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ANNEXURE-IA

DATE OF INSPECTION AND TESTING PLACE OF INSPECTION AND TESTING PROJECT NAME INSPECTION PART Serial No Make Type Output Head Flow Speed Sl No. Particulars

28th January,2010 MNREDA Complex, Shillong GALWANG MicrO Hydel Project

(A) HYDRAULIC TURBINE PART AND ACCESSORIES (UNIT-I) 329/547 Feb 1998 JYOTI LTD, Vadodara, India 300 HF -IV-50 Horizontal 57.84 KW 25M 294.8 litre/sec 800 RPM Type of Tests Observation Recommendation DPT need to carried out to ensure the healthy condition. Cleaning and painting and then store in proper area need to be done Clean thoroughly and apply anticorrosive paint

1 Draft Tube pipe

Visual

2 Casing 3 Runner

Visual Visual and hammering

4 Guide apparatus 5 Outlet casing 6 Shaft

visual visual visual

The cones covered with rust and store in the open The outside is found in good condition but the inside part is heavily rust In good condition with no sign of rust The guide vane are alright with slight rust. The link mechanism are intact and appear to be in good condition. In good condition with little sign of rust In good condition

The vanes need to be clean slightly the need to be clean and store properly

7 Bearing 8 Flywheel

Visual visual

The bearings are in good condition but no oil in the The plug has to be procured bearing sump and casing plug and casing fill with proper oil to is missing avoid damage of bearing In good condition DPT need to carried out to ensure the healthy condition. Cleaning and painting need to be done DPT need to carried out to ensure the healthy condition. Cleaning and painting need to be done

9 Turbine coupling

Visual

In good condition with little sign of rust

Bearing pedestal 10 and base plate

Visual

In good condition with little sign of rust

Governor
Make-JYOTI Capacity--125 KgM Type --Oil pressure Governor 11 a Safety devices b Pressure Gauge Oil drain valve c piping d Tachometer Electrical speed e control f Oil pump visual visual visual visual visual hand rotation broken broken broken missing missing Could be rotated. No oil available in sump New one required New one required Repair by welding New one required New one required Need to be overhauled as the part may be rusted inside.

g Distibuting valve h By-pass valve i Dashpot

Hand movement Hand movement visual and hand movement

Could be moved with difficulty. Need to be overhauled as the No oil available in sump. part may be rusted inside. working satisfactory working satisfactory

GALWANG-HYDROTURNE INSPECTION AND TESTING REPORT 28-01-2010

ANNEXURE-IA

Sl No. Particulars j Pendulum lever

Type of Tests visual visual and hand k Hand control gear movement l Piping and valve visual

Observation intact working satisfactory missing

Recommendation

New one required

12 BUTTERFLY VALVE It need overhauled. DPT need to carried out to ensure the healthy condition. Cleaning and painting and then store in proper area need to be done Need to be overhauled as the part may be rusted inside. Need cleaning

Valve body

visual

The valve is covered with rust and store in the open Heavily covered with dust and appear to be in good condition In good condition with little sign of rust The sealing area appear to be in good condition but the seal has become old. Not available It appears to be in good condition.

servomotor Counter weight

visual visual

Seal Oulet, inlet pipe 13 Gear box General Remark

visual visual visual

The seal need to be replaced Need to be procured

Most of the parts of the Hydraulic turbine are found to be in good condition subjected to thorough cleaning and proper storage. The cleaning and storage as describe in general for Hydro-machineries may be followed. The missing parts have to be procured. It is not intent of this report to verify the missing parts but to suggest only on the the available parts. The concerned authority is requested to do the same. The main components of the turbine should be overhauled before erection and installation.

