T101017-VE04-P1UHA-160004 - Analysis and Design of PA Fan Foundation - Calculations

FOR APPROVAL
Rev Date Prepared Checked Approved Details of Revision

Owner

Owners Engineer

Contractor

PC T10107
UAS VEO4
Project
2 x 685MW THERMAL POWER PLANT
AT RAIPUR,CHHATTISGARH
KKS UHA
Unit Code P1
Reg. No. 160004
Title

Analysis and Design of PA Fan foundation - Calculations
Rev. C
Document No.
T10107-VE04-P1UHA-160004
Page-No.
1

B 2010/07/15
BT
JL MP For Approval
BT CP MP For Approval 2010/09/27 C

DOOSAN PROJECTS INDIA PVT., LTD
W.O. No: T10107 Calc T10107-VE04-P1UHA-160004 Sheet Cont'd
Client : GMR Energy Limited Project Raipur Chhattisgarh 2 X 685 MW CTPP
Title: Raipur-Chhattisgarh CTPP - Analysis & Design of PA Fan Foundation
CALCULATION COVER SHEET
TABLE OF CONTENTS
LEAD SHEET SHEET NO.
PURPOSE
REFERENCES
DESIGN REQUIREMENTS
UNCONFIRMED ASSUMPTIONS
DESIGN PROCEDURES
CONCLUSIONS
BODY OF CALCULATION
3
3
3
4
5
6
4
Revision Record Continued on Sheet .
Form C015104G3 (4/1/01)
APPENDIX A (Includes Applicable References)
Original Issue
Incorprate increase in foundation block
depth due to lowering of boiler mat
foundation
2010/07/15
B Preliminary
M. Patel
2010/04/6
B. Tandon J. L.
2010/04/6
Preliminary
Revision
A
Status Description of Revision
print/sign/date
Preparer Approver
print/sign/date
Checker
print/sign/date
A1
J. L.
2010/04/6
M. Patel
B. Tandon
Form C015104G3 (4/1/01)
1
2

W.O. No: T10107 Calc : T10107-VE04-P1UHV-160001 Sheet No: Cont'd on:
Prepared By: J.L. Date Checked By: Date:
REVISION RECORD
2010/05/13
M. Patel C. P B. Tandon
2010/09/15
For approval C
Revision
print/sign/date
Status Preparer Checker Approver
print/sign/date
Description of Revision
print/sign/date
Revision to calculations because of
dimensional changes in PA Layout &
providing an isolation pad between PA
Foundation and Boiler Mat
Form C015104G3 (4/1/01)
Form C015104G3 (4/1/01)
2010/09/21 2010/09/24
CP 2010/09/21
2 3

W.O. No: T10107 Calc : T10107-VE04-P1UHA-160004 Sheet No: Cont'd on:
Prepared By: B. Tandon Date C hecked By: Date:
PURPOSE
REFERENCES
Codes & Standards
1. Indian Standard: IS: - 2000 -Code of Practice for Plain and Reinforced Concrete (Fourth Revision)
2. Indian Standard: IS: - 2008
3. Indian Standard IS: -Criteria for Earthquake Resistant Design of Structures Part 1
4. Indian Standard: IS:
5. Indian Standard: IS: -1986
Reference Drawings/Documents
No. Drawing/Document No. Drawing/Document Description
1. T10107-VB00-P0-UZ1-171001
2 Doosan Projects India Pvt Ltd Drawings;
2010/05/06 Design Criteria for Civil, Structural &
Architectural Work
1.0
The purpose of this calculation is to design the foundation of the PA FAN for the Raipur-Chhattisgarh CTPP project.
456
2.0
2.1
Date
2010/04/6
- Criteria for Earthquake Resistant Design of Structures Part 4 Industrial
Structures Including Stack-like Structures
- Code of Practice for Design and Construction of Foundations in Soils:
General Requirements
-2002
-2005
1786 -Specification for High Strength Deformed Bars & Wires for Concrete
Reinforcement
2.2
-1979 Code of Practice for Design and Construction of Machine Foundations,
Part 4 Foundation for Rotary Type Machines of Low Frequency
1893
1893
2974
1904
2974 -1982 Code of Practice for Design and Construction of Machine Foundations,
Part 1 Foundation for Reciprocating Type Machines
2. Doosan Projects India Pvt., Ltd., Drawings;
a. T10107-UE00-P0UHA-320001 Rev.B Boiler General Arrangement, (Key Plan)"
b. T10107-YD00-P0HLB-310002 Rev.B PA Fan Layout Drawing
3. T10107-VA02-P0ZEN-160001 CUE. Testing Company Pvt. Limited Submittal:
4.
DESIGN REQUIREMENTS
Units of Measurement
The units of measurement used in the design and analysis of the foundation are SI system.
2010/07/29
2010/05/27
3.0
3.1
2010/09/13
Arya, S., O'Neil, M., & Pincus, G. (1981). Design of Structures and Foundations for
Vibrating Machines . Gulf Publishing Company.
Report on Geotechnical Investigation Work for
Proposed 2 x 685 MW Coal Based Thermal
Power Plant at Raipur, Chhattisgarh
C
CP 2010/09/21
3 4

