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Chillers
PolyScience
PolyScience Recirculating
PolyScience Chillers
When it comes to cooling your sensitive and expensive process equipment, you can't afford to cut corners. You need a chiller you can rely on day in, day out, year after year. And that's precisely why your first choice for process cooling should be a PolyScience Recirculating Chiller. Designed and engineered to deliver industry-leading performance and reliability, our 5000 and 6000 Series Chillers provide the dependable and efficient heat removal you need and the advanced, user-friendly operation you've always wanted.
Built-in Protection
Audible and visual alarms alert you to... Low Fluid Pressure Low Fluid Flow High Fluid Temperature Low Fluid Temperature High Ambient Temperature
Flexible Design
Contents
Key Advantages. . . . . . . . . . . . . . . . . . . . . . . . 2 6000 Series Refrigerating Chillers . . . . . . . . . . . . . . 4 5000 Series Heating and Refrigerating Chillers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Compact Chillers . . . . . . . . . . . . . . . . . . . . . 8 Liquid-to-Air Recirculators . . . . . . . . 9 How to Size Your Chiller . . . . . . . . . 10 Chiller Options . . . . . . . . . . . . . . . . . 10 How to Select a Pump Type . . . . . 11 Rack Mount Chillers . . . . . . . . . . . . 11 PolyScience Accessories . . . . . 12
Cool CommandTM
Refrigeration Technology Reliable Cooling Even at Elevated Ambient Temperatures Ultra-Precise Cooling Control Longer Compressor Life Cool Command is an advanced refrigeration technology that carefully monitors heat load to deliver only the amount of refrigerant needed. It permits effective cooling even at high temperatures without excessive energy consumption.
Applications
Lasers
One-Touch Control
Setting temperature and operation parameters is as simple as pressing and turning a single knob.
Electrical Discharge Machining (EDM) Milling Machines Plasma Etching AA Furnaces Concentrator/ Extractors Condenser Cooling Diffusion Pumps Electron Microscopes FTIR GC/MS ICP NMR Magnets Reaction Vessels Rotary Evaporators Sputtering Systems Turbo-Molecular Pumps Vacuum Systems Welders X-Ray Diffraction
Quick-Fill Reservoir
Top-mounted fill port with easy-access, cleanable filter makes it simple to add cooling fluid.
www.polyscience.com Toll Free: 800-229-7569 USA and Canada Worldwide: 847-647-0611 Fax: 847-647-1155 e-mail: polysci@polyscience.com
PolyScience
Flexible Design
PolyScience Recirculating Chillers are designed to deliver reliable performance under a broad range of operating conditions and applications. Plus for even greater versatility, you can select the temperature range, cooling capacity, pump, and control options that best meet your heat removal needs.
6000 Series Chiller Specifications Temperature Range Temperature Stability Reservoir Capacity Dimensions, h x w x l Inlet and Outlet -10 to 40C, 14 to 104F 0.1C 1.1 gallons / 4.2 liters 225/8 x 14 1/2 x 275/8 in. / 57.5 x 36.8 x 70.2 cm inch female NPT Supplied with 1/2 in. and 5/8 in. hose barb adapters DI Water Package Also Available
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Specifications for 6000 Standard 6000 Series Chillers with Magnetic Drive Centrifugal Pump Specifications for Standard Series Chillers with Magnetic Drive Centrifugal Pump
