Rev.

Design Calculations
Page 7/10

ROOF PLATE Type of Roof Cone angle [Slope = 1:6] Corrosion allowance for Roof plate Min. thickness as per Clause 5.10.2.2 Min. thickness + CA Provided Roof plate thickness Self supporting cone roof design per API 650 cl. 5.10.5 : Supported Cone Roof CAr trmin tr tr pro 9.5 degree 3.0 mm 5.00 mm 5.00 mm 5.0 mm

B =

7.0 mm

Insu Thk Den Est Wt. Insulation at Roof Est Wt. Handrail Platform & Grating ta top Roof Angle of cone elements to horizontal Norminal daimeter of the tank shell Roof daimeter Roof developed rad Roof developed area Roof corrosion allowance Actual roof thickness Roof metal weight(New) t = Greater of load combination(e)(1)and(e)(2)of Appendix R LOAD (e) (1) = DL+(Lr OR S)+0.4Pe LOAD (e) (2) = DL+Pe+0.4(Lr OR S) Dead Load Min.Roof Live Load Specified external presure Load (e) (1) = Load (e) (2) = So Minimum thickness = (D/4.8 SIN(DEG))*(T/2.2)^0.5+C.A Provided Roof plate thickness So Check tr pro >= tmin t tmin tr pro OK Dl Lr Pe O D Dr Rd Ra Ca tr pro

9.5 960 974 494 0.77 3.00 31 0.30

mm Kg/m3 Kg. KN Kg. KN Deg. mm mm mm M2 mm Kg. KN

5.0 mm

0.39 1.20 0.49 1.79 1.37 1.79 4.093

Kpa Kpa Kpa Kpa Kpa Kpa mm

5.0 mm

Rev.A

Design Calculations
Page 8/10

CHECK POINT AS PER API650-5.10.5.1 Deg <= 37 Deg >=9.5 Minimum provided roof platethickness > 5 mm. Provided roof plate thickness >= Min.thickness Roof design is comply with API650-5.10.5.1 Roof to shell junction summary Design pressure Roof corrosion allowance Junction type Description (selected per 5.1.5.9) Materail spec Top angle yield strength Yield strength reduction factor (Appendix M table M1a) Thickness of angle leg Natural axis of top angle (per JIS G3192) Angle section area (per JIS G3192) Roof plate material Roof plate yield strength Lowest min. yield strength(multiplied by reduction factor Roof thickness (New) Roof thickness (Corroded) Angle of cone element to the horizontal Nominal diameter of the tank shell Inside radius tank shell(New) Inside radius tank shell(Corroded) Top shell course thickness (new) Top shell course thickness (Corroded) API-650-appendix F,Figure 4-2 Detail b A(New) = Area resisting compressive force(New) A(new) = (Wh*th)+(Wc*tc)+(Top angle sectional area up to Le) Wh(New) = 0.3(Rc/Sin(o))*th)^0.5 or 300 whichever is less 0.3(Rc/sin(o))*th)^0.5 So Wh Wc = 0.6*(Rc*tc)^0.5 Le shell be limited to 250*(Fy)^0.5 250*ta/((Fy)^0.5) Le is more than top angle flange so use full top angle section area up to le So Area resisting compressive force (New) A(Cr) = Area resisting compressive force(Corroded) A(Cr) = (Wh(Cr)*th(Cr))+(Wc(Cr)*tc(Cr))+(Top angle sectional area up to Le) Wh(Cr) = 0.3(Rc(Cr)/Sin(o))*th(Cr))^0.5 or 300 whichever is less 0.3(Rc(Cr)/sin(o))*th(Cr))^0.5 So Wh(Cr) Wc(Cr) = 0.6*(Rc(Cr)*tc(Cr))^0.5 So Area resisting compressive force (Corroded) Area required by 5.10.5.2 = T*D^2/0.9504sin(o) (New) Area required by 5.10.5.2 (Corroded) Area required by App.F.5.1 =200D^2(Pi-0.08th)/Fy(tan(0)) A(Cr) 23.0 23.0 18.6 185.40 mm mm mm mm2 A(New) 430.0 mm2 102.2 mm 36.2 36.2 29.4 mm mm mm Fy 50*50*5 49.05 Kpa 3.00 Top angle mm OK OK OK OK

Used

50*50*5 245 Mpa 0.88

JIS G3110 SS400

ta

5 mm 14.1 mm
2 480.2 mm

A240-GR-316L 170 150 Mpa Mpa

th
th(cr) o D Rc Rc(Cr) tc tc(Cr)

5.0 mm 2.0 mm 9.5 960 480 483 5.00 2.00 Deg. mm mm mm mm mm