Documente Academic
Documente Profesional
Documente Cultură
Ching-Lung Chu
Yi Chen
Department of Electrical Engineering Southern Taiwan University Tainan, TAIWAN. R.O.C. 710
AbstractA bidirectional zero-voltage-switching (ZVS) and zerocurrent-switching (ZCS) full-bridge dc-dc converter is proposed in this paper. The proposed full-bridge converter topology with low ripple input current, which converts the energy from battery to DC bus (or load) and vice versa. In order to improve the overall efficiency, the proposed bidirectional converter uses the leakage inductance of the transformer and a capacitor to achieve circuit resonance. The resonant frequency is operated in about double frequencies of the primary switch. In this paper, the main switches and output synchronous rectifiers are operated in ZVS and ZCS when being switched on and switched off. Converter description and operating principles of the proposed converter are discussed in this paper. Finally, a laboratory prototype with output power 250W in both buck/charge operation mode and boost/discharge operation mode is implemented to validate the theoretical analysis. Keywords- full-bridge DC/DC Converter, ZCS, ZVS, bidirectional Converter.
can achieve both small ripple of the input current and small ripple of the output voltage. Furthermore, the main switches and output synchronous rectifiers are operated in ZVS and ZCS when being switched on and switched off.
Lin1
vcr1 Q1 I in Vin icr1 C S1 vds1
Q3
io vcr 2
CS 3 DS 3
L lkp
Qa1
L lks
CSa1
DSa1
vdsa1
Qa 3
CSa 3 DSa3
Lin 2
ibatt
DS 1
ip
is im
vp
vs
icr 2
Cr1
Q2
Cr 2
Vbatt
CS 2
vds 2
DS 2
Q4
CS 4
N p Ns
Qa 2
CSa 2
Qa 4 vdsa 2
CSa 4
DS 4
DSa 2
DSa 4
I.
INTRODUCTION
Bidirectional dc-dc converters allow transfer of power between two dc sources, in either direction. There are increasing demands of bidirectional dc-dc converters in applications like dc uninterruptable power supplies (UPS) , battery charger circuits, telecom power supplies, distribution systems and computer power systems[1-8]. The control technology in bi-directional converter utilizes mostly pulse width modulation (PWM) control technology [37]. Because the hard switching PWM technology leads the efficiency of converter cant increase [9]. In the recent years, the possible implementations of bidirectional converters using soft switching are employed in the technology, such as zerovoltage-switching converters [5, 10-11], series L-L-C resonant converters [12, 13], and parallel resonant converters [14, 15], they can achieve zero-voltage-switching and increase power conversion efficiency. There are shortcomings of variable frequency in quasi-resonant converter (QRC) and multiresonant converter (MRC) [16, 17], to solve the problems the zero-switching PWM converter is proposed. This paper proposes a ZVS- ZCS bidirectional full-bridge dc-dc converter for application as fuel cell system, battery charger circuits and distribution systems etc. In order to improve the overall efficiency, decrease the circuit complexity and have a simple control circuit, it can be implemented in the proposed topology. The leakage inductance of the transformer and a capacitor are utilized to achieve circuit resonance. The proposed ZVS-ZCS bidirectional full-bridge dc-dc converter
II.
CONVERTER DESCRIPTION
The power stage diagram of the proposed ZVS-ZCS bidirectional full-bridge dc-dc converter is shown in Fig. 1. The converter has two modes of operation. When power flows from the low voltage side to the high voltage side, the circuit works in discharge operation (boost mode) to power the high voltage side load; otherwise, it works in charge operation (buck mode) to charge the low voltage side battery. In the buck / charge operation mode, the energy from the dc mains charges the battery. It consists of MOSFET main switches Q1 ~ Q4 , input inductor Lin1 , resonant capacitor C r1 . The shunt capacitors Cs1 ~ Cs 4 and the shunt body diodes Ds1 ~ Ds 4 are the parasitic drain-to-source capacitance and body diode of the MOSFET, respectively. The series inductor L lkp is the leakage inductor of the main side of the
transformer. The series inductor L lks is the leakage inductor of the secondary side of the transformer. The parameter values of the transformer are measured by a LCR meter, and the equivalent leakage inductor is calculated by (1).
