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Planning Guide 05/2003 Edition

simodrive

AC Servomotors

1FT5

SIMODRIVE 611

Planning Guide 05/2003 Edition simodrive AC Servomotors 1FT5 SIMODRIVE 611
SIMODRIVE 611 AC Servomotors 1FT5 PlanningPlanningPlanningPlanningPlanningPlanning GuideGuideGuideGuideGuideGuide 05.2003

SIMODRIVE 611

AC Servomotors

1FT5

PlanningPlanningPlanningPlanningPlanningPlanning GuideGuideGuideGuideGuideGuide

05.2003 Edition

Motor Description

1

Technical Data and Characteristics

2

Motor Components (Options)

3

Dimension Drawings

4

References

Index

3ls

SIMODRIVE Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the Remarkscolumn.

Status code in the ”Remarks” column:

A New documentation

B Unrevised reprint with new Order No.

C Revised edition with new status

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

Edition

Order No. for 1FK6

Remark

05.03

6SN1197-0AD01-0BP0

A

This Manual is included in the documentation available on CD-ROM (DOCONCD)

Edition

Order No.

Remark

09.03

6FC5 2987CA000BG3

C

Trademarks SIMATIC , SIMATIC HMI , SIMATIC NET , SIROTEC , SINUMERIK , SIMODRIVE , MASTERDRIVES and MOTIONCONNECT are registered trademarks of Siemens AG. Other names in this publication might be trademarks whose use by a third party for his own purposes may violate the rights of the registered holder.

For more information refer to the Internet under:

http://www.ad.siemens.de/sinumerik

This publication was produced with Interleaf V 7

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

Siemens AG 2003. All rights reserved.

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement.

Subject to change without prior notice.

Foreword

Information on SIMODRIVE documentation

This document is part of the Technical Customer Documentation which has been developed for the SIMODRIVE system. All of the documents are available individually. You can obtain the complete list of documentation encompassing all Advertising Brochures, Catalogs, Overviews, Short Descriptions, Operating Instructions and Technical Descriptions with Order No., ordering address and price from your local Siemens office.

For reasons of transparency, this document does not include detailed information about all of the product types. Further, it cannot take into account every conceiv- able installation, operation or service/maintenance situation.

We would also like to pointout that the contents of this document are neither part of nor modify any prior or existing agreement, commitment or contractual relation- ship. The sales contract contains the entire obligation of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein neither create new warranties nor modify the existing warranty.

Structure of the documentation for 1FK and 1FT motors

The complete Planning Guide for 1FK and 1FT motors can be ordered as hard copy.

Table Foreword-1 Planning Guide with General Section and 1FK and 1FT motors

Title

Order No. (MLFB)

Language

1FK and 1FT AC Servomotors

6SN11970AC200AP0

German

1FK and 1FT AC Servomotors

6SN11970AC200BP0

English

The General Section and the individual motor series are also available separately.

Table Foreword-2 Planning Guide, individual sections

Title

Order No. (MLFB)

Language

AC Servomotors, General Section

6SN11970AD070AP0

German

AC Servomotors, 1FK7 Motor Section

6SN11970AD060AP0

German

AC Servomotors, 1FK6 Motor Section

6SN11970AD050AP0

German

AC Servomotors, 1FT6 Motor Section

6SN11970AD020AP0

German

AC Servomotors, 1FT5 Motor Section

6SN11970AD010AP0

German

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

v

1 Kapitel

05.03

Hotline

If you have any questions, please contact the following Hotline:

A&D Technical Support

Tel.: +49 (180) 5050222 Fax: +49 (180) 5050223 eMail: adsupport@siemens.com

If you have any questions regarding the documentation (suggestions, corrections) then please send a fax to the following number:

+49 (9131) 982176

Fax form: Refer to the feedback sheet at the end of the document

Definition of qualified personnel

For the purpose of this document and warning information on the product itself, Qualified personnelare those who are familiar with the installation, mounting, startup and operation of the equipment and are appropriately qualified and trained for the function which they perform.

Trained and authorized to energize/deenergize, circuits and equipment in accordance with established safety procedures.

Trained in the proper care and use of protective equipment in accordance with established safety procedures.

