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Carlisle Interconnect Technologies (CarlisleIT) is one of the worlds leading designers and manufacturers of high-performance wire and cable

including fiber, RF/Microwave, specialty and filtered connectors, cable assemblies, complex harnesses, integrated installation kits and ARINC trays, racks and shelf assemblies, and offers engineering and certification services with DER, DAR, and DMIR personnel on staff. For over 70 years, CarlisleIT has been delivering highly reliable products to Aerospace, Defense, Medical, Industrial and other markets. Originally founded as the Tensolite Company in 1940, CarlisleIT has grown dramatically and now encompasses many recognized brands beyond Tensolite, including CDI, ECS, Jerrik, and QMI. CarlisleITs commitment to innovation, global manufacturing and continuous improvement through the Carlisle Operating System (COS) make us ideally suited to support your most demanding programs and applications. Headquartered in St. Augustine, Florida CarlisleIT has operations in Arizona, California, Florida, Washington, Wisconsin and China. For more information, visit www.CarlisleIT.com.

QUALITY ON-TIME DELIVERY TRACEABILITY AOG SUPPORT CUSTOM PACKAGING TECHNICAL SUPPORT

www.CarlisleIT.com

BMS WIRE & CABLE

Below is a typical BMS part number format. The following pages contain valuable information on BMS wire.

BMS13-XX
BMS SPECIFICATION

TXX

CXX

GXXX

AWG NUMBER OF CONDUCTORS CONSTRUCTION

*Product Specifications are subject to change w ithout notice. Specification Information contained herein is provided for reference only.

Extruded Cross-Linked ETFE, 600V, Wire and Cable."General Purpose" for use in both pressurized, and unpressurized areas of aircraft. TYPE CLASS
MIN MAX

BMS 13-48
CONDUCTOR
MATERIAL COATING

WIRE SIZE
(AWG) MIN MAX

INSULATION THICKNESS
(MIL)

SHIELD
MATERIAL COATING

JACKET
MATERIAL

TEMPERATURE RATING
(DEGREES C) MIN MAX

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1 2 1

5 5 5 5 5 5 5 6 6 7 6 4 6 5 4 6 5 4

24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 20 20

10 16 10 12 16 16 16 4/0 16 4/0 16 8 16 12 12 10 12 12

6 6 6 6 6 6 6 10 10 8 8 8 8 8 10 15 15 15

Annealed Copper High Strength Copper Alloy Annealed Copper Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper

Tin Nickel Tin Tin Silver Silver Silver Tin Silver Tin Silver Tin Silver Tin Tin Tin Tin Tin

--Copper --Copper -----Copper Copper -Copper --Copper

--Tin --Tin -----Tin Tin -Tin --Tin

--ETFE ETFE -ETFE ETFE ----ETFE ETFE ETFE ETFE -ETFE ETFE

-65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65

150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150

Standard jacket color: White. (Except Type 08, and 10, 22AWG= pastel green.) Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange.

BMS WIRE & CABLE

BMS 13-48 (continued)


TYPE CLASS
MIN MAX

WIRE SIZE
(AWG) MIN MAX

INSULATION THICKNESS
(MIL)

CONDUCTOR
MATERIAL COATING

SHIELD
MATERIAL COATING

JACKET
MATERIAL

TEMPERATURE RATING
(DEGREES C) MIN MAX

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

1 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1

6 5 4 6 6 4 5 5 4 5 5 5 6 6 5 4 6 6 4 4 4

24 20 20 24 24 24 24 24 24 24 24 24 24 24 20 20 24 24 24 22 24

16 18 18 16 16 16 12 16 12 16 16 16 16 16 18 18 12 12 16 10 16

15 15 15 15 10 10 6 6 8 8 6 6 8 8 15 15 8 8 8 8 8

High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy

Silver Silver Silver Nickel Nickel Nickel Tin Nickel Tin Silver Nickel Nickel Nickel Nickel Nickel Nickel Silver Silver Nickel Tin Nickel

--Copper --Copper Flat Copper Flat Copper Flat Copper Flat Copper Copper --Copper -Copper -Copper
Double Copper Braid Double Copper Braid

--Tin --Tin Tin Tin Tin Tin Tin --Tin -Tin -Tin Tin Tin Tin

-ETFE ETFE --ETFE ETFE ETFE ETFE ETFE ETFE ETFE -ETFE ETFE ETFE -ETFE ETFE ETFE ETFE

-65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65

150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150

Flat Copper

Insulated Thin Wall Fire Resistant, High Temperature, 600V, Wire and Cable TYPE CLASS
MIN MAX

BMS 13-55
CONDUCTOR
MATERIAL COATING

WIRE SIZE
(AWG) MIN MAX

INSULATION THICKNESS
(MIL)

SHIELD
MATERIAL COATING

JACKET
MATERIAL

TEMPERATURE RATING
(DEGREES C) MIN MAX

1 2 3 4 5 6

1 1 1 1 1 1

4 4 4 4 1 4

22 22 22 22 22 22

10 10 14 10 10 14

25 25 25 25 35 35

Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy

Nickel Nickel Nickel Nickel Nickel Nickel

--Copper Braid Copper Braid -Copper Braid

--Nickel Nickel -Nickel

Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid Inorganic Fiber PTFE Tape Braid

-65 -65 -65 -65 -65 -65

260 260 260 260 260 260

Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green.

Extreme Environment, Nickel Coated Copper Conductor, 600V, Wire and Cable Intended for use in areas where exposure to thermal changes and corrosive fluids are normal TYPE CLASS
MIN MAX

BMS 13-58
CONDUCTOR
MATERIAL COATING

WIRE SIZE
(AWG) MIN MAX 4/0 8 12

INSULATION THICKNESS
(MIL)

SHIELD
MATERIAL COATING

JACKET
MATERIAL

TEMPERATURE RATING
(DEGREES C) MIN MAX

1 2 3 4 5 6 7 8 9

1 1 1 2 1 1 1 2 1

8 4 4 4 8 4 4 4 3

24 24 24 24 24 24 24 24 24

22 22 22 22 22 22 22 22 22

Annealed Copper Annealed Copper Annealed Copper Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy

Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel

-Copper Braid --Copper Braid Copper Braid Copper Braid -Copper Braid

-Nickel --Nickel Nickel Nickel -Nickel

--PTFE/Tape PTFE/Tape --PTFE/Tape PTFE/Tape PTFE/Tape

-65 -65 -65 -65 -65 -65 -65 -65 -65

260 260 260 260 260 260 260 260 260

12 12 12 12 16 16 16 16 18

Standard jacket color: Light Gray. Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown, white.

Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable TYPE CLASS
MIN MAX

BMS 13-60
CONDUCTOR
MATERIAL COATING

WIRE SIZE
(AWG) MIN MAX

INSULATION THICKNESS
(MIL)

SHIELD
MATERIAL COATING

JACKET
MATERIAL -Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE

TEMPERATURE RATING
(DEGREES C) MIN MAX

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 2 1 1 2 1 1 2 5 1 1 2 1 2 1 2 1 2 1 1 2 1 10 7 1

8 4 4 8 4 4 8 6 4 8 8 6 4 6 6 6 6 6 6 8 5 4 3 10 7 4

22 22 22 24 24 14 24 22 22 22 22 24 24 24 22 22 24 14 24 22 22 22 22 22 8 18 20 24

4/0 10 10 16 16 10 16 4/0 10 10 18 16 16 16 10 10 16 10 16 10 10 4/0 10 10 4/0 18 20 16

8 8 8 8 8 8 8 19 19 19 19 19 19 6 6 6 6 6 6 6 8 8 8 19 8 8 8

Annealed Copper Annealed Copper Annealed Copper High Strength Copper Alloy
High Strength Copper Alloy Annealed Copper

Tin Tin Tin Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Tin Tin Nickel Nickel Nickel Nickel Nickel Nickel Nickel -Nickel Tin Nickel

-Copper Braid --Copper Braid --Copper Braid --Copper Braid -Copper Braid -Copper Braid -Copper Braid --Copper Braid ---Copper Braid Double Copper Braid

-Tin --Tin --Nickel --Nickel -Tin -Tin -Nickel --Nickel ---Nickel Nickel

-65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65

150 150 150 260 150 260 260 260 260 260 260 260 150 150 150 260 260 260 260 260 260 175 260 150 260

High Strength Copper Alloy Annealed Copper Annealed Copper Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper Annealed Copper
High Strength Copper Alloy Annealed Copper

High Strength Copper Alloy Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper EC Aluminum High Strength Copper Alloy Annealed Copper High Strength Copper Alloy

Standard jacket color: White. (Except Type 01 and 22AWG= pastel green). Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23).

Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable TYPE CLASS
MIN MAX

BMS 13-60
INSULATION THICKNESS
(MIL) MATERIAL COATING

(continued)
SHIELD
MATERIAL COATING Tin Nickel ---Tin Tin Tin Tin -Silver Silver Silver -Silver Silver Silver Nickel --Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel

WIRE SIZE
(AWG) MIN MAX

CONDUCTOR

JACKET
MATERIAL Polyimide/PTFE Polyimide/PTFE ---Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE -Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE --Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE

TEMPERATURE RATING
(DEGREES C) MIN MAX

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3 3 8 8 8 6 6 6 6 8 6 6 6 8 6 6 6 6 4 4 4 4 4 4 4 4 4 3 4

24 22 22 22 24 22 24 22 24 26 26 26 22 26 26 24 22 22 22 24 24 20 24 22 26 26 22 22 22

16 16 10 10 16 16 16 16 16 16 16 16 10 12 16 16 10 10 16 20 16 10 16 10 16 16 10 16 10

8 8 6 6 6 6 6 8 8 6 6 6 6 8 8 8 8 19 10 10 8 8 6 6 6 6 6 6 19

High Strength Copper Alloy High Strength Copper Alloy Annealed Copper Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy Annealed Copper Annealed Copper Annealed Copper High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy Annealed Copper High Strength Copper Alloy Annealed Copper

NIckel NIckel Tin Nickel Nickel Tin Nickel Tin Nickel Silver Silver Nickel Nickel Silver Silver Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel Nickel

Double Flat Copper Braid Double Copper Braid ---Flat Copper Braid Flat Copper Braid Flat Copper Braid Flat Copper Braid -Flat Copper Flat Copper Flat Copper -Flat Copper Flat Copper Flat Copper Flat Copper --Copper Braid Copper Braid Double Copper Braid Double Copper Braid Copper Braid

-65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65 -65

150 260 150 260 260 150 150 150 150 200 200 200 200 200 200 200 200 260 260 260 260 260 260 260 260 260 260 260 260

Flat Copper Flat Copper Double Copper Braid Double Copper Braid

Standard jacket color: White. (Except Type 01 and 22AWG= pastel green). Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23).

Silver Coated Conductor, PTFE Dielectric, Double Braid, Light Weight, 50 ohms, COAX TYPE
IMPEDANCE

BMS 13-65
CONDUCTOR
MATERIAL COATING

NOM O.D.

CENTER CONDUCTOR DIAMETER


MIN MAX

INSULATION

SHIELD
MATERIAL COATING

JACKET
MATERIAL

TEMPERATURE RATING
(DEGREES C) MIN MAX

OE OF OG OH OJ OK

50 ohm 50 ohm 50 ohm 50 ohm 50 ohm 50 ohm

.111 .141 .187 .252 .322 .488

.0233 .0332 .0470 .0650 .0884 .1430

.0244 .0348 .049 .067 .0904 .147

PTFE PTFE PTFE PTFE PTFE PTFE

Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper

Silver Silver Silver Silver Silver Silver

Round and Flat Copper Round and Flat Copper Round and Flat Copper Round and Flat Copper Round and Flat Copper Round and Flat Copper

Silver Silver Silver Silver Silver Silver

FEP FEP FEP FEP FEP FEP

-55 -55 -55 -55 -55 -55

200 200 200 200 200 200

Standard jacket color: Brown.

