DC is easy. DC ensures high quality for drainage systems The controlled production process of DC guarantees a constant high quality, which facilitates on-site quality control. Both HDPE core and PP geotextile provide excellent chemical and biological resistance.
DC 402E Cuspated drain 2

Thickness [%]

Time [h]

Creep at 200 kPa (EN 1897-01)

Application
Landll: Surface drainage/sealing Wall and cellar drainage Soil retaining structures Cut-and-cover tunnel construction Dams

The benets of DC at a glance:

High compression resistance Reduced space requirements Lower excavation cost Excellent chemical resistance Ease of installation

PRODUCT CATALOGUE GEOSYNTHETICS

21

TenCate Polyfelt Megadrain

TenCate Polyfelt Megadrain is a drainage product made of three-dimensional polypropylene monolaments combined with one or two layers of polypropylene lter geotextile (TenCate Polyfelt TS). Megadrain has an extremely high voids content offering a high in-plane ow capacity under low surcharge loads.

TECHNICAL DATA
1230 2030 1240 2040 730 740

Type of product Raw material Properties In-plane ow rate q [EN ISO 12958 soft/hard] i=1 20 kPa 50 kPa i = 0.32 i = 0.03 Thickness [EN ISO 9863] Tensile strength [EN ISO 10319] 20 kPa 50 kPa 20 kPa 50 kPa 2kPa

Unit l/m.s

Drainage mat with filter on one side

Drainage mat with filter on both sides

PP (monofilament mat) + PP UV-stabilised (filter)

2.00 1.40 1.00 0.70 0.27 0.20 6.9 9.5

4.00 2.00 2.20 0.55 0.50 0.15 14.0 9.5

5.50 2.20 2.90 1.05 0.70 0.28 20.0 9.5

1.50 1.10 0.75 0.55 0.21 0.14 7.2 20

3.00 2.00 1.60 0.50 0.40 0.14 14.0 20

5.00 2.40 2.80 1.00 0.70 0.25 20.0 20

l/m.s l/m.s mm kN

Type of product Filter geotextile Cone drop test [EN ISO 13433] Tensile strength [EN ISO 10319] CBR puncture resistance [EN ISO 12236] Opening size O90 [EN ISO 12956] Water permeability [EN ISO 11058, h = 50 mm] Forms of supply Length Width*
Other forms of supply are available on request.

Unit mm kN/m N mm l/m2s Unit m m 50 50 21 10 1,600 0.085 100

Mechanically bonded continuous-filament nonwoven

21 10 1,600 0.085 100

21 10 1,600 0.085 100

21 10 1,600 0.085 100

21 10 1,600 0.085 100

21 10 1,600 0.085 100

36

36

26

26

50

50

36

36

26

26

2.00 3.95

1.95 3.90

1.95 3.85

2.00 3.95

1.95 3.90

1.95 3.85

*) The lter geotextile projects by 100 mm on one side each over the edge of the monolament mat.

22

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt Megadrain

Product Advantages and Applications

Megadrain is a drainage mat with high water-ow capacity Megadrain reduces space requirements and excavation costs. It offers the same in-plane ow rates as conventional gravel drains at a considerably lower thickness. The high drainage capacity makes Megadrain suitable for constructions with low gradients. Installation of Megadrain is easy, one roll is able to replace 15 20 to of gravel. Megadrain offers high quality for drainage systems The controlled production process of Megadrain guarantees a constant high quality, which facilitates on-site quality control. Both HDPE core and PP geotextile provide excellent chemical and biological resistance.

Application
Landll: Surface drainage/sealing Retaining wall drainage Wall and cellar drainage Roof drainage

The benets of Megadrain at a glance:

High drainage capacity Reduced space requirements Lower excavation cost Excellent chemical resistance Ease of installation

PRODUCT CATALOGUE GEOSYNTHETICS

23

TenCate Polyfelt PGM

TenCate Polyfelt PGM paving felt is a mechanically bonded continuous-lament nonwoven of 100% polypropylene with optimum bitumen-storage capacity.