Trained in rendering first aid.

vi

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

05.03

Foreword

Explanation of the symbols

 

The following danger and warning concept is used in this document:

!
!

Danger

This symbol is always used if death, severe personal injury or substantial material damage will result if proper precautions are not taken.

!
!

Warning

This symbol is always used if death, severe personal injury or substantial material damage can result if proper precautions are not taken.

!
!

Caution

This symbol is always used if minor personal injury or material damage can result if proper precautions are not taken.

 

Caution

The warning note (without a warning triangle) means that material damage can occur if proper precautions are not taken.

Notice

This warning note indicates that an undesirable result or an undesirable status can occur if the appropriate information is not observed.

Note

In the sense of this document there is a possible advantage/benefit if the note text is observed.

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

vii

Foreword

05.03

Danger and warning information

!
!

Danger It is not permissible to commission the equipment until it has been clearly identified that the machine, in which the described components are to be installed, is in full compliance with the specifications in Directive 98/37/EC. Only appropriately qualified personnel may commission SIMODRIVE units and AC motors. This personnel must take into account the technical customer documentation belonging to the product and be knowledgeable and observe the specified information and instructions on the hazard and warning labels. When electrical equipment and motors are operated, the associated electrical circuits are at hazardous voltage levels. When the machine or system is operated, hazardous axis movements can occur. All of the work carriedout in the electrical machine or system must be carriedout with it in a novoltage condition. SIMODRIVE drive units are designed for operation on lowohmic, grounded line supplies (TN line supplies).

!
!

Warning The successful and safe operation of this equipment and motors is dependent on proper transport, storage, installation and mounting as well as careful operator control, service and maintenance.

For special versions of the drive units and motors, information and data in the catalogs and quotations additionally apply.

In addition to the information and instructions on hazards and warnings in the technical customer documentation supplied, the applicable national, local and machine/system-specific regulations and requirements must be carefully taken into consideration.

!
!

Caution The motors can have surface temperatures of over +80 C.

This is the reason that it is not permissible that temperaturesensitive parts

and components e.g. cables or electrical components are in contact with the motor or fastened to the motor. When connecting and routing connecting cables, the following must be carefully observed:

they may not be damaged

they may not be strained, and

they may not be able to be touched by rotating components.

viii

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

05.03

Foreword

Caution SIMODRIVE drive units with AC motors are subject to a voltage test, in compliance with EN 50178 as part of a routine test. While the electrical equipment of industrial machines is being subject to a voltage test in compliance with EN 60204-1, Section 19.4, all of the SIMODRIVE equipment connections must be disconnected/withdrawn in order to avoid damaging the SIMODRIVE equipment.

Motors should be connectedup according to the circuit diagram supplied. It is not permissible to directly connect the motors to the threephase line supply. Motors will be destroyed if they are connected directly to the threephase line supply.

Note

SIMODRIVE equipment with AC motors fulfill, in the operational state and in dry operating areas, the LowVoltage Directive 73/23/EEC.

SIMODRIVE equipment with AC motors fulfill, in the configurations which are specified in the associated EC Declaration of Conformity, the EMC Directive

89/336/EEC.

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

ix

Foreword

05.03

ESDS information and instructions

!
!

Caution

ElectroStatic Discharge Sensitive devices (ESDS) are individual components, integrated circuits or boards which can be damaged by electrostatic fields or electrostatic discharge.

Handling ESDS boards:

The human body, working area and packaging should be well grounded when

they are grounded through an ESDS wrist strap

handling ESDS components! Electronic components may only be touched by people in ESDS areas with

conductive flooring if

they are wearing ESDS shoes or ESDS shoe grounding strips.

Electronic boards should only be touched when absolutely necessary.

