NIOEC-SP-46-50(0)

DOCUMENT CODE
PLAN/PRJ/SUB UNIT PHASE DISCIPLANE DOCUMENT TYPE SERIAL NO. REV. NO. NO. OF PAGES: 43 DATE

NIOEC

000

EG

PL

SP

4650

A0

OCT. , 2005

NATIONAL IRANIAN OIL REFINING & DISTRIBUTION COMPANY

NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY

NIOEC SPECIFICATION FOR

GAS TURBINE DRIVEN MAIN LINE PUMPING SET

FIRST EDITION OCT. , 2005

THIS SPECIFICATION IS THE PROPERTY OF NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY. IT IS CONFIDENTIAL AND ALL RIGHTS RESERVED TO THE OWNER. NEITHER WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY, REPRODUCTED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR BY ANY MEANS WITHOUT THE PRIOR WRITTEN CONSENT OF THE NATIONAL IRANIAN OIL ENGINEERING & CONSTRUCTION COMPANY

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REV. PAGE

REVISION INDEX
REV. PAGE

REV. PAGE

REV. PAGE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75

76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

NOTES:
1) 2) 3) 4) THIS SHEET IS A RECORD OF ALL REVISIONS TO THIS SPECIFICATION. REMARKS RELATED TO EACH REVISION SHOW A BRIEF DESCRIPTION. THESE REMARKS SHALL BE INTERPRETED IN CONJUNCTION WITH THE REVISED TEXT MARKED BY REVISION NUMBERS. WHEN APPROVED EACH REVISION SHALL BE CONSIDERED AS A PART OF THE ORIGINAL DOCUMENT. NUMBER OF PAGES EXCLUDES THIS SHEET AND THE COVER SHEET.

5 4 3 2 1 0 OCT. , 2005 M.R.Habibzadeh. Gh. Khoshroo M.R. Farzam M.A Sajedi

REV.

DATE

PREPARED

CHECKED

APPROVED

AUTHORIZED

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NIOEC-SP-46-50(0) PAGE NO.

CONTENTS:

1. 2. 3. 4. 5. 6. 7. 8. 9.

SCOPE........................................................................................................................................2 REFERENCES ..........................................................................................................................2 UNITS.........................................................................................................................................3 GENERAL REQUIREMENT .................................................................................................3 SERVICE CONDITION...........................................................................................................5 TESTS ........................................................................................................................................6 INSPECTION DURING MANUFATURE.............................................................................8 REJECT CAUSES ....................................................................................................................8 DRAWINGS AND DATA ........................................................................................................8

10. LABELLING ...........................................................................................................................13 11. PAINTING AND SURFACE PREPARATION ...................................................................13

12. ASSEMBLY, PACKING AND SHIPPING INSTRUCTIONS : ........................................13 13. TECHNICAL ASSISTANCE.................................................................................................14

14. COORDINATION WITH OTHER SUPPLIERS................................................................15 15. GUARANTEE .........................................................................................................................15

16. SPARE PARTS........................................................................................................................15 17. LANGUAGE............................................................................................................................15

18. SCHEDULE AND PROGRESS REPORT ...........................................................................15 19. DETAILED SPECIFICATION .............................................................................................16 20. ATTACHMENTS....................................................................................................................19

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1. SCOPE This Specification covers the general requirements for the supply of Turbine Driven main line pumping set. This specification has 3 attachments that mentioned in section 20. 2. REFERENCES Throughout this Specification the following dated and undated standards/ codes are referred to. These referenced documents shall, to the extent specified herein, form a part of this Specification. For undated references, the latest edition of the referenced document (including any supplements and amendments) applies. For dated references, the edition cited applies. The applicability of changes in dated references that occur after the cited date, shall mutually be agreed upon by NIOEC and the Vendor/Contractor. API (AMERICAN PETROLEUM INSTITUTE) "Centrifugal pumps for general refinery service" "Lubrication, shaft sealing, and control oil system" "Gas turbines for Petroleum, Chemical and Gas Industry Services"

API 610 API 614 API 616

ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERS) ASME As applicable ASTM (AMERICAN SOCIETY FOR TESTING AND MATERIALS) ASTM As applicable ISA ISA IEC IEC (INSTRUMENT SOCIETY OF AMERICA) As applicable (INTERNATIONAL ELECTROTECHNICAL COMMISSION) As applicable