Model Compressor Cooling Capacity @ 20C 10C 0C Flow Rate @ 0 PSI Pump Pressure Shipping Weight Volts, Hz, Amps 60Hz Cat. No. Volts, Hz, Amps 50Hz Cat. No. 6206 1/4 HP 800 Watts / 2728 BTU/hr 500 Watts / 1705 BTU/hr 200 Watts / 682 BTU/hr 4.1 gpm / 15.5 lpm 10 psi @ 0 flow rate 131 lbs / 59.4 kg 120V, 60Hz, 9.5A 082501 240V, 50Hz, 5.6A 082506 6306 1/3 HP 1200 Watts / 4092 BTU/hr 900 Watts / 3069 BTU/hr 500 Watts / 1705 BTU/hr 4.1 gpm / 15.5 lpm 10 psi @ 0 flow rate 143 lbs / 64.8 kg 120V, 60Hz, 10.4A 082511 240V, 50Hz, 5.9A 082516 6506 1/2 HP 1700 Watts / 5797 BTU/hr 1100 Watts / 3751 BTU/hr 750 Watts / 2557 BTU/hr 4.1 gpm / 15.5 lpm 10 psi @ 0 flow rate 168 lbs / 76.2 kg 120V, 60Hz, 13.5A 082521 240V, 50Hz, 7.2A 082526 6706 3/4 HP 2500 Watts / 8525 BTU/hr 1700 Watts / 5797 BTU/hr 760 Watts / 2591 BTU/hr 4.1 gpm / 15.5 lpm 10 psi @ 0 flow rate 187 lbs / 85 kg 208-230V, 60Hz, 9.2A 082531 240V, 50Hz, 9.2A 082536 6106 1 HP 2900 Watts / 9889 BTU/hr 1950 Watts / 6649 BTU/hr 1000 Watts / 3410 BTU/hr 4.1 gpm / 15.5 lpm 10 psi @ 0 flow rate 189 lbs / 85.7 kg 208-230V, 60Hz, 9.5A 082542 240V, 50Hz, 9.5A 082546
Additional Specifications 6000 "P" Series Chillers Additional Specifications for "P" Series for Chillers with Positive Displacement Pumps with Positive Displacement Pump
Model Flow Rate @ 0 PSI Pump Pressure Shipping Weight Volts, Hz, Amps 60Hz Cat. No. Volts, Hz, Amps 50Hz Cat. No. 6206P 1 gpm / 3.75 lpm Adjustable 20 - 100 psi 141 lbs / 64 kg 120V, 60Hz, 12.2A 082502 240V, 50Hz, 6.8A 082507 6306P 1 gpm / 3.75 lpm Adjustable 20 - 100 psi 153 lbs / 69 kg 120V, 60Hz, 13.1A 082512 240V, 50Hz, 7.3A 082517 6506P 1 gpm / 3.75 lpm Adjustable 20 - 100 psi 178 lbs / 81 kg 120V, 60Hz, 16A 082522 240V, 50Hz, 8.9A 082527 6706P 3.5 gpm / 13.2 lpm Adjustable 20 - 100 psi 197 lbs / 89 kg 208-230V, 60Hz, 11.9A 082532 240V, 50Hz, 11.9A 082537 6106P 3.5 gpm / 13.2 lpm Adjustable 20 - 100 psi 199 lbs / 90 kg 208-230V, 60Hz, 12.2A 082544 240V, 50Hz, 12.2A 082547
Additional Series Chillers with Turbine Catalog NumbersSpecifications for "T" Series Chillersfor with6000 Turbine"T" Pumps (3.5 gpm / 13.2 lpm @ 0 psi, 2 gpmPump / 7.5 lpm @ 93 psi)
Model Flow Rate @ 0 PSI Pump Pressure Shipping Weight Volts, Hz, Amps 60Hz Cat. No. Volts, Hz, Amps 50Hz Cat. No. 6206T 3.5 gpm / 13.2 lpm Adjustable 20 - 90 psi 143 lbs / 65 kg 120V, 60Hz, 12.2A 082503 240V, 50Hz, 6.8A 082508 6306T 3.5 gpm / 13.2 lpm Adjustable 20 - 90 psi 156 lbs / 71 kg 120V, 60Hz, 13.1A 082513 240V, 50Hz, 7.3A 082518 6506T 3.5 gpm / 13.2 lpm Adjustable 20 - 90 psi 181 lbs / 82 kg 120V, 60Hz, 16A 082523 240V, 50Hz, 8.9A 082528 6706T 3.5 gpm / 13.2 lpm Adjustable 20 - 90 psi 197 lbs / 89 kg 208-230V, 60Hz, 11.9A 082533 240V, 50Hz, 11.9A 082538 6106T 3.5 gpm / 13.2 lpm Adjustable 20 - 90 psi 199 lbs / 90 kg 208-230V, 60Hz, 12.2A 082543 240V, 50Hz, 12.2A 082548
Performance specifications determined at ambient temperature of 20C/68F. For 50Hz units, derate cooling capacity and pump flow by 17%. Wetted Parts are Brass, Stainless Steel, Polyethylene, EPDM Rubber. Cooling capacity in watts x 3.41= BTU/hr. Specifications subject to change without notice.