NP Lr = Llkp + N S
2 L lks
(1)
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In the boost/discharge operation mode, the switches Qa1 ~ Qa 4 are as main switches. The shunt capacitors Csa1 ~ Csa 4 and the shunt body diodes Dsa1 ~ Dsa 4 are the parasitic drain-to-source capacitance and body diode of the MOSFET respectively. Switches Q1 ~ Q4 are the output synchronous rectifiers.
Np
Lin1 v cr1 ids1 C DS1 ids3 C D S1 S3 S3 Q1 Q3 vds 3 vds1
icr1 Vin
ip
im
io vcr 2 Lin 2
Qa1
L lks
Iin
L lkp
vp
is vs
vdsa1 CSa1DSa1
Qa 3
icr 2 ibatt
Ns
Llkp ip im Lp 137.5u
1 : 1.83 Llks
Cr 1 ids 2 C S2 Q2
vds 2 DS 2
ids 4 C S4 Q4
Cr 2
CSa 2
idsa 2
Vbatt
N p Ns
vds 4
Qa 2
DS 4
vdsa 2 DSa 2
Qa 4
DSa 4
Ls
462.2u
In the charge/discharge mode, utilizing the magnetizing current of the transformer and the parasitic drain-to-source capacitors, the voltage of main switches will fall to zero before the main switches are turned on. Therefore, the main switches can be operated under ZVS. When the switches are turned off, a resonant circuit is formed through the equivalent leakageinductance and the resonant capacitor. Thus, both the main switches and the output rectifier can be operated under ZCS. The overall efficiency of the converter will increase. III. Description of Operating Principle
vcr1
vcr1
ip
vcr1
vs
vdsa 2
vp Ns Np vp Ns Np
The gate signal of the ZVS-ZCS bidirectional full-bridge dc-dc converter is symmetric switching. Before the main switches are turned on, the switches voltage is discharged to zero, it can make the main switches turn-on under ZVS. At the same time, the resonant circuit is composed of the resonant capacitor and the resonant inductor, the current of the circuit is activated in a sinusoidal waveform that is raised from zero and falls to zero. Therefore, before the switch is turned off and the current falls to zero, both the main switches can be operated under ZCS. The following assumptions are made to simplify the analysis of the proposed ZVS-ZCS bidirectional full-bridge dc-dc converter. 1. 2. 3. Input suppressed inductance Lin1 , Lin 2 is large, therefore, the input current ripple is small. The inductors and capacitors are ideal, series equivalent resistance doesnt be considered. Output capacitances are large enough, so can be considered as voltage sources.