NIOEC-SP (NIOEC SPECIFICATIONS) NIOEC-SP-00-10 NIOEC-SP-60-04 NIOEC-SP-60-09 NIOEC-SP-60-02 NIOEC-SP-60-20 NIOEC-SP-60-36 NIOEC-SP-70-14 NIOEC-SP-70-09 NIOEC-SP-70-01 NIOEC Specification for Units Low voltage switch- gear and control-gear Medium and High voltage switch- gear and control-gear Low voltage induction motors Medium and high voltage induction motors Electrical components of package units Control panels and system cabinets Logic Systems Instrumentation

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3. UNITS International system of units (SI) shall be used in accordance with NIOEC-SP-00-10, unless otherwise specified. 4. GENERAL REQUIREMENT 4.1 Vendor shall supply Turbine Driven Pumping Sets, generally including combustion gas turbine, pumps, pressurized lubrication system, load and auxiliaries drive-gears, couplings, starter, control system, and all other auxiliary equipment specified in Para 19 "Detailed specification" and any other equipment and/or component seemed necessary by the vender to fulfill purchaser's requirement. The complete pumping set, lubrication system, etc shall be skid mounted (Preferably single skid) on a common base plate. In the reference numbers of this specification "Purchaser" shall mean National Iranian oil Engineering and Construction (NIOEC). Vendor shall mean the manufacturer of products in accordance with this specification and who is willing to enter into contract with the purchaser. The main Vendor shall be the turbine vendor, having the responsibilities for the overall coordination for supply and the satisfactory operation and performance of the complete pumping set, incorporating all auxiliary equipment inclusive within the package, i.e. pumps/driver, transmission/auxiliary piping/lubrication system etc. fulfilling the requirement of Para 4.1 of this specification. All the equipment shall be designed, manufactured, assembled, and tested in accordance with the applicable requirement of the latest editions of revisions (the one in effect at the time the requisition is issued) of codes, specifications, references and practices as defined in the governing API standard's, this specification, data sheets, and the inquiry documents, where editions or revisions are not specifically mentioned. Compliance with the requirements of this Specification does not relieve Vendor of his responsibility to furnish equipments and accessories of proper design, mechanically suited to meet operating guarantees at the specified conditions. The equipment offered shall be the product of a vendor regularly engaged in production of such machinery, and shall be the same frame size, but not a prototype, of what has been previously manufactured and been in continuous service for at least 12 months without modifications or changes during such period. If during the past 12 months the unit offered has been changed in any significant manner since it was originally designed, Vendor shall state so and explain in his proposal. Main Vendor's responsibilities shall include, but are not limited to the following : 4.7.1 Furnishing all components required for each complete set including pumps, lube and control oil system, and controls and instrumentation, all other equipment and/ or component detailed in Para 4.1. Co-ordinating and resolving all engineering information and problems related to equipments rating, design, manufacture, testing and installation. Ensuring that all components of the set, including pumps, the gas turbine, controls and instrumentation, lube and control oil system(s), all accessories, and all auxiliaries, are in strict accordance with corresponding purchaser's Specifications, Data Sheets, and purchase Requisition. Those responsibilities of vendors of 3

4.2

4.3

4.4

4.5

4.6

4.7

4.7.2 4.7.3

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4.7.4 4.7.5 4.7.6

4.7.7 4.7.8

4.7.9 4.7.10 4.7.11 4.7.12 4.7.13

4.7.14

individual items as specified in purchaser's specification, Data Sheets, related standards, or purchase Requisition concerned, will also be the responsibilities of the main Vendor, jointly and individually. Selecting and rating all power transmission components. Arranging and mounting equipment and designing baseplates. Conducting torsional and lateral vibration studies, resolving problems so revealed and furnishing components such that the entire set is free from criticals in accordance with governing API standards. On-time manufacture, assembly, shop-testing and delivery of each complete set. Reviewing and providing comments, on purchaser's equipment and shelter layout to ensure that the equipment and shelter layout to ensure that the equipment installation requirement are fully covered. Establishing and providing the requirement for the acoustic treatment of the complete unit, such that purchaser's noise criteria specified in Para 4.12 are met. Co-ordinating with the Purchaser on all information related to equipments standardization and spare parts interchangeability. Reviewing and providing comments on purchaser's start-up, operating, assembling and disassembling procedures relevant to the equipments. Furnishing complete set of special tools and equipment necessary for the assembly and disassembly of each type of set supplied. Providing recommendation and full information, in the proposal, on the assembling and disassembling procedure and also on the supporting facilities for equipments servicing at job site, and on control system of pump station. Examining the relevant site data given and commenting accordingly on the necessity for the provision of on anti-icing system.