PolyScience
Extended -10 to 70C Temperature Range Extra-Large Digital Temperature Readout Digital Pressure and Flow Rate Display One-touch Temperature Control Push-Button Calibration Capability Cool CommandTM Refrigeration Technology Built-in Equipment Protection Optional Ambient Tracking Probe Optional remote On/Off via contact closure or 12 to 24VDC Optional RS232 or RS485 DI Water Package Available PolyScience 5000 Series Recirculating Chillers offer the same superior performance, dependable operation, and flexible design of our 6000 Series Chillers plus an extended operating range: -10 to 70C (14 to 158F)! Ideal for more demanding temperature control applications, it also features one-touch set point control, easy-to-read temperature and fluid flow/pressure displays, push-button calibration, and remote control capability. Also standard are all the same safety features found on the 6000. Adjustable high/low temperature limits; user-settable alarms for low flow rate, low fluid pressure, and high ambient temperature; and integral low liquid level and over-temperature alarms.
5000 Series Chiller Specifications Temperature Range Temperature Stability Reservoir Capacity Dimensions, h x w x l Inlet and Outlet -10 to 70C, 14 to 158F 0.1C 1.1 gallons / 4.2 liters 225/8 x 14 1/2 x 275/8 in. / 57.5 x 36.8 x 70.2 cm inch female NPT Supplied with 1/2 in. and 5/8 in. hose barb adapters
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US
Specifications for Standard 5000 Series Chillers with Magnetic Drive Centrifugal Pump Additional Specifications for "P" Series Chiller s with Positive Displacement Pumps
Model Compressor Cooling Capacity @ 20C 10C 0C Flow Rate @ 0 PSI Pump Pressure @ Shipping Weight Volts, Hz, Amps 60Hz Cat. No. Volts, Hz, Amps 50Hz Cat. No. 5206 1/4 HP 800 Watts / 2728 BTU/hr 500 Watts / 1705 BTU/hr 200 Watts / 682 BTU/hr 4.1 gpm / 15.5 lpm 10 psi @ 0 flow rate 131 lbs / 59.4 kg 120V, 60Hz, 10A 082601 240V, 50Hz, 5.9A 082606 5306 1/3 HP 1200 Watts / 4092 BTU/hr 900 Watts / 3069 BTU/hr 500 Watts / 1705 BTU/hr 4.1 gpm / 15.5 lpm 10 psi @ 0 flow rate 143 lbs / 64.8 kg 120V, 60Hz, 10.7A 082611 240V, 50Hz, 6.2A 082616 5706 3/4 HP 2500 Watts / 8525 BTU/hr 1700 Watts / 5797 BTU/hr 760 Watts / 2591 BTU/hr 4.1 gpm / 15.5 lpm 10 psi @ 0 flow rate 187 lbs / 84.8 kg 208-230V, 60Hz, 9.5A 082631 240V, 50Hz, 9.5A 082636 5106 1 HP 2900 Watts / 9889 BTU/hr 1950 Watts / 6649 BTU/hr 1000 Watts / 3410 BTU/hr 4.1 gpm / 15.5 lpm 10 psi @ 0 flow rate 189 lbs / 85.7 kg 208-230V, 60Hz, 9.8A 082641 240V, 50Hz, 9.8A 082646
Additional for Positive 5000 Displacement "P" Series Chillers with Positive Displacement Pump Specifications forSpecifications 6000 Series Chillers with Pump
