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Application of Sensors in an Experimental Investigation of Mode Dampings

by Richard Hiram Berg A Thesis Submitted


III

Partial Fulfillment of the Requirements of the Degree of

Master of Science
ill

Mechanical Engineering

Approved by: Dr. Hany Ghoneim - Thesis Advisor (R.I.T.)

Dr. Richard G. Budynas, P.E. (R.I.T.)

Dr. Guillermo H. Garzon (Eastman Kodak Co.)

Dr. Wayne W. Walter, P.E. (R.I.T.)

Dr. Charles Haines - Department Head (R.I.T.)

Department of Mechanical Engineering College of Engineering Rochester Institute of Technology Rochester, New York 14623 1993

Application

of

Sensors in
of

an

Experimental

Investigation

Mode Dampings

I, Richard Berg, hereby

grant permission
of

to the Wallace Memorial to


reproduce

Library
whole

of

the Rochester

Technology
not

my thesis in
use

or part.

Any

reproduction will

be for

commercial

or

profit.

August

10, 1993

Acknowledgements

I dedicate this

work

to my

parents

Richard

and

Rita Berg, my

wife

Laura

and

my

uncle

Peter Grimard. Their

great encouragement and

devoted
I

support will not

be forgotten.

wish

to give special thanks to


of
of

all who

have

supported

this work, Paul

Daloia Miller

Bruel & Kjaer, Bob Sylvester of Bruel & Kjaer, Nicholas Bruel and Kjaer, Dr. Guillermo Garzon of the Eastman

Kodak Company, Mark Hammer of the Eastman Kodak Company, Mike O'Brien of the Eastman Kodak Company, Dr. Richard Budynas

Technology, Dr. Wayne Walter of the Rochester Institute of Technology, David Hathway of the Rochester Institute of Technology, Jim Greanier of the Rochester Institute of Technology, Tom Locke of the Rochester Institute of Technology, and especially to my advisor Dr. Hany Ghonein of the Rochester Institute
of of

the Rochester Institute

of

Technology

and

to my father Richard

Berg

of

the Eastman Kodak

Company.

ABSTRACT

The

subject of

this

investigation is
is the

the

method of

calculating
which

material

damping

of a

cantilever

beam.

Damping

mechanism

by

the

vibrational

energy is
as

gradually

converted

into heat
part
of

or sound.

The loss factor,


properties of a

otherwise

known
which

the

damping factor,

is

the

global

structure

can

be

identified from its


response

frequency

response

measurements.

Experimental
a source
of

frequency
excitation,
of

measurements

require

three

main

components:

sensors, and analyzer. It

is the

objective of

this thesis to investigate the effect

different types
the
cantilever

of exciters and sensors on

the

frequency

response measurement of

beam

and

consequently

on

the loss factor

estimate of

the

cantilever

beam. Two
Discussion

sources

of excitations

and

four types

of

sensors

are

considered.

of

the results,
presented.

comments

and recommendations

about

the different

techniques are

TABLE OF CONTENTS
Acknowledgments
Abstract Table
List
List
of

i ii

Contents

iii
vi

of

Symbols
Illustrations Tables Introduction

of

xi

List
/. 2.

of

xxiii

1 4
of

Damping
2.1 2.2 2.3 2.4

Characteristics

Damping

Environmental Effects
Material Selection Method
2.4. 1
of

6 10 Material

Calculating

Damping
a

14

Damping Measurements
of a

for

1-D

model

Cantilever Beam

15 20 24

2.4.2
3.

Decay Constant

Modal 3.1 3.2

Testing
Modal

Testing
of

24
the Bruel & Kjaer

Fundamental Functions

2032 Digital Signal Analyzer


3.3

27

ASTM Standard Method for


Properties
of

Measuring Damping
30 33 33
33

Materials

4.

Sensors
4.1

Laser Vibrometer
4.1.1 4.1.2

Description Technical Background

33

Ul

4. 1.3

Experimental Setup

and

Operation

36

4.1.3.1 Technical Preparation


4. 1.3.2 Basic Operation using
a

36 Mirror for Signal


44
of a

Conditioning
4.1.3.3 Laser Vibrometer in Application
Cantilever Beam
4.2

46
49
49

Piezoceramics
4.2.1
4.2.2

Description
Technical Background

49

4.2.3
4.3

Experimental

Setup

and

Operation

51

Piezofilms
4.3.1
4.3.2 4.3.3

Description Technical Background Experimental

55 55

Setup

and

Operation

55

4.4

Piezoelectric Accelerometer
4.4. 1 4.4.2
4.4.3

60 60 60

Description
Technical Background

Experimental

Setup

and

Operation

63
66 66
66

5.

Excitation Techniques 5.1 Impact Excitation 5.1.1 5.1.2 5. 1.3 5.1.4 Description Technical Background

66

Experimental

Setup

and

Operation

66 69

Experimental Procedure for

Calculating the

Loss Factor
5.2

Random Excitation 5.2.1 5.2.2


5.2.3

73 73 73 Operation
75

Description Technical Background

Experimental

Setup

and

5.2.4

Experimental Procedure for Loss Factor

Calculating the

76

5.3

Other Techniques

79

IV

6.

Discussion of Results
6. 1 6.2

82
the Loss Factor

Experimental Determination

of

82
93 99
100 103

Noise Sources in the Experimental


and

Testing

7.

Comments

Recommendations

References Appendices

A:

Analytical Determination Aluminum

of

Natural Frequencies for


104

B:

Impact Excitation Data

of

Aluminum from Sensors Aluminum from Sensors

109

C:
D:

Random Excitation Data Impact Excitation Data Graphite

of

157

of

Laminated Composite
184

Epoxy
of

E:

Identification
the vicinity

Artificial

Damping by the

Shakertable in
187

of

237 Hz.

F-

Case Studies

: and and

Rectangular Window
vs.

Pseudo Random Excitation


Random Excitation

Hanning

Window

Hanning

Window

and

Pseudo Random Excitation


a

Random Impact Excitation using

Modal Hammer

216
237

G:
H: I:

Variable Sine Excitation Data Piezofilms


with

by

Piezoceramic Sensor

Unidentified Noise Source


of

240
244

Climatological Data

Rochester New York

J: K:

Dantec Laser Doppler Vibrometer Tables

253

Mobility Measurements from "A State-Of-The-Art Assessment ofMobility Measurement Techniques Results for the Mid-Range Structures by D.J. Ewins
(30-3000Hz)"

and

J Griffin

255

LIST OF SYMBOLS
a
-

acceleration

area of

the

detector

aperture

A(f)
a(t)

frequency

spectrum of original time signal

Enhanced Time Function Enhanced Time Function

of channel

b(t)
C
c

of channel

capacitance

scalar

component,

viscous

damper

centroidal

distance

dir.

direction
spot

d0
dt dx

diameter from the laser beam in time


in length

expansion

change

change

electron charge

E,2
F

elastic modulus

force

fd

frequency frequency
frequency
shift

Doppler

constant as a

function

of

frequency,

cut-off

flo

in the

mixer of

the

Frequency

Shifter

fn
(/: //. )

nth natural

frequency
of

"

frequency expansion ratio

the laser

vibrometer

VI

Oaa
Gab Obh
^

Autospectrum,

1 -sided, Ch. A

Cross spectrum, 1

-sided

Autospectrum,

1 -sided, Ch. B

Hilbert transform function

hysteretic
Plank's

damping

constant

constant

ho

energy

of quantum

light

of

frequency

H(f)

frequency response
-

function

H(s) h(t)

compliance

transfer function in the Laplace domain

impulse
element

response

function

h,2
HI

heights

frequency

response

Oab/Gaa

H2

frequency response Gbh /Gha


Hertz

Hz.
V

h(t)
1,
2

analytical

time

signal of the

impulse

response

function

element

Inertia

imaginary

part

K,k
kl

spring constant, Boltzmann's constant, Tracker


wave vector

slew rate constant

going away from the laser


towards the

k2

wave vector reflected

laser beam

object

length, length

of cantilever

vii

/
L, L2
,

depth

of

focus

on

the laser

vibrometer

optic

lengths in the laser


determined length
integer time

vibrometer

/'
-

new

mass,

sample, meters

mm

millimeters

mph

miles per

hour

Newton

scalar value

in the powerlaw,

number of

time

samples

pC

pico charge

P, P,
,

Si PIN diodes in light detector

circuit

Q
R

Quality factor,

charge

drag

stress,

resistor

rms

root mean square

R,
s

TV lens
time in

plate

seconds

s.

complex conjugate poles

S/Nrb
t

signal

to

noise ratio of

the

photodetectors

time

time

record

length,

temperature

V
V

velocity, voltage

fixed velocity

offset

in the

Frequency

Shifter

Vlll

Vz

velocity

component

in direction

of optical axis of

the laser

element width

w(t)

time weighted

function
length in laser
vibrometer

amplitude,

optical path

distance
Fourier Transform
of the

W(f)

time

weighted

time function

Xst
Y

maximum static

deflection

optical path

length in laser

vibrometer

velocity
acceleration

logarithmic decrement
change

tsfn Awr A/
AW

in 3db
in

frequency bandwidth frequency

of

the

resonant

frequency

change

circular natural

change

in in

frequency
potential

change

energy

At

change

in time

stain

ev

viscous strain

ev

time

rate of viscous strain

damping ratio
viscous

ieq

damping ratio

IX

e
A

angle

wave

length
quantum

n
a

loss factor,
axial

efficiency detectors

stress,

decay

constant

a,me
cx
-

decay constant decay


constant of the exponential weighted

function

time constant

rw Tm a>D
cul

time constant

of

the

exponential weighted

function

measured

time

constant

from the impulse

response magnitude

function
-

Doppler

shift

frequency
laser beam

Doppler

shifted

a>'r
go,

new natural circular

frequency
laser beam

non-Doppler shifted

(ono

resonant circular

frequency by the producing illuminated laser light


slew rate

solid angle subtended

d dt
F

max

maximum slope of

the Tracker

degrees Fahrenheit dynamic

y.

compliance

LIST OF ILLUSTRATIONS
Figure 2. 1
Figure 2.2 Figure 2.3

Hysteresis
Effect
of

Loop
on a

Damping
Decay

Free Response Mode

Amplitude

of

the First

of

of an

Aluminum

Cantilever Beam
Figure 2.4
Figure 2.5

Frequency
Variation

Response

of

Storage Modulus

and

Loss Factor

with

Temperature
Figure 2.6 Variation
with of

8 Loss Factor
and

Real Part Storage Modulus 9

Frequency
of

Figure 2.7

One Degree One Degree


System

Freedom Freedom

of a Spring- Viscous

Damper System 16 Damper 16

Figure 2.8

of

of a Spring- Hysteretic

Figure 2.9 Figure 2.10 Figure 2. 1 1 Figure 3 1


.

Free Vibration

with

Hysteretic

Damping

17 20 Real
23

Summary
Plot
of

of

Lightly Damped

Formulas
and

Impulse Response Magnitude Kjaer's Flow Chart


of

Bruel

and

Dual Channel Spectrum 25 26

Averaging
Figure 3.2 Leakage in the Analysis Basic Diagram Beams
of

Figure 3.3

Experimental

Setup

for

Testing Vibrating
31

Figure 4. 1
Figure 4.2

Doppler Shift

of a

Vibrating

Surface

by

Dantec Electronics

33

Doppler Shifted Electronics

and

Non-Shifted Beam

by Dantec
34

Figure 4.3

Side View

of the

Laser Vibrometer Component

Identification

by

Dantec Electronics

34

XI

Figure 4.4

Optics Path

of the

55X Laser Doppler Vibrometer

by

Dantet
35

Electronics
Figure 4.5 55X Laser Doppler Vibrometer with the 55N 10 Frequency Shifter and 55N20 Doppler Frequency Tracker by Dantec

Electronics
Figure 4.6 Figure 4.7

36

Basic Laser
Front

Setup
and

37

Display of the Frequency Tracker Shifter by Dantec Electronics

the

Frequency
40 41 41

Figure 4.8 Figure 4.9 Figure 4. 10


Figure 4.11

Laser Alignment

by

Identification

of a

Square Wave Signal

Pre-alignment Wave Form Signal


Doppler

Frequency vs.
of the

Amplitude

by

Dantec Electronics

42

Block Diagram

Laser Vibrometer Equipment

by
43

Dantec Electronics
Figure 4. 12 Figure 4.13 TV Lens Shift Pattern

by Dantec

Electronics

45

Side View

of

Laser

with

Adjustment Locations

by Dantec
45 46

Electronics Figure 4. 14 Figure 4. 15


Vertical Test Fixture

General Overview Excitation

of the

Laser Configuration

used

in Impact
47

Figure 4. 16

General

Setup

of the

Laser in Application

with

the Shaker Table

48 49
'

Figure 4. 1 7 Figure 4.18


Figure 4. 19 Figure 4.20

Effects

of

Poling

Poling

of

Plates

50 50 53

Piezoelectric Voltages from Applied Forces Piezoelectric Ceramic Configuration

Xll

Figure 4.2 1

General

Setup

for the Piezoelectric Ceramic


Shaker Table
with

53 53

Figure 4.22
Figure 4.23 Figure 4.24 Figure 4.25 Figure 4.26

Top

View

of the

Piezoelectric Ceramic

ATOCHEM Piezo Film


Equivalent Circuit for the Piezo Film
The

55
57 58

Berg

Preamplifier for the Piezo Film


Shaker Table
with

General

Setup

59

Figure 4.27
Figure 4.28

Top

view of the

Piezo Film

59

Planar Shear

and

Delta Shear Accelerometer Designs

by
61

Bruel & Kjaer

Figure 4.29

Centre Mounted Compression Shear Accelerometer


Design

by

Bruel & Kjaer


the Impact Excitation for the B&K 4344

61

Figure 4.30

General

Setup

of

Accelerometer
Figure 4.3 1 Figure 4.32 Figure 5. 1 Figure 5.2

63
2626 64 B&K 4344 Accelerometer 64 66

Conditioning Amplifier Type


Top
view of the

Shaker Table

with

Bruel & Kjaer Impact Hammer Type 8202

General Overview Force Impulse Plot

of an

Impact Excitation

Setup

67

Figure 5.3
Figure 5.4

68 73 Kjaer's Shaker Table


75 81 87

Random Noise Signal

Figure 5.5 Figure 5.6 Figure 6. 1

General

Setup

of the

Bruel

and

Pseudo Random Noise Plot Cantilever Beam


with an

End Load

Xlll

Figure B. 1

Accelerometer Impulse Excitation Frequency Response of the first two Modes with the Analyzer Setup
-

111

Figure B.2

Accelerometer Impulse Excitation Frequency Response of the first two Modes with the Coherence Function
-

1 12

Figure B.3

Accelerometer
of

Impulse Excitation
with

the First Mode

the Analyzer

Frequency Setup

Response
1 14

Figure B.4

Accelerometer
of the

Impulse Excitation
with

Frequency

Response
1 15

First Extracted Mode

the Coherence Function

Figure B.5

Accelerometer
Function
with

Impulse Excitation Impulse Response

the Analyzer

Setup
Frequency Analyzer Setup Frequency
Response

116

Figure B.6

Accelerometer
of

Impulse Excitation
with

the Second Mode

the

118 Response
1 19

Figure B.7

Accelerometer
of

Impulse Excitation
with

the Second Extracted Mode

the Coherence Function

Figure B.8

Accelerometer
Function
with

Impulse Excitation Impulse Response

the Analyzer

Setup
Frequency
Response

120

Figure B.9

Accelerometer
of

Impulse Excitation
with

the Second Mode

the Coherence Function

122

Figure B. 10

Accelerometer
Function
with

Impulse Excitation Impulse Response

the Analyzer

Setup

123

Figure B. 1 1

Laser
of

Impulse Excitation

the first two Modes

Frequency Response with the Analyser Setup Frequency Response

125

Figure B. 12

Laser
of the

Impulse Excitation
with

First Mode

the Coherence Function

127

Figure B. 13

Laser

Impulse Excitation
with

Frequency

Response

of the

First
128

Extracted Mode Figure B. 14


Laser Mode

the Impulse Response Function

Impulse Excitation

Frequency Response

of

the Second

with

the Coherence Function

130

XIV

Figure B.15

Laser
with

Impulse Excitation Impulse Response Function the Analyzer Setup


-

13 1

Figure B. 16

Laser

Impulse Excitation Frequency Response Second Mode with the Analyzer Setup
-

of

the

133
the Second

Figure B. 17

Impulse Excitation Frequency Response Extracted Mode with the Coherence Function
-

Laser

of

134

Figure B. 18

Laser
with

Impulse Excitation Impulse Response Function Analyzer

the

Setup
Decaying Oscillation
Force Pulse from
an of

135
the

Figure B. 19

Laser

Impulse Excitation

Cantilever Beam
Hammer Figure B.20

(Top) (Bottom)
-

and

Impact
136

Piezoceramic
of the

Impulse Excitation
with

first two Modes


-

the

Frequency Response Analyzer Setup Frequency


Response

138

Figure B. 21

Piezoceramic
of

Impulse Excitation
with

the

first two Modes

the Coherence Function

139

Figure B.22

Piezoceramic
of the

Impulse Excitation
with

first Mode

the

Frequency Analyzer Setup

Response 141

Figure B.23

Piezoceramic
of

Impulse Excitation
with

Frequency

Response
142

the First Extracted Mode

the Coherence Function

Figure B.24

Piezoceramic
Function
with

Impulse Excitation Impulse Response


the Analyzer

Setup
Frequency
Response

143

Figure B.25

Piezoceramic
Function
of

Impulse Excitation
with

the Second Mode

the Analyzer

Setup

145

Figure B.26

Piezoceramic
of

Impulse Excitation

Frequency

Response
146

the Second Extracted Mode

with

the Coherence Function

Figure B.27

Piezoceramic
Function
with

Impulse Excitation Impulse Response


the Analyzer

Setup

147

Figure B.28

Piezofilm
of the

Impulse Excitation

first two Modes

Frequency Response with the Analyzer Setup

149

XV

Figure B.29

Piezofilm
of

the

Impulse Excitation Frequency Response first two Modes with the Coherence Function
-

150

Figure B.30

Piezofilm

Impulse Excitation Frequency Response of the First Mode with the Coherence Function
Piezofilm
Function
-

1 52

Figure B.3 1

Impulse Excitation Impulse Response


the Analyzer

with

Setup
Frequency
with

153

Figure B.32

Piezofilm
of

Impulse Excitation

Response
155

the Second Extracted Mode

the Coherence Function

Figure B.3 3

Piezofilm Function

Impulse Excitation
the Analyzer

Impulse Response 156 Response 159 Response 160

with

Setup
Frequency Analyzer Setup Frequency

Figure C. 1

Accelerometer
of

Random Excitation
with

the

first two Modes

the

Figure C.2

Accelerometer
of

Random Excitation
with

the first two Modes

the Coherence Function

Figure C.3

Accelerometer
of

Random Excitation
with

Frequency

Response

the First Mode

the Coherence Function

161

Figure C.4

Accelerometer
Function
with

Random Excitation Impulse Response

the Analyzer

Setup
Frequency
Response

162

Figure C.5

Accelerometer
of

Random Excitation
with

the Second Mode

the Coherence Function

163

Figure C.6

Accelerometer Function
with

Random Excitation Impulse Response

the Analyzer

Setup

164

Figure C.7

Laser
of

Random Excitation

the first two

Frequency Response Modes with the Analyzer Setup

166

Figure C.8

Laser
of

Random Excitation
with

Frequency

Response
167

the first two Modes

the Coherence Function

Figure C.9

Laser
of

Random Excitation
with

Frequency

Response
168

the First Mode

the Coherence Function

XVI

Figure CIO

Laser

Random Excitation Impulse Response


with

Function
Figure C. 1 1

the Analyzer

Setup

169

Random Excitation Frequency Response of the Second Mode with the Coherence Function
-

Laser

170

Figure C. 12

Laser

Random Excitation Impulse Response


with

Function Figure C. 13

the Analyzer

Setup Frequency Response Setup Frequency


Response

171

Piezoceramic
of

Random Excitation
with

the

first two Modes


-

the Analyzer

173

Figure C. 14

Piezoceramic
of

Random Excitation
with

the First Mode

the Coherence Function

174

Figure C. 15

Piezoceramic
Function
with

Random Excitation Impulse Response


the Analyzer

Setup Frequency
Response

175

Figure C. 16

Piezoceramic
of

Random Excitation
with

the Second Mode

the Coherence Function

176

Figure C. 17

Piezoceramic
Function
with

Random Excitation Impulse Response


the Analyzer

Setup
Frequency Response Setup
Frequency
Response

177

Figure C. 18

Piezofilm
of

Random Excitation
with

the first two Modes

the Analyzer

1 79

Figured 9

Piezofilm
of the

Random Excitation
with the

First Mode

Coherence Function

180

Figure C.20

Piezofilm Function

Random Excitation Impulse Response


the Analyzer

with

Setup
Frequency
Response

18 1

Figure C. 21

Piezofilm
of

Random Excitation
with

the Second Mode

the Coherence Function

182

Figure C.22

Piezofilm Function

Random Excitation Impulse Response


the Analyzer

with

Setup
Frequency
with

183 Response 185

Figure D. 1

Accelerometer
of the

Impact Excitation

Undamaged Composite Beam

the

Coherence Function

XVll

Figure D.2

Accelerometer Impact Excitation Frequency Response of the Damaged Composite Beam with the Coherence Function
-

186

Figure E. 1

Frequency Response of the first three Modes Artificially Damped Second Resonant Frequency
Beam Length
=

10 inches
the first three Modes
the

188

Figure E.2

Frequency Response Coherence Function Artificially


Beam Length
=

of

with

Damped Second Resonant


10 inches

Frequency
189

Figure E.3

Frequency Response

of the
=

First Mode

with

the Coherence

Function, Beam Length


Figure E.4

10 inches
the Analyzer

190

Impulse Response Function


Beam Length
=

with

Setup
191

10 inches

Figure E.5

Frequency
with

Response
=

of the

Second Mode
192
the Analyzer

the Coherence Function

Beam Length

10 inches

Figure E.6

Impulse Response Function


Beam Length
=

with

Setup
193

10 inches

Figure E.7

Frequency
with

Response
=

of

the Third Mode

the Coherence Function

Beam Length Figure E.8

10 inches
the Analyzer

194

Impulse Response Function Beam Length


=

with

Setup
195

10 inches

Figure E.9

Frequency Response of the first five Modes Artificially Damped Third Resonant Frequency
Beam Length
=17.5

inches
of the
=

196

Figure E. 10

Frequency Response

First Mode

with

the Coherence

Function, Beam Length


Figure E. 1 1

17.5 inches
the Analyzer

197

Impulse Response Function Beam Length


=17.5

with

Setup
198

inches

XV Ul

Figure E. 12

Frequency Response
with

of

the Second Mode

the

Coherence Function
=17.5

Beam Length
Figure E. 13

inches
with

199
the Analyzer

Impulse Response Function Beam Length 17.5 inches


=

Setup
200

Figure E. 1 4

Frequency Response
with

of

the Third Mode

the

Coherence Function
=

Beam Length Figure E. 15

17.5 inches
the Analyzer

201
with

Impulse Response Function


Beam Length
=17.5

Setup
202

inches
of

Figure E. 16

Frequency Response
with

the Fourth Mode

Coherence Function
=

Beam Length Figure E. 17

17.5 inches
the Analyzer

203

Impulse Response Function


Beam Length
=

with

Setup
204

17.5 inches

Figure E. 18

Frequency Response of the first five Modes Artificially Damped Fourth Resonant Frequency
Beam Length
=

24.625 inches
the First Mode the

205

Figure E. 19

Frequency

Response
=

of

with

Coherence
206

Beam Length

24.625 inches the Analyzer

Figure E.20

Impulse Response Function


Beam Length
=

with

Setup
207

24.625 inches
the Second Mode

Figure E.21

Frequency Response
with

of

Coherence Function
=

Beam Length

24.625 inches
the Analyzer

208

Figure E.22

Impulse Response Function


Beam Length
=

with

Setup
209

24.625 inches

Figure E.23

Frequency Response
with

of the

Third Mode
210

Coherence Function
=

Beam Length

24.625 inches

XIX

Figure E.24

Impulse Response Function with the Analyzer Beam Length 24.625 inches
=

Setup
21 1

Figure E.25

Frequency
with

Response
=

of

the Fourth Mode

Coherence Function Beam Length 24.625 inches


Figure E.26

212
the Analyzer

Impulse Response Function


Beam Length
=

with

Setup
213

24.625 inches
the Fifth Mode

Figure E.27

Frequency
with

Response
=

of

Coherence Function
24.625 inches
the Analyzer

Beam Length Figure E.28

214

Impulse Response Function


Beam Length
=

with

Setup
215

24.625 inches

Figure F. 1

Frequency

Response

of the

first three Modes

with

the Analyzer

Setup
of

218
the first three Modes

Figure F.2

Frequency

Response

with

the Coherence Function

219
the First Mode

Figure F.3

Frequency

Response

of

with

the Coherence Function

220
the Analyzer

Figure F.4

Impulse Response Function

with

Setup

221

Figure F.5

Frequency

Response

of

the Second Mode

with

the Coherence Function

222
the Analyzer

Figure F.6 Figure F.7

Impulse Response Function

with

Setup

223

Frequency Response

of the

Third Mode

with

the Coherence Function

224

Figure F.8
Figure F.9

Impulse Response Function

with

the Analyzer

Setup

225

Frequency

Response

of the

First Mode

with

the Coherence Function

228

XX

Figure F. 10 Figure F. 1 1

Impulse Response Function

with

the Analyzer

Setup

229

Frequency
the

Response of the Second Mode Coherence Function


with

with

230

Figure F. 12 Figure F. 13

Impulse Response Function

the Analyzer

Setup

231

Frequency Response
the

of the

First Mode

with

Coherence Function
with

233
the Analyzer

Figure F. 14 Figure F. 15

Impulse Response Function

Setup

234

Frequency
the

Response

of

the Second Mode

with

Coherence Function
with

235
the Analyzer

Figure F. 16 Figure G. 1

Impulse Response Function

Setup

236

Frequency
the

Response

of

the First Mode

with

Coherence Function
with

238
the Analyzer

Figure G.2 Figure H. 1

Impulse Response Function

Setup

239

Frequency Response of the first two Modes using a bread board, combination of resisitors, and without grounding Frequency
Response
without

24 1 243

Figure H.2
Figure 1. 1

grounding

Climatological Data
1992 Page 1
of

of

Rochester, New York August


245

Figure 1.2

Climatological Data
1992 Page 2
of

of

Rochester, New York August


246

Figure 1.3

Climatological Data
1992 Page 3
of

of

Rochester, New York August


247

Figure 1.4

Climatological Data
1992 Page 4
of

of

Rochester, New York August


248

Figure 1.5

Climatological Data 1992 Page I


of

of

Rochester, New York September


249

XXI

Figure 1.6

Climatological Data 1992 Page 2 of 4 Climatological Data


1992 Page 3
of

of

Rochester, New York September


250

Figure 1.7

of

Rochester, New York September


251

Figure 1.8

Climatological Data 1992 Page 4 of 4

of

Rochester, New York September


252

Figure J. 1

Operating Window of the Dantec Laser Doppler Vibrometer (Frequency vs. Amplitude of Harmonic Motion)
Example 1
Responses
.

254

Figure K. 1

Variation

of the

Superimposed

Frequency
256

Figure K.2

Example 2. Variation Responses

of

the Superimposed

Frequency
256

Figure K.3

Example 3. Variation Responses

of the

Superimposed

Frequency
257

Figure K. 4

Example 4. Variation Responses

of

the Superimposed

Frequency
257

xxn

LIST OF TABLES
Table 2. 1

Experimental data for Mode 1 of the Undamaged Composite Beam Date: August 21
-

11

Table 2.2

Experimental Data for Mode 1 of the Undamaged Composite Beam Date: September 8
-

12

Table 2.3

Experimental Data for Mode 2 of the Undamaged Composite Beam Date: August 21
-

12

Table 2.4

Experimental Data for Mode 2

of the

Undamaged
12

Composite Beam
Table 2.5 Table 2.6 Delta

Date: August 27 Delta Loss Factor Mode

Frequency verses

per

13

Analytical Solutions for the Laminated Composite

Graphite
Table 2.7

Epoxy Beam
of

13

Comparison Frequencies

Analytical

and

Experimental Natural 14
the Loss Factor for

Table 6. 1

Experimental Determination
the First Natural

of

Frequency
of

83
the Loss Factor for

Table 6.2

Experimental Determination
the Second Natural

Frequency Damping given by the


of

84

Table 6.3

Determination

of

Artificial

Shaker Table in the vicinity Table 6.4

236 Hz.

88

Rectangular Window & Pseudo Random Excitation

vs.

Hanning
Table 6.5 Table 6.6 Table 6.7

Window & Random Noise Excitation


a

90

Random Impact Excitation using Comparison


of

Modal Hammer

92
95 96

Testing Results
applied

for the First Mode

Transient Window Exponential

for Impact

Testing

Table 6.8

vs.

Transient

Weighting

Windows in the
97

Loss Factor Calculation

XXlll

Table A. 1 Table A.2 Table A.3


Table A.4

Parameters for the Aluminum Cantilever Beam Parameters for the Aluminum Cantilever Beam
Parameters for
the

05

106
107

Aluminum Cantilever Beam

Parameters for the Aluminum Cantilever Beam


Data Sheet # 1 for the Impulse Excitation (Transient Data Sheet #2 for the Impulse Excitation (Transient Data Sheet #3 for the Impulse Excitation (Exponential

108

Table B. 1

Window)
Window)

1 13

Table B.2 Table B.3

1 17

Window) Window)

121

Table B.4 Table B.5

Data Sheet #4 for the Impulse Excitation (Transient Data Sheet #5 for the Impulse Excitation

126

(Exponential
Table B.6

Window)
Window) Window)

129 132 140

Data Sheet #6 for the Impulse Excitation (Transient

Table B.7 Table B.8

Data Sheet #7 for the Impulse Excitation (Transient


Data Sheet #8 for the Impulse Excitation

(Exponential
Table B.9

Window)

144

Data Sheet #9 for the Impulse Excitation


(Exponential

Window)

15 1

Table B. 10

Data Sheet #10 for the Impulse Excitation (Exponential

Window)
and

154 254 254 254

Table J. 1

Tracker Unit

Frequency Shifter Unit


the

Settings

Table J.2 Table J. 3

Operational Data for


Tracker Unit Settings

Laser Vibrometer

XXIV

1. INTRODUCTION

The
over

experimental years and

study

of structural vibrations

has

evolved

tremendously
with

many

the measurement

equipment continues

to grow

the
of

ever

increasing technology
technology, the
closely
the
control

of electronics and computers.

