Documente Academic
Documente Profesional
Documente Cultură
March 2000
TABLE OF CONTENTS
Page No. Introduction .. Program Summary ... Capital Improvement Program Policy .. Explanation of Data . Proposed Scope of Work North Central Conveyance System - Pump Station 24 .... Proposed Scope of Work North Central Conveyance System - Pump Station 70 ........ Narrative Scope of Work and Project Issues Central Kitsap Wastewater Treatment Plant Centrifuge Installation, Phase IIC .. Narrative Scope of Work and Project Issues Kingston Wastewater Treatment Plant .... Narrative Scope of Work and Project Issues Kingston Outfall .. Narrative Scope of Work and Project Issues Central Kitsap Wastewater Treatment Plant Plant Expansion, Phase IIA . Proposed Scope of Work Pump Station 10 Improvements Proposed Scope of Work Navy Yard City Pump Station 75 Replacement . Proposed Scope of Work Navy Yard City Collection System Improvements .... Proposed Scope of Work Munson Street Sewer Replacement .. Proposed Scope of Work Waaga Way Conveyance Improvements (Design) .. 1 3 5 8
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Introduction
Kitsap County has prepared Wastewater Facilities Plans to address the wastewater infrastructure needs of Kitsap County for 20-year planning horizons. The Plan identified the following projects that encompass the four service areas of Manchester, Suquamish, Kingston, and North/Central Kitsap:
Suquamish Infiltration/Inflow (completed) Suquamish Wastewater Treatment Plant (completed) Sodium Hypochlorite System Improvements (completed) Bremerton Boulevard Improvements (completed) Pump Station 7 upgrade (completed) Pump Station 67 (completed) CKWWTP Phase I Improvements (completed) CKWWTP Rerating and Optimization Study (completed) Manchester Wastewater Treatment Plant (completed) Kingston Wastewater Treatment Plant and Outfall (to be completed 2000-2005) Poulsbo-area Pump Station and Conveyance (to be completed 2000-2005) Pump Station 24 (to be completed 2000-2005) CKWWTP Phase IIC Improvements (to be completed 2000-2005) CKWWTP Phase IIA Improvements (to be completed 2000-2005) CKWWTP Phase IIB Improvements (tentatively scheduled for 2006-2011) Pump Station 10 Improvements (to be completed in 2000) Navy Yard City Pump Station 75 Replacement (to be completed 2000 2001) Navy Yard City Collection System Improvements (to be completed in 2001) Munson Street Sewer Replacement (to be completed in 2001) Waaga Way Conveyance Improvements (tentatively scheduled for 2005-2010) Infiltration and Inflow- Silverdale, Manchester (tentatively scheduled for 2006-2011)
Of the projects not yet completed, there several which must be undertaken in the near term in order to perform needed repairs to existing facilities, update the facilities to current technology and codes, provide facilities which will meet regulatory mandated levels of treatment, and provide collection and treatment capacity for the short and long term growth of the community. The purpose of the Capital Improvement Program (CIP) Plan is to define the wastewater capital program for the upcoming six-year period (2000-2005). This document breaks down the program into discrete projects and in a uniform format. By providing this level of detail, a baseline is established for the overall capital program and for each individual project, so that in the event of changes to project scope and schedule during design and construction, the impact on the overall plan can be assessed.
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Eleven projects have been identified and presented in separate chapters of this plan. Progress reports are presented for the projects that are currently in the design and/or construction phase. Projects planned for the latter years of the capital program are developed to the level of detail available at this time. Included within the Program Summary chapter is a discussion of Kitsap Countys policies and procedures for implementing a capital improvement program. The development of the projects included in the CIP follows these policy guidelines. The passage of I-695 may impact the ability of the Wastewater Division to complete the projects identified in the Comprehensive Plan. The rate increases currently in place by resolution for the years 2000 and 2001 will enable the completion of the six projects presented in this six-year Plan; however, a rate increase for the year 2002 will be required to undertake the remainder of the capital projects and further rate increases in subsequent years will be needed for operations and maintenance work and bond repayment. The ability of the Wastewater Division to impose rate increases beyond the year 2001 will need to be determined by the courts.