4.8

Co-ordination of design and installation of auxiliary equipment which are within the Vendor's scope of supply, to ensure the ease of maintenance and overall reliability and to minimize installation and start-up problems. All other requirements specifically called for in the detailed specification which is in the limit of vendor scope of supply specified in Para 4.1 above.

4.9

4.10 In case of conflict between this specification and other documents the following will take precedence in the same order as mentioned. 1.Purchase order 2.Drawings and Data Sheets 3.This Specification 4.Reference Standards 4.11 If a conflict or lack of sufficient instructions still exists after reference to the Para 4.10 then the Vendor shall refer to the Purchaser, clearly stating the Purchaser's reference number, and specification number(s) or drawing(s) which have caused the conflict or misunderstanding, and ask for clarification. 4.12 The Vendor shall state in his enquiry the consideration included in his design to meet the noise requirement specified herein.

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In no case, the noise (sound) level of each completed equipment or completed equipment package system covered by this specification shall not exceed 85db measured at one meter distance from the package and/or equipment. 4.13 Pumping set shall be designed and fabricated to minimize field interconnection, and ease later relocating, avoiding costly dismantling. 4.14 If Vendor's recommendation suggest enclosure for the complete and/or individual equipment of the package in order to meet the requirements then the following provision shall be made (In any case the turbine shall be installed within a suitable enclosure). 4.14.1 The design shall be such that the removal of side and ceiling panels can be easily done. Furthermore the steel structure shall be connected to base plate by bolts instead of welds to ease the removal of all beams in major overhauls. 4.14.2 The enclosure shall be pressurized with air to prevent any foreign matters to enter, and to remove the produced heat. One fan shall be installed in inlet system. Enclosure inlet air shall be taken downstream of the turbine inlet silencer so that clean air can be fed into the enclosure. 4.14.3 Ventilating fans shall start when the gas turbine fires, and shall continue to run after turbine shutdown to remove residual heat. They shall shut off when inside temperature drops to a certain level. 4.14.4 As the units shall be equipped with effective fire fighting system, certain additional safeguards, such as installation of latch operated dampers in enclosure ventilation openings, shall be considered. 4.14.5 Enclosure shall be equipped with inspection lockable doors. 4.14.6 Normal and emergency lighting shall be installed inside the enclosure.

5. SERVICE CONDITION The equipment and all its components should be a tricky suitable for service under the following conditions. 5.1 Environment For environment condition refer to specification of site condition. Supply Power: 380 Volts 10%, 3 Phase, 50 HZ 5 % (4 wire) 220 Volts 10%, 1 Phase, 50 HZ 5% (2 wire) CONTROL (To be supplied by Vendor): Analogue: 24 Volts, DC 4- 20 MA, 2 wire system switch rating: 2 amps., 24 VDC. 5.3 Installation / Operation The pumping sets will be installed and operated outdoor under shelter with the following consideration: 5.3.1 Turbine and pump must be weather proofed and /or covered by an acoustic weather proof enclosure with ventilation, lightening and fire fighting system.

5.2

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5.3.2

Considering the requirement of Para 4.14 of this specification, (In any case) the turbine shall be separated by a fire wall from the pump.

5.4

Enclosure of Control & Power Panels 5.4.1 5.4.2 5.4.3 Dust proof, weather proof and explosion proof (for electrical and control equipments). Where needed or where temperature dictates winterization shall supplied with reference to minimum site ambient temperature. No steam tracing shall be done. Only electrical heat tracing is acceptable.

5.5

Location And Type Of Control Refer to section 19.4 of this specification.

6. TESTS 6.1 Individual equipment of the pumping set and its components shall be tested as required and called for in Para 19 "Detailed Specification" for pumps, combustion turbine lubrication, electrical, instrumentation & control system. The test procedure as proposed by the vendor should be agreed and approved by the purchaser before any tests are carried out. The purchaser, or at the purchaser's instruction, its nominee shall reserve the right to witness any or all tests either at the Vendor's works, or during site installation or erection. The Vendor shall give the Purchaser a minimum of 30 days notice before the start of any test. All test certificates shall refer to the serial number of the equipment tested and must bear the purchaser's name and order number, and manufacturer's name. The test certificates must be approved by the purchaser before dispatch instructions are given. All the test equipment, labor, consumables and other expenses shall be provided by the vendor at no extra cost to the purchaser. In addition to the requirement of Para 6.1 above, full load running performance tests shall be carried upon the set, as a complete unit, utilizing all accessories and instrumentation, and with no substitution of any component item, fulfilling the following minimum requirement. 6.4.1 A full load running test will be performed on one pumping set. Test shall include stage loading and full load (100 %) for four hours, throe fourths (75 %) load for one half hour and half (50%) load for one half hour with half load first and full last. The purpose of this running test is to check bearing and gear box performance, air flow, unit vibration, fuel consumption, ability of unit to meet load requirements and general unit performance as follows. Unit must demonstrate ability to light off and accelerate to idle speed consistently. All starting, running and shut down sequences must perform satisfactorily. The heating value of fuel being used must be determined by an independent approval laboratory and this information shall be provided for test and record purposes. Fuel consumption rates must be a matter of record. Ambient conditions during the test must be noted in detail for test and record purposes. 6