With the improvement

this

measurement objectives are made easier and the conditions

ability to
yield

more more

in the

experimental

test

consequently
to

accurate results as well as

detailed information. The


is
and

experimental

testing including
as

data

acquisition and subsequent analysis


Analysis"

sometimes referred

"Modal
of

Testing", "Modal
characterizing the

"System Identification". This is the

process

dynamic
The

properties of mechanical structures modes


of vibration

modes of vibration.

are

characterized

by identifying by the natural

their

frequency, damping factor, and Modal testing can be


measurement model.

mode shape
used

[1,20].
the

to

compare

corresponding
model

vibration

data to the data


application

produced

by

finite

element or other

theoretical
prior

This

is intended to
to
use

validate

the theoretical
modal

to

further

stages of analysis or

the acquired

test

mathematical model.

Generally accurate
natural

data for

each mode of vibration

data in producing a is all that

is

required such as

its

frequency, damping

and mode shapes to validate the

It is generally not possible to predict the damping in each mode of vibration from a theoretical model so it can be compared to the experimental
model.

damping

measurements.

However,

such

information becomes very


to any
predictions. of a

useful as

it

can

be incorporated into the theoretical


plays a crucial role made

model prior

Since

damping
usually
modal

in the dynamic behavior


correct
with

system,

such attempts are

to

adjust

or

the theoretical

model

in in
of

order

to

bring

its

properties closer

in line

the measured results [20].

The investigation for

knowing

the

damping
and

composite material was of

interest to Dr. Ghoneim

at

the Rochester Institute

Technology
at

in Rochester,

New York. Dr. H. Ghoneim, S. Griffin

B. Yost

Phillips

Laboratory in

Lancaster, Calfornia, had conducted an analytical/experimental study of mode dampings in a cantilevered laminated beam. Their goal was to predict analytically
the
structural

damping
the

of an

undamaged

and

damaged

controlled

beam

and

compare this to

experimental structural

damping. In
the

conclusion

to their work,
well

the need for

adjustments

and

refining

of

analytical

model

as

as

the

verification of

the

experimental

data

was

indicated [10].
material

The initial
of

objective was graphite

to determine experimentally the


so

damping
simply

these laminated

epoxy beams

it

can

be

used

in their theoretical way


of

models

to describe the loss factor. The loss factor is

another

describing
substitute.

the

damping
reason

factor.

Later

in

the

investigation,

the

can

;red
a as a

laminated beam
The
of

Section 2.3

instead, the aluminum beam was ch( for excluding this material will be discussed in C! Material Section. In order to calculate the damping in the .
was abandoned
,and

pter

2,

iaterial,

the response characteristics

had to be

created which required was an

the

excitation of

the
and

beam.
for

The

method of

exciting the beam


experience, I
main

impact

excitation

technique

an additional

learning
table, the
part of

wanted

to

incorporate the
using
purpose of

shaker table.

In

using the shaker


and

focus

of excitation was

random

excitation,
pseudo

in the latter
that

my thesis I

will

discuss the

studying

random excitation.

sensors

would
of

be

The sensory part of this investigation was the application of used in measuring the vibration to see how they effected the

damping. Some of these sensors are rather new and offer many unique advantages for specific applications such as the piezoceramic, piezofilm and the laser vibrometer. The fourth sensor, the accelerometer, has been around for
calculation some

time and

is the
the

most

commonly

used

source

of

sensing

vibration.

The

compiled

data

of

damping

results versus each sensor and excitation type are

presented and

discussed.

in calculating the Signal Analyzer Type 2032 and it became


analyzer used
analyzer

The

damping
available

is the Bruel

and

Kjaer Dual
horse"

to the market in 1983. This

has many

advanced

features
the

and

is

still

considered a

"work

found the
within

analyzer was capable of

calculating the
will

damping
found

in

several

manners, and

the methods

investigated,
well as

most accurate

was

Response Function. This function


part of

be discussed in

greater

using the Impulse detail in the latter

this thesis as

the analyzer itself. that I


collected on

damping were very useful in the understanding damping many interesting insights to the effects of damping. Not only did I benefit from learning about structural damping but gained
The
reference materials of and offered valuable experience on the

theory

and practice of modal testing.

also

learned that
this
work

there

are other

types

of excitation

techniques

which offer

many

advantages and

disadvantages
was

when used

in

an application.

The

most

interesting

part of

applying the
the laser

sensors

tremendous
such as

amount of

in the mobility tests to see the effect under excitation. A work went into getting these sensors to operate properly
the
piezofilm.

vibrometer and

Many hours

of

trouble shooting and


end

research went

into these two


Each

particular sensors

which, in the

paid,

off with

excellant results.
great

sensor offers

many

unique advantages which can provide

benefits in its
to
all work

application.

The

other challenge was source

getting the

measurement output

system

together using the

input
a

with

the sensory

to

gain

the
and

frequency
pretesting

response
of

data. This

came

down to

lot

of

time spent in

preparation

setup in order for it to operate correctly before the data could actually be taken. The patience, care, reference materials and the consultation with experiencied people in the field along with the trial and error in
the
experimental

the

experimental

testing,

all

brought

together not

only the understanding

of

concepts,

but

an

intuition

as well as

creativity in

building

a successful \

ions

test.

The

presentation of the

thesis

work will proceed with

damping;
modal

th

3econd

chapter and

the third chapter

will

be

about

the background of

test

g using

the

analyzer with

with

the proper windowing techniques. Chapter four is ci ncerned the background of the four types of sensors used in the investigation, and the techniques is found in
chapter

two

excitation

five. Chapter five

will

include the
results

experimental procedure

and

discussion

of

for calculating the damping. the data generated along with the
the comments and

Following
of

will

be the
work

problems encountered

during
be

the setup.
presented.

Finally,

recommendations

this

will

2. DAMPING 2. 1

Characteristics
The
nature of

of

Damping

damping is the removal of energy from a vibrational system. The energy is lost by some mechanism which is gradually converted into heat or sound. These damping mechanisms can generally be classified into three groups:
Dry Friction Damping, and Material, Solid or Hysteretic Damping. Viscous damping is the most commonly used model in representing the damping mechanism of a vibratory system. Viscous damping
or

Viscous

Damping, Coulomb

involves fluid type

systems such as a

fluid

flowing
will

through an orifice. The amount

fluid film sliding between surfaces of energy dissipated in a


the

or even

viscous related

model

depend

on

many factors, but


of

proportionally to the velocity


the
model of choice when

the vibrating body.

damping Viscous damping

force

is

fluidic

systems.

Coulomb
against

or

surfaces

rubbing

describing a mechanical system dry friction damping is caused by the friction of two one another which is dry or lacks lubrication. The
in
magnitude

is generally that vibrates in these

damping
force
of

force is
the

constant

but

opposite

in direction to that
proportional

of

the

motion of

the vibrating

body. The
of

dry

friction force is

to the

normal

body

weight

the system.

Lastly,

material, solid or hysteretic

damping
such as a material

is

energy absorbed by the material and dissipated. As the material cantilever beam is deformed, friction between the internal planes of the
the
and slide

slip

creating

what

is

called

hysteresis damping.

The hysteresis
of the
of

loop

is the

stress-strain

relationship

created

from the

loading

and

unloading
the area

vibrating system. This is described in the following sketch loop denotes the energy lost per cycle due to solid damping.
shown through

where

the

Many

materials

have

Hysteresis

Loop

Stress

(force)

Unloading
*

Strain

(displacement)

A
Loading

Figure 2. 1

experiments that
proportional

the energy loss


square of

per cycle

due to internal friction is approximately


amplitude and

to the

the displacement

independent

of

the

frequency, providing

the

system

is completely linear [16,17].

Some

of the precise mechanisms associated with

internal

changes of the

structure either at
molecular

the micro

or macro

level

can range

from the

crystal

lattice to the

scale effects.

These include

magnetic

effects

creating

magnetoelastic

and magnetomechanical

hysteresis,
flow

thermal effects
and

involving

thermal conduction,
and atomic

thermal

diffusion,
The

thermal

thermoelastic

phenomena

reconstruction. concentrated

atomic reconstruction
of crystal

may involve

such effects as

dislocations,
blocks in
the

defects

lattices,

phonoelectronic

effects, stress relaxation at


solutions

the

grain

boundaries,

phase

processes goes on at
all

in
the

solid

and

polycrystalline materials. precise physical

The list

atomic

level but

regardless of

mechanisms

involved,
occurs

materials

dissipate energy

no matter

how

much cyclic

deformation

[16].

Viscous
the

damping

and material

damping

are similar

in

such observations as

oscillation

decaying damping is then considered unique. As seen below in Figure 2.2, coulomb damping is found to be constant in its successive oscillations of amplitudes where the viscous decay does
amplitudes of a cantilever
envelope of

decaying
is

beam. When the

the

observed to

be

of an exponential

curve, this

nature of

EFFECT OF DAMPING ON A FREE RESPONSE

Displaced

position

Time
Equilibrium
position

a) Undamped Beam

Envelope IV (M

-3
Time

'

,i

}) }/

b) Beam

with

Viscous

Damping

S^

A
*-

Time

c) Beam
Figure 2. 2

with

Dry

Friction

Damping
Damping"

NahifT, Jones, & Henderson "Vibration

not.

Figure 2.3

on

the next page

illustrates

the

decaying

amplitude of an aluminum

cantilever

beam. This

was performed

using the B&K 2032 Digital Signal Analyzer

and sensed

of an

Dantac's Laser Vibrometer. As seen by the amplitudes, it is evident exponential decay. With this information on the background of damping, it is

by

important to

identify what type


the cantilever

of

it. In the

case of
or

damping you have in order to correctly beam, the damping would be considered
damping,
the
measure of

measure
material

damping
will

hysteretic. For
same
and

viscous and material


unique

damping
of

be the

is

for these two types. The


observed to

measurement

the

damping

for these types has been

follow this

relation.

-2

]-

(Eq.

2.1)

(O0
The
resonant

frequency

of

the structure is represented

by

co0.

co, and

co2
are

are

the

frequencies

situated on either side of eo0.


of

The

co, and

co, frequencies

located

1/V2 times the amplitude

the resonant frequency. The r\ is known as the loss


amount of

factor

and

is

by

inspection dimensionless. The loss factor indicates the

energy lost from the vibratory system in one cycle of vibration. The dry friction damping can not be characterized by this measure because it is dependent on the
amplitude.

The

resonant

frequency
its
the

can

be described

as

the

compromise

between
the

stiffness of

the structure and


will

mass.

At the low

frequency
on

side of
where

the resonant,
as

the

stiffness,

provide

dominant restoring force

high

frequency
and

side will

be the inertial force.


At the precise
no

Depending
the

the

precise values of mass

stiffness,

a resonance will occur and

system will

have

a number of natural
with

frequencies

occurring. will

natural

frequency
the

along

the absence

of

damping there
oscillating
of

be

dynamic

equilibrium and

system will ever

increase in
state

amplitudes.

In reality,

an excited system will attain a

final steady

dynamic

equilibrium

because there
high
or

will always exist some amount of

damping
for

that

will attain either a

low

amplitude.

Overall

damping

is

responsible of

controlling

the

vibration

response

amplitude

in

conditions

steady-state

resonance and

stationary

random excitation.

low

damping

at a resonant

frequency
and

One way to identify high damping or is to inspect its response amplitude. This 7. The

observation can a zero

be

seen

in Figure 2.4

on page

damping, low damping


coo.

high

amount

frequency response of damping at the

suggest
natural

frequncy
2.2

[16,17].

Environmental Effects
The
environment

plays

an

important
of

role

in

some

of

the
can

variation

of

damping
vibration

properties and an

understanding

these interactions the

help

make a

test

successful.

The

essential effect of

environment on materials can

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FREQUENCY RESPONSE
W
Zero Low

Damping Damping

High

Damping

oo

Stiffness
Controlled
Figure 2.4

Inertia Controlled

cause

noise

and

impede the

control

of a

vibration

test especially in

critical

designs. The
and

main environmental

factors

are

temperature,

frequency,

static preload single


most

dynamic load. Temperature is usually considered to be the important factor affecting the properties in damping materials. demonstrates the
as effect of

Figure

2.5

temperature
shows

on

the loss factor

of a

typical

(viscoelastic

material) polymer. The

figure

how the loss factor


regions.

changes with temperature


region

it passes through the four different


Variation

The glassy

has extremely low

of

Storage Modulus

and

Loss Factor withTemperature

"iT-x
Loss Factor n
and

Tl

Storage

Modulus E

/ /
Glassy
Region

Truwxtwn

Rubberlike

^^
Flow Region
Damping"

Region

Region

Temperature
Nashiff, Jones & Henderson "Vibration

Figure 2. 5

values

for the loss factor

where

it

will

temperature. The transition

region contains

increase significantly with increasing the maximum value for the loss factor. for the loss factor
and

The

rubberlike region suggests

the low

values

that changes

slowly
with

with

temperature. The loss factor increases temperature in the flow


environmental
region

as

the material tends to soften

increasing
The
with

[3,16].

next

increase

increasing

factor is the frequency. The loss factor will frequency in the rubbery region and will take on a
region.

maximum value region as

in the transition

The

frequency

will

the loss factor

decreases. I have
as seen

also provided a sketch of the

increase in the glassy loss factor


to note is that

in the

frequency

domain

in Figure 2.6. The


of

interesting thing

qualitatively this

reveals the

inverse behavior

the temperature domain [16].

Variation

of

Loss Factor

and

Real Part Storage Modulus with Frequency

Loss Factor T)
and

Tl

Real Part
of

the

Storage Modulus E

Frequency (log scale)


Nashiff, Jones & Henderson Figure 2. 6
"

Vibration Damping

"

The
concern.

effect

of cyclic

dynamic

strain

and

static

preload

are

also

another

dynamic strain, the amplitude on the damping properties of material become very difficult to measure. This is due to the high strain amplitudes in the material which dissipate high amounts of energy causing the temperature to
In the
case of

rise
with

so

fast that the

effect of

the temperature is coupled. Because


studied where the

of

this problem,

only the rubbery


temperature

region

has been

loss factor

varies more

slowly

becomes secondary to that of the dynamic strain amplitude. The transition region does have the effect of temperature coupling the strain amplitude because of the high damping which makes any measurements in this
and

region

difficult. The
with

effects

of preload on

the

dynamic

properties will

forecast

problems

in the rubbery
the

region

because the loss factor decreases


Both the loss factor
general

and

the modulus

increases linear

over

increasing preload. frequency domain. In


and

and

the

real modulus are


on

the loss factor r\


effects

is dependent

both

the amplitude

frequency. Other
The

environmental

that may affect the

damping
[3,16].

properties are

aging, vacuum,

oil

exposure, pressure, high temperatures

and even radiation.

rubberlike materials are often affected

by

these conditions

2.3

Material Selection
In this work, three materials

were

examined

but only
The

one

was

used

throughout the entire scheme of the thesis. The


steel, which was used as a
cantilevered

first

material was

1018,

cold rolled

dummy

beam to

practice with.
was of

other material was a

at

dampings. The determining dampings were to be compared with the predicted dampings from the developed analytical model. Mode damping is the damping that corresponds to each individual natural frequency of the structure. The added challenge to Dr. Ghoneim's analytical model was another beam of the same material and size and it was made with local controlled The mode dampings for both these types of beams were to be predicted analytically as well
the mode
experimental mode
"damage"

the

laminated beam. This material Rochester Institute of Technology in

interest to Dr.

Hany

Ghoneim

as experimentally.

Unfortunately,
The

the composite beams

were excluded

from this

investigation because the

experimental

determination
change

of

the

damping
was

was unstable

in its testing
affecting the
sensors substitute

environment.

daily
of

in temperature
which made

found to be

damping property difficult. The third type


because
The

the material

of material was an aluminum

comparing the other beam selected as a in


the
modal

its

material

damping

was

more

stable

environment.
over

aluminum material offered

two advantages in the

testing testing
to

the composite material, namely its conductive and reflective properties [10].

Before I became
temperature changes, the

aware

of

the

sensitivity

of

damping

with

respect

experimental setup was evaluated to ensure that nothing in the setup was causing the damping to change. The determination of the loss factor was confined to the impact excitation method with the same windowing

configuration and accelerometer

for

each

test. The torgue applied to the

fixture
that

holding

the cantilever beam was maintained for each test and it was

found

small changes

in the

amount of

torque

damping. A fixture

was

built for

holding the composite holding the impact hammer in


trial.

beam

affected

the

place so

that the

impacts

were consistent with each

Lastly,

a steel

beam

was

tested in the same


each

manner as a material check and

the loss factor

was consistent

for

test.

During
with

this effort,
concluded

literature concerning that the damping for these types


After

viscoelastic materials was

being

researched and change

of

materials

will

temperature.
create

learning

about the environmental affects,

anything that
closing any
with

could
open

any

air currents was minimized

in the
me

laboratory
several

such as

windows or consult.

doors. Dr. Budynas lead


was

to

individuals

whom

to

One
in

Mark Hammer from Eastman Kodak


our

Company

who was

working
even

in the Federal Systems Division. From


conducted

discussions, I learned
similar materials.

that

work was

determining

the

loss factor for


on

They
it

were

using
of

an environmental chamber and were still

having
for

problems with

the stability

the loss factor. After working

the

project

about a year,

was abandoned. caused

Atmospheric

damping

was

one

of

the

suspicions

that may have

the

10

instability

of

the

loss factor. I

also

Measuring Vibration-Damping
standards calculate standards

learned Properties

that there
of

was a

Standard Method for

Materials

given
such a

by
as

the

ASTM

E 756-83. This
the

gave a procedure
calculation

loss factor. The

in how to setup of the loss factor The

test and how to


given

by

the

is the

same as equation

2.1,

Aco^
co

problem with

following

this
such

procedure

is that I
mode

would need an environmental chamber

in

order

to control

factors

as

temperature and pressure

The
presented

[9, 16]. dampings for the laminated


impact

composite graphite was

epoxy beam

are

in the

following
a

tables. All the data in these tables


excitation

determined
Table 2.1
with

by

the use of an accelerometer and the

method.
was nice

seen

below describes
sunshine.

On that
where

day in Rochester, day the temperature


loss factor
to
of

New York that

happened to be
undamaged

as

high

as

plenty of 76F and as low

as

49 F

the

the

laminated

composite graphite

beam

varied

from

.09556

.01458.

All the

weather related

data

was obtained

from the monthly summary of local climatological data reports from the Rochester Airport. The months June, July, August, and September were requested and the months for August and September can be found in Appendix I. On the third page monthly local climatological data report shows the change in temperature every three hours within that day, and the first page gives a one line summary of that day's behavior.
of each

TABLE 2. 1

EXPERIMENTAL DATA for MODE I of the Undamaged Composite Beam DATE: AUGUST 21 Frequency (Hz)
23

Loss Factor
max
=
.09556

Temperature (F)
max
=

Wind (mph) dir


=

Weather Conditions

76
49

SW
=

Clear Skies
10

min =01 ave


=

458

min ave

peak gust

100% Sunshine

.04993

63

ave

6.3

Table 2. 1 illustrates the


and night and effected

point

that the temperature

did

change a

lot

during
was

that

day

my
the

results.

Table 2.2 The

shows the

data that

taken on

September 8th in
only
varied

which

frequency
.07062.

changed

to 22.375 Hz. and the

loss factor

from

.08058

to

observation

from the two data tables


temperature for those two

suggests to me that with the

increase in the
rose

average

days,

the

average

loss factor
all

from

.04993

to

.07607.

The total

change

in

frequency
mode

throughout

the data

gathered was

1 Hz. ranging from 22 to


throughout the study
of

23 Hz.
the first

Also the loss factor had


ranging from
.0388

changed a total of

.084

to

1228.

TABLE 2.2 EXPERIMENTAL DATA for MODE 1 of the Undamaged Composite Beam DATE: SEPTEMBER 8
Frequency (Hz)
22.375

Loss Factor
max
=
.08058

Temperature (F)
max
=

Wind (mph)
dir
=

Weather Conditions FOG

81 57

SW
=

min

=
.07062

min

peak gust
ave=

36

62% Sunshine
Rain Showers

ave

=
.07607

ave

69

12.4

displayed the same effect with the increasing temperature increase in the loss factor from the dates of August 21 and August along 27. Another interesting observation from among all the tables is that the day it had rained, thus a change in the humidity, may have been a contributing factor to these changes in the loss factor. Nonetheless, the total change in frequency from all the
second mode
with

The

the

data

gathered was

3 Hz.

and ranged

from 155 to 158 Hz. The

change

in the loss

Table 2.3

EXPERIMENTAL DATA for MODE 2 of the Undamaged Composite Beam


DATE: AUGUST 21 Frequency (Hz)
156.5

Loss Factor
max min
=
.004780

Temperature (F)
max min
=

Wind (mph)
dir
=

Weather Conditions

76 49

SW
=

Clear Skies
10

=
.002979

peak gust

100% Sunshine

ave

=
.00383

ave

63

ave

6.3

Table 2.4 EXPERIMENTAL DATA for MODE 2 of the Undamaged Composite Beam

DATE: AUGUST 27

Frequency (Hz)
157

Loss Factor
max
min
=
.006732

Temperature
max
min
=

(F)

Wind (mph) dir


=

Weather Conditions

84
69

NW
=

Fog
31

=
.0027348

peak gust

20% Sunshine Thunder Storms

ave =0043

18

ave

77

ave

5.0

factor

over all

the

data indicates

.003024

and ranged as

low

as

.003840

to

high

of

.006864.

The third

mode ranged

in

frequency
to

factor

ranged at a minimum of
was

.00342

.00420.

from 452 to 456 Hz., and the loss From all of the three modes of

taken, I noticed a trend in the total change in the loss factor over the change in frequency. The change in frequency had increased with the increase in the mode number while the change of the loss factor became tighter.

data that

12

Table 2.5
Delta

Frequency
A

verses

Delta Loss Factor per Mode

Mode#
1

Frequency (Hz.)
1

A Loss Factor 0.0840

2
3

3 4

0.00302
0.000780

the undamaged and damaged composite beams and located in Appendix D. The frequency response HI and H2 will be they discussed in some detail in the modal testing section, but Frequency Response H 1
are a plot of

Included

are

aluminum cantilever beam study as it was for beam. The data concerning the damaged composite beam was very little as this was the only plot I happened to take. In the early stages of learning the analyzer's functions, I had examined the damaged beam in the H2 mode and in the dynamic compliance mode (l/yco) which is
was used

Magnitude

throughout the

the undamaged composite

(displacement/force). When there is


seen

no

integration

symbol

in this

spot as

it is

in this plot, it means that you are in a mobility mode or velocity/force receptance. I also placed the analytical solutions for determining the natural

frequencies
solutions

of

the nondamaged composite beam in Appendix A. The


composite graphite

analytical

for the laminated

epoxy beam

are

summarized

in

Table 2.6.
Table 2.6

Analytical Solutions for the Laminated Composite Graphite


Mode
of

Epoxy Beam
with

Cantilever
Beam
with no end

Cantilever Beam
using Singiresu S Rao's Solution

Cantilever Beam
end mass of

with

Cantilever Beam
end mass of

Natural

2 7

grams

0.009579

Frequency

grams

mass

(Hz.)
(Hz.)
31.21 195.68 31.21 195.60

(Hz.)
22.26
164.75

(Hz.)
31.21 195.43

1 2

547.73

547.7

480.35

547.17

Comparing

the 2.7
with

gram analytical

solution,

which

represents the mass

of

the

accelerometer,

the

experimental

data

of

the natural
not

frequencies, it is
at all.

observed
use

by

the Table 2.7 that the

percent

difference is

bad

In

order

to

the

laser

vibrometer on the composite

beam,
this

a piece of reflective material was needed


material was not reflective. grams

to be attached to the
solution

end of

it

since

The

analytical

pertaining to the

mass of

.009579

is the

mass of a square piece of

13

reflective material. with no end mass

By

comparing the
with
will not effect

analytical solution of the

Cantilever beam
of

to the solution

the mass the

of

the reflective material, it shows

that this amount of mass

real natural

frequency

the

beam.

Table 2. 7 Comparison ofAnalytical


Average Experimental (Hz.)
22.5
and

Experimental Natural

Frequency

Analytical (Hz.)
22.26

Percent Difference (%)


1.1

156.5 454.0

164.75 480.35

5 0 5.5

Since the
suggested advantages

steel
an

beam

appeared stable

using

aluminum

in this environment, Dr. Ghoniem beam instead because it offered a couple of


Metals
metals
are

to some of the

sensors.

not

tremendously

affected

by
not

temperature.
curved at

The hysteresis The

loop

for

the ends. Figure 2. 1 in this

section

is extremely thin and straight, was just for illustration purposes


would

of a of

hysteresis loop.
nonlinearity.

curved ends of the standard

loop

tend to indicate
makes

degrees

The ASTM

for measuring
the

that the loss factor is

zero when

determining

damping damping properties

the

assumption

in

composite

bars.

They
well

also note

that it is

an established

fact that

steel and aluminum materials

have

known loss factors


those of

lower than
carry
value
on

approximately 0.001 or less which is significantly the composite bars. With this fact in mind, it was decided to
of

in the

measurement of mode

damping
be

and

to

see

how

close

the expected

for the loss factor in

aluminum will

while

exploring the four different

sensors and

applying the two types


of

of excitation

techniques [9].

2.4

Method
The

Calculating
of

Material
factor

Damping
is
deduced from
the
response

determination
of

loss

characteristics cantilever

vibrating

system.
an

In my case, the vibrating


number

system

is

beam

which

has

infinite

of

degrees

of

freedom. The
wide and

dimensions
called a

of the aluminum cantilever

beam

are

1/8 inch thick

by

1 inch

10 inches long.

By

exciting the
response of

beam,
the

the response

characteristics produce what

is

frequency
and

structure or resonances.

From these
ways

resonances

it is

possible

to determine the loss factor. There these are just some


power
of

are

several

to calculate

damping
response

the

ways:

the logarithmic

diagram, half

amplitude,
some

bandwidth, dynamic stiffness, quadrature bandwidth, and the decay


these
options

decrement, Nyquist hysteresis loops, resonant


constant.

After
most and

investigating

of

in

determining

the

loss factor, the


measure

accurate method was the

Impulse Response Magnitude Function. The Bruel


was used

Kjaer Dual Channel Signal Analyzer type 2032


of

to

the response

the

structure and

to

calculate

the

material

damping

using the Impulse Response

14

Magnitude Function. Limitation


analyzer.

on the accuracy of the loss factor is due to the The B&K Dual Channel Signal Analyzer 2032 is a digital filter analyzer.

For

instance, using

the

half power bandwidth

method will

become

difficult task
the

in obtaining the corresponding


resonance.

frequency
large

at

the

-3db

point on either side of at


-3db

Since the
which

analyzer
a

is digital, the
exactly

frequency
what

may have to be
value of

interpolated factor. This

may incur

error with respect

to the true

the loss

method requires

knowing

those two

frequencies

are.

The

Impulse Response
suggested

Method,
and

referred to as the
of

by

Bruel

Kjaer for this type

Schroder Method, is the method analyzer in determining the loss

factor [5,12,13].

2.4.1

Damping Measurements
of a

for

1-D Model

Cantilever Beam
of modal analysis

The basic theory


mechanical
motion can

for

single

degree
one

of

freedom
be

system

begins

at

the

examination of motion

in

direction. The

be described

by

a single coordinate and

the

equation of motion can

derived
a

by using Newton's Second Law. In general the system can be idealized as spring-viscous damper arrangement as seen in the Figure 2.7. Similarly,
The

hysteretic
well.

damping can be modeled as closed loop for both of these


cycle of

a spring-hysteretic models represents

damper

arrangement as

the energy dissipated


viscous

by
for

the damper in one cycle. The


of

mathematical model represented

for the
-

damper in terms
required

dissipated

energy is

by

AW

yFdx.

The force
=

displacement

of

the

viscous system

is F

kx

+ cx where x(t)

Xsin

cot.

Upon the

substituting the force equation into the dissipated cycle of energy and integrating in terms of dt the dissipated amount of energy can be expressed as AW kcocX2.
-

Due to the similarity between the energy dissipation loops from Figure 2.7 and Figure 2.8, the hysteresis constant can be defined. Hysteretic damping or material

damping
as
cycle

is

again caused

by
the

the internal

planes

in the

material

slipping

and

sliding
a

the deformation

occurs.
of

It

was

found

experimentally that the energy

loss in

due to the internal friction, but it can be approximated as proportional to the square of the amplitude. This observed behavior was achieved by substituting the coefficient of the viscous damper c by

is independent

frequency

XJ

the

following relationship
circular

where

H is the hysteresis

damping

constant and co

co

is the
can

frequency.
AW
=

The
nH

cycle of

dissipated energy for hysteretic

damping

be

X2

expressed as

[2, 16, 17].

15

One Degree

of

Freedom

of a

Spring-Viscous Damper System

F(t]

M Mass

T
x(t) K

c ffi

*-

loading /
i-x:/

unloading
c<D

Viscous Damper

Spring

\\\WA\VA\
Figure 2. 7

One Degree

of

Freedom

of a

Spring-Hysteretic Damper System

F(t)

Stress

(force)

Mass
x[tj

Loading

Unloading
-*

J^>

Strain

(displacement)
Hysteretic VL^i Damper

Spring

\\\\v\\\\\\\
Figure 2. 8

Because

of

this known relationship between

viscous

damping and hysteretic


loss factor
in parallel,
as
as well as

damping, it is
to
other viscous general

possible

to

relate

the hysteretic

constant

to the

important

relationships. and
x
=

In the idealized hysteretic

model as well as

for the for


a

model, the spring

the damper

being

connected
can

and

harmonic motion, stiffness. The force for the


given

Xe"D\ the force

be

expressed

a complex motion

viscous case upon substitution of

the

harmonic

is

by

(k

+ icoc)x.

The hysteretic force-displacement relationship is


LJ

expressed

similarly

as

(k+iH)x

where c

was substituted.
co

The loss factor

is found from the hysteretic force


TJ

equation

by factoring

the spring constant out


called

which

gives

(k

iH)

k(l

k
and

k(\+iij). The k(\ + ir() is


the

the

complex

jj

stiffness

of

the

system

j]

= ,

loss factor, becomes

dimensionless

16

constant.
expressed

The

dissipated energy for hysteretic in terms of the loss factor as [16, 17]:
cycle of
AW=nkriX2

damping

can

be

now

be

(Eq.

2.2)

The logarithmic decrement is


the

loss factor.
of

important relationship in relating it to The logarithmic decrement estimates the rate at which the
another

amplitude

the

free damped
'

vibration

decays. The logarithmic decrement is


represents

x
expressed as

In
X n\

\
.

The

subscript

the jth cycle

in the

amplitude

)
the
system

of

the

decay. The
in the

response of

in terms

of

hysteresis
the

damping

can

be be

expressed applied

using the energy balance


motion of

equation.

