Three-Phase Induction Machine Design

File: Setup1.res

GENERAL DATA

Given Output Power (kW): Rated Voltage (V): Winding Connection: Number of Poles: Given Speed (rpm): Frequency (Hz): 50 Stray Loss (W): 55 Frictional Loss (W): Windage Loss (W): Operation Mode: Type of Load: 0 0 Motor 380 Wye 2 2880

5.5

Constant Power 75

Operating Temperature (C):

STATOR DATA

Number of Stator Slots: 24 Outer Diameter of Stator (mm): Inner Diameter of Stator (mm): Type of Stator Slot: 1 169 88.9

Stator Slot hs0 (mm): hs2 (mm): bs0 (mm): bs1 (mm): bs2 (mm): Top Tooth Width (mm): Bottom Tooth Width (mm): 0.8 8.98 3.5 7.7 9.9 5.06472 5.22779

Length of Stator Core (mm):

132

Stacking Factor of Stator Core: 0.95 Type of Steel: steel_2012-2

Number of lamination sectors 1 Press board thickness (mm): Magnetic press board Yes Number of Parallel Branches: Type of Coils: Coil Pitch: 10 0 1 1

Number of Conductors per Slot: 30 Number of Wires per Conductor: Wire Diameter (mm): 1.085 1.2 2

Wire Wrap Thickness (mm):

Wedge Thickness (mm): 0 Slot Liner Thickness (mm): 0

Layer Insulation (mm): 0 Slot Area (mm^2): 142.603

Net Slot Area (mm^2): 127.533

Slot Fill Factor (%):

245.641 75

Limited Slot Fill Factor (%):

**** Warning - Result is Unfeasable **** Slot Fill Factor is beyond its limited value. Wire Resistivity (ohm.mm^2/m): Top Free Space in Slot (%): 0 0.0217

Bottom Free Space in Slot (%): 0 Conductor Length Adjustment (mm): End Length Correction Factor 1 1 0

End Leakage Reactance Correction Factor

ROTOR DATA

Number of Rotor Slots: 22 Air Gap (mm): 0.4 Inner Diameter of Rotor (mm): 36.39 Type of Rotor Slot: Rotor Slot hs0 (mm): hs01 (mm): hs2 (mm): 0.95 0.95 12.85 1

bs0 (mm): bs1 (mm): bs2 (mm): Cast Rotor: Half Slot: No No

0 6.5 2.5

Length of Rotor (mm): 132 Stacking Factor of Rotor Core: 0.95 Type of Steel: Skew Width: steel_2012-2 0 15 10 17.2

End Length of Bar (mm): Height of End Ring (mm): Width of End Ring (mm): Resistivity of Rotor Bar

at 75 Centigrade (ohm.mm^2/m): Resistivity of Rotor Ring at 75 Centigrade (ohm.mm^2/m): Magnetic Shaft: Yes

0.030303

0.030303

MATERIAL CONSUMPTION

Armature Copper Density (kg/m^3): Rotor Bar Material Density (kg/m^3):

8900 8900

Rotor Ring Material Density (kg/m^3): 8900 Armature Core Steel Density (kg/m^3): 7850

Rotor Core Steel Density (kg/m^3):

7850

Armature Copper Weight (kg): 3.74885 Rotor Bar Material Weight (kg): Rotor Ring Material Weight (kg): Armature Core Steel Weight (kg): Rotor Core Steel Weight (kg): 2.43831 0.732914 12.8033

3.31222

Total Net Weight (kg): 23.0356

Armature Core Steel Consumption (kg): Rotor Core Steel Consumption (kg):

23.3789 6.11027

RATED-LOAD OPERATION

Stator Resistance (ohm):

0.891021

Stator Resistance at 20C (ohm): 0.732937 Stator Leakage Reactance (ohm): Rotor Resistance (ohm): 0.800996 Rotor Resistance at 20C (ohm): 0.658883 Rotor Leakage Reactance (ohm): Resistance Corresponding to Iron-Core Loss (ohm): 4.41247e+007 Magnetizing Reactance (ohm): 72.1142 2.55191 2.05078

Stator Phase Current (A):

10.2074

Current Corresponding to Iron-Core Loss (A): 4.58592e-006 2.806 9.48429

Magnetizing Current (A): Rotor Phase Current (A):

Copper Loss of Stator Winding (W): Copper Loss of Rotor Winding (W): Iron-Core Loss (W): 0.00278392