Insulated Fire Resistant, High Temperature Wire and Cable TYPE CLASS
MIN MAX --

BMS 13-67
CONDUCTOR
MATERIAL COATING --

WIRE SIZE
(AWG) MIN -MAX --

INSULATION

SHIELD
MATERIAL -COATING --

JACKET
MATERIAL -Inorganic Fiber PTFE Tape & Braid

TEMPERATURE RATING
(DEGREES C) MIN -MAX --

1 2

--

-Inorganic Fiber PTFE Tape & Braid

-High Strength Copper Alloy

22

10

Nickel

Copper

Nickel

-65

310

Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green.

Aerospace Grade Optical Fiber Cable TYPE CLASS GRADE OPTICAL FIBER
DESCRIPTION COATING Acrylate Acrylate Acrylate Acrylate

BMS 13-71
SECONDARY BUFFER
MATERIAL Polyimide Tape over Expanded PTFE Polyimide Tape over Expanded PTFE Polyimide Tape over Expanded PTFE Polyimide Tape over Expanded PTFE

STRENGTH MEMBER
MATERIAL Aramid Fiber/ Fiberglass Braid -Aramid Fiber/ Fiberglass Braid Aramid Fiber/ Fiberglass Braid

JACKET
MATERIAL PFA -PFA PFA

TEMPERATURE RATING
(DEGREES C) MIN MAX

1 2 3 4

1 1 1 2

A A A A

62.5/125/250 Multimode Fiber 62.5/125/250 Multimode Fiber 62.5/125/250 Multimode Fiber 62.5/125/250 Multimode Fiber

-55 -55 -55 -55

100 100 100 100

100 ohm Databus Cable TYPE CLASS WIRE SIZE


(AWG)

BMS 13-72
CONDUCTOR
MATERIAL COATING Silver Silver Silver Silver

INSULATION

SHIELD
MATERIAL Flat and Round copper Flat and Round copper Flat and Round copper Flat and Round copper COATING Tin Tin Tin Tin

JACKET
MATERIAL FEP FEP FEP FEP

TEMPERATURE RATING
(DEGREES C) MIN -55 -55 -55 -55 MAX 150 150 150 150

3 4 7 8

4 4 2 2

24 22 24 24

PTFE PTFE PTFE PTFE

High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy

Arc Resistant, 1500V, Annealed Copper and Aluminum Wire and Cable TYPE CLASS
MIN MAX

BMS 13-78
CONDUCTOR
MATERIAL COATING

WIRE SIZE
(AWG) MIN MAX

INSULATION TYPE
& THICKNESS (MIL)

SHIELD
MATERIAL ----Copper Braid
Double Copper Braid

JACKET
COATING ----Nickel Nickel -Nickel Nickel MATERIAL ----ETFE ETFE -PTFE tape PTFE tape

TEMPERATURE RATING
(DEGREES C) MIN MAX

01 02 03 04 05 06 07 08 09

1 1 1 1 1 1 1 1 3

4 3 3 3 4 4 3 4 3

18 8 8 8 18 18 18 18 16

10 3/0 4/0 3/0 10 10 10 12 14

ETFE 25 mils Flex-ETFE 33 mils Flex-ETFE 33 mils PTFE tape 33 mils ETFE 25 mils ETFE 25 mils PTFE tape 25 mils PTFE tape 25 mils PTFE tape 25 mils

Annealed Copper Annealed Copper Fine Strand Aluminum Fine Strand Annealed Copper Fine Strand Annealed Copper Annealed Copper Annealed Copper Annealed Copper Annealed Copper

NIckel NIckel -Nickel Nickel Nickel Nickel Nickel Nickel

-65 -65 -65 -65 -65 -65 -65 -65 -65

175 175 175 260 175 175 260 260 260

-Copper Braid
Double Copper Braid

Wire, Electric, Twinax, 120 Ohm, Data Bus Cable TYPE CLASS WIRE SIZE
(AWG) MIN MAX

BMS 13-80
CONDUCTOR
MATERIAL COATING

INSULATION

SHIELD
MATERIAL Flat Copper and Round Copper Flat Copper and Round Copper COATING

JACKET
MATERIAL

1 2

2 2

26 26

20 20

PTFE PTFE

High Strength Copper Alloy High Strength Copper Alloy

Silver Silver

Tin Tin

Polyimide/PTFE Polyimide/PTFE

100 Ohm Databus Cable TYPE CLASS WIRE SIZE


(AWG)

BMS 13-83
CONDUCTOR
MATERIAL COATING Silver Silver Silver Silver

INSULATION

SHIELD
MATERIAL Flat and Round copper Flat and Round copper Flat and Round copper Flat and Round copper COATING Tin Tin Tin Tin

JACKET
MATERIAL Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE Polyimide/PTFE

TEMPERATURE RATING
(DEGREES C) MIN -55 -55 -55 -55 MAX 150 150 150 150

3 4 7 8

4 4 2 2

24 22 24 24

PTFE PTFE PTFE PTFE

High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy High Strength Copper Alloy

100 Ohm Data Bus Cable TYPE CLASS WIRE SIZE


(AWG)

S280W502
CONDUCTOR
MATERIAL COATING

INSULATION

SHIELD
MATERIAL Flat Copper and Round Copper Flat Copper and Round Copper Flat Copper and Round Copper Flat Copper COATING

JACKET
MATERIAL

1 3 4 6

2 4 4 2

24 22 24 24

PTFE PTFE PTFE PTFE

High Strength Copper Alloy Annealed Copper High Strength Copper Alloy High Strength Copper Alloy

Silver Silver Silver Silver

Tin Tin Tin Tin

FEP FEP FEP FEP

Airbus Specification Wire & Cable


AIRBUS SPECIFICATION WIRE & CABLE

Hook up Wires - Airframe Wiring


Specifications ASN/ABS/NSA
Ref. ASN EO261 ASN EO264 ASN EO266 ASN EO268 ASN EO270 ASN EO272 ASN EO274 Type CF PF QF RF SJ TK UD VL EN Ref. 2266 Conductor : Nickel Plated Copper (AWG 22 to 10), High Strength Nickel Plated Copper Alloy (AWG 26 & 24) Insulation : Polyimide Tapes + Topcoat Suitable for UV Laser Marking 2 CF or EN 2266 Basic Cores Twisted Cable 3 CF or EN 2266 Basic Cores Twisted Cable 4 CF or EN 2266 Basic Cores Twisted Cable 1 CF or EN 2266 Basic Core + Suitable for UV Laser Marking 2 CF or EN 2266 Basic Cores + Suitable for UV Laser Marking 3 CF or EN 2266 Basic Cores + Suitable for UV Laser Marking 4 EN 2266 Basic Cores + Suitable for UV Laser Marking Shield Sheath Shield Sheath Shield Sheath Shield Sheath : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat Construction AWG Size 26 to 10 26 to 10 26 to 10 26 to 10
ASN 26 to 14 EN 26 to 10 ASN 26 to 12 EN 26 to 10 ASN 26 to 14 EN 26 to 12 EN 26 to 14

