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COMPONENT MAINTENANCE MANUAL ACP2531(-) (b) ACP2531AB04 The pilots can set the transceivers or follow to the transmission mode:
- Four radio communication transceivers VHF3, HF1)

systems that
(VHF1, VHF2,

- Passenger Address
- Intercom.

The pilots

can adjust the reception volume of the


(VHF1, VHF2,

channels that follow: Four radio communication transceivers VHF3, HF1)

Passenger Address

Intercom (MLS, Eight radio navigation receivers VOR2/ILS2, DME1, DME2, ADF1, ADF2, MKR).

VOR1/ILS1,

(c) ACP2531AC01

/ ACP2531AC02

The pilots can set the transceivers or systems that follow to the transmission mode:
- Three radio communication transceivers HF) (AUX1, AUX2) - Two auxiliary transceivers - Intercom. The pilots can adjust channels that follow: the (VHF1, VHF2,

reception volume of the (VHF1, VHF2,

Three radio communication transceivers


HF) (AUX1, AUX2) Intercom receivers Seven radio navigation ADF1, ADF2, MKR). VOR2/MLS2, DME1, DME2,

Two auxiliary transceivers

(VOR1/MLS1,

(d) ACP2531AD01

The pilots can set the transceivers or systems follow to the transmission mode: Four radio communication
transceivers V/UHF2, VHF, HF)

that

(V/UHF1,

Passenger Address System


Intercom system.

Effectivity: All Page 2 20030131

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COMPONENT MAINTENANCE MANUAL ACP2531 (-) The pilots can adjust the reception volume of the -channels that follow:
- Four radio communication V/UHF2, VHF, HF) transceivers (V/.UHF1,

- Passenger Address
- Intercom - Seven radio navigation receivers DME1, DME2, ADF, MKR). (TAC, VOR1, VOR2,

(e) ACP2531AE01 The pilots can set the tranceivers or systems that follow to the transmission mode:
- Four radio communication transceivers HF, V/UHF2) (VFM1, VFM2,

- Passenger Address
- Intercom.

The pilots can adjust the channels that follow:

reception

volume of the

- Four radio communication receivers (VFM1, VFM2, HF, V/UHF2) - Passenger Address - Intercom - Five radio navigation receivers (TAC, VOR1, ESM, ADF, DL).

(f) ACP2531AF01 The pilots can set the transceivers or systems follow to the transmission mode:
HF, V/UHF2) - Intercom.

that

- Four radio communication transceivers

(VFM1, VFM2,

The pilots can adjust the the channels that follow:


HF, V/UHF2) - Intercom.

reception

audio level of (VFM1, VFM2,

- Four radio communication transceivers

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-) (g) ACP2531 The pilots can set the transceivers follow to the transmission mode:
- Four radio communication transceivers HF1, HF2) - Passenger Address - Intercom system.

or

systems
(VHF1,

that
VHF2,

The pilots can adjust channels that follow:

the reception volume of the


(VHF1, VHF2,

Four radio communication transceivers HF1, HF2)

Passenger Address
Intercom

Eight

radio navigation receivers

(MLS, VOR1/ILS1,

VOR2/ILS2, DME1, DME2, ADF1, ADF2, MKR).

(h) ACP2531AK01 The pilots can set the transceivers or systems that follow to the transmission mode: - Four radio communication transceivers
HF, VUHF/SAT)

(VHF1, VHF2,

- Passenger Address - Intercom system. The pilots can adjust the reception channels that follow: volume of the

Four radio communication transceivers HF, VUHF/SAT) Passenger Address Intercom Seven radio navigation receivers VOR2/ILS2, DME1, DME2, ADF1, ADF2, MKR)

(VHF1,

VHF2,

(VOR1/ILS1,

One spare channel.

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

(i) ACP2531AL01 The pilots can set the transceivers or systems that follow to the transmission mode: - Five radio communication transceivers HF, UHF1, UHF2) - Intercom system. The pilots can adjust the channels that follow: (VHF1, VHF2,

reception volume of the


(VHF1, VHF2,

- Five radio communication transceivers HF, UHF1, UHF2) - Intercom

- Eight

radio

navigation

receivers

(VORl/ILS1,

VOR2/ILS2, DME1, DME2, ADF1, ADF2, MKR, TAC).

(j) ACP2531BDO1 The pilots can set the transceivers or systems that follow to the transmission mode:
- Four radio communication transceivers

VU1, VU2)

(VHF1, VHF2,

- Intercom system

(INT)

- Spare channel

(no engraving).

The pilots can do the selection between the "Intercom" or "Radio" PTT. They can also select the
"VOICE" filter.

The pilots can adjust channels that follow:

the

reception volume of the

- Four radio communication transceivers (VHF1, VHF2, VU1, VU2) - Intercom (INT) - Eight radio navigation receivers (TAC, VOR-ILS1/VOR-ILS2, DME1, DME2, ADF1, ADF2, MKR).

Effectivity: All

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COMPONENT MAINTENANCE MANUAL
ACP2531(-)

(k) ACP2531BF01 The pilots can set the transceivers follow to the transmission mode:
- Four radio communication transceivers VU1, VU2) (INT) - Intercom system

or

systems
(VHF1,

that
VHF2,

The

pilots

can

also do the selection between the the reception volume of the (VHF1, VHF2,

"Intercom" or "Radio" PTT.

The pilots can adjust channels that follow:


VU1, VU2) - Intercom (INT)

- Four radio communication transceivers

The pilots can select Local or General intercom mode.

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

REVISION CODE

REVISION DESCRIPTION

SERIAL No. EFFECTIVITY

REVISION SHEET FOR FIGURE 1

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

PILOT OR
COPILOT OR THIRD MAN

SELECTIONS

AUDIO CONTROL PANEL

ARINC LINK

REMOTE CONTROL AUDIO UNIT (RCAU)

------------

HEADSET

RADIO TRANSMITTERS

RADIO RECEIVERS RADIO NAVIGATION

INTERCOM

RECEIVERS

PASSENGER ADDRESS AMPLIFIER

AIR/GROUND GROUND/AIR

LINKS

OR AUXILIARY INPUT/OUTPUT

PRESENTATION OF THE AUDIO CONTROL PANEL IN THE COMMUNICATION SYSTEM FIGURE 1 SHEETNBR 01 GRAPHIC GR235182-99B-801-AO1 Effectivity: All Page 6 19990331

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COMPONENT MAINTENANCE MANUAL

ACP2531 (-) C. CHARACTERISTICS ( 1) Dimensions and Weight (a) Overall Dimensions - Depth without connector: - Depth with connector: - Width: - Height: (b) Weight - ACP2531 - ACP2531AB01 - ACP2531AB04 - ACP2531AC01 - ACP2531AC02 - ACP2531AD01 - ACP2531AE01 - ACP2531AF01 - ACP2531AK01 - ACP2531AL01
- ACP2531BDO1

140 mm (5. 51 in.)

168 mm ( 6.61 in.)

146 mm (5.75 in.) 76.16 mm ( 2.99 in.).

: 0.780 kg : 0.780 kg : 0.780 kg : 0.740 kg : 0.740 kg : 0.740 kg : 0.730 kg : 0.700 kg : 0.700 kg : 0.780 kg

( 1.723 lb) ( 1.723 1b) ( 1.723 lb) ( 1.635 1b) ( 1.635 lb) ( 1.635 lb) ( 1.609 lb) ( 1.543 lb) ( 1.719 lb) ( 1.719 lb) 3% 3%

: 0.780 kg - ACP2531BF01 : 0.710 kg


(2) Technical Characteristics

( 1.719 lb) 3% ( 1.565 lb) 3%

- Power supply = 28 V - Current consumption less than or equal to - Lighting system power supply = 5 V than or equal 200 mA

- Lighting system current consumption less to 1 A.


