Odorant Vessel

Codeware, Inc.
Houston, TX, USA www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item: Split Stream Dearator Vessel No: V-1234 Customer: Magaladon Oil Venture Contract: C-45490-R56 Designer: John Doe Date: April 1, 2001 You can edit this page by selecting Cover Page settings... in the report menu.
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Deficiencies Summary No deficiencies found.
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Nozzle Schedule
Nozzle mark N1 N2 N3 N4 N5 N6 N7 N8 Materials Service Size Nozzle Nozzle #1 N2 N3 N4 N5 N6 N7 N8 2.07 IDx0.15 0.74 IDx0.15 0.74 IDx0.15 2.07 IDx0.15 0.96 IDx0.18 0.74 IDx0.15 2.07 IDx0.15 0.74 IDx0.15 SA-240 304 SA-240 304 SA-240 304 SA-240 304 SA-240 304 SA-240 304 SA-240 304 SA-240 304 Impact No No No No No No No No Norm No No No No No No No No Fine Grain No No No No No No No No Pad SA-240 304 N/A N/A SA-516 70 N/A N/A SA-516 70 N/A Impact No N/A N/A No N/A N/A No N/A Norm No N/A N/A No N/A N/A No N/A Fine Grain No N/A N/A No N/A N/A No N/A Flange WN A182 F304 Class 150 WN A182 F304 Class 150 WN A182 F304 Class 150 WN A182 F304 Class 150 WN A182 F304 Class 150 WN A182 F304 Class 150 WN A182 F304 Class 150 WN A182 F304 Class 300
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Nozzle Summary
Shell Nozzle mark OD (in) t n (in) Req t n (in) A1? A2? Nom t (in) N1 N2 N3 N4 N5 N6 N7 N8 2.38 1.05 1.05 2.38 1.32 1.05 2.38 1.05 0.1540 0.1540 0.1540 0.1540 0.1790 0.1540 0.1540 0.1540 0.1180 0.0989 0.0989 0.1250 0.1164 0.0989 0.1250 0.0989 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 0.1181* 0.1181* 0.1181* 0.1250* 0.1250 0.1250 0.1250 0.1250 Design t (in) N/A N/A N/A N/A N/A N/A N/A N/A User t (in) Reinforcement Pad Width (in) 1.5000 N/A N/A 2.0000 N/A N/A 2.0000 N/A t pad (in) 0.1250 N/A N/A 0.1250 N/A N/A 0.1250 N/A 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 Exempt Exempt Exempt Exempt Exempt Exempt Exempt Exempt
Corr (in)
A /A a r (%)
tn: Req tn: Nom t: User t: Aa: Ar: Corr: *
Nozzle thickness Nozzle thickness required per UG-45/UG-16 Vessel wall thickness Local vessel wall thickness (near opening) Area available per UG-37, governing condition Area required per UG-37, governing condition Corrosion allowance on nozzle wall Head minimum thickness after forming
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
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Pressure Summary Pressure Summary for Chamber bounded by Ellipsoidal Head #1 and Ellipsoidal Head #2
P Identifier Design ( psi) 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 T Design (F) 158.0 158.0 158.0 158.0 158.0 158.0 158.0 158.0 158.0 158.0 158.0 158.0 158.0 158.0 Total Corrosion Allowance (in) 0.000 0.000 0.000 0.000 0.000 N/A 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
MAWP ( psi) 98.85 98.61 104.38 104.38 104.66 98.61 98.81 109.59 109.59 104.66 104.35 104.35 104.35 104.35
MAP ( psi) 98.85 98.61 104.38 104.38 104.66 N/A 98.81 109.59 109.59 104.66 104.35 104.35 104.35 104.35
MDMT (F) -320.0 -320.0 -320.0 -320.0 -320.0 N/A -55.0 -55.0 -55.0 -25.8 -55.0 -55.0 -25.5 -55.0 Note 1 Note 2 Note 2 Note 2 Note 1 N/A
MDMT Exemption
Impact Test No No No No No N/A No No No No No No No No
Ellipsoidal Head #2 Straight Flange on Ellipsoidal Head #2 Cylinder #1 Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1 Saddle #1 Nozzle #1 (N1) N2 (N2) N3 (N3) N4 (N4) N5 (N5) N6 (N6) N7 (N7) N8 (N8)
Nozzle Note 3; Pad Note 2 Note 3 Note 3 Nozzle Note 2; Pad Note 4 Note 3 Note 3 Nozzle Note 2; Pad Note 5 Note 3
Chamber design MDMT is -20.00F Chamber rated MDMT is -25.50F @ 98.61 psi Chamber MAWP was used in the MDMT determination Chamber MAWP hot & corroded is 98.61 psi @ 158.0F Chamber MAP cold & new is 98.61 psi @ 70.0F This pressure chamber is not designed for external pressure. Notes for MDMT Rating:
Note # 1. 2. Exemption Material Rated MDMT per UHA-51(d)(1)(a) = -320 F Rated MDMT per UHA-51(d)(1)(a) = -320 F Flange rating governs: Flange rated MDMT = -320 F Bolts rated MDMT per Fig UCS-66 note (e) = -55 F Pad impact test exemption temperature from Fig UCS-66 Curve B = -20 F Fig UCS-66.1 MDMT reduction = 5.8 F, (coincident ratio = 0.94248) Pad impact test exemption temperature from Fig UCS-66 Curve B = -20 F Fig UCS-66.1 MDMT reduction = 5.5 F, (coincident ratio = 0.9448) Details
3.
Per UHA-51(d)(1)(a)
4.
UCS-66 governing thickness = 0.125 in.
5.
UCS-66 governing thickness = 0.125 in.
Design notes are available on the Settings Summary page.
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Revision History
No. Date Operator Notes
7/ 5/2013
User
New vessel created ASME Section VIII Division 1 [Build 6258]
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Settings Summary COMPRESS Build 6258 Units: U.S. Customary Datum Line Location: 0.00" from right seam Design ASME Section VIII Division 1, 2007 Edition Design or Rating: Minimum thickness: Design for cold shut down only: Design for lethal service (full radiography required): Design nozzles for: Corrosion weight loss: UG-23 Stress Increase: Skirt/legs stress increase: Minimum nozzle projection: Juncture calculations for > 30 only: Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: Butt welds are tapered per Figure UCS-66.3(a). Hydro/Pneumatic Test Shop Hydrotest Pressure: Test liquid specific gravity: Maximum stress during test: Required Marking - UG-116 UG-116 (e) Radiography: RT1 1.3 times vessel MAWP 1.00 90% of yield Get Thickness from Pressure 1/16" per UG-16(b) No No Design P, find nozzle MAWP and MAP 100% of theoretical loss 1.20 1.0 6.0000" No No
UG-116 (f) Postweld heat treatment: None Code Cases\Interpretations Use Code Case 2547: Apply interpretation VIII-1-83-66: No Yes
Apply interpretation VIII-1-86-175: Yes Apply interpretation VIII-1-83-115: Yes Apply interpretation VIII-1-01-37: Disallow UG-20(f) exemptions: UG-22 Loadings UG-22 (a) Internal or External Design Pressure : UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): Yes Yes No Yes No
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UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: UG-22 (f) Wind reactions: UG-22 (f) Seismic reactions: Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
Yes No No
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Thickness Summary
Component Identifier Ellipsoidal Head #2 Straight Flange on Ellipsoidal Head #2 Cylinder #1 Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1 Material SA-240 304 SA-240 304 SA-240 304 SA-240 304 SA-240 304 Diameter (in) 48.00 OD 48.00 OD 48.00 OD 48.00 OD 48.00 OD Length (in) 12.06 2.00 98.43 2.00 12.06 Nominal t (in) 0.1181* 0.1181 0.1250 0.1250 0.1250* Design t (in) 0.0599 0.0600 0.0600 0.0600 0.0599 Joint E 1.0000 1.0000 1.0000 1.0000 1.0000 Load Internal Internal Internal Internal Internal
Nominal t: Vessel wall nominal thickness Design t: Joint E: * Load internal: external: Wind: Seismic: Circumferential stress due to internal pressure governs External pressure governs Combined longitudinal stress of pressure + weight + wind governs Combined longitudinal stress of pressure + weight + seismic governs Required vessel thickness due to governing loading + corrosion Longitudinal seam joint efficiency Head minimum thickness after forming
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Weight Summary
Weight ( lb) Contributed by Vessel Elements Component Metal New* Ellipsoidal Head #2 Cylinder #1 Ellipsoidal Head #1 Saddle #1 TOTAL: 100.65 536.35 106.58 248.00 991.59 Metal Corroded* 100.65 536.35 106.58 248.00 991.59 Insulation & Supports 0.00 0.00 0.00 0.00 0.00 Lining 0.00 0.00 0.00 0.00 0.00 Piping + Liquid 0.00 0.00 0.00 0.00 0.00 Operating Liquid 0.00 0.00 0.00 0.00 0.00 Test Liquid 644.88 6,362.96 644.25 0.00 7,652.08
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments Component Body Flanges New Ellipsoidal Head #2 Cylinder #1 Ellipsoidal Head #1 TOTAL: 0.00 0.00 0.00 0.00 Corroded 0.00 0.00 0.00 0.00 Nozzles & Flanges New 13.38 17.84 8.68 39.91 Corroded 13.38 17.84 8.68 39.91 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 Packed Beds Trays & Supports Rings & Clips Vertical Loads
Vessel operating weight, Corroded: 1,031 lb Vessel operating weight, New: Vessel empty weight, Corroded: Vessel empty weight, New: Vessel test weight, New: 1,031 lb 1,031 lb 1,031 lb 8,684 lb
Vessel center of gravity location - from datum - lift condition Vessel Lift Weight, New: 1,031 lb Center of Gravity: Vessel Capacity Vessel Capacity** (New): 917 US gal 49.21"
Vessel Capacity** (Corroded): 917 US gal **The vessel capacity does not include volume of nozzle, piping or other attachments.
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Hydrostatic Test
Shop test pressure determination for Chamber bounded by Ellipsoidal Head #1 and Ellipsoidal Head #2 based on MAWP per UG-99(b) Shop hydrostatic test gauge pressure is 128.194 psi at 70 F (the chamber MAWP = 98.611 psi) The shop test is performed with the vessel in the horizontal position.
Identifier
Ellipsoidal Head #2 (1) Straight Flange on Ellipsoidal Head #2 Cylinder #1 Straight Flange on Ellipsoidal Head #1 Ellipsoidal Head #1 N2 (N2) N3 (N3) N4 (N4) N5 (N5) N6 (N6) N7 (N7) N8 (N8) Nozzle #1 (N1)
Local test Test liquid UG-99 UG-99 Stress Allowable Stress pressure static head stress pressure during test test stress excessive? psi psi ratio factor psi psi
130.139 130.139 130.139 130.139 130.139 128.857 129.724 128.592 130.36 128.411 128.411 128.411 128.665 1.945 1.945 1.945 1.945 1.945 0.663 1.53 0.398 2.166 0.217 0.217 0.217 0.471 1 1 1 1 1 1 1 1 1 1 1 1 1 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 1.30 23,685 26,381 24,922 24,922 22,371 23,451 23,609 13,595 24,899 24,526 18,869 24,526 15,828 27,000 27,000 27,000 27,000 27,000 36,915 36,690 40,500 37,752 38,385 40,500 38,385 40,500 No No No No No No No No No No No No No