GALWANG-HYDROTURNE INSPECTION AND TESTING REPORT 28-01-2010

ANNEXURE1B

DATE OF INSPECTION AND TESTING PLACE OF INSPECTION AND TESTING PROJECT NAME INSPECTION PART Serial No Make Type Output Head Flow Speed Sl No. Particulars (A)

28th January,2010 MNREDA Complex, Shillong GALWANG MicrO Hydel Project

HYDRAULIC TURBINE PART AND ACCESSORIES (UNIT-2) 329/548 Feb 1998 JYOTI LTD, Vadodara, India 300 HF -IV-50 Horizontal 57.84 KW 25M 294.8 litre/sec 800 RPM Observation Recommendation DPT need to carried out to ensure the healthy condition. Cleaning and painting and then store in proper area need to be done Clean thoroughly and apply anticorrosive paint

Type of Tests

1 Draft Tube pipe

Visual

2 Casing 3 Runner

Visual Visual and hammering

4 Guide apparatus 5 Outlet casing 6 Shaft

visual visual visual

The cones covered with rust and store in the open The outside is found in good condition but the inside part is heavily rust In good condition with no sign of rust Tthe guide vane are alright with slight rust. The link mechanism are intact and appear to be in good condition. In good condition with little sign of rust In good condition

The vanes need to be clean slightly the need to be clean and store properly

7 Bearing 8 Flywheel

Visual visual

The bearings are in good condition but no oil in the The plug has to be procured bearing sump and casing plug and casing fill with proper oil to is missing avoid damage of bearing in good condition DPT need to carried out to ensure the healthy condition. Cleaning and painting need to be done DPT need to carried out to ensure the healthy condition. Cleaning and painting need to be done

9 Turbine coupling

Visual

In good condition with little sign of rust

Bearing pedestal 10 and base plate

Visual

In good condition with little sign of rust

Governor
Make-JYOTI Capacity--125 KgM Type --Oil pressure Governor 11 a Safety devices b Pressure Gauge Oil drain valve c piping d Tachometer Electrical speed e Control f Oil pump visual visual visual visual visual hand rotation some are broken Ok Ok missing missing Could be rotated. No oil available in sump New one required

New one required New one required Need to be overhauled as the part may be rusted inside.

g Distibuting valve h By-pass valve i Dashpot

Hand movement Hand movement visual and hand movement

Could be moved with difficulty. Need to be overhauled as the No oil available in sump. part may be rusted inside. working satisfactory working satisfactory

GALWANG HYDRO-TURBINE TESTING REPORT-28-01-2010

ANNEXURE1B

visual visual and hand k Hand control gear movement l Piping and valve visual 12 BUTTERFLY VALVE

j Pendulum lever

intact working satisfactory missing

New one required

Valve body

visual

Ok Heavily covered with dust and appear to be in good condition In good condition The sealing area appears to be in good condition but the seal has become old. Not available Appear to be in good condition.

Cleaning and painting and then store in proper area need to done Need to be overhauled as the part may be rusted inside.

servomotor Counter weight

visual visual

Seal Oulet, inlet pipe 13 Gear box General Remark

visual visual visual

The seal need to be replaced Need to be procured

Most of the parts of the Hydraulic turbine parts are found to be in good condition subjected to thorough cleaning and proper storage. The cleaning and storage as described in general for Hydro-machineries may be followed. The missing parts have to be procured. It is not intent of this report to verify the missing parts but to suggest only on the the available parts. The concerned authority is requested to do the same. The main components of the turbine should be overhauled before erection and installation.

GALWANG HYDRO-TURBINE TESTING REPORT-28-01-2010

ANNEXURE-2A

DATE OF INSPECTION AND TESTING PLACE OF INSPECTION AND TESTING PROJECT NAME INSPECTION PART Serial No Make Type KVA Voltage Current Power Factor Phase Frequency Protection Duty type Insulation class (Stator) Insulation class (rotor) Excitation voltage Excitation current Weight Overspeed Specification Year of manufacture Connection Style No Sl No. Particulars

28th January,2010 MNREDA Complex, Shillong GALWANG MicrO Hydel Project (B) ALTERNATOR (UNIT-I) 12927 JYOTI LTD, Vadodara, India THG 45-6-83 Horizontal 62.5 415 volt 87 Ampere 0.80 3 50 Hz IP-21 S1 F F 65 Volt DC 20 Ampere 800 Kg 1800 RPM IS 4722/1992 1998 Star 2PSM 94-302-2 Observation Recommendation

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Type of Tests

Stator

The stator is covered with dust and some of the end wire Visual insulation has deteriorated. R-Phase--90 M-ohms Y-Phase --70 M-ohms Insulation B-Phase-- 70 M-ohms resistance in Mega R-Y----100 Mohms ohms with 500v Y-B----100 Mohms megger B-R---100 Mohms The PI value is 1.0 only Impedance measurement R-Phase--0.4954 ohms Y-Phase --0.691ohms B-Phase-- 1.0567ohms The Impedance are not equal and varied widely

The stator may be clean and store properly.