Rating Temp. 200C 200C 200C 200C 200C 200C 200C 200C

2266 2266 2266 2713 2713 2713 2713

Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type

Hook up Wires - Airframe Wiring


Construction

Specifications Cable Code EN Ref. DM PN QL RK GJ MH UU VV MJ

Ref.
2267-008A 2267-007B 2267-007C 2267-007D 2714-011A 2714-011B 2714-011C 2714-011D 2714-012E Conductor : Nickel Plated Copper (AWG 22 to 06), High Strength Nickel Plated Copper Alloy (AWG 26 & 24) Insulation : Polyimide + PTFE Tapes Suitable for UV Laser Marking 2 DMA of EN 2267-007 Basic Cores Twisted Cable 3 DMA of EN 2267-007 Basic Cores Twisted Cable 4 DMA of EN 2267-007 Basic Cores Twisted Cable 1 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking 2 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking 3 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking 4 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking 5 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking Shield Sheath Shield Sheath Shield Sheath Shield Sheath Shield Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes

AWG Size 26 to 06 26 to 06 26 to 06 26 to 06 26 to 10 26 to 10 26 to 10 26 to 14 18 to 12

Rating Temp. 260C 260C 260C 260C 260C 260C 260C 260C 260C

10

Hook up Wires - Airframe Wiring


Arc Tracking & Hydrolysis Resistant - Light Weight

Specifications Cable Code EN Ref. DR DRB DRC DRD MLA MLB MLC MLD MME MMF MMG Ref. 2267-010A 2267-009B 2267-009C 2267-009D 2714-013A 2714-013B 2714-013C 2714-013D 2714-014E 2714-014F 2714-014G

Construction Conductor : Nickel Plated Copper (AWG 22 to 2), High Strength Nickel Plated Copper Alloy (AWG 26 & 24) Insulation : Special Polyimide Tape + PTFE Tape(s) Suitable for UV Laser Marking 2 DRA of EN 2267-009A Basic Cores Twisted Cable 3 DRA of EN 2267-009A Basic Cores Twisted Cable 4 DRA of EN 2267-009A Basic Cores Twisted Cable 1 DRA or EN 2267-009A Basic Core Shield Suitable for UV Laser Marking 2 DRA or EN 2267-009A Basic Core Shield Suitable for UV Laser Marking 3 DRA or EN 2267-009A Basic Core Shield Suitable for UV Laser Marking 4 DRA or EN 2267-009A Basic Core Shield Suitable for UV Laser Marking 5 DRA or EN 2267-009A Basic Core Shield Suitable for UV Laser Marking 6 DRA or EN 2267-009A Basic Core Shield Suitable for UV Laser Marking 7 DRA or EN 2267-009A Basic Core Shield Suitable for UV Laser Marking : Nickel Plated Copper Spiral Shield Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield Sheath : Polyimide + PTFE Tapes

AWG Size 26 to 2 26 to 4 26 to 4 26 to 14 26 to 10 26 to 10 26 to 10 26 to 14 18 to 12 On request 24

Rating Temp. 260C 260C 260C 260C 260C 260C 260C 260C 260C 260C 260C

Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type - Aluminum Conductors

Hook up Wires - Airframe Wiring


Construction Conductor : Nickel Copper Clad Aluminum (AWG 24 to 4), Nickel Plated Aluminum (AWG 3 to 000) Insulation : Special Polyimide Tape + PTFE Tape(s) Suitable for UV Laser Marking 2 ADA of ABS 1354 Basic Cores Twisted Cable 3 ADA of ABS 1354 Basic Cores Twisted Cable 4 ADA of ABS 1354 Basic Cores Twisted Cable 1 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking 2 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking 3 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking 4 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking 5 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking Shield Sheath Shield Sheath Shield Sheath Shield Sheath Shield Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes

Specifications ABS

EN Ref.

Ref.
ABS 0949 ABS 1354 ABS 1354 ABS 1354 ABS 1354 ABS 1356 ABS 1356 ABS 1356 ABS 1356

Type AD ADB ADC ADD ADE VNA VNB VNC VND

AWG Size 24 to 4 3 to 000 24 to 4 3 to 000 24 to 4 3 to 000 24 to 4 3 to 1 24 24 to 10 24 to 10 24 to 10 24 to 14

Rating Temp. 180C 180C 180C 180C 180C 180C 180C 180C 180C

11

Coaxial Cables
Specifications ASN/ABS/NSA EN Ref. ECS 0757 Type KE EN 4604008 EN 4604006 EN 4604007 EN 4604004 EN 4604003 Ref. MILC 17 Ref. No similar type No similar type No similar type No similar type No similar type No similar type M17/138 00001 RG 188 AU M17/175 00001 RG 400 U EN 4604005 No similar type M17/137 00001 Inner Conductor Dielectric Core Outer Conductor Jacket Inner Conductor Dielectric Core Outer Conductor Jacket Inner Conductor Dielectric Core Outer Conductor Jacket Inner Conductor Dielectric Core Outer Conductor Jacket Inner Conductor Dielectric Core Outer Conductor Jacket Inner Conductor Dielectric Core Outer Conductor Jacket Inner Conductor Dielectric Core Outer Conductor Jacket Inner Conductor Dielectric Core Outer Conductor Jacket Inner Conductor Dielectric Core Outer Conductor Jacket Inner Conductor Dielectric Core Outer Conductor Jacket : Silver Plated Copper Alloy : PTFE : 3 Silver Plated Copper Braids : 2 FEP Jackets : Silver Plated Copper : Foamed FEP : 2 Silver Plated Copper Braids : FEP : Silver Plated Copper : Low Density PTFE : 1 Silver Plated Copper Tape : FEP : Silver Plated Copper : Low Density PTFE : 1 Silver Plated Copper Tape + Silver Plated Copper Braid : PTFE : Silver Plated Copper : PTFE : Silver Plated Copper Braid + High Immunity Tape + Silver Plated Copper Braid : Polyimide Tape : Silver Plated Copper : Low Density PTFE : 1 Metalized Foil + 1 Silver Plated Copper Braid : FEP : Silver Plated Annealed Copper Covered Steel : PTFE : 1 Silver Plated Copper Braid : PTFE : Silver Plated Copper : PTFE : 2 Silver Plated Copper Braids : FEP : Silver Plated Copper Alloy : Low Density Fluorocarbon : 2 Silver Plated Copper Braids : PFA : Silver Plated Annealed-Copper-Covered Steel : PTFE : 1 Silver Plated Copper Braid : PFA Construction Overall Diameter Characteristic Rating (nominal) mm Impedance Temp. 3.45 50