The energy balance

equation can

lightly
to

damped

structures such as

aluminum cantilever

beam

when

considered

amplitude per cycle.

By
it is

be nearly harmonic in determining the decrease in examining the energy loss per cycle from a section of the
possible

decaying
displays

amplitude,
a cycle of a

to

relate

this to the

decaying

amplitude of

hysteretic

log decrement. Figure 2.9 damping and the first peak is

represented

by X,

[17].
FREE VIBRATION
with

HYSTERETIC DAMPING

Figure 2. 9

In summing the
would give:

energies

lost from half the


W W AW;

cycle

between

peaks

X,

and

Xrl,2, it
(Eq.

AW

2.3)

The

change

in energy lost is AW
stored

nkvX2

and

W is the

maximum potential

energy,

W=VCkX2,
of

by the

spring

during

the

elastic

deformation. Upon

substitution

the above equations, the energy balance

is

given as:

^kx^^kx^-^knx^-^knx2

(Eq, 2.4)

17

where

due to the energy loss

per

half cycle

2X]

=2X2 nX2

1;2

-k

V2

(Eq. 2.5)

= ,h

A,-l,2

(Eq-2.6)

\2-kj]

Repeating

the energy

balance

equation

for the

second

half of the

cycle.

2kXU

-^kX),vr- ^nkr\x)+Mi ~^KkrlxU

(*<!

2-T>

and

-^-

(eq. 2.8)

A;+,

\2-KT]

multiplying equation 2.6 and 2.8 constant in terms of the loss factor.

By

together,

the amplitude ratio reduces to a

2
-

nr\

+ 2nr\ 2-Kr\ ' '


=

-t-

7T

X]+,

2-nr\

2-nn
can

T7

(Eq.

2.9)

The hysteresis logarithmic decrement


can

be

expressed as

ln(l

+ k

n)

k n and

be

assumed

lightly

approximately equal to 7ir) because the loss factor is very small for damped structures. This analysis assumes the frequency for a structurally
system useful

damped

is approximately harmonic [17]. The energy balance equation offers another


properties of

way
the

of

evaluating the

damping
the
capacity.

engineering

materials.

The energy loss

per cycle

divided

maximum potential

energy

gives

rise to

quantity is

called

specific
which

by damping

The

specific

damping

capacity

^W/w

equal

to 2 wr\

is simply

derived from the


equations. per radian

maximum

potential

In solving for the loss


to the total
strain

factor, energy [2, 1 6, 1 7].


n
=

energy and the energy loss per cycle it is defined as the ratio of the energy loss

AW
(Eq.2.10) 2kW

18

The
another

resonant response
of

amplitude,

also

known

as

the quality factor

Q, is

way

measuring the

damping
the

in

harmonic

system.

contains points.

two points

on either side of

resonance which are


an amplification

The quality factor called the half power

The half

power points each

have

factor

of

-j=

which

corresponds

to the energy absorbed,

AW, through the

damping

of

the

system.

These

power points each respond at a given

frequency
in

that is proportional to the

square of

the amplitude. The

half

power points

other means are also

located

-3

db down from the


power points

resonance peak.
as

is known

frequency difference between the half the bandwidth. The amplification factor or amplitude
divided

The

ratio

is the

maximum amplitude

by

the static

deflection,

from the factor


can

Xst

response of a

damped
in terms
g
as:

system.
of

For

small values of

damping,

the quality

be

expressed
ratio

the

frequency
Q
=

bandwidth from the

power points and

the

damping

"

(Eq.2.11)

2g

co2-co,

The

equivalent
as:

viscous

damping

ratio

geq has been found


8
r?

to

equal

the

log

decrement

--

m.2.n;

and

is

related

to the

loss factor

by

log decrement. Therefore the quality factor terms of the loss factor as [16, 17];
1
11 1
=

previously derived relationship of the hysteretic can be resolved into the relationship in
co.,
S
-co,

(Eq. 2.

13)

2Q
These
was

con
relationships a

were

some

of

the

basic build

damping. This
energy balance
relationships

was meant

to

help

background

of

for calculating how material


through the

material

damping
the

developed from the


methods.

similarities of viscous

damping
is

and

use of

On the

next

page, there

a chart made are

up

of

these many

including
for
a

the ones already

discussed that

for

systems considered

lightly

damped. This

chart

is from be

Techniques

Damping
of

March 1990 article, "Digital Filter vs. FFT measurements", from the Journal of Sound and
a a valuable reference

Vibration. I thought this

would

for

others who would

be

interested in

summary

lightly

damped formulas [5].

19

2.4.2

Decay Constant
The

decay

constant method was chosen to calculate the material

damping

of

the aluminum

beam utilizing the impulse

response and Hilbert transform

functions.

Summary
Natural
Unknown
Au
=

of

Lightly
2
K

Damped Formulas
ud fur

Frequency

cj0

f0 (

<=

lightly

dumped resonances.)

A/

Known 3dB
Au
au

A
Aoj

<A

a,

/.J

5-

Bandwidth
Au

Au

Aoj

cou Aoj

Au;

2
Au

138
4.3 I Au

irAu

[Rad/s]
2ttA/

fir

4t

2u
A/ A/

7T
7TA/

Au

cji(

3dB

Bundwidth

A/

A/
2

/
A/
IT

6.9
27.3 A/ 7TA/

TA/

A/

[11*1
4*7,/

2/

Af
1

/
2*7,

Dumping frequency L 1Hz]


Lobs fuctor
n

2/.

A/

1.1

2*7i

2*A
1

77
2.2 TlL

516/,

1)U

1 nL

IT/,

4.34 a)7;

i;

it

*707?

Fraction
critical

of

damping

2foj

2f/

n.

2f

1.1

27T/A

r
Quality
factor
OJ

27T/A
2Q
CJ0
1

Kh
2

869 <jf

2xf

L
2Q
a

Q Decay
constant
"

Q
a

Q
2ct co
1
t/t

2Q
tr

2Q

3lu,

7T

/
6.9

Q
Cf

2(7

IV'!
Time
constant T

2tT

a
0"

8 6a

"77
i

1
7TT

1
T/.-

1
r

8 69

[S]

2-KT

2jr/r

6.9t
r

Reverbera
tion time

13.8

2.2

1.1

2.2

1.1

LTW
2.2

6.9
*

Ao
6.9

60

6.9

TM Decay

[s]
rate

TA
D
4.34

f.TM
D
27.3 D 54.6

/Aco
D

/Ace
D 8.69 oj0

Tw

CO

a7
D

LTM
U

4.34u
D
8.69

8 69

60

[dB/s]
The

4.34u
5
X

8.69/

logarithmic,
decrement 5

5u>

if.
2ir

5
2tt

if.

6.9 8.69 / 5

Figure 2.10

The

decay

constant a represents

the

damping
from the

coefficient and response of

is the

real part of

the

complex conjugate poles of

that

comes

the

system.

The

response

the

system

is derived

equation of motion

applying Newton's second law F=ma and applying the to the idealized single degree of freedom model as shown in

by

Figure 2.8.

By

summing the forces

applied

to the

mass and

equating to

a second

20

order

differential equation,

we

have
+

the

following
=

equation

using the

viscous

model.

mx(t)

cx(t)

k(t)

f(f)

(Eq.

2.14)

The

next

step is to

convert the equation

using the Laplace Transform.

ms2X(s)

csX{s) +

kX{s)

F(s)
where

(Eq. 2.

15)

The
of

response of the system

is

written

from the Laplace Transform


conjugate pair of poles as

the roots

the

denominator

are

the complex

that

correspond

to

mode of vibration.

The H(s) is known

the

compliance

transfer function

in the

laplace domain
response

and
of

in the
the

frequency

domain it is

referred

to as the

frequency

function

system.

TTI-

H(s)

X(S) F(s)
2.17)

^
=

(Eq. 2.
ms'+cs +

16)

where

s12 =-a+icod

(Eq.

and

cod

(Eq.

2.18)

The

poles can

be

written

in

other

terms relating them back to the loss factor

as

done in the

following

manner

[ 16, 17, 19].


(
c

-c

k
=(-Clyl\-C2)cO
m

(Eq.2.19)

2m

2m

where

0)=J

(Eq.

2.20)

&

a=

2m

=C,COn

(Eq.

2.21)

and

the

loss factor 17

(Eq. 2.22)

The

decay

constant

is found

through use of the

impulse

response

function.
in the
and
used

The impulse

response

function linear
part

h(t)

is nothing
function

more

than the

system response

time domain. The impulse


presented compute response.
written

response

h(t)

is

a real valued

function
xA

is
to

usually
the

on a

amplitude scale.

The Hilbert transform


time
signal of

is

imaginary
convolute

h(t)

of

the

real valued

the impulse
and

The Hilbert transform is defined

as

the

convolution

integral

it is

in the

form

of the

impulse

response signal

[12,13].

-CO

h(t)

Ar{/?(/)}

\h(t)

dx

(Eq.

2.23)

21

The
as

analytical

time

signal of

the

impulse
V

response

function h(t)

can

be

expressed

h(t)

h(t)+ih(t)

(Eq. 2. 24)

The

magnitude

of

the

impulse

response

function is

considered

as

being

the

envelope of

h(t)

and

is

computed as

l(t)
The
purpose of

yjh2(t)+ih2(t)

(Eq.

2.25)

the magnitude
offers

of

the impulse

response

function

presented

in this

format is that it
oscillations,

two

advantages.

The first is the

removal of seen

the

decaying

allowing for
on

figure 2.11
oscillation

the next
real

from the

in the top trace of decay as page. It also shows, in the bottom trace, the decaying part of the impulse response which is also the same if the
a smooth envelope

signal was viewed under

time
a

signal can give a more

Time Ch. B. Secondly, the magnitude of the analytical dynamic range of the impulse response signal by using

log

amplitude scale versus a


of

linear
a

scale.

The

log

amplitude scale permits straight

the to
-

envelope measure

the

signal

to become
x

straight

line. The
A1

line is

used

the time constant


constant constant

(sec) corresponding
given

to the amplitude
or

decay

rate of
=

8.7db. The time 8.7db. The time

is

by

the factor

in decibels

-201og(e)

selecting a point on the slope and cursoring down the slope a -8.7 db on the y axis. The -8.7db change on y axis corresponds directly to the time constant found on the x axis. Once I know
measured
analyzer

is

from the

by

the time constant, the

loss factor

can

be

computed

for

a resonance

frequency by

[12]:
i
(Eq.

2.26)

fn

The
response

analyzer

basically

calculates

the

impulse
of

response

function
to the

as

the

inverse Fourier d(n)


b (n)

transform of the weighting function that

is

applied

frequency
of

function times the

1 -sided

spectra

the

Enhanced Time Function


a(n)

and

extended with zero padding.

The Enhanced Time Function


of each sample

is

composed of

the

averaged

Time

records

across

a series of

instantaneous Time Records data [20].

and

it

represents same as

the input data from


a(n)

channel

A. The B.

Enhanced Time Function b(n) is the

but

represents

the

channel

22

ft;

J"

.So

ft;

3. MODAL TESTING
3.1

Modal
Modal

Testing
the application

of experimental methods to determine a dynamic characteristics. Modal testing can be broken down into three basic requirements. The first component demands a theoretical background of vibration in the construction of the mathematical model. The theoretical basis

testing is

system's

starts with an

understanding

of

the

spatial model.

The

spatial model refers


what

to the

mass, stiffness, and


modal model a single

damping

properties.

Next is the decision for


examined.
or a multi

type of

to represent the structure


of

being

It

can

be

either considered

degree

freedom

model

(SDOF)

degree

of

freedom

model

(MDOF). The corresponding

modal model represents

the occurring

natural

frequencies

with

its

mode shapes and mode


model and model

lumped-parameter be decided
what

dampings. The modeling usually follows a theory. The second requirement demands
The
main measurement

accurate measurements of the vibration. and

techniques

must

develooed in
which are

order

to

make
of

the

measurements. and

This

consists of

mainly three things

the way

supporting

exciting the structure,


response, and the three

is to be measured, therefore the force input and appropriate signal processing to be used. The last of the
of

output

big

is the summary

analysis

the

measured

experimental modal analysis. structure

data. The summary analysis is referred to as the It is simply estimating the modal properties from the
computers or analyzers with
can

using the measured data via Transforms (FFT). For instance, this
parameter estimation

Fast Fourier
packages

by

involve using software curvefitting to illustrate the animation of


for

for

mode shapes

[1,16,18].
Despite the basic
guideline given above

doing

a complete modal

test, it
said

is

most

important to

remember

that no

single

test

or analysis method can

be

to

be the best for


tests are to be
used.

all cases.

It is

also

important that

a clear objective

is

set

before any
techniques

conducted.

This

will ensure an optimum use of all methods or

To

develop
test?

clear

objective what

when

performing

modal
or

test,

ask

yourself

these two easy


modal

questions:

do

you expect

to achieve

from the

and secondly, what

form

must

the results of the test

determine be in for

maximum use

[18]?
configuration

whereby processes the information using the built-in functions on the analyzer. Figure 3.1 on the next page shows the basic diagram of analyzer for Dual Channel Spectrum

for conducting a modal test is called a dual channel FFT measurement. One channel is selected for the input and the other for the the analyzer takes the data from both of these channels and output
The setup

Averaging. The input

channel

is

represented

by

the measured

input force

where

it

is

created at a point on

the

structure, and

the

output channel measures

the response

24

from the

excitation

at some

difficult

part of modal

other point of interest is testing ensuring that the data

on

the

structure.

The

most

collected

is

accurate.

Many

JS,

AwlO-

L3
3f

-,.-_,

ConWi

N*eorng

AjwiyMa

Poal

ProcvaMng

Figure 3. 1

Bruel and Kjaer 's Flow Chart of Dual Channel Spectrum

Averaging the input

problems can occur

from

a modal

test such as noise from the


of

source of

and output

devices used, limitations

the Fast Fourier Transform

such as

leakage,
ground

aliasing, and the

"picket-fence",

non-linearities of the structure,

bad cables,

loops,
The

ambient noise and problems

noise

possibly any delays in the analysis not compensated for. arising from the analyzer is due to the way the analyzer
of

approximates

the Fourier Transform [8,16]. The Fourier Transform has the form
F(f)=]f(t)e-'2*dt
(Eq.3.1)

and

the

analyzer

is only

capable of

calculating it

by the

truncated Fourier series

At^f{nAt)e"2

F{mAf)

i2n{mAf)

(Eq.

3.2)

where

N
0,1,2.

is

the

number

of

samples

taken

in

the

time

window

and

m, n

..,N-\

are

integers. This is intervals in the

considered

to be the

discrete Fourier

Transform

where

its

supplied

information,

such as

its

amplitudes and phases

is

known

at

evenly

spaced

frequency

domain.

The Fast Fourier

Transform is simply Therefore the discrete Fourier


the
observed

a rapid method of

computing the discrete Fourier Transform.

transform can exist


assumed

only for
repeat

periodic

functions

and

time

history is inherently
intervals
of

to

itself

at some period

for

the sampled time

At [12,16].

The
minimized

limitations

arising

from

the

discrete
aliasing,

Fourier Transform

can

be

by

understanding

such errors as
obtained.

leakage,
error

and the picket

fence digital

so

that

adequate where

data

can

be

sampling

two frequencies

can

is The aliasing and this is be not distinguished,

an error

in

the

caused

by the

25

sampling
eliminated effect and

at

less than twice the


a

maximum

frequency
before

in the

signal.

This is

by

lowpass
the

filtering

of

the

signal

sampling.

The

picket

fence
filter

is

a result of

these

possible

discrete sampling of the spectrum in the errors will depend on the overlapping

frequency domain,
of adjacent

characteristics.

rise to

sometimes known as the "time window effect", can give information in the original signal producing a resolution bias error. Leakage may arise in the frequency domain due to the time limitation of the signal before the FFT calculation is performed. Only a finite time record length or period
spurious
of

Leakage,

the

original signal can

be

analyzed at a

time,

and the origianl signal a

being

analyzed

is the

original

time

history

multiplied

by

time

window.

These time

windows are called a

are

weighting function. The time weighting functions in effect conditioning the original time signal. This is achieved by the spectrum A(f) of

the original time signal a(t)

is

convoluted with
can

the Fourier Transform


shown as

w{f)

of

the

weighting function w(t) [8,12,16]. This


A(f)=

be

]a{t)e-j2^dt

andW(f)

Jw(/)A^c//

(Eq. 3.3)

and after convolution:

A{f)*W{f)=

\a{u) W(f-ii)dn=
CO

ja{/)-w{t)ej2^dt
\f:

(Eq. 3

4)

visible

illustration

of

this

is

given

in Figure 3.2.
"
"

Leakage

ww
t\

Affl

Mi UU"
Figure 3.2 Leakage in the Analysis

The figure

above shows

how

weighting function
regions

could

influence the
one

estimate

from the
the

original spectrum of

time history. The

power

in

leaks into the

adjacent

frequency

causing the
amount of

peak amplitude

frequency region to drop and


depend
on

amplitudes

in the

valleys

to rise. The

leakage

will

the

type of weighting function

used and therefore

the appropriate window should

be

investigated for the


window

application original

being
time

attempted.
signal and

For example, if

a rectangular

is

applied

to the

if this time

signal

is longer than

26

the length

T,

an unknown

discontinuity
be to
The

will arise at

the

loop junction.
minimize

Therefore
effect.

better

choice

of a

time window should be

applied

to

its

The

solution

for this

example would

choose a

Hanning

Window. The

Hanning

Window is

one period of a cosine

matching the record length of the analyzer and


sidelobes of a

lifted
much

so

it

starts and stops at zero.

faster than the


case.

rectangular window and

Hanning window will fall off improving the overall characteristics


used as a

for this
when

Also the

Hanning

window

is normally

analyzing continuous random or sinusoidal signals A way to indicate such errors in the measurement is through the Coherence Function. The coherence function will measure on a scale from 0 to 1 the degree of linear relationship between the two signals a(t) and b(t) at any given frequency. Anything less than one indicates a quality problem in the measurement. The
coherence
shown

weighting function [12,15].

function

was applied and

for the impact


coherence

and random excitation


was used
user

data

and

is

in Appendix B

C. The
one

function

every time

after the

frequency

response estimate was made.

It is up to the
coherence

to figure out why at


and

times the values are

less than

in the

function,
where

many times it is
much

more than one source spent

creating the

problem.

This is

I found

time

was

studying

and

mini experiments

to see the effect it

understanding the had


in
experimental

effects of
on

different
are

windows and

creating

the

calculation of

the loss factor. Also

experienced assistance

people

vibrations

very helpful in providing

for this

stage of

the

analysis

[12,16,19,20].

3.2

Fundamental Functions

of

the Bruel & Kjaer 2032 Digital

Signal Analyzer
The B&K 2032 Digital Signal Analyzer
measurement and analyzer which was

the

center of operation

for the

determination

of

the loss factor. This

is

two channel FFT

can measure

and

display

34 different time

domains, frequency
in
six

domain,
modes

and statistical

functions. These 34 functions


and

are measured

different
and

of operation:

Single

Dual Channel Spectrum Zero Pad (used to

Averaging, Single
the effects

Dual Channel Spectrum

Averaging
correlation

avoid

of circular

folding when measuring


mode.

functions

or

impulse

response

Channel Signal Enhancement

and

Dual Channel Signal Amplitude

functions), Dual Probability


lines be
to
with a

The

analyzer span

has

a resolution

in the

frequency
anywhere

of

1.56 Hz to 25.6 kHz.


range.

frequency domain of 801 The frequency span can


has
an

selected

in this

frequency
such as vs.

The

analyzer

array

of options

display
The

the

measured plot

data

real,

imaginary,

magnitude

(Hilbert Transform), phase,


magnitude vs. phase).

Nyquist
analyzer each

(imaginary
and

real), and Nichols plot

(log

has many weighting functions readily


these
are

available

that

can

be

selected

for
and

channel

Kaiser-Bessel

as well as
used

Hanning, transient, rectangular, user-definable weighting function. The Hanning


signals
while

exponential

window

is commonly

for

continuous

the rectangular, transient and

27

exponential

functions

are

used

for transient
the

signals.

The transient

window and

exponential window are user

defined for
the

start of a window with respect

to the

beginning
other

of

the time record


on

and

window width

[20,38].

The functions
than the

the analyzer that

were used

in

determining

the

loss factor

Coherence, Frequency
were

Response Function HI

and

the Impulse

Response Function

the

Hanning

and

exponential

functions, Zoom-FFT, transient, weighting functions, and generators functions for


special parameters

producing excitation signals from the analyzer. The Frequency Response Functions (output divided by the input) will give the optimum calculation of the response H(f) in the least squares sense, and there are two types, HI and H2. The HI is the averaged Autospectrum Gaa divided by the averaged Cross Spectrum Gab where a and b denote the channel input and channel output respectively. H2 is

defined

as averaged

Autospectrum Gbb divided


at

by

the averaged Cross Spectrum

Gba. Each
analysis. correct

frequency

response type offers particular advantages

depending

on

the

best

at

suppressing high noise at the output and will give the most results for low levels in the response when the output signal is low. H2 is suppressing high noise at the input and gives the most correct results for
of

H 1 is best

high levels

the

response when was

the input signal

is low. For this investigation,

Frequency
beam
and

Response HI

used

in the

expectation of noise

in estimating the response of the aluminum from the sensors. The Coherence Function by

the way

can

be

calculated

higher
to
a

resolution

to

by dividing the H2 into HI. Zoom-FFT provides a examine a specific frequency range more closely but at a cost
time to
perform

longer length

of

the analysis. This longer length of time is


advantage to zoom analysis

given

by

the record length T. The


resolution

other

is that it
resolution
of

improves the bias


error

bias

error and

the

coherence narrower

in the
than

analysis.

The

means

the

resonant

peak

is

the

resolution

the

measurement which can effect points can not some curve

the impulse

response.

be

calculated
software

directly
window signal

from the

analyzer without

This is why the half power it being sent to the


e~t/T

fitting

[7,12,19,20].

The

exponential

time

is defined
before

as

w(t)

and

is

applied when

the oscillating

decay
the

of

the

is longer
and

than the analyzer's record


adds artificial

length. The
reduce

exponential window as

just

mentioned

damping to

the

amplitude near

end of

the

decay

this type

of window

introduces leakage.
the

The

signal

is therefore

fully

captured

in the time

record and minimizes some of

accounting for the extra damping in the calculation of the loss factor, this subsequently allows for the correction of the leakage. The correction is made

leakage.

By

subtracting the decay constant a of the impulse

by

constant

aw of the exponential window from the decay response. This produces the true decay constant crtnie that
1 1
-

0=Om-aw=

(Eq.3.5)

28

-r

(Eq.3.6)

will

be
The

used

in the
as

real calculation of
=

the damping. The rectangular


considered

window

is
at

simply defined
all.

w(t)

1 and

is is

not

really
to

weighting the function


effects
when

rectangular

window

used

eliminate

leakage

pseudo-random

excitation.

The

psuedo-random

excitation

is

synchronized

using in

repeating

a period of random

signals

so

that the data sampling fits the record


window

length,
the

therefore achieving good results. The Transient

is

a rectangular

window

but the

user can

define the

beginning

and

the

end of

the

window

length in

record

effect of used

Anything outside the window is zero, and this window has the improving the signal to noise ratio in the measurement. This window was
excitation of

length.

in the impact In

the

force

response as well as

for the

response

time

signal.

consideration
of

for

the effect
peak and

adding
very may

extra

long time records, using an exponential window has damping which reduces the amplitude of the resonance
spaced modes and

coupling closely

in the

frequency
to

response.

This

makes

modal analysis

difficult,

it is

recommended

use a

longer time
zoom

record

to

capture

the full response

or use zoom analysis.


well

When using
record
window

analysis, the
and

response signal

decay
is
to

before the time

has finished
length

therefore

an exponential window

not needed.

The transient

can

be

set

for

longer time
occurring
transient
and

records

capture

the full response

while

outside

the

window

length. Two

examples

eliminating any noise between an exponential and

window

in calculating
at

damping

can

be found in Appendix B for the laser


The
results and

the

accelerometer

the second

resonant.

discussion

will

explain

in

more

detail

at

why these
of

choices were made

[8, 12, 15].


in the impact
seen excitation

The
section.

special parameters section pertains

to the

usage

At the

beginning

the
a

plots

for

each

resonant, as

for the data function


to
access

generated
numbers. special

in Appendix B, there is
Special
parameter

table

created

for the
the

special parameter

number

0 is

called

key

and

allows

parameters used when

by

typing in 2032. Number 40 is the


response number

frequency
of

weighting

function
response

calculating the impulse


placed

function from the


the type

frequency
weighting
excitation

function. The
used

here

represents

function

in the analysis; 2 for the

transient window

in the impact

and 0 or 1 for the rectangular and Hanning respectively in the continous excitation via the shakertable. When the transient window is selected special parameters 41

to 44
and

are used.

Number 41 is the left


under

element number when

filtering

the resonant

is located

the

reference

window

on

the screen. It

is determined
on

by
the

cursoring down
screen.

a minimum of

-lOdb

down

on each side of

the resonance

Number 42 is the difference between the left


the right
side of the resonant

and

right

element values.

The

right

element on

same amount as the

left

element was.

cursoring down the Number 43 defines the length of the leading

is determined

by

half-cosine

taper to smooth the

filtering

of

the resonance, and

number

44 similarly

29

defines the trailing half-cosine taper length. Number 76 and 77 allows the user to view the time function in the upper or the lower trace on the screen respectively.
The
number

2 placed in

either

76

or

77

means

the time weighted


and

function is
the
user

multiplied
view

by

the normal time

function.
in

Numbers 47
upper or

48

allows

to

the

filtered
The

frequency
number

response
placed

in the
either

the lower trace on the screen


means

respectively.

47

or

48

the

frequency response

function is

multiplied

by the frequency

weighting function [19,20].

3.3

ASTM Standard Method for


of

Measuring Damping Properties

Materials
Designation: Properties
of

The ASTM

756-83

Standard Method for


the
problem of with of

Measuring

Vibration-Damping

Materials

addresses

vibration-damping frequency. The method is


test requirements. These
are

properties that

vary greatly

changes

measuring in temperature and


to
conduct

comprised

basically
of

parts

in

which

the

six parts consist of

the assumptions and precautions that


used

involved in the test, a description damping material, the instrumentation


reduced and what

the test beams

and

testing

setup,

analysis

in evaluating the of the data


material use of

the

report of the analysis should

include [9].

One

of

the assumptions in this method requires that the


viscoelastic

damping
these

being
an

tested follow the linear


chamber

theory. This method suggests the


a
modal

environmental

when

performing
such as

test

on

damping

materials

in

order

to study the factors

temperature

and vacuum pressure.

The

method gives a guideline

as well as

for the type


of

of

beams

for selecting the dimensions of the damping material being used in order to avoid errors in determining

the true

damping
beam,
are

the material. It the


suggested

is

suggested

to

use steel or aluminum

in the
10

composite

and

dimensions for these bars


length
of

are a width of

mm, free length


mm.

of

1 80 to 250 mm,

root

25mm,
bars

and a and

thickness of 1 to 3
are a

There

essentially three types

of

composite

these

damped

side

beam

where one side

both
beam
to
as

sides of
with the

the beam

damping material attached, the second type is having the damping material and lastly, the sandwiched
has the

damping material between. The metal bars alone are often referred Oberst Bars. They have noted that materials such as steel and aluminum have
known loss factor
of of

a well

0.001

or

less,

and

it is

sometimes considered calculation of

to assume

the loss factor


material

the

metal

beam to be

zero

in the

the

damping
and

[3,9,16].
select a meaningful

It is important to
amplitude of

force level for the analysis,

the

the force

signal must

be kept

constant with

frequency,

otherwise the

data

will not

be

applicable.

could

be too high
can not

when

This is particularly important because the damping determining the loss factor from the measurement. If the
constant, then the response of the

force level

be kept
order

beam

must

be divided
current

by

the force input in

to

obtain

the

normalized

transfer

function. The

30

signal applied

to the force transducer

can

be
the

an alternative

way to
the

measure

the

force
beam

since

the two are proportional. The first


not

mode of vibration of
properties

the cantilever

should

be

used

to

calculate

of

material

being

is necessary because nonlinear effects may be produced from the high amplitudes given by the first mode [12,16,24,25]. It is very important to pay close attention at all times when making any
precaution

investigated.

This

damping
response,

measurements.

It is usually

very

complex and

involved
the

process

because
of

it involves the
details
of

material

specimen, the type


and so on.

of excitation,

sensing
to

the

instrumentation
The

It is necessary to pay
of

attention

all

the

the experiment from

fabrication

the

material

to the

analysis of

the

data

mount the bar in being a heavy rigid fixture and clamp the root thickness of the beam to simulate a fixed boundary condition. It is very important in using a non-contacting instrumentation and to avoid anything else that could influence the damping characteristics of the

measured.

procedure

for setting up the

modal

test is to

test specimen. The method suggests using


which

either a random or sinusoidal

signal

can

be

applied

to a

electromagnetic

transducer type

for creating the

excitation via power amplifier.

The

sketch

below describes

a typical

laboratory test

setup for the vibrating beam test

[3,9, 16, 18].

Figure 3.3

Basic Diagram of Experimental

Setup for Testing Vibrating Beams

Once the data has been measured and stored, the suggested method for dynamic response of each mode is determined calculating the loss factor from the Bandwidth (-3db down) [9]. in terms of the using the Half-Power

frequency

Therefore,

the

loss factor is

calculated as:

Ml
fn

(Eq. 3.

7)

31

The

estimate of precision

for individual temperature-frequency


should
not exceed

evaluations on

the
of

extensional variation

damping

materials

25%

of

the

coefficient

specify all the dimensions concerning all the involved in the test and any special chemical treatments made to the beam's surface for preparing adhesion of the damping material. The report shall
materials

for the loss factor [9]. The report basically should

include

all

data
and

such as

the

damped include
all

and undamped
a statement

frequencies, temperatures,
was

and

pressure.

These tests

should

that it

done

by

an accredited

laboratory
not

the tests were

followed in

accordance with made

this procedure. If

it is

true in every respect,

list

the exceptions

[9,16].

32

4. SENSORS 4.1
Laser Vibrometer

4.1.1 Description
The Dantec 55X-Laser Vibrometer is
an optical system

for measuring the


sensor permits
of

instantaneous velocity
laser beam

of vibrations of solid or
of

liquid

surfaces.

This

non-contact, point measurement

the velocity component in the direction

the

within a wide range of velocities.

The laser

system

provides wide

digital outputs proportional to the instantaneous includes the indication of sign for forward and velocity reverse direction. These signals can be further analyzed to provide the displacement or acceleration of the motion. The laser vibrometer is primarily designed for non-contact optical measurements of vibrations of rough, diffusely
real-time

bandwidth,

analog

and

of

the surface

which

reflecting

surfaces.