Notes: (1) Ellipsoidal Head #2 limits the UG-99 stress ratio. (2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82. (3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress. (4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange. The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #1 and Ellipsoidal Head #2.
The test temperature of 70 F is warmer than the minimum recommended temperature of 4.5 F so the brittle fracture provision of UG-99(h) has been met.
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Cylinder #1 ASME Section VIII Division 1, 2007 Edition Component: Material specification: Rated MDMT per UHA-51(d)(1)(a) = -320 F Internal design pressure: P = 50 psi @ 158F Static liquid head: Pth =1.9447 psi (SG=1.0000, Hs=53.8750", Horizontal test head) Corrosion allowance: Design MDMT = -20.00F Rated MDMT = -320.00F Inner C = 0.0000" Outer C = 0.0000" Cylinder SA-240 304 (II-D p. 90, ln. 4)
No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Full UW-11(a) Type 1 Full UW-11(a) Type 1 Full UW-11(a) Type 1
Radiography:
Longitudinal joint Left circumferential joint Right circumferential joint -
Estimated weight: New = 536.6275 lb Capacity: New = 763.0112 gal OD = 48.0000" Length Lc = 98.4252" t = 0.1250"
corr = 536.6275 lb corr = 763.0112 gal
Design thickness, (at 158.00F) Appendix 1-1 t = = = P*Ro/(S*E + 0.40*P) + Corrosion 50.00*24.0000/(20000*1.00 + 0.40*50.00) + 0.0000 0.0600"
Maximum allowable working pressure, (at 158.00F) Appendix 1-1 P = = = S*E*t/(Ro - 0.40*t) - Ps 20000*1.00*0.1250 / (24.0000 - 0.40*0.1250) - 0.0000 104.3841 psi
Maximum allowable pressure, (at 70.00F) Appendix 1-1 P = = = S*E*t/(Ro - 0.40*t) 20000*1.00*0.1250 / (24.0000 - 0.40*0.1250) 104.3841 psi
% Forming Strain - UHA-44(a)(2)(a) = (50 * t / Rf) * (1 - Rf / Ro) = (50 * 0.1250 / 23.9375) * (1 - 23.9375 / ) = 0.2611 %
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Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-1) A = = = B S ScHC = = = = 0.125 / (Ro / t) 0.125 / (24.0000 / 0.1250) 0.000651 7137.3750 psi 20000.0000 / 1.0000 20000.0000 psi 7137.3750 psi
Allowable Compressive Stress, Hot and New- ScHN ScHN = = ScHC 7137.3750 psi
Allowable Compressive Stress, Cold and New- ScCN, (table HA-1) A = = = B S ScCN = = = = 0.125 / (Ro / t) 0.125 / (24.0000 / 0.1250) 0.000651 7490.2925 psi 20000.0000 / 1.0000 20000.0000 psi 7490.2925 psi
Allowable Compressive Stress, Cold and Corroded- ScCC ScCC = = ScCN 7490.2925 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-1) A = = = B S ScVC = = = = 0.125 / (Ro / t) 0.125 / (24.0000 / 0.1250) 0.000651 7490.2925 psi 20000.0000 / 1.0000 20000.0000 psi 7490.2925 psi
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Ellipsoidal Head #2 ASME Section VIII, Division 1, 2007 Edition Component: Ellipsoidal Head Material Specification: SA-240 304 (II-D p.90, ln. 4) Material Rated MDMT per UHA-51(d)(1)(a) = -320 F Internal design pressure: P = 50 psi @ 158 F
Static liquid head: Ps= 0 psi (SG=1, Hs=0" Operating head) Pth= 1.945 psi (SG=1, Hs=53.8819" Horizontal test head) Corrosion allowance: Design MDMT = -20F Rated MDMT = -320F Inner C = 0" Outer C = 0"
No impact test performed Material is not normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Full UW-11(a) Type 1 Full UW-11(a) Type 1 corr = 100.7 lb corr = 77.3 US gal
Radiography:
Category A joints Head to shell seam -
Estimated weight*: new = 100.7 lb Capacity*: new = 77.3 US gal * includes straight flange Outer diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = =
48" 0.1181" 2 (new) 2 (corroded) 2" 0.1181"
The governing condition is UG-16. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP)
= = = =
0.0625" + 0" = 0.0625" 0.0599" 98.85 psi 98.85 psi
K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (47.7638 / (2*11.941))2]=1 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (47.7638 / (2*11.941))2]=1
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Design thickness for internal pressure, (Corroded at 158 F) Appendix 1-4(c) t = = = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion 50*48*1 / (2*20,000*1 + 2*50*(1 - 0.1)) + 0 0.0599"
The head internal pressure design thickness is 0.0599". Maximum allowable working pressure, (Corroded at 158 F) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*20,000*1*0.1181 / (1*48 - 2*0.1181*(1 - 0.1)) - 0 98.85 psi
The maximum allowable working pressure (MAWP) is 98.85 psi. Maximum allowable pressure, (New at 70 F) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*20,000*1*0.1181 / (1*48 - 2*0.1181*(1 - 0.1)) - 0 98.85 psi
The maximum allowable pressure (MAP) is 98.85 psi. % Forming strain - UHA-44(a)(2)(b) = = = (75*t / Rf)*(1 - Rf / Ro) (75*0.1181 / 8.1789)*(1 - 8.1789 / ) 1.083%
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Straight Flange on Ellipsoidal Head #2 ASME Section VIII Division 1, 2007 Edition Component: Material specification: Rated MDMT per UHA-51(d)(1)(a) = -320 F Internal design pressure: P = 50 psi @ 158F Static liquid head: Pth =1.9450 psi (SG=1.0000, Hs=53.8819", Horizontal test head) Corrosion allowance: Design MDMT = -20.00F Rated MDMT = -320.00F Inner C = 0.0000" Outer C = 0.0000" Straight Flange SA-240 304 (II-D p. 90, ln. 4)
No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Full UW-11(a) Type 1 Full UW-11(a) Type 1
Radiography:
Longitudinal joint Circumferential joint -
corr = 10.3038 lb corr = 15.5134 gal
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Straight Flange on Ellipsoidal Head #1 ASME Section VIII Division 1, 2007 Edition Component: Material specification: Rated MDMT per UHA-51(d)(1)(a) = -320 F Internal design pressure: P = 50 psi @ 158F Static liquid head: Pth =1.9447 psi (SG=1.0000, Hs=53.8750", Horizontal test head) Corrosion allowance: Design MDMT = -20.00F Rated MDMT = -320.00F Inner C = 0.0000" Outer C = 0.0000" Straight Flange SA-240 304 (II-D p. 90, ln. 4)
No impact test performed Material is not normalized Material is not produced to Fine Grain Practice PWHT is not performed Full UW-11(a) Type 1 Full UW-11(a) Type 1
Radiography:
Longitudinal joint Circumferential joint -
corr = 10.9043 lb corr = 15.5044 gal
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Ellipsoidal Head #1 ASME Section VIII, Division 1, 2007 Edition Component: Ellipsoidal Head Material Specification: SA-240 304 (II-D p.90, ln. 4) Material Rated MDMT per UHA-51(d)(1)(a) = -320 F Internal design pressure: P = 50 psi @ 158 F
Static liquid head: Ps= 0 psi (SG=1, Hs=0" Operating head) Pth= 1.9447 psi (SG=1, Hs=53.875" Horizontal test head) Corrosion allowance: Design MDMT = -20F Rated MDMT = -320F Inner C = 0" Outer C = 0"
No impact test performed Material is not normalized Material is not produced to fine grain practice PWHT is not performed Do not Optimize MDMT / Find MAWP Full UW-11(a) Type 1 Full UW-11(a) Type 1 corr = 106.6 lb corr = 77.2 US gal
Radiography:
Category A joints Head to shell seam -
Estimated weight*: new = 106.6 lb Capacity*: new = 77.2 US gal * includes straight flange Outer diameter Minimum head thickness Head ratio D/2h Head ratio D/2h Straight flange length Lsf Nominal straight flange thickness tsf Results Summary = = = = = =
48" 0.125" 2 (new) 2 (corroded) 2" 0.125"
The governing condition is UG-16. Minimum thickness per UG-16 Design thickness due to internal pressure (t) Maximum allowable working pressure (MAWP) Maximum allowable pressure (MAP)
= = = =
0.0625" + 0" = 0.0625" 0.0599" 104.66 psi 104.66 psi
K (Corroded) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (47.75 / (2*11.9375))2]=1 K (New) K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (47.75 / (2*11.9375))2]=1
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Design thickness for internal pressure, (Corroded at 158 F) Appendix 1-4(c) t = = = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion 50*48*1 / (2*20,000*1 + 2*50*(1 - 0.1)) + 0 0.0599"
The head internal pressure design thickness is 0.0599". Maximum allowable working pressure, (Corroded at 158 F) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*20,000*1*0.125 / (1*48 - 2*0.125*(1 - 0.1)) - 0 104.66 psi
The maximum allowable working pressure (MAWP) is 104.66 psi. Maximum allowable pressure, (New at 70 F) Appendix 1-4(c) P = = = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps 2*20,000*1*0.125 / (1*48 - 2*0.125*(1 - 0.1)) - 0 104.66 psi
The maximum allowable pressure (MAP) is 104.66 psi. % Forming strain - UHA-44(a)(2)(b) = = = (75*t / Rf)*(1 - Rf / Ro) (75*0.125 / 8.18)*(1 - 8.18 / ) 1.1461%
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N2 (N2)
ASME Section VIII Division 1, 2007 Edition
tw(lower) = 0.1181 in Leg41 = 0.2362 in
Note: round inside edges per UG-76(c)
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Flange description: Bolt Material: Flange rated MDMT: (Per UHA-51(d)(1)(a)) (Flange rated MDMT = -320 F Bolts rated MDMT per Fig UCS-66 note (e) = -55 F) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Calculated as hillside: Local vessel minimum thickness: End of nozzle to datum line: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Opening chord length: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf: Distance to head center, R:
Ellipsoidal Head #2 0 psi SA-240 304 (II-D p. 90, ln. 4) 1 0.75 inch Class 150 WN A182 F304 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F
0 psi 248.9 psi @ 158F 275 psi @ 70F 425 psi @ 70F 0 yes 0.1181 in 117.25 in 0.742 in 0.154 in 0 in 0.7727 in 5.7334 in 6.2334 in 12 in
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Reinforcement Calculations for Internal Pressure The vessel wall thickness governs the MAWP of this nozzle. UG-45 Nozzle Wall Thickness Summary (in)
The nozzle passes UG-45 A required A available A1 A2 A3 A5 A welds treq tmin
UG-37 Area Calculation Summary (in2)