200C

ASN E0406 ASN E0691 ASN E0692

WD

7.70

50

200C

WM

3.85

50

200C

WN

8.00

50

200C

ASN E0752

WS

2.50

50

200C

WZ

3.55

50

200C

NSA 935 344 ASN E0293 ASN E0690 ASN E0634

XE

2.70

50

200C

XF

4.95

50

200C

WL

2.30

75

200C

WH

3.58

95

200C

12

Twinax Bus
Specifications ASN/ABS/NSA Type Ref. ABS 0386 WF EN Ref. Shielded & Sheathed 100 Data Bus Twisted Pair Shielded & Sheathed 125 Data Bus Twisted Pair Shielded & Sheathed 78 Data Bus Twisted Pair Shielded & Sheathed 75 Data Bus Twisted Pair Shielded & Sheathed 77 Data Bus Twisted Pair Shielded & Sheathed 77 Data Bus Twisted Pair Shielded & Sheathed 77 Data Bus Twisted Pair Conductor Insulation Shield Sheath Conductor Insulation Shield Sheath Conductor Insulation Shield Sheath : Nickel Plated Copper Alloy : PTFE : Nickel Copper Braid : Polyimide Tapes : Silver Plated Copper Alloy : PTFE : Nickel Plated Copper Braid : Polyimide Tapes : Silver Plated Copper Alloy : PTFE : Nickel Plated Copper Braid : Polyimide Tapes Construction Overall Diameter (nominal) mm 3.30 AWG Size 24 Rating Temp.

200C

ASN E0259 ASN E0290 ASN E0849

HE EN 3375006

4.50

24

150C

XM

3.10

24

200C

HJ

ASN E0479

WJ

EN 4604004-B EN 3375004-B EN 3375004-C EN 3375005

Conductor : Nickel Plated High Strength Copper Alloy Insulation : Polyimide Tape(s) + PTFE Topcoat Shield : Nickel Plated Copper Braid + 2 High Immunity Tapes Sheath : Polyimide Tapes Conductor : Silver Plated Copper Alloy Insulation : PTFE Shield : 2 Tinned Plated Copper Braids Sheath : FEP Conductor : Silver Plated Copper Alloy Insulation : PTFE Shield : 2 Silver Plated Copper Braids Sheath : FEP Conductor : Silver Plated Copper Alloy Insulation : PTFE Shield : Silver Plated Copper Braid + 1 High Immunity Tape + Silver Plated Copper Braid Sheath : FEP Conductor Insulation Shield Sheath Conductor Insulation Shield Sheath : Silver Plated Copper Alloy : PTFE : 2 Silver Plated Copper Braids : FEP : Silver Plated Copper Alloy : PTFE : 1 Silver Plated Copper Braid : FEP

3.00

26

200C

3.70

24

150C

WJ

3.70

24

200C

WV

3.80

24

200C

ECS 0700 ASN E0811

WW

Shielded & Sheathed 77 Data Bus Twisted Pair Shielded & Sheathed 77 Data Bus Twisted Pair

2.90

26

200C

WY

2.50

26

200C

Quad Ethernet
Specifications ASN/ABS/NSA Type Ref. ABS 1503 KD EN Ref. Shielded Quad Cable 100 Suitable for UV laser marking Conductor Insulation Shield Sheath : Silver Plated Copper : FEP + Separator Tape : 1 Silver Plated Copper Braid : FEP Construction Overall Diameter (nominal) mm 4.40 AWG Size Rating Temp.

24

125C

Optical Cable
ABS 0963 Optical Fiber Cable 003LF Core Jacket Mechanical Strength Outer Jacket : 62.5/125 Silica, Silicone coating 400um : Zero Halogen Copolymer : Polymer Aromatic Fiber Braid : Zero Halogen Copolymer + FEP 1.8 125C

Special Cables
MBBN 3320 ASN EO385 ASN EO488 NSA 935 306 YH 004-006 HH HL EN 4049004 Thermocouple Cable Conductors Insulation Shield Jacket : Nickel Chromium/Nickel Aluminum : PTFE + Polyimide + PTFE Tapes : Nickel Plated Copper Braid : Polyimide Tape + PTFE Tape 3 CF 16 + 3 CF 22 Basic Wires + 7 PTFE Fillers Sheath : FEP 6 CF 24 + 2 CF 20 + 1 CF 16 Basic Wires Sheath : FEP Conductor Insulation Shield Sheath Jacket : Silver Plated Annealed Copper-Cover Steel : PTFE + Low Noise Treatment : Nickel Plated Copper Braid : Polyimide + PTFE Tapes : Polyimide Tape + PTFE Tape 4.36 Max 22 4.00 AWG 22 4.55 AWG20 22 to 20 260C 200C 200C

FEP Sheathed Coil Cord FEP Sheathed Coil Cord Shielded & Sheathed Low Noise Twisted Pair