278.511 216.153

Frictional and Windage Loss (W): Stray Loss (W): 55 Total Loss (W): 549.667 Input Power (kW): Output Power (kW): 6.04969 5.50003

Mechanical Shaft Torque (N.m): 18.1952 Efficiency (%): 90.9141 Power Factor: 0.89229 Rated Slip: 0.0378143 2886.56

Rated Shaft Speed (rpm):

NO-LOAD OPERATION

No-Load Stator Resistance (ohm):

0.891021 2.05609

No-Load Stator Leakage Reactance (ohm): No-Load Rotor Resistance (ohm):

0.800951

No-Load Rotor Leakage Reactance (ohm):

12.9768

No-Load Stator Phase Current (A): No-Load Iron-Core Loss (W): No-Load Input Power (W):

2.95773

0.00309311 79.9606

No-Load Power Factor: 0.0128219 No-Load Slip: 9.232e-006 2999.97

No-Load Shaft Speed (rpm):

BREAK-DOWN OPERATION

Break-Down Slip:

0.31 58.3274 3.20565

Break-Down Torque (N.m): Break-Down Torque Ratio:

Break-Down Phase Current (A): 49.2037

LOCKED-ROTOR OPERATION

Locked-Rotor Torque (N.m):

38.6244

Locked-Rotor Phase Current (A):70.552 Locked-Rotor Torque Ratio: Locked-Rotor Current Ratio: 2.12279 6.91182

Locked-Rotor Stator Resistance (ohm): 0.891021 Locked-Rotor Stator

Leakage Reactance (ohm):

1.76209

Locked-Rotor Rotor Resistance (ohm): 0.831734 Locked-Rotor Rotor Leakage Reactance (ohm): 0.839798

DETAILED DATA AT RATED OPERATION

Stator Slot Leakage Reactance (ohm): Stator End-Winding Leakage Reactance (ohm): 0.807038

0.898452

Stator Differential Leakage Reactance (ohm): 0.345295 1.86496

Rotor Slot Leakage Reactance (ohm): Rotor End-Winding Leakage Reactance (ohm): 0.155291

Rotor Differential Leakage Reactance (ohm): 0.531658 0

Skewing Leakage Reactance (ohm):

Stator Winding Factor: 0.957662

Stator-Teeth Flux Density (Tesla): Rotor-Teeth Flux Density (Tesla):

1.49879 1.68995

Stator-Yoke Flux Density (Tesla):1.35419 Rotor-Yoke Flux Density (Tesla): 1.23772

Air-Gap Flux Density (Tesla):

0.639665

Stator-Teeth Ampere Turns (A.T): Rotor-Teeth Ampere Turns (A.T): Stator-Yoke Ampere Turns (A.T):

14.0268 68.1707 60.3584

Rotor-Yoke Ampere Turns (A.T): 5.98262 Air-Gap Ampere Turns (A.T): 269.355

Correction Factor for Magnetic Circuit Length of Stator Yoke: 0.585218 Correction Factor for Magnetic Circuit Length of Rotor Yoke: 0.352794 Saturation Factor for Teeth: 1.30516 1.55146

Saturation Factor for Teeth & Yoke: Induced-Voltage Factor: 0.922328

Stator Current Density (A/mm^2): Specific Electric Loading (A/mm): Stator Thermal Load (A^2/mm^3):

5.51998 26.3147 145.256

Rotor Bar Current Density (A/mm^2):

3.86692

Rotor Ring Current Density (A/mm^2): 6.07182

Half-Turn Length of Stator Winding (mm): 316.371

WINDING ARRANGEMENT

Angle per slot (elec. degrees): Phase-A axis (elec. degrees):

15 112.5

First slot center (elec. degrees): 0

TRANSIENT FEA INPUT DATA

For one phase of the Stator Winding: Number of Turns: Parallel Branches: 120 1 0.891021 0.00252538

Terminal Resistance (ohm): End Leakage Inductance (H):

For Rotor End Ring Between Two Bars of One Side: Equivalent Ring Resistance (ohm): Equivalent Ring Inductance (H): 2D Equivalent Value: Equivalent Model Depth (mm): 132 Equivalent Stator Stacking Factor: Equivalent Rotor Stacking Factor: 0.965152 0.95 0.00608937 2.39612e-006 2.77959e-009

Estimated Rotor Inertial Moment (kg m^2):