( 3) ARINC 429 Transmission

- Transmission = serial mode - Message transmission frequency = - Electrical standard 12.5 kHz

(refer to Figure 2) 17 words of 32 bits ( 4 bytes)

- Contents of a message: (refer to Figure 3) Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

REVISION CODE

REVISION DESCRIPTION

SERIAL No. EFFECTIVITY

REVISION SHEET FOR FIGURE 2 Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)
I I I 1 I I I 5 I 6 1 7 I 8 I 9 I 101 I I I I 1 I I I I I 1 I I I I I I I I 1
i

I I I I I I I

I 1 I I

DATA
I

I
HI n

DATA BIT ENCODING

NULL-

LO-j HIGH SPEED LOW SPEED

PARAMETER Bit Rate Time Y Time X Pulse Rise Time * * Pulse Fall Time * *

OPERATION
100kBPS

OPERATION
12 14.5 kBPS Z* psec 2.5% Y/2 5% 10 5 Nsec

10 psec t 2.5% 5 Nsec t 5% 1.5 0.5 psec 1.5 0.5 psec

10 t 5 psec

* Z = I where R = bit rate (between 12 and 14.5kBPS)


** Pulse rise and fall times are measured between the 10% and 90%

voltage amplitude points on the leading and trailing edges of the pulse. OUTPUT SIGNAL TIMING TOLERANCE ARINC TRANSMISSION - ELECTRICAL STANDARD FIGURE 2 GRAPHIC GR235182-99B-802-AOl SHEETNBR 01

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

REVISION CODE

REVISION DESCRIPTION

SERIAL No. EFFECTIVITY

REVISION SHEET FOR FIGURE 3 Effectivity: All

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Page 10 19980630

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

1 ST WORD 1 2.67 msec


I .

2ND WORC

3RD WOR

1ST WOR

7.33 msec

10 msec

200 msec
1

Contents of a Message

x
D

co
0m

I
301 29 32 31 I

AUDIO LEVEL DATA SWITCHES STATUS

KEYBOARD OR

wm

I
28 27 26 1 25 I 1

1I
24........ 17116 I 15 14 13 12 11

I
I
10 9 I 8 7 6 5 4 3 2 1

4TH BYTE

3RD BYTE

2ND BYTE

1ST BYTE

DESCRIPTION OF THE ARINC MESSAGE

GRAPHIC GR235182-99B-803-A01
Effectivity: All

FIGURE 3

SHEETNBR

01

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COMPONENT MAINTENANCE MANUAL

ACP2531(-)
D. DESCRIPTION ( 1) General

The description of the ACP2531(-) is given in Figure

4:

- For the ACP2531, ACP2531ABO1, ACP2531ABO4, ACP2531AK01, ACP2531AL01 or ACP2531BDO1 version, refer to sheet 1. - For the ACP2531ACO1 or ACP2531AC02 version, 3. 4. refer to refer to
sheet 2.

- For the ACP2531AD01 - For the ACP2531AEO1 - For the ACP2531AF01 sheet 5.

version, refer to sheet version, refer to sheet or ACP2531BF01

version,

(a) The Audio Control Panel is contained in a box. The front panel of the Audio Control Panel is attached to the console with four captive fasteners. The Audio

Control Panel is made of alodine-treated light-alloy. It has the sub-assemblies that follow:
- Cover subassembly

- Chassis subassembly
- Front panel subassembly.

(b) Two fasteners secure the cover subassembly to the front panel/chassis subassembly. The rear face of the cover holds the identification plate. There is an opening in the cover subassembly for the main board
ARINC connector J1.

(c) The U-shaped chassis has two rectangular side plates. One of these side plates has the same identification
plate as the cover.

Two circuit boards


to the chassis.

(Keyboard and Main)

are attached

The Keyboard board contains the mechanical part of the transmission keyboard. This board and the front panel potentiometers are connected to the Main board through a flexible ribbon cable. A metal bar is fixed to the Keyboard board with two screws. It prevents damage to the keyboard when a strong constraint is
applied to the keys. Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531 (-) The Main board contains: - A 15-pin connector with two spring fasteners for connection to the aircraft connector - The lighting system wires - Electronic circuits. A layer of red locking varnish is put on all the screws of the circuit boards. (d) The front panel assembly has the parts that follow: - Lighting circuit board Front face. The front face is a plexiglas panel. The lighting circuit board is attached to the front plate with four screws. This assembly is attached to the chassis with four screws and washers. The description of the front panel control devices is given in paragraph
1.E.

Two rows of potentiometers are attached to the front panel (refer to paragraphs 1.D.(2) to 1.D.(6)) A twisted pair of wires is put below the potentiometers for the lighting system power supply. The aircraft lighting system directly supplies the lighting system of the plexiglas panel. Post SB 2531-23-002 (refer to IPL for applicable versions) the front face is fitted with rubber seals for the potentiometers. (2) ACP2531, ACP2531AL01 ACP2531ABO1,
and ACP2531BD01

A0P2531AB04,

AC22531AK01,

Refer to Figure

4, sheet

(a) The Keyboard board contains the mechanical part of the transmission keyboard. It is connected to: - The seven keys of the keyboard - The contacts of each key - The contacts of the "INT/RAD" switch.

Effectivity: All

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Page 13 200 0430 5

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COMPONENT MAINTENANCE MANUAL
ACP2531(-)

(AC22531 and ACP2531AB) or (b) The front face is a brown or black and ACP2531AL01) grey (ACP2531AK01 (ACP2531BDO1) plexiglas panel. Two rows of seven potentiometers are attached to the front panel. The aircraft lighting system directly supplies the lighting system of the plexiglas panel on which the inscriptions are white during daytime and bluish white at night. Post SB 2531-23-002 (refer to IPL for applicable versions) the front face is fitted with rubber seals for the potentiometers. ( 3) ACP2531AC01 / ACP2531AC02 4, sheet 2 Refer to Figure

(a) The Keyboard board contains the mechanical part of the transmission keyboard. It is connected to: - The six keys of the keyboard - The contacts of each key - The contacts of the "INT/RAD" switch. (b) The front face is a grey plexiglas panel. One row of row of seven six and one potentiometers potentiometers are attached to the front panel. The aircraft lighting system directly supplies the lighting system of the plexiglas panel on which the inscriptions are white during daytime and bluish white at night. Post SB 2531-23-002 (refer to IPL for applicable versions) the front face is fitted with rubber seals for the potentiometers. ( 4) ACP2531AD01 Refer to Figure 4, sheet 3

(a) The Keyboard board contains the mechanical part of the transmission keyboard. It is connected to: - The seven keys of the keyboard - The contacts of each key
- The contacts of the "INT/RAD" switch.

(b) The front face is a black plexiglas panel. One row of row of six seven and one potentiometers potentiometers are attached to the front panel. The one six potentiometers also contains row of
2-position switch (LOCAL/GENERAL). The aircraft

lighting system directly supplies the lighting system of the plexiglas panel on which the inscriptions are white during daytime and bluish white at night. (refer to IPL for applicable Post SB 2531-23-002 versions) the front face is fitted with rubber seals for the potentiometers. Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

( 5) ACP2531AE01 Refer to Figure 4, sheet 4

(a) The Keyboard board contains the mechanical part of the transmission keyboard. It is connected to: - The seven keys of the keyboard
- The contacts of each key
- The contacts of the "INT/RAD" switch.

(b) The front face is a black plexiglas panel. One row of seven potentiometers and one row of four

potentiometers are attached to the front panel. The row of four potentiometers also contains one 2position switch (LOCAL/GENERAL). The aircraft lighting system directly supplies the lighting system

of the plexiglas panel on which the inscriptions are white during daytime and bluish white at night. Post SB 2531-23-002 (refer to IPL for applicable
versions) the front face is fitted with rubber seals for the potentiometers.