Cleaning, heating and varnishing is needed

Need to be compared with the factoryu result.

Resistance measurement by multimeter

Rotor

3 Slipring

visual Insulation resistance in Mega ohms with 500v megger 3.0 M-ohms Resistance measurement by multimeter 2.8 ohms visual OK

0.3 ohms. Factory value is 0.065 ohms Appear to be OK as the same cannot be dismantled. The rotor may be clean.

Good

Factory value is 2.8 ohms

Brush holder and Visual 4 Brushes Visual 5 Choke

OK OK

GALWANG ALTERNATOR TESTING REPORT 28-01-2010

ANNEXURE-2A

Current 6 Transformer 7 DIODES Power cables and control 8 cables 9 RPM meter General Remark

Visual Visual

OK OK

visual visual

No trace No trace

The Generator is generally found to in good condition subjected to thorough cleaning and proper storage. The cleaning and storage as describe in general for Hydro-machineries may be followed.

GALWANG ALTERNATOR TESTING REPORT 28-01-2010

ANNEXURE 2B

DATE OF INSPECTION AND TESTING PLACE OF INSPECTION AND TESTING PROJECT NAME INSPECTION PART Serial No Make Type KVA Voltage Current Power Factor Phase Frequency Protection Duty type Insulation class (Stator) Insulation class (rotor) Excitation voltage Excitation current Weight Overspeed Specification Year of manufacture Connection Style No Sl No. Particulars

28th January,2010 MNREDA Complex, Shillong GALWANG MicrO Hydel Project (B) ALTERNATOR (UNIT-2) 12928 JYOTI LTD, Vadodara, India THG 45-6-83 Horizontal 62.5 415 volt 87 Ampere 0.80 3 50 Hz IP-21 S1 F F 65 Volt DC 20 Ampere 800 Kg 1800 RPM IS 4722/1992 1998 Star 2PSM 94-302-2 Observation The stator is covered with dust and some of the end wire insulation has deteriorated. R-Phase--100 M-ohms Y-Phase --130 M-ohms B-Phase-- 90 M-ohms R-Y----160 Mohms Y-B----150 Mohms B-R---150Mohms The PI value is 1.0 only R-Phase--0.7956 ohms Y-Phase --0.449ohms B-Phase-- 0.6047ohms The Impedance are not equal and varied appreciably Recommendation

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Type of Tests

Visual Insulation resistance in Megahms with 500v megger 1 Stator

The stator may be clean and store properly.

Cleaning, heating and varnishing is needed

Impedance measurement

Need to be compared with the factoryu result.

Resistance measurement by multimeter

Rotor

3 Slipring

visual Insulation resistance in Mega ohms with 500v megger 3.0 M-ohms Resistance measurement by multimeter 2.6 ohms visual OK

0.3 ohms. Factory value is 0.065 ohms Appear to be OK as the same cannot be dismantled. The rotor may be clean.

Good

Factory value is 2.8 ohms

Brush holder and Visual 4 Brushes Visual 5 Choke

OK OK

GALWANG GENERATOR TESTING REPORT 28-01-2010

ANNEXURE 2B

Current 6 Transformer 7 DIODES Power cables and control 8 cables 9 RPM meter

Visual Visual

OK OK

visual visual

No trace No trace

General Remark The Generator is generally found to in good condition subjected to thorough cleaning and proper storage. The cleaning and storage as describe in general for Hydro-machineries may be followed.

GALWANG GENERATOR TESTING REPORT 28-01-2010