Electronic boards may not come into contact with synthetic materials and

clothing manufactured out of manmade fibers. Electronic boards may only be placed down on conductive surfaces (table with

ESDS surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers). Electronic boards may not be brought close to data terminals, monitors or

television sets (minimum clearance to screen > 10 cm). Measuring work may only be carried out on the electronic boards if

the measuring device is grounded (e.g. via the protective conductor) or

for floating measuring equipment, the probe is briefly discharged before making measurements (e.g. a bare control housing is touched).

x

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

Table of Contents 1FT5

1 Motor Description

 

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1FT5/1-13

1.1

Features and technical data

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1FT5/1-13

1.2

Order

designation

 

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1FT5/1-14

1.2.1

Order

designation,

standard

types

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1FT5/1-14

1.2.2

Order

designation,

core types

 

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1FT5/1-16

1.3

Technical version, 1FT5 motors

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1FT5/1-18

1.4

Functions and

expanded functions

 

1FT5/1-23

1.5

Cooling

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1FT5/1-29

1.6

Electrical connections

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1FT5/1-31

1.7

Driveout coupling

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1FT5/1-33

2 Technical Data and Characteristics

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1FT5/2-35

2.1

Speedtorque diagrams

 

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1FT5/2-35

2.1.1

Standard motors

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1FT5/2-36

2.1.2

Short

motors

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1FT5/2-64

2.2

Cantilever force diagrams

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1FT5/2-70

2.2.1

Standard motors

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1FT5/2-71

2.2.2

Short

motors

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1FT5/2-74

2.3

Axial forces

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1FT5/2-75

3 Motor Components (Options)

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1FT5/3-77

3.1

Thermal motor protection

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1FT5/3-77

3.2

Encoders

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1FT5/3-79

3.2.1

Tachogenerator system

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1FT5/3-80

3.2.2

ROD

320.005 incremental encoders

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1FT5/3-81

3.2.3

ROD

426 incremental encoder

 

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1FT5/3-83

3.2.4

Mounting encoders with synchronous flange

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1FT5/3-86

3.3

Holding brake

 

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1FT5/3-87

3.4

Working brake (option

C00)

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1FT5/3-88

3.5

Gearbox

 

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1FT5/3-89

3.5.1

1-stage

planetary

gearbox

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1FT5/3-89

3.5.2

2-stage

planetary

gearbox

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1FT5/3-91

4 Dimension Drawings

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1FT5/4-95

5 References

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1FT5/A-121

6 Index

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Index–125

 

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

 

1FT5-11

Table of Contents 1FT5

05.03

Space for your notes

Motor Description

1.1 Features and technical data

Applications

1

The 1FT5 series has been developed for use on different types of machine tools.

In conjunction with the SIMODRIVE 611 analog drive converter system, the motors are admirably suited for

Feed drives for lathes and milling machines

Machining centers

Grinding and specialpurpose machines

Robots and handling equipment

Woodworking

The 1FT5 series can be directly mounted onto feed spindles and onto gearboxes with toothed wheels or toothed belts.

Features

Depending on the shaft height, the 1FT5 series has stall torques from 0.9 up to 185 Nm at rated speeds from 1200 to 6000 RPM. The motors have a high over- load capacity over the complete speed control range.

Standards, Regulations

The appropriate Standards, Regulations are directly assigned to the functional requirements.

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

1FT5/1-13

Motor Description

05.03

1.2 Order designation

1.2 Order designation

Structure of the order designation

The order designation comprises a combination of digits and letters. It is subdivided into four hyphenated blocks.

The first block has seven positions and designates the machine type. Additional features are coded in the second block. The third and fourth blocks are provided for additional data.

1.2.1 Order designation, standard types

– 1 F T 5 . . . 0 . . 7 1 – 1
1 F
T 5
.
.
. 0
.
.
7 1
– 1
– Z
Electrical machine
Synchronous motor
AC
Servomotor
Series
Frame size
Length
Designation, standard type
Cooling type
A
= Non–ventilated
S
= Force–ventilated
Rated speed
A
= 1200 RPM
C
= 2000 RPM
F
= 3000 RPM
G
= 4000 RPM
K
= 6000 RPM
DC
link voltage
7
= 600 V
Type of construction
1
= IM B5 (IM V1, IM V3)
Connection type
Power connector connection + bracket for the signal connection
Additional data with code

1FT5/1-14

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

05.03

Motor Description

1.2 Order designation

Supplementary data for standard types and options

Plain text data

   

Brief designation

Degree of protection

 

K93

 
 

IP 67 (not for forceventilated motors) 7) IP 68 (not for forceventilated motors) 7)

M24

Second rating plate (this is standard for core types)

   

K31

 

Connector outlet direction 1)

Cable entry from the drive end

 

K83

4) 7) 11)