( 6) ACP2531AFO1/ACP2531BF01 Refer to Figure 4, sheet 5 (a) The Keyboard board contains the mechanical part of the transmission keyboard. It is connected to: - The five keys of the keyboard - The contacts of each key
- The contacts of the "INT/RAD" switch. (b) The front face is a black plexiglas panel. One row of five potentiometers and one row of one 2-position switch (LOCAL/GENERAL) are attached to the front

panel. The aircraft lighting system directly supplies the lighting system of the plexiglas panel on which the inscriptions are white during daytime and bluish
white at night.

Post

SB 2531-23-002

(refer

to

IPL

for

applicable

versions) the front face is fitted with rubber seals for the potentiometers.

Effectivity: All

23-5 1

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COMPONENT MAINTENANCE MANUAL

ACP2531 (-)

REVISION CODE

REVISION DESCRIPTION

SERIAL No. EFFECTIVITY

Figure 4 - Sheet 1 : Adding of ACP2531 effectivity version in title and

All

Figure 4 - Sheet 1 to Sheet 5 Metal bar fixed to the Keyboard Board (SB 2531-23-001)

All

Figure 4 - Sheet 1 to Sheet 5 (Post SB 2531Adding of rubber seals 23-002)

From SN 2188 (ACP2531AC02) From SN 2400 (other versions) All

Figure 4 - Sheet 1 Applicable to ACP2531, ACP2531ABO1, ACP2531ABO4, ACP2531AK01, ACP2531AL01

Figure

4 - Sheet

All

Applicable to ACP2531, ACP2531ABO1, ACP2531AB04, ACP2531AK01, ACP2531AL01, ACP2531BD01 Figure 4 - Sheet 5 Applicable to ACP2531AF01/ACP2531BF01

REVISION SHEET FOR FIGURE

Effectivity: All

20050430

Page 16

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

DESCRIPTION ACP2531/ACP2531ABO1/ACP2531AB04/ACP2531AK01/ACP2531ALO1/ACP2531BDO1 FIGURE 4 - SHEET 1 SHEETNBR 01 GRAPHIC GR235182-99B-804-A01 Effectivity: ACP2531 ACP2531ABO1 ACP2531AB04

ACP2531AKO1

ACP2531AL01, ACP2531BDO1

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

13 POTENTIOMETERS (2 ROWS)

COVER SUBASSEMBLY

DETAIL A MAIN BOARD

RUBBER SEAL

(POST SB 2531-23-002) CHASSIS SUBASSEMBLY

FASTENER

GRAPHIC Effectivity:

DESCRIPTION - ACP2531ACO1/ACP2531AC02 FIGURE 4 - SHEET 2 SHEETNBR 02 GR235182-99B-804-AO1 ACP2531AC01 ACP2531AC02

23'51'82

Pa

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

12 POTENTIOMETERS (2 ROWS) + 1 SWITCH

COVER SUBASSEMBLY

DETAIL A MAIN BOARD

RUBBER SEAL (POST SB 2531-23-002)

CHASSIS SUBASSEMBLY

FASTENER

DESCRIPTION - ACP2531AD01 FIGURE 4 SHEET 3 SHEETNBR 03 GRAPHIC GR235182-99B-804-A01 Effectivity: ACP2531AD01 Page 21/22 20030131

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

11 POTENTIOMETERS (2 ROWS) + 1 SWITCH

COVER SUBASSEMBLY

DETAIL A MAIN BOARD

RUBBER SEAL (POST SB 2531-23-002)

FASTENER

DESCRIPTION - ACP2531AE01 FIGURE 4 - SHEET 4 SHEETNBR 04 GRAPHIC GR235182-99B-804-AO1 Effectivity: ACP2531AE01

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

DESCRIPTION - ACP2531AFO1/ACP2531BF01 FIGURE 4 - SHEET 5 GRAPHIC GR235182-99B-804-AO1 SHEETNBR 05

Effectivity:

ACP2531AF01
ACP2531BF01

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

E. CONTROL DEVICES (1) ACP2531, ACP2531ABOl and ACP2531AB04 (Refer to Figure 5, sheet 1) (a) The front panel of the ACP2531, ACP2531ABO1 or ACP2531AB04 Audio Control Panel has the control

devices that follow: Six transmission keys, which are mechanically interlocked:
ACP2531 VHF1, VHF2, INT, PA, HF1, HF2 ACP2531ABOl: VHF1, VHF2, INT, VHF3, HF1, HF2 HF1, VHF3 ACP2531AB04: VHF1, VHF2, INT, PA, A VOICE

filter.
A

ONLY key for 3-position

the

selection of a switch

1020Hz the

INT/RAD

toggle

for

selection control.

of

the

Radio/Interphone

push-to-talk

- For the ACP2531ABOl version, five audio level control potentiometers for the HF (HF1 and HF2) and VHF (VHF1, VHF2, VHF3) communication receivers.

audio level control potentiometers communication receivers:


ACP2531 ACP2531AB04: VHF1, VHF2, HF1, HF2 VHF1, VHF2, HF1, VHF3 and ACP2531AB04

For

the

ACP2531

and ACP2531AB04

versions,

four

for

the

(Passenger Address) potentiometer. One INT (Interphone) potentiometer.

For the ACP2531

versions,

one PA

audio

level level

control control

audio

- Eight audio level control potentiometers for the navigation receivers (MLS, VOR/ILS1, VOR/ILS2,
DME1, DME2, ADF1, ADF2, MKR).

(b) The "INT/RAD" toggle switch has

3 positions:

- Steady upper INT position - Steady center OFF position Spring-loaded lower RAD position. (c) When the control knob of one audio level control potentiometer is turned to the minimum limit, the related audio output is cut off. Effectivity: All
Page 27 19990331

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COMPONENT MAINTENANCE MANUAL ACP2531(-) (2) ACP2531ACO1/ACP2531AC02 (Refer to Figure 5, sheet (a) The front panel of the 2) ACP2531AC01 Audio Control

Panel has the control devices that follow:

- Six transmission keys

(VHF1, VHF2, HF, AUX1, AUX2,

INT), which are mechanically interlocked. pilot cannot push two keys at the same time.
-A INT/RAD

Thus,
for

the

selection control.
and VHF

of

3-position

the

Radio/Interphone

toggle

switch

push-to-talk

the

- Three audio level control potentiometers for the HF


(VHF1, VHF2) communication receivers.

- Two
- One

auxiliary receivers INT

audio

level

control

(AUX1 and AUX2). audio

potentiometers
level

for

the

potentiometer.

(Interphone)

control

- Seven audio level control potentiometers for the navigation receivers (VOR/MLS1, VOR/MLS2, DME1, DME2, ADF1, ADF2, MKR). (b) The "INT/RAD" toggle switch has 3 positions:

Steady upper INT position


- Steady center OFF position - Spring-loaded lower RAD position.