For P = 109.59 psi @ 158 F
This nozzle is exempt from area calculations per UG-36(c)(3)(a)
0.0989 0.154
Weld Failure Path Analysis Summary The nozzle is exempt from weld strength calculations per UW-15(b)(2) UW-16 Weld Sizing Summary
Weld description Nozzle to shell fillet (Leg 41) Required weld throat size (in) Actual weld throat size (in) Status weld size is adequate
0.0827
0.1654
Calculations for internal pressure 109.59 psi @ 158 F Nozzle rated MDMT per UHA-51(d)(1)(a) = -320 F. Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 0.7727 in
Normal to the vessel wall outside: 2.5*(t - C) = 0.2953 in Nozzle required thickness per UG-27(c)(1) trn = = = P*Rn/(Sn*E - 0.6*P) 109.5913*0.371/(20,000*1 - 0.6*109.5913) 0.002 in
Required thickness tr from UG-37(a)(c) tr = = = P*K1*Do/(2*S*E + 0.8*P) 109.5913*0.9*48/(2*20,000*1 + 0.8*109.5913) 0.1181 in
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check
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Fillet weld: tmin = lesser of 0.75 or tn or t = 0.1181 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.0827 in tc(actual) = 0.7*Leg = 0.7*0.2362 = 0.1654 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e). UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.002 in (E =1) tr2 = 0.1309 in tr3 = 0.0625 in tr5 = 0.1309 in tr6 = 0.0989 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.0989 in
Required per UG-45 is the larger of tr1 or tr6 = 0.0989 in Available nozzle wall thickness new, tn = 0.154 in The nozzle neck thickness is adequate. % Forming strain - UHA-44(a)(2)(a) = = = (50*t / Rf)*(1 - Rf / Ro) (50*0.154 / 0.448)*(1 - 0.448 / ) 17.1875%
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Reinforcement Calculations for MAP The vessel wall thickness governs the MAP of this nozzle. UG-45 Nozzle Wall Thickness Summary (in)