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Program Summary
Included in the 2000-2005 Capital Improvement Program (CIP) Plan are eleven individual projects. A summary of the individual project costs is identified in the following table. More detailed scope of work descriptions are included in individual project chapters.
Project Name:
Construction Status:
Project Cost:
Ongoing through Dec. 2000 Ongoing through Sept. 2001 Estimated Start Date: Sept. 2000
$5,150,000
North Central Conveyance System: Pump Station 24 Kingston Wastewater Treatment Plant & Pump Station 71
$4,410,000
$12,770,000
Kingston Outfall
Estimated Start Date: June 2001 Estimates Start Date: September 2000 Estimated Start Date: September 2003 Estimated Start Date: April 2000 Estimated Start Date: June 2000 Estimated Start Date: January 2001 Estimated Start Date: January 2001 Estimated Start Date: January 2005
$4,590,000
North Central Conveyance System Pump Station 70 CKWWTP Phase IIA Expansion
$7,350,000
$18,730,000
$65,000
Navy Yard City Pump Station 75 Replacement Navy Yard City Collection System Improvements Munson Street Sewer Replacement
$760,000
$90,000
10
$100,000
11
$380,000
$54,395,000
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Implementation of the capital improvement program began in 1994. This update includes projected costs over the next six-year program for the years 2000-2005. Only new projects and projects that had not been completed by end of year 1999 have been included in this plan. The column, Project Cost, reflects anticipated project-related expenses for the period 2000-2005. Project-related expenditures incurred prior to the year 2000 are not included. The overall scopes of the program, costs of the work and schedule requirements are summarized in the 2000-2005 Master Schedule and Master Budget, which are attached.
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2. 3.
4.
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budget, whereas the longer-term program does not necessarily commit the Wastewater Division to a particular expenditure in a particular year. Capital Improvement Program Policies The intent of the CIP is to develop explicit long term planning to prolong or extend the useful life of the Wastewater Division capital assets or to develop new capital assets as deemed necessary by the long term plans. General CIP policies are as follows: 1. The CIP will emphasize maintaining existing infrastructure facilities such as buildings, operating systems, equipment, etc., before replacing or building new ones. Multi-year capital planning is required and upon approval will be systematically included in the capital budget process and funded appropriately. Capital expenditures will be prioritized through a set of project selection criteria for better examination of critically needed expenditures. The Wastewater Division will finance capital expenditures on a pay-as-you-go basis unless circumstances dictate otherwise. The Wastewater Division will maximize the use of outside funds and grants for capital expenditures.
2.
3.
4.
5.
Facilities Inventory The Wastewater Division inventories capital assets on an annual basis and has an ongoing preventive maintenance program for all equipment and facilities. This annual inventory of capital assets includes a determination of the current condition of capital assets; the most critical maintenance items needed to prolong useful life, and an estimate of useful life of each capital asset. Capital assets in critical need of major repair or replacement within the next six years as determined by this evaluation process will be included in the CIP. Financing Capital Expenditures The capital revenue sources which will be pursued to fund future capital budgets will include, but are not limited to, the following: 1. 2. 3. Grants/loans from public and private agencies. User fees. Utility Local Improvement District/Bonds - both by resolution and petition.
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4. 5.
Developer extension of utility lines - to be reimbursed by later users where appropriate. Revenue Bonds.
Presentation to the Board of County Commissioners The Board will review the preliminary CIP annually to make any necessary additions, deletions or other changes as recommended by Board members, staff, and the public. Final Adoption by the Board of Commissioners Final adoption of the CIP by the Board will be made prior to the adoption of the annual budget. Amendment Process Amendments to the CIP could include the addition of projects which might arise as a result of unique opportunities, the unexpected availability of special funding opportunities, the deletion of projects deemed unnecessary or simple updates to reflect the most current project information. A proposed amendment would follow the same procedure as indicated for CIP adoption.