Cable entry from the nondrive end

 

K84

4) 7)

rotated through 180° (with respect to the Standard)

   

K85

7)

Radial shaft sealing acc. to DIN 3760

   

K18

 

Shaft end: Smooth shaft

   

K42

 

Vibration severity (ISO 2373) Severity R (reduced)

600 to 1800 RPM >1800 to 3600 RPM

0.71 mm/s 1.12 mm/s

 

K01

 

Shaft and flange precision, tolerance R acc. to DIN 42955

   

K04

 

Motor with mounted pulse encoder 9)

   

5000

pulses/revolutions 7)

 

H28

 

2500

pulses/revolutions 7)

H27

2000

pulses/revolutions 7)

H26

1000

pulses/revolutions 7)

H22

The motor is prepared for mounting an encoder (incremental or absolute) with

 

G51

 

synchronous flange

2) 7) 11)

   

Motor with mounted ROD 320 pulse encoder 3) 6)

   

5000

pulses/revolutions 7)

 

H04

 

2500

pulses/revolutions 7)

G44

2000

pulses/revolutions 7)

G42

1250

pulses/revolutions 7)

H01

Holding brake (integrated) 8)

   

G45

 

Motor with mounted planetary gear 10) 11)

   

V

Working brake; mounted 4) 11)

   

C00

 

Prepared with a retrofit kit for mounting an encoder (G51) with mounting instructions 5)

EWN:

519.4033804: 1FT5034 to 1FT5036 519.4033803: 1FT5042 to 1FT5046 519.4033801: 1FT5062 to 1FT5066 519.4033802: 1FT5072 to 1FT5108

1)

Standard version corresponding to the dimension drawings

2)

For 1FT503 , 1FT504 absolute value encoder mounting, only on request; not for forceventilated motors

3)

For 1FT503 , 1FT504 not possible; not for forceventilated motors

4)

For 1FT503 , 1FT504

and 1FT506

not possible

5)

Only available exstock up to 2 motors per motor version

6)

Limiting frequency: 300 kHz; motors may only be designed for a winding temperature rise T=60 K. Cannot be combined with an axial connector outlet at the nondrive end.

7)

Options mutually exclude one another

 

8)

For motors with brake, axial forces are not permissible in operation

9)

Pulse encoder with axial cable outlet

 

10)

Only vibration severity stage N can be guaranteed for the motor and gearbox unit

11)

Not possible for short motors

 

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

1FT5/1-15

Motor Description

05.03

1.2 Order designation

1.2.2 Order designation, core types

– – . . . 1 F T 5 . . . 1 A .
.
.
.
1
F
T
5
.
.
.
1
A
.
7
1
0
Electrical machine
Synchronous motor
AC Servomotor
Series
Frame size
Length
Coding, core type
Rated speed
A
= 1200 RPM
C
= 2000 RPM
F
= 3000 RPM
G
= 4000 RPM
K
= 6000 RPM
Connector outlet direction
1 = transverse, right
}
not for shaft heights 36, 48, 63
2 = transverse, left
3 = axial non–drive end
4 = axial drive end
Encoder system:
Integrated tachogenerator/rotor position encoder
A
Additionally prepared for mounting an encoder 2)
Additional integrated ROD 320 pulse encoder 1)
(only shaft height 63, 73 and 100; 2500 impulses/revolution)
E
F
Shaft with key and keyway/without holding brake
Shaft with key and keyway/with holding brake
Smooth shaft/without holding brake
Smooth shaft/with holding brake
A
B
G
H

1FT5/1-16

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

05.03

Motor Description

Ordering example

1.2 Order designation

When ordering a 1FT5 AC servomotor with options, it is necessary to specify the ordering code ”–Zand in addition the short designation. For core types, the last ordering block is appropriately supplemented.