For P = 109.59 psi @ 70 F
0.0989 0.154
0.0827
0.1654
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UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.1181 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.0827 in tc(actual) = 0.7*Leg = 0.7*0.2362 = 0.1654 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e). UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.002 in (E =1) tr2 = 0.1309 in tr3 = 0.0625 in tr5 = 0.1309 in tr6 = 0.0989 in
Required per UG-45 is the larger of tr1 or tr6 = 0.0989 in Available nozzle wall thickness new, tn = 0.154 in The nozzle neck thickness is adequate.
26/68
N3 (N3)
tw(lower) = 0.1181 in Leg41 = 0.2362 in
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Flange description: Bolt Material: Flange rated MDMT: (Per UHA-51(d)(1)(a)) (Flange rated MDMT = -320 F Bolts rated MDMT per Fig UCS-66 note (e) = -55 F) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Calculated as hillside: Local vessel minimum thickness: End of nozzle to datum line: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Opening chord length: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf: Distance to head center, R:
Ellipsoidal Head #2 0 psi SA-240 304 (II-D p. 90, ln. 4) 1 0.75 inch Class 150 WN A182 F304 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F
0 psi 248.9 psi @ 158F 275 psi @ 70F 425 psi @ 70F 180 yes 0.1181 in 117.25 in 0.742 in 0.154 in 0 in 0.7727 in 5.7334 in 6.2334 in 12 in
27/68

For P = 109.59 psi @ 158 F
0.0989 0.154
0.0827
0.1654
UW-16(c) Weld Check
28/68
Fillet weld: tmin = lesser of 0.75 or tn or t = 0.1181 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.0827 in tc(actual) = 0.7*Leg = 0.7*0.2362 = 0.1654 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e). UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.002 in (E =1) tr2 = 0.1309 in tr3 = 0.0625 in tr5 = 0.1309 in tr6 = 0.0989 in
29/68

For P = 109.59 psi @ 70 F
0.0989 0.154
0.0827
0.1654
30/68
UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.1181 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.0827 in tc(actual) = 0.7*Leg = 0.7*0.2362 = 0.1654 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e). UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.002 in (E =1) tr2 = 0.1309 in tr3 = 0.0625 in tr5 = 0.1309 in tr6 = 0.0989 in
31/68
N4 (N4)
tw(lower) = 0.125 in Leg41 = Leg42 = Dp = te = 0.2362 in 0.0893 in 6.9889 in 0.125 in tw(upper) = 0 in
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (Per UHA-51(d)(1)(a)) (Flange rated MDMT = -320 F Bolts rated MDMT per Fig UCS-66 note (e) = -55 F) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Calculated as hillside: Local vessel minimum thickness: End of nozzle to datum line: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Opening chord length: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf: Distance to head center, R: Pad is split:
Ellipsoidal Head #1 0 psi SA-240 304 (II-D p. 90, ln. 4) 1 SA-516 70 (II-D p. 18, ln. 22) 6.9889 in 2 inch Class 150 WN A182 F304 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F
0 psi 248.9 psi @ 158F 275 psi @ 70F 425 psi @ 70F 0 yes 0.125 in -15.529 in 2.067 in 0.154 in 0 in 2.6094 in 5.2888 in 6.0388 in 20 in no
32/68

