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Isa s84.01 Application of Safety Instrumented Systems for Process Industries

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A M E R I CA N N A T I O NA L S T A N D A R D

ANSI/ISAS84.011996

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Isa s84.01 Application of Safety Instrumented Systems for Process Industries

Application of Safety Instrumented Systems for the Process Industries

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Approved 15 March 1997

COPYRIGHT 2003; The Instrumentation, Systems, and Automation Society

Document provided by I HS Licensee=Technip Abu Dabhi/5931917101, User=, 11/19/2003 03:35:21 MST Questions or comments about this message: please call the Document Policy Group at 1-800-451-1584.

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ANSI/ISA-S84.01 Application of Safety Instrumented Systems for the Process Industries

ISBN: 1-55617-590-6

Copyright 1996 by the Instrument Society of America. All rights reserved. Printed in the United States of America. No part of this publication may be reproduced, stored in a retrieval system, or

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States of America. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), without the prior written permission of the publisher. ISA 67 Alexander Drive P.O. Box 12277 Research Triangle Park, North Carolina 27709

Isa s84.01 Application of Safety Instrumented Systems for Process Industries

COPYRIGHT 2003; The Instrumentation, Systems, and Automation Society

Document provided by I HS Licensee=Technip Abu Dabhi/5931917101, User=, 11/19/2003 03:35:21 MST Questions or comments about this message: please call the Document Policy Group at 1-800-451-1584.

Preface

This preface as well as all footnotes, annexes, and draft technical report 84.02 (ISA-dTR84.02) are included for informational purposes and are not part of ANSI/ISA-S84.01. ISA-dTR84.02 was ISA. still in development at the time that ANSI/ISA-S84.01 was published; for information, contact This standard has been prepared as part of the service of ISA, the international society for measurement and control, toward a goal of uniformity in the field of instrumentation. To be of real value, this document should not be static but should be subject to periodic review. Toward this end, the Society welcomes all comments and criticisms and asks that they be addressed to the Secretary, Standards and Practices Board; ISA; 67 Alexander Drive; P. O. Box 12277; Research Triangle Park, NC 27709; Telephone (919) 549-8411; Fax (919) 549-8288; E-mail: standards@isa.org. The ISA Standards and Practices Department is aware of the growing need for attention to the metric system of units in general, and the International System of Units (SI) in particular, in the preparation of instrumentation standards, recommended practices, and technical reports. The Department is further aware of the benefits to USA users of ISA standards of incorporating suitable references to the SI (and the metric system) in their business and professional dealings with other countries. Toward this end, this Department will endeavor to introduce SI and acceptable metric units in all new and revised standards to the greatest extent possible. The Metric Practice Guide, which has been published by the Institute of Electrical and Electronics Engineers as ANSI/IEEE Std. 268-1992, and future revisions, will be the reference guide for definitions, symbols, abbreviations, and conversion factors. It is the policy of ISA to encourage and welcome the participation of all concerned individuals and interests in the development of ISA standards. Participation in the ISA standards-making process by an individual in no way constitutes endorsement by the employer of that individual, of ISA, or of any of the standards, recommended practices, and technical reports that ISA develops. S84.01 has been developed with the intent that it will eventually become a part of a group of standards being developed by the International Electrotechnical Commission (IEC). This has resulted in a format and structure that may be somewhat different from previous ISA Standards. Some background information is, therefore, offered to assist the reader in better understanding the focus of S84.01. IEC has commissioned the development of a set of international standards encompassing all aspects of safety systems for all industries. It is titled "Functional Safety: Safety-Related Systems." This effort is under the direction of IEC Technical Committee No. 65, Subcommittee 65A, Working Group 10. It is titled IEC draft Publication 1508 and is still in development but, as it exists today, there are seven parts: Part 1 - General requirements Part 2 - Requirements for Electrical/Electronic / Programmable Electronic Systems (E/E/PES) Part 3 -Software requirements Part 4 - Definitions and abbreviations of terms Part 5 - Guidelines on the application of Part 1 Part 6 - Guidelines on the application of Parts 2 and 3

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COPYRIGHT 2003; The Instrumentation, Systems, and Automation Society

ANSI/ISA-S84.01-1996

Document provided by I HS Licensee=Technip Abu Dabhi/5931917101, User=, 11/19/2003 03:35:21 MST Questions or comments about this message: please call the Document Policy Group at 1-800-451-1584.

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Introduction 1 Scope 1.1 Boundaries of the Safety Instrumented System (SIS) Figure 1.1 Definition of Safety Instrumented Systems (SIS) 1.2 Exclusions 2 Conformance to this standard 2.1 Conformance guidance 2.2 Existing systems 3 Definition of terms and acronyms 3.1 Definitions Table 3.1 Safety Integrity Level (SIL) 3.2 Acronyms 4 Safety life cycle 5 Safety requirements specifications development 5.1 Objective 5.2 Input requirements 5.3 Safety functional requirements 5.4 Safety integrity requirements 6 SIS conceptual design 6.1 Objectives 6.2 Conceptual design requirements 7 SIS detailed design 7.1 Objective 7.2 General requirements 7.3 SIS logic solver 7.4 Field devices 7.5 Interfaces 7.6 Power sources 7.7 System environment 7.8 Application logic requirements 7.9 Maintenance or testing design requirements 8 Installation, commissioning, and pre-startup acceptance test 8.1 Objective 8.2 Installation 8.3 Commissioning 8.4 Pre-Startup Acceptance Test (PSAT) 9 SIS operation and maintenance 9.1 Objective 9.2 Training 9.3 Documentation 9.4 SIS operating procedures 9.5 Maintenance program 9.6 Testing, inspection, and maintenance 9.7 Functional testing 9.8 Documentation of functional testing 10 SIS Management Of Change (MOC) 10.1 Objective 10.2 MOC procedure 10.3 MOC documentation 11 Decommissioning 11.1 Objective 11.2 General 12 Differences 12.1 Terminology 12.2 Organizational differences 12.3 Technology differences A.1 Introduction A.2 Safety Integrity Level (SIL) considerations and the process example A.3 Example methods for selecting SIL Table A.1 Modified HAZOP documentation example Annex B (Informative) SIS design considerations B.1 Separation - identical or diverse
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Isa s84.01 Application of Safety Instrumented Systems for Process Industries

B.1 Separation - identical or diverse B.2 Redundancy - identical or diverse B.3 Software design considerations B.4 Technology selection B.5 Failure rates and failure modes Table B.5.1 Typical SIS failure modes Table B.5.2 Typical programmable electronic failure modes B.6 Architecture B.7 Power sources B.8 Common cause failures B.9 Diagnostics Table B.9.2 Diagnostic tests for programmable electronics B.10 Field devices B.11 User interface B.12 Security B.13 Wiring practices B.14 Documentation B.15 Functional test interval Annex C (Informative) Informative references Annex D (Informative) Example D.1 Introduction to the example problem D.2 Safety Life Cycle (Figure 4.1) D.3 Safety requirement specification Figure D.1 Basic process control scheme D.4 Safety integrity requirements (5.4) D.5 Conceptual design (6.0) D.6 Detail design (7.0) Figure D.2 Tentative design solution Annex E (Informative) Index

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