2010/04/6
Material
Concrete
Reinforcement
Site Location
Design Ground Elevation
The finish grade level provided by GMR shall be at elevation 313.0 m in BTG area/ Section 1.3.4, Ref. # 1
Design Ground Water Elevation
All concrete reinforcement shall be high strength deformed reinforcing bars with a minimum yield
strength, f
y
= 415 N/mm
2
, conforming to IS-1786.
Concrete for the boiler building foundation mat, which is integral with PA FAN foundation, shall
consist of grade M25 concrete with a cube strength of f'ck = 25 N/mm2 conforming with IS-456.
Design Ground Water Table shall be taken as 7.5m below final grade elevation - as recommended in final
Geotechnical Investigation Report.
3.2
3.3
3.4
3.3
The site of the Raipur- Chhattisgarh Coal Fired Power Plant is located near Raikheda Village, Raipur
District, in the State of Chhattisgarh, India. The site is about 12 Km from the Tilda town and 55 Km
from Raipur.
Primary Air Fan piers shall consist of grade M35 concrete with a cube strength of f'ck = 35
N/mm2 conforming with IS-456.
Soil Coefficient of Sub grade Reaction
Bearing Pressure
A net allowable bearing pressure of 48.9 MT/m
2
is used based on information provided.
UNCONFIRMED ASSUMPTIONS
DESIGN PROCEDURE
Design Basis
Design Methodology
A dynamic analysis for the PA Fan foundation as block foundation is performed according to procedure laid in
ref. 4. and reference codes 6 & 7.
The foundation mass shall be at least 25 times rotor mass. as specified by vendor.
The Boiler foundation mat is analyzed as an elastic plate mat using the STAAD.Pro V8i computer program. The
support springs for the plate elements are based on the soil coefficient of sub grade reaction as determined from
the information provided in the soil investigation report.
The foundation shall be supported on a mass of lean concrete resting on weathered rock (layer III) with a
coefficient of sub grade modulus of 3.6 kg/cm3. See Appendix C..
3.5
4.0
5.2
PA Fan Foundation block is supported and separated with neoprene pad over Boiler building Mat Foundation,
which as a flexible raft is designed for equivalent loading from PA Fan. The PA Fan Foundation is checked for
static and dynamic loads as block foundation.
As recommended in Ref. 4, soil pressure for PA fan foundation static loading shall preferably be under 50% of
allowable soil pressure.
Natural Frequency of Equipment Foundation shall not be within 30% of Operating Frequency of Equipment.
The foundation mass shall be at least 25 times rotor mass as specified by vendor.
5.1
5.0
None
3.6
CP 2010/09/21
4 5

2010/04/6
CONCLUSION
Natural Frequencies are outside 30% of M/C operating Freq. i.e. not between 17.4 Hz to 32.3 Hz
Vertical Natural Frequency = Hz , OK No Resonance as damping ratio > 0.707
Horizontal Natural Frequency = Hz , OK No Resonance as damping ratio > 0.707
Rocking Natural Frequency = Hz , OK
For Reinf. Details see contract Drawings.
BODY OF CALCULATION
Calculations begin on following page.
7.8
6.7
> 7.1
7.0
6.0
C
CP 2010/09/21
5
6