This laser is

also

capable

continuously moving surfaces or single events This type of laser vibration thus distinguishes itself from
vibration

measuring the velocity [32,33,34].


of other

of a

optical

only because of its non-contacting ability to measure specularly reflecting surfaces but it also possesses the capability of measuring non-harmonic and random motions as well. With such potential, it has found a
meters
not
wide

variety

of applications

in the
and

measurements
audiological

vibrations

in

buildings, biological

flow-induced vibrations, research and the list goes on


of

[32,33,34].

4.1.2 Technical Background


The laser
Doppler
shift
vibrometer measures

velocity

by

means of

the

detection

of

the

from moving surfaces. In the accompanying figure found in the Dantec Laser Vibrometer Instruction Manual [33], the Doppler Shift is shown in order to understand the relationship of the
of

light

scattered

or

reflected

vibrating

surface and

the laser beam

components with respect

VIBRATING SURFACE

Jj j

Figure 4.

1 Doppler Shift of a

Vibrating

Surface

by Dantec

Electronics

33

to the

optical

axis.

Figure 4.1 identifies the laser


wave vector

components

kj_

and

k2.The

component
of

kl is the

coming from the laser

and

k2 is the

wave vector

laser beam. 0 is the angle between the incoming and scattered beams. Vz is the velocity component in the direction of the optical axis of the laser vibrometer Figure 4. 1 illustrates the Doppler formula which can be expressed by
the reflected
.

coD

(k2-ki)V

(Eq.4.i)

and

fD

(2/A)sin(0/2)Vz
coq The
=

2VZ/A

iEq.4.2,

equations
wave vector

4. 1

and

4.2. The Doppler

shift

length is

represented
=

by

A,

where

frequency is A, 27t/|k|
=
.

litf^

The laser beam


180

magnitude of the wave

|k|

is

|kl|

which allows

|k2|. In using the 1 [33]. sin(0/2)


=

standard

objective,

0 is approximately

The
reflected

optical system

in the laser

vibrometer

detects the Doppler

shift of

the

laser beam

by

an optical

heterodyne

process.

Heterodyning is

the

optical

mixing of two different frequencies where in this case the received laser light beam is mixed with the laser reference beam yielding a signal with a frequency
much

smaller

than the absolute


new

frequency
equal

of

the

original

signals

as

shown

in

Figure 4.2. The

frequency
(YT^

is

to the
(Dl

difference
<d2

of

the Doppler shifted

\j~Js vu<Aj \}y vhH iy~irr

r *

aA-aO.

1 1 U VJ
laser beam
40Mhz.
and
col

^\Y
^

Vy

V1 > /\

Figure 4. 2 Doppler Shifted and

and

Non-Shifted Beam

by Dantec Electronics
co2 which

the

non-doppler

shifted

laser beam

has

fixed

optical

the

new

frequency shift. cc>2 is considered to be frequency exits the photo detector as


attempts

the
co2

reference

laser beam laser

col-

[34].
the

By illustrating
complete

Figure 4.3, it
vibrometer.

to

show

the

optical

path

through

X19

X25

X29

X23 X66

166

Figure 4.3 Side View of the Laser Vibrometer Component Identification

by Dantec Electronics.

34

The 55X19
then split

adapter supports

the 5 mWatt

coaxial

He-Ne laser.

The laser beam is


co

by

the 55X25 Beam

frequency
better

shifted and

Splitter. In the 55X29 Bragg Cell section, focused on the object by the fronts lens at L\, L2 and

1 is

representation of

L\, L2

and

R\

is found in Figure 4.4.


upper and

L2 is a "standard
part of

Rj

TV
the

lens

and can

be manually

adjusted.

The

beam labeled A is focused


the
the

on

object

being measured by the transmitter/receiver optics

Figure 4. 4 Optics Path of the 55X Laser Doppler I 'ibrometer by Dantec Electronics.

reflected or scattered

light

which reenters

the

receiver aperture of reflected

is

collimated to a

beam

parallel

to the outgoing beam. The beam

light reaching the

be orthogonally polarized to the outgoing beam and the reference beam. Notice the dotted lines surrounding the return laser beam is the only
must effective amount of
optical unit utilizes

detector

light

seen

in the

optical

only one ray or one scattered, it makes a lock loop very difficult at times to maintain frequency feed back of the Doppler frequency. The lock loop will be discussed with more detail

heterodyne detection. In theory, the speckle of laser light. Since this light is

Setup and Operation section since it plays a major role with the initial setup. The Frequency Tracker performs the phase-lock loop feature and the Tracker output is an analog voltage directly proportional to the input frequency. The solid state photo detector section is located by X and Y in Figure 4.4 which is where the new frequency (co 1- co2) exits [32,33].
in the Experimental
On the
next

page, Figure 4.5

will attempt

to

give a

brief
the

overview of

the

Frequency
is
seen

Shifter Shifter

and

Frequency

Tracker in

operation with connector of

laser

vibrometer.

It

here that the

signals exit

the front bnc

the laser

and enters

the

Frequency

which communicates

by

the

mixer

to the preamplifier of the the

Tracker. The The

preamplifier signals

in the Tracker is
used

unit enters

Frequency
Cell
unit

Tracker

module where

the analog

output signal

by

the B&K 2032 Signal to the

Analyzer.

Frequency

Shifter delivers the 40Mhz.

signal

Bragg

(X29)

of

35

the laser vibrometer.

Depending
signal

on

the setting

of

the

Frequency Shifter,

the

resulting

output

from the
with

processor

is

signal

linearly

related

to the
the

combination fixed velocity offset V0. In velocity Vz Frequency Shifter, Frequency Tracker and the Laser Vibrometer, a frequency shift is achieved allowing us to measure vibration [33].

and

with

variable

X25

X29

*66

L66

'

jr

G
55X

LASER

Laser Doppler Vibrometer

1
Mixer

1
1

1
1

Preamplifier

Frequency
Tracker

i
i
55N20
40 MHz
Loral

1
1

'

Doppler

Oscillator

Frequency

I
' I 55N10 Frequency Shifter
.

Tracker

l_.
Analog Out
Digital
'

Out
Digital in

Figure 4. 5 55X Laser Doppler Vibrometer with 55NI 0 Tracker bv Dantec Electronics.

Frequency Shifter and 5SN20 Doppler Frequency

4.1.3 Experimental

Setup

and

Operation

4. 1

.3.

Technical Preparation
an application

Before starting

using the laser vibrometer, it is


vibrometer

advised

to

learn how to
providing

use the

laser

by

itself first. The laser

is

beautiful tool

you

have

studied your environment

in

relation

to the laser's operating

36

window.

Even

with

the

help

of

the

instruction

manual, it

was

the alignment signals

from the

oscilloscope to what was conveyed

difficult to interpret in manual.


some
a real

Through trial
patience,
an

in adjusting the alignment of the laser and with understanding of its sensitivity will be helpful in the setup for
and error

application.

First, it
basic setup
only

suggested to start with a

basic

model

to

experience

the

laser. The
The The

will consist of

using

purely
a

reflective surface such as a mirror.

other piece

of equipment

that

would

be

needed

is

an

oscilloscope.

oscilloscope
vibrometer.

should

be

considered

standard

tool

whenever

using the laser

The

purpose of the oscilloscope

is to

monitor

the

output signal

from

the Doppler

Frequency

Tracker. As There

an overview of

the

constructed as a visual aid.

are

many

properties

basic setup, Figure 4.6 was that effect the laser in which

BASIC LASER SETUP

EXCITER POWER BOXMin Distance

UZ3
OSSCILL OJTCOPE

1 2m

-\

?
FREQUENCY SHIFTER

MIRROR

V"?=[
LASER

A^

FREQUENCY
TRACKER

SA GOGGLES WEAR LASER SAFETY

Figure 4. 6

one must

be familiar
the laser
of

with when

using the laser. These


speckle
alignment of

are

depth

of

field
the

(cavity
rate,
objects'

length

of

beam), lens

effects, electronics,

focusing,
as well as

slew

reflectivity
surface,

the objects surface,

both the laser

wind and

temperature [32,33].

The depth
given optics

cavity length is determined by the type of laser and the built into the device. The measurement range is 1.2 to 20 meters but
of

field

or

Another words, measuring distances giving cavity lengths of n/2 must be avoided. a path length difference of one half of an integer number of cavity length should be disregarded. At smaller or greater distances, a special optics adapter is available

for

focusing
The

[33].

speckle effect

is the

result of

the

random composition of

the phases

of

light laser.
the

objects'

scattered upon

the

surface and

reflecting these
paper

rays

back towards the


of

By taking
from the

a sheet

of paper and

placing it vertically behind the TV lens

laser,

you should notice

that part of the

is

covered with

a speckle

pattern

laser light. When using

a mirror you

may

not see much of

this

37

because it is
reflective

almost

perfectly

reflected.

In

an application where can

the surface is

not

enough, there are many things you suggestions to help make the surface more

do to

enhance

it. Some
off
oil

of

these

reflective

painting
surface,

electroplating applying reflective tape. Some retroreflecting which means the light hitting the
a reflective coating,
or

or

sanding removing any dirt or


of

are

any rust, from its


are

these

reflective

tapes

tape will disobey Snell's Law. I found that the packaging material from Peanut Brittle works just as good or even better. Other candy wrappers such as York Peppermint Patties, work, but I recommend not using them. In applying the peanut brittle packaging, just cut into circles or squares and stick it on the surface by using double adhesive tape. The best tape of this kind is Ludlow #8602. Once you have obtained a good signal

from using any


care

of

these reflective tapes, it is tape

now possible

to cut away

with great

any

unused portion of reflective

not seen

by

the laser.

This

enables

the

reduction of natural

any localized

mass which

may be

sensitive enough

to change the

frequency of the
The
purpose

object. speckle pattern

for the

is to

gain

feedback

to the PIN-diode
a

optical

heterodyne detector for


which allows

signal processing.

This detector has

high

quantum

efficiency

for the

suppression of unwanted cell.

beat frequencies induced


the electronics and the to act as the

by the

laser

or even

from the
the

Bragg
circuit

In
at

combination of

Si PIN diodes,

as shown
which

in figure four

P\

and

P2,

are combined

light detector in

is tuned to the

center of

the shifted Doppler

frequency. The resulting

frequency

shift retains all properties of variable optical

frequency Frequency

the range and bandwidth selection made at the along Tracker. With these properties kept in mind, it can now be seen more
shift
with
signal-

clearly how important they become through the relationship in the power to-noise ratio at the photodetectors. In general, the equation is as follows:

/^
where

s/

^
2 1 2A/(P1+P2)+hk^

e2rp.L

k is Boltzmann's
quantum

constant, T the temperature


of the

of

the

detector,

Rj^

the

load
of a

resistor, r\

efficiency

detector,

the

electron

charge, hv energy

quantum of

light
back

of

frequency
light
strong

of v and

A/

the detector

bandwidth. This
much greater

equation

assumes no changes

ground

and

dark

current.

The

previous expression

for S/N

if we

assume a

reference

beam

where

Pl is

than P2:

r}i?2

S/m

hl
J

vt

C+4-4>

2P,e277RL

38

The

above expression can

be further
can

simplified

if enough

reference

beam

power

is

used such

that the

denominator

be
hv

neglected.

The important thing to

note

s/

...

N" rh

Af(\ +

livkT
2P,e2nR.

(hq- 4"J

from these

equations

is that temperature
reference
attention

could

play

a role

in obtaining
of

good

S/N
I

depending
would

how strong the


paying

beam
to

and

the adjustment

the optics.

recommend

laboratory. The
settings at the
can

signal-to-noise ratio

any periodically strong drafts in the becomes obviously sensitive to the chosen
symptom of poor signal-to-noise ratio

Frequency

Tracker. Another

be found
The
can

the coincident cavity length of the laser beam [32]. focusing of the laser on the object determines the quality
at

of

the S/N

which

be

observed

by

using

an

oscilloscope.

The laser beam has been


-

observed

following

Guassian

characteristics with a

The
The

small spots

from the

speckle

pattern,

as seen

intensity diameter of d\. by holding up a sheet of paper


have targeted.
of more

1/e2

back behind the TV


spots on

lens,

can tell you a

lot

about the surface you

the

surface of

the object are

made

inversely

proportional to

the focal the

spot size.

spots, these spots are up This implies that the spot diameter,

d0, is inversely proportional to depth of focus, l0, is inversely


focal length
and of

expansion of the

beam
and

(/V/i)

whereas

the

proportional to

the

square of

the expansion. The the

the optic's objective

determines the
of

d0

by

lens

system

f\
the

f2 following equations
respectively.
j

The importance

distance from the object, /, is


32A/,2/

evident

by

[32]:
(Ri-4-6>

W'l

do=-7T7T nd,
f
This
can

&

, lo=n-

(Eci-4J)

ndj2

be

viewed when

turning

the TV lens

and

watching the
object

expansion grow on

the test
on

object.

The

selection of

distance from the

to the laser is

dependent
is
The The

the

expansion as well as

the type
can

of spots reflected.

When the
spot

speckle pattern

very coarsed-grained, this

indicate that the focal is to


control all

is

at a minimal.
of

function
beam

of

the

laser's lens
the

system

these properties

the laser

such as

focal spots, but

confined

to the limits

of

the

collection aperture.

optimum size of

collection aperture
=

is found to

occur

in

an optical antenna

by AQ 'Kr where A is the area of detector aperture and Q is the solid angle subtended by the illuminated spot as seen by the lens. This collection aperture is satisfied by the antenna condition when the width of the illuminating beam becomes equal. The downfall to this means that a larger
condition.

This is

represented

aperture would not

improve the
an

signal-to-noise ratio of
even

the detector

current when

sensitivity becomes

issue. Alignment

becomes very

critical at

the optical

39

axis of

the laser

because it becomes

sensitive to characteristics of the surface and

the amplitude of vibration. It

simply becomes a trade off of properties depending on the measuring conditions. Another interesting situation that could occur under unfortunate situations is that the aperture could be trapped between two bright speckles giving rise to a poor S/N. The optics could be adjusted slightly to increase
the power of the

beam

or

make

the sacrifice in realigning the laser [32]. the

Of the two

pieces of equipment,

Frequency

Tracker

Shifter, any
must

adjustments made to the signal processor on the

Frequency Frequency Tracker


and

the Frequency Shifter as well. Figure 4.7 is a sketch of both The top box is the Tracker with selected ranges which can be chosen by the RANGE knob and the FILTER knob controls the analog output with a cutoff
also made on
units.

be

frequency
the
cutoff

as shown

in

Table 27 any

of

Appendix J. Frequencies
selected

of vibration above column


will

frequency
[33].

under

of

the

BWs

or

OUT

be

filtered

out

1-lOMHz

ft

OUT BW3
BW2
BW1 ft

NOT USED

0.3-3.3MHz ft 0.11MHz
*

33-333KHZ ft

LOCK O DETECTOR
OUT

NOT
USED

10-lOOKHz
55L97

ft ft ft

lXYEL

3-33KHz 1-lOkHz

SCAN

REMOTE

HV
SUPPLY

?
GAIN

?
FILTER

55N24

DISPLAY
MODULE

RANGE

TYPE 55N21 TRACKER MAIN UNIT


FREQUENCY SHIFT IN KHz 4*6

POWER

>
g

2
1

9
9

MULTIPLIER
< F, lo

40MHz

X1
xioo
X1000
_

X1
am X100

(BLANK) F, i
>

40MH*

55NH
FREQUENCY SHIFTER
MAIN UNIT

X1000

FREQUENCY SHIFT CHANNEL

Figure 4. 7 Front

by
The
green

Display of the Frequency Tracker Dantec Electronics


on

and

Frequency Shifter

light

the Tracker labeled LOCK DETECTOR

will

flicker

even

flicker

at all

depending
is

on

point, to
see

an oscilloscope

required

step you are at in for tuning in this signal. The


the
what

your

may not setup. At this


that we want

or

signal

is

a sinusoidal clipped wave which

basically

appears as a square wave.

In

figure 4.8, I have sketched a picture to illustrate this wave form. The as illustrated means success. By studying the waveform seen on the while tuning the laser vibrometer, you can begin to recognize features
that
will

square wave

oscilloscope
of

the

signal

indicate the

closeness of a square wave.

40

OSCILLOSCOPE

o
VOLTS/DIV

O
SEC/DIV

O
CH. 1

CBNC)

Figure 4. 8

Laser Alignment

by Identification

of a Square Have Signal

For instance

increasing

or

decreasing

the GAIN

on

the Tracker

can

help

clean

up

the signal even more


close

if it looks terrible. I
the gain at the to

prefer

to

keep

the GAIN

somewhere

to

midrange on

the Tracker usually

at the

12:00

a clock position

if possible.

If

you

find
the

yourself with

some of

other parameters

bring

far extremes, you may wish to tweak it back midway. This will give you greater
gain

flexibility
in in
respect

to probe a

distorted

signal

using the

knob. The

most common cause

which one

may have trouble obtaining

a good signal

is

the alignment of the laser

to object, the distance to the object, the


the object and
out of

speckle pattern created at

the

surface of nine

focusing

the beam

expansion on

the

object.

I have found

times

ten that the one

speckle needed at

the

photodetectors

is the

problem.

If this occurs, the only


would start

suggestion

can offer

four back

parameters while

viewing the

oscilloscope untill

is to try and optimize these the ideal wave form appears.

Usually

by
in

support

leg

of

adjusting the lead screw (one or two turns) which is the the laser. Sometimes creating this angle will match the
the reflective tape.

curvature or wrinkle

Another hint that the

wave

form is

there

but just

needs

to be focused

is

seen

in the

following

sketch.

Figure 4.9 Pre-alignment Wave Form Signal

Other bits
random

of

details

can

be

observed

by

the

square wave

form

and

that

is the
erratic,

fluctuations

of

the

period.

If the

period of

the square

wave appears

this indicates that there is this type


of noise can

still noise

in the

system somewhere.

I have found that


room.

be

attributed

to the

ambient vibration

from the

Just

by

41

walking hard

you can observe

the entire

square wave oscillate

like

a sine wave

but
on

exponentially decaying. This may

require a vibration
other set

isolation table

depending

how

sensitive

the application. The


than what the

much greater

laser is

possibility could be the object vibrating to receive. This can occur if the cantilever
vibrometer

beam is tapped too hard. I found that this laser


vibration,

in

especially amplitude. Though you think the actuality, it has not. The time domain of this could very well be up to 30 seconds. To prove this take your fingers and dampen the beam even though the cantilever beam appears to have stopped vibrating. You should instantly see the
all

is very sensitive to beam has finished vibrating,

square wave
with

lightly

cleanup with a crisp consistent period. This is because we are dealing damped structures that are not heavily damped. This finding was

encountered

during

the excitation of the


number of averages
of

beam;

one

tends to become impatient in

taking

the required
amount

to

gain a

decent

minimum

time.

Since the Doppler


can

frequency response in the frequency is proportional to


hyperbolic
shown

frequency

of vibration and

amplitude, it

be

visualized as a

d
where

K is

some

factor

q
u

some
constant

'W

Amplitude

(A]

Figure 4.10 Doppler Frequency

vs.

Amplitude

by

Dantec Electronics.

in the

sketch above. slew

When the

rate of change of

the Doppler

frequency
up
with

exceeds

the

Tracker

rate, the

processor

is

no

longer J

able

to

keep
can

the changing

frequency
MHz.
the

and

the

green

light

goes out.
appendix

The Tracker
and

as seen

by

Figure J. 1 in

only measure up to 10 in Table 26. of Appendix J displays


the Tracker [32,33]. the

maximum slew rate

for the

range selected on

None the

less,

the

other settings such as


position.

SCAN, REMOTE
on

and

OUT

buttons

should

be left in

their out most

These buttons

are not used

in the
The

application of

the laser
as

vibrometer

The LEVEL light


Shifter is

the Tracker

will come on

automatically

long

as

the

Frequency
is

on and connected properly.

proper configuration

for these

connections

among the

equipment

is

seen

in figure back
of

4.11.

Basically

the diagram

self evident
switch

but

remember

to

ensure

in

the

the Tracker that the Diode Detection

is

up.

42

55X Laser Doppler Vibrometer

to

Exciter

40MHz Output

55N10

Frequency Shifter
Mixer Out

CH. B

of

the
Up
Diode Detec )

B&K 2032 Analyzer

(Photodetec

in)

55N20 Doppler Frequency

Tracker
to

Oscilloscope

400 mV Scope 0 1 V/cm

Max

Figure 4.11 Block Diagram of the Laser Vibrometer Equipment

by Dantec Electronics.

The

settings

on

value and multiplier is found in the Appendix J of Table 25. At this point, things tend to simplify because the B&K Analyzer is only capable of capturing a maximum frequency of 25.6 kHz. This is known by looking at the

decided the vibration in the frequency shift

Frequency Shifter are quite simple once you have frequency range and Tracker range. The selection for dialing
the

screen on

the Analyzer for ch. A and ch. B.

where the

filter

should read

25.6 kHz.

You

can now

ignore the

upper

Multiplier,

as understood

by

half of this table. When making the Dantec, the f\0 < 40 MHz. button is

selection

for the

selected.

/j0

is

43

the subsequent electronic

frequency

shift

in the

mixer as seen

back in figure 4.5

[33].

4.1.3.2

Basic Operation using

Mirror for Signal

Conditioning

At this point, all the equipment should be connected and set up in a similar fashion as specified in figure 4.11. There should be wooded blocks already cut if
needed

to

help

level the laser. Also there is


small enough

digital level that


of

can

be

used

to level

the laser and

it is
on

to

fit

on

the

base

the laser.

I had

always turned

the equipment

this in particular

order

(Laser Goggles On).

Power Exciter On (power light

goes

on)

2.

Frequency
Adjust the

Shifter (On
range

switch
.

located in back
and

and power

light

goes

on)

knob to

1-1 MHz.

the filter

set

to OUT.

3.

Frequency Tracker (On switch located in back and power light goes Adjust the frequency shift to 5 and multiplier to XI 00 on the Fi0 <
40Mhz.

on)

4.

Oscilloscope
Adjust-

on

(use

ch.

A)
lOOmV/div
of

the

vertical

to

the horizontal to a vicinity the 10X knob

100

msec or

.5p.sec

by pulling

out

Trigger the

signal

If the
the

signal

for

some reason or another

does

not

appear,

scan

for

signal

using the horizontal


at

knob.)
in the technical beam is
preparation

5.
6.

Ensure the laser is The

.2

meters as given

mirror should

be

adjusted

to

ensure

the laser

reflected

back

into laser.
7.

Verify
In the

the

output pattern
.

from the TV lens

on

laser

appears as given

in the

diagram

on

Figure 4. 12a is the


to right
of

output pattern with

the

frequency

shift.

picture

figure 4. 12b, the

frequency
be

shift will not appear.

If this does
at points so

not

occur,

several adjustments can

made

by
the

an alien wrench

R, S,

and

as seen

in figure 4.13. Point R

will adjust

reference see

beam

it

can

thus optimally hit the detector diodes

we should expect

to

the

largest

44

signal.

Point S
of

changes the angle of

the

Bragg

cell

in

order

to

gain maximum

intensity
I
would

the laser
which

the TV lens

beam. Finally point T will adjust the outgoing beam exiting passes 6 mm from the centerline as sketched out in figure 4. 12.
I believe I
was

strongly

recommend not to touch these settings.

able

to

Shitted

A.

B.

Figure 4.12 TV Lens Shift Pattern

by Dantec Electronics.

obtain an optimal

setting for R, S,

the optics
users

internally by
would

T. Another possibility would be to adjust removing the cover plate. As discussed more briefly in the
and suggest not even

manual, I

really strongly
or

to

consider

this

option of

adjustment without on site

technical supervision. The reasoning

behind this is

that
of

if

you

break

prism

accidentally disturb something, the laser is

out

commission.

X25

X29

X66

>AuU
jr

M
SLV
* Figure 4.13 Side View ofLaser with Adjustment Locations

by Dantec Electronics.

Open the

aperture all

the way till the dial


45

reads

1.4

and

the XIA plate should

already be

at

its

marked position.

Focus the TV lens


and you should

as needed

to

enhance

the

signal seen at

the oscilloscope

be receiving the desired

signal as sketched out

in

45

Figure 4.8. If the distorted


and

signal

persists,

review

the technical

background

technical preparation for any possible the laser in

oversights.

would now suggest

testing

use with

the B&K analyzer while in


channel

this setup.

Simply

make

the connection from the Tracker to


calibration

of

the

Analyzer

and

input the

factor from Table 1. found in


inverse
as
of

appendix

K.

Remember the Volts/(m/sec).


section,

analyzer's units will request the

the calibration factor

Using
the

the
of

impact hammer setup


the mirror's

tap

on

top

heavily

damped

response.

None the

base, less, this

and you should

discussed in the excitation be able to obtain a

should now provide you with some

confidence

in using the laser.

4.1.3.3

Laser Vibrometer in the Application Beam

of a

Cantilever

This
excitation

section

is

comprised of

applying the laser using two different types


technique
employs

of

techniques.
and

The first

excitation

the

B&K 8202

Impact Hammer

secondly the B&K Vibration Exciter System. The subject of

interest is the different


It
restrictions

classical cantilever

beam. The beam is found to be setup in two


of

arrangements

because
of

the

excitation

techniques

as

well

as

the

due to

flexibility

the laser

setup.

order

found necessary to build a special fixture for the cantilever beam in for the laser beam to sense it. The following sketch shows how the specimen
was

was clamped

to this fixture.

General Area
of

Impact

Adjustable

in the Vertical
Laser Beam

FRONT VIEW

SIDE VIEW

Figure 4.14 Vertical Test Fixture

It is

also shown

that the clamping ability

is

adjustable

in the
of

vertical axis and

is

bolted to the
the fixture

vibration

gave more

isolation block. The adjustability flexibility in adjusting the height of the laser table. It

the cantilever beam on


was not

46

possible

to

gain access

test
was

fixture
setup

and and

isolation table in which I could set both the datum. The next sketch describes how the laser the distance between the fixture and laser is 1.2 meters. The only
to a
vibration

laser

on

the same

problem with

this arrangement obviously is that

some of ambient vibration

from

General Over View

of

the Laser Configuration

used

in Impact Excitation

B8K 2032 Analyzer

Isolation Table
~U^>

rv3

PreAmplifier

7 /Impact Swing MotionJ


V

Impact Hammer

Figure

-/./_>

the

building
The

or

from

people could

be

a problem at

times. The

excitation procedure

for the impact hammer is found in


next

chapter

five, Excitation Techniques.


application of random noise system

laser setup contains the B&K Vibration Exciter System. In this


Exciter

it

contains and

using the the 4801 Vibration

Body

with general purpose

Head Type 4812

the Power Amplifier

Type 1047. In the

following

the sketch, the output

signal

from the B&K 2032


a

Analyzer from the Signal Generator Output is Signal Input located in the back
of

connected

by

bnc

cable

to the DC

the B&K 1047 Power Amplifier. The Exciter


and

Body

Power (3 phase), Interlock Cables


connected as sketched out

Signal to Exciter Head

should
of

be
the

already

in the
given

following
in the

figure. Greater detail


It is

excitation method and

setup

will

be

excitation chapter.

shown

that

the shaker table

was rotated

from its

normal upright position

to a side position.

With the

cantilever

beam locked into

position

by
1.2

the fixture

on

the shakertable, the

laser

was set on

the tiled floor and

positioned

meters away.

In both
settings

of

the laser

setups

for the laser

should

using the modal hammer and the shaker table, the follow the same guidelines as previously discussed.
to

Overall the
obtained

oscilloscope proves
when

alignment

be the only way to really know if you have adjusting the parameters of the laser. I hope the
minimization of

suggestions given will aid can

in the

time wasted so that the real time

be

spent

not run as
was not

in analyzing your application. The random vibration application did smoothly as it did in the application of the impact testing. This problem
understood as

really

to

what was

causing the

poor

frequency

response.

47

Getting

the laser to

work was a real

challenge,

and

there

will

be further discussions

concerning this matter in Results and Discussion

of chapter six.

GENERAL SETUP OF THE LASER IN APPLICATION WITH THE SHAKERTABLE

PREAMP

POWER AMPLIFIER

SHAKERTABLE
\
\

ACCELEROMETER

Figure 4.16

48

4.2

Piezoceramics

4.2.1 Description
The
of

piezoelectric ceramic was purchased


selected

the Electro Ceramic Division. The

from Morgan Matroc Incorporated shape for this application exists as a


or generator

square plate and

is

made of a

lead
as

zirconate a

titanate material. The PZT-5A (DOD

Type

II) hydrophones,

plate

can

be

used

receiver

in

accelerometers,

and vibration sensing.

This type

of material

permittivity and time stability. The piezoelectric ceramic inch. The weight of the by 1 inch and a thickness of
.009

has high sensitivity, has dimensions of 1 inch


piezoelectric ceramic

is

1.13

grams

[28,29].

4.2.2 Technical Background

Piezoelectricity
materials and
was

property that exists in certain types of crystalline discovered by Pierre and Jacques Curie in the 1880's.
a

is

Piezoelectric

ceramics

are

hard dense

materials

that are chemically

inert

and

immune to
this

moisture as well as other atmospheric conditions.

These

materials will

change shape while under mechanical pressure and produce a voltage pressure.

The

voltage

is

created

by
is

the

change

in the

crystalline

according to structure. The in


which are all sorts of

opposite can occur when a voltage produced of

applied across these materials ceramics can

dimensional
and

changes.

Piezoelectric

be

made

into

shapes,

the plate shape ceramic


of

was selected

for this

application

because
of an

the

orientation

the poling axes.

Poling
a

is referred to as the polarity in dimension from

the

ceramic

element

when

it

experiences seen

change

applied

voltage or mechanical

force. As
can

axis

of a

ceramic element

in the Figure 4.17 below [28,29], the poling be identified by the y axis where a potential is

created

by
EFFECTS OF POLING

AFTER POLING
BEFORE POLING
AB'

f-B

1
0 0

49

Figure 4.17 X lorgan X latroc Inc.

the pos and neg.

leads. The
change

change

in dimension A is greatly
of

exaggerated

but the

poling

process

does
the

the

dimensions
Other

the

ceramic element.

The

electrodes

are created on
parallel

opposite ends of the ceramic


planes

that is

being

stretched and

the sides
create

to Y axis constrict. through

of

the ceramic element

can

electrodes

dimensional
shear and

changes as seen

in the Figure 4.18 below [28,29].


potential

The deformations in these


thickness shear,
more of
will

planes can show

how the
It is

is

created

during

face

thickness

shear.

also not uncommon

for two

or

these actions to

occur at

the same time.