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The higher elevation of the Pump Sta. 15 site, relative to the Pump Sta. 24 site results in a higher pressure at the Lemolo underwater crossing The steeply sloping terrain surrounding the site would limit capacity to ll.0 million gallons per day (mgd). A capacity of 20.0 mgd is required for build-out conditions. The net positive suction head (NPSH) available at the existing facility is limited which may not allow competitive bidding The site, as improved, will be very congested and will allow for poor access to the building entrance and wet well The limited amount of submergence on the pump suction line in the wet well may create a vortex problem Most of the existing structure can be reused to house the new equipment, which results in a relatively lower construction cost
Pump Station 24 is located at an elevation lower than Pump Station 15, resulting in a lower
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pipe pressure at the Lemolo underwater crossing The ground surface surrounding Pump Station 24 is relatively flat and would be able to accommodate a building housing the larger capacity (20.0 mgd) pumps required at build-out conditions. The size and terrain of the site would provide better construction access than that provided at Pump Station 15 The pump specification will not be restricted by NPSH considerations The footprint of the building exceeds the property boundary, requiring the acquisition of additional property Additional costs will be incurred to modify the force main outside of Pump Station 15 Construction of Pump Station 24 eliminates the need for future construction of a pump station at Tagholm
The Pump Station 24 site was the recommended alternative based primarily on the ability to expand the pumping capacity in the future to 20.0 mgd, the minimization of crossing pressure on the underwater siphon and the elimination of a future Tagholm pump station. Construction began January 2000 at this site and is expected to continue through the spring of 2001. Pump Station 24 will initially house three 300 horsepower, 3,800 gpm pumps with a combined capacity of 11.0 mgd. As peak flow increases beyond this design capacity, the pumps will be upgraded to a total of four pumps with 450 horsepower motors, providing a combined capacity of 20.0 mgd. The pumps will be equipped with adjustable frequency drives for flow variation. It is assumed that flywheels will be utilized for surge control. The lower level of Pump Station 24 will consist of a pump room and wet well. The ground level structure will house the emergency generator, fuel system, odor control system, chemical storage tank, chemical metering system, nonpotable water system, and electrical equipment. The force main outside of Pump Station 24 will be rerouted into the pump station while the force main outside of Pump Station 15 will be modified to continue straight through to the Central Kitsap Treatment Plant.
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Pump Station 70 Force main from Pump Station 70 to Johnson Road Chlorination Facility (existing) Modifications to existing sewer lines through Lemolo Modifications at the Johnson Road Chlorination Facility Modifications in Keyport (including elimination of Pump Station 16)
Pump Station 70 would be constructed on the upper portion of a parcel at 17152 Lemolo Shore Drive or on the north side of Highway 305 across from Johnson Road. Lemolo Shore Drive bounds the property to the north by SR 305 and to the south. A house that would continue to be used as a residence occupies the lower portion of the lot. Kitsap County purchased this property in 1999. If the property on the north side of Highway 305 is selected, the Lemolo Shore property would be sold and another site purchased. Pump Station 70 would be a custom designed pump station with two submersible pumps, two dry well pumps, pump motors, electrical equipment, and other appurtenances required for pumping wastewater. The capacity of the pump station would be 6.0 MGD. Construction of Pump Station 70, modifications of the force mains from this pump station to the Johnson Road Chlorination facility, and the demolition of Pump Station 16 would require excavation of approximately 10,000 cubic yards of earth, of which about half would be used onsite for backfill and the remainder disposed of offsite. A diesel engine, backup generator system would provide standby power to the pump station in case of a failure at the main power source. To minimize the impact to the adjacent residence, the pump station would look like a house with clapboard siding, and the site would be landscaped to blend in with the residential character of the surrounding area. The emergency generator would be in its own room on the north side of the pump room, away from the adjacent residence. The exhaust pipe from the generator would be designed to look like a chimney. The odor control unit would be installed on top of the wet well behind a wood screen wall to give the visual appearance of an enclosed patio deck. The fuel storage tank would be installed behind a textured concrete block wall, with an open top and exterior siding to blend in with the rest of the pump station.