idsa 2
im
t0
Tr
t1t2 t3
Ts
t4t5 t6
In this mode, Fig. 3, the dc mains Vin , powering the load, provides the battery charging current io . Fig. 4 depicts the key waveforms of the proposed ZVS-ZCS bidirectional full-bridge dc-dc converter that is operated in buck / charging mode. Fig. 5 shows the six stages occur over one switching cycle in the
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Lin1 vcr1 ids1 Q1 Iin icr1 Vin Cr1 ids2 Q2 ids3 C S3 Q3 vds3 ip im CS 2 vds2 ids4 Q4 vp vs CSa2 Qa2 Llkp Qa1 Llks is Vbatt Cr 2 Qa4 idsa4
Lin1
vcr2
Lin2
Lin1
vcr1 ids1
Q1
io
vcr2
Lin2
CS1
ids3
icr2
ibatt
Iin
icr1
vds1
Q3
CS 3
vds3
Qa1
Llkp vp
vs
idsa1
vdsa1
CSa1
Qa3
CSa3
icr2 ibatt
Llks
is
ip
im
Vin
Vbatt
Cr 2
Np Ns
Cr1 ids2
Q2
CS 2
ids4 Q4
CS 4
vds4
Np Ns
vds2
Qa2
CSa2
vdsa2
Qa4
CSa4
idsa4
vcr1
ids1
io CS1
vds1
vcr2
Lin2
Lin1
vcr1
vcr2
Lin2
ids3 Q3
Q1
Iin icr1
DS 3
Qa1
idsa1 vdsa1
Qa3
DSa3
Q1
icr2 i batt Vbatt
Cr 2
Qa1
Llks is
Llkp ip im
ids4
Llks
is
vp
CSa1
Iin icr1
vdsa1
Qa3
icr2 i batt idsa3
CSa1
Vin
Cr1 ids2
Q2
vs
Vin
Q4 DS 2
CS 4
vds4
Np Ns
Qa2
Qa4
CSa4
Cr1 ids2
vp
vs
Vbatt
Cr 2
Q2
Q4
CS 4
vds4
Np Ns
Qa2
idsa2
Qa4
CSa4
DSa2
idsa4
Lin1
vcr1
ids1
Q1
io
CS1 vds1
vcr2
Lin2
Lin1
vcr1 ids1
Q 1
io DS1 ids3
Q3
vcr2
Lin2
ids3
Q3
CS 3
Iin icr1
Vin
vds3 ip
Qa1
Llkp
vp
Llks is vs
vdsa1
CSa1
Qa3
CSa3
icr2 i batt
Qa1
Qa3
Iin icr1
idsa3
Vbatt
is
DSa1
Cr1 ids2
Q2
im
CS 2 vds2
ids4
Cr 2
Qa2 CSa2 vdsa2 Qa4 CSa4
Vin
Q4
CS 4
Np Ns
Cr1 ids2
Q2
Cr 2
Qa2
CS 2 vds2
ids4 Q4 DS 4
Np Ns
vds4
Qa4
idsa2
DSa4
Fig. 5 Equivalent circuits of the proposed converter in buck / charging mode: (a) stage1
[t
t t1 ] , (b) stage2 [t1 t t 2 ] , (c) stage3 [t 2 t t3 ] ,(d) stage4 [t 3 t t 4 ] , (e) stage5 [t 4 t t5 ] , (f) stage6 [t 5 t t 6 ] .
very small compared with the resonant current. To simplify this circuit for analysis, the magnetizing current is neglected in this stage. The equivalent resonant circuit is shown in Fig. 5(a). The resonant inductor current i p ( s) , resonant capacitor voltage vc r1 ( s ) , resonant capacitor current icr1 ( s ) , can be written as:
ip(s) = +Vcr1)s3 s(s4LinCr1LrCr0Lo +s L C L +s L LC +s L C L +s2LrCr0Lo + Lin + Lr + Lo ) s(s LinCr1LrCr0Lo +s L C L +s L LC +s L C L +s LC L + Lin + Lr +Lo )
4
At t = t0 , the parasitic capacitor voltage of main switch Q 1 and Q 4 are completely discharged and vds1 (t ) and
vds 4 (t ) decreases to zero. Q 1 and Q 4 are then turned on, as shown in Fig. 5(a), and operated under ZVS. At the same time, the parasitic capacitor voltage vds1 (t ) and vds 4 (t ) of the main switch Q 2 and Q 3 was approximately charged to v cr1 . The
input current I in continues to charge the resonant capacitor Cr1 , and the resonant inductor current i p (t ) forms a parallel LC resonant circuit loop through the equivalent leakage-inductance of the transformer. The resonant inductor current i p (t ) is in a sinusoidal waveform and falls to zero at
(L C LC Li )s +L C LC (V
o r0 in L 2 in r1 r in r1 o Lo 2 in o r0
+ +
4 in r1 o r0 r Lr in r1 o r0 cr0 2 2 2 in r1 r in o r0 in r1 o
[C L (V V ) +L C (V
2 o r0 in r1 r Lr 2 2 in r1 o r r0 o
(2)
Vin Vo s + 4 s(s LinCr1LrCr0Lo +s2LinCr1Lr +s2LinLoCr0 +s2LinCr1Lo +s2LrCr0Lo + Lin + Lr + Lo ) LiniLin+ LriLr + LoiLo +
icr 1 (s ) = iin (s ) i p (s )
(3)
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1 V (0) + cr1 sC r1 s
(4)