For P = 104.66 psi @ 158 F
0.125 0.154
Weld description Nozzle to pad fillet (Leg 41) Pad to shell fillet (Leg 42) Required weld throat size (in) Actual weld throat size (in) Status weld size is adequate weld size is adequate
0.0875 0.0625
0.1654 0.0625
Calculations for internal pressure 104.66 psi @ 158 F Nozzle rated MDMT per UHA-51(d)(1)(a) = -320 F. Pad impact test exemption temperature from Fig UCS-66 Curve B = -20 F Fig UCS-66.1 MDMT reduction = 5.8 F, (coincident ratio = 0.94248). Pad UCS-66 governing thickness: 0.125 in Pad rated MDMT: -25.8 F
Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 2.6094 in
Required thickness tr from UG-37(a) tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))
33/68
= =
104.66*48*1 / (2*20,000*1 + 2*104.66*(1 - 0.1)) 0.125"
UW-16(c)(2) Weld Check Inner fillet: tmin tw(min) = lesser of 0.75 or tn or te = 0.125 in = 0.7*tmin = 0.0875 in
tw(actual) = 0.7*Leg = 0.7*0.2362 = 0.1654 in Outer fillet: tmin tw(min) = lesser of 0.75 or te or t = 0.125 in = 0.5*tmin = 0.0625 in
tw(actual) = 0.7*Leg = 0.7*0.0893 = 0.0625 in UG-45 Nozzle Neck Thickness Check Interpretation VIII-1-83-66 has been applied. Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0054 in (E =1) tr2 = 0.125 in tr3 = 0.0625 in tr5 = 0.125 in tr6 = 0.125 in
34/68

For P = 104.66 psi @ 70 F
0.125 0.154
0.0875 0.0625
0.1654 0.0625
Required thickness tr from UG-37(a) tr = = = P*Do*K / (2*S*E + 2*P*(K - 0.1)) 104.66*48*1 / (2*20,000*1 + 2*104.66*(1 - 0.1)) 0.125"
35/68
36/68
N5 (N5)
tw(lower) = 0.125 in Leg41 = 0.2362 in
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Flange description: Bolt Material: Flange rated MDMT: (Per UHA-51(d)(1)(a)) (Flange rated MDMT = -320 F Bolts rated MDMT per Fig UCS-66 note (e) = -55 F) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf:
Cylinder #1 0 psi SA-240 304 (II-D p. 90, ln. 4) 1 1 inch Class 150 WN A182 F304 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F
0 psi 248.9 psi @ 158F 275 psi @ 70F 425 psi @ 70F 180 0.125 in 35 in 30 in 0.957 in 0.179 in 0 in 5.44 in 6 in
37/68

For P = 104.35 psi @ 158 F
0.1164 0.179
0.0875
0.1654
Required thickness tr from UG-37(a) tr = = = P*Ro/(S*E + 0.4*P) 104.3533*24/(20,000*1 + 0.4*104.3533) 0.125 in
UW-16(c) Weld Check
38/68
Fillet weld: tmin = lesser of 0.75 or tn or t = 0.125 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.0875 in tc(actual) = 0.7*Leg = 0.7*0.2362 = 0.1654 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e). UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0025 in (E =1) tr2 = 0.125 in tr3 = 0.0625 in tr5 = 0.125 in tr6 = 0.1164 in
39/68

For P = 104.35 psi @ 70 F
0.1164 0.179
0.0875
0.1654
40/68
UW-16(c) Weld Check Fillet weld: tmin = lesser of 0.75 or tn or t = 0.125 in tc(min) = lesser of 0.25 or 0.7*tmin = 0.0875 in tc(actual) = 0.7*Leg = 0.7*0.2362 = 0.1654 in The fillet weld size is satisfactory. Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e). UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0025 in (E =1) tr2 = 0.125 in tr3 = 0.0625 in tr5 = 0.125 in tr6 = 0.1164 in
41/68
N6 (N6)
tw(lower) = 0.125 in Leg41 = 0.2362 in
Cylinder #1 0 psi SA-240 304 (II-D p. 90, ln. 4) 1 0.75 inch Class 150 WN A182 F304 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F
42/68

For P = 104.35 psi @ 158 F
0.0989 0.154
0.0875
0.1654
UW-16(c) Weld Check
43/68
44/68

For P = 104.35 psi @ 70 F
0.0989 0.154
0.0875
0.1654
45/68
46/68
N7 (N7)
tw(lower) = 0.125 in Leg41 = Leg42 = Dp = te = 0.2362 in 0.0893 in 6.375 in 0.125 in tw(upper) = 0 in
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (Per UHA-51(d)(1)(a)) (Flange rated MDMT = -320 F Bolts rated MDMT per Fig UCS-66 note (e) = -55 F) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Local vessel minimum thickness: Nozzle center line offset to datum line: End of nozzle to shell center: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf: Pad is split:
Cylinder #1 0 psi SA-240 304 (II-D p. 90, ln. 4) 1 SA-516 70 (II-D p. 18, ln. 22) 6.375 in 2 inch Class 150 WN A182 F304 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F
0 psi 248.9 psi @ 158F 275 psi @ 70F 425 psi @ 70F 0 0.125 in 53 in 30 in 2.067 in 0.154 in 0 in 5.25 in 6 in no
47/68

For P = 104.35 psi @ 158 F
0.125 0.154
0.0875 0.0625
0.1654 0.0625
Calculations for internal pressure 104.35 psi @ 158 F Nozzle rated MDMT per UHA-51(d)(1)(a) = -320 F. Pad impact test exemption temperature from Fig UCS-66 Curve B = -20 F Fig UCS-66.1 MDMT reduction = 5.5 F, (coincident ratio = 0.9448). Pad UCS-66 governing thickness: 0.125 in Pad rated MDMT: -25.5 F
Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 2.067 in
Required thickness tr from UG-37(a) tr = P*Ro/(S*E + 0.4*P)
48/68
= =
104.3533*24/(20,000*1 + 0.4*104.3533) 0.125 in
tw(actual) = 0.7*Leg = 0.7*0.0893 = 0.0625 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0054 in (E =1) tr2 = 0.125 in tr3 = 0.0625 in tr5 = 0.125 in tr6 = 0.125 in
49/68

For P = 104.35 psi @ 70 F
0.125 0.154
0.0875 0.0625
0.1654 0.0625
50/68
tw(actual) = 0.7*Leg = 0.7*0.0893 = 0.0625 in UG-45 Nozzle Neck Thickness Check Wall thickness per UG-45(a): Wall thickness per UG-45(b)(1): Wall thickness per UG-16(b): The greater of tr2 or tr3: The lesser of tr4 or tr5: tr1 = 0.0054 in (E =1) tr2 = 0.125 in tr3 = 0.0625 in tr5 = 0.125 in tr6 = 0.125 in
51/68
N8 (N8)
tw(lower) = 0.125 in Leg41 = 0.2362 in
Cylinder #1 0 psi SA-240 304 (II-D p. 90, ln. 4) 1 0.75 inch Class 300 WN A182 F304 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F
52/68

For P = 104.35 psi @ 158 F
0.0989 0.154
0.0875
0.1654
UW-16(c) Weld Check
53/68
54/68