Obviously

the dimensional

change

be dictated

by the

shape of

the ceramic as

well as

the composition, the

POLING OF PLATES
0 0

^^
A]

LZ3

THICKNESS SHEAR

0~~

J
FACE SHEAR

B]
o-

0-

C)

THICKNESS EXPANSION

Figure 4.18 Morgan Matroc Inc.

orientation of

the poling axis


will stretch

and

the location
the

of

the

electrodes.

cantilever

beam

and contract

piezoelectric plate as analyzer.

In my case, the it vibrates and

create a voltage which will

be fed back into the

As

seen

in Figure 4. 19,

PIEZOELECTRIC VOLTAGES FROM APPLIED FORCES

TENSILE FORCE

POLING AXIS

COMPRESSIVE FORCE

I
+

+ ' COMPRESSIVE

FORCE B

>
TENSIL
~~

'

FORCE
1

1
A

i 1

[T
r.

Figure 4.19 Morgan Matroc Inc.

50

the compressive and tensile terminals

forces

will alternate

the polarity of the voltage at the

[28,29].
aspect of ceramics

Another
and
over

that

one should

be

aware of

is the time stability


in
which

aging
time

rates.

The aging
on

rates of piezoelectic ceramics will change

depending
The time

the

composition

and

the

process

gradually it is
of

manufactured.

period

between poling apparently


to

effects

the stability

the piezoelectric ceramic.


material will

According

become
be

more stable

Morgan Matroc, it is found that the if the time period is longer after poling. The
ceramic

aging

process will

accelerated

in any

if

exposed

to

one or more of

the

following

conditions:

high

mechanical

stress, strong electric

depoling

field

and

high temperatures approaching the Curie point. The Curie point for the PZT-5A plate is around 365 C as listed in the typical values of Lead Zirconate Titanate Materials. I have enclosed this table of information concerning the Lead Zirconate
Titanate Materials from Morgan Matroc Inc. in Appendix M. The Curie
the
maximum exposure

point

is

temperature

which

the ceramic

material all

can withstand. piezoelectric

When the

ceramic element

is heated

above

this temperature,

the

properties are

lost,

and

it becomes
This type
unit

a centrosymmetric structure.

Below the Curie

temperature, these
crystalline moment
within

materials
.

are considered noncentrosymmerric


of crystalline

because
a net

of

its

structure

structure

provides

dipole

the

crystal

cell.

The

voltage

limitations
can

of a

ceramic

is
a

typically between 500V/mm and 1000 V/mm for a Another important factor is a piezoelectric ceramic which
strong
comes
electric

continuous

application.

be depolarized
voltage.
will

by

field

with

polarity

opposite

to the

original

poling
of

When it It

to

high
upon

mechanical

stress,

the

piezoelectric

ceramic

depolarize behaves
The
the

dependent is

the type to
note

of material as well as

the duration

the

applied stress.

interesting

that

for

impact

applications of a

the

material

quasistatically
piezoelectric millisecond

or non-linear

for

pulse

durations
when

few

milliseconds of more.

effect

becomes

linear

the

pulse

duration

reaches

time frame. This is the

due to
the

the short amount of

application

time in

comparison with

relaxation of

created

dipole [28,29].

4.2.3 Experimental

Setup

and

Operation

next

After receiving the piezoelectric ceramics from Morgan Matroc Inc., the the ceramic to the aluminum step was to determine the best adhesive to bond
of adhesives were was

beam. Three types


that the
adhesive

investigated

and at

this time

it

was

thought

playing a major role in affecting the damping of the aluminum beam. Later it was discovered not to be a material bonding issue at all and I will discuss in the results and conclusion section what had caused the

damping
some

problem. what

None the less I thought it

would

be

interesting

to

discuss in
This

detail

I had learned concerning these

adhesives.

The best

adhesive of

the three I had

experimented with would

be

the

silver conductive adhesive.

51

was

purchased

from the Acme Division


which

of

the Allied Products


this as an

Newhaven Ct.. Acme Division


purpose

identifies

Corporation in E-solder No. 3021. The

for selecting this type

of adhesive was

its

resistance and capacitive effects could

for its conducting properties, and be assumed negligible in affecting the


a

damping. The primary benefit of this adhesive is that it allowed pathway through the beam to the fixture where it could be grounded
the beam. This
resistance of

conducting

rather than at

helped

minimize

any

mass

loading

effects seen at
was

the beam. The to be


about and

the ceramic through the thick

section

measured superior

0.0201 Ohms. The

silver conductive adhesive material

has

strength,

it

is very difficult to
Devcon 5-Minute

remove and

from the beam. The

other

two adhesives were the

Epoxy
for

double sticky tape


tape
was

was used

the Ludlow Technical Paper double sticky tape. The in the attachment of the piezofilm, and I believe this
periods of

will work well

long
the

testing before detachment. Also


at

the tape

thin

enough

to

still allow

grounding
table

the

fixture. The Devcon 2


to
withstand

part

when

in

application with and at mid

shaker

was not able


.

long

epoxy durations

of

cycling to break away from the aluminum damping problem that I had investigated high levels
start
would

to

high levels

of stress

The Devcon epoxy would simply beam. It was for reasons due to the
of gain.

High levels
table

of gain

be

considered
as with

and

up

on

the

amplifier on

the

shaker

equipment. at

Similarly
fixture

the Ludlow

tape, the Devcon

adhesive allowed

grounding

the

as well.

capacitive coupling.

These nonconducting adhesives allow a conducting path due to These adhesives act as an insulator when sandwiched between

two metals that if any

with an applied

AC

signal.

Another important
underneath

note

to be

remembered

is

of

the conductive material from

the

ceramic were

to leak out
and no

and make contact with the


signal will

top

surface of

the ceramic, it

will short

itself out

be

present.

The first idea in attempting to bond the


combination of

ceramic

to the beam

was

two

adhesives so

the

prevention of

any

conductive material could ceramic.

not
was

leak

out and make contact with


a square piece of

the

top

surface of

the

What I did first


of

to size

the double sticky tape to fit the


center of

dimensions
This

the

ceramic and then cut out square of

in the

this

piece another square.

middle

sticky tape
then

was removed and

filled

with conductive adhesive material.

This

would

guarantee me a conductive path as well as

creating

a mechanical

barrier further
the

which

successfully

eliminated

experimentation with

any leakage of conductive material. After these materials, I found it was possible to use the
get some of

conductive on

epoxy

alone and

if you happen to

the conductive

material

top

surface

by

accident,

it is

possible

to

scrape

away the
the

excess amount

with a razor

blade. The Figure 4.20 is


beam along

a representation of

ceramic

bonded to
thin

the

aluminum

with a wire solder on

to it. The

wire was a

bnc

cable and

the shielding that


soldered at

was stripped

back

and soldered could now

to

another wire with a

banana clip

its

end.

The banana clip

be fastened to anything

52

on

the

beam fixture in

order

to close the

loop

back to

ground.

I had found any


clip.

of

the nearby clamping screws to

be

a good place

to attach the

banana

PIEZOELECTRIC CERAMIC CONFIGURATION

CONDUCTIVE ADHESIVE
-,

"

SIDE VIEW

j
\
CERAMIC

TOP
VIEW

WIRE SOLDER TO CERAMIC

Figure 4.20

In Figures 4.21
and

and

4.22,

these sketches are the setup for the impact

testing
would

the

shakertable

testing.
on

In the impact testing

figure,

the

hammer

the free side of the beam just behind the ceramic area. generally be impacted The impacts were lightly tapped and the hammer was held in a pendulum format

General

Setup for the Piezoelectric Ceramic

Grounded Lead from BNC Cable

Piezoelectric Ceramic
attached

by

silver conductive adhesive

from Acme Division

Figure 4.21

Top view of the

ShakerTable

with

Piezoelectric Ceramic

Fixture Screws

j-

ShakerTable

Fixture Plate

'

BBNC

Cable Taped
Cantilever

Beam

with

Piezoelectric Ceramic

Figure 4. 22

53

for

striking.

Each time the beam

was

torque

was applied and a square was of

inserted in the fixture, the same amount of always used to ensure the beam was normal

to the edge
square

the

fixture. The beam


maintain

in

order

to

identified precisely at 10 inches using the repeatability whenever the beam was taken off the
was

fixture.
applied

Any

slack of

the wire would

to the beam and the same

be taped up in order to minimize any stress was done for the shaker table setup as well. The

only other thing left to do is to plug the bnc cable into channel B of the analyzer. Again the shaker table setup is essential the same as in the impact case and a
sketch of

this setup
of

is

shown

in figure 4.22. Ensure the beam is


table
and connect

clamped

into the fixture

the

shaker

the

microdot cable

to

channel

correctly B of
tape the

the analyzer. Proceed to fasten the banana clip to a nearby


cable where needed.

screw and

54

4.3

Piezofilms

4.3.1 Description
The
piezo

film

components were purchased


was

Sensor Division. The type FDT1-028K

from ATOCHEM Piezo Film selected and can be used either as a


This
piezo

dynamic
sheet of

strain gage or as a contact microphone.

film is

made of a thin

Kynar

with a

film

of metal on each side.

The film

elements contain silver

ink

patterned electrodes and

the circuit
piezo

lead lines
weighs

are made of mylar which allows


grams and without

it to be very flexible. The female connector it weighs

film
grams

.6772

the blue

.1759

[30,3 1].

4.3.2 Technical Background


The
piezo

film

can come

in

variety

of patterns

Many designs

have already been


well

optimized

for

patterned

fit any application. electrodes for convenient


to

lead attachment,

common mode rejection and shielding.

These

patterns are made as sputtering.

through a process

known in the photolithography field

The

custom patterns are sputtered

through a mask and photo-etched or screen printed

conductive

ink [31].
peizo

The FDT1
mechanical

film is

applied as a

dynamic

strain gage where of piezo

it

performs
used of

to

electrical work or vice versa.

This type

film

will

be

in

the

application of

the

vibration

sensing

of a cantilever

beam. The sensitivity

the

ATOCHEM PIEZOFILM
FDT1-028Kwith
protective

coating

y
44mm X 20cm

Figure 4.23

piezo

film is

quite remarkable and requires no external power.

charge amplifier would

be

needed

is in the

operation of

The only reason detecting a fraction of

hertz. The
where

other alternative signal

is to

use simple

high impedance FET buffer


extreme

circuits

the

levels

are

relatively high. The


material.

sensitivity is
are

largely

due to

the format

of

the piezo film


of

Very

large

stresses

created

by

the

longitudinal forces because

the very thin thickness of the

film. This is why the

piezo

film becomes very sensitive to vibration normal to its sensor between two compliant materials, it can effect the
length directions up to
to a
piezo strain gage a ratio of

and

1000:1. The
as

piezo

placing the in the width sensitivity film transducers can be


surface.

By

compared

but

as

long

the area

is

uniform.

The

output

energy
Thicker

from the

film is

proportional to the volume of the

film

stressed.

films therefore

generate

higher
is be

voltages

but form if

smaller capacitors.

Remember

the area of the film that

not under

going

stress will act as a capacitive required.


when

load

on

the active area and should


occur

minimized

Corrosion

can

sometimes

because

of

the

metallization

especially

they

are

handled. Some
and
conformal

adhesive systems will promote

tarnishing

on some of

the electrodes. The acrylic

type of adhesives are generally the most active in


coatings or acrylic

tarnishing,
of

laminates
are

are

frequently

applied to maintain good surface quality.


procurement

If In

adhesives

needed

in the
order

the

film,

the

electrode

thickness should
general

be increased in

to

minimize

such

corrosion effects.

the synthetic
and

rubber resins, epoxies and cyanoacrylates are applied

in the

lamination

assembly [31].
that could effect the piezo

Other

considerations
at a

film's

performance
of

is
the

driving

the film

high

voltage and

high frequency. The dissipation factor

film may lose


resistivity
which

a substantial amount of

of

the electrodes may


encountered.

be

effected as well as outside

energy in the form of heat. The surface very high localized currents
the
recommended

may be

Operating

limits may

result

in arcing which usually destroys the device. The capacitive nature of the piezo film may become sensitive to electromagnetic interference such as the fluorescent

lights. The
and

effect

from the lights

will

drown the

output signal

from the analyzer,

any strong alternating currents nearby can be a problem as well. Therefore you may need to ensure the leads are shielded. Another common problem could exist especially in self-sensing actuating applications when one element is driven while
another

is receiving the

vibrational

signal.

Great

care must
of

be taken in

order

to

avoid crosstalk or

interference. The

piezo

film is incapable
gain

large displacements, but if sufficient elements in a structure, it can cause it to


Figure 4.24
model
on

producing large forces is applied between two piezo

self oscillate at

its

natural

frequency.
useful

the next page shows the


which applies

equivalent circuit

for

a piezo

film. A

for the film


divider

in

most cases except

for

ultrasonic applications

is

a strain-dependent voltage source

in

series with a capacitor.

Any

resistive

load
The

will

form
off

network with a simple

RC high-pass filter
where r
=

characteristic.

cut

is frequency y 1

given &

by J

Jo

fn

RC

is the

time

constant.

2;rRC

Operation below the


the rate of the

level followed
extend the

frequency will give an output signal proportional to input parameter. Applying constant stress will generate an initial by an exponential decay rate (Exp{RCY). The capacitive load will
cut-off constant

time
will

but decrease

the

magnitude of

the

response.

Note
to

also

that energy

be lost

when

transferring

charge

form

one capacitor

another.

56

Large

capacitive

powerful
modal

loads are useful in attenuating the very large signals arising from impacts on the order of hundreds of volts. But in this application a
using
we need not

hammer,

concern ourselves

about

this

as

long

as

the

impact is

Equivalent Circuit for the Piezo Film


Charge Generator

Voltage Generator

(Cf

Piezo Film capacitance]

Figure 4. 24

soft.

Tapping

the structure
an overload.

with great

force

would most

likely

mass

load the input


table,
never

signal

causing
get

When using the

power amplifier with

the shaker

the gain could very


saw

well produce a

high

voltage

from the

piezo

film but I

it

any

greater

than

100

volts.

It

could

be

possible

to achieve

several
with

hundreds
piezo

of volts

depending

upon what

kind

of amplifier you

build in line

the

film [31].

4.3.3 Experimental
At
shunted

Setup

and

Operation
piezo

first,

I had I

some

difficulties in getting the


load. This
can

film to

achieve

any

discernible
to
connected
was

results.

started out with the presumption that the piezo


was prepared on a

parallel some resistive

by

bnc

cable.

The

frequency

response

be bread board and of the cantilever beam initially


to

film had

terrible,

and some of

with several people

in Appendix H. After consulting from Eastman Kodak Company, particularly Mike O'Brien and
these plots

be

seen

Richard A.
the source
source next

Berg (my father),


of

a plan of action was

the

problem.

It

was

developed to try and determine thought to be noise interference from some

in the room, or the signal could be just too weak for whatever reason. The decision was what type of adhesive to use for bonding the peizo film to the

cantilever

beam; later,
to

the

bonding

material was

thought to

be the

source of our

noise problem.

I
with

was able

conclude after on

exploring many types


was

of resistors

in
to

parallel

the piezo film

the bread board that this

the wrong

thing

do. The
order

frequency brainstorming
solve

responses

were

very

poor

using this circuit arrangement.


program of experiments

From the

process, I
of

was able

to set up a

in
a

to

this

problem

noise.

The first discussed

suggestion signal was

was

to

build

voltage

preamplifier,

thinking

that the piezo film


was

too weak.

Determining

the

type

of amplifier

to build

with several

people, and the diagram is

57

drawn in Figure 4.25


AD545
where

on

the

next page. pot gave

the adjustable
as

The op-amp used in this circuit was an 2.2MQ to 22MQ. The box allowed for
the need to add a the

banana jacks
tried
an

the

input but later on, I found


the preamp in
again

bnc input
was

connector as well.

Applying

conjunction with success.

bread board, I
to

array eliminating the

of resistors and

found

no

The

next

thing

try

r~|
|
2.5
m

T<; 1

The

Berg Preamplifier

MVvHlA-vW

Figure 4.25

bread board, resistors and preamp. The but a strong 60 Hz signal was knocking
next

frequency
out

response

looked

much

better,
as an

the

first

resonance of the piezo

beam. The

but last

suggestion was

to ground the

fixture. The

film acting

antenna though coupled with the

fixture
gone!

was most

likely
was

seeing the 60 Hz signal

from the lights in the


success.

room.

By

grounding the fixture to a nearby outlet, I


The fixture
grounded

had

The 60 Hz.

signal was

using

thick
other

wounded copper wire where one end was end was

tied to a welding clamp and the

inserted into the

ground section of the wall socket.

The ironic thing

was

double sticky tape had nothing to do with the noise problem at all, and I did not have to worry about the adhesive having any profound effects. After finding that grounding the fixture eliminated the noise, I also found the voltage
that the
preamplifier was not needed anymore.

The

signal strength of

the peizo

film

was of

excellent
material

by
I

itself. This type


and

of adhesive

tape

worked

better than any

other

type

found,

it is

made

by

Ludlow Technical Paper

product

#8602. The
peel

advantage of this

tape

is its

strengtrTof

bonding

to the aluminum and ability to the general

back up for reusing


On the
piezo next

or repositioning.

page, Figure 4.26


modal

represents

film

when

using the any time

hammer
on

excitation method.

setup for applying the The bnc cable was film


could

adapted with a

female

connector when

the

end so
setups.

the

piezo

be easily

disconnected

at

changing

Taping

the

lose cabling to the

58

fixture is important because its


Another important
point

weight will add stress and could effect piezo

the

results.

to make is that the

film

should

be

positioned close

to the clamped section of this


of

area of

the cantilever

beam. This is because the strain energy is the highest in beam. The hammer will strike softly on the opposite side
type
motion.

the

beam in

a pendulum

Figure 4.27

represents

the setup

when

General

Setup

for the Piezo Film

Welding Clamp
B&K

2032 Analyzer
Outlet Input Piezo Film
attached

by Ludlow Double Sided Sticky Tape


Figure 4. 26

using the
needed

piezo

film
the

with

the

shaker

table. In this case the only


on

modification well as

is to

secure

cantilever

beam to the fixture


use

the

shaker

table as

grounding it. To

ground

the

fixture,
view of

the

same copper wire and

wrap

one end

Top

the ShakerTable with Piezo Film

Fixture Screws

ShakerTable

Fixture Plate
BNC

Cable Taped
Cantilever

Beam

with

Piezo Film

Figure 4.27

around

nearby

grounded

electrocuted of

by by

All plumbing must be risk is taken in getting standard building code; therefore, less insertion into a wall socket. It was found by bending the other end
pipe

located

near

the

shaker

table.

the

copper wire

into

hook
as

the fixture

would work

just

simply placing it in good. Again make sure the bnc


and

an unused

threaded

hole

on

cable

is taped to the
to
reduce

fixture

and

if needed, to the

side of

the

shaker's exciter

body

in

order

stress on

the

first

taped

section.

59

4.4

Piezoelectric Accelerometer

4.4.1 Description
The
was of

piezoelectric accelerometer type 4344


available

is

made

by

Bruel & Kjaer

and

readily

in the
was

vibration analysis

laboratory

at the

Rochester Institute 2.7

Technology. The

accelerometer

has

detachable

microdot cable and weighs

grams.

The type 4344

the smallest accelerometer available in the

laboratory
weighs
.65

but the lightest


grams

accelerometer that

Bruel & Kjaer has to


attached and cable.

offer

today
The

excluding designed to operate

the

permanently

These
ranges.

accelerometers

are

over wide

frequency
and

dynamic

accelerometer meet or

is

considered

the standard product in measuring

vibration and

is tested to

exceed all relevant products are

IEC, MIL, DIN

CISPR

standards.

The Bruel

and

Kjaer

designed
of

and manufactured

to the most

stringent standards of

quality,

performance and reliability.

The 4344

accelerometer calibration

is traceable to the

National Bureau

Standards in Washington D.C. [35,38].

4.4.2 Technical Background


The
an

piezoelectric material used


polarized

in the

small

type

of accelerometers

today is
Like
can

artificially family. The PZ 23

lead

zirconate titanate

PZ 27;

very
a

similar

to the PZ 23

family basically

differs in that it has

higher

sensitivity.

the other piezoceramic sensors, it comes from

ferroelectric
of

ceramics where

it

be

produced

in any desired

shape and their composition can

be

altered
use

in

order

to

give

them

special

properties.

Accelerometers in

these

type

piezoelectric
and

monocrystalline materials such as quartz where

the

composition

is fixed

the

shape

is

restricted

by

the

crystal

size

which

they

are

cut.

Monocrystalline
than those

elements
with

generally have a lower sensitivity ferroelectric ceramic elements [35].

and

internal

capacitance

The harsh

environment where an accelerometer

is

exposed can sometimes

be very
able to

and must meet

many types
of

of

industrial demands for

successful vibration

measurements.

The list in

demands
that

placed on

the accelerometer must

be

withstand several effects and can

be

crucial

order

is why selecting the appropriate to minimize the sensitivity. Some of these

accelerometer

environmental

effects can be humidity, electromagnetic fields, high sounds, transverse vibration, base bending, temperature fluctuations, high and low operating temperatures, and
even radiation

[27,35].
that Bruel

It is

quite remarkable

& Kjaer has

an accelerometer

to offer for

each of these extreme cases. There are three types of mechanical structures used in

60

the design the Planar

of

the Bruel and Kjaer accelerometer. These three


and

accelerometers are

Shear, Center Mounted Compression Design,

the

superior

design
the

Delta Shear. The Planar Shear


piezoelectric material

and Delta Shear undergo shear deformation of in their designs as seen below in Figure 4.28. Figure 4.29

Planar Shear

Delta

Shear*

Planar Shear

and

Delta

Shear?

designs. M=Seismic Mass,


and

P=Piezoe-

lectric Element,

R=Clamping Ring

B=Base

Figure 4. 28 Planar Shear and Delta Shear Accelerometer Designs

by Bruel &

Kjaer

Figure 4.29 Centre Mounted Compression Shear Accelerometer Design

by Bruel &

Kjaer

describes the
type
compared

compression

type design. The 4344


gives a

accelerometer

is

a compression mass

design. The Delta Shear design


to the other

high sensitivity to

ratio

designs. The Delta Shear type


vast product

of accelerometer

offered

through the Bruel

& Kjaer's
and

line is

a good example where

it may be
effect,

deployed

with

the right

piezoelectric composition

for resisting
of

acoustic sensitivity, pyroelectric

pyroelectric

effect

base
The

strains.

In the
ceramics

case

the

piezoelectric crystals and

ferroelectric
to

become

charged

by

temperature
type
of

inequalities

and changes.

piezoelectric element

in the

compression

accelerometer

is

more susceptible

erroneous ouput results

than the

shear

type
can a

designs due to these temperature


sometimes
control

transients.
which

The

compression

design

be

affected

by

base

bending
as

is

another

disadvantage but in
accelerometer

environment,

it is

used

standard

reference

for

61

accelerometer
accelerometer

calibration.

In humid conditions, generally the

is

welded or

piezoelectric materials

epoxy sealed from its effects [35].

in its
the

construction

housing of therefore isolating


it does

the
the

The

other concern
your

is how to

mount

accelerometer so

not effect
of

the results of

measurements.

Such factors

could

be the location
In my

the

accelerometer and aluminum

the way it is attached to the


wax was

specimen.

case with the

When mounting an free from dirt and grease. The bee's wax was supplied with the accelerometer kit and its officially called Wax YJ0216. Needing a little the recommended wax, only way of applying it is to spread a thin layer on the location where you wish to mount the accelerometer but ensure the area
of attachment.

beam, bee's

the method

accelerometer, be sure the surface is

covered
roll

by the
wax

the

is larger than the foot print of accelerometer. You may need to in around in your fingers in order to warm it up so it can flow better
wax

over

the test surface. While applying pressure,


wax as an option over stud

rotate and slide

the accelerometer a

small amount until of

it feels securely fastened to the beam's


mounting the

surface.

The

advantage

using bee's

accelerometer

is that it is

quick and easy.

that
of

of stud mounting. wax

bee's

wax mounted resonance frequency is slightly lower than Stud mounting is the best of all methods. The disadvantages mounting is the serious temperature limitation of 40C and a

The bee's

maximum vibration
will

level

of

approximately 100

ms2.

Having

too

much

bee's

wax

limit the measuring frequency range. The reason for the temperature limitation of bee's wax is simply because it will melt at these high temperatures and eventually the accelerometer will fall off.
mounted resonance

lower the

frequency

and

Though it is
given much placed

fairly

obvious, the location


main of

of

the the

accelerometer

should should

be be
on

thought. The

sensitivity

axis of

accelerometer

in the direction be
the

the

desired is

measured

direction. The
of

red

dot

accelerometers should
vibration.

positioned

in the direction
the

the

maximum

transverse

Make

sure

accelerometer

never mounted on a nodal point and

understand

that the dynamic

response of

structure can

be

changed as well.
a structure.

The The

mass of the accelerometer can alter accelerometer can small compared negligible.

the dynamic

properties of
of system

influence the
mass of

mechanical

impedance
the

but if the

mass

is

to the

the structure, then the changes in

vibration will

be

general rule of

thumb is to

keep

accelerometer mass

less

than one
natural

tenth

of

the mass

of

the

structure.

In the

case of our aluminum

beam,

the

frequency was
A
this

affected

slightly

by the

addition of

the

accelerometer mass

[27,35].
in

vibration preamplifier model

2626

made

by

Bruel & Kjaer


preamplifiers

was used

application

for
of a

several

reasons.

The

vibration

essentially

perform the role

converting the high impedance

output of

the piezoelectric

accelerometer

into

low impedance
as a

signal which allows

for direct transmission.

This

preamplifier

is designed
for

low

noise charge amplifier which can

be

used as

a transducer as well as
and

accelerometers.

It

also

high frequencies to

reject unwanted signals.

has the capability of filtering low The preamplifier has an overload

62

light to
the
are

voltages that may exceed the preset voltage and it can be set by knob located in the center of the preamplifier. Charge preamplifiers sensitivity in preference to voltage preamplifiers because the charge preamplifiers are guard

for

insensitive to
the system

changes

in lengths

of cables.

When using the


amplifiers

voltage

preamplifiers,
charge
voltage

is

sensitive to cable changes.


an

Charge

do

not

amplify

but

produce

output voltage

that is proportional to the charge. The

preamplifier
voltage changes

does amplify the


the

voltage

but is

proportional

to the

input
use

voltage.

The

preamplifier can also affect


of

the low

frequency
cable.

performance

caused

input

resistance

from the

In
of

the

of

very

by long
will

accelerometer

cables

and

low

gain

settings, noise

the charge amplifier

increase,
at

therefore
can

the input

be

decreasing caused by

the signal to noise

ratio of

the

measurement.

Noise

a combination of two effect

effects, ground-loops and the


generation
of charge

triboelectric

effect.

The triboelectric

is the

in the

coaxial cables

due to the
onto

movement of the cable

during

vibration. can

It is better to

fasten the
machines

cable
where

the vibrating surface.


accelerometer not

Ground-loops
grounded

occur

in large

the

is

not

properly.

For example,

machinery
cables

housing

may

be

at earth

potential,

and a voltage

drop

will exist

along the cable.

Lastly,

remember

that

high

electromagnetic

fields

can affect

these

therefore creating noise as

well

[35,37].

4.4.3 Experimental
The setup for the

Setup

and

Operation
is
rather straight

accelerometer

forward for both impact


the
same

excitation and random excitation.

The impact

excitation method utilizes

fixture
The

as

used

for the

other

three types

of sensors.

The

microdot

cable

was

centered

along

the aluminum
cable
was

beam

and taped off

in the

clamped area of
of of

the beam.

microdot

Conditioning
connected

inserted into the input jack Amplifier Type 2626. The output jack
of

the
the

Bruel & Kjaer


amplifier was

to Channel B

the Bruel

and

Kjaer 2032 Analyzer. This

requires a
of

BNC

and microdot split cable.

The

accelerometer was mounted on

the end

the

aluminum

beam using bee's


General

wax

supplied

by

Bruel & Kjaer. The Figure 4.30

Setup for

the B8K 4344 Accelerometer

B&K

2032 Analyzer
Accelerometer
attached

by Bee Wax
B8K. CONDITIONING AMPLIFIER

TYPE 2626

Figure 4.30

illustrates the

general

calibration sheet can

setup for impact testing. With each accelerometer kit, a be found that contains much information concerning your

63

type of accelerometer. The


sheet

calibration chart of

the

accelerometer

is

basically

data

describing

the resistance, polarity, capacitance, cable capacitance, charge weight,


maximum

sensitivity, voltage sensitivity,


undamped

transverse sensitivity and the

natural

frequency. It

contains

environmental

maximum

temperature and shock and

magnetic and of

information concerning acoustic sensitivity. The data is then dialed in


under

sheet even provides physical

dimensions

the accelerometer as well. The charge


which

sensitivity

of

4344

accelerometer

is 2.97 pC/g

the

Conditioning
Bruel 8 Kjaer

Amplifier Type 2626


semitivitypC/Unit

(T
Ve'1ad Vol. /Unit Out

ft
I0dbfi.m
Overload

Q RESET

KT
piAUiut

..(-0)
.OlV^w ->1

Upper kHz. 30 1

Low^rlfa.
3db

JO

10

0
Q
Input

&
0
Output

Figure 4.31

Top

view of

the ShakerTable

with

B&K 4344 Accelerometer

Fixture Screws
ShakerTable

B&K 2032
Analyzer

CH. B

Fixture Plate

J
B8K CONDITIONING AMPLIFIER Cantilever

TYPE 2626
Accelerometer

BNC
Cable Taped

Beam

with

Figure. 4.3shown in Figure 4.31. The red light will indicate sensitivity of 2626 amplifier as turned to 3 Hz. and the the decimal point. The lower frequency knob should be knob can be set at 3,000 Hz. Similarly, the shakertable setup will upper

frequency

be

no

different

when

using

the

accelerometer

and

preamplifier

in

this

64

arrangement.

The only difference could be the setting of the volts per unit knob. Even in the setup using the shaker table the preamplifier will be the same except for the Volt/Unit Out may be different and that is dependent on the vibration level
seen

by

the accelerometer. The units


channel

of

the

charge

sensitivity
overload

will

be

matched
of

under

the
will

menu of

the B&K 2032

analyzer and

the coefficient

these

units

be the
how

volts/unit

from the is

preamplifier.

The

light

will come on

depending
excitation

much vibration

seen

by

the

accelerometer

from the
The

amount of

input to the
can

structure.

The

overload and
excitation

20db from
section.

overload will

be
the

discussed in
accelerometer

further detail

under

the
on

cable

of

be

seen

taped

the fixtures in both


them to

setups. stiff

The

other

precaution with of application. never could

these type of cables


seen

is that I found

be too

for this type


that it

As

in the

shaker

table sketch, the cable was

stiff enough

touch the aluminum

the

matter

in

which exhibited minimum stress so

beam. None the less, the cable was positioned in the best dynamic response could

be

measured.