(c) When the control knob of one audio level control potentiometer is turned to the minimum limit, the
related audio output is cut off. (3) ACP2531AD01 (Refer to Figure 5, sheet 3)

(a) The front panel of the Audio Control Panel has the
control devices that follow: - Six transmission keys (VU1, VHF, INT, PA, HF, VU2),

which are mechanically interlocked. Thus, cannot push two keys at the same time.
-A INT/RAD 3-position toggle switch

the pilot

- A VOICE key for the selection of a 1020Hz filter.

selection
control. Effectivity: All

of

the

Radio/Interphone

push-to-talk

for

the

23

Page

200 0131 3

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COMPONENT MAINTENANCE MANUAL ACP2531(-) - Four audio level control potentiometers for the HF, VHF and V/UHF (VU1, VU2) communication receivers. - One PA (Public Address) audio audio level control control

potentiometer.
(Interphone) - One INT potentiometer. level

- Seven audio level control potentiometers for the navigation receivers (TAC, VOR1, VOR2, DME1, DME2, ADF, MKR). - A LOCAL/GENERAL control). 2-position toggle switch 3 positions: (external

(b) The "INT/RAD" toggle switch has


Steady upper INT position - Steady center OFF position

- Spring-loaded lower RAD position. (c) When the control knob of one audio level control potentiometer is turned to the minimum limit, the related audio output is cut off.
(4) ACP2531AE01

(Refer to Figure 5, sheet 4) (a) The front panel of the Audio Control Panel has the control devices that follow:
Six transmission keys (VFM1, VFM2, INT, PA, HF,

VU2), which are mechanically interlocked. pilot cannot push two keys at the same time.

Thus,

the

A VOICE key for the selection of a 1020Hz filter. A INT/RAD 3-position toggle switch for the selection of the Radio/Interphone push-to-talk control. Four audio level control potentiometers for the HF, communication VFM (VFM1, VFM2) and V/UHF2 receivers. One PA (Public potentiometer. Address) audio audio level control control

INT (Interphone) One potentiometer.

level

Five audio level control potentiometers for the navigation receivers (TAC, VOR1, ESM, ADF, DL). Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-) - A LOCAL/GENERAL control). 2-position toggle switch 3 positions: (external

(b) The "INT/RAD" toggle switch has

- Steady upper INT position


Steady center OFF position Spring-loaded lower RAD position. (c) When the control knob of one audio level control potentiometer is turned to the minimum limit, the related audio output is cut off. (5) ACP2531AF01 (Refer to Figure 5, sheet 5)

(a) The front panel of the Audio Control Panel has the control devices that follow:
Five transmission keys (VFM1, VFM2, INT, HF, VU2),

which are mechanically interlocked. Thus, cannot push two keys at the same time.
A INT/RAD 3-position toggle switch

the pilot
for the

selection control.

of

the

Radio/Interphone

push-to-talk

Four audio level control potentiometers for the VFM (VFM1, VFM2), HF and V/UHF2 communication receivers. One INT (Interphone) potentiometer.
- A LOCAL/GENERAL

audio

level

control
(external

2-position toggle switch 3 positions:

control). (b) The "INT/RAD" toggle switch has - Steady upper INT position - Steady center OFF position - Spring-loaded lower RAD position. (c) When the control knob of one audio level control potentiometer is turned to the minimum limit, the related audio output is cut off.

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-) ( 6) ACP2531AKO1 (Refer to Figure 5, sheet 6) Control
PA, HF,

(a) The front panel of the ACP2531AK01 Audio Panel has the control devices that follow:
- Six transmission keys (VHF1, VHF2, INT,

VU/SAT), which are mechanically interlocked. the pilot cannot push two keys at the same time.
- A VOICE ONLY key for the selection of a

Thus,
Hz

filter.

1020

- A INT/RAD 3-position toggle switch for the selection of the Radio/Interphone push-to-talk control. - Four audio level control potentiometers for the HF,
VHF (VHF1, VHF2) and VU/SAT communication

receivers.

- One audio level control potentiometer for the spare channel. - One PA (Public potentiometer. Address) audio level
level

control
control

One INT (Interphone) potentiometer. navigation receivers DME2, ADF1, ADF2, MKR).

audio

Seven audio

level

control potentiometers for the


(VOR/ILS1, VOR/ILS2, DME1,

(b) The "INT/RAD" toggle switch has


Steady upper INT position Steady center OFF position

3 positions:

Spring-loaded lower RAD position.

(c) When the control knob of one audio level control potentiometer is turned to the minimum limit, the related audio output is cut off.

Effectivity: All

23-51-82
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TEAM
COMPONENT MAINTENANCE MANUAL ACP2531(.)

(7)

ACP2531ALO1

(Refer to Figure

5, sheet 7) Control
UHF1,

Audio (a) The front panel of the ACP2531AL01 Panel has the control devices that follow:
- Six transmission keys (VHF1, VHF2, INT, HF,

UHF2), which are mechanically interlocked. the pilot cannot push two keys at the same time.
- A VOICE

Thus,
Hz

filter.

ONLY key for the

selection of

1020

3-position toggle switch for the - A INT/RAD selection of the Radio/Interphone push-to-talk control. - Five audio level control potentiometers for the HF,
VHF (VHF1, VHF2) and UHF (UHF1, UHF2) communication

receivers.

- One INT (Interphone) potentiometer. Eight audio level

audio

level

control

control potentiometers for the


DME1,

(VOR/ILS1, VOR/ILS2, navigation receivers (TAC)). DME2, ADF1, ADF2, MKR, TACAN

(b) The "INT/RAD" toggle switch has - Steady upper INT position - Steady center OFF position

3 positions:

- Spring-loaded lower RAD position. (c) When the control knob of one audio level control potentiometer is turned to the minimum limit, the related audio output is cut off.

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531 (-)

( 8) ACP2531BDO1 (Refer to Figure 5, sheet 8) Control

(a) The front panel of the ACP2531BDO1 Audio Panel has the control devices that follow:
- Six transmission keys

(VHF1, VHF2, INT, HF, SPARE,

VU2), which are mechanically interlocked. Thus, the pilot cannot push two keys at the same time. - A VOICE ONLY key for the selection of a filter.
-A INT/RAD 3-position toggle switch

1020
for

Hz

the

selection control. - Four audio

of

the

Radio/Interphone control

push-to-talk for the

VHF1, VHF2, VU1

level

and VU2

potentiometers

communication receivers.

- One audio level control potentiometer for the spare channel. One Eight INT audio (Interphone) level
potentiometer.

audio

level

control

navigation receivers (VOR/ILS1, DME2, ADF1, ADF2, MKR, TAC). (b) The "INT/RAD" toggle switch has - Steady upper INT position - Steady center OFF position

control potentiometers for the


VOR/ILS2, DME1,

3 positions:

- Spring-loaded lower RAD position. (c) When the control knob of one audio level control potentiometer is turned to the minimum limit, the
related audio output is cut off.

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-) ( 9) ACP2531BF01

(Refer to Figure 5, sheet 9) Audio (a) The front panel of the ACP2531BF01 Panel has the control devices that follow:
- Five transmission keys (VHF1, VHF2,

Control

INT, VU1, VU2),

which are mechanically interlocked. Thus, cannot push two keys at the same time.
-A

the pilot
for the

selection control.

INT/RAD

3-position

toggle

switch

of

the level

Radio/Interphone control

push-to-talk for the

Four

audio

potentiometers
audio level

VHF1, VHF2, VU1

and VU2

communication receivers. control (external

INT (Interphone) One potentiometer. - A LOCAL/GENERAL control).

2-position toggle switch

(b) The "INT/RAD" toggle switch has - Steady upper INT position - Steady center OFF position

3 positions:

- Spring-loaded lower RAD position. (c) When the control knob of one audio level control potentiometer is turned to the minimum limit, the related audio output is cut off.