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The pump station would be provided with two separate odor control systems. The first is an activated carbon scrubber unit and the second is a sodium hypochlorite injection system. Approximately 4,000 gallons of sodium hypochlorite, which is similar to household bleach, would be stored within the Pump Station 70 building. The sodium hypochlorite would be kept in fully sealed tanks that have secondary containment (a concrete sump that could hold the entire contents of a tank). The loudest noise source would be the emergency generator. Noise mitigating design features would include duct silencers for the radiator cooling air and silencers for the combustion gas exhaust. Acoustical panels would be installed on the generator room wall to absorb noise radiating from the emergency generator. Acoustical panels would also be installed in the motor room ground level to absorb noise generated by the adjustable frequency drives. The odor control system, which would be located within an open top screen wall area, would be equipped with a slow-speed fan motor installed in an acoustical enclosure to reduce the amount of noise generated from this source. A magnetic flow meter would be installed in the discharge piping to measure pump station flow. An analog flow signal would be transmitted by the telemetry system back to the Central Kitsap Wastewater Treatment Plant. A new 6-inch water main from the City of Poulsbo would provide water to the pump station to serve the pump mechanical seals, sodium hypochlorite dosing, fire sprinklers, emergency eyewash/showers, and provide pump station washdown water. Pending the outcome of the environmental review process and permitting, construction is planned to begin in September 2000.
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expansion.
C. The secondary process chosen for the Kingston site includes construction of an oxidation ditch and two secondary clarifiers. The site plan will be organized to provide sufficient space for a second oxidation ditch and additional clarifier units. D. Sludge handling facilities will be limited to provisions for temporary sludge storage and thickening for truck haul to the Central Kitsap plant. On-site storage volume has yet to be evaluated, but it is assumed minimum storage will be provided. Covered storage tanks will be provided with below grade equipment galleries for aeration equipment and pumps. E. Primary three-phase power will be extended to the site and a new power transformer and primary power distribution center will be constructed to meet the year 2000 plant size, with provisions for expansion to the year 2020 requirements. F. Standby Power facilities will be constructed and sized to provide emergency power to the occupied buildings, to run essential process equipment, and to provide a central standby power supply for the remote pump stations (if feasible). G. A separate operations building will be constructed to house the plant control equipment, instrumentation and alarms, electrical distribution inclusive of the main primary power switchgear, transfer switches, motor control center, step down transformers, and local distribution panels. The Operations building shall also contain the offices, showers, toilets, a locker room, a day room, a maintenance shop, and a laboratory and storage space. H. Site development is assumed to be limited to clearing the area designated for the plant construction. Site improvements include provisions for on-site storm water treatment and detention storage, perimeter site fencing, site security lighting, low maintenance landscaping, and asphalt pavement access road and parking areas. I. Onsite utilities will include potable water extended from the Kingston Water system for domestic and fire use, plant non-potable reclaimed water system for wash down purposes, site storm water collection for drainage of impervious areas, a site tank drainage system, and operations building sewer collection. A new pump station (Pump Station 71) will be located at the site of the existing treatment plant in order to reroute flows to the new treatment plant site. It will convey all wastewater flows from within the existing Kingston service area, plus the flows from currently unsewered areas lying north of the Kingston downtown core, to the new treatment plant. Special consideration of mitigating measures have been taken in the design of Pump Station 71 because the site of the existing treatment plant is being acquired by the Kitsap County Parks Department and the land turned into a public park. For this reason, public restrooms have been incorporated into the structure.