At the beginning of this stage, the resonant circuit is finished and only the magnetizing current remains in the circuit. The equivalent circuit is shown in Fig. 5(b). At the same time, the main switch Q 1 and Q 4 are turned off, and the main switch Q 2 and Q 3 are not turned on. Subsequently, the magnetizing current i m (t ) charges the parasitic capacitor Cs1 and C s 4 , Thus, the parasitic capacitor Cs 2 and Cs 3 voltage v ds 2 (t ) and v ds 3 (t ) is reduced to zero, and the parasitic diode Ds 2 and Ds 3 become forward-biased. The parasitic capacitor Cs1 and C s 4 voltage v ds1 (t ) and v ds1 (t ) are increased to vc r1 (t ) , and this stage finishes. In this state, the equations of the parasitic capacitor Cs1 and C s 4 changes and Cs 2 and Cs 3 discharges can be written as:
1 Vds1 (t ) = C t1 I m dt s1 1 Vds 2 (t ) = vc r (t1 ) C s2 1 V (t ) = v (t ) cr 1 ds 3 Cs 3 t2 1 V (t ) = I m dt ds 4 Cs1 t1
B. Boost / discharge operation mode The converter operates in this mode, Fig. 6, on failure of the dc mains. The battery discharges to supply the load power. The drive method of the switch and the operation mode of the converter in the circuit are the same as buck / charge operation mode, so we dont discuss here.
Lin1 v cr1
iload
icr1
ids1 C D S1 S 1 Q1 Q vds1 3
idsa1
CS 3 DS 3
L lkp N p N s
ip
Qa1
L lks
is
Qa 3 vdsa1 CSa1DSa1
C r1
Q2
vp
vs
im
Cr 2
Qa 2
Vbatt
CSa 2
DS 4
idsa 2
vdsa 2 DSa 2
Qa 4
CSa 4
DSa 4 idsa 4
IV.
Experimental results
t2
t2 t1 t2 t1
I m dt I m dt
(11)
In order to verify the proposed ZVS-ZCS bidirectional full-bridge dc-dc converter theoretical analysis, a 250W output power charge mode (buck mode) and a 250W output power discharge mode (boost mode) will be built and tested in the laboratory. The configuration of the proposed converter is shown in Fig 1. The experimental results are obtained with the following parameters as table 1:
Table 1 Experimental parameters Input DC voltage Buck/Charge mode Output DC voltage Resonant Output Resonant equivalent Power capacitor inductor
Stage 3 [t 2 t t3 ] The magnetizing current im (t ) passes through the parasitic diode Ds 2 and Ds 3 , while the main winding N p and resonant capacitor form a circuit loop. The equivalent circuit is shown in Fig. 5(c). At the same time, the input current I in charges the resonant capacitor Cr 1 , and the resonant capacitor voltage vc r1 (t ) increases linearly. The v p (t ) voltage is nearly equal to vc r1 (t ) and increases linearly. When vs (t2 ) Vbatt and Q a 2 ,
11 F
Q a 3 is not turned on, and the vds1 (t2 ) is equal to vds 4 (t 2 ) . The
secondary side voltage v s (t 2 ) of the transformer can be written as: vs (t 2 ) = Ns vc r 1 (t 2 ) Np
A. Buck/charge operation mode The experimental results in charging mode at full load are shown in Fig. 7 to Fig. 9. Fig. 7 shows the waveforms of the drain-to-source voltages v ds1 and the switch current ids1 of power MOSFET Q 1 at the full load. It is observed that, before
(12)
current ids1 starting to rise from zero, the drain-to-source voltage vds1 is also zero. Thus, the main switches Q 1 ~ Q 4 are turned on under ZVS. Due to a greater equivalent induction leakage of the transformer, the switches current cant fall to zero, as shown in fig. 7. Fig. 8 shows the waveforms of the output synchronous rectification switches voltage vdsa1 and the current idsa1 at the full load, where the switch current idsa1 starts to rise from zero. As shown, the output synchronous rectifiers are turned on by ZVS.