6.2

6.3

6.4

6.4.2

6.4.3 6.4.4 6.4.5

6.4.6

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Accelerate unit to overspeed tripout speed after four hours operation at full-load. Record speed at which unit tripout is effective. 6.4.8 Assuming the fluid being pumped during the test is water, the pump must be thoroughly flushed and preserved or protected for shipment after completion of test. 6.4.9 If the result of the test as described in section 6.4 is inconsistent with the manufacture's published data or any other malfunction occur during the combined testing, manufacturer shall make necessary adjustment to the pumping set to correct such deficiencies. Manufacture shall then demonstrate by performing the test as described in section 6.4. 6.4.10 Full load running tests will be performed on the remaining pumping set. Duration of each test shall be a minimum of four hours. 6.4.10.1 Units must demonstrate ability to light-off and accelerate to idle speed consistently. 6.4.10.2 Units must demonstrate ability to accelerate above idle speed. 6.4.10.3 Units must demonstrate ability to carry a load in a manner consistent with results obtained by the full load running test as described in section 6.4 herein. 6.4.10.4 If the result of the test as described in sec. 6.4.10 on the remaining pumping set is inconsistent with the manufacturer published data, manufacturer shall make necessary adjustment to the pumping set to correct such deficiencies and repeat the required tests to obtain satisfactory results. 6.5 The purchaser may require for special tests to be carried out such as fuel burning compatibility and blades life tests etc. Test fuel, lube oil, log and acceptance. 6.6.1 These tests shall be performed using fuel(s) which approximate(s) those which will be used by turbine on different sites. The specification for both liquid and natural gas are included in the individual gas turbine data sheet. All testing shall be performed using lubricating oil which will be used in the pumping set units when each is placed in operation at purchaser sites. Synthetic oil shall not be used in any part of the system immediately after mineral oil has been used. A through flushing procedure must be used when such a change is made. A test log will be prepared to record data results of all tests. It will incorporate a check list and places to record the various temperature, pressure, vibration levels, load conditions, ambient conditions, fuel consumption, speeds, time, etc. Test certificates shall be signed by manufacturer and approved by the purchaser inspector.

6.4.7

6.6

6.6.2 6.6.3

6.6.4

6.7

All gas turbine rotor parts shall be subjected to radiographic, magnetic particle, dye penetration and/or ultrasonic test methods necessary for surface or sub-surface defects. After each test the unit shall be opened up for visual inspection of moving parts, bearings, blades etc, specially after overspeed tests. Upon failure of any unit, it should be repeated after rectification of defects.

6.8

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6.9

Acceptance of shop tests shall not constitute a waiver of requirement to meet operating conditions in this specification, nor does inspection relive the manufacturer of his responsibilities. Manufacturer must comply with the requirement as included in the purchase order.

6.10 The following test shall be carried out for control panels, MCC'S, AC/DC and battery charger panels and control and electrical systems: - Continuity check off all wiring and devices. - High voltage test and insulation resistance measurement. - Simulated test of protective and control relays. - Full load run test - Simulated operation of whole panel sequencing and inter locks. 6.11 The starting sequence of the turbine and related auxiliary equipments and all control logic for process equipment operation and shutdown shall be actuated to ensure proper valve sequencing. 6.12 Unit Site Test 6.12.1 All units shall be tested in site for continuous 72 hours with available maximum load in present of vendor and purchaser's representative. 6.12.2 Purchaser shall inform vendor at least 15 days before each unit being ready for start up. 7. INSPECTION DURING MANUFATURE The purchaser, or at the purchaser's instruction, its nominee, shall reserve the right to inspect the goods at any time during manufacturer or installation and to reject any part or parts, should they not conform to the requirements of the purchase order. Previous acceptance by the purchaser or its nominee of part or all of the goods shall not relieve the Vendor of his responsibility for meeting the conditions of the purchase order. 8. REJECT CAUSES The equipment may be rejected if measurements and inspection reveal any discrepancies between quoted figures in purchase order and those actually measured. 9. DRAWINGS AND DATA 9.1 The Vendor shall provide the purchaser the following drawings and data in English at no extra cost to the purchaser, for turbine units and associated accessories. 9.1.1 With quotation 4 set of: - Complete technical Vendor's product catalogues. - Comprehensive catalogues, technical data, sectional and outline drawings (foundation, etc), proposed test procedure, service facilities etc. of the equipment offered and its various components.