Model Flow Rate @ 0 PSI Pump Pressure Shipping Weight Volts, Hz, Amps 60Hz Cat. No. Volts, Hz, Amps 50Hz Cat. No. 5206P 1 gpm / 3.75 lpm Adjustable 20 - 100 psi 141 lbs / 64 kg 120V, 60Hz, 12.5A 082602 240V, 50Hz, 7.1A 082607 5306P 1 gpm / 3.75 lpm Adjustable 20 - 100 psi 153 lbs / 69 kg 120V, 60Hz, 13.5A 082612 240V, 50Hz, 7.6A 082617 5706P 3.5 gpm / 13.2 lpm Adjustable 20 - 100 psi 197 lbs / 89 kg 208-230V, 60Hz, 12.2A 082632 240V, 50Hz, 12.2A 082637 5106P 3.5 gpm / 13.2 lpm Adjustable 20 - 100 psi 199 lbs / 90 kg 208-230V, 60Hz, 12.5A 082642 240V, 50Hz, 12.5A 082647
Additional for Turbine 5000 Pump "T" Series Chillers with Turbine Pump Specifications forSpecifications 6000 Series Chillers with
Model Flow Rate @ 0 PSI Pump Pressure Shipping Weight Volts, Hz, Amps 60Hz Cat. No. Volts, Hz, Amps 50Hz Cat. No. 5206T 3.5 gpm / 13.2 lpm Adjustable 20 - 90 psi 143 lbs / 65 kg 120V, 60Hz, 12.5A 082603 240V, 50Hz, 7.1A 082608 5306T 3.5 gpm / 13.2 lpm Adjustable 20 - 90 psi 156 lbs / 71 kg 120V, 60Hz, 13.5A 082613 240V, 50Hz, 7.6A 082618 5706T 3.5 gpm / 13.2 lpm Adjustable 20 - 90 psi 197 lbs / 89 kg 208-230V, 60Hz, 12.2A 082633 240V, 50Hz, 12.2A 082638 5106T 3.5 gpm / 13.2 lpm Adjustable 20 - 90 psi 199 lbs / 90 kg 208-230V, 60Hz, 12.5A 082643 240V, 50Hz, 12.5A 082648
Performance specifications determined at ambient temperature of 20C/68F. For 50Hz units, derate cooling capacity and pump flow by 17%. Wetted parts are Brass, Stainless Steel, Polyethylene, EPDM Rubber. Cooling capacity in watts x 3.41= BTU/hr. Specifications subject to change without notice.
PolyScience
Model 5005
-5 to 50C temperature range 0.1C temperature stability Compact design Low pressure centrifugal pump Sealed reservoir prevents evaporation, minimizes algae growth suitable for open or closed loop cooling applications Cool CommandTM refrigeration technology
Model 612
-10 to 40C temperature range 0.2C temperature stability Analog temperature control High efficiency heat exchanger Self-priming centrifugal pump Rack mount option available with full extension slides for installation in a standard 19 inch rack
Rack mount installation kit for a 19 inch rack. Order Cat. No. 505-040
Specifications for Model 612
Temperature Range Temperature Stability Cooling Capacity @ 20C 10C 0C -10C Flow Rate @ 0 PSI Reservoir Capacity Inlet and Outlet Dimensions, lxwxh Shipping Weight Cat. No. 120V, 60Hz, 7A Cat. No. 240V, 50Hz, 3.5A -10 to 40C / 14 to 104F 0.2C 190 140 90 45 Watts / Watts / Watts / Watts / 648 BTUs/hr 478 BTUs/hr 307 BTUs/hr 154 BTUs/hr
350 Watts Yes Yes 201/2 x 12 x 161/2 in. 52 x 30.5 x 41.9 cm 80 lbs / 36.3 kg 082590 082595
Performance specifications determined at ambient temperature of 20C/68F. For 50Hz units, derate cooling capacity by 17%. Cooling capacity in watts x 3.41 = BTU/hr. Specifications subject to change without notice.