The models of stage 4 [t3 t t 4 ] , stage 5 [t 4 t t5 ] and stage 6 [t5 t t 6 ] are similar to the models of stage 1, 2, and 3, respectively. Therefore, the explanations are omitted in this paper.
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Fig. 9 shows the waveforms of the dc source input current iin , resonant current of transformer i p , and resonant capacitor voltage vcr1 at the full load. The proposed converter can achieve a steady state and small ripple input current iin without adding any extra filter. The efficiency of proposed converter in charging mode is shown in Fig. 10. The proposed converter has the maximum efficiency of 89% at full load condition from 50 W to 250 W.
v gs1
vds1
() 100% 98% 96% 94% 92% 90% 88% 86% 84% 82% 0 50
100
250
300
ids1
B. Boost/discharge operation mode The experimental results in discharging mode at full load are shown in Fig. 11 to Fig. 13. Fig. 11 shows the turned-on transient waveforms of Q a1 including v gsa1 , vdsa1 and idsa1 ,and we
confirmed that Q a1 is turned-on in ZVS condition. The drainv gs1 = 10V / div , vds1 = 50V / div , ids1 = 10 A / div , time = 10 s / div
Fig. 7 Experimental waveforms of the ZVS-ZCS for
source voltage vdsa1 and drain current idsa1 of MOSFET Q a1 at the full load are shown in Fig.11, as shown, when the drain current idsa1 of switch decreases to zero, the drain-source voltage vdsa1 is turned on. Thus, the main switches Q a1 ~ Q a 4 are turned on under ZVS. Due to a greater equivalent induction leakage of the transformer, the switches current cant fall to zero, as shown in fig. 11. Fig. 12 shows the waveforms of the output synchronous rectification switches voltage vds1 and the current ids1 at the full load, where current ids1 starts to rise from zero. As shown, the output synchronous rectifiers are turned on by ZVS. Fig.13 shows the waveforms of the battery current ibatt , resonant current of transformer is , and resonant capacitor voltage vcr 2 at the full load. The proposed converter can achieve a steady state and small ripple input current ibatt without adding any extra filter. The efficiency of proposed converter in discharging mode is shown in Fig. 14. The proposed converter has the maximum efficiency of 86% at full load condition from 50 W to 250 W.
v gsa1
vdsa1
idsa1
vcr1 iin
ip
vdsa1
idsa1
v gsa1 = 10V / div , vdsa1 = 50V / div , idsa1 = 20 A / div , time = 10 s / div
Fig. 11 Experimental waveforms of the ZVS-ZCS for Q a1 at the full load.