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- ISO rating of the unit with complete guaranteed derating curves, with a sample calculation for site output using given curves. - Preliminary connection and wiring diagrams, dimensional and cross sectional drawings. - Complete certified performance curves, inspection, shut down and overhaul intervals and expected hot section working life span. - List of different equipments that will be installed in each site with respect to seismic zone, fuel, and climatical conditions. - Tables of electric loads for normal operation, start-up, shut down and stand still condition for short and long time. - Declaration of confirmation with the set standards and/or clear indication of deviations from the standards and specification. - Fuels consumption at different sites and loads. - List of sub suppliers. - Reference list showing the successful continuous operation for at least two years and the location of the equipment offered, in major oil or pipe line company installation. - Recommended commissioning and 3 years running consumable and spare parts separately listed, numbered, referenced, duly priced and appoints given. - Rates for technical assistance ( see clause 13.1 ) - Rates and programs for training personnel ( see clause 13.2 ) - Recommended special tools for maintenance and installation with price list - Dimensions and weights of unit and its different parts. - Shipping dimensions (length, width and height) and weight with shipping schedules, NOTE: The quotation will be rejected as incomplete if the above required informations are not included. 9.1.2 Immediately following the placing of order (Not later than 60 days). 5 Sets of : - Dimensional drawings of pumping sets and auxiliaries. - Layout drawing of pumping sets and auxiliaries with inter-connecting piping and wiring with indication of limit of supply. - Foundation drawing of pumping set and its auxiliaries with all necessary information (dimension, holes, static and dynamic loads, anchor details, etc.) for a complete execution of civil works. - Foundation and support drawings of intake and exhaust system.

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- Scheme of fuel circuit. - Scheme of lube oil circuit. - Scheme of starting system. - Assembly drawing of unit electrical and control panels with sizes and weights. - List of interconnecting cables between panels and between panels and unit, indicating cable details - Arrangement drawing of cables, indicating the location of electrical equipment. - Location and rates (such as flow, pressure, voltage etc.) of various connections to the outside equipment and recommended installation details. - Program of erection. - Proposed tests procedure for purchaser's approval. - Single line and wiring diagrams of control and electrical panels with indication of characteristic of control alarms and shut down devices. - Prints of certified drawing as well as agreed and approved test procedure. - Detailed manufacturing and testing program for the equipment and its components. Monthly progress report shall be submitted to the purchaser at the end of each calendar month. - Instruments specifications with manufacturer, model and technical characteristics. - Front panel with dimension and cut-outs. - Installation drawings (Process and instrument connections) with relative bill of materials. - Installation drawings (Process and instrument connections) with relative bill of materials. - Lay out for electric and electronic instrumentation. - Lay out for junction box(s) location and cables run complete of relevant sections and cables entry in control room. - Area classification and certificates for electrical instruments installed in hazardous areas. - Control room layout. - Control room interconnections drawing. - Cabinet construction drawings with dimensions. - Terminal strip drawing for junction boxes. The purchaser's comments or approvals will be given within 45 days of the receipt of the relevant documents. No dimensional and other changes are allowed after approval. 9.1.3 90 days (at least) before delivery. For each unit 15 sets: 10

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-Installation, operation and maintenance manuals consisting of (min): -Codes and standards compliance certificates. -Final connection and wiring diagrams. -Cable list and layouts. -Tensional analysis of set. -Lateral critical speeds. -Campbell and Goodman diagrams of turbine blades. -Cooling diagram for turbine not elements -Time function diagrams for startup and shut down sequences. -Turbine design characteristic curve valid for tests. -Certificates and test curves. -Certificates of materials. -Panel layouts, wiring, connections and interconnections. -Auxiliary systems schematics. -Shut down logic diagram and sequence circuits. - Factory test certificates, including test data and calculated results (when ready). - Illustrated and numbered parts list and 3 years running spare parts list final revision. (Refer to the attached spare parts list and inter-changeability record) One set of reproducibles of all civil, mechanical, control and electrical drawings with "AS BUILT" mark, shall be supplied by vendor. 9.2 The supplier shall provide the purchaser with the following drawings and data in English at no extra cost to the purchasers for pump and all other accessories. 9.2.1 With Quotation 4 Sets of: - Complete technical supplier's product catalogues. - Comprehensive catalogues, technical data, out line drawings, proposed test procedure, service facilities, etc. of the equipment offered and its various components. - Preliminary connection and wiring diagrams, dimensional and cross sectional drawings. - Declaration of confirmation with the set standards and/or clear indication of deviations from the standards and this specification. - Reference list showing the successful continuous operation for at least two years and the location of the equipment offered, in major oil or pipe line company installations.