Effectivity: All

23-51-82

Page

20050430

TEAM
COMPONENT MAINTENANCE MANUAL ACP2531(-)

REVISION CODE

REVISION DESCRIPTION

SERIAL No. EFFECTIVITY

Figure 5 - Sheet 1 : Adding of ACP2531 and ACP2531AB04 panel


ACP2531AC01

All front

Figure 5 - Sheet 2

instead of ACP2531AC

Figure 5 - Sheet 3 : Effectivity: ACP2531AD01


AC22531AC01

instead of

Figure 5 - Sheet 4 Effectivity: ACP2531AE01 AC22531AD01 Figure 5 - Sheet 5 Effectivity: ACP2531AF01 AC22531AE01 3

instead of

instead of From SN 2188

Figure 5 - Sheet 2 : Adding of version ACP2531AC02 SB 2531-23-002) Figure 5 - Sheet 6 Adding of version AC22531AK01 Figure 5 - Sheet 7 Adding of version ACP2531AL01

(post

Figure 5 - Sheet 8 Adding of version ACP2531BD01 Figure 5 - Sheet 9 Adding of version ACP2531BF01

REVISION SHEET FOR FIGURE Effectivity: All

23-51-82

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

TRANSMIT KEYS

"VOICE" FILTER SELECTION KEY

"INTERNAL" OR "RADIO" PTT SELECTION

VOICE
ONLY RAD MLS
0

VHFI VHF2
TRANSMIT KEYS "INTERNAL" OR "VOICE" FILTER "RADIO" PTT SELECTION KEY SELECTION

INT VHF3

HFI

HF2

r 1 VOR2-1

r 1 DME 2-1 r 1 ADF 2

EW olc

NT

a
0
VOLUME ADJUSTMENT POTENTIOMETERS

VHFI VHF2

INT

PA HFI HF2

ONLY IWD MLS

ACP2531ABOI
TRANSMIT KEYS "INTERNAL" OR "RADIO" PTT SELECTION

r1-VOR2-I ILS

r1DME2-1

"VOICE" FILTER SELECTION KEY

r1ADF2, MKR

UD
L VOLUME ADJUSTMENT POTENTIOMETERS

B 1 1 VHFI VHF2
ACP2531

1 INT

1 1 PA HFI

RAD VHF3 ONLY MLS

r1"VOR 2, r1 DME2-1 ILS,, a


VOLUME ADJUSTMENT POTENTIOMETERS

r 1 ADF2 C(o

ACP2531AB04

ACP2531 / ACP2531AB01 / ACP2531AB04 FRONT PANEL FIGURE 5 - SHEET 1 GRAPHIC GR235182-99B-805-A01 SHEETNBR 01 Effectivity: ACP2531 ACP2531ABO1 ACP2531AB04

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Page 33/34 19990331

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

TRANSMIT KEYS

"INTERNAL" OR
"RADIO" PTT

SELECTION

e)Sh
Q 1 VHFI VHF2 1 4 HF AU X1 1 AUX2
MY

(t b b b (t (t
O r l VOR 2 1 r 1 DME 2-

uL

l ADF 2 1

MKR

L VOLUME ADJUSTMENT

POTENTIOMETERS

ACP2531AC01 / ACP2531AC02 FRONT PANEL FIGURE 5 - SHEET 2 GRAPHIC GR235182-99B-805-A01 SHEETNBR 02

Effectivity:

ACP2531AC01 ACP2531AC02

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

TRANSMIT KEYS

"VOICE" FILTER SELECTION KEY

"INTERNAL" OR "RADIO" PTT SELECTION

VOICE I
,O t % iF 1 INT %

,1

0C
I VOR2

E
GENE

PA I

UD(m
1-DME 2
0

TAC 0

LOCAL F

a go
MKR

VOLUME ADJUSTMENT POTENTIOMETERS

"LOCAL" /"GENERAL" SELECTOR SWITCH

ACP2531AD01 FRONT PANEL FIGURE 5 - SHEET 3 GRAPHIC GR235182-99B-805-A01 SHEETNBR 03 I Effectivity: ACP2531AD01 Page 37/38 19990331

23-51-82

TEAM
COMPONENT MAINTENANCE MANUAL ACP2531(-)

TRANSMIT KEYS

"VOICE" FILTER SELECTION KEY

"INTERNAL" OR "RADIO" PTT SELECTION

0,
FMI

VOICE

%tj

' 2

INT

PAA

HF
L

V R1

E TD UD
E

LOCAL ESM

UD 01D

r_

TAC

GENE

(TDE 0

F DL

L VOLUME ADJUSTMENT POTENTIOMETERS

"LOCAL" / "GENERAL" SELECTOR SWITCH

ACP2531AE01 FRONT PANEL FIGURE 5 - SHEET 4 ` GRAPHIC GR235182-99B-805-A01 SHEETNBR 04 I Effectivity: ACP2531AE01 Page 39/40 19990331

23-51-82

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

TRANSMIT KEYS

"INTERNAL" OR
"RADIO" PTT SELECTION

L VOLUME ADJUSTMENT POTENTIOMETERS

"LOCAL" / "GENERAL" SELECTOR SWITCH

ACP2531AF01 FRONT PANEL FIGURE 5 - SHEET 5 GRAPHIC GR235182-99B-805-AO1 SHEETNBR 05 Effectivity: ACP2531AF01 Page 41/42

23-51-82

19990331

TEAM
COMPONENT MAINTENANCE MANUAL ACP2531(-)

TRANSMIT KEYS

"VOICE" FILTER SELECTION KEY

INTERPHONE OR "RADIO" PTT SELECTION

VHFI VHF2
1 1

NT
1

PA

HF

VU/SAT

9 VOR 2,

r 9 DME 2', r 9

ADF 2

L_ VOLUME ADJUSTMENT
POTENTIOMETERS

"SPARE"
CHANNEL

POTENTIOMETER

GRAPHIC Effectivity:

ACP2531AK01 FRONT PANEL FIGURE 5 - SHEET 6 SHEETNBR 06 GR235182-99B-805-A01 ACP2531AK01

23-51-82

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41-1/41-2 20040229

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

TRANSMIT KEYS

'VOICE" FILTER SELECTION KEY

INTERPHONE OR "RADIO" PTT SELECTION

(Ds)
VHFI
1

VHF2

INT

HF

UHF1

1 VOR 2-, ILQ

r1

ADF 2, MICR

VOLUME ADJUSTMENT POTENTIOMETERS

GRAPHIC Effectivity:

ACP2531ALO1 FRONT PANEL FIGURE 5 - SHEET 7 SHEETNBR 07 GR235182-99B-805-A01 ACP2531AL01

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

TRANSMIT KEYS

"VOICE" FILTER SELECTION


KEY

INTERPHONE OR "RADIO" PTT


SELECTION

,VOICE Ml 1LY VHF1

0NT RAO TAO

CD
1

VHF2 2

ONE
0

V 41 a

VU2

0
JF 2 =i NKR

VO

ILS
0

2=1

r l CM[ 2

r
0

VOLUME ADJUSTMENT POTENTIOMETERS

GRAPHIC Effectivity:

ACP2531BDO1 FRONT PANEL FIGURE 5 - SHEET 8 SHEETNBR 08 GR235182-99B-805-AO1 ACP2531BDO1 Page 41-5/41-6 20050430

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

TRANSMIT KEYS

"INTERNAL" OR
"RADIO" PTT SELECTION

VU2 VHFI VHF2


0

INT

Vul

RADO

C
0

(D QD
LOCAL

(I

L VOLUME ADJUSTMENT POTENTIOMETERS

"LOCAL" / "GENERAL" SELECTOR SWITCH

ACP2531BF01
FRONT PANEL FIGURE 5 - SHEET GRAPHIC GR235182-99B-805-A01 Effectivity: AC22531BF01 SHEETNBR

9 09

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COMPONENT MAINTENANCE MANUAL ACP2531(-) TASK TA235182-869-802-AO1

2. OPERATION A. GENERAL (Refer to Figure 6) (1) Function The Audio Control Panel changes the status of the front panel control devices into logic signals. These signals are then changed into control words, which are transmitted in serial mode to the Remote Control Audio

Unit.

The control words are transmitted at a frequency of


line that agrees with the ARINC 429

12 kHz through a standard.