For P = 104.35 psi @ 70 F
0.0989 0.154
0.0875
0.1654
55/68
56/68
Nozzle #1 (N1)
tw(lower) = 0.1181 in Leg41 = Leg42 = Dp = te = 0.2362 in 0.125 in 5.7345 in 0.125 in tw(upper) = 0.125 in
Located on: Liquid static head included: Nozzle material specification: Nozzle longitudinal joint efficiency: Pad material specification: Pad diameter: Flange description: Bolt Material: Flange rated MDMT: (Per UHA-51(d)(1)(a)) (Flange rated MDMT = -320 F Bolts rated MDMT per Fig UCS-66 note (e) = -55 F) Liquid static head on flange: ASME B16.5 flange rating MAWP: ASME B16.5 flange rating MAP: ASME B16.5 flange hydro test: Nozzle orientation: Calculated as hillside: Local vessel minimum thickness: End of nozzle to datum line: Nozzle inside diameter, new: Nozzle nominal wall thickness: Nozzle corrosion allowance: Opening chord length: Projection available outside vessel, Lpr: Projection available outside vessel to flange face, Lf: Distance to head center, R: Pad is split:
Ellipsoidal Head #2 0 psi SA-240 304 (II-D p. 90, ln. 4) 1 SA-240 304 (II-D p. 90, ln. 4) 5.7345 in 2 inch Class 150 WN A182 F304 SA-193 B7 Bolt <= 2 1/2 (II-D p. 348, ln. 33) -55F
0 psi 248.9 psi @ 158F 275 psi @ 70F 425 psi @ 70F 0 yes 0.1181 in 115.078 in 2.067 in 0.154 in 0 in 2.3837 in 5.2971 in 6.0471 in 18 in no
57/68

For P = 98.81 psi @ 158 F
0.118 0.154
Weld description Nozzle to pad fillet (Leg 41) Pad to shell fillet (Leg 42) Nozzle to pad groove (Upper) Required weld size (in) Actual weld size (in) Status weld size is adequate weld size is adequate weld size is adequate
0.0875 0.0591 0.0875
0.1654 0.0875 0.125
Calculations for internal pressure 98.81 psi @ 158 F Nozzle rated MDMT per UHA-51(d)(1)(a) = -320 F. Pad rated MDMT per UHA-51(d)(1)(a) = -320 F. Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 2.3837 in
Required thickness tr from UG-37(a) tr = = = P*Do*K / (2*S*E + 2*P*(K - 0.1)) 98.81*48*1 / (2*20,000*1 + 2*98.81*(1 - 0.1)) 0.118"
58/68
UW-16(c)(2) Weld Check Inner fillet: tmin tc(min) = lesser of 0.75 or tn or te = 0.125 in = lesser of 0.25 or 0.7*tmin = 0.0875 in
tc(actual) = 0.7*Leg = 0.7*0.2362 = 0.1654 in Outer fillet: tmin tw(min) = lesser of 0.75 or te or t = 0.1181 in = 0.5*tmin = 0.0591 in
59/68

For P = 98.81 psi @ 70 F
0.118 0.154
Weld description Nozzle to pad fillet (Leg 41) Pad to shell fillet (Leg 42) Nozzle to pad groove (Upper) Required weld size (in) Actual weld size (in) Status weld size is adequate weld size is adequate weld size is adequate
0.0875 0.0591 0.0875
0.1654 0.0875 0.125
Calculations for internal pressure 98.81 psi @ 70 F Nozzle rated MDMT per UHA-51(d)(1)(a) = -320 F. Pad rated MDMT per UHA-51(d)(1)(a) = -320 F. Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 2.3837 in
Required thickness tr from UG-37(a) tr = = P*Do*K / (2*S*E + 2*P*(K - 0.1)) 98.81*48*1 / (2*20,000*1 + 2*98.81*(1 - 0.1))
60/68
0.118"
UW-16(c)(2) Weld Check Inner fillet: tmin tc(min) = lesser of 0.75 or tn or te = 0.125 in = lesser of 0.25 or 0.7*tmin = 0.0875 in
tc(actual) = 0.7*Leg = 0.7*0.2362 = 0.1654 in Outer fillet: tmin tw(min) = lesser of 0.75 or te or t = 0.1181 in = 0.5*tmin = 0.0591 in
61/68
Saddle #1
Saddle material: Saddle construction is: Saddle allowable stress: Saddle yield stress: Saddle distance to datum: Tangent to tangent length: Saddle separation: Vessel radius: Tangent distance left: Tangent distance right: Saddle height: Saddle contact angle: Web plate thickness: Base plate length: Base plate width: Base plate thickness: Number of stiffener ribs: Largest stiffener rib spacing: Stiffener rib thickness: Saddle width: Anchor bolt size & type: Anchor bolt material: Anchor bolt allowable shear: Anchor bolt corrosion allowance: Anchor bolts per saddle: Base coefficient of friction:
Ss = Sy = L= Ls = R= Al = Ar = Hs = = ts = E= F= tb = n= di = tw = B=
20,000 38,000 10 102.4252 78.4252 24 12 12 36 120 0.25 42 9 0.375 3 20.375 0.25 8
A 36 Centered web psi psi in in in in in in in in in in in in in in 1 inch series 8 threaded psi in
15,000 0 2 0.45
Weight on left saddle: operating corr =391 lb, test new =4,218 lb Weight on right saddle: operating corr =392 lb, test new =4,218 lb Weight of saddle pair =248 lb
62/68
Notes: (1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle Supports" by L.P. Zick.
Load
Vessel condition
Bending + pressure between saddles (psi) S1

(+)
Bending + pressure at the saddle (psi) S2

(+) 9,419 12,448
allow S1 allow (-) (-) (+)

20,000 30,000 21 224 7,137 7,490
allow S2 allow
(+) (-) (-) 20,000 30,000 2 19 7,137 7,490
Weight Weight
Operating Test
9,438 12,652
Load
Vessel condition
Tangential shear (psi)
Circumferential stress (psi) S4 (horns)

-1,002 -10,782
Stress over saddle (psi) S5

808 8,691
Splitting (psi)
S3
Weight Weight Operating Test 122 1,313
allow
16,000 24,000
allow (+/-)
30,000 30,000
allow S6 allow
13,200 27,000 40 429 13,333 34,200
Load Case 1: Weight ,Operating