W.O. No: T10107 Calc No: T10107-VE04-P1UHA-160004 Sheet No: Cont'd on:
Prepared By: BT Date: Checked By: Date:
Title: 2 x 685 MW RAIPUR - CHHATTISGARH Coal Fired Power Plant - Primary Air Fan equipment Foundation
Rev C, 2010-9-15
PA FAN Foundation
Calculations based on Vendor Drawing T10107 YD00 P0HLB 310002 Revison B Received 9/15/2010
2010/4/6
Calculations based on Vendor Drawing T10107-YD00-P0HLB-310002 Revison B - Received 9/15/2010
Machine Loading includes Dynamic load at starting of motor as well as fan load in running condition
Dead Load Vertical M
D
= 8 * 29 +6 * 21 +8 * 31 =
Longitudnal (Axial) Force F
SY
=
8 * 1.8 +6 * 3.5 +8 * 5.3 =
Lateral Force (Horiz) F
SX
=
8 *0 + 6 * 0.9 +8 * 0.8 =
Dynamic Force =F
d-v
=
8 * 49 +6 * 0.5 +8 * 12 =
11.8 KN
491.0 KN
606.0 KN
77.8 KN
C
X
=
8 * 49 +6 * 0.5 +8 * 10 =
Machine Operating Speed =
Soil Parameters
From Geotechnical Report
Density of Soil,
s
=
Poisson's Ratio = E =
475.0 KN
24.8 Hz
15.74 kN/m3
2000 0 kg/cm2 0 35
C
Poissons Ratio, = E =
Shear Modulus, G =2000(/(2*(1+0.35)) = =
Allowable Soil Bearing Pressure @ Rock level EL 305.5 =
Weight of 2.0m lean concrete - 2.0m soil wt = (145-110) x 3.2808^3/2200 x 2 =
Allowable Soil Bearing Pressure under boiler mat which supports Fan block, q
a
= =
Acceptance Criteria (based on Vendor's requirements)
1) Natural Frequency of Equipment Foundation shall not be within 30% of Operating Frequency of Equipment
50.00 MT/m2
1.12 MT/m2
2000.0 kg/cm2
740.7 kg/cm2 72592.6 kN/m2
0.35
479.3 kN/m2 48.88 MT/m2
C
1) Natural Frequency of Equipment Foundation shall not be within 30% of Operating Frequency of Equipment
and 20% away from double of speed frquency.
Therefore, Natural Frequency shall not occur between 17.36 Hz To 32.24 Hz and 39.68 Hz To 59.52 Hz
2) Per Vendor the stiffness of foundation has to be > 10^6 N/mm
3) Per vendor, foundation mass should be a minimum of 25 times rotor mass >= 931.6 KN
(Rotor mass= = 37.3 KN
4) Keep Static soil pressure under 50% of allowable soil pressure - per ARYA.
Foundation Geometry
3800 kg
C
Foundation Geometry
PA FAN FD FAN
CC
Neoprene Pad Isolation
BOILER MAT
C
B= 5200
8825
4500
6 7
CP 2010/09/21

Rev C, 2010-9-15
2010/4/6
L =12.45m
B =5.20m
Effective flexible mat length acting as rigid mat = 3 x Ls = 3(Et3/(12(1-
m
2)Kr))^0.25
where E = 5000*sqrt(25)= for concrete
m
= 0.17 poisson's ratio for concrete
Kr = subgrade modulus of soil
3Ls for 2m thick mat =
length of PA Pad =7.7+4.75 =12.45m
=>Use L =
35304 kN/m3
14.09m
25000.0 N/mm2
12.45m
Effective width = B =>5.2 = 5.20m
Use B = 5.20m
i.e use 12.45m length of mat and 5.2m width for calculating K
7 8
CP 2010/09/21

Rev C, 2010-9-15
2010/4/6
General revision to calculations due to increase in PA fdn block thickness.
Z Foundation Embedment depth 3.50 m
X FOR FOUNDATION, I =M{(B
2
+t
2
)/12 +(CG
z
2
)}
B FOR EQUIPMENT, I =M(CG
z
2
)
t W
fnd
/ W
equip
=22.36 (RECOMMENDED MINIMUM =2.25 )
Y W
fnd
/ Rotor mass =200 6 (RECOMMENDEDMINIMUM=25 ) Y W
fnd
/ Rotor mass =200.6 (RECOMMENDED MINIMUM =25 )
L B t CG
X
CG
Y
CG
Z
WCG
X
WCG
Y
WCG
Z
I
SUPPORT PAD #1 12.45m 5.20m 4.50m 2.60m 6.23m 2.25m 17846 42727 15443 6296.1
SUPPORT PAD #2 6.30m 5.20m 0.69m 2.60m 3.15m 4.84m 1385 1678 2580.25 1398.1
SUPPORT PAD #3 2.75m 5.20m 0.24m 2.60m 11.08m 4.62m 210 896 373.56 194.44
Motor - - - 2.60m 4.00m 6.00m 487 749 1124 687.02
Foundation Weight
L
Equipment
80.86 kN
6863.73 kN
532.56 kN
187.31 kN Motor - - - 2.60m 4.00m 6.00m 487 749 1124 687.02
Shaft+coupling 2.60m 7.70m 5.19m 31 91 61 32.296
or assemble & Fan Casing 2.60m 10.98m 6.00m 352 1486 812 496.38
Silencer & Duct Not included as it is supported by aux. boiler steel and there is a flexible joint between duct and equipment.
TOTALS: 20310 47626 20394 9104
Mx due to Axial Ld F
SY
= 77.8 x6 = 466.8 kN-m
My due to Lateral Ld F
Sx
= 11.8 x6 = 70.8 kN-m
187.31 kN
7811.56 kN
135.33 kN
11.77 kN
Static check - Soil Pressure
CG
X

(EQUIP & FOUND)
= 20310.05 / 7811.56 = 2.60m e
x
= 2.6 - 2.6 = 0.00m
0% of foundation width
CG
Y