YK

260C

13

Flight Test Cable


Specifications ASN/ABS/NSA Ref. ASN EO409 ASN EO410 ASN EO411 ASN EO412 ASN EO413 Type BG SU TV VF Suitable for UV laser marking 1 ASN EO409 BG Basic Core + Suitable for UV laser marking 2 ASN EO409 BG Basic Core Twisted Cable + PTFE + Separator Tape Suitable for UV laser marking Conductor : Nickel Plated Copper (suitable for solderability) Insulation : PTFE Tape Shield Sheath Shield Sheath : Nickel Plated Copper Spinning : Polyimide + PTFE Tape : Nickel Plated Copper Spinning : Polyimide + PTFE Tape : Nickel Plated Copper Spinning : Polyimide + PTFE Tape : Nickel Chromium/Nickel Aluminum : PTFE Tape : Nickel Plated Copper Braid : Polyimide + PTFE Tape Construction Overall Diameter (nominal) mm 0.97 1.42 2.54 3.00 AWG Size 24 24 24 24 Rating Temp. 200C 200C 200C 200C

HK

4 ASN EO409 BG Basic Cores Twisted Shield Cable + PTFE Separator Tape + Sheath Suitable for UV laser marking Conductor Thermocouple Cable Insulation Shield Sheath

2.70

24

260C

Fire Resistant Cables


Specifications ASN/ABS/NSA Type Ref. ASN EO437 ECS O741 ECS 0741 ECS 0741 ECS 0742 ECS 0742 ECS 0742 DL EN Ref. EN 2346003 EN 2346005 EN 2346003 EN 2346005 EN 4608004 EN 4608004 EN 4608004 Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG Insulation : Silica Fiber + Fiberglass Braid + PTFE Tape Application : Fire Resistant Wires Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG Insulation : Fire Resistant Insulation + PTFE Tape Application : Fire Proof Wires Suitable for UV Laser Marking 2 DWA Basic Cores Twisted Cable Application : Fire Proof Wires 3 DWA Basic Cores Twisted Cable Application : Fire Proof Wires 1 DWA Basic Core + Suitable for UV Laser Marking 2 DWA Basic Core + Suitable for UV Laser Marking 3 DWA Basic Core + Suitable for UV Laser Marking Shield : Nickel Plated Copper Braid Sheath : PTFE Tapes Application : Fire Proof Wires Shield : Nickel Plated Copper Braid Sheath : PTFE Tapes Application : Fire Proof Wires Shield : Nickel Plated Copper Braid Sheath : PTFE Tapes Application : Fire Proof Wires Construction AWG Size 22 to 16 Rating Temp. 260C

DW

22 to 14

260C

DWB DWC GPA

22 to 14 22 to 14 22 to 14

260C 260C 260C

GPB GPC

22 to 14 22 to 14

260C 260C

Power Feeder Cables


Specifications ASN/ABS/NSA Ref. ASN EO438 ASN EO471 NSA 935 308 NSA 935 131 ABS 0949 ABS 1354 Type YV GP YU DG AD ADB, ADC, ADD EN 2854 EN Ref. Conductor : Nickel Plated Aluminum Alloy Insulation : PTFE Tape + Aromatic Polyimide Braid coated with Nonflammable Lacquer 3 ASNE0438 Basic Cores Twisted Cable Conductor : Aluminum Alloy Insulation : Polyimide Tapes + Aromatic Polyimide Braid coated with Nonflammable Lacquer Conductor Insulation Conductor Insulation : Nickel Plated Copper : Composite Polyimide fiber glass Tape + PTFE Tape(s) : Nickel Plated Aluminum : Special Polyimide Tape + PTFE Tape(s) Construction AWG Size 06 to 0000 06 04 to 0000 10 to 0000 3 to 0000 3 to 0000 3 to 1 Rating Temp. 180C 180C 150C 260C 180C 180C

2, 3 or 4 ADA or ABS 1354 Basic Cores Twisted Cable

14

Military Specification Wire and Cable MIL-W-16878 (NEMA HP3, HP4)


PART NUMBER (Former) Mil-W-16878
Mil-W-16878/4-B Mil-W-16878/4-D

PART NUMBER (Replacement) Mil-W-22759


Mil-W-22759/11 Mil-W-22759/22

MILITARY SPECIFICATION WIRE & CABLE

Part Number Breakdown M16878/ 4 B F B *


MILITARY DESIGNATION SPECIFICATION SHEET CONDUCTOR MATERIAL GAUGE COLOR CODE CONDUCTOR STRANDING

CONDUCTOR MATERIAL A = Bare Copper; B = Coated Copper; C = Coated Copper-Covered Steel; D = Coated High Strength Copper Alloy

Gauge
AWG 32 30 28 26 24 22 Letter A B C D E F AWG 20 18 16 14 12 Letter G H J K L AWG 10 8 6 4 2 Letter M N P R S AWG 1 0 00 000 0000 Letter T U W Y Z

Conductor Stranding
Number of Strands 1 7 10 16 19 Letter A B C D E Number of Strands 26 37 41 65 105 Letter F G H J K Number of Strands 133 259 427 665 817 Letter L M N P R Number of Strands 1045 1330 1672 2109 Letter S T V W

Color Code
Color
Black Brown Red Orange

No. Designator 0 1 2 3

AWG
Yellow Green Blue Violet

Letter 4 5 6 7

Color
Gray White

No. Designator 8 9

15

Military Specification Wire and Cable


NEMA WC27500 (Formerly MIL-DTL-M27500)

MILITARY SPECIFICATION WIRE & CABLE

M27500

22

SD

23
JACKET STYLE (EXTRUDED WHITE ETFE) SHIELD STYLE (TIN COATED COPPER)

NUMBER OF WIRES IN CABLE BASIC WIRE SPEC (M22759/34) GAUGE OF BASIC WIRE (#22) COLOR-CODE DESIGNATOR SPECIFICATION NUMBER