11

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- Recommended commissioning and 3 years running consumables and spare parts separately listed numbered, referenced, duly priced and approximate normal delivery time and stocking points given. - Rates for technical assistance (see 13.1) - Rates for training purchaser personnel (see clause 13.2) - Recommended special tools for maintenance and installation with price list. - Dimension and weights of unit and its different parts. - Shipping dimensions (Length, width and height) and weight with shipping schedules. NOTE: The quotation will be rejected as incompletes if the above required informations are not included. 9.2.2 Immediately following the placing of order (Not later than 60 days) 5 sets of: - Piping, wiring and dimensional outline drawings and foundation plane, specially given size, location and rates (such as flow, pressure, voltages etc.) of various connections to the outside equipment and recommended installation details for purchaser's approval. - Proposed tests procedure for purchaser's approval. - Prints of certified drawings as well as agreed and approval test procedure. - Detailed manufacturing and testing program for the equipment and its components. Monthly progress report shall be submitted to the purchaser at the end of each calendar month. - Instruments specifications with manufacturer, model and technical characteristic. - Layout for junction box(es) location. - Area classification and certificates for electrical instruments installed in hazardous areas. The purchaser's comments or approvals will be given within 45 days of the receipt of the relevant document. No dimensional and other changes are allowed after approval. 9.2.3 90 days (at least) before delivery For each unit 15 sets of: - Installation, operation and maintenance manuals consisting of (min): - Codes and standards compliance certificates. - Final connection and wiring diagrams. - Certificates of material. 12

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- Factory test certificates, including test data and calculated results (when ready). - Illustrated and numbered parts list and three years running spare parts list - Final revision (Refer to the attached spare parts list and interchangeability record). One set of reproducibles of all civil, mechanical, control and electrical drawings with "As BUILT" mark shall be supplied by vendor. 10. LABELLING A stainless steel nameplate shall be provided for each individual part of the set containing the data specified and called for in the relevant detailed specifications specified in Para 19 of this specification. Stainless steel tags shall be permanently attached to each instrument with rivets. This tag shall have engraved or stamped the purchasers tag number and the item identification number of the vendor for reference to his drawings. The name plate shall be fixed in an easily visible and non removable part of the frame. A second plate 2070 mm reserved for NIOEC shall be screwed to the unit engraved as following: + NIOEC NO : +

11. PAINTING AND SURFACE PREPARATION 11.1 Pumps, Turbines & Pressurized Lubrication system exteriors and baseplates are to be thoroughly cleaned and, where necessary, scraped and wire brushed as per API 610, 614, 616 and purchaser's Specification Attachment 1, Attachment 3, Attachment 2, respectively (Detailed specification Para 19). 11.2 All unpainted surfaces (inside de and outside) shall be adequately protected with suitable antirust compound, easily removable by hydrocarbon solvents. 11.3 The colour of final layer shall be: As manufacturer's standard for Turbine/Pumps and Eua de Nil as BS 381/C, 1988, color 216 for control, MCC, AC/DC and battery chargers.

12. ASSEMBLY, PACKING AND SHIPPING INSTRUCTIONS : 12.1 The pumping set shall be completely assembled, piped, and wired (as practical) at the vendor's assembly area prior to shipment.