Longitudinal stress between saddles (Weight ,Operating, right saddle loading and geometry govern) S1 = +- 3*K1*Q*(L/12) / (*R2*t) = 3*0.4666*392*(102.4252/12) / (*23.93752*0.125) = 21 psi Sp = P*R/(2*t) = 98.61*23.875/(2*0.125) = 9,417 psi Maximum tensile stress S1t = S1 + Sp = 9,438 psi Maximum compressive stress (shut down) S1c = S1 = 21 psi Tensile stress is acceptable (<=1*S*E = 20,000 psi) Compressive stress is acceptable (<=1*Sc = 7,137 psi) Longitudinal stress at the right saddle (Weight ,Operating) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*12.0591/3 + 102.4252 + 2*12.0625/3 = 118.5062 in w = Wt/Le = 783/118.5062 = 6.61 lb/in Bending moment at the right saddle:
63/68
Mq = w*(2*H*Ar/3 + Ar2/2 - (R2 - H2)/4) = 6.61*(2*12.0625*12/3 + 122/2 - (242 - 12.06252)/4) = 402.2 lb-in S2 = +- Mq*K1'/ (*R2*t) = 402.2*1/ (*23.93752*0.125) = 2 psi Sp = P*R/(2*t) = 98.61*23.875/(2*0.125) = 9,417 psi Maximum tensile stress S2t = S2 + Sp = 9,419 psi Maximum compressive stress (shut down) S2c = S2 = 2 psi Tensile stress is acceptable (<=1*S = 20,000 psi) Compressive stress is acceptable (<=1*Sc = 7,137 psi) Tangential shear stress in the shell (left saddle, Weight ,Operating) S3 = K2.3*Q/(R*(t)) = 0.8799*391/(23.9375*(0.125)) = 115 psi Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi) Tangential shear stress in the left head (Weight ,Operating) S3 = K2.3*Q/(R*th) = 0.8799*391/(23.9375*0.1181) = 122 psi Tangential shear stress is acceptable (<= 0.8*S = 16,000 psi) Additional stress in the head used as a stiffener S3h = K2.4*Q/(R*th) = 0.4011*391/(23.9375*0.1181) = 55 psi Sp = P*(K*Di + 0.2*th)/(2*th) = 98.61*(1*47.7638 + 0.2*0.1181)/(2*0.1181) = 19,951 psi Total stress in the head = S3h + Sp = 20,006 psi Stress in the head is acceptable (<= 1.25*Sh = 25,000 psi) Circumferential stress at the right saddle horns (Weight ,Operating) S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2) = -392/(4*0.125*(8+1.56*Sqr(24*0.125))) - 12*0.0132*392*23.9375/(102.4252*0.1252) = -1,002 psi Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 30,000 psi) Ring compression in shell over right saddle (Weight ,Operating)
64/68
S5 = K5*Q/((t)*(ts + 1.56*Sqr(Ro*tc))) = 0.7603*392/((0.125)*(0.25 + 1.56*Sqr(24*0.125))) = 808 psi Ring compression in shell is acceptable (<= 0.5*Sy = 13,200 psi) Saddle splitting load (right, Weight ,Operating) Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 8*0.25 + 0*0 = 2 in2 S6 = K8*Q / Ae = 0.2035*392 / 2 = 40 psi Stress in saddle is acceptable (<= (2/3)*Ss = 13,333 psi)
Load Case 2: Weight ,Test

Longitudinal stress between saddles (Weight ,Test, right saddle loading and geometry govern) S1 = +- 3*K1*Q*(L/12) / (*R2*t) = 3*0.4666*4,218*(102.4252/12) / (*23.93752*0.125) = 224 psi Sp = P*R/(2*t) = 130.14*23.875/(2*0.125) = 12,428 psi Maximum tensile stress S1t = S1 + Sp = 12,652 psi Maximum compressive stress (shut down) S1c = S1 = 224 psi Tensile stress is acceptable (<= 0.9*Sy = 30,000 psi) Compressive stress is acceptable (<=1*Sc = 7,490 psi) Longitudinal stress at the right saddle (Weight ,Test) Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3 = 2*12.0591/3 + 102.4252 + 2*12.0625/3 = 118.5062 in w = Wt/Le = 8,436/118.5062 = 71.19 lb/in Bending moment at the right saddle: Mq = w*(2*H*Ar/3 + Ar2/2 - (R2 - H2)/4) = 71.19*(2*12.0625*12/3 + 122/2 - (242 - 12.06252)/4) = 4,333.5 lb-in S2 = +- Mq*K1'/ (*R2*t) = 4,333.5*1/ (*23.93752*0.125) = 19 psi
65/68
Sp = P*R/(2*t) = 130.14*23.875/(2*0.125) = 12,428 psi Maximum tensile stress S2t = S2 + Sp = 12,448 psi Maximum compressive stress (shut down) S2c = S2 = 19 psi Tensile stress is acceptable (<= 0.9*Sy = 30,000 psi) Compressive stress is acceptable (<=1*Sc = 7,490 psi) Tangential shear stress in the shell (left saddle, Weight ,Test) S3 = K2.3*Q/(R*(t)) = 0.8799*4,218/(23.9375*(0.125)) = 1,240 psi Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 24,000 psi) Tangential shear stress in the left head (Weight ,Test) S3 = K2.3*Q/(R*th) = 0.8799*4,218/(23.9375*0.1181) = 1,313 psi Tangential shear stress is acceptable (<= 0.8*(0.9*Sy) = 24,000 psi) Additional stress in the head used as a stiffener S3h = K2.4*Q/(R*th) = 0.4011*4,218/(23.9375*0.1181) = 598 psi Sp = P*(K*Di + 0.2*th)/(2*th) = 130.14*(1*47.7638 + 0.2*0.1181)/(2*0.1181) = 26,329 psi Total stress in the head = S3h + Sp = 26,928 psi Stress in the head is acceptable (<= 0.9*Sy = 30,000 psi) Circumferential stress at the right saddle horns (Weight ,Test) S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R/(L*t2) = -4,218/(4*0.125*(8+1.56*Sqr(24*0.125))) - 12*0.0132*4,218*23.9375/(102.4252*0.1252) = -10,782 psi Circumferential stress at saddle horns is acceptable (<= 0.9*Sy = 30,000 psi) Ring compression in shell over right saddle (Weight ,Test) S5 = K5*Q/((t)*(ts + 1.56*Sqr(Ro*tc))) = 0.7603*4,218/((0.125)*(0.25 + 1.56*Sqr(24*0.125))) = 8,691 psi Ring compression in shell is acceptable (<= 0.9*Sy = 27,000 psi) Saddle splitting load (right, Weight ,Test)
66/68
Area resisting splitting force = Web area + wear plate area Ae = Heff*ts + tp*Wp = 8*0.25 + 0*0 = 2 in2 S6 = K8*Q / Ae = 0.2035*4,218 / 2 = 429 psi Stress in saddle is acceptable (<= 0.9*Sy = 34,200 psi) Shear stress in anchor bolting, one end slotted Maximum seismic or wind base shear = 0 lbf Thermal expansion base shear = W* = 516 * 0.45= 232.2 lbf Corroded root area for a 1 inch series 8 threaded bolt = 0.551 in2 ( 2 per saddle ) Bolt shear stress = 232.2/(0.551*2) = 211 psi Anchor bolt stress is acceptable (<= 15,000 psi) Web plate buckling check (Escoe pg 251) Allowable compressive stress Sc is the lesser of 20,000 or 5,051 psi: (5,051) Sc = Ki*2*E/(12*(1 - 0.32)*(di/tw)2) = 1.28*2*29E+06/(12*(1 - 0.32)*(20.375/0.25)2) = 5,051 psi Allowable compressive load on the saddle be = di*ts/(di*ts + 2*tw*(b - 1)) = 20.375*0.25/(20.375*0.25 + 2*0.25*(8 - 1)) = 0.5927 Fb = n*(As + 2*be*tw)*Sc = 3*(1.9375 + 2*0.5927*0.25)*5,051 = 33,849.15 lbf Saddle loading of 4,342 lbf is <= Fb; satisfactory. Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted) b = V * (Hs - xo)* y / I + Q / A = 0 * (36 - 19.8478)* 4 / 32.01 + 392 / 16.2048 = 24 psi The primary bending + axial stress in the saddle <= 20,000 psi; satisfactory. Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one saddle slotted) b = V * (Hs - xo)* y / I + Q / A = 232.2 * (36 - 19.8478)* 4 / 32.01 + 392 / 16.2048 = 493 psi
67/68
The secondary bending + axial stress in the saddle < 2*Sy= 76,000 psi; satisfactory. Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a) where a = 20.375, b = 4.375 in tb = (1*q*b2/(1.5*Sa))0.5 = (3*11*4.3752/(1.5*20,000))0.5 = 0.1483 in The base plate thickness of 0.375 in is adequate. Foundation bearing check Sf = Qmax / (F*E) = 4,342 / (9*42) = 11 psi Concrete bearing stress < 1,658 psi ; satisfactory.
68/68