Applications
Bioreactors CCD Camera Closed Loop Applications Condensers Densitometers Electron Microscopes FTIR General Lab Cooling GC/MS ICP Incubator Water Jackets Lasers Rotary Evaporators Small Injection Molds Small Peltier Devices
4000W 3000W 2000W 1000W 500W
0 0.5 1.0 1.5 2.0 2.5
C US
Model 340
Economical liquid-to-air cooling handles fluid temperatures up to 50C For applications where the cooling fluid temperature is higher than ambient and control isn't required Magnetic drive centrifugal pump Built-in low liquid indicator Supplied with mounting plates for installation in a standard 19 inch rack
T (Water)
Model 3370
Economical liquid-to-air cooling handles fluid temperatures up to 77C For applications where the cooling fluid temperature is higher than ambient and control isn't required Positive displacement pump, reusable inline fluid filter (optional turbine pump available) Built-in low liquid indicator
Positive Displacement Pump 22C 20C 18C 16C 14C 12C 10C 8C 6C 4C Turbine Pump
1/4
1/4
in. flow
Spectrophotometers
2C 0C
Flow (GPM)
At 20C/68F Ambient
www.polyscience.com Toll Free: 800-229-7569 USA and Canada Worldwide: 847-647-0611 Fax: 847-647-1155 e-mail: polysci@polyscience.com
15 x 15 x 25 in. 38 x 38 x 63.5 cm 76 lbs / 31.8 kg PD Pump 040305 PD Pump 040306 Turbine Pump 040307 Turbine Pump 040308
Performance specifications determined at ambient temperature of 20C/68F. For 50Hz units, derate cooling capacity and pump flow by 17%. Cooling capacity in watts x 3.41 = BTU/hr. Specifications subject to change without notice.
PolyScience
Ambient Tracking For set point control based on room, machinery, or material temperature. Platinum RTD sensor with stainless steel sheath 3/16 dia. x 3 in. long (.47 dia. x 7.6 cm). Probe cable ends in DB9 female plug.
Order in 10 ft. (3 m), 25 ft. (7.6 m) or 50 ft. (15.25 m) cable lengths. Custom lengths or standard 4 inch front panel mount with clip available. Order option code: AA
No Reservoir - For open loop applications with external reservoir. Order option code: UU External Sensor - Tracks the fluid temperature of the chiller line at a remote point. The probe senses the temperature at the location and compensates for any thermal loss over the distance. Order option code: CC Remote Control - Control the temperature of your process in applications where the chiller is the primary loop and your process is the secondary loop. The sensor, located in the secondary loop, will allow the chiller to control the temperature of your process by adjusting the chiller fluid temperature accordingly. Order option code: QQ PolyScience also offers a variety of custom options to meet specific requirements including: Pumps Filters Tubing Fittings Control Options
PolyScience offers a variety of option packages to create a chiller that specifically fits your application needs. Customization and modification inquiries are welcome.
Dry Contact Control Permits remote On/Off via contact open or contact closure (contact open is standard with a male connector) Order option code: HH DC Voltage Control Permits remote On/Off via 12 to 24 volt DC signal (male connector) Order option code: GG DI Water Package With DI compatible wetted parts Order option code: PP RS232 and RS485 Communication Ports RS232 - Order option code: M RS485 - Order option code: O Low Fluid Alarm/Shut Down Provides visual and audible alarm for low fluid level and shut down for pump protection Order option code: X1
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Turbine Pump
6706, 6106, 5706, 5106
75
50
75
50
25
25
0 0 2 4 6 8 10 12 14 16
GPM LPM
0 0 0 0.5 2.2 1.0 1.5 4.4 6.6 2.0 2.5 3.0 3.5 4.0
GPM LPM
0 0
0.5 2.2
2.0
2.5
LPM 0
Magnetic Drive Centrifugal Pumps produce high flow at low pressure, are very quiet, and require little maintenance. The fact that fluid flow can be restricted without pump damage makes this pump suitable for many applications. Chillers equipped with a centrifugal pump attached to a device with a built in solenoid valve to shut off cooling flow also require an external bypass. See Accessories, page 12.