TECHNICAL DATA
PGM 14

Type of product Raw material Properties Asphalt retention [Texas DOT Item 3099] [ASTM D 6140-97] Tensile strength
[EN ISO 10319]

Unit kg/m2 kN/m % N % mm g/m % C Unit m m

2

Mechanically bonded continuous-filament nonwoven 100% polypropylene, UV-stabilised

1.1 9 55 520 > 50 1.1 140 < 10 165 100% recyclable with the conventional methods

Elongation at max. load (MD + CD)/2 [EN ISO 10319] Grab tensile strength [ASTM D 4632] Grab elongation [ASTM D 4632] Thickness at 2 kN/m2 load) [EN ISO 9863-1] Mass per unit area [EN ISO 9865] Variation coefcient Melting point [ASTM D 276] Recycling Forms of supply Width Length
Important precaution! Store rolls in a dry place! Follow the installation guidelines!

1.00

1.90 150

3.00

3.80

Installation
1 2

1 Cleaning of the road surface. 2 Filling of cracks (> 4 mm) and pot-holes. 3 The total effective tack-coat quantity of 1.2 kg/m2 is evenly applied over the whole area, extending max. 10 cm over the edge of the geocomposite to be installed. The type of the tack-coat depends on the climatic conditions and on the type of asphalt overlay to be used. 4 Installation of the paving felt starts after curing of the emulsion has began, as this small quantity cannot bleed through. PGM is laid into the tack-coat by unrolling using specially designed laying equipment. Pretensioning is not necessary.

5 Even distribution of the second tack coat quantity (B), consisting of parts B1 and B2: B1 is required to saturate the paving felt approx. 0.8 kg/m2 of 70% emulsion. B2 is required to embed the chippings. The quantity to be applied varies according to the recommendations of the emulsion producer, and depends on the quality, quantity, shape and size of the chippings to be used as for conventional surface dressing applications. Immediately after application of the emulsion on top of the paving felt, the required quantity of chippings is spread evenly. This is followed by compaction, preferably with rubber-tyred rollers. In the case of double or multi-layered surface dressings, it must be assured that the tack-coat of the second layer is in full contact with the rst layer. After a period of 1 to 3 days, excess chippings should be removed using appropriate road-sweeping equipment. In the case of spot maintenance, the paving felt can be laid into the uncured emulsion, after which the surface is covered with sand to allow temporary trafc.

6 The hot-rolled asphalt (min. thickness 40 mm) can be installed immediately after the unrolling of PGM-G. It is recommended to use crawler-type pavers. The temperature of the asphalt mix must not exceed 160C during installation. This normally corresponds to a mixing temperature of max. 190C. At high ambient temperatures, or if an excess of tack-coat bleeds throught, sticking of the tyres of the paver of trucks can be avoided by spreading asphalt mix or chippings into the wheel paths.

24

PRODUCT CATALOGUE GEOSYNTHETICS

TenCate Polyfelt PGM

Product Advantages and Applications

PGM paving felt is an innovative and economical repair measure for cracked road surfaces. Specially developed to retard the onset of reective cracking in the repaired overlay.

1.00

Tensile stress [N/mm2]

Crack length in cm

with PGM and polymer-mod. bitumen without PGM top surface of overlay

0.75

with PGM without PGM

0.50

0.25

0.00

0.25

0.50

0.75

1.00

Time [min]

Elongation [%]

Extension of the life span of asphalt roads: the start of crack formation is delayed 3-fold by using PGM

Low temperature behaviour: Transfer of tensile stresses at -10 C Max. stress (in % of control sample) After 0.5% extension [TU Braunschweig]

< 60% > 0.28 N/mm2

Permeabiliy

with PGM without PGM

Pressure [kPa]

Sealing: Insignicant head loss up to

< 500 kPa [Resource Int. Inc.]