Basic Wire Specification & Symbol


SYMBOL A AA AB AD B C CA CB CC E EA F H JA JB JC JD JE JF LE LH MD ME MF MG MH MJ MK SPECIFICATION Mil-W-5086/1 Mil-W-5086/5 Mil-W-5086/6 Mil-W-5086/7 Mil-W-5086/2 Mil-W-5086/3 Mil-W-22759/13 Mil-W-22759/14 Mil-W-22759/15 Mil-W-22759/2 Mil-W-22759/1 Mil-W-8777, MS27110 Mil-W-8777, MS25471 Mil-W-25038/1 Mil-W-22759/28 Mil-W-22759/29 Mil-W-22759/30 Mil-W-22759/31 MIL-W-25038/3 Mil-W-22759/9 Mil-W-22759/10 Mil-W-81044/5 Mil-W-81044/6 Mil-W-81044/7 Mil-W-81044/8 Mil-W-81044/9 Mil-W-81044/10 Mil-W-81044/11 SYMBOL ML MM MR MS MT MV MW MY NA NB NE NF NG NH NK NL P RA RB RC RE SA SB SC SD SE SM SN SPECIFICATION Mil-W-81044/12 Mil-W-81044/13 Mil-W-81381/7 Mil-W-81381/8 Mil-W-81381/9 Mil-W-81381/10 Mil-W-81381/11 Mil-W-81381/12 Mil-W-81381/13 Mil-W-81381/14 Mil-W-81381/17 Mil-W-81381/18 Mil-W-81381/19 Mil-W-81381/20 Mil-W-81381/21 Mil-W-81381/22 Mil-W-5806/4 Mil-W-22759/3 Mil-W-22759/4 Mil-W-22759/11 Mil-W-22759/12 Mil-W-22759/7 Mil-W-22759/32 Mil-W-22759/33 Mil-W-22759/34 Mil-W-22759/35 Mil-W-22759/41 Mil-W-22759/42 SYMBOL SP SR SS ST TA TE TF TG TH TK TL TM TN VA WA WB WC WE WF WG WH WJ WK WL WM WN WP WR SPECIFICATION Mil-W-22759/43 Mil-W-22759/44 Mil-W-22759/45 Mil-W-22759/46 Mil-W-22759/8 Mil-W-22759/16 Mil-W-22759/17 Mil-W-22759/18 Mil-W-22759/19 Mil-W-22759/20 Mil-W-22759/21 Mil-W-22759/22 Mil-W-22759/23 Mil-W-22759/5 Mil-W-22759/6 Mil-W-22759/80 Mil-W-22759/81 Mil-W-22759/82 Mil-W-22759/83 Mil-W-22759/84 Mil-W-22759/85 Mil-W-22759/86 Mil-W-22759/87 Mil-W-22759/88 Mil-W-22759/89 Mil-W-22759/90 Mil-W-22759/91 Mil-W-22759/92

16

SYMBOL U T S N F C M P G H * J E I SINGLE JACKET SYMBOL 00 01 02 03 04 05 06 07 08 09 10 11 12 14 15 16 17 18 20 21 22 23 24


DESIGNATION

DOUBLE SHIELD -V W Y Z R K L A B # D X Q DOUBLE JACKET SYMBOL 00 51 52 53 54 55 56 57 58 59 60 61 62 64 65 66 67 68 70 71 72 73 74

SHIELD STYLE No Shield Tin Coated Copper, Round Silver Coated Copper, Round Nickel Copper, Round Stainless Steel, Round Heavy Nickel Coated Copper, Round Silver Coated High-Strength Copper Alloy, Round Nickel Coated High-Strength Copper Alloy, Round Silver Coated Copper, Flat Silver Coated High Strength Copper Alloy, Flat Nickel Coated Copper, Flat Tin Coated Copper, Flat Nickel Coated High Strength Copper Alloy, Flat Nickel Chromium Alloy, Flat

SHIELD MAX TEMP -150C (302F) 200C (392F) 260C (500F) 400C (752F) 400C (752F) 200C (392F) 260C (500F) 200C (392F) 200C (392F) 260C (500F) 150C (302F) 260C (500F) 400C (752F) TEMP. LIMIT FOR JACKET MATERIAL -90C (194F) 105C (221F) 105C (221F) 150C (302F) 200C (392F) 260C (500F) 260C (500F) 150C (302F) 200C (392F) 125C (257F) 200C (392F) 200C (302F) 150C (302F) 150C (302F) 200C (392F) 150C (302F) 150C (302F) 260C (500F) 260C (500F) 200C (392F) 200C (392F) 200C (392F) 6 COND
SHIELD COVERAGE

Shield Style

MILITARY SPECIFICATION WIRE & CABLE

JACKET STYLE
No Jacket Extruded White PVC Extruded Clear Polyamide in accordance with ASTM D4066 White Polyamide Braid impregnated with Clear Polyamide Finisher over Polyester Tape Polyester Braid impregnated with High Temp Finishers over Polyester Tape Extruded Clear FEP Extruded or Taped and Heat Sealed White PTFE White PTFE Treated Glass Braid impregnated and Coated with PTFE Finisher over Presintered PTFE Tape Crosslinked White Extruded Polyvinylidene (PVF) Extruded White FEP Extruded Clear PVF Tape of Natural Polyamide/FEP Heat Sealed with FEP outer surface Tape of Natural Polyamide/FEP Wrapped and Heat Sealed with Polyamide Outer Surface Extruded White ETFE (tefzel) Extruded Clear ETFE (tefzel) Braid of Aromatic Polyamide with Hig-Temp Finisher over Presintered PTFE Tape (Nomex) White Extruded ECTFE Clear Extruded ECTFE Extruded White PFA Extruded Clear PFA Tape of Polyamide/FEP Wrapped and Heat Sealed with Opaque Polyamide Outer Surface White Crosslinked Extruded Modified XLETFE Tape Layer of PTFE Wrapped over a Tape Layer of Natural Polyamide Combined with FEP and Heat Sealed