Positive Displacement Pumps produce moderate flow at high pressure and are most suited to applications where greater head pressure is needed, such as applications where fluid must be pumped some distance or where in-line pressure is required to activate flow devices.
Turbine Pumps are typically used in applications requiring operation with higher head pressures (90 psi) and low to moderate flow rates (1 to 9 gpm).
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About PolyScience
PolyScience Accessories
RS232 Adapter Kit Available for PolyScience 6000 and 5000 Chillers. Includes hardware, installation and operation instructions. Cat. No. 510-298 External Pressure Reducer For chillers with a positive displacement or turbine pump. Reduces chiller output to an adjustable range of 10-45 PSI. Cat. No. 060302
90 Elbow Tubing Adapters for PolyScience Compact Chillers and Liquid-to-Air Recirculators. Two sets: 1/2 in. (1.27 cm) NPT x 5/8 in. (1.58 cm) and 1/2 in. NPT x 1/2 in. Cat. No. 510-213 Tubing Insulation Per yard (0.9 m) 5/16 in. (0.8 cm) I.D. Cat. No. 060309 1/2 in. (1.27 cm) I.D. Cat. No. 060311 Lab Algaecide helps keep circulating fluids clean, odor free, and resistant to black algae. Stainless steel compatible. Use 10 to 15 drops per gallon. 8 oz. (236 ml) dispenser bottle treats approximately 400 gallons (1514 liters). Cat. No. 004-300040 PolyThermTM Fluid Start Up Kit Lab grade Ethylene Glycol mixed 50/50 with distilled water, and lab algaecide. Five each 1/2 gallon containers. Cat. No. 004-300060 Ethylene Glycol Lab grade clear antifreeze fluid used for low temperatures. 1 gallon container Cat. No. 060340
PolyScience is a leading manufacturer of Refrigerated Circulators, Heating Circulators, Chillers, Heat Exchangers, Water Baths, and custom temperature control equipment for industrial and laboratory use. We have been providing customers worldwide with precision temperature control equipment since 1963 and serve a diverse range of industries, including: Biotechnical Chemical Industrial Laser Medical Pharmaceutical Clinical Beyond our comprehensive line of standard temperature control products, PolyScience also offers custom designed heating and cooling equipment. If you have a special application or specific product need, our experienced design, engineering, and technical staff will be happy to review your application and design a product that meets your exact requirements.
External Bypass For chillers with a centrifugal pump and attached to a device with a built-in solenoid valve to shut off cooling flow. Connects to the inlet and outlet, allowing bypass flow when main flow is stopped. Cat. No. 510-147 Model 612 Rack Mount Kit includes 19 in. standard rack mount bracket and hardware. Cat. No. 505-040 Hose Barb Tubing Adapters for PolyScience 6000 and 5000 Chillers. Two sets: 1/2 in. (1.27 cm) NPT x 5/8 in. (1.58 cm) and 1/2 in. NPT x 1/2 in. Cat. No. 510-288 Replacement Air Filter Washable filter helps keep chiller condenser clean for optimal performance. Cat. No. 305-001
DURACHILLTM Chillers
Industrial capacity chillers for dependable heat removal. From 1.5 to 25 HP, up to 86,000 watts of cooling.
Circulators
Over 30 models, with temperature ranges of -45 to 200C, Precise control and stability.
Water Baths
Seven models, capacities of 2L to 28L, temperature range of ambient +5 to 100C.
010144 5M Rev 6/04
PolyScience
Division of Preston Industries, Inc.
www.polyscience.com
6600 West Touhy Avenue, Niles, IL 60714
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