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It was observed that the operation principles and the theoretical analysis of this converter were exactly verified by the prototype of a 250 W in both discharge operation and charge operation. REFERENCES
ids1
1. 2. 3. Lon-Kou Chang, Ru-Shiuan Yang, An isolated full-bridge DC/DC converter with bidirectional communication capability, IEEE Power Electronics and Motion Control Conference, pp. 320-325, 2008 M. Jain, M. Daniele and P. K. Jain, A Bidirectional DC-DC Converter Topology for Low Power Application, IEEE Transactions on Power Electronics, Vol.15, No.4, pp.595-606 July 2000. K. Yamamoto, E. Hiraki, T. Tanaka, M. Nakaoka, and T. Mishima, Bidirectional DC-DC converter with full-bridge / push-pull circuit for automobile electric power systems, IEEE Proc. PESC06, pp. 1-5, Jun. 2006. B. Ray, Bidirectional dcdc power conversion using quasi-resonant topology, in Proc. IEEE Power Electronics Specialists Conference, pp.617-624, June 1992. G. Hua and F. C. Lee, Soft-switching techniques in PWM converters, IEEE Transactions Industrial Electronics, vol. 42, pp. 595603, 1995. E. S. Kilders, J. B. Ejea, A. Ferreres, E. Maset, V. Esteve, J. Jordan, A. Garrigos and J. Calvente, Bidirectional Coupled Inductors Step-up Converter for Battery Discharging-Charging, IEEE Power Electronics Specialists Conference, pp. 64-68, 2005. K. Venkatesan, Current mode controlled bidirectional flyback converter, in Proc. IEEE Power Electronics Specialists Conference, pp. 835-842, JuneJuly 1989. H. S.-H. Chung, Wai-Leung Cheung, and K. S. Tang, A ZCS Bidirectional Flyback DC/DC Converter, IEEE Transactions on Power Electronics, vol.19, pp1426-1434, Nov 2004. K.-W. Ma and Y.-S. Lee, An integrated flyback converter for DC uninterruptable power supplies, IEEE Transactions on Power Electronics, vol. 11, pp. 318327, Mar. 1996. Quan Li and P. Wolfs, A leakage-inductance-based ZVS two-inductor boost converter with integrated magnetics, IEEE Power Electronics Letters, vol. 3, pp. 6771, 2005. Tiecheng Sun, Xueqin Zhu, Hongpeng Liu, Lian Liang, and Peng Gao, A Novel ZVS PWM FB DC/DC Converter Using Auxiliary Resonant Net, in Proc. 12th International Power Electronics and Motion Control Conference, pp. 728732, 2006. K. Siri and C. Q. Lee, Constant switching frequency LLC-type series resonant converter, in Proc. 32nd Midwest Symposium on Circuits and Systems, vol. 1, pp. 513516, 1989. Yilei Gu, Zhengyu Lu and Zhaoming Qian, A Novel LLC Resonant Converter Topology: Voltage Stresses of All Components in Secondary Side Being Half of Output Voltage, in Proc. of CES/IEEE 5th International Power Electronics and Motion Control Conference, vol. 1, pp. 15, 2006. C.Q. Lee, R. Liu, and I. Batarseh, Parallel resonant converter with LLC-type commutation, IEEE Transactions Aerospace and Electronic Systems, vol. 25, pp. 844847, 1989. Bucher, T. Durbaum, D. Kubrich, and A. Stadler, Comparison of Different Design Methods for the Parallel Resonant Converter, in Proc. 12th International Power Electronics and Motion Control Conference, pp. 810815, 2006. Yang B., Lee F. C., A. J. Zhang, and G. S. Huang, LLC resonant converter for front end dc/dc conversion, IEEE APEC, 2002, pp. 11081112. Lu B., Liu W., Liang Y., Lee F. C., Van Wyk J. D., Optimal design methodology for LLC resonant converter, IEEE APEC, 2006, pp. 533 538.
vds1
4. 5.
vcr 2
ibatt
6.
7.
is
8. 9.
10. 11.
95%
12.
90%
85%
13.
80%
14. 15.
50
100
Power (W)
150
200
250
300
V.
Conclusion
17.
We proposed ZVS-ZCS bidirectional full-bridge dc-dc converter utilizing the leakage inductance of the transformer and a capacitor to achieve circuit resonance. The bidirectional full-bridge converter uses only an input inductor to obtain the small ripple of the input current, and an output capacitor to obtain the small ripple of output voltage. From the experimental results, the main switches and output synchronous rectifiers are operated in ZVS and ZCS when being switched on and switched off. The main switch voltage stress can be suppressed effectively and the switching loss can be reduced. The overall conversion efficiency in this proposed ZVS-ZCS bidirectional full-bridge dc-dc converter increased.
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