13

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12.2 After completion of shop tests, the pumping set shall be thoroughly cleaned and dried out. Internals shall be coated by fogging with RP Energol LXI oil, or approved equal. 12.3 Any exposed machined surfaces shall be thoroughly coated with rust preventative Energol CPD 33, or approved equal. 12.4 Instrumentation and all other delicate items shall be suitably packaged, as required, to ensure adequate protection during shipment and storage. 12.5 Flanged openings shall be covered with a metal plate 3.2 mm minimum thickness, held in place by a minimum of four bolts with a full face rubber gasket. Threaded openings shall be closed with round head steel plugs. 12.6 Each miscellaneous part shall be tagged or marked with the item number for which it is intended and mach marked to aid assembly. All such parts shall be suitably boxed for oceanic and rough road haulage and shipped with the unit. 12.7 One complete set of printed installation, operation and maintenance instructions shall be packaged weatherproof with the crates and shipped to the jobsite. 12.8 The vendor shall be responsible for co-ordination of shipment and simultaneous arrival of all equipment components and accessories. 12.9 Packing must anticipate 6 months outdoor storage. The methods of packing and protection shall be submitted for approval of the purchaser regarding such export packing. 13. TECHNICAL ASSISTANCE 13.1 Commissioning The Vendor shall quote, if required, and/or particularly specified and called for in quotation and/or Purchase Order Request, for the services of competent engineer(s) and/or technician(s) to assist in installation, commissioning and testing of the equipment at site on a perdiem basis. The quoted rates shall be irrespective of duration and frequency and the Vendor shall guarantee the services of the engineer(s) and / or technician(s) on the specified dates within a minimum of 4 weeks advance notice by the purchaser. 13.2 Training The purchaser requires the Vendor to arrange for training of 10 numbers of its personnel in the manufacturing plant on the operation and maintenance of the equipment offered. The Vendor shall include the costs of the said service in his offer. The cost of board & lodging shall be included. The program for the training shall be prepared by mutual agreement. Advance notice of 6 weeks (minimum) is required by purchaser for the commencement of training program. 14

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14. COORDINATION WITH OTHER SUPPLIERS In case the equipment ordered should be mounted on, aligned, connected, adjusted or tested with the equipment of other supplier(s). The Main Vendor shall contact directly the said supplier(s), and supply and/or obtain all dimensional and technical information and arrange for taking delivery, assembly of the equipment, combined tests, package and delivery of the entire unit. The Main Vendor shall be responsible for correct and timely communication with the said supplier(s) and for any delay and/or cost claims arising from inadequate coordination. Copies of all correspondence should be sent to the purchaser. The name and address of the Other Vendor will be given as soon as their order has been confirmed. 15. GUARANTEE The equipment is to be unconditionally guaranteed and for satisfactory application in every other respect to the operating conditions specified. The Vender will further guarantee the equipment furnished by him against defective design, materials and workmanship for a period mentioned in the related detailed specifications, and will promptly repair or replace, without cost to the purchaser, any defective part, or parts. All parts of packages and equipment supplied by sub-suppliers shall also be guaranteed by the Main Vendor. 16. SPARE PARTS All spare parts shall comply with the same standards, specifications and tests of the original equipment and shall be fully interchangeable with the original parts without any modifications at the site. They shall be correctly marked in accordance with the purchaser's spare parts lists and interchangeability record (S.P.I.R.) giving the purchase order number and be reserved to prevent deterioration during shipment and storage in humid tropical climates. Spare parts shall be guaranteed to be supplied by the Vendor during the life of the equipment covered by the purchase order. The purchaser's spare parts list and interchange ability record from (S.P.I.R.) shall be filled in completely. 17. LANGUAGE All correspondence, literature, drawings, installation manuals and any other documents related to the equipment supplied under the contract shall be in correct English with consistent use of metric unit. Offers in other languages will not be considered. 18. SCHEDULE AND PROGRESS REPORT 18.1 The Vendor shall provide the purchaser with a production schedule giving time of availability of production, and planned dates for testing, inspection, painting and dispatch. 18.2 Furthermore, the Vendor shall submit monthly progress reports to the Purchaser, which includes the following as a minimum : 1) Status of detail drawings 15

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2) Status of purchase of materials 3) Status of production 4) Schedules of testing, inspection, and dispatch. 18.3 The purchaser shall be informed of any changes in the production schedule which affect the promised delivery date. 19. DETAILED SPECIFICATION 19.1 Pump For pump detailed specification refers to Specification Attachment 1 "Centrifugal Pumps", which is a part of this Specification. 19.2 Combustion Gas Turbine For Combustion Gas Turbine detailed Specification refers to Specification Attachment 2, "Combustion Gas Turbine", that is a part of this Specification. 19.3 Lubrication System For lubrication system detailed specification refers to specification Attachment 3, "Lubrication, Shaft Sealing and Control oil System for gas turbine driven main line pumping set" which is a part of this specification. 19.4 Electrical And Control System Each turbo-pump unit shall be supplied with the following item; 1) Local control panel (Section 19.4.1) 2) Instrumentations for remote installation (Section 19.4.1.4) 3) Electrical panel, AC/DC panel and two sets of batteries (Section 19.4.3) 4) Air conditioned container (section 19.4.4) 19.4.1 Local Control Panel 19.4.1.1 It should be possible to control each turbo-pump unit either from local control panel (supplied by turbo-pump MFR) or from remote central control panel (supplied by other), upon local/remote selection. LOCAL/REMOTE selector switch will be installed on local control panel. Informative and protective signals to be effective on both panels in any position of selector switch. 19.4.1.2 The turbine and pump unit shall be furnished with local control panel. All necessary hardwares for independent operation of the unit shall be housed, mainly, in local panel such as control instrumentations, alarm annunciator, CRT if any. Control push buttons, switches and all needed relays or PLC for automatic start and stop sequence, alarm display, unit shutdown, sequence for opening and closing of suction, recirculation, and discharge valves, sequence for degassing of pump and so forth ( total of four motor operated valves). 16