The Audio Control Panel has three functions - For each potentiometer, it supplies a digital code that is a function of the audio volume adjustment. - For each front panel switch or key, it supplies a digital code that is a function of the position of the related switch or key. - It transmits ARINC Audio Unit. (2) Composition The 429 messages to the Remote Control

follow:

Audio

Control

Panel

has

the

circuit

boards

that

Main board
- Keyboard board - Lighting circuit board.

Effectivity: All

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43

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

REVISION CODE

REVISION DESCRIPTION

SERIAL No. EFFECTIVITY

REVISION SHEET FOR FIGURE 6 Effectivity: All

23-51-82

Page 44 19980630

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

r----------------------------------CLOCK

INPUT
INTERFACE

VOLUME CONTROL POTENTIOMETER

WATCHDOG RESET +5V

A/D CONVERTER MULTIPLEXER

MICROCONTROLLER

OUTPUT INTERFACE

TO RCAU

+15V -15V RESET SWITCHES


--. INTERFACE

+5V INTERNAL POWER SUPPLY

KEYBOARD BOARD
+5V

28 VDC

MAIN BOARD

5V LIGHTING

r----------,

FRONT PANEL LIGHTING BOARD

GENERAL BLOCK DIAGRAM FIGURE 6


GRAPHIC

GR235182-99B-806-A01

SHEETNBR

01

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

(3) The Main board of the Audio Control Panel contains the electronic circuits that follow: - Potentiometers interface - Switches interface
- Central Processing Unit - Internal power supply - Arinc transmission.

4) The keyboard board holds the transmission keys and the


INT/RAD switch. This board also contains the VOICE ONLY

key in the ACP versions that follow: - ACP2531/ACP2531AB01/ACP2531AB04 - ACP2531AD01


- ACP2531AE01

- ACP2531AK01
- ACP2531AL01

- ACP2531BDO1. The Keyboard board is connected to the main board through a ribbon cable.
( 5) The Lighting circuit board contains the front panel

lamps. These lamps are supplied with dc power the Main board.
B. DETAILED DESCRIPTION (Refer to Figure ( 1) 6)

( 5VDC) from

Potentiometers Interface

(+5VDC) to The Main board supplies a reference voltage the audio level adjustment potentiometers, which are attached on the chassis. The analog voltage on each potentiometer wiper is a function the potentiometer
position.

The analog voltages from the potentiometers wipers are (A/D) . This transmitted to an analog-to-digital converter 8-bit converter transmits to the microcontroller a parallel word for each potentiometer analog voltage.
Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-) (2) Switches Interface

The control signals are continuously available on the keyboard through contacts. The Main Board receives these logic signals from the Keyboard Board. These signals are transmitted to the microcontroller through impedance adapters.
(3) Central Processing Unit

(a) The Central Processing Unit of the Main Board has the circuits that follow: - Microcontroller - Master clock
- RESET circuit - Watchdog circuit. (b) The - The microcontroller receives the digital input

signals that follow from: paragraph 2.B.(1))


Analog-to-Digital converter adapters (refer (refer

- The impedance paragraph 2.B.(2)).

It sends, in serial mode, the related digital output signals to the output interface circuit. (c) The master clock uses a time signals necessary 4 MHz crystal. It sends the for the operation of the the microcontroller each

microcontroller.

(d) The RESET circuit clears time the ACP is energized.

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

(e) Watchdog
The watchdog circuit has the circuits that follow: - Counter

Clock. When the microcontroller operates correctly, it sends


a reset signal to intervals of time. the watchdog counter at constant

In case of malfunction, the transmission of the reset signal is stopped. Then, there is a watchdog counter overflow. In this condition, the watchdog circuit

sends a reset signal to the microcontroller.


(4) Internal Power Supply The internal power supply circuit has the primary

components that follow:


- Voltage regulator - Hybrid voltage inverter. 28V regulated The internal power supply circuit uses the input to supply the +15V and -15V voltages necessary for the ARINC signals. The voltage regulator also supplies the necessary for the electronic circuits. (5) Output Interface The output interface has the components that follow: - Two amplifiers Four transistors.
+ 5 VDC voltage

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

This circuit uses the microcontroller logic signal outputs to supply electrical signals which agree with the
ARINC 429 standard.

ILLUSTR

1L235182-99C-801-A01

19.5V<_dV:5 20.5V 5ps_<Tm<15ps 5ps_Td515ps IVAVB1_:502V

39.5ps:5 X<43.8 ps 81.2ps<Y:5 85.4ps

The electrical output signal from the ACP is supplied in differential mode through two buses to the Remote Control Audio Unit.
C. ARINC MESSAGES (1) Message Contents

The microcontroller makes the ARINC message. the data that correspond to the control devices that follow: - Switches - Keyboard
- Potentiometers.

Each message of the

contains 17 words (refer to Figure 3). Each word contains

status of one

Effectivity: All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

The time interval from the beginning of one word to the beginning of the next word is equal to 10 msec. ILLUSTR 1L235182-99C-802-A01
i
t2 t3

1ST WORD

all -

2ND WORD

32 BITS PER WORD

ti =10 msec.

With a transmission rate of is:

12 kHz, the basic bit width

1/12 kHz = 83.3 psec.


The ARINC word width is thus:

t2 = 83.3 psec. x 32 = 2.67 msec. Idle time t3, equal to t1 - t2, is:

t3 = 10 - 2.67 = 7.33 msec. During time interval t3, the status of all the front panel control devices (transmission keyboard, audio level, etc.) is transmitted to the microcontroller. In time interval t3 between word (n-1) and word (n) the data contents of one word (X) may change. In this condition, word X (known as isolated word), is transmitted at the end of time interval t3.
ILLUSTR

1L235182-99C-803-A01
t3 t3 t3

I 1
WORD
(n-2)

I t
WORD
(n-11

I 1

1 1
ISOLATE

j I

I 1
SOLATED WORD WORD

L -

I WORD(X)

(n)

(X1

CHANNEL CHANGE

Isolated word (X) is transmitted until there is no more change in the related channel (Xl). Effectivity: All
Page 50 20001015

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

If the time of the channel change is more than 200 msec., the subsequent message is transmitted.
ILLUSTR 1L235182-99C-804-A01
200 msec.

I
I

ISOLATE WORD (X)

ISOLATE WORD.. (X)

WORD 1
. "

RECURRENT MESSAGE

ISOLATED WORD

NEW RECURRENT MESSAGE

(2)

Contents of a Word The 32 bits of a word are stored in four bytes: - The first byte contains the word label. - The second byte contains the PTT data.

- The third byte contains the keyboard or audio level


data. - The fourth byte contains the self-test bits.

Effectivity: All

Page 51/52 9980630 1

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COMPONENT MAINTENANCE MANUAL ACP2531(-) TESTING AND TROUBLESHOOTING

TASK

TA235182-700-801-AO1

1. GENERAL

A. FUNCTION

The function of this section is: - To find the faults that are the cause of the equipment removal. - To find the defective sub-assembly for replacement or repair. - To give the general test procedure to be done after repair.
WARNING : OBEY ALL THE SAFETY PRECAUTIONS WHEN YOU DO MAINTENANCE ON OR NEAR ELECTRICAL/ELECTRONIC EQUIPMENT. IF YOU DO NOT DO THIS, YOU CAN CAUSE INJURIES TO PERSONS AND/OR DAMAGE TO THE EQUIPMENT. : OBEY ALL THE ELECTROSTATIC-DISCHARGE SAFETY PRECAUTIONS WHEN YOU DO MAINTENANCE ON OR NEAR ELECTROSTATIC-DISCHARGE SENSITIVE DEVICES. IF YOU DO NOT DO THIS, YOU CAN CAUSE DAMAGE TO THE EQUIPMENT.