Application
Repair of asphalt pavements with levelling layer Repair of asphalt pavements without levelling layer Maintenance with surface dressing

The benets of PGM at a glance:

Sealing of the cracked road surface Excellent stress relief Uniform Adhesive bond strength Good performance at low temperatures Recycling capability Easy and quick installation Longetivity

PRODUCT CATALOGUE GEOSYNTHETICS

25

TenCate Polyfelt PGM-G

TenCate Polyfelt PGM-G is a high-strength geocomposite consisting of a mechanically bonded continuouslament nonwoven made from 100% polypropylene and reinforced glass laments.

PGM-G 100/100

TECHNICAL DATA

Type of product Raw material Properties Asphalt retention

[Texas DOT Item 3099] [ASTM D 6140-97]

Unit kg/m2 kN/m % kN/m MPa mm g/m2 C Unit m m

Composite (mechanically bonded continuous-filament nonwoven + glass filaments) Polypropylene, UV-stabilised + glass filaments

1.1 50/50 3 34/34 73,000 40 x 40 300

1.1 100/100 3 68/68 73,000 40 x 40 430

1.1 200/200 3 136/136 73,000 40 x 40 495

Tensile strength /MD/CD)1) Elongation at break

1)

Strength at 2% strain1) E-Modulus of the glass laments Mesh width of the glass laments Mass per unit area [EN ISO 9865] Melting point [ASTM D 276] Recycling Forms of supply Width Length
1) Strength values refer to the glass lament reinforcement. Important precaution! Store rolls in a dry place! Follow the installation guidelines!

Glass laments are incombustible and temperature resistant up to 400 C 100% recyclable with the conventional methods

0.95 1.90 3.80 100 100 75

0.95 1.90 3.80 100 100 75

0.95 1.90 100 75

DESIGN PRINCIPLE
-) The calculation is based on a comparison between the result of standard calculations for pavement rehabilitation and a calculaton using a so called fabric effectiveness factor (FEF). The result of the comparison is the extende lifetime of the structure due to the use of the geosynthetic material. The pavement calculations are done according to the manual series 17 (MS 17) of the Asphalt institute (USA) or according to a mixture out of MS 17 and the RVS 3.63 (Austria). The FEF is evaluated by laboratory testing. Test according to Simulation testing of geotextile membranes for reective cracking Proceeding out of the 2nd Int. conf. geotextiles Vol.2.

26

PRODUCT CATALOGUE GEOSYNTHETICS

PGM-G 200/200

PGM-G 50/50

TenCate Polyfelt PGM-G

Product Advantages and Applications

Glass bre reinforced and combined with the optimum bitumen-retention capacity of a mechanically bonded geotextile, PGM-G achieves a signicant reduction in the formation of reective cracking. PGM-G is used when high in-plane forces in the underlayer construction are present (with resulting high stress levels).
Geocomposite as asphalt-reinforcement element.
PGM-G Control

Horizontal force Fh [N]

Breaking energy

Crack opening width [mm]

Energy-to-break with PGM-G: The area under the load-displacement curve corresponds to the work done at break.

Test result: Without geosynthetic, high stresses occur at the crack.

Test result: With geosynthetic, the stresses at the crack are signicantly reduced.

Repair of the road surface over excavated ditches

Partial reinforcement of a longitudinal crack with milling

Complete asphalt reinforcement of an old concrete pavement

Application
Complete asphalt reinforcement

The benets of PGM-G at a glance:

Reinforcement at low strain (<3%) Sealing of the cracked road suface Longetivity Excellent stress relief Uniform adhesive bond strength Easy installation by machine Recycling capability Chemically resistant to road salt

PRODUCT CATALOGUE GEOSYNTHETICS

27

The information given in this brochure is to best of our knowledge true and correct, however new research results and practical experience can make revisions necessary. No guarantee or liability can be drawn from the information mentioned herein. If not declared otherwise all technical values are means from standard tests and reect normal production variations. Minimum values are given within the 95% condence level. The right is reserved to make changes without prior notice. Updated data sheets can be found in the internet under www.tencate.com/geosynthetics.

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502038 | 07.2007 | wanted

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Tel. +43 (0)732 6983 0 Fax +43 (0)732 6983 5353 www.tencate.com/geosynthetics service.at@tencate.com