(EQUIP & FOUND)
= 47625.6 / 7811.56 = 6.10m e
y
= 6.23 - 6.1 = 0.13m
0.1% of foundation length
CG
Z
(
EQUIP & FOUND)
= 20394.13 / 7811.56 = 2.61m e
z
= 2.61m OK
LB
2
BL
2
= 134.34 m3 56.11 m3 S
y
= S
x
= =
6 6
P M
x
M
y
7811.6
A S
x
S
y
64.74
50% Allowable Pressure =239.66 kN/m2 >Calculated Pressure =136.96 kN/m2 , OK
Note: Fan Foundation bears on neoprene pad directly on top of Boiler mat. Therefore, refer to Boiler calcs
Per Staad run, For DL +IL max base pressure under PA fdn = 22.5 MT/m2 = 220 kN/m2 OK
+
0.13x7811.6+70.8
= 137.0 kN/m2
134.34
y
q = +
0x7811.6+466.8
56.11
x
+ +
=
p
8 9
CP 2010/09/21

Rev C, 2010-9-15
2010/4/6
DYNAMIC CHECK:
Vertical Translation (Per ARYA)
Area of rectangular foundation base, A = 12.45 x 5.2 =
A 64.74
t 3.142
64.74 m2
4.54 m Equivalent radius of foundation base, r
o
= = =
Spring Constant |
z

=2.14 (fig. 4-1, ref 4 ) for B/L = 0.42
(Table 4-1, ref 4 )
( 72593 )( 2.14 ) ( 5.2 )( 12.45 )
Equivalent spring constant K
z
=
G|
z
BL
(1 - )
1922999 kN/m = =
1 k 1
2t m 6.28
W 7812
g 9.815
( 1 - 0.35 )
7.8 Hz
795.904
Mass, m = = = 795.88
1922999 kN/m =
1922999
=
= =
kN/sec
2
-m
Vertical Natural Frequency = f
nz
=
7812
Geometric Damping ratio Dz = 0.425/\B
z
= 0.458 (Table 4-3, ref 4 )
Internal Damping D
i
of Soil = negligible NOTE: IF Dz >.707, NO RESONANCE WILL OCCUR
Mass Ratio = B
z
=
W (1-)
=
4
s
r
o
3
(1 - 0.35 )
= (Table 4-3, ref 4 )
4 (15.74 )( 4.54 )
f 7 8
0.862
3
Consider embedment effect
embedment factor would only be applicable if backfill is well compacted against the foundation pad.
Embedment factor for vert. spring = q
z
= 1 +0.6(1 - )(h/r
o
) = 1 +0.6 (1 - 0.35 )( 3.5 / 4.54 ) = 1.30
( 72593 )( 2 14 ) ( 5 2 )( 12 45 ) ( 1 3)
Damped natural freq.(called resonant freq) f
dnz =
f
nz
=
7.8
= 10.3 Hz
1 - 2 D
z
2
1 - 2x 0.458^2
Equivalent Vertical Spring G| BL q
( 72593 )( 2.14 ) ( 5.2 )( 12.45 ) ( 1.3) =
1 k 1
2t m 6.28
1 +1.9( 1 - 0.35 )( 3.5 / 4.54 )
Equivalent Vertical Spring
Constant =
k
z
=
G|
z
BL q
z
=
Vertical Natural Frequency = f
nz
= =
2501229
795.88
Embedment factor for
Vertical damping =
o
z
=
1 +1.9 (1 - ) (h / r
o
)
=
2501229 kN/m
(1 - ) ( 1 - 0.35 )
= 8.9 Hz
= 1.71
1 30 q
z
Vertical damping =
z
1.30
Vertical Damped Natural
Frequency =
f
dz
=
f
nz
1 - 2 D
z
2
9 10
CP 2010/09/21

Rev C, 2010-9-15
2010/4/6
0.425
=
( 1.71 )
= 0.784 Modified damping ratio, D'
z
=
0.425 (o
z
)
NOTE: If Dz > .707, NO RESONANCE WILL OCCUR
=
= 0.784
0.86
Modified damping ratio, D
z

B
z
Horizontal Translation (Per ARYA)
A 64.74
t 3.142
Spring Constant |
x

= 1
(fig. 4-1, ref 4 ) for B/L = 0.42
Equivalent radius of foundation base, ro = = = 4.54 m
1 k 1
2t m 6.28
Equivalent spring constant K
x
= 2(1 +) G|
x
BL = 2( 1 +0.35)( 72593 )( 1 ) ( 5.2 )( 12.45 ) = 1577039 kN/m
7811.56( 7 - 8(0.35))
= 1.071
3
Horizontal Natural Frequency, f
nx
= =
1577039
= 7.1 Hz
795.88
Mass ratio = B
x
=
W (7 - 8)
=
3
Geometric Damping ratio Dz = 0.288/\B
z
= 0.278 (Table 4-3, ref 4 )
Internal Damping D
i
of Soil =negligible
1.071
32(1 - )
s
r
o
3
Damped Natural Horizontal freq
(called resonant freq), f
dnx
=
f
nx
=
7.08
Mass ratio B
x