Jacket Style

1 COND 9

2 COND

3 COND

4 COND

5 COND

-A B C D E F G H J K L M N

9, 96, 93, 95, 92, 90 9, 96, 93 9, 96 9, 96, 93, 95 9, 96, 93, 95, 92 9, 6, 3, 5, 2, 0 9, 6, 3 9, 6 9, 6, 3, 5 9, 6, 3, 5, 2 Solid color, color denotes wire size (refer table III C, per spec), Identify by banding marks (refer table III D, per spec) Same as -- Same as A Same as B 92, 96, 94, 95, 9, 90 92, 96, 94 92, 96 92, 96, 94, 95 92, 96, 94, 95, 9 2, 6, 4, 5, 9, 0 2, 6, 4 2, 6 2, 6, 4, 5 2, 6, 4, 5, 9 92, 96, 94, 95, 9, 90 92, 96, 94 92, 96 92, 96, 94, 95 92, 96, 94, 95, 9 2, 6, 4, 5, 9, 0 2, 6, 4 2, 6 2, 6, 4, 5 2, 6, 4, 5, 9 Solid color, color denotes wire size (refer table III C, per spec), Identify wire by numbering Insulation shall be white or natural, Identify wire by numbering (refer table III D per spec) Same as K Same as L

85% 85% 85% 90% 90% 90% 85% 85% 90% 90% 85% 85% 90% 90%

Color Code

17

Aerospace Grade 10/100/1000BASE-T Ethernet Cables


IMPEDANCE 100 ohms 100 ohms 100 ohms 100 ohms 100 ohms 100 ohms AWG #20 #22 #22 #24 #24 #26 DESCRIPTION QUAD QUAD SHIELDED PAIRS QUAD SHIELDED PAIRS QUAD

Shielding consists of inner flat Tin or Silver, and outer round Tin or Silver braids. The Jackets are extruded FEP. The cables are rated for maximum service at 150 C (Tin), and 200 C (Silver).

Applications
Fiber Channel Ethernet 10/100/1000 BaseT Arinc 628, 629 & 664

High Speed Transmissions


The use of extruded, expanded PTFE as the dielectric provides the best time delay performance and the lowest loss. The result is lower attenuation and a larger bandwidth.

AEROSPACE GRADE DATA CABLES

LVDS USB IEEE 1394 CEPT-E1 CAN BUS Digital Video Interface (DVI) Serial ATA

Low Smoke and Flame Generation


Flammability meets or exceeds FAR25.869 requirements. Smoke and toxicity meet or exceed Boeing and Airbus requirements.

Custom Designs Available


There are a variety of configurations from simple twisted, shielded pairs, full duplex and quad cables to complex multi-conductor designs.

Individual (Duplex)

Quad (Duplex)

Twisted Pair (Simplex)

18

Controlled Impedance Data Cables


Variety of Aerospace Grade Cables in stock Custom Composite Cable Design Capability

Spectrum Capris 50-300ES & Spectrum Capris 60 Ultraviolet Laser Marking


Laser Marking offers a non-destructive and effective alternative to the traditional Hot Stamping method of wire marking Clear print, quality mark Variable font sizes Permanent under all known operating conditions with no effect on the wires electrical or mechanical properties We offer marking of single conductor wires/jacketed multi conductor cables, shielded and unshielded We offer marking of white and colored insulations including PTFE, ETFE, XLETFE and FEP Marks horizontally and vertically 96 characters per identification Complies with Mil-W-5088L and BAC5152 specs

Contact CarlisleIT for assistance in selecting cable suitable for applications such as:

Fiber Optic Broadband RS232 RS422 RS485

USB ARINC 429 ARINC 746 Video Custom Applications

LASER MARKING

19

Test Capabilities Equipment:


Omnitester Model 2501 Cirris 1500V Touch-1 Systems Cable Scan Fluke 8842 Meter HP RF Network Analyzer HP8714C Fluke DSP 4300 & DTX Fluke LCR Bridge Slaughter AC Hi-Pot
Cirris 1500V Touch-1 test station: 256 and 384 point stations on the production floor. Expandable up to 1024 test points.

Available Tests:
LASER MARKING

Insulation Resistance (IR) Dielectric Withstand Voltage (DWV) Continuity & Isolations RF Testing
Fiber Optic: Single and multimode testing.

Components, resistors, capacitors and Diodes Custom Testing

Test reports available upon request

20

Carlisle Interconnect Technologies is one of the worlds leading designers and manufacturers of high performance interconnect systems. The skills and expertise weve developed over a half-century in business provide customers with resources of technical leadership and in-depth knowledge of their industry. The net results are cabling and interconnect solutions that meet and exceed our customers expectations.

Please contact us for your manufactured cable needs.

CUSTOM CABLE ASSEMBLY

21

Other Products and Services


Bulk Wire & Cable
Tufflite - General Purpose Airframe Wire Netflight - Copper Databus Cables LITEflight - Optical Fiber AccuPhase - Microwave Coaxial Cable Stocking and Distribution Services Military Spec & Industry Standard Cables

Cable Assemblies
Custom Build-to-Print or Custom Designed Aerospace and Defense Assemblies Harsh Environment Fiber Optic Assembly AccuPhase and Other Microwave Assemblies HDRFI - High Density RF Interconnect HDSI- High Density Shielded Interconnect

Connectors
RF and Microwave Connectors Filter Connectors Specialty

Structures
ARINC and Custom Trays LRU Enclosures Instrument Panels Integrated Structures

Custom Components
Backshells EZMount Electronic Flight Bag (EFB) Arms Structural and Mechanical Components

Engineering Services
Avionics Systems Integration Structured & Mechanical Design Cooling / Filtration / Shock Vibration

Kitting
Loose Parts Kits Mechanical Mounting Tray Kits
CUSTOM CABLE ASSEMBLY

RF & Electrical Component / Assembly Design Full Certification Support

Integrated Installation Kits Doubler & Antenna Kits

22

Memberships
SAE-Society of Automotive Engineers ARINC Standards Committee WAEA - World Airline Entertainment Association NBAA - National Business Aviation Association WHMA - Wire Harness Manufacturers Association AEA - American Electronics Association BiCSi - Registered Communication Distribution Designers (RCDD) Boeing Approved Quality System FAA Approved Quality Systems UL - Underwriters Laboratory CSA - Canadian Standards Association ASQ - American Society of Quality ISO 9001:2000 Certified

23

6801 SOUTH 180TH ST. TUKWILA, WA 98188 TEL: 800.227.5953 FAX: 425.251.8826 sales@CarlisleIT.com www.CarlisleIT.com

Carlisle Interconnect Technologies, 2011. All trademarks, registered trademarks, service marks and trade names are property of their respective holding companies. All Rights Reserved. Rev. 041511-2500