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19.4.1.3 Turbine and pump unit integral with local panel shall be fully selfsufficient and be properly operative in both cases of local selection or complete malfunction of central control panel. Malfunction of local panel will cause unit shutdown. 19.4.1.4 All requisite instrumentations, alarms, CRT if any, and control signals for remote operation shall also be provided by turbine and pump manufacturer, as free issue item to be sent to central control panel manufacturer for installation. These items could be provided either individually or fixed on instrument racks with rails to be inserted into the dedicated area of the central control panel. 19.4.2 Operating Modes 19.4.2.1 Each turbo-pump unit should be operated through two similar 4-position selector switches in four modes. One supplied by pump and turbine manufacturer and installed on local panel the other supplied by others and installed on central control panel. Local panel 4-position selector switch may be effective upon selection of "LOCAL" status from local control panel. Operating modes are detailed as follows: 19.4.2.2 "M.L." - Manual Local Operation Upon selection of "M.L." position, all starting and stopping operations shall be carried out from the field manually (especially for 4 MOVS). 19.4.2.3 "M.P." - Manual panel Operation "M.P." position allows operation from the panel when appropriate pushbuttons are depressed. 19.4.2.4 "P.A." - Panel Automatic The starting operation of pumping unit is fully automatic. 19.4.2.5 "OFF" - Off position All control circuitry shall be de-energized for maintenance or modification purposes. 19.4.2.6 All monitoring and alarm circuits should be energized regardless of the position of the selector switches. 19.4.2.7 The overall unit operation, under normal conditions is to be controlled from central control panel through station main suction, discharge pressure and flow controllers, supplied by others. Control system design data should be provided. The output of this control system shall control each pump individually and also all operating pumps simultaneously. 19.4.3 Electrical Panel 19.4.3.1 Each turbo-pump unit shall be equipped with an electric panel, with the following circuits: - 2 Nos. of incomers each fitted with one MCCB to accept a ring mains supply. The MCCB's shall be complete with thermal/magnetic 17

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NIOEC-SP-46-50(0)

protective relays. One MCCB shall also be equipped with a motor operated closing mechanism to close automatically upon availability of voltage on its incoming and trip immediately after the loss of voltage. The circuit shall be fitted with all necessary relays to fulfill the above operation. The other MCCB shall be operated manually only. - 4 Nos. of starters for motor operated valves complete with contactors, controls and protective devices (pump suction, discharge, circulation and vent valves supplied by others). - 1 No switch fuse for supply of the internal loads (Ventilation, air conditioning, lighting, etc.) of the container specified in Para 19.4.4. - 1 No switch fuse for supplying 380v, 3 phases, 15 Amps. 0.8 P.F., load (for purchaser's use). - When turbo-pump is in service and is running disconnection and reconnection of external AC supply should have no effect on unit operation. 19.4.4 Container 19.4.4.1 A container shall be provided by Vendor to house the local control and electrical panels, AC/DC no break system and two battery sets. Container will be installed within a distance of 20 meters from turbo-pump set. 19.4.4.2 Battery room shall be separated from control room inside container. 19.4.4.3 The container shall be equipped with a fresh air supply system consisted of an air intake ducting two fans (one standby) and automatic controls to ensure container air pressure in excess of surrounding area. Means for automatic changeover to the standby fan shall be provided upon failure of the operating fan. The fresh air system shall be complete with all necessary filters, alarms, etc. 19.4.4.4 Container shall be designed with regard to climatic conditions specified in NOM-011 in such a way to classify the interior as safe area and conditioned for human comfort. 19.4.4.5 Container shall be equipped with effective fire extinguishing system with smoke and rate of rise heat detectors. Audio and visual alarms shall be installed. Provision of two common fire signals for remote alarm and indication shall be predicted by vendor.

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20.

ATTACHMENTS Attachment 1 Attachment 2 Attachment 3 Centrifugal Pumps Combustion Gas Turbine Lubrication, shaft sealing and control oil system for gas turbine driven main line pumping set

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