= 7.7 Hz
1 - 2 D
x
2
1 - 2 ( 0.278 )
32 ( 1 - 0.35 )(15.74 )( 4.54 )
3
2
Embedment factor for Horizontal Spring, q
x
= 1 +0.55(2 - )(h/r
o
) = 1 +0.55 (2 - 0.35 )( 3.5 / 4.54 ) = 1.70
= 2680471 kN/m
Equivalent Horizontal
Spring Constant =
k
x
=2(1 +) G|
x
BL q
x
= 2( 1 +0.35)( 72593 )( 1 ) ( 5.2 )( 12.45 ) ( 1.7 ) =
=
1 k 1
2t m 6.28
1 +1.9( 2 - 0.35 )( 3.5 / 4.54 )
q
z
2680471
=2.621
1.70
2680471 kN/m
=
= 9.2 Hz
795.88
Horizontal Natural
Frequency =
f
nx
= =
Horizontal Damping =
o
x
=
1 +1.9 (2 - ) (h / r
o
)
0.288
NOTE: As Dx > .707, NO RESONANCE WILL OCCUR
( 2.62 )
= 0.729
1.070
Modified Damping
Ratio =
D
x
=
0.288 (o
x
)
=
B
z
10 11
CP 2010/09/21

Rev C, 2010-9-15
2010/4/6
Torsional Excitation (Rocking) Dynamic Analysis (Per ARYA)
(ANALYSIS ASSUMES NO ECCENTRICITY TRANSVERSE TO SHAFT) (ANALYSIS ASSUMES NO ECCENTRICITY TRANSVERSE TO SHAFT)
I =
LB
3
( 12.45 )( 5.2 )
3t
Rocking Spring Coefficient = |
= 0.424 ( FROM FIGURE 1 WITH B/L =0.42 )

( 3 )( 3.14 )
3.69 m =
9104.4 Kn-m-sec
2
Equivalent radius of
foundation base, ro =
=
3
4 4
1 k 1
2t I
6.28
72592.59( 0.42 )( 12.45 )( 5.2 ) =
1 - 0.35
15923679 kN-m/rad
= 6.7 Hz
3( 9104.37 )( 1 - 0.35)
Rocking Spring
Constant =
k
=
Rocking Natural Frequency = f
n
= =
15923679
9104.37
G|
LB
2
=
1 -
3I
(1 - )
2
( 1 +(2.02 ) (2.02)
3( 9104.37 )( 1 0.35)
= 2.02
8r
o
5
8 ( 15.74 / 9.815)(3.69 )
Mass ratio = B
u
=
3I
(1 )
=
0.15
= 0.035
(1 + B
) B
Damping
Ratio
D
=
0.15
=
6.7 Hz
1 2 D
2
( )
Damped Rocking Natural
Frequency =
f
d
=
f
n
=
6.66
=
5
2
Embedment factor q
for Rocking Spring = 1 +1.2(1 - )(h/r

o
) +0.2(2 - m)(h/ro)
3
=1 +1.2 (1 - 0.35 )( 3.5 / 3.69 ) +0.2( 2 - 0.35 )( 3.5 / 3.69 ) = 2.02
6.7 Hz
1 - 2 D
2
1 - 2 ( 0.035 )
Frequency =
f
d

3
2
2
1 k 1
2t I
6.28
25484469 kN-m/rad
= 8.4 Hz
72592.59( 0.42 )( 12.45 )( 5.2 ) (2.02) = Equivalent Rocking Spring
Constant =
k
=
G|
LB
2
q
=
Rocking Natural Frequency = f
n
= =
25484469
9104.37
1 - 1 - 0.35
1 +0.7(1 - )(h / r
o
) +0.6(2 - )(h / r
o
)
3
2
1 +0.7( 1 - 0.35 )( 3.5 / 3.69 ) +0.6( 2 - 0.35 )( 3.5 / 3.69 )
Mass ratio Correction factor n
= 1.585 For | = (PER TABLE 4-5) 2.018

= 1.600
M difi d M ti
|
( 2 018 )( 1 585 ) 3 1991
=
Rocking Damping
o
=
1 +0.7(1 )(h / r
o
) +0.6(2 )(h / r
o
)
q
2.02
3
3
D
=
= 0.017
Modified Mass ratio =
| =
( 2.018 )( 1.585 ) = 3.1991
Modified Damping
Ratio
0.15 (o
)
=
0.15 ( 1.6 )
(1 + q
) q
( 1 +(2.02 )( 3.2 )) (2.02 )( 3.2)