CAUTION

B. TEST EQUIPMENT

( 1) ACP2531/ACP2531ABO1/ACP2531AB04/ACP2531AKO1/ACP2531ALO1/ ACP2531BDO1 - BE3507AA01 test bench


( 0/30V - lA) ( 0/5V) 420

- DC Power supply - DC power supply

- Oscilloscope type TEKTRONIX TDS 0-3A DC ammeter type KEITHLEY 196

- AC ammeter - Multimeter type FLUKE 8060A

Effectivity:

All

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COMPONENT MAINTENANCE MANUAL ACP2531(-)

(2) ACP2531ACO1/ACP2531AC02/ACP2531ADO1/ACP2531AEO1/ ACP2531AF01/ACP2531BF01 - BE3507AAO1 - BE3507ABO1 test bench test bench


( 0/30V ( 0/5V 1A) 3A) 420

- DC power supply - DC power supply

- Oscilloscope type TEKTRONIX TDS - 0-3A DC ammeter type KEITHLEY 196 - AC ammeter - Multimeter type FLUKE 8060A

- Milliohmmeter type SEFELEC RCP2-JE or equivalent.

Effectivity:

All

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COMPONENT MAINTENANCE MANUAL
ACP2531(-)

TASK
2. TEST

TA235.182-760-801-AO1 THE ACP2531/ACP2531ABO1/ACP2531AB04/ACP2531AK01/

OF ACP2531AL01

SUBTASK SU235182-760-001-A01
A. TEST CONNECTIONS

(refer to Figure 1001, sheet 1) - Make sure that the external - Connect a
power supply unit

28VDC power supply unit is off. 28VDC

ammeter between the test bench and the


(respect the polarities).

- Connect the BE3507AA01 be tested. SUBTASK SU235182-760-002-AO1


B. POWER CONSUMPTION

bench to the Audio Control Panel to

- Disconnect the test bench from the ACP.


- Set the ON/OFF unit to ON. switch of the external 28VDC power supply

- Read the value I1


unit to OFF.

of the current on the ammeter. 28VDC power supply

- Set the ON/OFF switch of the external - Connect the test bench to the ACP.

- Set the ON/OFF switch of the power supply unit to ON.

- Read the value 12

of the current on the ammeter. 12 - I1 (ACP power

- Make sure that the difference consumption) is less than 200 mA.

Effectivity:

ACP2531 ACP2531ABOl ACP2531AB04 ACP2531AK01


ACP2531ALO1

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COMPONENT MAINTENANCE MANUAL ACP2531(-) SUBTASK SU235182-760-003-AO1
C. TEST OF THE TRANSMISSION CHANNELS NOTE: If the "ERROR" message shows during this procedure, do

the procedure given in paragraph 2.C.(2). (1) Procedure (a) ACP2531, ACP2531ABO1 and ACP2531AB04 - Push the VHF1 key on the ACP transmission keyboard. - Make sure that "COM1" shows on the test bench display. - Push the VHF2 key on the ACP transmission keyboard. - Make sure that "COM2" shows on the test bench display. - Push the INT key on the ACP transmission keyboard. - Make sure that "INT" shows on the test bench display. Push the HF1 key on the ACP transmission keyboard. - Make sure that "COM3" shows on the test bench display. (b) ACP2531ABOl only - Push the VHF3 key on the ACP transmission keyboard. - Make sure that "PA" shows on the test bench display. - Push the HF2 key on the ACP transmission keyboard display. - Make sure that "COM4" shows on the test bench display. (c) ACP2531AB04 only
- Push the PA key on the ACP transmission keyboard.

- Make sure that "PA" shows on the test bench display. - Push the VHF3 key on the ACP transmission keyboard display. - Make sure that "COM4" shows on the test bench display. (d) ACP2531 only - Push the PA key on the ACP transmission keyboard. - Make sure that "PA" shows on the test bench display. - Push the HF2 key on the ACP transmission keyboard display. - Make sure that "COM4" shows on the test bench display.

Effectivity:

ACP2531

ACP2531ABOl ACP2531AB04

ACP2531AK01 ACP2531AL01

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COMPONENT MAINTENANCE MANUAL ACP2531(-) (e) ACP2531AK01 only

- Push the VHF1 key on the ACP transmission keyboard. - Make sure that "COM1" shows on the test bench
display.

- Push the VHF2 key on the ACP transmission keyboard. - Make sure that "COM2" shows on the test bench display. - Push the INT key on the ACP transmission keyboard. - Make sure that "INT" shows on the test bench display.
- Push the PA key on the ACP transmission keyboard.

- Make sure that "PA" shows on the test bench display. - Push the HF key on the ACP transmission keyboard. - Make sure that "COM3" shows on the test bench display. - Push the VU/SAT key on the ACP transmission keyboard display. - Make sure that "COM4" shows on the test bench display. (f) ACP2531AL01 only keyboard. test bench keyboard. test bench

- Push the VHF1 key on the ACP transmission - Make sure that "COMi" shows on the display. - Push the VHF2 key on the ACP transmission - Make sure that "COM2" shows on the display.

- Push the INT key on the ACP transmission keyboard.

- Make sure that "INT" shows on the test bench display. - Push the HF key on the ACP transmission keyboard. - Make sure that "PA" shows on the test bench display. - Push the UHF1 key on the ACP transmission keyboard. - Make sure that "COM3" shows on the test bench display. - Push the UHF2 key on the ACP transmission keyboard display. - Make sure that "COM4" shows on the test bench display. (g) Release all the keys. (h) Make sure that there is no message on the test bench display.

Effectivity:

ACP2531
ACP2531ABOl

ACP2531AB04 ACP2531AK01 ACP2531AL01

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COMPONENT MAINTENANCE MANUAL
ACP2531(-) (2) "ERROR" Message

(a) If the "ERROR" message shows on the test bench display, you must push the RESET key on the test bench. (b) If the "ERROR" message shows again: - Push the "ERROR" key on the test bench. - Examine the different pages to find the fault.
- If there is no fault in transmission mode, push the "RETURN" key on the test bench, and continue the

test.

- If there is a fault, refer to paragraph 2.K. SUBTASK SU235182-760-004-A01


D. TEST OF THE RADIO/INTERPHONE PTT COMMAND

NOTE: If the "ERROR" message shows during this procedure, do the procedure given in paragraph 2.C.(2).
(1) RAD/INT set to RAD (a) Set the RAD/INT switch of the ACP to "RAD", and keep

the switch in position.

(b) With the "+" or "-" key of the test bench, do the selection of the VHF1 transmission channel. (c) Make sure that "RAD" shows on the display unit. (d) Do the same procedure that follow: for the adjustable channels

- VHF2 - VHF3 (ACP2531AB01 and ACP2531AB04) - INT - PA (ACP2531, ACP2531AB04 and ACP2531AK01) - HF1 or HF (ACP2531AK01 and ACP2531AL01)

- HF2

(ACP2531

- MLS - VOR1, - DME1, - ADF1, - MKR.

or spare VOR2 DME2 ADF2

and ACP2531AB01)
(ACP2531AK01) or TAC (ACP2531AL01)

Effectivity:

ACP2531 ACP2531ABO1 ACP2531AB04 ACP2531AK01


ACP2531AL01

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TEAM
COMPONENT MAINTENANCE MANUAL ACP2531(-) (2) RAD/INT set to the middle position (a) Set the RAD/INT position. switch of the ACP to the middle

(b) With the "+" or "-" key of the test bench, do the selection of the VHF1 reception channel.
(c) Make sure that "RAD" and "INT" messages do not show

on the display unit. (d) Do the same procedure for the other channels, using keys "+" and -" of the test bench.
"

( 3) RAD/INT set to "INT" (a) Set the RAD/INT switch of the "INT" position.