The following is required:

An AC servomotor

To connect to a SIMODRIVE 611 drive converter with a 600 V DC link voltage

Rated voltage, 3000 RPM

Stall torque, 33 Nm at T = 100 K

Type of construction: IM B5 (IM V1, IM V3)

Connection type: Power connectors for motors/brake, signal connector for the encoder system

With integrated holding brake

With mounted ROD 426 pulse encoder (1000 pulses/revolution)

The following should be ordered: Order No.:

1FT5 AC servomtoor n N = 3000 RPM, M 0 = 33 Nm at T = 100 K

1FT51020AF711Z

Special version:

Codes

Integrated holding brake

G45

Mounted ROD 426 pulse encoder

H22

Order No., core type:

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

1FT51021AF711EB0

(the same motor but only prepared for mounting an encoder)

1FT5/1-17

Motor Description

05.03

1.3 Technical version, 1FT5 motors

1.3 Technical version, 1FT5 motors

Table 1-1

Features of 1FT5 standard motors

Technical features

 

Version

Motor type

Permanentmagnet synchronous AC servomotor

Type of construction (acc. to EN 600347; IEC 600347)

IM B5 (IM V1, IM V3); option, refer to Table 1-2

Degree of protection (acc. to EN 600345; IEC 600345)

IP 64, option, refer to Table 1-2

Cooling (acc. to EN 600346; IEC 600346)

Nonventilated; options, refer to Table 1-2

Thermal motor protection (acc. to IEC and EN 6003411)

PTC in the stator winding

Shaft end (acc. to DIN 7483; IEC 600721)

Cylindrical; with keyway and with key; tolerance zone k6; Option, refer to Table 1-2

Rating plate

A second rating plate is provided for core types

Radial eccentricity, concentricity and axial eccentricity (acc. to DIN 42955; IEC 600721)

Tolerance N (normal); options, refer to Table 1-2

Vibration severity (acc. to EN 6003414; IEC 6003414)

Stage N (normal); options, refer to Table 1-2

Balancing (acc. to IEC and EN 6003414)

Fullkey balancing

 

Bearings

Deepgroove ball bearings with (permanent lubrication) bearing lifetime > 20000 h Locating bearing on the drive end

Stator winding insulation (acc. to EN 600341; IEC 600341)

Temperature rise class F for a winding temperature rise of T = 100 K for an ambient temperature of 40 °C. For ambient temperatures > 40 °C, the power must be reduced (derated) (refer to the documentation General Section).

Installation altitude (acc. to IEC and EN 600341)

1000 m above sea level, otherwise power derating (VDE0530)

2000

m

factor 0.94

 

2500

m

factor 0.9

(refer to the documentation General Section)

Magnetic materials

Rare earth materials

Electrical connection

Connector for power and encoder signals Connector outlet direction can be selected

Encoder system

Integrated analog tachometer Speed sensing Magnetic elements or Hall sensors Rotor position sensing

1FT5/1-18

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

05.03

Motor Description

Options

Table 1-2

Options

1.3 Technical version, 1FT5 motors

Technical feature

 

Version

Degree of protection (acc. to EN 600345; IEC 600345)

IP 67, IP 68 (only nonventilated)

Cooling

Forced cooling

Shaft end (according to DIN 7483; IEC 600721)

Cylindrical without keyway (DIN 6885); tolerance zone k6

Radial eccentricity, concentricity, axial eccentricity (DIN 42955; IEC 600721)

Tolerance R

Vibration severity (acc. to EN 6003414; IEC 6003414)

Stage R

Mounted/integrated components

Failsafe holding brake; supply voltage 24V 10% (acc. to DIN 0580 7/79) Working brake (shaft height 71, shaft height 100 and shaft height 132) Integrated pulse encoder (shaft height 63 to shaft height 132) Mounted pulse encoder Prepared for mounting an encoder Mounted planetary gearbox

Siemens AG 2003 All rights reserved AC Servomotors 1FT5 (PFT5) 05.03 Edition

1FT5/1-19

Motor Description

05.03

1.3 Technical version, 1FT5 motors

Technical data Core types have a grey background. 100 K values are specified in the table.

Table 1-3

Technical data of standard 1FT5 motors

n

N

M

0

M

N

Motor type

Motor current I 0 [A]

Rated

P

calc

Connec-

Cross section 1) [mm 2 ]

 

Cable type 4)

[RPM]

   

drive

[kW]

tor size

 

[Nm]

[Nm]

1FT5

converter

 

6FX 002

 

current [A]

   

1200

33

31

102 AA71

12.5

12.5

3.9

2

4x2.5

5

A021 0

45

40

104 AA71

17

 

25

5.0

2

4x2.5

5

A021