Also the
creation

minimize

the

energy was intentionally small so that it could of these noises. The accelerometer was placed at the end of
excitation where

the beam simply


the case
at
with

because this is

it

would see

the most

acceleration

just

as

the laser

vibrometer.

Also the

accelerometer's
wax needs

base

can not

be

placed

the very

edge of the

beam because the bees

to come past the

base for

secured mounting.

65

5. EXCITATION TECHNIQUES
5.1

Impact Excitation

5.1.1 Description
is the striking of a structure through the use hammer. Impact excitation can be a veiy fast method of performing a for determining the dynamic characteristics in a structure. A Type
excitation

Impact

of an

impact

nansient test

hammer from Bruel & Kjaer features

a calibrated

tips, an additional end mass, an optional dot cable routed through the shaft for protection

8202 impact force transducer, three different built in line drive amplifier and a micro
as well as

preventing it from
very important

interfering with the


the analyzer. The

impact

of a

test. The

hammer

also comes with a

specification sheet which gives the calibration

factor that is

figure below is

a sketch of what

for operating the Type 8202 impact hammer


needed

looks like [12,38].


Bruel
and

Kjaer Impact Hammer Type 8202

<2
/A

Figure 5. 1

5.1.2 Technical Background


The impact hammer creates a force that transfers energy into the structure. The energy going into the structure occurs for a small amount of time, and the shape of the force signal is dependent upon the type of tip on the hammer, the
mass of sensed

the

hammer,
The

and

the type of structure

under

investigation. The force is

by

a sensor called a
pulse.

force

transducer
viewed

located

at

the

tip

of

the hammer called

the

force

pulse can

be

by

selecting Time Channel A. from the

66

B&K 2032 Dual Channel Analyzer


the
upper

and

an example of a such plot can page.

be

seen

in

trace in Figure 5.3

on

the next

The

frequency
the
effect of

bandwidth from the


the
signal

force

signal will

be dictated

by

the

characteristics of

hammer. The increase in

stiffness of

the hammer

tip

and structure

has the

decreasing

length

and

increasing
the

the

frequency
signal and

bandwidth. The

effect of additional

hammer

mass can widen

force

subsequently lower the

cut off

frequency. The
taken
when

impact hammer

should

be

recalibrated

making a change in mass of Impact excitation has

before any the hammer [6, 12].


are

measurements are

several advantages and

disadvantages in its testing.


and

The

advantages

of

impact testing

that the

testing is very fast


fixtures
required and

usually
portable

requires a

low

number of

averages; there are no

it is

as compared with

the shaker
are:

the

impact hammer
technique

table; lastly, it is easy to use. The trouble areas using the force signal creates high crest factors making the
for
nonlinear

impact

inapplicable

systems,

it

requires

special

windowing, gives
control

desceptive

of

the

excitation

results, is easy bandwidth. The

to misinterpret ringing and


crest

has limited
the ratio

factor is defined
the
signal

as

between the

peak and

the standard

deviation, RMS, in
Operation

[6,7,1 1, 12,36].

5.1.3 Experimental

Setup

and

The setup involves the following equipment: the Bruel and Kjaer 2032 Dual Channel Signal Analyzer, the 8202 Type Impact Hammer, the 2626 preamplifier

for the impact hammer, the isolation table, the fixture for the beam and a selected The diagram below gives a general overview of the setup. When sensor. Kjaer's Analyzer, Channel performing dual channel FFT analysis on the Bruel &
B. is
always
General Overview
of an

Impact Excitation

Setup

B8K 2032 Analyzer

1 {Impact Swing Motion)

Figure i 2

dedicated for the sensing input and Channel A. must be the excitation input. The 2626 charge B&K impact force transducer hammer is connected to the input of the

67

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'
1'

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|
i

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7 a
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0 E in
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1

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IMOl mm

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K

s
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sx
i.

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to

d
00

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1-

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'

r d
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4
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-

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10
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-

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1 .1
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(J)

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ihjE

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-

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^
_UJ

'

+
.

'd

X CO
in a

,1

'

*~

7. i
a a
*-4

in

S a

amplifier,
analyzer.

and

the output cable from the


sensor

amplifier

goes

to channel A. of the
of channel

B. of the information for each sensor can be found in corresponding setup chapter four. The beam's fixture is made of aluminum, and it is designed for the face of the beam to be set vertically as seen in the above sketch. This is due to the
connected

The desired
the

is

to the

input

analyzer and

requirements

of

the

laser
was

vibrometer.

The

area

of

impact

was

located
as

approximately 1 inch away from the

clamped end of the

beam. The

method of

tapping
hammer

the beam

by hand

investigated;
the end
of

I found it best to swing the hammer

a pendulum.

The thumb

and

index finger

would act

like

pin

joint for pivoting the


arm

which was

located

at

the

handle.

Using

my

to generate the

momentum

for the hammer, the hammer would swing slightly back and then tap beam. Upon reflecting back towards myself, I would squeeze my thumb and finger to stop the hammer from tapping the beam again. The elbow would always
the
rest
on

my

leg

while

sitting in the

chair.

If the
a

beam

was

fixtured

lying

horizontally

where

the

tapping

would

be in

downward direction, I found the


of small

wrist muscles would often

twitch

for these type

taps and cause problems

such as mass overloads and

double hits [12,24,25].

5.1.4 Experimental Procedure for


The
This
process steps

Calculating

the Loss Factor

Kjaer 2032 Signal Analyzer

for calculating the material damping using the Bruel & and impact excitation are listed below in five parts.
the
user

written procedure assumes

has

some experience and

familiarity

with

moving

around through

the menus

on

this

analyzer

[39,40].

1)
in

Choose the type


chapter

of sensor

to be

four. Connect the

cable

follow the setup instructions given to the channel A of the analyzer to the output of
used and

the Type 2626

charge amplifier and attach

the impact hammer to the input


pC/unit on

of

the

charge amplifier.
stated on

Set the sensitivity to 1.00

the charge

amplifier as

the

calibration sheet

from the hammer.


to Measurement

2)
the

In the B&K analyzer,

go

Setup

and enter number

19 for

Dual Spectrum

Averaging
A
and

windows

for

channel

setup using the default transient and exponential channel B respectively. The following changes made

at this point will

be:
set

AVERAGING CH. A
and

to

LIN,

100

and

MANUAL ACCEPT

CH. B

must

be 3 Hz. DIR.
BASEBAND
of

CENTER FREQ.

choose

Move to the very bottom


press

the

screen

(under the

generator

function)

and
will

the

number

and enter

key. The SPECIAL PARAMETERS

69

activate and enter

2032 for the DEC VALUE


on

at

the very end

of

the

line. This

acts as a

key to

turn

the special

parameters.

Set the FREQ. SPAN, to the desired


will

frequency
of

range and

the

other settings

correspondingly default.
should

DELAY

be

set at

less than 10%

the period

(T)

3)

Go to the DISPLAY SETUP


objective
at

A.. The

this point

weighted window

in

channel

and set to 14 or toggle to TIME CHANNEL is to set the shift and length of the transient A. The shift of the transient weighted window will be
or

the same as the exponential window

transient

window

in

channel

B. The

following

steps

in

determining

these time

values are:

While tapping the beam

with

the amount

of

force

you expect

to

tap during

the

test, Output

monitor
until

the overload light from the charge amplifier. Set the Volts/Unit

out and the 20 db from overload light stays lit. from the Volts/Unit Output in the measurement setup for channel A. ( ex. V/Unit was determined from the charge amplifier so key in lOOmV/N in channel A.)

this light goes

Set this

value

.001

Note: The Set the

same

must

occur

when

using the

charge

amplifier

with

the

accelerometer sensor. scale

to 80db

and change

Prepare to tap the beam and immediately begin tapping the beam
tapped
off and

REAL to MAG. (at the top of the screen) press the AUTORANGE button. Then,
at

the amount
the

of

force

expected to

be
A.

during
the

the test. Continue

tapping
This

beam

until

the single

light turns

continue

light

goes on.

will preset

the

voltages on channel

and channel
well as

B.

and create an overload signal that will


amplifier when you

flash

on

the screen as

on

the charge
of

accidentally tap harder than the


channel

expected

level

force.
when

Press the START button in the MAG.


necessary.
response

mode.

ready to tap the beam. Ensure Remember to Autoscale the

A. is
when

screen

On the screen, move the of the curve begins. The


value

cursor

to the left

of

the spike where the smooth part

in the X: (under MAIN) is to be inputted in the SHIFT for WEIGHT CH. A: and WEIGHT CH. B: Cursor to MAIN and toggle this field till the DELT. is seen.
Press the SET SPECIAL CURSORS button
spike. and cursor

to the

right of

the

Read the AX: field A:

and

input this

value

for the transient LENGTH in

channel

70

4)

Cursor to TIME CHANNEL A:


objective
channel of this

and toggle to

TIME CHANNEL B:. The


window

section

is to

set

the

exponential

LENGTH in

B. The

following steps are:

Set the

scale

to 80db and change REAL to MAG.

Press the AUTOSCALE button if needed. Under the TIME CHANNEL B: field, change the
ms

max value

from the X: 0.0


FREQ. SPAN.
76

max

value

to equal

the time record T from the to


view

information. This
or

will allow you

the

entire

time

record.
either number

Go to the SPECIAL PARAMETERS


77
trace.

area

and

input

(lower) (upper) for identifying if the screen is in the lower or upper By pressing the FORMAT button, you are able to identify which display item is on what trace. Enter a 2 in the DEC VALUE: at the end of the line of selected trace, the artificial damping created by the exponential
window section
will

be displayed. Refer to

appendix

J in the

special

parameters

for

more

information if needed.
is to have
a

At this

point the objective

fair

amount of signal mode

to noise from the to about 40 db if

maximum value of

the

exponential

decay

in the MAG.
would

possible.

In the

case of

lightly damped beams,


change

this amount

of signal

to noise ratio, and it

it may not be possible to obtain have to be determined for

that

particular setup.

The way to
of

the

decaying
and

slope

is to have the
value till

cursor

in

channel

B.

exponential

LENGTH

increase the

the
as

slope reaches the appropriate


understood

db

range.

It

could

be

as much as

10 to 15 db

from Bruel

and

Kjaer. Therefore, the


this is

value placed

here

directly
of

effects
chapter

the

damping

calculation and

referred

to

as

as

discussed in
the

3.

According to

Bruel & Kjaer, the larger the T

the accuracy

damping
If the

will

be improved.
window

exponential

was

replaced

with

transient
same

window,
as above

the

LENGTH for this


the

window would

be determined the
independent
the
of signal

way

but

damping

calculation

is

now

the

window ratio.

length. This

would also

involve the

consideration of

to noise

5)

This

part will

frequency

involve producing the range; zoom in on the

frequency
resonance

response

of

the

interested
and

frequency

of

choice

determine the

damping for this

resonance.

Toggle the FORMAT button till

dual

screen appears.

Select

at

the

top
set

of

the

screen

FREQ. RESP HI

and ensure and at

to the

right

of

this that

it is

to MAG. Go to the bottom

trace,

its top, toggle till the

COHERENCE is displayed.

71

Prepare to tap the beam once and then press the SINGLE button and then PROCEED in order to quickly take the 100 averages. If the coherence screen looks good and the does not produce

tap

any

overloads or
and

double taps, proceed to cursor in determine the resonance frequencies.

the FREQ.

RESP. HI trace

Go to CENTER FREQ. choose ZOOM Select and toggle for the frequency in FREQ. SPAN, to the desired

frequency

range and

the

other settings will

correspondingly default. See the


and

experimental plots

in Appendix B.

as reference.

Prepare to tap the beam once and then press the SINGLE button PROCEED in order to quickly take the 100 averages.

then

Assuming

tap was good and the beam did not break, proceed the cursor in the FREQ RESP. HI. to determine the resonant frequency. Press SET SPECIAL CURSORS ( this will zero out the X and Y)
our

talented

to

Change the MAIN to REF.


Move the
cursor
cursor

from the
of

resonant

frequency

in FREQ. RESP. HI trace


-lOdb

and

to the left

the resonance

peak until a minimum of

change

in

AY

can

be

read.

Toggle the AY button till ELEM. (element

#)

appears and

copy this
at

value of

into the DEC VALUE


the
screen. parameters
resonance.

of

SPECIAL PARAMETERS #41


a typical

the bottom

See Appendix B for


and

data

sheet with

the table

of special of

DEC

value

information

needed

in the

extraction

the

Cursor to the right

of

the resonance

and note

its

element number.

Subtract the

left
A

element number

from the right


of

element number and

input the difference

in the DEC VALUE


number

SPECIAL PARAMETERS #42

should

be
for

placed

in

the

DEC

VALUE

of

SPECIAL

PARAMETERS #40 for the transient


the
special parameters more

weighted window. on

See Appendix J in

information
#48

#40.

Special

Parameters
response

#47

and

correspond

frequency
VALUE.

from the

applied windows

by

in viewing the weighted entering a two in the DEC

At this point, the resonance should look filtered as sketched on the data sheets used in Appendix B. The response will look sharply cut off and now needs to be tapered to smooth out the resonance. This can be subjective to a small
extent

in how

much

taper should

be

given

but in general,
resonant

give

as

little in

tapering

as possible until satisfied.


and

The way to taper the left the DEC VALUE in


respectively.

the right

side of

the

is to input
#43

values

the

SPECIAL

PARAMETERS

and

#44

other.

for symmetry purposes these The tapering could range from 15 up to 25.

Generally

values should equal each

72

Go to the

upper

trace and cursor to the FREQ. RESP. HI

and enter

28 to

bring

says MA. for the Hilbert Transform to activate. Inspect for the straightest portion of the slope from the IMPULSE RESP. MAG. and cursor to the top of the smoothest portion of the slope. Press the SET SPECIAL CURSORS to clear the AY in the REF. area. Note: never start on

up the IMPULSE RESP. function. Ensure to the right that it

any

portion of the

knee
on

of

the Impulse Response Magnitude.


while

Move the

cursor

to the right

the screen

watching the AY containing


now

change

in

db. When the


slope within

cursor reaches a

-8.7

db

and

is

still

decent

straight

this

bound,

the time constant T

is

determined by reading

the AX from above the AY.

The

material

damping

can now

be

computed

from

equations

3.5

and

3.6 in

chapter
chapter

3, Modal Testing. Figure 2. 1 1 may be


2.
process

used as well which

is found in

Repeat the

for the

next resonance

if desired.

5.2

Random Excitation

5.2.1 Description
Random
and
excitation refers

to the

amplitude and phase of

the

excitation

force

it is

a continuous signal which never repeats


and

itself. This

signal

is

generated

from the Bruel


the

Kjaer 2032 Analyzer


cantilever

and

fed

through the power amplifier to to the shakertable


which

the shakertable. The


produces
will

beam is rigidly
the

attached

random excitation and

application of

the four types

of sensors

have the opportunity to sense the response of this type of excitation from the cantilever. Figure 5.4 below illustrates what a random signal may look like in
acceleration versus

time

[12,26]

Random Noise Signal

Figure 5.4

73

5.2.2 Technical Background


The
called

amplitude of the random signal

can

only be

predicted

in terms

of

statistical parameters.

This

can

be described in

terms of

its

power spectral

density

the

Autospectrum, its Autocorrelation

Function

and

the

amplitude

probability density. The Autocorrelation is related to the Autospectrum via a Fourier Transform, and the amplitude probability density is the probability of containing amplitude values within an interval of Ax which is divided by the size
of

that

interval Ax

The

amplitude

probability

density

average, the

instantaneous
content

amplitude of the signal


not contain

describe how, on the is distributed as a function of


can

the amplitude level


the

but does
[12].
signals

information concerning the time


will

history

or

frequency
The

random

used

in

practice
will

have

normal

or

Gaussian
records

probability distribution.
will

The

analyzer

have the individual time

containing the amplitude and phase for

each

frequency
of

and across

the

spectrum

it

have,

on

the average, the same amount

random signal should

be

a constant spectral

energy for all frequencies. The density in the frequency range being

examined,

and

the Autospectrum should be

is

sometimes called a a
wide

over

range

flat in this frequency range. This signal band limited white noise signal. The structure is now excited of force at each given frequency due to the random
[6,12,26].
a random signal

characteristics of

the

signal

The

main purpose

for using

is that it

randomizes

any

non

linear

effects

and

averages

them to give the

best linear
dynamic

approximation.

One
a

advantage of
zoom or

using

random noise excitation

is that the
more

signal can

be

shaped range

to fit

baseband
Thus the

measurement

for giving
the

frequency
excited.

in the

analysis.

frequency
[12].

outside

analysis will not

be

An

advantage

in using
created

a shaker table over


user

impact testing is that it


considered as noise at

eliminates

the

skill and error

by the

The

random signal

is

the

input because

of

the

non-

linearity
estimate response

in the signal, and therefore, the Frequency Response HI is the best of a linear fit to the system because we are trying to approximate the rather than describe the non-linear behavior. Frequency Response HI
the
output channel

relates as much of
while

(sensor)

to the input

channel

(excitation)

minimizing the

amount of noise at
which

the output.

Frequency

Repsonse HI is

may be encountered when using these sensors. Also, another type of noise that is created at the input is the impedance mismatch between the shaker and the structure. This will cause the input force signal to drop

ideal for

expected noise

at

the

resonance

frequencies
effect at

of

the

structure.

Frequency Response

H2 is usually

insensitive to this from the


minimize
used sensors.

the input assuming that there is no output noise coming Frequency Response H2 is similiar to HI, but its purpose is to
that come from the input. The weighting

any

noise

in

random excitation

is

Hanning

window

because

of

function commonly its smoothness at the

74

entry

and

exit of

the

data

record.

The

smoothness

of

the

window

will

cause

leakage in the
could also

spectral estimate.

To

minimize this effect

Frequency

Response H2

be

used unless a zoom analysis

is

performed.

zoom analysis

is the

extra

time needed to

conduct

The only problem with the test. In my case, I decided it


zoom analysis when

was

best to

go with
window

Frequency
[6,12].

Response HI using

applying

the

Hanning

5.2.3 Experimental

Setup and

Operation

The setup involves the following equipment: the Bruel and Kajer 2032 Dual Channel Signal Analyzer, the Bruel and Kjaer Vibration Exciter System, the 2626 preamplifier for force sensing using an accelerometer, and a selected sensor. The
vibration exciter system

general

purpose

up Head Type 4812

is

made

of

the 4801 Vibration Exciter the

Body

with

the

and

Power Amplifier Type

1047. The

diagram below
channel

When performing a dual Bruel & Kjaer's Analyzer, Channel B. is always dedicated for the sensing input and Channel A. must be the excitation input. The B&K Type 4369 accelerometer is connected to the input of the 2626 charge
gives a general overview of the setup.

FFT

analysis on the

amplifier and

the output cable from the charge

amplifier goes

to

channel

A.

of

the
the

analyzer. shaker's

The B&K Type 4369


cantilever

accelerometer was screwed

to the

top

plate of

fixture. The

beam
the

was sandwiched shaker

between two

parallel plates

that

were attached

to the

head
of

of

table. The desired

sensor

is

connected

to the input

of channel

B.

the

analyzer and

the corresponding setup information

for

each sensor can

be

referenced

back in

chapter

four [2 1,22,23,24,25].

GENERAL SETUP OF THE BRUEL AND KJAER'S SHAKERTABLE

DC Input PREAMP

POWER AMPLIFIER

Cantilever Beam SHAKERTABLE

Figure 5.5

The

random signal

is

via a

bnc

cable and

from the Signal Generator on the B&K 2032 Analyzer connected to the DC Signal Input on the Power Amplifier
sent

75

located in the back. The


connected constant

exciter

body
The

3-phase The

power cables

should

already be

to the power amplifier.

settings on

the Power Amplifier were


settings
are as

kept

except

for the

gain

control.

standard

followed

[21,22,23,40]:

1) 2) 3) 4) 5) 6) 7) 8)
The
the

Range

A(rms)

10
=

Head Constant(mm/s)/V

58.4
=

Displacement Limit (mm)


Current Limit

12.7

A(nns)
=

22 5

Ouput Impedance Amplifier Gain


Range V
rms
=

low

Direct Current Output


=

(amps)

operator select

accelerometer was chosen to sense the


were no available on

force

signals

from the

shaker off

because there

force transducers
and noticeable

that I could

find. I did take

force transducer
I did

the

impact hammer
any

tested it in

comparison with

the

accelerometer.

not see

differences in the

coherence

among the

two types in the

hammer in
second

frequency response. I did use the force transducer from the impact determining the damping problem that I ran into with the loss factor for natural frequency on the shaker table. Chapter 6 will discuss this problem
was also

in futher detail. This

done to illustrate the

coherence comparison.

5.2.4 Experimental Procedure for


The

Calculating
material

the Loss Factor

process steps

for calculating the


the Bruel and

Kjaer 2032 Signal

Analyzer,

using the Bruel & Kjaer Vibration Exciter System and

damping

random excitation are

listed below in four


and

parts.

This

written procedure assumes

the

user

has
this

some

experience

familiarity

with

moving

around

through the

menus on

analyzer

[39,40].
to be

follow the setup instructions given in chapter four. Insert and position correctly the cantilever beam between the parallel plates and tighten all the screws. Connect the cable to channel A of the
1)

Choose the type

of sensor

used and

analyzer

to the

output of

the 2626 Type


of

charge

amplifier and attach

the 4369

accelerometer

to the input

the

charge

amplifier.

Set the sensitivity to 2.16


the
units

pC/unit on
on channel

the

charge amplifier as stated on


analyzer

its

calibration sheet and set

A in the

to

V/m/s2

In the B&K analyzer, using the same Measurement Setup number 19 for the Dual Spectrum Averaging, make the following changes as listed and some

2)

76

these windows
this point
will

will

fall into their default

settings.

The

following

changes made at

be:
to DUAL SPECTRUM AVERAGING
and

Ensure MEASUREMENT
.

set

AVERAGING
number of

set

to

LIN,

400

OVERLAP: MAX. (user

select

for

averages) CH. A and CH. B must be 3 Hz. DIR. CENTER FREQ. choose BASEBAND Move to the very bottom
press
of

the

screen

(under the

generator

function)

and
will

the number 3 and

enter

key. The SPECIAL PARAMETERS


at

activate and enter


acts a

2032 for the DEC VALUE


on

the very end

of

the line. This

key to

turn

the special parameters.

Set the FREQ. SPAN, to the desired


will
.

frequency

range and

the

other settings

DELAY

correspondingly default. should be 0.0 ms


set

TRIGGER

to FREE RUN
set

WEIGHTING
window
will

to HANNING (hint:
untill

Cursor to

Weighting instead

of

type

and

toggle

just the

one

Hanning

window comes up.

This

be

applied

to

both channels.)

3)
are:

This

part

will

introduce the activating


Bruel
and

generator

function

and the

using the Kjaer Vibration Exciter System. These steps


of
random

the

noise

Follow the instructions


analyzer

given

above

to the

power

supply

and

for connecting the cable from the ensure the power box on the wall is turned

on.

Go to the bottom
right.

of

the

screen where

it

says

GENERATOR

and cursor

to the

Toggle the

menu

till RANDOM NOISE appears. The button to turn

this on from the

analyzer

is

off

to the right

of

the

screen and near

the

button
in the

that is

pressed

for printing

plots out.

The

generator should

"on"

say

analyzers'

screen.

Turn the Gain knob to

zero on

the

power supply.

Then,

turn the SET-UP

CONTROL knob to STAND-BY

and

listen for the

shakertable to turn on.

If

it does

not

turn on,

switch

back to LEVEL,

and again go

to

STAND-BY.

Once the
should

shakertable on

is

running, turn this


shaker

switch

to

OPERATE.

(Nothing

be moving

the

table)

While slowly turning up the Gain to 1 in my case, or for whatever setting is desired, monitor the overload light from the charge amplifier for channel A.

Set the Volts/Unit Output


overload

until

this light goes out and the 20

db form

light

stays

lit.

77

Set this
channel

value

from the Volts/Unit Output in the


.001

measurement

setup for

A. ( ex. V/Unit in lOOmV/N in channel A.)


Note:

was

determined from the


using the

charge amplifier so

key
the

The

same

must

occur

when

charge

amplifier

with

accelerometer sensor.

Set the

scale

to 80db
while

Press the AUTORANGE button


expected amount of
generator off when

the

shaker

is

still on.

This

will

be the

force

to

be

excited

during
A.

the test. Turn the analyzer's the continue

the single

light turns
on

off and

light

goes on.
an

This

will

preset the

voltages on channel

and channel

B.

and create

overload signal
when

that

will

flash

the

screen as well as on

the charge

amplifier

you

accidentally

excite the

system more

than the expected

level
to

of

force.
Turn the LEVEL
power amplifier

SET-UP CONTROL knob to STAND-BY


when

or

depending upon

the test

is going to be

started.

4)

involve producing the frequency response of the interested frequency range, zoom in on the resonance frequency of choice and determine the damping for this resonance.
part will

This

Toggle the FORMAT button till

dual

screen appears.

Select

at

the

top
set

of

the screen FREQ. RESP. HI

and ensure

to the right

of

this that

it is

to MAG. Go to the bottom trace and at

its top toggle till the


level
while at

COHERENCE is displayed.
Turn
the random generator on and the power amplifier to

the

selected

Gain level. Press the SINGLE button to

start the number of selected

averages.

Once the averaging has stopped, power off the amplifier to level. If the coherence screen looks
occurred,
then
proceed

generator and set

the

power

good and no overloads

have
and

to

cursor

in the FREQ.

RESP. HI

trace

determine the
sensor and or signal

resonance green

frequencies. Remember to
and oscilloscope

monitor

the accelerometer

the

light

for the laser

sensor

for

overloads

conditioning problems. CENTER FREQ. choose ZOOM Go to

Select

and

toggle

for the
the

frequency

in FREQ.

SPAN, to the desired

frequency

range and

other-

settings will

correspondingly default. See the


to the operate mode.

experimental plots

in Appendix C.
the

as reference.

Proceed to turn

on

generator and

the

power amplifier

Press the SINGLE button to take the


Proceed to the
cursor

number of

desired

averages. resonant

in the FREQ RESP. HI. to determine the

frequency.
Change the MAIN to REF.

78

placed in the DEC VALUE of SPECIAL PARAMETERS #40 for the Hanning weighted window. See Appendix J in the special parameters for more information on #40.
should

number

be

Go to the

upper

trace

and cursor

to the FREQ. RESP. HI

and enter

28 to

bring

up the IMPULSE RESP. function. Ensure to the right that it says MAG. for the Hilbert Transform to activate. Inspect for the straightest portion of the slope from the IMPULSE RESP. MAG. and cursor to the top of the smoothest portion of the slope. Press the

SET SPECIAL CURSORS to


start on
portion of

clear

the AY in the REF. area. Note:

never

knee of the Impulse Response Magnitude. any Move the cursor to the right on the screen while watching the AY change in db. When the cursor reaches a -8.7 db and is still containing a decent straight slope within this bound, the time constant T is now determined by reading
the
the AX

from

above

the AY.
can now

The

material

damping

be

computed

from

equation
well

2.26 found in the

chapter chapter

2, Damping. Figure 2.11 may be


2.

used

as

which

is found in

Repeat the

process

for the

next resonance

if desired.

5.3

Other Excitation Techniques


The
other excitation

techniques that

were

briefly

examined was

the pseudo

random excitation and

the sinewave excitation. Both these methods

were applied

using the B&K 2032 Analyzer and


to the right
technical
presented of

they

are

easily

selected

by toggling

the

window with
will

the generator
of

window.

This

section

is

to

become familiar discussions that length T


where

the

background
in the

these

methods

for

purposes of

be

next chapter

[6,

1 1, 12].

Pseudo-random

excitation

is

a random signal

of

which repeats

every
exist

period of at

time T. The

spectrum

becomes discrete
in the
analysis.

the energy only


period

the frequencies

being
length

sampled of

The

length is lines in

matched with the record


of

the

analyzer so

that the

the

pseudo-random signals will coincide with

the computed

frequency frequency
with

components

the

analyzer.

Rectangular
of

weighting

should

be

used

pseudo-random
no

leakage in the This is the spectral estimates as long main advantage of using pseudo-random excitation because the signal is designed so that each frequency component has the same amplitude in the frequency range
excitation

because

its

periodic nature; as a result as there

there

will

be

is

no noise at

the input

or output.

of

interest, but
good

the

phase angle

between the different


work, and

components will

be

random.

This is

for low

frequency

only

low

number of averages are

79

needed.
lineai-

Pseudo-random

excitation and

rectangular

weighting is only

valid

for

approximation of a

system; it is

not valid

for

a non-linear system

because

the

non-linear effects will not

5.6 is

a plot of

time channel
.

be periodically averaged out. On the page 81, Figure A. that was measured from the force transducer from
traditional
method

the impact hammer [6, 1 2] Sinewave testing is


and

for creating

an excitation source

the sinewave

is

applied

usually
of

by

stepping
controlls

or

sweeping through the

frequency
crest

range of

interest. This type

testing

the input signalvery well, the

factor is

low,

and the signal to noise ratio

is

good.

It is

also

linear

systems.

slowest

The only disadvantage to conduct [1 1,26].

with

this type of

best for studying non testing is that it is the

80

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DISCUSSION OF RESULTS
6.1

Experimental Determination
The loss factor
was

of

the Loss Factor

determined for

10 inch

aluminum

cantilever

beam
The
and

using four different types

of sensors and two types of excitation techniques.

four types impact

of

sensors

are

the laser vibrometer, piezoceramic, piezofilm,


and

piezoelectric

accelerometer,
and

the two types


of
random

of excitation

methods

are

the
a

method

the

application
of

noise

through

the

use

of

shakertable.

The determination

the

loss factor for the first

and second modes of

the beam

to be investigated. The analytical solution of the natural frequencies for these modes were determined by two representative models of the beam. The first analytical model was a free cantilever beam and the second
were chosen analytical model was

cantilever

beam

with

an

end

mass.

These

models

are

assumed

to represent the general

physical characteristics of

the beam. The free


the the

cantilever

beam

model of

the predicted natural


of

frequencies

was compared with

beam

used

in the

application

the

laser

vibrometer,

piezofilm,

and

piezoceramic.
effect

the

as an end cantilever

In this application it was assumed that these sensors would not dynamic characteristics of the beam. The accelerometer was simulated mass in the second model for predicting the natural frequencies of the
model can

beam. This

be

compared with
of

the

model of

the
was

free

cantilever

beam to determine dynamic from the

whether

the mass

the

accelerometer

affecting the
To test this
what amount

characteristics of
accelerometer

the beam. I assumed that any

partial amount of weight negligible.

cable was

very small, therefore

assumption

I incremented the
match

end mass

in the

model

to determine

was

needed to

the

measured natural

several grams more was

than the 2.7 grams of

frequency. I found this only to be the accelerometer. Learning this, I felt it


amount of cable

not worth

trying
beam

to

measure of

the

partial

mass

since

the the

measured natural

frequencies
model.

the

free

cantilever

beam did
to

not even match


of

free

cantilever

Since

the predicted resonant

frequencies

the two
other

models were sensors also

different, I
their

should expect

the

damping
the

be different from the


of

due to

weight

being

much smaller than


upon

that

the accelerometer and

because the
The

damping

is dependent
are

resonant

frequency.
of

analytical

and

experimental

natural

frequencies

the

ten

inch

aluminum cantilever

beam

listed in the summary Tables 6. 1


the
ten percent

and

6.2

on pages

frequencies of difference. The measured the first natural frequencies by the piezoceramic sensor using the impact excitation was the closest to the natural frequencies predicted from the model. The natural frequency
81
and

82

respectively.