(b) With the "+" or "-" key of the test bench, selection of the VHF1 reception channel. (c) Make sure that "INT" shows on the display unit.

do the

(d) Do the same procedure for the other channels, using keys "+" and "-" of the test bench. SUBTASK SU235182-760-005-AO1
E. TEST OF THE VOICE ONLY COMMAND

( 1) Push the VOICE ONLY key on the ACP front panel. (2) With the "+" or "-" key of the test bench, selection of the VHF1 reception channel. do the

( 3) Do the same procedure for the other channels, using keys "+" and "-" of the test bench. SUBTASK SU235182-760-006-AOI
F. TEST OF THE RECEPTION CHANNELS

NOTE:

If the "ERROR" message shows display, refer to paragraph 2.F.(2).

on

the

test

bench

(1) Procedure (a) Set all the front panel potentiometers to minimum.

Effectivity:

ACP2531 ACP2531ABOl ACP2531AB04 ACP2531AK01 ACP2531AL01

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TEAM
COMPONENT MAINTENANCE MANUAL ACP2531(-)

(b) On the test bench, reception channel.

do

the

selection

of

the VHF1 is at

(c) Make sure that the VHF1 data (COM1 "00" or "O1" on the display unit.

channel)

(d) Do the same procedure for the channels that follow:


- VHF2

- HF1 - HF(ACP2531AK01) - UHF1(ACP2531AL01)


- INT

COM2 channel

: COM3 channel : COM3 channel : COM3 channel


: INT channel

- VHF3 (ACP2531AB01) : PA channel - PA (ACP2531, ACP2531AB04 and ACP2531AK01): PA channel - HF (ACP2531AL01) : PA channel - HF2 (ACP2531 and ACP2531AB01) : COM4 channel - VHF3 (ACP2531AB04) : COM4 channel - VU/SAT (ACP2531AK01) : COM4 channel - UHF2 (ACP2531AL01) : COM4 channel - MLS : NAV1 channel
SPARE (ACP2531AK01) TAC (ACP2531AL01) VOR1/ILS1 VOR2/ILS2 : NAV1 channel : NAV1 channel : NAV2 channel NAV3 channel

- DME1 - DME2
- ADF1 - ADF2 - MKR

: NAV4 channel : NAV5 channel


: NAVE channel : NAV7 channel : NAV8 channel.

(e) Gradually turn each potentiometer to maximum. (f) For each potentiometer, make sure that the data is at 255 or 254 on the display unit.
(2) "ERROR" Message

(a) If

the

"ERROR"
you must

message
push

shows

on

the
key

test

bench

bench.
(b)

display,

the

RESET

on the test

If the "ERROR" message shows again-

- Push the "ERROR" key on the test bench. - Examine the different pages to find the fault.

Effectivity:

ACP2531 ACP2531AB0l ACP2531AB04 ACP2531AK01 ACP2531AL01

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Page 1007

20040229

TEAM
COMPONENT MAINTENANCE MANUAL ACP2531(-) - If there is no fault in reception mode, push the "RETURN" key on the test bench, and continue the test. - If there is a fault, refer to paragraph 2.K. SUBTASK SU235182-760-007-AO1
G. TEST OF THE ARINC 429 LINK NOTE: If the "ERROR" message shows on the test bench

display, refer to paragraph 2.C.(2). (1) Output Voltage - Connect the oscilloscope across terminals A and B of the test bench. Use the oscilloscope differential
inputs.

- Make sure that the terminals are not connected to the ground. - On the test bench,
position.

set the "LOAD" switch to the "down" signal agrees with the

- Make sure that the measured diagram that follows: ILLUSTR IL235182-99C-820-AO1

VA

VB Tm Td F\_/ 19.5VSdV520.5V
5ps5 Tm5 15ps 5ps5 Td5 15ps

39.5 pss X5 43.8 ps 81.2pss YS 85.4ps OVA-VBI 50.2 V

Effectivity:

ACP2531 ACP2531ABOl ACP2531AB04 ACP2531AK01 ACP2531AL01

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TEAM
COMPONENT MAINTENANCE MANUAL ACP2531 (-) (2) Line Current - Connect the oscilloscope differential terminals A and B of the test bench. inputs between

- Make sure that the terminals are not connected to the ground. - On the test bench,
position.

set the "LOAD"

switch to the "u terminals. This

- Measure the voltage at the resistor voltage is a function of the line current.

- Make sure that the shape of measured signal agrees with the diagram of paragraph 2.G.(1). The peak-to-peak voltage must be approximately equal to 11.1 V. - Disconnect the oscilloscope. - Connect an AC ammeter across terminals A and B. - Make sure that the current is less than 20 mA. SUBTASK SU235182-760-008-AO1
H. FRONT PANEL LIGHTING

- Connect a 5VDC power supply across terminals "5V" and "0V" of the test bench and insert an ammeter.
- Set the 5V power supply unit to ON.

- Make sure that the lighting is constant on all. the front panel surface. - Make sure that the consumption is of between 720 mA. 480 mA and

Effectivity: ACP2531 ACP2531ABOl ACP2531AB04 ACP2531AK01 ACP2531AL01

Page 1009

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TEAM
COMPONENT MAINTENANCE MANUAL ACP2531(-)

SUBTASK SU235182-760-009-AO1
J. BONDING TEST

Not applicable SUBTASK SU235182-760-010-AO1


K. ERROR MESSAGES

There are five different error messages contained in the "error page". These messages are given in the table that follows:
ERROR MESSAGE "NO RECEPTION" DESCRIPTION The test bench ARINC words. does not receive the

"BAD RECEPTION"

The test bench ARINC words.

receives

incorrect

"EMISSION ERROR"
"CONVERSION ERROR"

The label or

the

transmission code
conversion is

of the ARINC word is incorrect. The Analog-to-Digital

incorrect
The "error bit" ARINC words is set to 1 in the

"ACP SELF TEST ERROR"

Effectivity:

ACP2531 ACP2531ABO1 ACP2531AB04 ACP2531AK01 ACP2531AL01

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TEAM
COMPONENT MAINTENANCE MANUAL ACP2531(-)

TASK

TA235182-760-802-A01

3. TEST OF THE ACP2531AC01/ACP2531AC02 SUBTASK SU235182-760-011-A01 A. POWER CONSUMPTION (Refer to Figure 1001, sheet 2)

- Make sure that the external 28VDC power supply unit is off.
- Connect a ammeter between the BE3507AA01 test bench and the

28VDC power supply unit

(respect the polarities).


28VDC power supply test

- Read the value Ii of the current on the ammeter.


Set the ON/OFF switch of the external unit to OFF. - Connect the BE3507AB01

test bench to the BE3507AA01

bench.
- Connect the ACP2531AC01/02 test bench. to be tested to the BE3507ABOl

- On the BE3507ABOl test bench, set the switch to "A". - On the ACP2531AC01/02, set the RAD/INT switch to "RAD". - Set the ON/OFF switch of the power supply unit to ON. - Read the value 12 of the current on the ammeter. 12 - I1

- Make

consumption) is less than 200 mA.

sure

that

the

difference

(ACP power

SUBTASK SU235182-760-012-AO1 B. TEST OF THE TRANSMISSION CHANNELS NOTE: If the "ERROR" message shows during this procedure, do

the procedure given in paragraph 3.B.(2).


(1) Procedure

- Push the VHF1 key on the ACP transmission keyboard. Make sure that "COM1" shows on the test bench display. - Push the VHF2 key on the ACP transmission keyboard. - Make sure that "COM2" shows on the test bench display. - Push the HF key on the ACP transmission keyboard.
Effectivity: ACP2531AC01 ACP2531AC02

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P20030131

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