11 12
CP 2010/09/21

Rev C, 2010-9-15
2010/4/6
8.42
= 8.4 Hz
2
Damped Rocking Natural
F
f
d
=
f
n
=
2
FREQUENCY RATIO, r =Fo / f
n
=
Check Displacement @ Machine shaft Elevation:
Horizontal mode:
1
((1 r^2)^2 +(2D r)^2)
8.4 Hz
1 - 2 D
2
1 - 2 ( 0.017 )
Frequency =
f
d

magnification factor M
r
=
24.8 / 8.4 = 2.95
2
((1-r^2)^2 +(2D
x
r)^2)
where r = /
n
= f /f
n
= 24.8/9.2 = 2.685 = 2 x freq. in Hz
Hence, M
r
= 0.157
Displacement response X =M
r
* F
x
/k
x
= 0.157 x 475 / 2680471x 1000
Ax =
g
r
0.0277 mm
Tho gh the nbalance force at catastrophic damage is onl 78kN b t f ll D namic Hori ontal load 475kN is
Rotational Mode: 1
((1-r^2)^2 +(2D
r)^2)
where r = /
n
= f /f
n
= 24.8/8.4 = 2.945
Hence M = 0 13
magnification factor M
r
=
Though the unbalance force at catastrophic damage is only 78kN, but full Dynamic Horizontal load =475kN is
used for calculating Displ. -- Conservative
Hence, M
r
= 0.13
T = 9.0*4*2.010 = 72.36 kNm
Displacement =
M
r
* T
/k
= 4E-07 rad
Total Horizontal Displacement response X = Ax +A x fdn depth to c/l shaft
= 0.0277 +0.00000037*0*1000 = OK
(Max rotating Load due to unbalance of the fan motor =
9kN @ 2 rows of 4 supports, spaced at 2.01m))
0.0277 mm
12 13
CP 2010/09/21

Rev C, 2010-9-15
2010/4/6
SUMMARY OF RESULTS
NATURAL FREQUENCIES SHALL NOT OCCUR BETWEEN 17.36 Hz to 32.24 Hz and 39.68 Hz to 59.52 Hz
Undamped Frequency (withou embed. ): Damped Frequency (resonant Freq) with embedment effect
Vertical Natural Frequency = 7.8 Hz , OK Vertical Damped Natural Frequency = >8.9 Hz , OK
Horizontal Natural Frequency = 7.1 Hz , OK Horizontal Damped Natural Frequency = >9.2 Hz , OK
R ki N t l F 6 7 H OK R ki D d N t l F 8 4 H OK Rocking Natural Frequency = 6.7 Hz , OK Rocking Damped Natural Frequency = 8.4 Hz , OK
Check Soil Pressure under Dynamic loading:
Additional Vertical Force =
Additional My due to Lateral Ld F
Dx
= 475 x0 = 0 kN-m
P M
x
491.0 0
A S
x
64.74 56.1
=
Additional Soil Pressure due to Dynamic Loading = q =

491.0 KN
=
7.6 kN/m2
+
+
Total Bearing Pressure = + = <
OK
Note: Fan Foundation bears on neoprene pad directly on top of Boiler mat. Therefore, refer to Boiler calcs
for bearing pressure checks.
Per Staad run,
For DL +IL +LL max base pressure under PA fdn = 38.4 MT/m2 = 376 kN/m2 OK
137.0 kN/m2 7.6 kN/m2 144.5 kN/m2 479.3 kN/m2
For DL +IL +LL max base pressure under PA fdn 38.4 MT/m2 376 kN/m2 OK
13 14
CP 2010/09/21

Rev C, 2010-9-15
2010/4/6
Reinforcement Design: F
ck
= 35 N/mm
2
f 415
2
f
y
= 415 N/mm
2
Pier A: For simplicity Consider piers as separate blocks Fsx
Pier Size =6.3m x 5.2m x 5.3m Fsy
Dead Weight (Total) M
D
= 6.00m
Longitudnal (Axial) Force F
SY
=
5.27
SX
=
Dynamic Force =F
d-v
=
232.0 KN
14.4 KN
0.0 KN
392.0 KN
X
=
Foundation Pier Wt =6.3 x 5.2 x 5.3 x 23.56
= 5.20m
Design Horizontal Acceleration Seismic Coefficient
A
h
= (Z/2) (S
a
/g)
4067.5 KN
R/I
392.0 KN
1 +15T 0.00 <T < 0.10 6.30m
2.50 for 0.10 <T < 0.40
1.00/T 0.40 <T < 4.00
As Period T=1/Natural freq(Hz) =1/3.5= 0.233 S
a
/g = 2.5
Z =0.1 R =3 I =1.75
A
h
=0.1/2 x 2.5/(3/1.75) = 0.073
R/I
S
a
/g =
A
h
0.1/2 x 2.5/(3/1.75) 0.073
A
v
=2/3 x Ah = 0.049
Seismic Load on self wt of pier =0.073 *4067.5 Seismic forces on equip are included in dynamic forces.
Fx & FY =
F
v
=2/3* 296.6 =
Total Fv =
M
Y
= 6 x (0 +392) +5.3/2 x 296.6
296.6 KN
197.7 KN
4497.2 KN
Y
( )
=
M
Y
= 6 x 14.4 +5.3/2 x 296.6
=
Check Concrete Section stresses as for plain concrete, based on working stress method:
concrete direct compressive stress for vertical load =
5.2 x 6.3m2
= 0 137 N/mm
2
<< Allowo =9 N/mm2
867.9 KN
4497.2 KN
= 137.279
3133.5 KN
Kn/m2
= 0.137 N/mm
2
<< Allow o
c
=9 N/mm2
and f
t
=(3133.5 +867.9) / (6.3 x5.2^2/6) = 140.9 kN/m
2
= << Allow o
b
=11.5 N/mm2
Thus, the PA FAN foundation acts as a mass concrete block
Provide min. Reinfocement
Per IS:2974 (part iv), min. reinf for block foundation = (to be distributed on surfaces)
=>rebar reqd = of pedestal Volume =>4316kg
0.141 N/mm2
25 kg/m3
0.318% q p g
Perimeter of pier = 23 m =>no. of vertical rebars @ 0.175m c/c = 131 nos
Use 1 layers of #25 bars @ 175 mm c/c => 131 ea 131*5*3.85 = 2658 kg
Side face Reinforcemn #20 @ 200mm c/c = (5.2+6.3) x 2 x 5/0.2 x 2.47 = 1710.8 kg
Top surface rebars #20 @ 175mm c/c EW = 1000/175*(6.3*5.2)* 2*2.47 = 924.8 kg
Total = 5293 kg OK
=
Also provide #16 Shear Stirrups to Tie longitudnal (vertical) bars @ 300mm c/c:
31 kg/m3
14 15
CP 2010/09/21