The

experimental and

analytical natural

and second mode are well within a

measured

from the laser

vibrometer and piezofilm

essentially the same for both the first frequencies from the piezoceramic sensor

and second modes.


varied

using the impact excitation was The measured natural


the
most

between the two

82

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methods of excitation.
and piezofilm

The

measured natural

frequencies using the


the
natural

accelerometer

did

not

vary

much with

the

method of excitation.

The
Appendix A

analytical

models

for

determining

frequencies

are

in

and the plots of


and

the

experimental

frequencies

are

in Appendix B for

the Impact Excitation


analytical

solutions

Appendix C for the Random Noise Excitation. The for these natural frequencies were solved by the classical

approach

using the method of continuous systems. The results for the loss factor were very
applied sensors and

interesting
As

in the

comparison
of

between the

the

excitation methods.

shown

in Table 6.2

the second mode, the

difference in the loss factor


in the

immediately

stands out
what was

between
causing
the the

the two excitation techniques. It was not apparent to me at

first

the extra amount

of

damping

second natural

frequency. The
proved

outcome of

investigation
shaker of

as

to why there

was such a

difference

to be caused

by

table.

By inspecting
was

the

frequency
order

response of

the second mode, the

peak

the resonance

blunt in

comparison with the response

from the impact test. for this difference


and

Several ideas
such as

were attempted

in

to

determine the

cause

examining the
the to
mode

adhesives used

in the

bonding

of

the sensors

varying

the
of

gain control on

power amplifier of

the shakertable.

the second the beam

other resonant modes was attained

Shifting the frequency by changing the length


the

of

and

applying
using the

alternative methods of excitation such as the random


modal

impact
shaker

excitation

hammer

and pseudo random excitation on

table.

The determination
excitation equipment.

of

the loss factor began

with

the

use

of

the

random

After

determining
from the

the

loss factor for

the modes using the

piezoceramic, the
shape at

response

second mode was observed


response of

to have

blunt

the

resonance.

In examining the

the second mode from the


piezoceramic sensor.

piezofilm, the

same effect of

had

occurred as observed material was

using the

An investigation
with artificial

the

bonding

damping. It
the

was also observed

be affecting the response that the level of gain would effect the
thought to

sharpness of
when

resonance's peak.

Because the

damping

was

found to decrease
piezoceramic, the
was

increasing

the level

of gain

for

either

the

piezofilm or

impact test using these two


obtained

sensors was

conducted.

When the loss factor

using the

piezoceramic and piezofilm sensors


comparison of

for

each of

the two

modes

excitation were quite

in the impact test, the different. The


excitations

these results

between the two

methods of

peaks

from the

frequency
The
peak shaker

response

between

the

techniques was obviously different.


sharper where

from the impact


were

excitation

looked

the

results

from the

table

basically
of

blunt. The differences in


gain on

these

peaks resembled

Figure 2.4 back in Chapter 2. The


to
match

the

shaker

table was increased in the

attempt

the results

the

loss factor
high
The

with

those from the impact test

and overcome whatever was

causing the
table and I

damping problem.
accelerometer was

This idea failed

and

only

cracked

the piezoceramic sensor.


the
shaker

tested using the

random noise on

85

found the

response of the second mode to


response

be

effected

as

well.

In light
the

of

the

frequency
could not

from the
adhesives

accelerometer via the shaker


used

table, I

concluded that

it

be the
the

to bond the

piezoceramic

nor

piezofilm

because the bee's


the
results of

wax

is

a common material used

in

vibration

testing.

Secondly,

the second

impact test were assumed to be correct because the loss factor for mode was less than 0.001 as described in the A.S.T.M. Standard

Measuring Vibration-Damping Properties of Materials. The bonding theory causing the artificial damping must be false. By increasing the gain on the power amplifier, the material damping would
problem

Method for

decrease but the


The
or

peak on

the

frequency
at

response would appear

to be

less blunt.
(Gain
>

piezoceramic would crack quite


short

for

periods

of of

time

easily at veiy high amounts lower levels of gain (Gain

of gain
=

9)

5).

During

the

experimental
amount of

testing
gain

the beam using these sensors, the idea


a

of

using

a certain

the

as

variable
was

reassuring the

rest of

the setup

in controlling the test setup failed. Upon in order, the level of gain was selected for
second mode was chosen with a
random excitation method. approximation of

testing

the

sensors.
on

The loss factor data for the


power amplifier

gain set

to 9

the

for the

The

reason

for choosing
a gain

nine

is because it

was the

best
the

the

loss factor
very

as

compared with

the

impact
and

case.

Secondly,
to

frequency response
constant

was

poor at

level

of

one,

trying

determine the time

from the Impulse

Response Magnitude became


sensors

for the

second mode

difficult. This setting was applied to all the of vibration except for the laser vibrometer. The laser
quite

vibrometer would not work power amplifier.

for any level

of gain

higher than
The

about

0.5

on

the

The laser
the

vibrometer presented

the same problems for the


gain was chosen at

first
1 for

mode of vibration and

gain was set

to 0.5 as

well.

the rest of the sensors in the

first

mode.
might

The
resonant

next

thought

was

the possibility that the shaker table


of

be causing
second

the problem at the second resonance

the

aluminum cantilever

beam. The

using the

shakertable
caused

definitely

described
of

blunt

which could

be only

the
was

cause of external

by damping was
The
artificial

the influence

damping. The
the only

frequency response bonding material as


possibility left
was

eliminated and

other

the

shakertable system.

proposed method

in proving the
of

shakertable was

the

problem

causing the

damping

in the vicinity

236 Hz.

to

shift

frequency by frequency of 236 Hz. to be a third mode at another beam length and then force this frequency again to be a forth mode at another beam length. These new lengths of beam were estimated by assuming the following:
the second
natural

changing the length for the cantilever. I

decided to

force the

second natural

Cantilever Beam

with an

End Load

3FI
Figure 6. 1

^~

(Eq.6.1)

&M'=J

(Eq.6.2)

86

(Eq. 6.3)

l*{wj*

&l'*(w'nfi

(Eq.6.4,

v_
I

(
\
"

V?
(Eq.

6.5)

The stiffness, K,
proportional

of

the cantilever

beam using
and

to

the

length

cubed
of

approximated as

the square roof

the

The

new natural

mode and now

frequency, w'n, would the new length, /', can be


forth
and

inversely frequency equation was stiffness for the lightly damped structure. equal the natural frequency of the second
was assumed

an end

load

the

natural

estimated.

The
15

estimated

length for
on

shifting the 236 Hz to a third and

resonance was
and

and

30 inches. The true

lengths

were

found to be 17.5
of

24.625 inches

this is listed in Table 10

the next page. The modes were then


and at a

determined using the

random noise excitation

level

on

the

gain.

The

Hanning

weighting

window and

the

piezofilm

sensor were

used.

The

plots of

at

the three

different lengths
seen

show

how the

mode

damping
of

at

the

frequency
general

236 Hz

was always effected with

the greatest amount

damping. The
shows up.

trend that

can

be

in the three beams is how the

damping decreases
Hz
that

did

not

as the resonant mode increases but only until that mode of 236 The only small exception is with the longest beam at the fifth mode succeed in being less than the third mode. The fifth mode may be

seeing
the

some artificial

damping
out

from the

shaker

table as

well.

It is

intersesting
plots of
all

that

shaker

table turned

to be the

cause of

this

problem.

This is something that


the

I thought

would not

be

a problem

frequency
beams
and are
a

response magnitude and

in the testing environment. The impulse response magnitude for


shaker

the three

found in Appendix E. The


wooden plate

table also sits on three isolation pads


pads
were

has

fastened
the

the bottom. The three isolation

removed and response of

cantilever

beam

was still affected

by

the

artificial

damping. The

wooden platform was part of

the assembly for the

shakertable.
of mode

In the

future, from,

the shakertable

should not

be

used

for the determination


artificial

dampings.

In the search for understanding where the damping was coming I have learned that the application of different weighting windows and

87

Table 6.3

Determination
given

of

Artificial

Damping

by the

Shaker Table
of 236Hz.

in the vicinity

Material Gain
=

Aluminum
=

Weighting
Excitation Sensor
=

Hanning
Random Noise

Piezofilm

Beam Length

1 0 inches
Mode 1
Mode 2 237
0.0214

Mode 3
659.375 0.00167

Natural

Frequency

37.375
0.005

Loss Factor

H Mode 1 H Mode 2 0.025-1


0.02-

B Mode 3

0.015
0.010.0050-

Loss Factor

Mode 1

Mode 3

88

Beam Length

=17.5

inches
Mode 2
84.355

Mode 1
Natural
13.437

Mode 3
237.750

Mode 4
465.000

Frequency
Loss Factor
0.0051
0.001916

0.00858

0.001718

I Mode 1

) Mode 2

I Mode 3
0.01
0.005-

1 Mode 4

Loss Factor

Model Mode2

Mode3

Mode 4

Beam Length

24.625 inches
Mode 2
42.937

Mode 1
Natural

Mode 3
120.125

Mode 4
236.75

Mode 5
390.250

6.812

Frequency
Loss Factor
0.00454

0.00304

0.00204

0.00718

0.0047

1 Mode 1 ! Mode 2 9 Mode 3

I Mode 4 3 Mode 5

Loss Factor
Mode Mode Mode 1 2 3

Mode

Mode 5

89

Table 6.4 Rectangular Window & Psuedo Random Excitation


vs.

Hanning Window &

Random Noise Excitation

Material

Aluminum

Gain

3
=

Sensor

Piezofilm
=

Beam Length
?

1 0 inches

Effected

by Artificial Damping
and

Hanning Window
Mode 1
Natural

Random Noise

Mode 2
237.000
0.0214

Mode 3
659.375
0.00167
.98

Frequency

37.375 0.005
.36

Loss Factor

Coherence

Rectangular Window & Psuedo Random Excitation

Mode 1

Mode 2
236.750
0.0202

Mode 3
659.250
0.00161

Natural

Frequency

37.500
0.00318

Loss Factor

Coherence

90

excitation

may
the

affect

the true value


and

of

the

loss factor. It
noise

was

suggested that a

rectangular

window

pseudo
rather

random

may be
mode

better

choice

in
I

determining
a

damping

that

Hanning
the

window

investigated this

option and

found that for


88. The

first

using from the two

random noise.

setups gave

36.4% difference in the

calculated

loss factor. These


second mode and

results are shown


mode gave

in the

summary table 6.4


similar results

on page

third

relatively
that the

between the two


weak

setups.

The

other observation random

to

note was and

coherence
window window.

was

in the first

mode

using the

noise

Hanning

but the
The
I

coherence was

coherence
also

unity for the pseudo random noise and rectangular for the third mode in the random excitation appeared to be
a

less

than one.

built
was

fixture that have total

could

purpose of

this fixture
was

to

control

grasp the impact hammer. The of the area where the impact from

the hammer
pivot was

going to be repeated. The arm of the hammer was free only to in the fixture and a string was attached to the neck of the hammer where it bobbed up and down by my wrist. The random impact excitation was created
with

using this setup

the

Hanning

window applied.

Note: the

cantilever

beam

was

lying horizontally a random bobbing


was applied.

in

another

fixture. The impact hammer


of can

was struck

downward in
page.

manner

using the string


this test

the hammer and the

piezofilm sensor

The

results of

be

seen

in Table 6.5

on

the next

The

loss factor in the first


of

mode and

the second mode

was similar

to the measurement
not

the laser

vibrometer

using the impact

excitation.

Lastly, I did

have

much

time to

pursue

the

sine

testing setup using


in

feed back in the

loop

but

this

is for those
change

who wish

to know

a short cut

bypassing

the feed back loop.

Simply

the

excitation signal source

in the

generator window

analyzer and set

to sine.

This setup manually


and notice

can

be found in Appendix G. Next,


the

cursor

to the right

where one can

change

frequency
the

of

the sine

wave.

Activate the

shaker

table

system

by turning
the

knob is

you can scan

the frequency. Before collecting any

data

and while

system

running, tape the

knob

off so

that the rate

of

the

frequency

is

at suitable

level. The

plots were made of


are

the first mode only and

located in Appendix G. The loss factor that

results

also

shown

in Table 6.5

and

the

piezoceramic sensor was chosen


were much greater

for

no special reason.

This

produced results of

that the random noise excitation.


and second mode

The loss factors for the first


method turned out

using the impact testing

gave

very

close

to be very interesting. The piezoceramic and accelerometer results. The results of the laser and the piezofilm were similiar yet
of

different from those


the
piezofilm sensor

the

piezoelectric and accelerometer.

was

delighted that

compared

quite

well

with

the laser in the impact to


work with.

testing
to be
other

because the
the first the highest
observation

piezofilm

is really

an excellent sensor

The loss factor in


turned
out

mode

using the
even

accelerometer

in the
the

random excitation

value

compared

with

data from impact test. The


in the
random excitation

concerning the

accelerometer used

is how the
in the

loss factor

compared quite well with

the

piezoceramic and

the

piezofilm

91

Table 6.5

Random Impact Excitation using

Modal Hammer

Material Sensor
=

Aluminum

Piezofilm
=

Beam Length
?

1 0 inches

Different Fixture
and

Hanning Window

Random Impact Noise

Mode 1
Natural

Mode 2 229.750
0.000529
.68

Frequency

36.625
0.00183
.8

Loss Factor

Coherence

Variable Sine Excitation using the Shakertable System


Material
=

Aluminum

Sensor

Piezofilm

Gain

3
=

Beam Length

10 inches

Hanning

Window & Sine Excitation Excitation

Mode 1
Natural

Frequency

37.500 0.00318

Loss Factor Coherence

92

second

vibrometer.

is the loss factor from the laser Despite all the technical difficulties I had operating the laser the loss factor vibrometer, determined from laser vibrometer was the only sensor that gave similar results for the two excitation methods.
mode.
result

Another

interesting

Overall,

the values

of

the loss factor for the first

mode were

above

the

suggested value of

0.001

given

in the A.S.T.M. Standard Method for

Measuring

Vibration-Damping Properties
gave results of

of

Materials. The
agreed with

the loss

factor that

in the impact testing the standard, being less than 0.001.


second mode

6.2

Noise Sources in the Experimental


The
most

Testing
taking
experimental

important

part of

collecting

and

data is to

have

an

experiment.

understanding I found the


and

of all

the parameters that

could effect

the

results of your

measurement of material
process

damping

or rather

the loss factor


used of

to be a complex

involved
materials

due to

all

the necessary components


attention

in

determining
experiment

it. It is necessary to pay


I thought

careful

to

all

the

details

the

from the

tested to the

actual

data
was

reduction and analysis.

The
part of access

assumptions that

would not affect

the loss factor could just

be

the

problem as well as not

the optimum setup

knowing what for detennining the true

really involved in trying to mode damping for aluminum. In

review of

the

that

could

from the experiments, I decided it was best to list all the items have affected the loss factor and in this way, it helped me to understand
results

why the loss factor varied with the applied sensors and the excitation methods. The list of these items were broken down into six different categories and they are
as

followed.

Governing Parameters of the Experiment


Sensors
Excitation Equipment Analyzer

Setup

Environmental Conditions

Testing Materials Testing Fixtures


The possibility
of

the noise from the

sensors was of
with

the

utmost concern

because

of

the

problems

I had in the

beginning

the

piezofilm and

the laser

found to be very sensitive to the vibration. If the amount of force tapped in exciting the beam was deflected too much, the speckles in the speckle pattern would shift just enough to cause noise. This was oscilloscope become distorted. The observed watching the squarewave from the
vibrometer.

The laser

vibrometer was

by
It

piezofilm worked well after

the fixture

was grounded, so

the 60 Hz

signal could

be

removed.

also

helped to

eliminate all

the

other

circuitry thought to be

needed to

93

condition

the signal. Since the potential

of noise existed

from laser
The

vibrometer and

possibly the piezofilm, I thought

it

was

best to

use

the

Frequency Response

HI

as

it

was recommended

to

help

minimize noise at the output.

accelerometer was
Handother

checked

to

ensure

that it

was calibrated with

Held Exciter in

conjunction

correctly using Bruel and Kjaer's the B&K 2032 analyzer. The only
of

noticeable problem amplifiers.

through the course


the two,
or

doing

the experiments

was

the charge

One

of

possibly both the

irregularly
occur

from time to time. It

would sometimes

only intermittently. The other problem impact hammer. I am almost certain that the
the

acting but this would keep overloading, I had that was more frequent was the
microdot connector at

charge amplifiers were

the

bottom

of

handle

was

the

intermittent
and was

problem.

The

overload

signal

on

the

analyzer response
of

would

frequently

trigger

I knew then before collecting the

frequency
stiffness

data that

contamination

occurring
natural

at

the

input.

The

the

piezoceramic

may

suggest

why the
effected

frequency

was much

higher than the


the beam

other sensors and

therefore

the loss factor. The first


near non-linear

mode of

may
mode
was

imply

high

amplitudes

indicating

effects.

The A.S.T.M.

standard

for measuring the damping properties has suggested skipping the first because of non-linear effects. Maybe this is why the loss factor for the beam
suggested value of

higher than the in


an

0.001,

and also
was

the

fact that the


aluminum

test was not


at

conducted suggested

environmental

chamber

nor other

the

beam

the
of

dimensions for the testing. The


exactly the
same.
experimental of

possibility is the

selected

level

gain was not

The

change

in the

differences in the determination


from the type
of

setup could be enough to account for the mode damping. The stiffness and the mass

fixture

used

to clamp the beam could

have

an effect.

In Appendix
of

K,

there are four plots taken from a paper; "A State-Of-The-Art Assessment

Mobility
3000Hz)"

Measurement Techniques

Results for the Mid-Range Structures

(30-

by

D.J. Ewins
goal

and
of

J Griffin that
paper was

display

a superposition of

frequency

responses

[4]. The

this

the assessment of the accuracy and

consistency of mobility measurements; it occurred in Europe during the period of 1979 to 1980. Four test specimens were passed from facility to facility to be
measured,
various and

this
of

participation

takes into

account

many different techniques


plots

and

types

instrumentation.
of

These
These

six

superimposed

display

the
and

individual
France

results

the

15 to 20

participants

from the United Kingdom,


obviouly very
were

who

tested these that


was

structures.

results are

noisy.

The type

of excitation random

applied

to these

structures

sinusoidal

excitation,

excitation, and transient time


spent

excitation.

This

paper

included data concerning

the

average

producing
structures

each

mobility plot, the

testing

time

per

plot,

and

the lost time for these


the
resonant

experimental

besides collecting the data for the loss factor and frequency. It is very interesting to note how time consuming testing can be and this is an aspect I did not fully realize. The
producing
each

average time spent

mobility plot, the

testing

time

per

plot, and the

94

lost time for the

simplest structure was

150

min

27

min and

100

min respectively.

saying that about 79 % of the time required to conduct a test is lost. In my opinion, I believe my required testing time was much longer due to the
and also for the setup of the impact testing due intermittent overloading. The results from the first mode of the natural frequency and the loss factor for the simplest structure used in the testing from all

Basically

this is

setup time for the laser vibrometer

to the

the

participants and

including

my

results

are

shown
of

below in Table 6.6. The


was affected

purpose of

this table is to
and

illustrate

the statistics
used

how the data

from

the techniques

the equipment

to obtain the

loss factor

and

the resonant

frequency. The

column of

data from my
of

results without the accelerometer shows a


and

definite improvement in the spread and the results for all the sensors.

the loss factor between Ewins

Griffins

Table 6.6

Comparison of Testing Results for


D.J. Ewins
and

the First Mode

J. Griffins

Berg Summary Results


of

R.

Berg Summary Results


of

R.

Summary
of

Results

the Cantilever
all

the Cantilever
all w/o

the Simple

Beam for

Beam for

Structure IIB from All


Minimum 41.67
43.60
45.70

Sensors

Sensors but
the

Accelerometer
37.19
37.67

33.75
36.72

Frequency
(Hz.)

Mean Maximum

38.562
4.81

38.562

Spread
Minimum

4.03

(9.25%)

(13.11%)

3.64(9.67%)
0.0017 0.0027

0.00055
0.0074

0.0017 0.0038

Loss

Mean

Factor

Maximum Spread

0.0220

0.012
0.0103

0.0038

0.0215(290%)

(268%)

0.00210(78%)

The last

comment

wish

to discuss is the

analyzer setup.

I found that there using the


random random of

are several ways

to

set

the

different weighting
as

windows and excitations

impulse
typical

response setups via

function
the

the

means of

calculating the loss


and

factor. The three


pseudo

are

impact

excitation

using the transient window,


window,
setups require an

excitation excitation

shakertable

using the

Hanning
These

using the

rectangular window.

understanding

the

optimum

used

setting for the time record or the frequency the default settings that were provided by the analyzer

resolution.
when

In my case, I

selecting the

95

frequency
baseband
factor

span

for the test. The


other

other option provided

or a zoom analysis setting.

Either

one can

in the setup is to either use a be used to determine the loss


I have
well.

provided the

settings used are correct.

experimented with

changing the

windows and the

frequency
a

resolution as

I have found that I decided the


single

trying

to accommodate

both

worlds of noise

is impossible to
span of

satisfy.

optimum
resonant

setting
peak or a

was

going

to

be

frequency

50 Hz. surrounding the

and

by default from

the analyzer, the

62.5mHz.
zoom

time record of 16s. I tried to

increase the

frequency resolution of frequency resolution in the

The

and found very little difference in the loss factor. The time record is calculated as the inverse of the frequency resolution. The problem I ran into for the impact testing was the choice of weighting window for the output response. This is also another reason why the Frequency Response Mag. HI was used rather than Frequency Response Mag. H2.

analysis

using the impact hammer

calculation of

the

Frequency Response
The
choice, but
an

Mag. HI

would minimize

the leakage from the

output

signal.

choice was either to use an exponential

common

alternative choice would


well

weighting which is the most be a transient window. The


the time record
when

response signal
zoom

may

decay

before the
may
not

end of

using

analysis,

and an exponential

be

needed.

The transient

window can

any noise beyond the end of the response signal. I have used the transient window for the output signal on the following sensors as given in the table below:
cut out

therefore

Table 6.7 Transient Window

applied

for Impact

Testing

Sensor
Accelerometer Laser

Modes
1,2

2 1
none

Piezoceramic
Piezofilm

The

reason

for

doing

this

was

the

effect

it had

on

the

value of

the

loss factor that


above

was calculated

in the impact testing. The


Table 6.8
the

other modes not

listed in the table


accelerometer

used

the

exponential window.

shows

two cases comparing the


window.

loss factor

using the
shows a

exponential window and value of

the transient

The

difference in the
window

loss factor

as well a change close

in

clearly frequency for


and

the two the

types. The laser two

vibrometer

displays how

the lost factor

coherence are within the


show

windows.

The laser

vibrometer was

intentionally
length is
response
under

displayed to

that

either window can work out as


vibrometer

long

as

the

window

altered properly.

In the laser

section, the trace of the

decay

shows the transient windowing.

These

plots can

be found in Appendix B

96

<u

g
<D
1-

C>
r-

<U
,G

On

<n 00 On

U
O
c/1

tb
=

n>

in

c S o> J

ON
r~-

ri
^^

ri
^"

s
t-l ,_

>.
-

in

<u

K
in

rj
in

1*
c/i
+5

o
rN

r<

rt

CM s) Os

Cl o Tt <n

2 *
Ut

O O O
O

O O o
o

5*5

<u Lt

00 SO

g
rt

OJ

<o

00 On

U3 o
cs

U
s -s:

o QJ

'-'

on

O O o

O O o

J
.5

13

>%
^

ft

X
m ri

in

n
in Cl

g*^ 2 S
s

P-H

ri N

3*H

</5

Cs C4 SO

t^

rt

o o

o o o o

^H

<u
*-*

<u

O
<u

E
o
CO

CO

OO

"u J
o o

<

the respective sensor. The piezoceramic turned

testing

and

the only reason I


piezoceramic

can explain

be very noisy in the impact this is the possibility of microcrack in the


out

to

ceramic.

The

because the
very

plots shown

may have fatigued from being used on the shakertable in the random testing do not appear to be contaminated

impact testing did. The plots for the random excitation data are shown in Appendix C. The rest of the analysis for the impact testing was comprised of both windows making the analysis to some extent more difficult. I
much as

the

found it very interesting to study the effect analysis is correct. In my opinion, the random
setup than the

of

the

windows

because
of

no

one

excitation was

far

more easier

to

impact excitation. In another paper from the Journal Vibration called "Digital Filter vs. FFT Techniques for Damping
(March 1990),
type
with

Sound

and
,

Measurements"

a comparison was

shown

between the weighting

windows and

the

of excitation

using the FFT and Digital Filter [5]. The


of

paper was concerned of single

the

calculation

damping

for

lightly

damped
of

structures

mode

resonances

the relative
this

using these different techniques. The differences in the standard deviation


plate
were

end result of

this paper

discusses
mode of

loss factor. The first


other

freely hung
reason

15%

and

5-7% for the

resonances.

They
be
Also

concluded

that the deviation

was random rather

than systematic. This also may

the

why the first

mode of vibration mode shown

is

skipped

in the A.S.T.M.

method.

the results

from the first


For extremely

in Table 6.4

showed a great

difference in the
the

loss factor using the


windows.

pseudo random and random noise excitation with


small changes

different

is

shown

how the

values

in the test setup and in the environment, it of the loss factor can be influenced.

98

7.

Comments

and

Recommendations

The

application of sensors

in the

experimental

determination

of

the mode

dampings
mode

was

very challenging. Not only haved I learned


I
was also

how to determine the

damping, but
modal

exposed
was

to

new

and

intriguing
explored

subject area

concerning

analysis.

It

interesting
and

to

have

the different
of

weighting windows,

excitation

techniques

sensors.

The sensitivity

the

viscoelastic materials with respect

to temperature
of

was not expected

but it

would

have been

interesting

to

see

the results

the mode
with

dampings providing that the


shaker

temperature

was controlled.

The interference
of out

the

table concerning the


was

damping
learned

with

the second resonant

this cantilever beam

definitely

an

unexpected problem.

This turned
the

to be a

learning
it takes to

experience.

One lesson
testing.

most of all

is the
use

appreciation of time
sensors

perform modal

Learning was many especially challenging as well. The piezofilms are the best to work with simply because they involve little setup time and are just as accurate as the laser vibrometer at least in
the

how to

laser

vibrometer

impact testing using the modal hammer was time consuming and the level of complexity was greater than using the shaker table system. The values of the lost factor were the best I could achieve based upon experience with
this application. The the

testing

equipment and

knowledge
[4].

of modal

testing. I

am confident

that the

results of

the loss factor from the

second resonances

using the

impact testing for

this

cantilever

beam

are correct

would recommend so sensitive


would

learning

more about

the laser

vibrometer

finding
the

out

why it is

to small amounts

of vibration.

Another type

of excitation

technique that

have been

nice

to

investigate in

detemining
option

mode

dampings

of

the

cantilever

beam is the impulse

response

found in the
be to

generator window on

the analyzer. Another

interesting
mode

comparison would
rather

determine the
analysis.

mode

dampings in the baseband

than using zoom

A lighter hammer for the


thankful to

user would prove

invaluable for the impact


willing to lend
was able modal a

testing.

was

have
their

met some great people who were


experience

helping hand and to was happy to have made


invaluable field.

offer

in the field
to

of experimental vibrations.

this

choice as

my thesis topic because I


other areas

to

gain

experience which can

be

applied

in the

testing

99

REFERENCES
1.

D.J. Ewins,

"Why

and wherefores of modal

testing,"

SEE Jl,

18(3) (1979)

2.

S. H.

Crandall, "The 13(4) (1970)

role of

damping in vibration

theory,"

J.Sound Vib.,

D. I.G. Jones
materials,"

"Temperature-frequency of dynamic J. Sound Vib., 33(4), 451-470 (1974).

properties of

damping

4.

D. J.Ewins

and

J. Griffin "A State-of-the-Art Assessment

of

Mobility
J. Sound

Measurement Techniques-Results for the Mid-Range and Vibration 78(2), 197-222 1981
5. S. Gade
and

Structures"

H. Herlufsen "Digital Filter J. Sound


and

vs

FFT Techniques for

Damping

Measurements"

Vibration

pp.

24-32,

March 1990

6.

S. Gade

and

H. Herlufsen "A Hand-Held Exciter for Field J. Sound


and

Mobility

Measurements"

Vibration

pp.

16-21, March 1993

7.

W. G. Halvorsen

and

D.L. Brown "Impulse Technique for Structural


Testing"

Frequency
8.

Response

Sound

and

Vibration

pp.

8-21, Nov. 1977


Bruel &

J. T. Broch "Mechanical Vibration

and

Shock

Measurements"

Kjaer, 1984
9.

"Standard for measuring vibration damping properties of American Society for Testing and Materials, E756-80, 1980

materials"

10.

H. Ghoneim, S. Griffin, and B. Yost "Analytical and Experimental Investigation of the Mode Dampings in Laminated Composite Dept.
of

Beams"

R.I.T

Mechanical Engineering, Dr. Ghoneim

11.

Testing"

R. C. Stroud "Excitation, Measurement, and Analysis Methods for Modal Sound and Vibration pp. 12-27, Aug. 1987

12.

"Digital Signal Analysis using Digital Filters and FFT Techniques-Selected Bruel & Kjaer, Jan. 1985 Reprints from Technical
Review"

13.

N. Thrane

and

J.S.

Bendat,

et. al:

"Practical

use of

the "Hilbert

transform"

B&K Appl. Notes

100

14.
15. 16.

Et. Et.

al:

"An introduction to

testing"

modal

B&K Appl. Notes

al:

"Time

Windows"

B&K Appl. Notes


and

A. D.

Nashif, D.I.G Jones, Wiley & Sons, Inc. 1985

J. P. Henderson "Vibration

Damping"

John

17.

S. S. Rao "Mechanical Vibrations 2nd

Ed."

Addison-

Wesley Publishing

Co., 1990
18.

D.J. Ewins "Modal Testing:

Theory

Practice"

and

Bruel & Kjaer, 1986

19.