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The pump station will consist of a wet well/dry well arrangement so that the discharge piping can be fitted with flywheels for surge control. Very low initial flows together with high pumping head drive the sizing of the station and force main. The current peak flow at the existing treatment plant is approximately 300 gallons per minute. Pumps required for the projected future design flow of 1,630 gallons per minute (2.34 gpd) would be so greatly oversized for the initial low flows that their operation would be unsatisfactory at the lower flow. Similarly, constructing the force main sized for the ultimate flow will result in very low initial velocities and aggravate solids deposition and odor formation in the force main for many years until flows increased. A preliminary analysis indicated that installing an initial pumping capacity of 350 gallons per minute (0.5 mgd) and a 6-inch force main would accommodate initial flows, provide an allowance for flow increase, and function acceptably. A parallel force main (10-inch and 12-inch depending on which alternative is implemented) and increased pumping capacity will be needed in the future. The existing Pump Station 41 will also require some modifications. Pump Station 41 is an existing factorybuilt pump station located on the shores of Appletree Cove. It has a rated firm capacity (with the largest pumping unit out of service) of 240 gallons per minute and currently conveys about up to 85 percent of all flow to the existing treatment plant. The pump station will continue to pump up to the existing treatment plant site after the plant has been replaced by Pump Station No. 71. The pump station currently receives its electrical power supply from the existing wastewater treatment plant but the power source will be changed to Pump Station 71 when that facility is built. The projected peak-hour flow to this pump station is greater than twice existing capacity of the pump station. Although the pumps and motors would have to be replaced to enable the pump station to handle the long-term projected peak hour flow, the capacity of the station will be increased to 350 gpm by replacing the impellers of the existing pumps.
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New influent junction structure. Replace the existing headworks with a new headworks sized for the new 10.8 mgd ADF. Headworks odor control facilities New aerated grit removal facilities. Primary pump gallery.
The above facilities are needed to allow for better influent control, reduce odors associated with the headworks, and to provide for effective removal of influent debris, rags, and grit which is presently not possible within the existing facility components. B. Aeration and Secondary Sedimentation.
Modifications to aeration tanks to enhance control of secondary treatment process Add RAS mixing box to provide for consistency of wastewater throughout plant and to enable alternate forms of secondary treatment. Construct new mixed liquor channel and mixed liquor pumping station.
C. Solids Handling The solids stream improvements include improvements to the anaerobic digestion facilities to provide redundancy and to facilitate operations and maintenance. The existing digesters will be modified and one new digester will be installed. D. Support and Site Facilities. Support and site facilities will include an upgraded laboratory within the administration building and a new maintenance facility, additional storage, and miscellaneous landscaping.
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E.
Outfall Modifications. Within the CKWWTP Facilities Plan, capacity restrictions and potential problems with meeting dilution requirements for future flows were identified. The existing outfall piping hydraulics were rated at a limiting capacity of 23 mgd. An allowance for replacement of piping at areas where the flow restriction occurs was identified in the Facilities Plan cost estimates. For the purposes of this capital plan, an allowance has been included for offsite outfall pipe improvements or diffuser modifications. It is anticipated that further engineering analysis will better define the scope. An allowance for construction of the on-site facilities to include an outfall junction structure and 550 ft. of 60-inch reinforced concrete pipe are included and incorporated into the Central Kitsap Expansion Contract improvements.
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A 20,000 gallon fiberglass or coated concrete storage tank Overflow and return piping A 4-inch gate valve to control return flow Control float and associated electrical equipment to signal overflow condition
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The new pump station will have two 750 gpm submersible pumps situated in a concrete wetwell. Odor control for the pump station will be either an activated carbon scrubber system or a passive bio-filter system. Back up power will be supplied by a 60 kw diesel emergency generator installed in a weatherproof steel enclosure on a concrete pad. Electrical equipment will be installed in a free standing NEMA-12 enclosure, also mounted on a concrete pad. The pump station will be remotely monitored via a radio telemetry system.
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Replacement of 860 L.F. of 8-inch concrete sewer pipe with PVC pipe Replacement of 575 L.F. of 6-inch concrete side sewer pipe with PVC pipe Replacement of 6 manholes Installation of 23 side sewer cleanouts with covers Restoration of concrete pavement and sidewalks
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Replacement of 925 L.F. of 8-inch concrete sewer pipe with PVC pipe Replacement of 285 L.F. of 6-inch concrete side sewer pipe with PVC pipe Replacement of 3 manholes and 1 cleanout Installation of 19 side sewer cleanouts with box covers Asphalt roadway and gravel shoulder restoration
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