Rev C, 2010-9-15
2010/4/6
Check Load capacity of section with reinf provided: Check Load capacity of section with reinf provided:
Vertical Rebar area As = 131*491 = mm2
Concrete sectional area Ac= 5.2x6.31000^2 - 64321 = mm2
A
st
on one face =64321*6.3/23 = 17618 mm2
Axial Ld Capacity = 0.45f
ck
x

Ac +0.75f
y
x As = kN
b= 6300 mm d= 5200- 150 = 5050 mm
Moment capacity = 0.87f
y
A
st
d[1-A
st
/(bdf
ck
)}
64321
32695679
534977
y
= 32123 kNm
Interaction equation =1.5*(3134+868)/32123+1.5*4497/534977
= 0.199 OK
Similarly on other piers, provide vertical reinf of #25 bars @ 175mm c/c and horizontal ties @ 200mm c/c.
15
CP 2010/09/21
---

W.O. No: T10107 Calc : T10107-VE04-P1UHA-160004 Sheet No: A1 Cont'd on:
Prepared By: B. Tandon Date Check ed By: Date:
2010/05/13
APPENDIX (Include Computer Analysis Input ) NONE A
CP 2010/09/21
A2

Prepared By: J.Losier Date Checked By: Date:
APPENDIX A
2010/05/13
APPENDIX
Calculate Net Allowable Bearing Pressure
Initial Information
Final Floor Elevation = m
Allowable Soil Bearing Pressure at Elevation m is equal to = MT/m
2
= N/mm
2
A
313.2
305.5 50 0.491
(Note: Bottom of lean concrete El. is 305.5 m - Top of Weathered Rock Layer II.)
Unit Weight of Soil = pcf = MT/m
3
Unit Weight of Lean Concrete = psf = MT/m
3
N t B i P
2.32
110 1.76
145
Net Bearing Pressure
Allowable Bearing Pressure at Elevation 307.5 m: (Base of PA & FD Foundation mat )
Depth from final floor elevation to bottom of the foundation, d = m
Required depth of lean concrete, t = 307.5 m - 305.5 m= m
Allowable bearing pressure at base of mat,
1
= 50 MT/m2 - [2 m x ( 2.32 MT/m3 - 1.76 MT/m3)]
= MT/m
2
( N/mm
2
)
All bl b i ith 50% i f i i l d t t d i T bl 1 f IS 1893 t 4
0.480 48.9
2.0
5.70
Allowable bearing pressure with 50% increase for seismic loads as stated in Table 1 of IS 1893 part 4.
= 48.9 MT/m2 x 1.5
= MT/m
2
Subgrade Modulus for foundation directly supported by Weathered Rock (Layer III):
Rock Properties: see section 5 6 of geotech report (ref:3)
73.3
Rock Properties: see section 5.6 of geotech report (ref:3)
Es = Youngs Modulus for the rock Layer II I (page 55 of Final Soil Report)
= Poisson Ratio
K , for 10 sqm foundation = kg/cm
3
Subgrade Modulus (page 73 of Final Soil Report)
= kn/m
3
2000 kg/cm2
0.25
7.2
70608
A2 A3