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COMPRESS Pressure Vessel Design Calculations

Deficiencies Summary No deficiencies found.

tn: Req tn: Nom t: User t: Aa: Ar: Corr: *

Impact Test No No No No No N/A No No No No No No No No

UCS-66 governing thickness = 0.125 in.

UCS-66 governing thickness = 0.125 in.

Design notes are available on the Settings Summary page.

New vessel created ASME Section VIII Division 1 [Build 6258]

Longitudinal joint Left circumferential joint Right circumferential joint -

corr = 536.6275 lb corr = 763.0112 gal

Category A joints Head to shell seam -

48" 0.1181" 2 (new) 2 (corroded) 2" 0.1181"

0.0625" + 0" = 0.0625" 0.0599" 98.85 psi 98.85 psi

Longitudinal joint Circumferential joint -

corr = 10.3038 lb corr = 15.5134 gal

Longitudinal joint Circumferential joint -

corr = 10.9043 lb corr = 15.5044 gal

Category A joints Head to shell seam -

48" 0.125" 2 (new) 2 (corroded) 2" 0.125"

0.0625" + 0" = 0.0625" 0.0599" 104.66 psi 104.66 psi

ASME Section VIII Division 1, 2007 Edition

tw(lower) = 0.1181 in Leg41 = 0.2362 in

Note: round inside edges per UG-76(c)

UG-37 Area Calculation Summary (in2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Required thickness tr from UG-37(a)(c) tr = = = P*K1*Do/(2*S*E + 0.8*P) 109.5913*0.9*48/(2*20,000*1 + 0.8*109.5913) 0.1181 in

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Standard wall pipe per UG-45(b)(4): tr4 = 0.0989 in

UG-37 Area Calculation Summary (in2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Required thickness tr from UG-37(a)(c) tr = = = P*K1*Do/(2*S*E + 0.8*P) 109.5913*0.9*48/(2*20,000*1 + 0.8*109.5913) 0.1181 in

This opening does not require reinforcement per UG-36(c)(3)(a)

Standard wall pipe per UG-45(b)(4): tr4 = 0.0989 in

ASME Section VIII Division 1, 2007 Edition

tw(lower) = 0.1181 in Leg41 = 0.2362 in

Note: round inside edges per UG-76(c)

UG-37 Area Calculation Summary (in2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Required thickness tr from UG-37(a)(c) tr = = = P*K1*Do/(2*S*E + 0.8*P) 109.5913*0.9*48/(2*20,000*1 + 0.8*109.5913) 0.1181 in

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Standard wall pipe per UG-45(b)(4): tr4 = 0.0989 in

UG-37 Area Calculation Summary (in2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Required thickness tr from UG-37(a)(c) tr = = = P*K1*Do/(2*S*E + 0.8*P) 109.5913*0.9*48/(2*20,000*1 + 0.8*109.5913) 0.1181 in

This opening does not require reinforcement per UG-36(c)(3)(a)

Standard wall pipe per UG-45(b)(4): tr4 = 0.0989 in

ASME Section VIII Division 1, 2007 Edition

tw(lower) = 0.125 in Leg41 = Leg42 = Dp = te = 0.2362 in 0.0893 in 6.9889 in 0.125 in tw(upper) = 0 in

Note: round inside edges per UG-76(c)

UG-37 Area Calculation Summary (in2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

Limits of reinforcement per UG-40 Parallel to the vessel wall: d = 2.6094 in

Required thickness tr from UG-37(a) tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

104.66*48*1 / (2*20,000*1 + 2*104.66*(1 - 0.1)) 0.125"

This opening does not require reinforcement per UG-36(c)(3)(a)

Standard wall pipe per UG-45(b)(4): tr4 = 0.1348 in

UG-37 Area Calculation Summary (in2)

This nozzle is exempt from area calculations per UG-36(c)(3)(a)

This opening does not require reinforcement per UG-36(c)(3)(a)

Standard wall pipe per UG-45(b)(4): tr4 = 0.1348 in

Required thickness tr from UG-37(a)(c) tr = = = PK1Do/(2SE + 0.8P) 109.59130.948/(220,0001 + 0.8109.5913) 0.1181 in

Required thickness tr from UG-37(a)(c) tr = = = PK1Do/(2SE + 0.8P) 109.59130.948/(220,0001 + 0.8109.5913) 0.1181 in

Required thickness tr from UG-37(a)(c) tr = = = PK1Do/(2SE + 0.8P) 109.59130.948/(220,0001 + 0.8109.5913) 0.1181 in

Required thickness tr from UG-37(a)(c) tr = = = PK1Do/(2SE + 0.8P) 109.59130.948/(220,0001 + 0.8109.5913) 0.1181 in

Required thickness tr from UG-37(a) tr = PDoK / (2SE + 2P(K - 0.1))

104.66481 / (220,0001 + 2104.66(1 - 0.1)) 0.125"

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 104.353324/(20,0001 + 0.4104.3533) 0.125 in

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 104.353324/(20,0001 + 0.4104.3533) 0.125 in

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 104.353324/(20,0001 + 0.4104.3533) 0.125 in

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 104.353324/(20,0001 + 0.4104.3533) 0.125 in

Required thickness tr from UG-37(a) tr = PRo/(SE + 0.4*P)

104.353324/(20,0001 + 0.4*104.3533) 0.125 in

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 104.353324/(20,0001 + 0.4104.3533) 0.125 in

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 104.353324/(20,0001 + 0.4104.3533) 0.125 in

Required thickness tr from UG-37(a) tr = = = PRo/(SE + 0.4P) 104.353324/(20,0001 + 0.4104.3533) 0.125 in