"Instruction Manual 2032 Vol. 1 Familiarization for Dual Channel Signal Analyzer Type Bruel & Kjaer, Revision June, 1987
2032"

20.

"Instruction Manual 2032 Vol.2 Operation for Dual Channel Signal


Analyzer Type
2032"

Bruel &

Kjaer, Revision Oct.,

1987

21

"Instruction Manual 1 047 Exciter Control Type


Revision Feb., 1979

1047"

Bruel & Kjaer,

22.

"Instruction Manual Power Amplifier Type


Revision

2707"

Bruel & Kjaer,

Aug.,

1982
V"

23.

"Instruction Manual Vibration Exciter System


Revision Apr., 1982

Bruel & Kjaer,

24.

O.

Dossing

"Structural

Testing

Part 1: Mechanical

Mobility

Measurements"

Bruel & Kjaer, Revision

Apr., 1988
Part 2: Modal Analysis
Simulation"

25.

O.

Dossing

"Structural

Testing

and

Bruel & Kjaer, Revision Mar., 1988

26.
27.

Et. Et.

al:

"Vibration

Testing

Booklet"

Bruel & Kjaer, 1983 Bruel &

al:

"Measuring

Vibration

Booklet"

Kjaer, 1983
Morgan Matroc

28. 29. 30.

"Piezoelectric

Technology Data for

Designers"

Inc., 1993
1993

"Guide to Modern Piezoelectric


"Application Notes: Product Film Sensor

Ceramics"

Morgan Matroc

Inc.,

Summary and

Price

List"

ATOCHEM Piezo

Division,

1993

101

31

"Piezo Film
Number 11

Components"

Rev.(7/91),
"

ATOCHEM Piezo Film Sensor Division, 1993

32.

P Buchhave

Frequency
33.

Shift"

Laser Doppler Vibration Measurements using Variable DISA Information pp. 15-20 No. 18 Feb. 1975

"Instruction
Electronics

and

Service Manual for Dantec 55X Laser

Vibrometer"

Dantec

34. 35.

"The Laser Doppler M. Serridge Preamplifier

Vibrometer"

Appl. Notes Dantec Electronics Vibration

and

T.R. Licht "Piezoelectric Accelerometer


Bruel &

and

Handbook"

Kjaer, Revision Nov.,

1987

36.

D. Corelli

and

D.L. Brown "Impact

Testing

Considerations"

Proc. 1st

International Modal Analysis Conf, Orlando, Fla.


37. 38.
39

pp.

735-742, 1982
Bruel & Kjaer

"Instruction Manual
"Master

Conditioning Amplifier Type


Instruments"

2626"

Catalog

Electronics
"

Bruel & Kjaer, 1980 Analyzer


and

Dr. Richard Budynas

SMS Star
40

Software"

Testing using the B&K 2032 Vibrations Laboratory #3, Feb. 1992
Modal
Methods"

Dr. Richard Budynas "Vibrations

Testing

Vibrations

Laboratory

#2,
41.

Jan. 1992
Engineering"

W.D. Callister, Jr. "Materials Science

and

John

and

Wiley &

Sons, Inc.,

1985

102

APPENDICES

103

Appendix A

Analytical Determination
of

Natural Frequencies for Materials


Aluminum

and

Laminated Graphite

Epoxy

104

Analytical Solution for determining the first three Natural Frequencies


of an

Aluminum Cantilever Beam

Governing Equation
cv FI

cfv
^

d'Y
r
=

dx4

pA

dr
:4r
=

o
( pA\
co:

where y

Y(x)e""

z4

and

Fh
General Solution

Y(x)

cosh(zx)

b sinh(rx)

+c

cos(rx)

-r

d sin(zx)

Boundary Conditions
Location
x x x
=

Physical Condition

0 0

Displacement is 0 Slope is 0 Moment is 0


Shear is 0

L
L

Table A. 1 Parameters for the Aluminum Cantilever Beam

Elasticity
Width

(lb/ in2)

10x10

[41]
1 1/8 10

(in)
(in)
(lbs-

Thickness (in)
Length

Density
Inertia

/in*) [41]

0.09729/386
1.63xl0"4

[in4

)
Results
Mode I

Mode 2 4695 252 2

Mode 3
.7855

.1875

Natural

Frequency

40 2

705.8

105

of an

Analytical Solution for determining the first three Natural Frequencies Aluminum Cantilever Beam with an End Mass

Governing Equation
CT

^V
dx

dA
dr
=

rs

Y"-z4Y
where y
Y(x)e,c"
=

and

z4=co2\^-) FI

General Solution

Y(x)

acosh{zx)

bsmh(zx)+ccoizx) + dsm(zx)

Boundary Conditions
Location
x x x x
=

Physical Condition Displacement is 0

0 L L
EIY'"

Slope is 0
Moment is 0
+

o):MY

0, End Mass

Table A.2

Parameters for the Aluminum Cantilever Beam

Elasticity
Width

{lb/ in :)

10x10

[41]
1
1/8 10

(in)
(in)
(lbs2

Thickness (in)
Length

End Mass

/in)

1.54x10

"5

Density
Inertia

(lbs2

/in4) [41]

0.09729/386
1.63
"4

{in4

)
Results
Mode I

\10

Mode 2
.4515

Mode 3
.7591

.1793

Natural

Frequency

36.8

233 2

659 2

106

Analytical Solution for


of a

determining

the first three Natural Frequencies

Composite Cantilever Beam

Governing
r.T EI

Equation
.d2v

cTy
-

pA~ = n

dx

df
-z4Y =

where v

Y(x)e"" =

z4

and

or

( pA
FI

General Solution

Y(x)

acosh(zx)

bsinh{zx)

ccos(oc) + d sin(zx)

Boundary Conditions
Location
x x
=

Physical Condition
Displacement is 0

0 L
L
EIY'"

Slope is 0
Moment is 0
+

x
x

arMY

0, End Mass

Table A3

Parameters for the Aluminum Cantilever Beam


Equilivant Elasticity^ Inertia
295.4

(lb in2)
Width

[10]
1 0.063

(in)
(in) (in)
(lbs2

Thickness

Length

10

Density

/in4)
Results
Mode I

1.507xl0"4

Mode 2
.4695

McxJe 3
.7855

~
.1875

Natural

Frequency

31.2

195.7

547.7

107

of a

Analytical Solution for determining the first three Natural Frequencies Composite Cantilever Beam with an End Mass

Governing
cf\' ....

Equation
.d2y
.

FI

+-

dx4

pA F ^

dr
=

Y"'-:dY
Y(x)e'01
=

where v

and

of

FI

General Solution

Y(x)

cosh{zx)

-r

b smY\(zx)

+ c

cos(zx) + d s\n(zx)

Boundary Conditions
Location
x x x
x
=

Physical Condition
Displacement is 0

0 L L
EIY'"

Slope is 0
Moment is 0
+ of MY
=

0, End Mass

Table A.4
Parameters for the Aluminum Cantilever Beam
Equilivant Elasticity& Inertia
295.4

(lb in1)
Width (in) Thickness (in) Length

[10]
1 0.063 10
1.54x10-'

(/'//)
(lbs2 (lbs2

End Mass

Density

/in) /in4)
Results
Mode 1

1 507x10

Mode 2 4308
164 7

Mode 3
7356 4803

.1653

Natural

Frequency

24 3

108

Appendix B Impact Excitation Data from

Accelerometer. Laser. Piezoceramics


Material: Aluminum

and

Piezofilms

109

<?
/A

ACCELEROMETER DATA

no

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Table B. 1 Data Sheet # 1 for the Impulse Excitation (Transient Window)


Sensor: Accelerometer
Materiakaluminum
Natural Frequency:34.0 Mode: 1

SPECIAL PARAMETERS
# 0

Dec Value 2032 2 392 14


15

40

41
42 43 44
47

15
2
0
7

48 76
77

FREQUECNY RESPONSE

-?

CO

LEFT

RIGHT

Left Element

392 406

Right Element #

From the Impulse Response Magnitude

Time Constant T

(sec)

3.023

Damping Ratio
Loss Factor

.001548

7]

.003097

113

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Table B.7
Data Sheet #7 for the Impulse Excitation (Transient

Window)

Sensor:Piezoceramic
Materiahaluminum

Natural Frequency:38.562 Mode:l

SPECIAL PARAMETERS
# 0

Dec Value
2032 2
417

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13
10

44
47

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48 76
77

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7]

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Data Sheet #8 for the Impulse Excitation (Exponential Sensor: Piezoceramic
Materiahaluminum

Window)

Natural Frequency:241.0
Mode:2

SPECIAL PARAMETERS
#

Dec Value
2032

0
40 41 42

2
402

26 15 15 2 0 2
0

43
44
47

48 76
77

FREQUECNY RESPONSE

oo

LEFT

RIGHT

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402 428

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12.5

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1.234

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7]

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Table B.9 Data Sheet #9 for the Impulse Excitation (Exponential

Window)

Sensor: Piezofilm
Materiahaluminum Natural Frequency:37.625 Mode:l

SPECIAL PARAMETERS
#

Dec Value
2032 2 401
17

0
40

41
42 43
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20 20 2
0 0

48

76
77

FREQUECNY RESPONSE

CO

LEFT

RIGHT

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T (sec) W

13.0

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Ratio

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7]

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Table B. 10
Data Sheet #10 for the Impulse Excitation (Exponential

Window)

Sensor: Piezofilm
Materiahaluminum Natural Frequency:235.562

Mode: 2

SPECIAL PARAMETERS
#
0

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2032

40
41
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2
362
28

43

20

44
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0

76
77

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FREQUECNY RESPONSE

go

to-

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362
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13

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7]

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Appendix C Random Noise Excitation Data

from

Accelerometer, Laser, Piezoceramics


Material: Aluminum

and

Piezofilms

157

ACCELEROMETER DATA

158

II

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Appendix I
Climatological Data

of

Rochester New York

244

U6 HI 2

ROCHESTER.

HI
.MOM

ISSN 0118-StSO

NAT'L HE* SER ore

SREATER ROCHESTER IHTER'L MRP0RT

LOCAL
Monthly Summary

CLIMATOLOGICAL DATA
ROCHESTER-MONROE
COUNT"

AP

t
'

EXTREME FOB THE MONTH

LAST

OCCURRENCE

TRACE AHOUNT

DATA IN COLS b ANO 12-15 ARE BASED ON 21 OR "ORE OBSERVATIONS AT HOURLY INTERVALS RESULTANT HIND IS THE VECTOR SUH OF HINO

ALSO ON EARLIER DATE :S I HEAVY i-OG- VIS I BiL i T' '/4 HILE OR LESS BLANK ENTRIES OENOTE MISSING OR UNREPORTED OATA

SPEEDS AND DIRECTIONS DIVIDED BY THE NUMBER OF OBSERVATIONS PEAK GUST HIGHEST INSTANTANEOUS HIND SPEEO COLS lb S I': FASTEST ONE OF TUO HINO SPEEDS IS GIVEN UNOER COLS 18 i IS: KILE RECORDED SPEEO FOR HH1CH A HILE OF HIND PASSES SIATIDN IDISECTION IN FASTEST OBSERVEO ONE COMPASS POINTS I HIGHEST ONE HINUTE SPEEO (DIRECTION IN TENS OF MINUTE HIND DEGREESI ERRORS ul LL BE CDRRECTEO IN SUBSEQUENT PUBLICATIONS
hIGHES-

I CE'!CT THAT TH! S iS AN OFFICIAL PUBLICATION OF THE NATIONAL GCEANI RECORDS ON F!<.E A; THE NATIONAL CLIMATIC DATA CENTER

AND ATMOSPHERIC ADHI Nl STRUT I ON. AND IS COMPILED FROH

NATIONAL

NATIONAL

NATIONAL

noaa

OCEANIC ANO
ATMOSPHERIC ADMINISTRATION

ENVIRONMENTAL SATELLITE, DATA ANO INFORMATION SERVICE

CLIMATIC DT CENTER

DIRECTOR

ASHEVlLLE NORTH CAROLINA

NATIONAL CLIMATIC OATA CENTER

Climatological Data of Rochester, New York August 1992 Page I of 4

Figure I. J
245

OBSERVAT IONS

A'

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3-HOUR INTERVALS
iniPIRAIURT.
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14768
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0

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58
60

63

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58

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17 23

AUG 17th
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ll

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5
4

56
53 50 50
54

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22
21

28

5 4

51

24 10 27 10 7 41 21
IT

S'

MAX ! MU 1
TIME PERIOD IHiNUTESl
PRECIPITATION ! INCHES!
ENDED: ENDED:

SHORT
10
0 67
27
1441

DURATION
20
0 72
27
1451

PRE : : p i t at i ]N
45
0.S8
27
1517

5
0 44
27 1441

15
0 70
27
1447

30
0 78
27
150'

bO
1.07

80
i

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'.

|
1
I

120
1.11

150
1
11

180
1 ll

OS

0?|

DATE
T IME

27

p
1534

27

27 1555

27
155S

27
I55S

1525

1534
MAY

THE PRECIPITATION AMOUNTS FOR IHE 1N0ICAIED HUE INTERVALS IHE TIME INDICATED IS IH! OCCUR AT ANT IIME OURING THE MONTH DATE ANO IIME ARE NOI ENTERED ENOiNG TINE OF THE INIERVAL FOR iRACE AMOUNTS.

Climatological Data of Rochester, New York

August 1992

Page 2 of 4

Figure 1.2

246

3BSERVA1I0NS AT 3-HOUR INTERVALS


VIS
.11

AUG ISS2

14768

ROC HESTER. NT

'T

IE*P[RAIUR[

RIND

V 1ST Bit ITT


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.

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7
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6

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53

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SUMMARY BY
AVERAGES

HOURS
RESULTANT

NINO

WEATHER
TORNADO
THUNOERSTORM

CODES
GROUND FOG
BLOWING DUST

TEMPERATURE

5U

SG
SP

SQUALL RAIN RAIN SHOWERS FREEZING RAIN DRIZZLE FREEZING DRIZZLE


SNOH
CEILING:

SNOH SHOHERS SNOH GRAINS SNOH ElLETS


ICE'

IC
IP

CRYSTALS

8L0UING SAND BLOWING SNOH


BLOHING SPRAY

z
31 04

X in
~

ICE PELLETS IPH ICE PELLET SHOHERS


A F HAIL

SMOKE
HAZE
OUST

!
5$
58
5S 63
64

|
*

FOG

IF UNL

ICE FOG
,....,.

INDICATES UNLIMITED HHICh THE HIND BLOHS, INDICATEO HINO DIRECTION. DIRECTIONS ARE THOSE FROM SOUTH IN TENS OF DEGREES FROM TRUE NORTH: I E , OS FOR EAST, 18 FOR AN ENTRY OF 00 INDICATES CAlM 27 FOP HES! EXP IN KNOTS RESSED SPEED: THE OBSERVED AVERAGE ONE-MINUTE VALUE,
'MPH=KNOTS
'

07 10 13

6 JS 46o 61 7 2S.4BQ 60 6 2S.50O 61

57
57

88
so
87

6.4 21 6.3 22

i.i
4,7
4.1

57

7.8 23
S3 24 S.S 25

I 2S.5IO 65 2S.4SO 73
6 2S.470 73 5 25 470 6S 21 485 63

Ib
s

64

22

62 60

5S 58 58 58

70
61

5.5
4.S

62

70

5.8 26 7 2 24
i.o

4.5 3,2
3,7

SB

83

ii-

15
'Hi 1

Climatological Data

of Rochester,

New York

August 1992

Page 3 of 4

Figure 1.3

247

NAllONAl

ClIMMIC DMA CtklfJ

TtDERAi

BUILDING 28801-2733
DQC

37 BAIURT PARK AVE ISHEVILLE, NODIK CAROLINA

FIRST CLASS

TACE ANO FEES PAID


IT:

PENALIT FOR

OFFICIAL BUSINESS PR1VAIE US[ HOC

AUG 111 i

14768
n'oaV
-

HOURLY

PRECIPITATION
HOUR ENDING A!

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I R E 9 'J I VAL ENT


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IN P

I NC HE Ei !
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USC0Hmi

asneville.

nc

375

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1
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1

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28
21

28
21

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31

10

31

Climatological Data of Rochester, New York August 1992

Page 4 of 4

Figure 1.4

248

SEP 1112 ROCHESTER. NY MT'l DEU SEN OFC..MM BREATER ROCHESTER L AIRPORT
INTER'

ISSN 0118-3660

LOCAL
Monthly Summary

.1

Of

CLIMATOLOGICAL DATA
ROCHESTER-MONROE COUNTY AP
"

'rs

0<

LAII1 00

43

07

IONOITU0E

77

40 H
IYPES

Elevation

i.bouno

54'

< [I

IINE I0(

ASTERN

14766
Y COYER

TEMPERATURE F

OF. ORE DAIS BASE 15"T


x
_

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<

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HtAVT

SNOH ICE PELLEIS


OS
cr

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18
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0 0 0

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3 0 21.550 3 0 21.310 0 0 21 225 0.0 21 420 0 0 21 500

? n 4 6 5 5
6.1

S
SH

Sri
SH SH

B 13 12 12 IS 23
21 IS 10
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20
11
27

485 64 740 18 756 100 741 11 S7< 652


681

5
4 7

8
7

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1 1 4
1

5 B
6 8

12
n 8
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-4

64

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E-

IB
IS

81

66 58
47

63

0 0
0 10

0 00
0 0 0 0 00

0
0 0 0 0

22 22
27
IB

6 6

21

8 7 10 2
11

2S
40 IB IB 21

28 23
.25

716
612 728 717

62
61

TO 55
57

62
46
47

Ul

20
21

45 56 41 38
35i

5 0 0 0
0

56
00 00

21 10 4

SH
H

12 16 83
11

6 5 3 3 1 1 7 1 11
7.4 4

21
04

2
4

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22 23

68 71
51

62
60

60
51
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0
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45
47 51

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1 1

0 11
0 34 0.00

0
0

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24

25

51 65 65
15
bl

37

36 53 52
45

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31

0 0 0

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NH

26
21

0
0
1

0 00
0 00 0 27 0 11 0.00 T
1

0.0 21. IOC OB 0 0 21.800 10


0.0 2S.5T0 11 3 0 21.37C 23

3 5
7 6

16

N NE

16 31 36

12
14

02
01 01

18 15
41

0 0 0 0 725 100 724 100 720 100


27 211 4

10 10

10

i 0
3

10 3 3
4

26
21

5S
61

2
-l

55 56
47
17

6
4

0
0

0
0

20 21 30

57
47 441
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8
18
21

G
0 0
101AL 57
SEP
a

1 1

50 50
SUN

43
37 Suit

-11 -13

0 0
0
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35

0.0 21.481 24 0.0 21.615 28 11 6 14.3 0.0 21 640 21 7 8 8.1


101AI
(0

6 1 1 5 11 6 8 0

F
SH
N U
H

12

10

10

11

32 25
IHIH:

30 23 20
16

25
21

42
11

702
157

6 2
to 1
SUN 181 Alt

26
33

22
40
X
IH
Mill

6 3 1
B
SUN

281
TOTAL 1605S
mum

2131 71

1522
116 AIE
OfP
'

TOTAL 172
AVG
5,'

AYS

TOTAL 3 02
0t

IHE 1
8 1

0 0 21 55C

AVE. 0

50 7

60.1

-1

OEP 40 '0IAL
244
OE"

PRECIPI1III0N

??

4.0

41 1 SH IAlt:f7

33

1 25
27

1A1E:

NUMBER OF DAYS

SEASON 10 DATE

INCH SNOH. ICE PEL CIS


.<

01

8
0 0

36
GAF TES1

22414
IN 21 HOURS A ID OAKS MEAICS1 OERTH ON SNOUNO OF

7i

I 3

iSo AIE. It

10'Al
308
OCP
-221

',

0 INCH

mil UN IEHP
i
so

[
i

-.

32

<

IN NUN I HP <. tl'

V |
(

THUHDEHS10RH5 HE1YT TOG


CLEAR
'

PREC1P! IA1I0H
'

1 SNOH. IC
i

PELLEIS

SNON. IC
0

PELLEIS OR ICE AND 0A1

20
1

21-22

3.0
14

71

BAfitLI

10UDY

CLOUDY

LAST OCCURRENCE EXTREME FOR THE MONTH I TRACE AHOUNT. > ALSO ON EARLIER DATE (SI
.

IF

MOBE

THAN ONE

HEAVY FOG:
BLANK

VISIBILITY

1/4 HILE OR LESS

ENTRIES DENOTE HISSING OR UNREPORTED OATA

DATA IN COLS 6 ANO 12-15 ARE BA5E0 ON 21 OR HOSE OBSERVATIONS AT HOURLY INTERVALS. RESULTANT HINO IS THE VECTOR SUM OF HINO OBSERVATIONS SPEEDS ANO DIRECTIONS DIVIDED 8Y IHE NUMBER OF HIGHEST INSTANTANEOUS HINO SPEED PEAK GUST COLS 16 I 17: FASTEST ONE OF THO HINO SPEEDS IS GIVEN UNOER COLS 18 I 11: HIGHEST RECOROED SPEED FOR HH1CH A HILE OF HINO PASSES NILE FASTEST OBSERVED ONE COMPASS POINTS] STATION iDlRECTION IN IDlRECTION IN TEHS OF HIGHEST ONE MINUTE SPEEO MINUTE HIND DEGREESI. ERRORS HILL BE CORRECTED IN SUBSEQUENT PUBLICATIONS
. -

FROM I CERTIFY THAT THIS IS AN OFFICIAL PUBLICATION OF THE NATIONAL OCEANIC ANO ATMOSPHERIC ADMINISTRATION ANO IS COAPILEO RECORDS ON FILE AT THE NATIONAL CLIMATIC OATA CENTER
NATIONAL
ENVIROHCNTAL SATELLITE. DATA

#%

I W\P4\ K\

^"V

O O

NATIONAL
OCEANIC AMD
ATNOSMPIC AOH1HISTRAIION

NATIONAL
CLIMATIC OATA CENTER ASKVILlE NORTH CAflaiNA

Alw^C ) 'Z}/lullA~'
/jr^w~~~

DIRECTOR
NAT I0NAL

A* [HFORWTION SERVICE

CL I HAT I C OATA CENTER

J
Climatological Data of Rochester, New York September 1992
Page I of 4

Figure 1.5
249

OBSERVATIONS Al 3-HOUR INTERVALS


V1SI-

SEP 1112

14 76!
Nl

ROE HESIFR
YISI-1

Sill IT

TEHPERAIURE

HINO

8ILIIY

IERPERAIUR!

HINO

BH

1Y

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HINO

|
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=;
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1
ft

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3rd
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id

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3? 11)

MAXIMUM IIME PERIOD IHINUTESI


PRECIPITATION ( INCHES '
ENDED:

SHORT
10
0 16
21 1038

DURATION PRECIPITATION
20
0.32
21 1038

5
0.08
2'

IS
0 24

30
0 38 21 1038

45
0 40 21 1036

fed
0 43 21 1038

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21

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150
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180
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HUE

21 1038

21
1114

ENDED:

1038

1038

1038
Ml)

1l2fe

1202

IHE HUE INOICAIED IS IH! OCCUR AI ANT TIME DURING IHE MONTH OAIE AND IIME ARE NOI ENTERED ENOING IIME OF IHE INTERVAL
.

IHE PRECIPITAIION AMOUNIS FOR THE INOICAIED IIME INTERVALS


FOR IRACE AMOUNTS

Climatological Data of Rochester, New York September 1992

Page 2 of 4

Figure 1. 6

250

OBSERVATIONS AT 3-HOUR INTERVALS


'Bill l",!
|
HI!

IUG 1112
R0CHES1ER. Nl
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14716

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'

SUMMARY

BY HOURS
RESUL1ANT

AVERAGES

WEATHER
1

ijU

l.

0
GF

il
S
GROUND FOG
3l.uu.nG OUST

TEMPERATURE

TORNADO
THUNOERSTORM

IJ
R au 7R

SQUALL
RAIN RAIN SHOHERS FREEZING RAIN DRIZZLE

SNOH SHOHERS SG SNOH GRAINS SP SNOH PELLETS ICECRYSTALS IC IP ICE PELLETS IPH ICE PELLET SHOHERS A HAH. SH
F

BL
BN as
BY
K H

BLOWING SAND
BLOWING SNOH

BLOHING SPRAY

SnOKE
HAZE
OUST

1 fl'

"

"

"

"*

71

FREEZING ORIZZ'.E
SNOH

IF

FOG ICE FOG

6
7

51

4 ft.

hi
HO hi

S<!

5J
57 57 45

46
10
87

04

25.481

58
5S
hi
64

6.4 21 6 3 22

4.4
4.7

DIRECTIONS ARE THOSE FROH UHICH THE HIND BLOHS. INOICATED OS FOP EAST. 18 FOR SOUTH IN TENS OF DEGREES FROH TRUE NORTH: i.E 21 FOR HEST AN ENTPf OF 00 INDICATES CALH EXP RE5SED IN KNO.S VALUE. ONE-HINUTE SPEED: the OBSERVED AVERAGE
HIND DIRECTION:
.

07 111 il

fi ?S 401 25.511 7 2S 451

hS

70
hi

71

58
SB

'6 IS
72

fi 25 471 71 5 25 4 7C 61

M
62
60

62

58

70
81

7.8 23 S 3 24 5 1 25 5.8 26 1 2 24
i.o 22

4.1 5 S 4.S

4.5
1.2
3.7

125.485 JtL

58

:HPH=KNOTS

<

'5: lt( 1

New York Climatological Data of Rochester,


September 1992

Page 3 of 4

Figure 1. 7

251

NAIIONAL CLIHAHE DA1A CENIES FEDERAL BUILDING 17 8A11ERT PARK AVE SHV I LLE NORTH CAROL IMA 28801-2733
.

FIRST CLASS

POSTAGE ANO FEES PAID


NOAA

OFFICIAL BUSINESS
PEHAUT EOS PRUAlf USE 1300

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SEP 1112

14768
nt
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HOURLY
I

PRECIPITATION
'"

mATEfi
innii.ii

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luumulliii

IN INCHES! 1 11 i. n L 0 1
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mi-nun
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2 ; 3

fc

01

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10
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1

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07

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20
21

20 I
i i
1

12 23
24

0 20 0 OS

0.02 0 10 0.40 o.ot 1 0 01

0 04 0 05 0 10 I 0,03 0 01

0 01

0 01 0 0? 0 04 0 04

71

72 71
74

24 21 27 28
21 30

24 1
0 04 0.08 0.08 0,02 0 03 0,01 I 0 02 0 06 T I 0 06 0 04 0 01 0.01 1 1 1 I

76
77

28
21

30

Climatological Data of Rochester, New York

September 1992

Page 4 of 4

Figure 1.8
252

Appendix J
Tables
and

Figures

of

DANTEC LASER DOPPLER VIBROMETER

253

TABLE J. 1
Tracker Unit
and

Tracker Range
~ " "

Freq. Shift

MulL

Vibration

DC Offset

Calibration
Factor

Frequency
Range
-

[volts]
5 6 01
316104*
ci-

.3-3.3

1-10 MHz MHz


MHz

5 2 5 2 5 2
not used

XI 000

0.74 MHz

i
io-

Frequency
Shifter Unit

.1-1

Settings

33-333 kHz 10-100 kHz 3-33 kHz 1-10 kHz

X1000 XI 00 X100 X10


X10

ra/sec/volt
m/sec/volt

240 kHz 74 kHz


24 kHz 7.4 kHz 2.4 kHz

5 601
5 6.01

31.6 10
10.4 10
1.04-

3m/sec/volt Wsec/volt

3.16 10 Jm/sec/volt
10 "'m/sec/vol

Vibralion

Max. Doppler

Max.
Slev.'

Calibraiion

TABLE J.2

Frequency
Range

Frequency

Rale

Factor

0.74 kHz

10 kHz

210 kHz/sec
630 kHz/sec

0.3164-

10

m/scc/Voli

Operational Data for the


Laser Vibrometer

2.4 kHz 7.4 kHz

33kHz
100 kHz

1.04

10

-J

m/sec/Voli
-3

6.3 kHz/msec 63 kHz/msec 630 kHz/msec 6.3 MHz/msec 63 MHz/msec

3.164 A 10
10.4 A 10

m/sec/vol!

24 kHz
74 kHz

333 kHz
1 MHz

-3

m/sec/volt

31.64A10-3mAec/voll
104 A 10-3mAecA'oll

240 kHz
0 74 MHz

3.3 MHz
10 MHz

3I6.4A10-3m/secAolt

Range

Filter

TABLE J.3
1-10 kHz

BW1
19 Hz

BW2 59 Hz 59 Hz 59 Hz
194 Hz

BW3 194 Hz
194 Hz

OUT 27 kHz 27 kHz 27 kHz 27 kHz 27 kHz 27 kHz 27 kHz

Tracker Unit

3-33 kHz 10-100 kHz 33-333 kHz


.1-1.0

19 Hz 19 Hz 59 Hz
194 Hz

194 Hz

Settings

509 Hz
1.9 kHz

MHz

.3-3.3

MHz

590 Hz
1.9 kHz

509 Hz 1.9 kHz 5.8 kHz

1-10 MHz

5.8 kHz 19.4 kHz

FIGURE J. 1

Operating
of the

Window
Maximum Doppler

frequency

Dantec Laser Doppler Vibrometer

(Frequency vs. Amplitude of


Harmonic

Motion)
utmum

laser

coherence

254
I0"*10-*IO-,IO-*10-M0""n0~1l0"1l0-1

(m)

Appendix K

Mobility

Measurements
from

"A State-Of-The-Art Assessment of Mobility Measurement Techniques " Results for the Mid-Range Structures (30-3000Hz)
-

by D.J.

Ewins

and

J Griffin

255

Figure K. 1

Example I.
-

Variation of the Superimposed Frequency Repsonses


1

-kk>

"

(d)

-JOO
-

-400

y
-500

7-^i^
-*oo -TO-0

/jRv

mi

JfflWl
-

->0

\l
-

-0-0

-IOO-0

-IIO-0

-120-0

1
t-OOOilO'

1
*OOOilO'

1
JOOOilO*

11
lOCOim1

1
10'

1
i
10'

-4-000i

MOO

6-000.

K>'

Frequency (Hz)

Figure K. 2 Example 2.

Variation of the Superimposed Frequency Repsonses

10'

tOOO

B-000

10

l-OOOilO1

JO00ilO

O00il0'

^OOOilO'

-000iK>

Frequncy (H;)

256

Figure K. 3

Example 3.

Variation of the Superimposed Frequency Repsonses

400

Frequency (Mi)

Figure K.4
Example 4.

I 'ariation of the Superimposed Frequency Repsonses

-90-0

t-0O0il0*

Fr*4uncy (Hz)

257

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