T10107 Calc : T10107-VE04-P1UHA-160004 Sheet No: Cont'd on:
B. Tandon Date Check ed By: Date:
Raipur-Chhattisgarh CTPP - Analysis & Design of PA Fan Foundation
W.O. No:
Prepared By: 2010/04/6
Title: p g y g
APPENDIX A
B/L

z

x

0.1 2.14 1 0.37

0 15 2 14 1 0 38
FIGURE 1
0.15 2.14 1 0.38
0.2 2.14 1 0.39
0.3 2.14 1 0.4
0.4 2.14 1 0.42
0.5 2.14 1 0.44
0.6 2.14 1 0.46
0.7 2.14 1 0.48
0.8 2.14 0.98 0.49
0.9 2.14 0.98 0.5
1 2.14 0.98 0.51
1.5 2.18 0.96 0.56
2 2.24 0.96 0.6 2 2.24 0.96 0.6
3 2.34 0.98 0.69
4 2.46 1 0.79
5 2.54 1.04 0.87
6 2.6 1.08 0.95
7 2.68 1.12 1.03
8 2 74 1 16 1 12
4
8 2.74 1.16 1.12
9 2.8 1.18 1.2
10 2.84 1.2 1.25
444
A3
A4

W.O. No:
Title: p g y g
APPENDIX A
f (cpm) f (Hz) A B C D
100.00 1.50 0.00120 0.00360 0.00900 0.02060
200 00 3 33 0 00100 0 00300 0 00800 0 02080
FIGURE 3 - VIBRATION AMPLITUDE (in)
200.00 3.33 0.00100 0.00300 0.00800 0.02080
300.00 5.00 0.00080 0.00220 0.00710 0.02100
400.00 6.67 0.00070 0.00210 0.00620 0.01770
500.00 8.33 0.00060 0.00200 0.00600 0.01450
600.00 10.00 0.00060 0.00180 0.00520 0.01330
700.00 11.67 0.00050 0.00140 0.00510 0.01240
800 00 13 33 0 00050 0 00130 0 00480 0 01170 800.00 13.33 0.00050 0.00130 0.00480 0.01170
900.00 15.00 0.00050 0.00120 0.00440 0.01130
1000.00 16.67 0.00050 0.00120 0.00410 0.01060
2000.00 33.33 0.00030 0.00100 0.00300 0.00800
3000.00 50.00 0.00020 0.00060 0.00200 0.00540
4000.00 66.67 0.00010 0.00040 0.00110 0.00390
5000.00 83.33 0.00010 0.00030 0.00100 0.00230
6000.00 100.00 0.00010 0.00030 0.00070 0.00160
7000.00 116.67 0.00000 0.00020 0.00050 0.00110
8000.00 133.33 0.00000 0.00020 0.00040 0.00100
9000.00 150.00 0.00000 0.00010 0.00030 0.00080
10000.00 166.67 0.00000 0.00010 0.00030 0.00060 10000.00 166.67 0.00000 0.00010 0.00030 0.00060
A B C D
f
1
= 0.0 0.000 0.000 0.000 0.000
VIBRATION AMPLITUDE (mil)
f
2
= 0.0 0.000 0.000 0.000 0.000
f = 16.5 0.000 0.000 0.000 0.000
A4 A5

W.O. No:
Title: p g y g
APPENDIX A
TABLE 4 - VALUES of n for Various of
Ref. Richart, Hall, and Woods
n
1
5 1.079
3 1.110
2 1.143
1 1.219
0.8 1.251
0.5 1.378 0.5 1.378
0.2 1.600
0 1.600
TABLE 5 - Machinery Operation Classification based on Peak Velocity
Peak Velocity (TABLE 3 2 - ARYA) Peak Velocity (TABLE 3.2 - ARYA)
0 - 0.005 EXTREMELY SMOOTH
0.005 - 0.01 VERY SMOOTH
0.01 - 0.02 SMOOTH
0.02 - 0.04 VERY GOOD
0.04 - 0.08 GOOD
0 08 0 16 FAIR 0.08 - 0.16 FAIR
0.16 - 0.315 SLIGHTLY ROUGH
0.315 - 0.63 ROUGH
0.63 - 99 VERY ROUGH
A5 A6

W.O. No:
Title: p g y g
APPENDIX A
A6
A7

W.O. No:
Title: p g y g
APPENDIX A
A7
A8

W.O. No:
Title: p g y g
APPENDIX A
A8
A9

W.O. No:
Title: p g y g
APPENDIX A
A9 A10

W.O. No:
Title: p g y g
APPENDIX A
A10
A11

W.O. No:
Title: p g y g
APPENDIX A
A11
A12
P.A.FAN-A
P.A.FAN-B
L M N P L1
T 1 0 1 0 7 - Y D 0 0 - P 0 H L B - 3 1 0 0 0 2D W G . N O .

T101017-VE04-P1UHA-160004 - Analysis and Design of PA Fan Foundation - Calculations

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FOR APPROVAL

Rev Date Prepared Checked Approved Details of Revision

= 0.424 ( FROM FIGURE 1 WITH B/L =0.42 )

for Rocking Spring = 1 +1.2(1 - )(h/r

= 1.585 For | = (PER TABLE 4-5) 2.018

( 1 +(2.02 )( 3.2 )) (2.02 )( 3.2)

Additional Soil Pressure due to Dynamic Loading = q =

0.1 2.14 1 0.37

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